KR100317836B1 - Manufacture method of panel - Google Patents
Manufacture method of panel Download PDFInfo
- Publication number
- KR100317836B1 KR100317836B1 KR1020000005036A KR20000005036A KR100317836B1 KR 100317836 B1 KR100317836 B1 KR 100317836B1 KR 1020000005036 A KR1020000005036 A KR 1020000005036A KR 20000005036 A KR20000005036 A KR 20000005036A KR 100317836 B1 KR100317836 B1 KR 100317836B1
- Authority
- KR
- South Korea
- Prior art keywords
- panel
- sheet
- vinyl sheet
- paper
- manufacturing
- Prior art date
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
- B32B37/06—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the heating method
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B21/00—Layered products comprising a layer of wood, e.g. wood board, veneer, wood particle board
- B32B21/04—Layered products comprising a layer of wood, e.g. wood board, veneer, wood particle board comprising wood as the main or only constituent of a layer, which is next to another layer of the same or of a different material
- B32B21/08—Layered products comprising a layer of wood, e.g. wood board, veneer, wood particle board comprising wood as the main or only constituent of a layer, which is next to another layer of the same or of a different material of synthetic resin
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
- B32B37/10—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the pressing technique, e.g. using action of vacuum or fluid pressure
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
- B32B37/12—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by using adhesives
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B7/00—Layered products characterised by the relation between layers; Layered products characterised by the relative orientation of features between layers, or by the relative values of a measurable parameter between layers, i.e. products comprising layers having different physical, chemical or physicochemical properties; Layered products characterised by the interconnection of layers
- B32B7/04—Interconnection of layers
- B32B7/12—Interconnection of layers using interposed adhesives or interposed materials with bonding properties
Landscapes
- Physics & Mathematics (AREA)
- Fluid Mechanics (AREA)
- Life Sciences & Earth Sciences (AREA)
- Engineering & Computer Science (AREA)
- Wood Science & Technology (AREA)
- Laminated Bodies (AREA)
Abstract
본 발명은, 패널의 상면 전체에 접착제를 고르게 도포 하여 접착제 도포층을 형성하는 단계와, 상기 패널에 대응하는 소정의 비닐시트를 마련하는 단계와, 상기 패널의 도포층과 상기 비닐시트를 상호 진공성형으로 열 압착시키는 단계를 갖는 패널의 제조방법에 관한 것으로서, 비닐시트재로 형성되며 소정의 형상 모양을 갖는 문양지를 마련하는 단계와, 상기 문양지를 상기 비닐시트에 진공성형으로 열 압착시켜서 상기 문양지를 상기 비닐시트에 용착시키는 단계를 더 포함하는 것을 특징으로 한다. 이에 의하여, 간단한 제조방법으로 패널의 고급화 및 디자인의 향상을 꾀할 수 있는 효과가 있으며, 특히, 표면질감을 위한 별도의 도장작업 등이 필요치 않아 저렴한 가격으로 패널을 얻을 수 있는 패널의 제조방법이 제공된다.The present invention provides a method of forming an adhesive coating layer by uniformly applying an adhesive to the entire upper surface of a panel, providing a predetermined vinyl sheet corresponding to the panel, and vacuuming the coating layer of the panel and the vinyl sheet. A method of manufacturing a panel having a step of thermally pressing by molding, the method comprising: providing a sheet of paper, which is formed of a vinyl sheet material and having a predetermined shape, and the sheet of paper by thermally pressing the sheet of paper by vacuum molding on the sheet. It characterized in that it further comprises the step of welding the paper on the vinyl sheet. As a result, it is possible to improve the quality of the panel and improve the design by a simple manufacturing method, and in particular, a method of manufacturing a panel that can obtain a panel at a low price is not required because a separate painting work for surface texture is provided. do.
Description
본 발명은, 가구 등을 제조하는데 사용하는 패널의 제조방법에 관한 것이다.The present invention relates to a method for producing a panel used for manufacturing furniture and the like.
보다 상세하게는, 간단한 제조방법과 저렴한 가격으로 패널의 접착된 비닐시트에 별도의 문양지를 용착 시킴으로서 패널의 고급화 및 디자인의 향상을 꾀할 수 있는 패널의 제조방법에 관한 것이다.More specifically, the present invention relates to a method of manufacturing a panel capable of improving the quality of the panel and improving the design by welding a separate sheet of paper on the bonded vinyl sheet of the panel at a simple manufacturing method and at a low price.
일반적으로 가구 등에 사용되는 패널은 자연무늬를 갖는 원목을 일정하게 절단함으로서 형성되며, 이와 같은 패널은 자연무늬를 가지고 있는 관계로 가구 등을형성하는 재료로서는 최적의 재료로 인정되고 있다.In general, panels used in furniture and the like are formed by uniformly cutting solid wood having natural patterns. Such panels are recognized as optimal materials for forming furniture and the like because they have natural patterns.
그러나, 그 재료가 자연무늬를 갖는 원목인 관계로 가격이 저렴하지 못하다는 단점을 가지고 있다.However, since the material is a solid wood with a natural pattern, the price is not cheap.
한편, 상기와 같은 원목의 단점을 해결하기 위한 수단으로 과거로부터 합성목재 또는 합판 등에 나무 결 모양의 무늬가 인쇄된 별도의 비닐시트(비닐 패턴지라고도 칭함)를 부착하여 형성한 패널이 제안되어 사용되고 있는 실정이다.Meanwhile, a panel formed by attaching a separate vinyl sheet (also referred to as vinyl pattern paper) printed with synthetic wood or plywood on the past has been proposed as a means for solving the disadvantages of the wood. There is a situation.
그런데, 상기와 같은 종래의 패널 및 패널의 제조방법은, 합성목재 또는 목재로 형성된 패널의 상면에 수성본드를 분사한 후 이에 나무 결 모양의 무늬 등이 인쇄된 비닐시트를 압착시키는 단계를 거쳐 패널을 제조하고 있다. 따라서, 이와 같이 제조된 패널은 비닐시트의 표면질감을 향상시키기 위하여 비닐시트의 상면에 별도의 도장작업을 행하여야 하는 불편한 단점이 있으며, 특히 비닐시트에 배하여진 무늬가 한정된 모양에 국한되므로 패널의 디자인 향상에 기여할 수 없다는 단점이 있다.By the way, the conventional panel and panel manufacturing method as described above, by spraying an aqueous bond on the upper surface of the panel formed of synthetic wood or wood, and then through the step of pressing a vinyl sheet printed with a wood grain pattern, etc. To manufacture. Therefore, the panel manufactured as described above has an uncomfortable disadvantage of having to perform a separate coating on the upper surface of the vinyl sheet in order to improve the surface texture of the vinyl sheet. The disadvantage is that it cannot contribute to the design improvement.
따라서, 본 발명의 목적은, 간단한 제조방법과 저렴한 가격으로 패널의 고급화 및 디자인의 향상을 꾀할 수 있는 패널의 제조방법을 제공하는 것이다.Accordingly, an object of the present invention is to provide a method for manufacturing a panel that can achieve high quality panel and improved design at a simple manufacturing method and at a low price.
도 1은 본 발명의 패널의 제조방법에 따른 제조공정을 예시한 블록도,1 is a block diagram illustrating a manufacturing process according to the manufacturing method of the panel of the present invention,
도 2는 본 발명에 따른 패널의 분리 사시도,2 is an exploded perspective view of the panel according to the present invention;
도 3은 도 2에 따른 패널과 비닐시트 및 문양지를 상호 열 압착시킨 상태의 단면도이다.3 is a cross-sectional view of a state in which the panel and the vinyl sheet and the pattern paper according to FIG.
* 도면의 주요 부분에 대한 부호의 설명 *Explanation of symbols on the main parts of the drawings
10 : 패널 11 : 접착제10 panel 11: adhesive
13 : 비닐시트 15 : 문양지13: vinyl sheet 15: pattern paper
상기 목적은, 본 발명에 따라, 패널의 상면 전체에 접착제를 고르게 도포 하여 접착제 도포층을 형성하는 단계와, 상기 패널에 대응하는 소정의 비닐시트를 마련하는 단계와, 상기 패널의 도포층과 상기 비닐시트를 상호 진공성형으로 열 압착시키는 단계를 갖는 패널의 제조방법에 있어서, 비닐시트로 형성되며 소정의 형상 모양을 갖는 문양지를 마련하는 단계와, 상기 문양지를 상기 비닐시트에 진공성형으로 열 압착시켜서 상기 문양지가 상기 비닐시트에 용착되는 단계를 더 포함하는 것을 특징으로 하는 패널의 제조방법에 의하여 달성된다.The object is to, according to the present invention, forming an adhesive coating layer by uniformly applying the adhesive on the entire upper surface of the panel, providing a predetermined vinyl sheet corresponding to the panel, the coating layer of the panel and the A method of manufacturing a panel having a step of thermally compressing a vinyl sheet by mutual vacuum molding, the method comprising: providing a pattern sheet formed of a vinyl sheet and having a predetermined shape, and thermally pressing the pattern sheet on the vinyl sheet by vacuum molding. It is achieved by the manufacturing method of the panel characterized in that it further comprises the step of the pattern paper is deposited on the vinyl sheet.
이하에서는 첨부된 도면을 참조하여 본 발명에 대하여 상세히 설명한다. 도 1은 본 발명의 패널의 제조방법에 따른 제조공정을 예시한 블록도 이며, 도 2는 본 발명에 따른 패널의 분리 사시도 이고, 도 3은 도 2에 따른 패널과 비닐시트 및 문양지를 상호 열 압착시킨 상태의 단면도이다.Hereinafter, with reference to the accompanying drawings will be described in detail with respect to the present invention. 1 is a block diagram illustrating a manufacturing process according to the manufacturing method of the panel of the present invention, Figure 2 is an exploded perspective view of the panel according to the present invention, Figure 3 is a cross between the panel and the plastic sheet and pattern paper according to Figure 2 It is sectional drawing of the crimped state.
이들 도면에서 볼 수 있는 바와 같이 본 발명에 따른 패널(10)은, 목재 또는 합성목재로 형성된 것을 사용하며, 그 형상은 패널을 이룰 수 있는 형상이면 적합하다.As can be seen from these figures, the panel 10 according to the present invention uses one formed of wood or synthetic wood, and its shape is suitable as long as it can form a panel.
먼저, 패널(10)의 상면 전체에 접착제(11)를 고르게 도포 하여 소정의 접착제 도포층을 형성하는 단계를 거치는데, 이 때에는 접착제(11)가 접착이 용이할 때까지 소정시간 동안 건조시키는 것이 효과적이다.(S10)First, the adhesive 11 is evenly applied to the entire upper surface of the panel 10 to form a predetermined adhesive coating layer. In this case, the adhesive 11 is dried for a predetermined time until the adhesion is easy. Effective (S10)
그리고, 패널(10)에 대응하며 패널(10)과 그 크기가 동일한 비닐시트(13)를 마련하는 단계를 거치며,(S20) 비닐시트(13)는 무지인 것이 바람직하나 비닐시트(13)가 소정의 무늬를 가지는 것도 좋다.In addition, the panel 10 corresponds to the panel 10 and has a step of providing a vinyl sheet 13 having the same size as that of the panel 10. (S20) The vinyl sheet 13 is preferably plain, but the vinyl sheet 13 is It may also have a predetermined pattern.
여기에서 비닐시트(13)는 순도가 높은 아세틸렌과 염산가스의 혼합가스를 활성탄에 염화제 수은을 부착시킨 촉매 속을 가열하여서 얻어지는 합성원료를 사용한 비닐시트(13)를 사용하는 것이 바람직하며, 한편으로는 열에 잘 용착되는 비닐지등을 사용할 수도 있다. 즉 비닐시트는 진공성형 프레스에 의한 진공성형으로 열 압착이 용이한 재질의 시트면 된다.Here, the vinyl sheet 13 preferably uses a vinyl sheet 13 using a synthetic raw material obtained by heating a mixed gas of acetylene and hydrochloric acid gas of high purity in a catalyst in which mercury chloride is attached to activated carbon. For example, vinyl paper which is well welded to heat may be used. In other words, the vinyl sheet may be a sheet made of a material that is easily thermocompressed by vacuum forming by a vacuum forming press.
이어서, 패널(10)의 도포층과 상기 비닐시트(13)를 소정시간 동안 상호 진공성형으로 열 압착시키는 단계를 거치면,(S30) 패널(10)과 이의 상면에 접착된 비닐시트(13)는 견고하게 압착된다.Subsequently, when the coating layer of the panel 10 and the vinyl sheet 13 are thermally compressed by mutual vacuum forming for a predetermined time (S30), the panel 10 and the vinyl sheet 13 adhered to the upper surface thereof are Squeezed firmly.
한편, 본 발명에서는, 소정의 형상 모양을 갖는 문양지(15)를 마련하는 단계를 갖는다.(S40) 문양지(15)는 열에 의해 용이하게 용해되는 재질의 비닐시트재로 형성되며, 이와 같은 문양지(15)는 상기 비닐시트(13)와 달리 별도의 색채를 갖는다. 따라서 소정의 형상 모양을 갖는 문양지(15)를 오려서 패널(10)의 상면에 압착된 비닐시트(13)에 일정한 부위에 놓고 다시 진공성형으로 열 압착시키는 단계를 거침으로서, 문양지(15)의 형상부분은 바뀌지 않고 균일하게 비닐시트(13)에 용착되는 단계를 갖는다.(S50)On the other hand, in the present invention, it has a step of providing a pattern paper 15 having a predetermined shape. (S40) The pattern paper 15 is formed of a vinyl sheet material of a material that is easily dissolved by heat, such as The pattern paper 15 has a different color from the vinyl sheet 13. Therefore, the pattern paper 15 having a predetermined shape is cut and placed in a predetermined portion on the vinyl sheet 13 pressed on the upper surface of the panel 10, and then subjected to thermo-compression by vacuum molding again. The shape portion of has a step of being uniformly welded to the vinyl sheet 13 without changing (S50).
이렇게 함으로서 문양지(15)는 비닐시트(13)에 용해되는 과정에서 압착되므로 패널(10)의 상면에 위치되어 패널의 디자인을 향상시키며, 특히 이와 같이 제조된 패널(10)이 사용된 가구 등은 고급스런 미감을 갖는 것이다.By doing so, the pattern paper 15 is pressed in the process of dissolving in the vinyl sheet 13, so it is located on the upper surface of the panel 10 to improve the design of the panel. Is an elegant aesthetic.
상술한 바와 같이 본 발명에 따른 패널의 제조방법은, 비닐시트로 형성되며 소정의 형상 모양을 갖는 문양지를 마련하는 단계와, 문양지를 상기 비닐시트에 진공성형으로 열 압착시켜서 상기 문양지를 상기 비닐시트에 용착시키는 단계를 더 포함하는 것에 의해 표면질감이 우수하며, 적어도 하나 이상의 색채를 갖는 패널을 얻을 수 있다.As described above, the manufacturing method of the panel according to the present invention comprises the steps of preparing a sheet of paper having a predetermined shape and formed into a vinyl sheet, and thermally compressing the sheet of paper on the vinyl sheet by vacuum forming the sheet of paper. It is possible to obtain a panel having an excellent surface texture and having at least one color by further including the step of welding to.
이상 설명한 바와 같이, 본 발명에 따르면, 간단한 제조방법으로 패널의 고급화 및 디자인의 향상을 꾀할 수 있는 효과가 있으며, 특히, 별도의 표면질감을 위한 별도의 도장작업 등이 필요치 않아 저렴한 가격으로 패널을 얻을 수 있는 패널의 제조방법이 제공된다.As described above, according to the present invention, there is an effect that can improve the quality of the panel and improve the design by a simple manufacturing method, in particular, it is not necessary to apply a separate coating work for a separate surface texture, such as a low price A method for producing a panel that can be obtained is provided.
Claims (1)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| KR1020000005036A KR100317836B1 (en) | 2000-02-02 | 2000-02-02 | Manufacture method of panel |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| KR1020000005036A KR100317836B1 (en) | 2000-02-02 | 2000-02-02 | Manufacture method of panel |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| KR20010077325A KR20010077325A (en) | 2001-08-17 |
| KR100317836B1 true KR100317836B1 (en) | 2001-12-22 |
Family
ID=19643614
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| KR1020000005036A KR100317836B1 (en) | 2000-02-02 | 2000-02-02 | Manufacture method of panel |
Country Status (1)
| Country | Link |
|---|---|
| KR (1) | KR100317836B1 (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR100453007B1 (en) * | 2001-12-11 | 2004-10-15 | 주식회사 영화산업 | Method for manufacturing plastic door panel |
-
2000
- 2000-02-02 KR KR1020000005036A patent/KR100317836B1/en not_active IP Right Cessation
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR100453007B1 (en) * | 2001-12-11 | 2004-10-15 | 주식회사 영화산업 | Method for manufacturing plastic door panel |
Also Published As
| Publication number | Publication date |
|---|---|
| KR20010077325A (en) | 2001-08-17 |
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