KR100453007B1 - Method for manufacturing plastic door panel - Google Patents
Method for manufacturing plastic door panel Download PDFInfo
- Publication number
- KR100453007B1 KR100453007B1 KR10-2001-0078145A KR20010078145A KR100453007B1 KR 100453007 B1 KR100453007 B1 KR 100453007B1 KR 20010078145 A KR20010078145 A KR 20010078145A KR 100453007 B1 KR100453007 B1 KR 100453007B1
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- South Korea
- Prior art keywords
- panel
- synthetic resin
- door
- laminated panel
- resin panel
- Prior art date
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
- B32B37/06—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the heating method
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/06—Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material
- B32B27/08—Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material of synthetic resin
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
- B32B37/08—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the cooling method
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
- B32B37/10—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the pressing technique, e.g. using action of vacuum or fluid pressure
- B32B37/1018—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the pressing technique, e.g. using action of vacuum or fluid pressure using only vacuum
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2607/00—Walls, panels
- B32B2607/02—Wall papers, wall coverings
Abstract
본 발명은 도어용 합성수지패널의 지닌 단순함을 탈피하여 도어 자체만으로도 인테리어 효과를 연출할 수 있도록 된 도어용 합성수지패널의 제조방법에 관한 것으로, 합성수지패널의 일면에 원하는 무늬 및 모양이 형성되도록 서도 다른 색상을 갖는 적어도 두 장 이상의 시트지를 배열하는 배열단계와; 상기 시트지들과 합성수지패널을 170℃의 열로 40분∼45분 동안 열가압하여 접합함으로써 다색합지패널을 만드는 열압착단계와; 상기 다색합지패널을 40분∼45분 동안 냉각하는 냉각단계와; 상기 냉각단계를 거친 다색합지패널을 무늬부가 형성된 성형기의 상부에 올려놓고 상기 다색합지패널의 테두리부를 파지한 다음, 다색합지패널을 라미네이팅 히터에 의해 1분 정도 가열하는 가열단계와; 상기 가열단계에 의해 가열된 다색합지패널의 내부에 잔류하는 공기를 빼내어 진공성형하는 진공성형단계와; 그리고, 상기 진공성형된 다색합지패널의 테두리부를 재단하여 마감하는 마감단계로 이루어진 것을 특징으로 한다.The present invention relates to a method of manufacturing a synthetic resin panel for a door that can produce an interior effect only by the door itself by deviating from the simplicity of the synthetic resin panel for the door, and a different color to form a desired pattern and shape on one surface of the synthetic resin panel. Arranging at least two sheets of sheet paper having; A thermocompression bonding step of forming the multi-colored laminated panel by thermally pressing the sheet paper and the synthetic resin panel with heat of 170 ° C. for 40 to 45 minutes; A cooling step of cooling the multi-colored laminated panel for 40 to 45 minutes; A heating step of placing the multi-colored laminated panel which has undergone the cooling step on the upper part of the molding machine on which the pattern part is formed, holding the edge of the multicolored laminated panel, and then heating the multicolored laminated panel by a laminating heater for about 1 minute; A vacuum molding step of extracting air remaining in the interior of the multi-colored laminated panel heated by the heating step and forming a vacuum; And, it is characterized by consisting of a finishing step of cutting the edge of the vacuum-formed multi-color laminated panel finish.
Description
본 발명은 도어용 합성수지패널의 제조방법에 관한 것으로서, 더욱 상세하게는 하나의 색상 및 무늬에서 오는 도어의 단순함으로부터 탈피할 수 있도록 도어용 패널의 전면부에 여러 가지 색상이나 무늬 등을 표현함으로써, 도어자체만으로 인테리어 효과를 연출할 수 있을 뿐만 아니라, 진공성형에 의해 시트지와 합성수지패널이 합지됨에 따라, 시트지와 합성수지패널과의 접합력 강화는 물론, 빠른 성형작업에 의해 작업능률을 향상할 수 있는 도어용 합성수지패널의 제조방법에 관한 것이다.The present invention relates to a method for manufacturing a synthetic resin panel for a door, and more particularly by expressing various colors or patterns on the front surface of the door panel to escape from the simplicity of the door coming from one color and pattern, Not only can the interior effect be produced by the door itself, but also the paper and synthetic resin panels are laminated by vacuum molding, which enhances the bonding force between the sheet paper and the synthetic resin panels and improves work efficiency by rapid molding. It relates to a method for producing a synthetic resin panel.
일반적으로, 주택의 신축이나 리모델링 할 때에 사용되는 출입문은, 원목이나 합성목 등으로 형성된 판재의 전면부에 다양한 무늬를 형성하여 사용하는 것이 일반적인 추세이나, 상기 원목을 이용하여 도어를 제조할 경우에, 원목의 가격이 고가임에 따라 도어의 단가가 상승되는 요인이 되고, 설치된 도어가 습기 등과 같은 외부의 여건에 의해 훼손되는 경우가 발생된다.In general, the door used for new construction or remodeling of the house is generally used to form a variety of patterns on the front surface of the plate formed of solid wood or synthetic wood, but when manufacturing the door using the wood As the price of wood is high, the unit price of the door increases, and the installed door is damaged by external conditions such as moisture.
근자들어 상기와 같은 문제점을 해결하기 위해 도어의 전면 및 후면에 합성수지로 이루어진 패널이 결합된 도어가 사용되는 바, 이는, 하니콤방식으로 형성된 심재가 내부에 결합된 중간부재와, 상기 중간부재의 전면과 후면에 각각 접합되어 결합되는 합성수지패널로 이루어진다.In order to solve the above problems, a door in which a panel made of synthetic resin is coupled to the front and rear of the door is used, which is an intermediate member in which a core formed in a honeycomb method is coupled to the inside, and It consists of synthetic resin panels joined and bonded to the front and rear, respectively.
또한, 상기 합성수지패널의 전면부에는, 원목과 같은 효과를 연출하기 위해 원목무늬가 형성된 시트지가 합지된다.In addition, in the front portion of the synthetic resin panel, a sheet paper with a solid wood pattern is laminated in order to produce the same effect as the solid wood.
상기와 같은 구성으로 된 도어는, 전면부와 후면부에 합성수지패널이 결합됨으로써, 원목이나 합성목으로 이루어진 도어가 지닌 문제점을 해결하고는 있으나, 하나의 도어에 하나의 색상과 무늬가 표현됨에 따라 도어가 주는 단순함으로부터 탈피하지 못하게 됨에 따라, 다양한 인테리어 감각을 원하는 소비자들은, 도어의 전면부 및 후면부에 다양한 무늬나 색상이 표현될 뿐만 아니라, 외부여건에 의해 훼손되지 않는 도어를 절실하게 요구하는 실정이다.The door having the configuration as described above, the synthetic resin panel is coupled to the front portion and the rear portion, to solve the problem of the door made of solid wood or synthetic wood, but as one color and pattern is expressed on one door As a result of the lack of simplicity, consumers who want a variety of interior sense not only express various patterns or colors on the front and rear sides of the door, but also desperately need a door that is not damaged by external conditions. .
한편, 상기와 같은 소비자들의 욕구를 충족하기 위해 도어의 전면부에 상감기법으로 무늬 및 모양이 표현된 도어가 안출되고 있다.On the other hand, in order to meet the needs of consumers as described above, doors in which the pattern and the shape are expressed by the inlay technique on the front of the door has been placed.
상기 상감기법에 의해 무늬 및 모양이 표현된 도어는, 도어의 전면 및 후면에 결합되는 합성수지패널의 전면부에 형성된 무늬 중 요입된 부분에 다른 색상을 갖는 시트지를 접합하여 이루어진 것으로, 도어의 전면부 및 후면부에 여러 가지 색상을 띄도록 하여 소비자들의 욕구를 충족하고 있다.The door in which the pattern and the shape are expressed by the inlay technique is formed by bonding sheet paper having a different color to the indented portion of the pattern formed on the front part of the synthetic resin panel coupled to the front and rear of the door. And various colors on the back to meet the needs of consumers.
그러나, 상기 상감기법으로 표현된 도어는, 패널의 무늬 중 요입된 부분에 다른 색상을 갖는 시트지를 일일이 수작업에 의해 합지하기 때문에, 합지하는 작업이 난해하고, 도어용 패널을 제조하는 작업시간이 지연되며, 이로 인해 생산단가가 상승되는 문제점이 제기된다.However, since the door represented by the inlay technique is manually laminated with sheet paper having a different color in the recessed part of the pattern of the panel, the laminating work is difficult, and the work time for manufacturing the door panel is delayed. This raises the problem of rising production costs.
또한, 상기 패널에 부착된 시트지의 상면에 또 다른 시트지가 부분적으로 합지됨에 따라, 바닥면의 시트지와 이 바닥면의 시트지의 상면에 합지된 시트지와의단차가 생기게 되어, 외관상으로 좋지 않을 뿐만 아니라, 일정기간이 흐르는 동안에 습기 등과 같은 외부여건에 의해 바닥면 시트지의 상면에 합지된 시트지가 떨어져 나가게 되는 등의 문제점이 야기된다.In addition, as the other sheet paper is partially laminated on the upper surface of the sheet paper attached to the panel, there is a difference between the sheet paper on the bottom surface and the sheet paper laminated on the top surface of the sheet paper on the bottom surface, which is not only good in appearance. During a certain period of time, a problem arises such that the sheet paper laminated on the top surface of the bottom sheet paper falls off due to external conditions such as moisture.
본 발명은 상기와 같은, 종래의 도어용 합성수지패널이 지닌 문제점을 해결하기 위해 안출된 것으로, 도어의 전면부 및 후면부에 장착되는 합성수지패널의 전면부에 다양한 색상과 모양이 표현된 도어용 합성수지패널을 제조함에 있어, 서로 다른 색상을 갖는 여러장의 시트지를 합성수지패널의 일면에 먼저 합지한 후, 합성수지패널에 무늬 및 모양이 형성되도록 성형기로 진공성형함으로써, 시트지와 시트지와의 단차가 생기지 않도록 하여 도어의 외관에 전혀 영향을 주지 않도록 하며, 시트지와 합성수지패널과의 합지공정이 용이하여 생산단가의 절감을 꾀할 수 있는 도어용 합성수지패널의 제조방법을 제공함에 그 목적이 있다.The present invention has been made to solve the problems of the conventional synthetic resin panel for the door as described above, the synthetic resin panel for the door is expressed in a variety of colors and shapes on the front portion of the synthetic resin panel mounted on the front and rear parts of the door In manufacturing the paper, several sheets of sheets having different colors are first laminated on one surface of the synthetic resin panel, and then vacuum-molded by a molding machine so that a pattern and a shape are formed on the synthetic resin panel, thereby preventing a step between the sheet and the sheet paper. The purpose of the present invention is to provide a method of manufacturing a synthetic resin panel for a door that can reduce the production cost by facilitating a lamination process between a sheet paper and a synthetic resin panel without affecting the appearance of the product at all.
도 1은 본 발명인 도어용 합성수지패널의 제조방법을 나타낸 흐름도이다.1 is a flow chart showing a method of manufacturing a synthetic resin panel for a door of the present invention.
도 2는 본 발명에 따른 도어용 합성수지패널의 제조방법에 의해 합성수지패널의 일면에 시트지가 배열되는 것을 나타낸 분해사시도이다.Figure 2 is an exploded perspective view showing that the sheet is arranged on one surface of the synthetic resin panel by the method for manufacturing a synthetic resin panel for the door according to the present invention.
도 3은 본 발명에 따른 도어용 합성수지패널의 제조방법에 의해 합성수지패널의 일면에 시트지가 배열된 것을 나타낸 정면도이다.Figure 3 is a front view showing that the sheet is arranged on one surface of the synthetic resin panel by a method for manufacturing a synthetic resin panel for a door according to the present invention.
도 4는 본 발명에 따른 도어용 합성수지패널의 제조방법을 수행하기 위한 합지기에 의해 열압착단계가 수행되는 상태를 나타낸 정면도이다.Figure 4 is a front view showing a state in which the thermocompression step is carried out by a combiner for carrying out the method for manufacturing a door synthetic resin panel according to the present invention.
도 5는 본 발명에 따른 도어용 합성수지패널의 제조방법에 의해 얻어진 합지패널이 성형기에 의해 진공성형되는 것을 나타낸 일부 생략 개략도이다.5 is a partially omitted schematic diagram showing that the laminated panel obtained by the method for manufacturing a synthetic resin panel for a door according to the present invention is vacuum molded by a molding machine.
*도면의 주요 부분에 대한 부호의 설명** Description of the symbols for the main parts of the drawings *
10 : 다색합지패널 11 : 합성수지패널10: multi-colored laminated panel 11: synthetic resin panel
12,13 : 시트지 20 : 합지기12,13 sheet 20: ply paper
21 : 냉열기 30 : 성형기21: cooler 30: molding machine
31 : 무늬부 32 : 파지구31: pattern 32: grip
33 : 공기배출구 40 : 가열기33: air outlet 40: heater
41 : 라미네이팅 히터41: laminating heater
상기 목적을 달성하기 위해 본 발명은, 중앙부에 하니콤의 심재를 갖는 중간부재의 전면부와 후면부에 장착되어 도어를 이루는 합성수지패널의 제조방법에 있어서,In order to achieve the above object, the present invention, in the manufacturing method of the synthetic resin panel which is mounted to the front and rear parts of the intermediate member having a core material of the honeycomb in the center to form a door,
합성수지패널의 일면에 원하는 무늬 및 모양이 형성되도록 서도 다른 색상을 갖는 적어도 두 장 이상의 시트지를 배열하는 배열단계와;Arranging at least two sheet papers having different colors so as to form desired patterns and shapes on one surface of the synthetic resin panel;
상기 시트지들과 합성수지패널을 170℃의 열로 40분∼45분 동안 열가압하여 접합함으로써 다색합지패널을 만드는 열압착단계와;A thermocompression bonding step of forming the multi-colored laminated panel by thermally pressing the sheet paper and the synthetic resin panel with heat of 170 ° C. for 40 to 45 minutes;
상기 다색합지패널을 40분∼45분 동안 냉각하는 냉각단계와;A cooling step of cooling the multi-colored laminated panel for 40 to 45 minutes;
상기 냉각단계를 거친 다색합지패널을 무늬부가 형성된 성형기의 상부에 올려놓고 상기 다색합지패널의 테두리부를 파지한 다음, 다색합지패널을 라미네이팅 히터에 의해 1분 정도 가열하는 가열단계와;A heating step of placing the multi-colored laminated panel which has undergone the cooling step on the upper part of the molding machine on which the pattern part is formed, holding the edge of the multicolored laminated panel, and then heating the multicolored laminated panel by a laminating heater for about 1 minute;
상기 가열단계에 의해 가열된 다색합지패널의 내부에 잔류하는 공기를 빼내어 진공성형하는 진공성형단계와; 그리고,A vacuum molding step of extracting air remaining in the interior of the multi-colored laminated panel heated by the heating step and forming a vacuum; And,
상기 진공성형된 다색합지패널의 테두리부를 재단하여 마감하는 마감단계로 이루어진 것을 특징으로 한다.Characterized in that it is made of a finishing step of cutting the edge of the vacuum-formed multi-color laminated panel finish.
상기와 같은 특징을 지닌 본 발명에 따른 도어용 합성수지패널의 제조방법에 있어서는, 서로 다른 색상을 갖는 여러장의 시트지를 합성수지패널의 일면에 합지하여 도어의 전면부와 후면부에 결합되는 합성수지패널의 표면부에 다양한 모양 및 색상등을 표현할 수 있으므로, 도어 자체만으로도 인테리어 효과를 연출할 수 있을 뿐만 아니라, 작업의 용이성에 의해 생산능률이 향상되고, 열압착에 의해 여러 장의 시트지를 동시에 합지함에 따라 시트지와 시트지간에 단차가 형성되지 않고, 진공성형에 의해 빠르게 도어용 합성수지패널을 제조할 수 있다.In the method of manufacturing a synthetic resin panel for a door according to the present invention having the above characteristics, the surface portion of the synthetic resin panel is bonded to the front portion and the rear portion of the door by laminating a plurality of sheets of paper having different colors on one surface of the synthetic resin panel Various shapes and colors can be expressed on the inside of the door, which not only creates the interior effect by the door itself, but also improves the production efficiency due to the ease of operation, and simultaneously laminates several sheets of paper by thermo-compression. Steps are not formed, and the synthetic resin panel for the door can be manufactured quickly by vacuum molding.
이하, 본 발명에 따른 도어용 합성수지패널의 제조방법을 첨부된 도면에 의거하여 좀 더 구체적으로 설명한다.Hereinafter, a method of manufacturing a synthetic resin panel for a door according to the present invention will be described in more detail with reference to the accompanying drawings.
도 1은 본 발명에 따른 도어용 합성수지패널의 제조방법을 나타낸 흐름도로서, 도시된 바와 같이 합성수지패널의 상부면에 원하는 무늬 및 모양이 형성되도록 서로 다른 색상을 갖는 적어도 두 장 이상의 시트지를 배열하여 적층시트를 만드는배열단계와, 상기 적층시트를 합지기에 의해 열가압하여 합지하는 열압착단계와, 상기 열압착단계에서 합지된 다색합지패널을 냉각하는 냉각단계와, 상기 냉각단계를 거친 다색합지패널을 무늬가 형성된 성형기의 상부에 올려놓고 상기 합성수지패널의 테두리부를 파지한 다음, 성형기의 상부에 구성된 라미네이팅히터로 가열하는 가열단계와, 상기 가열단계에 의해 가열된 다색합지패널의 내부에 잔류하는 공기를 빼내어 진공성형하는 진공성형단계와, 상기 진공성형된 다색합지패널의 테두리부를 재단하여 마감하는 마감단계로 이루어진다.1 is a flow chart illustrating a method of manufacturing a synthetic resin panel for a door according to the present invention, as shown in the arrangement of at least two sheets of paper having different colors so as to form a desired pattern and shape on the upper surface of the synthetic resin panel Arrangement step of making a sheet, thermocompression step of thermally pressing and laminating the laminated sheet by lamination, cooling step of cooling the multicolored lamination panel laminated in the thermocompression step, and multicolored lamination panel which went through the cooling step Is placed on top of the molding machine where the pattern is formed, and the edge of the synthetic resin panel is gripped, and then heated by a laminating heater configured at the upper part of the molding machine, and air remaining in the multicolored laminated panel heated by the heating step. Vacuum forming step of removing and vacuum forming, and cutting the edge of the vacuum-formed multicolor laminated panel Closing is done by the finishing stage.
상기와 같은 단계들로 이루어진 본 발명에 따른 도어용 합성수지패널의 제조방법에 의해 도어용 패널이 제조되는 것을 설명하면 다음과 같다.When the door panel is manufactured by the method of manufacturing a synthetic resin panel for a door according to the present invention made of the steps as described above are as follows.
도 2는, 상기 배열단계의 일예를 도시한 것으로, 예를 들어 합성수지패널(11)의 일면에 표현하고자 하는 색상 및 모양에 맞도록 조각된 시트지(12)를 올려 놓고, 상기 시트지와 다른 색상을 가지며, 중앙부가 절개되어 개방된 또 다른 시트지(13)를 상기 합성수지패널(11)의 일면에 올려 놓으면, 도 3에 도시된 바와 같은 모양을 갖는 다색합지패널(10)을 이루게 되는 바, 이 다색합지패널(10)을 도 4에 도시된 바와 같이 합지기(20)에 적층하여 합지한다.Figure 2 shows an example of the arrangement step, for example, put on the sheet paper 12 carved to match the color and shape to be expressed on one surface of the synthetic resin panel 11, and the color different from the sheet paper When the other sheet paper 13, which has a central portion cut open, is placed on one surface of the synthetic resin panel 11, it forms a multi-colored laminated panel 10 having a shape as shown in FIG. As shown in FIG. 4, the lamination panel 10 is laminated and laminated on the lamination machine 20.
즉, 상기 합성수지패널(11)의 일면에 서로 다른 색상을 갖는 적어도 두 장 이상의 시트지(12)(13)들이 배열된 다색합지패널(10)을, 여러장 적층한 다음, 적층된 다색합지패널(10)을 합지기(20)의 상부에 구성된 냉열기(21)와 냉열기(21)사이에 각각 위치시킨 후, 170℃의 열로 40분∼45분 정도 가열 압착하고, 다시 40분∼45분 정도 냉각시키면, 합성수지패널과 시트지와의 합지가 견고하게 이루어진다.That is, the multi-colored laminated panel 10 having at least two sheets of paper 12 and 13 having different colors on one surface of the synthetic resin panel 11 is stacked, and then laminated a plurality of laminated multi-colored laminated panel ( 10) is placed between the cooler 21 and the cooler 21 formed at the upper part of the sump 20, and heat-compressed for 40 minutes to 45 minutes with a heat of 170 ° C, and then 40 minutes to 45 minutes. If it is cooled to a degree, the synthetic resin panel and the sheet paper are firmly formed.
상기 합성수지패널의 상부면에 적어도 두 장 이상의 시트지가 배열된 다색합지패널(10)이 상기 합지기(20)에 의해 견고한 합지가 가능한 이유는, 상기 냉열기(21)에서 전달되는 열에 의해 합성수지패널(11)의 상부면과, 이 상부면에 배열된 시트지(12)(13)들이 서로 합지되는 동안, 상기 프레스(22)에 의해 압착되기 때문이며, 또한 가열한 후, 냉각수에 의해 냉각 시키는 동안에도 프레스에 의해 상기 다색합지패널이 계속적으로 압착됨으로써, 가능하다.The reason why the multi-colored laminated panel 10 in which at least two sheets of sheet paper are arranged on the upper surface of the synthetic resin panel can be firmly laminated by the paper separator 20 is because of the heat transferred from the cooler 21. This is because the upper surface of (11) and the sheet papers 12 and 13 arranged on the upper surface are pressed by the press 22 while being laminated with each other, and also after being heated and cooled by cooling water. It is possible by pressing the multicolored laminated panel continuously by pressing.
도 5는, 상기와 같이 압착되어 합지된 다색합지패널(10)을, 성형기(30)에 올려놓고 진공성형하여 도어의 형상을 형성하는 진공성형단계를 나타낸 것이다.5 shows the vacuum molding step of forming the shape of the door by placing the multi-colored laminated panel 10 pressed and laminated as described above on the molding machine 30 and vacuum forming.
도시된 바와 같이 상기 다색합지패널(10)을, 상부면에 무늬부(31)를 갖는 성형기(30)의 상부에 올려놓고, 이 다색합지패널(10)의 테두리부를 상기 성형기(30)의 측면부에 구성된 파지구(32)로 파지한 다음, 가열기(40)에 넣어 상기 가열기(40)의 하부에 다수개 구성된 라미네이팅 히터(41)로 1분 정도 가열한다.As shown, the multicolor laminated panel 10 is placed on the upper part of the molding machine 30 having the pattern portion 31 on the upper surface, and the edge portion of the multicolor laminated panel 10 is formed on the side of the molding machine 30. After holding by holding the gripper 32 configured in the heater 40 is put into the heater 40 is heated by a laminating heater 41 composed of a plurality of the lower portion of the heater 40 for about 1 minute.
상기와 같이 다색합지패널을 1분정도 가열한 후, 상기 성형기(30)의 양측에 구성된 공기 배출구(33)를 이용하여 다색합지패널(10)과 성형기(30)와의 사이에 잔류하고 있는 공기를 순간적으로 배출하게 되면, 물려진 다색합지패널(10)은, 상기 성형기(30)의 상부에 형성된 무늬부(31)에 밀접되어 상기 무늬부(31)와 동일한 무늬가 형성되는 바, 이는, 상기 다색합지패널이 라미네이팅 히터의 가열에 의해 재질이 연성을 갖게 됨에 따라 가능하다.After heating the multicolored lamination panel for about 1 minute as described above, air remaining between the multicolored lamination panel 10 and the molding machine 30 is discharged using the air outlet 33 formed at both sides of the molding machine 30. When discharged instantaneously, the multi-colored laminated panel 10, which is bitten, is in close contact with the pattern portion 31 formed on the upper part of the molding machine 30, the same pattern as the pattern portion 31 is formed, which is the Multicolor laminated panel is possible as the material becomes soft by heating the laminating heater.
상기 다색합지패널(10)을 성형기(30)의 상부에 올려 놓음에 있어, 합성수지패널의 일면에 합지된 시트지가 상기 성형기(30)의 무늬부(31)와 접하도록 하여 올려 놓는 것이 바람직하다.In placing the multi-colored laminated panel 10 on the upper part of the molding machine 30, it is preferable to place the sheet paper laminated on one surface of the synthetic resin panel in contact with the pattern portion 31 of the molding machine 30.
상기와 같이 성형기의 무늬부와 동일한 형상으로 진공성형된 다색합지패널(10)을 성형기로부터 떼어낸 후, 다색합지패널의 테두리부를 깔끔하게 재단함으로써 다양한 색상 및 모양이 표현된 도어용 패널의 제조가 완료된다.After removing the multi-colored laminated panel 10 vacuum-formed from the molding machine in the same shape as the pattern portion of the molding machine as described above, by trimming the edge of the multi-colored laminated panel neatly, the production of door panels with various colors and shapes is completed. do.
본 발명에 따른 도어용 합성수지패널의 제조방법에 의해 양산되는 도어용 패널은, 다양한 색상 및 모양을 표면에 표현할 수 있다.The door panel mass produced by the manufacturing method of the door synthetic resin panel according to the present invention can express various colors and shapes on the surface.
즉, 도시한 바에 의하면 상기 합성수지패널의 상부면에 시트지를 배열하는 배열단계에서 상기 시트지를 사각형상으로 하여 도시하였으나, 이에 국한 하지 않고, 예컨대, 서로 다른 색상을 갖는 시트지들을 별 모양이나, 다이아몬드 모양 등과 같이 다양한 모양으로 하여 조각 한 후, 합성수지패널의 일면에 배열 합지 함으로써, 소비자가 원하는 무늬 및 모양이 표현될 수 있을 뿐만 아니라, 그 색상 또한, 다양하게 변형실시가 가능하다.That is, although the sheet is shown as a square in the arrangement step of arranging the sheet on the upper surface of the synthetic resin panel, it is not limited to this, for example, sheet paper having a different color, such as a star or diamond shape After carving into various shapes such as, such as by laminating on one surface of the synthetic resin panel, not only the pattern and shape desired by the consumer can be expressed, but also the color can also be variously modified.
상술한 바와 같이 본 발명에 따른 도어용 합성수지패널의 제조방법은, 다양한 모양 및 색채가 표현된 도어용 합성수지패널을 제조할 수 있음에 따라 도어의 단순함으로부터 탈피할 수 있는 도어를 제조할 수 있으며, 서로 다른 색상 및 모양을 갖는 여러장의 시트지를 합지하는 작업이 용이하여 작업능률이 향상된다.As described above, the method for manufacturing a synthetic resin panel for a door according to the present invention can produce a door that can be released from the simplicity of the door by manufacturing a synthetic resin panel for a door expressed in various shapes and colors, The work efficiency is improved by laminating several sheets of paper having different colors and shapes.
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| KR10-2001-0078145A KR100453007B1 (en) | 2001-12-11 | 2001-12-11 | Method for manufacturing plastic door panel |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR910004965A (en) * | 1989-08-23 | 1991-03-29 | 임대복 | Gearbox |
| KR910009409A (en) * | 1989-11-07 | 1991-06-28 | 조성남 | Pattern molding method of thermoplastic resin sheet |
| KR940004806A (en) * | 1992-08-03 | 1994-03-16 | 빈센트 비. 인그라시아 | Temperature Compensated Voltage Regulator with Beta Compensation |
| KR970061553A (en) * | 1997-06-30 | 1997-09-12 | 김세현 | Molding wood panel and molding method of wood panel |
| KR20000052037A (en) * | 1999-01-29 | 2000-08-16 | 손철현 | Manufacturing method for pattern board |
| KR20010036323A (en) * | 1999-10-07 | 2001-05-07 | 박인철 | shape forming panel of structure and method thereof |
| KR100317836B1 (en) * | 2000-02-02 | 2001-12-22 | 신동현 | Manufacture method of panel |
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2001
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Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR910004965A (en) * | 1989-08-23 | 1991-03-29 | 임대복 | Gearbox |
| KR910009409A (en) * | 1989-11-07 | 1991-06-28 | 조성남 | Pattern molding method of thermoplastic resin sheet |
| KR940004806A (en) * | 1992-08-03 | 1994-03-16 | 빈센트 비. 인그라시아 | Temperature Compensated Voltage Regulator with Beta Compensation |
| KR970061553A (en) * | 1997-06-30 | 1997-09-12 | 김세현 | Molding wood panel and molding method of wood panel |
| KR20000052037A (en) * | 1999-01-29 | 2000-08-16 | 손철현 | Manufacturing method for pattern board |
| KR20010036323A (en) * | 1999-10-07 | 2001-05-07 | 박인철 | shape forming panel of structure and method thereof |
| KR100317836B1 (en) * | 2000-02-02 | 2001-12-22 | 신동현 | Manufacture method of panel |
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