KR100445642B1 - Method for removing malodor by using activated humic substances - Google Patents

Method for removing malodor by using activated humic substances Download PDF

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KR100445642B1
KR100445642B1 KR10-2001-0048436A KR20010048436A KR100445642B1 KR 100445642 B1 KR100445642 B1 KR 100445642B1 KR 20010048436 A KR20010048436 A KR 20010048436A KR 100445642 B1 KR100445642 B1 KR 100445642B1
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tank
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culture tank
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서영준
서희동
서영진
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서희동
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    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D53/00Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
    • B01D53/34Chemical or biological purification of waste gases
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    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61LMETHODS OR APPARATUS FOR STERILISING MATERIALS OR OBJECTS IN GENERAL; DISINFECTION, STERILISATION OR DEODORISATION OF AIR; CHEMICAL ASPECTS OF BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES; MATERIALS FOR BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES
    • A61L9/00Disinfection, sterilisation or deodorisation of air
    • A61L9/01Deodorant compositions
    • A61L9/014Deodorant compositions containing sorbent material, e.g. activated carbon

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Abstract

본 발명은 동·식물 유기성 폐기물이 건조, 발효, 변패 및 부패시 발생하는 악취물질을 풀브산(Fulvic acid) 및 이의 금속착체가 유리(遊離)의 상태로 유도되어 있으면서 자체의 산화기능, 산화탈취의 촉매기능, 유기물질을 고분자화하여 부식물질을 생성하는 촉매의 기능, 동·식물에 미네랄(Minerals) 공급기능 등을 가진 활성화된 부식물질을 이용하여 물에 불용성이면서 비휘발성의 거대분자물질인 부식전구물질(부식전구물질)로 전환하여 악취물질을 경제적이면서 위생적으로 제거하는 것이 목적이다.According to the present invention, odorous substances generated when organic and organic organic wastes are dried, fermented, decayed and decayed are oxidized and deodorized by their own fluoric acid and their metal complexes. It is an insoluble and non-volatile macromolecule that is insoluble in water by using the activated corrosive which has the catalyst function, the catalyst function to polymerize organic materials to produce corrosive substances, and supply minerals to plants and plants. The objective is to remove odorous substances economically and hygienically by converting them to corrosive precursors.

이를 위하여 부식물질을 생성하는 토양미생물 배양조(3)에 활성화된 부식물질 펠레트(5)와 미네랄공급이 용이한 류문암질 또는 대사이드(Dacite)질 부석(6)이 충전된 미생물 반응탑(4)을 [도1] 및 [도3] 과 같이 조 내에 내장하거나 [도2] 및 [도4] 와 같이 조 외부에 설치하여 배양조(3)내 배양액을 순환하므로서 토양미생물에 미네랄(Minerals)과 산화효소(Oxidase), 생리활성물질 등이 공급되므로서 부식물질을 생성하는 토양미생물의 대사활동이 활발하여지면서 악취발생물질은 물에 불용성이면서 비휘발성 물질인 부식전구물질로 전환되면서 폐가스(Gas) 중 악취물질은 제거된다.To this end, a microbial reaction column filled with activated corrosive pellets (5) and luteum rock or dacite pumice (6), which is easily supplied to the soil microbial culture tank (3), which generates corrosive substances. (4) is embedded in the tank as shown in [1] and [3] or installed outside the tank as shown in [2] and [4] to circulate the culture solution in the culture tank (3) and the minerals in soil microorganisms ( With the supply of minerals, oxidase, and physiologically active substances, the metabolic activity of soil microorganisms producing corrosive substances is active, and odor generating substances are converted to corrosive precursors, which are insoluble in water and are non-volatile substances. Odor substances in (Gas) are removed.

또한, 부식화반응이 활발하게 일어나기 위해서는 시스템(System) 내의 산화환원전위(ORP ; Oxidation Reduction Potential) 값이 +350∼+400mV 일 때 최적의 조건이기 때문에 풀브산(Fulvic acid)을 전해 산화조(15)에서 전해산화한 풀브산 전해산화수나 산화수조(23)에서 과산화수소(H2O2)와 황산제일철(FeSO4)에 의해 산화환원전위 값을 +700∼+1100mV로 산화한 풀브산 산화수를 미네랄(Mineral) 반응탱크(25)에서 미네랄을 공급하여 킬레이트(Chelate)성 풀브산 과산화 금속착화합물인 액상의 활성화된 부식물질을 배양조(3)에 산화환원전위 값이 +350∼+400mV정도 유지되게 공급한다.In addition, in order for the corrosion reaction to occur actively, it is an optimal condition when the oxidation reduction potential (ORP) value in the system is +350 to +400 mV. Fulvic acid oxidized water obtained by oxidizing the redox potential to +700 to +100 mV by electrolytic oxidation of fulvic acid or oxidized water tank 23 using hydrogen peroxide (H 2 O 2 ) and ferrous sulfate (FeSO 4 ). By supplying minerals from the mineral reaction tank (25), the redox potential is maintained at +350 to +400 mV in the culture tank (3) by activating a liquid activated corrosive, which is a chelate fulvic acid peroxide complex. Supply it.

본 발명은 활성탄, 제올라이트(Zeolite) 등에 의한 흡착탈취, 산화제에 의한 탈취, 고온열분해에 의한 탈취 등과 같은 일반적인 공정에 비해서 운전비용과 시설비가 저렴하기 때문에 분뇨 처리장, 쓰레기 처리장, 하·폐수오니의 소화공정, 퇴비화공정 등 여러 분야에 적용될 것으로 기대한다.The present invention has lower operating and facility costs compared to general processes such as adsorption deodorization by activated carbon, zeolite, deodorization by oxidizing agents, deodorization by high temperature pyrolysis, etc., and thus, digestion of manure treatment plants, waste disposal plants, and sewage sludge. It is expected to be applied to various fields such as process and composting process.

Description

활성화된 부식물질을 이용한 악취제거방법{Method for removing malodor by using activated humic substances}Deodorization method using activated corrosive substances {Method for removing malodor by using activated humic substances}

본 발명은 동·식물 유기성 폐기물이 발효, 변패 및 부패, 건조 등에서 발생하는 암모니아(Ammonia), 트리메칠아민(Trimethylamine), 이소부틸아민(Isobutylamine), 니트로소아민(Nitrosoamine), 인돌(Indole), 스카톨(Skatole) 등과 같은 휘발성 염기질소(揮發性鹽基窒素 ; Volatile basic nitrogen), 함유(含硫) 아미노산(Amino acid)이 분해시 발생되는 유화수소(H2S), 메르캅탄(Mercaptan)과 이소부틸알콜(Isobutyl alcohol), 빙초산(Acetic acid), 낙산, 페놀(Phenol)류, 크레졸(Cresol)류, 피루빈산(Pyruvic acid) 등과 같은 악취를 유발(誘發)하는 물질을 부식물질 중에서 풀브산(Fulvic acid) 및 이의 금속착체(金屬錯體)가 유리(Free)의 상태로 유도되어 있으면서 자체 산화기능, 산화탈취의 촉매기능, 유기물질을 고분자물질로 중·축합하여 물에 불용성이면서 비휘발성의 안정된 부식물질로 전환하는 기능 등을 가진 활성화된 부식물질(이하 활성부식물질이라 칭함)을 이용하여 전술한 악취유발물질들을 물에 불용성이면서 비휘발성의 부식전구물질(腐植前驅物質)로 전환하여 악취를 유발하는 물질을 경제적이면서 위생적으로 처리하는 방법이다.The present invention is ammonia, trimethylamine, isobutylamine, nitrosoamine, indole, Volatile basic nitrogen such as Skatole, hydrogen emulsification (H 2 S) and mercaptan produced when decomposition of amino acid (Amino acid) And odorous substances such as isobutyl alcohol, acetic acid, butyric acid, phenols, phenols, cresols, pyruvic acid, etc. Fulvic acid and its metal complexes are induced in the free state, and they are insoluble in water due to their oxidative function, catalytic function of oxidative deodorization, and organic materials as polymers. To convert non-volatile stable corrosive materials By using activated corrosive (hereinafter referred to as active corrosive), the above-mentioned odor-causing substances are converted into insoluble and nonvolatile corrosion precursors in water and economically and hygienically. That's how to handle it.

천연적으로 활성화된 부식물질이 출토되는 곳은 일본 나가사키현(長崎縣)의 가라고(唐比) 습지의 이탄(부식물질)의 경우 인근 운젠(雲仙) 화산군에서 분출된 대사이드(Dacite)질의 화산회와 해양성 규조류, 해초, 플랑크톤(Plankton) 등의 해양성 동·식물과 습지의 수생식물 등의 사체가 혼합퇴적되어 생성된 부식물질의 경우 대사이드질 화산회 중 활성화된 산화규소(SiO2), 산화알루미늄(Al2O3) 및 활성화 미네랄(Minerals)이 물과 가수분해 반응에 의해 수소이온(H+)이 방출되면서 산성화되었다.Naturally activated corrosive materials are excavated from the peat of Kago Wetland in Nagasaki Prefecture, Japan. In the case of corrosive substances formed by mixed deposition of marine animals and plants such as marine diatoms, seaweeds, and plankton, and aquatic plants in wetlands, activated silicon oxide (SiO 2 ) and aluminum oxide in large volcanic ashes. (Al 2 O 3 ) and activated minerals (Minerals) were acidified by the release of hydrogen ions (H + ) by hydrolysis reaction with water.

Si4++ 4H2O ----------> Si(OH)4+ 4H+---①Si 4+ + 4H 2 O ----------> Si (OH) 4 + 4H + --- ①

Al3++ 3H2O ----------> Al(OH)3+ 3H+---②Al 3+ + 3H 2 O ----------> Al (OH) 3 + 3H + --- ②

산성화된 부식물질은 풀브산이 유리(Free)상태로 유도되어 있으며, 유리된 풀브산은 화산회토 중 활성화 미네랄과 반응하여 킬레이트(Chelate)성 금속착화합물이 형성되었다.Acidified corrosives lead to the free state of fulvic acid. The free fulvic acid reacts with activated minerals in volcanic ash to form chelate metal complexes.

또한, 킬레이트성 풀브산 금속착화합물은 부식화반응에서 생성된 과산화수소(H2O2)와 반응하여 킬레이트성 풀브산 과산화물(Peroxyfulvic acid)의 금속착화합물인 활성부식물질로 되어 존재한다.In addition, the chelating fulvic acid metal complex is present as an active corrosion material which is a metal complex of chelating fulvic acid peroxide reacting with hydrogen peroxide (H 2 O 2 ) generated in the corrosive reaction.

이 습지의 인근 축산 농가에서 축산폐수가 유입되었는데 일반 하천이나 호소에 비해서 빠른 자정작용이 일어나면서 악취발생이 급격히 저하되었다.The livestock wastewater flowed from the nearby livestock farms in the wetlands, and the odor occurred rapidly due to the rapid self-cleaning action compared to the general rivers and lakes.

이와 같은 현상을 보고 이 습지의 이탄(활성화된 부식물질)을 축사에 살포한 결과 악취발생이 저감되었다.As a result of this phenomenon, the spread of peat (activated corrosive material) from the wetland was reduced to the odor.

이와 같은 현상을 응용하여 일본 공개특허공보 소(昭) 62-45321에서는 활성부식토에 의한 전술한 악취유발물질들의 제거 메카니즘(Mechanism)을 건식탈취에서는 악취물질을 불휘발성 산류가 결합흡착하고, 이때 발생하는 프로톤(Proton)이 활성부식물질 중의 산화기능을 가진 풀브산, 부식산류를 하이드로퀴논(Hydroquinone)형으로 환원하는 것에 의해서 활성화되고, 알칼리(Alkali)에서는 활성화된 부식질과 금속 또는 이의 염류(鹽類)가 반응해서 과산화수소(H2O2)를 발생하고, 불휘발성산류가 결합되어 악취유발물질을 산화하여 무해한 질소(N2)가스 등으로 분해되어 악취물질이 제거되는 것으로 보아 활성부식물질 펠레트(Pellet)를 흡착탑 내에 충진하여 사용하였으나, 실제 활성부식물질에 의한 악취유발물질의 처리메카니즘과는 상반된 이론이기 때문에 처리효율이 아주 저조하였다.By applying such a phenomenon, Japanese Laid-Open Patent Publication No. 62-45321 discloses the mechanism of removing the above-mentioned odor-causing substances by active corrosive soil. In dry deodorization, non-volatile acids are combined and adsorbed. Proton is activated by reducing fulvic acid and humic acid having oxidation function in active corrosive to hydroquinone type, and activated alkali in Alkali and metal or salts thereof. ) Reacts to produce hydrogen peroxide (H 2 O 2 ), and volatile acids are combined to oxidize odor-causing substances and decompose into harmless nitrogen (N 2 ) gas to remove odorous substances. (Pellet) was used in the adsorption tower, but it is a theory contrary to the treatment mechanism of odor-causing substances by active corrosive substances. The efficiency was very low.

일본 공개특허공보 평(平) 2-290224에서는 부식산, 풀브산 등의 부식화반응을 촉진하는 촉진제를 사용하여 유기물을 함유한 수용액을 폐가스와 접촉하는 것에 의해서 악취유발물질을 제거하는 것으로 처리메카니즘을 설명하고 있으나 이 역시 정확한 처리메카니즘을 이해하지 못하고 있어 처리효율이 저조하였다.Japanese Unexamined Patent Application Publication No. 2-290224 discloses a treatment mechanism by removing an odor-causing substance by contacting waste gas with an aqueous solution containing organic matter using an accelerator which promotes a corrosive reaction such as humic acid or fulvic acid. However, this method also has a poor processing efficiency because it does not understand the exact processing mechanism.

일본 공개특허공보 평(平) 9-122436에서도 활성부식물질 펠레트를 충전탑 내에 다단으로 설치하고, 충전탑 하부의 순환조의 순환용액을 부석(경석)이 충전된 반응조를 순환토록 하여 처리효율을 향상코져 하였으나 이 역시 실제 일어나는 처리 메카니즘과는 상반된 내용이기 때문에 처리효율이 크게 향상되지 못하였다.In Japanese Unexamined Patent Publication No. Hei 9-122436, the active corrosive pellets are installed in multiple stages in the packed column, and the circulating solution of the circulating tank at the bottom of the packed column is circulated through the reactor filled with pumice (pumice) to improve treatment efficiency. However, this is also contrary to the actual processing mechanism, which did not improve the processing efficiency significantly.

본 발명이 속하는 기술분야의 종래의 기술은 대부분 활성부식물이 활성탄과 같이 1차 물리적인 흡착 후 2차 활성부식물질의 산화촉매 기능에 의해서 처리되는 것으로 설명되고 있으며, 질소화합물은 질소(N2)가스로 분해되는 것으로 알고 있는데 실제 암모니아, 휘발성 아민과 같은 질소화합물은 유기물의 부식화반응에 의해 물에 불용성이면서 비휘발성의 거대 고분자물질인 부식전구물질(腐植前驅物質)로 부동화(不動化)되어 제거된다,The prior art in the technical field of the present invention is described that most active corrosion is treated by the oxidation catalyst function of the second active corrosion material after the first physical adsorption, such as activated carbon, the nitrogen compound is nitrogen (N 2 ) Nitrogen compounds, such as ammonia and volatile amines, are decomposed into gases, and are immobilized to corrosive precursors, which are insoluble in water and large, nonvolatile macromolecules, due to organic corrosion reactions. Removed,

활성부식물질을 이용한 악취물질의 제거는 유기성 폐수가 부식화 반응에 의해 수중에 용해되어 있는 유기성 오염물질이 물에 불용성이면서 비휘발성의 고분자물질인 부식물질의 생성 전단계의 부식전구물질로 되어 물이 정화되는 것과 동일한 메카니즘에 의해서 처리된다.The removal of odorous substances using active corrosive substances is caused by the organic pollutants dissolved in the water by the corrosive reaction of organic wastewater. It is treated by the same mechanism as that which is purified.

유기물질과 악취유발물질이 토양부식화미생물에 의한 부식전구물질로 되어 제거되는 메카니즘은 다음과 같다.The mechanisms by which organic substances and odor-causing substances become corrosion precursors by soil corrosive microorganisms are removed as follows.

일차 유기물질 중 토양부식화미생물에 의해서 분해가 용이한 단순단백질, 당류, 녹말과 같은 유기물이 CO2, H2O, NH3와 같은 간단한 무기물과 이들 미생물의 대사산물인 방향족적본질(芳香族的本質)을 가지는 폴리페놀(Polyphenol)성 화합물이 생성된다.Among the primary organic substances, simple proteins, sugars, and starches, which are easily decomposed by soil corrosive microorganisms, include simple minerals such as CO 2 , H 2 O, and NH 3, and aromatic substances, metabolites of these microorganisms. Polyphenolic compounds having a polyamide are produced.

유기물 + O2--토양부식화미생물--> 폴리페놀성화합물 + CO2,H2O, NH3등의 무기물---③Organics + O 2 - Soil Corrosion Microorganisms- > Polyphenolic Compounds + Minerals such as CO 2 , H 2 O, NH 3 --- ③

토양부식화미생물에 의해 생성된 폴리페놀성화합물은 활성부식물질에 함유되어 있는 산화효소(Polyphenoloxidase)에 의해서 공기 중에서 퀴논(Quinone)화합물과 과산화수소(H2O2)를 생성한다.Polyphenolic compounds produced by soil corrosion microorganisms produce quinone compounds and hydrogen peroxide (H 2 O 2 ) in the air by oxidase (Polyphenoloxidase) contained in the active corrosion material.

과산화수소(H2O2)는 토양미생물의 대사산물이 부식화반응에 의해서 부식물질이 생성되는 중간물질(풀브산, 하드로악실안식향산, 안식향산, 바니린산, 구루타산, 페놀성 초산, 페놀성 낙산 등과 반응하여 과산화물(Peroxidase)을 만들고 나아가서는 산화효소를 만든다.Hydrogen peroxide (H 2 O 2 ) is an intermediate in which metabolites of soil microorganisms produce corrosive substances by corrosive reactions (Fulvic acid, hardaroxyl benzoic acid, benzoic acid, vanillinic acid, gurutaic acid, phenolic acetic acid, phenolic lactate It reacts with the back to produce peroxidase, which in turn produces oxidase.

부식중간생성물질 + H2O2---> 과산화물 --미생물--> 산화효소 ---⑤Corrosive intermediate product + H 2 O 2 ---> Peroxide- Microorganism- > Oxidase --- ⑤

여기서 생성된 산화효소는 상기 반응식 ④에서 촉매역할을 한다.The oxidase produced here acts as a catalyst in the reaction ④.

퀴논 화합물은 분해가 어려운 리그닌(Lignin), 섬유소(Cellulose), 타닌(Tannin), 펩타이드(Peptide), 아미노산 등과 중·축합반응을 하여 거대분자(Macromolecule)물질인 부식물질이 생성된다.The quinone compound undergoes a polycondensation reaction with lignin, cellulose, tannin, peptide, amino acids, which are difficult to decompose, to produce a corrosive substance that is a macromolecule.

토양부식화미생물과 이들 미생물과 상호공생관계에 있는 미생물들은 일반 미생물에 비해서 세포 핵 속에 미네랄(Minerals) 성분이 높은 특징이 있으며, 충분한 미네랄이 공급되어야만 활발한 대사활동을 한다.Soil corrosive microorganisms and microorganisms that have mutual symbiosis with these microorganisms are characterized by higher mineral content in the cell nucleus than normal microorganisms, and active metabolism only when sufficient minerals are supplied.

또한, 이들 미생물은 통성혐기성미생물로 호기성조건과 혐기성조건에서 대사활동을 하지만 대사메카니즘은 서로 상이하며, 대사산물로 폴리페놀성 화합물을 배설하여 부식화반응이 활발하게 일어나기 위해서는 호기성조건으로 산화환원전위(ORP ; Oxidation Reduction Potential) 값이 +350∼+400mV에서 활발한 대사활동을 하면서 부식화반응 효율이 높아진다.In addition, these microorganisms are aerobic anaerobic microorganisms that metabolize under aerobic and anaerobic conditions, but metabolic mechanisms are different from each other, and the redox potential is aerobic under an aerobic condition in order to excrete polyphenolic compounds as metabolites. Oxidation Reduction Potential (ORP) is active at +350 to + 400mV, increasing the corrosion efficiency.

본 발명에서는 시스템 내에 미네랄 공급은 대사이드(Dacite)질의 부석과 유리풀브산과산화물의 킬레이트(Chelate)성 금속착염형태의 활성부식물질 펠레트를 충전한 생물반응탑을 토양미생물 배양조에 설치하여 활성화된 토양부식화미생물을 배양하면서 산화환원전위값이 +700∼+1100mV정도의 액상활성부식물질을 배양조 내에 주입하여 산화환원전위값을 +350∼+400mV로 조정하므로서 부식화반응효율을 향상하여 악취발생물질을 제거하는 공정이다.In the present invention, the mineral supply in the system is activated by installing a bioreactor tower filled with a dilute pumice and an active corrosive pellet of chelate metal complex salt form of free fulbrate peroxide in a soil microbial culture tank. While cultivating soil corrosion microorganisms, by injecting liquid active corrosive material with redox potential of + 700 ~ 1100mV into the culture tank, the redox potential is adjusted to + 350 ~ + 400mV, improving the corrosion reaction efficiency It is a process to remove the generated substances.

본 발명의 목적은 음식물 쓰레기, 축산분뇨, 도축장 폐기물, 농·수산 폐기물, 인분과 같은 동·식물 유기성 폐기물의 발효, 부패 및 변패, 건조 등에서 발생하는 악취발생물질을 활성부식물질과 부석을 이용하여 경제적이면서 위생적으로 고도처리 하는 것이다.An object of the present invention is to use odor-causing substances and pumice as odor-producing substances generated from fermentation, decay, decay, and drying of animal and plant organic waste such as food waste, livestock manure, slaughterhouse waste, agricultural and fishery waste, and phosphorus. It is economical and hygienic.

도 1은 저온성 폐가스의 악취제거 공정에서 생물 반응탑(4)이 토양미생물 배양조(3) 내에 설치된 공정도1 is a process diagram in which a biological reaction tower 4 is installed in a soil microbial culture tank 3 in a process for removing odor of low temperature waste gas.

도 2는 저온성 폐가스의 악취제거 공정에서 생물 반응탑(4)이 토양미생물 배양조(3) 외부에 설치된 공정도2 is a process diagram in which the biological reaction tower 4 is installed outside the soil microorganism culture tank 3 in the odor removal process of low temperature waste gas.

도 3는 고온성 폐가스의 악취제거 공정에서 생물 반응탑(4)이 토양미생물 배양조(3) 내부에 설치된 공정도3 is a process diagram in which the biological reaction tower 4 is installed inside the soil microbial culture tank 3 in the process of removing odor of high temperature waste gas.

도 4는 고온성 폐가스의 악취제거 공정에서 생물 반응탑(4)이 토양미생물 배양조(3) 외부에 설치된 공정도4 is a process diagram in which the biological reaction tower 4 is installed outside the soil microorganism culture tank 3 in the process for removing odor of high temperature waste gas.

도 5는 풀브산(Fulvic acid)을 전해산화 후 미네랄(Minerals)을 공급하여 액상의 활성화된 부식물질의 제조 공정도5 is a flow chart of the production of activated corrosive substances in the liquid phase by supplying minerals (Minerals) after electrolytic oxidation of Fulvic acid (Fulvic acid)

도 6는 풀브산(Fulvic acid)을 산화제에 의한 산화 후 미네랄(Minerals)을 공급하여 액상의 활성화된 부식물질의 제조 공정도6 is a manufacturing process diagram of the liquid activated corrosive material by supplying minerals (Minerals) after oxidation of Fulvic acid (Fulvic acid) by the oxidizing agent

[도면의 주요부분에 대한 부호의 설명][Explanation of symbols on the main parts of the drawings]

1: 탈취탑 2: 충전물1: deodorizing tower 2: filling

3: 배양조 4: 생물 반응탑3: culture tank 4: biological reaction tower

5: 활성부식물질 펠레트(Pellet) 6: 부석5: Pellet 6: Active Corrosive Material

7: 배양액 순환펌프(Pump) 8: 침전조7: Culture medium pump 8: Settling tank

9: 침전조 스크랩퍼(Scrapper) 10: 오니 반송펌프9: settling tank scraper 10: sludge return pump

11: 처리수조 12: 냉각기11: treatment tank 12: cooler

13: 풀브산(Fulvic acid) 저장탱크(Tank) 14: 풀브산 공급펌프13: Fulvic acid storage tank 14: Fulvic acid supply pump

15: 전해 산화조 16: 음극판15: electrolytic oxidation tank 16: negative electrode plate

17: 양극판 18: 정류기17: bipolar plate 18: rectifier

19: 미네랄(Minerals) 반응탱크 20: 미네랄 반응탑19: Minerals reaction tank 20: Mineral reaction tower

21: 액상활성부식물질 공급펌프 22: 산화조21: liquid active corrosive feed pump 22: oxidizing tank

23: 산화조 교반기 24: 염화제일철 저장탱크23: oxidizer stirrer 24: ferrous chloride storage tank

25: 염화제일철 저장탱크 교반기 26: 염화제일철 이송펌프25: ferrous chloride storage tank stirrer 26: ferrous chloride transfer pump

27: 과산화수소 저장탱크 28: 과산화수소 이송펌프27: hydrogen peroxide storage tank 28: hydrogen peroxide transfer pump

상기의 목적을 달성하기 위해서 도면을 중심으로 설명하면 다음과 같다.In order to achieve the above object, it will be described with reference to the drawings.

전술한 동·식물성 유기성 폐기물을 건조, 증발, 발효과정에서나 방치되어 부패 및 변패 할 때 발생되는 암모니아, 트리메칠아민, 이소부틸아민, 니트로소아민, 인돌, 스카톨, 유화수소, 메르캅탄, 휘발성 알콜, 휘발성 유기산, 페놀류 등과 같은 악취발생물질이 탈취탑(1)하부로 유입되면 탈취탑(1)내부에 설치된 폴링(Pall ring), 인타록스새들(Intalox saddle), 라시그링(Raschig ring), 레싱링(Lessing ring), 우드그릿드(Wood grids) 등과 같은 충전물(2)층을 통과하면서 상부에서 분무하는 토양부식화미생물 배양액과 접촉하면서 악취발생물질은 배양액과 반응하여 제거 한 다음에 정제된 가스는 대기로 방출한다.Ammonia, trimethylamine, isobutylamine, nitrosoamine, indole, skatole, hydrogen sulfide, mercaptan, and volatiles generated during the drying, evaporation, and fermentation of the above-mentioned organic and vegetable organic wastes, and left to rot and decay. When odor generating substances such as alcohols, volatile organic acids, phenols, etc. flow into the bottom of the deodorization tower 1, a falling ring, intalox saddle, raschig ring, Odor generating substances are reacted with the culture medium to remove the odor-producing substances while contacting the soil-eroded microbial culture solution sprayed from the top while passing through a layer of filler (2) such as Lessing ring and Wood grids. The gas is released to the atmosphere.

배양조(3)에는 풀브산 및 금속착체가 유리의 상태로 유도되어 있으면서 자체 산화기능, 유기물질을 거대 고분자물질인 부식물질로 부식화하는 기능, 토양미생물에 미네랄 공급기능 등을 가진 활성부식물질 펠레트(5)와 활성화미네날 성분이 다량 함유된 류문암질이나 대사이드질의 부석(6)이 충전된 생물반응탑(4)을 배양조(3)내부에 설치한 경우에는 생물반응탑 하부에 공기를 주입하면 배양조 내부의 배양액은 공기와 함께 에어리프팅(Air-lifting)되면서 생물반응탑(4)내에 충전된 활성부식물질 펠레트(5)와 부석(6)층을 통과하면서 미네랄, 산화효소, 기타 활성부식물질을 공급받아 토양부식화미생물과 이들 미생물과 상호공생관계에 있는 토양미생물은 활성화된다.In the culture tank 3, active corrosive substance having fulvic acid and metal complexes in the state of glass and having self-oxidation function, corrosive organic material to corrosive substance which is a macromolecular substance, mineral supply function to soil microorganism, etc. If a bioreaction tower (4) filled with luteum rock or large-scale pumice (6) containing a large amount of pellets and activated minerals is installed inside the culture tank (3), When the air is injected, the culture solution in the culture tank is air-lifted with the air and passes through the layers of the active corrosive pellets (5) and pumice (6) filled in the bioreaction tower (4) and minerals and oxidation. Soil-causing microorganisms and soil microorganisms that are symbiotic with these microorganisms are activated by enzymes and other active corrosive substances.

또한, 생물반응탑(4)을 배양조(3)외부에 설치한 경우에는 배양액 순환펌프(7)에 의해 배양조(3)의 배양액을 생물반응탑(4)내에 충전된 활성부식물질 펠레트(5)와 부석(6)층을 통과하면서 미네랄, 산화효소, 기타 활성부식물질을 공급받아 부식물질을 생성하는 토양미생물과 이들과 상호공생관계에 있는 토양미생물은 활성화된다.In addition, in the case where the bioreaction tower 4 is installed outside the culture tank 3, an active corrosive pellet filled with the culture solution of the culture tank 3 in the bioreaction tower 4 by the culture solution circulation pump 7 Soil microorganisms, which pass through (5) and pumice (6) layers, receive minerals, oxidases, and other active corrosive substances to produce corrosive substances, and soil microorganisms in mutual symbiosis are activated.

그리고, 안전적이면서 활성화효율을 향상하기 위하여 산화환원전위(ORP)값이 +700∼+1100mV 정도인 유리풀브산 과산화물인 킬레이트성 금속착화합물인 액상활성부식물질을 배양조(3)에 주입하여 산화환원전위(ORP)값이 +350∼+400mV가 되게 한다.In order to improve the safety and the activation efficiency, the liquid reactive corrosive, which is a chelate metal complex compound of free fulvic acid peroxide having an ORP value of about +700 to +1100 mV, is injected into the culture tank 3 for oxidation. The reduction potential (ORP) is set to +350 to +400 mV.

액상활성부식물질의 제조는 풀브산 함량이 많은 해양 규조류, 플랑크톤(Plankton), 해초와 같은 해양성 동·식물의 사체가 퇴적되어 생성된 이탄을 알칼리(NaOH)처리 후 산처리를 하여 액상의 풀브산을 추출한다.Liquid active corrosive material is produced by depositing carcasses of marine animals and plants such as marine diatoms, plankton, and seaweeds with high fulvic acid content, and performing acid treatment after alkali treatment (NaOH). Extract

액상의 풀브산은 전해산화조(15)에서 직류전류를 인가하여 산화환원전위값이 +700∼+1100mV의 풀브산 전해산화수를 생성한 다음에 류문암질이나 대사이드질부석(6)이 충전된 미네랄 반응탑(20)이 내장된 미네랄 반응탱크(19)로 보내어 미네랄 반응탑(20)하부에 공기를 주입하여 순환교반을 하면 풀브산 과산화물의 금속착염인 액상활성부식물질이 얻어진다.The liquid fulvic acid is applied with a direct current in the electrolytic oxidation tank 15 to produce fulvic acid electrolytic oxidation water having a redox potential of +700 to +1100 mV, and then filled with luteum rock or coarse pumice (6). When the mineral reaction tower 20 is sent to the built-in mineral reaction tank 19, air is injected into the lower portion of the mineral reaction tower 20 to circulate and agitate to obtain a liquid active corrosive material which is a metal complex salt of fulvic acid peroxide.

또는 액상의 풀브산을 산화조(22)로 보내어 산화조 교반기(23)로 교반하면서 과산화수소(H2O2)와 황산제일철(FeSO4)를 당량대 당량의 비율로 주입하여 산화환원전위(ORP)값을 +700∼+1100mV로 조정하면 액상의 풀브산 과산화물인 풀브산 산화수가 생성된다.Alternatively, the liquid fulvic acid is sent to the oxidizing tank 22, and hydrogen peroxide (H 2 O 2 ) and ferrous sulfate (FeSO 4 ) are injected in the ratio of equivalent to equivalent while stirring with the oxidizing tank stirrer 23 to reduce the redox potential (ORP). ) Is adjusted to +700 to +1100 mV to produce fulvic acid oxidized water, which is a liquid fulvic acid peroxide.

풀브산 산화수는 류문암질이나 대사이드질 부석(6)이 충전된 미네랄 반응탑(20)이 내장된 미네랄 반응탱크(19)로 보내어 미네랄 반응탑(20)하부에 공기를 주입하여 순환교반을 하면 풀브산 과산화물의 금속착염인 액상의 활성부식물질이 생성된다.The fulvic acid oxidized water is sent to the mineral reaction tank (19) in which the mineral reaction tower (20) filled with luteum rock or large-scale pumice (6) is injected, and air is injected into the lower portion of the mineral reaction tower (20) for circulation stirring. The liquid active corrosive, which is a metal complex salt of fulvic acid peroxide, is formed.

배양조(3)에서 유기물질을 부식화하는 토양미생물을 배양하기 위해서 이들 미생물의 먹이로는 유기성 폐수나 유기물이 함유된 수용액을 배양조(3)에 공급한다.In order to cultivate soil microorganisms that corrode organic materials in the culture tank (3), the feed of these microorganisms is supplied to the culture tank (3) with organic wastewater or an aqueous solution containing organic matter.

배양조(3)에서는 공기를 주입하여 용존산소(DO)농도가 2mg/ℓ이상 되게 한다.In the culture tank (3), air is injected so that the dissolved oxygen (DO) concentration is 2 mg / l or more.

생물반응탑(4) 하부에도 공기를 주입하여 폭기를 하면 충전된 활성부식물질 펠레트(5)와 부석(6)층을 배양액과 공기가 통과하면서 토양미생물의 생육에 필요한 미네랄, 산화효소, 생리적 활성물질 등을 공급받는다.When air is injected into the lower part of the bioreactor 4, the aeration is carried out through the layers of the active corrosive material pellets (5) and pumice (6). Get an active substance.

그리고, 배양조(3)에서 토양미생물의 생육과 부식화반응이 안정적으로 진행되기 위해서는 전술한 액상활성부식물질을 배양조(3)에서 산화환원전위값이 +350∼+400mV 정도가 되게 주입한다.In order to stably progress the growth and corrosion reaction of soil microorganisms in the culture tank 3, the above-mentioned liquid active corrosive material is injected in the culture tank 3 such that the redox potential is about +350 to +400 mV. .

배양조(3)에서 배양된 토양미생물과 배양액을 배양액 순환펌프(7)에 의해 탈취탑(1)상부로 보내어 하부에서 유입되는 폐가스 중 악취유발물질과 충전물(2)의 층에서 반응하여 악취물질이 제거된 정제가스는 탈취탑(1)상부의 엘리민네이터(Eliminator)를 통과하여 대기로 배기된다.Soil microorganisms and culture medium cultured in the culture tank (3) are sent to the upper portion of the deodorization tower (1) by the culture medium circulation pump (7) and reacts in the layer of the malodor-causing substance and the filler (2) in the waste gas flowing in from the bottom. This removed purified gas passes through an eliminator above the deodorization tower 1 and is exhausted to the atmosphere.

암모니아, 휘발성 아민, 유화수소, 메르캅탄, 휘발성 유기산, 휘발성 알콜과 같은 악취물질은 토양미생물 중에서 부식화미생물의 대사산물인 방향족적본질을 가진 폴리페놀성화합물이 공기 중에서 산소와 산화효소(Polyphenoloxidase)에 의해 산화되어 생성된 퀴논류와 중·축합반응을 하여 물에 불용성이면서 비휘발성의 부식전구물질로 되어 제거된다.Odors such as ammonia, volatile amines, hydrogen sulfide, mercaptans, volatile organic acids, and volatile alcohols are polyphenolic compounds with aromatic essences, which are metabolites of corrosive microorganisms in soil microorganisms, and oxygen and polyphenoloxidases in the air. It undergoes a polycondensation reaction with the quinones produced by oxidization and is insoluble in water and is removed as a nonvolatile corrosion precursor.

배양조(3)에서 고형물의 농도(MLSS ; Mixed Liquid Suspended Solid)는 2000∼4000mg/ℓ로 유지될 수 있게 침전조(8)에서 반송오니량을 조정한다.The concentration of the solids (MLSS: Mixed Liquid Suspended Solid) in the culture tank 3 is adjusted in the settling tank 8 so as to be maintained at 2000 to 4000 mg / l.

배양조(3)의 배양액은 침전조(8)로 보내어 고형물이 침전제거된 상등액은 처리수조(11)로 보내어 방류하고, 침전된 오니는 종오니용으로 오니반송펌프(10)에 의해서 토양부식화미생물 배양조(3)로 반송한다.The culture solution of the culture tank (3) is sent to the settling tank (8), and the supernatant from which the solids have been removed is sent to the treatment tank (11) and discharged, and the precipitated sludge is soiled by the sludge return pump (10) for seed sludge. It returns to the microorganism culture tank 3.

잉여오니는 탈수기시스템으로 보내어 탈수처리한다.Surplus sludge is sent to a dehydrator system for dewatering.

그리고, 건조공정 등에서 배출되는 고온성 폐가스의 경우는 배양액 순환펌프(7)의 토출측에 냉각기(Cooler, 12)를 설치하여 토양미생물배양에 지장을 주지 않게 냉각하며, 이 때 탈취탑(1)의 충전물(2)의 층은 2단으로 한다.In the case of the hot waste gas discharged from the drying process, a cooler 12 is installed on the discharge side of the culture circulation pump 7 so as not to interfere with the soil microbial culture. The layer of the filler 2 is made into two stages.

[실시 예1]Example 1

분뇨처리장애서 악취가스 150ℓ/min을 [도1]과 같은 파이로트 테스트(Pilot-Test)를 행한 결과는 표 1의 내용과 같다.Results of performing a pilot test (Pilot-Test) as shown in FIG. 1 for the malodor treatment disorder malodor gas 150 l / min are shown in Table 1.

[실시 예2]Example 2

음식물쓰레기를 사료화 및 퇴비화하는 전처리 건조공정에서 배출되는 폐가스 150N㎥/min을 [도3]과 같은 처리공정에 의해서 처리하였을 때 관능시험결과 거의 완벽한 탈취가 되었다.When the waste gas discharged from the pre-treatment drying process to feed and compost food waste was treated by the treatment process as shown in FIG. 3, the sensory test resulted in almost perfect deodorization.

전술한 기술내용으로부터 자명하듯이, 유기성 폐기물의 건조, 발효, 부패 및 변패시 발생하는 폐가스 중 암모니아, 휘발성아민, 유화수소, 메르캅탄, 휘발성 알콜, 휘발성 유기산 등의 악취발생물질을 활성부식물질과 부석을 이용하여 물에 불용성이면서 비휘발성의 부식전구물질로 제거하는 공정은 현재까지 주로 적용하는 산화제, 알칼리, 산에 의한 흡수(吸收)탈취, 활성탄에 의한 흡착탈취, 고온 열분해에 의한 탈취 등에 비해서 다음과 같은 특징이 있다.As is apparent from the foregoing description, odor generating substances such as ammonia, volatile amines, hydrogen sulfide, mercaptan, volatile alcohol, and volatile organic acids in waste gases generated during drying, fermentation, decay and deterioration of organic wastes are treated with active corrosive substances. The process of using pumice to remove insoluble in water and non-volatile corrosion precursors is compared with the oxidizing agent, alkali and acid absorption deodorization, adsorption deodorization with activated carbon, and deodorization by high temperature pyrolysis. It has the following features.

① 고도처리가 된다.① Advanced processing.

② 처리 후 2차 오염물질이 전혀 배출되지 않는다.② No secondary pollutant is discharged after treatment.

③ 별도의 흡수제, 흡착제가 필요 없으며 에너지 비용 등이 적게 소모되므로서 운전비용이 저렴하다.③ There is no need for additional absorbents and adsorbents, and the operating cost is low because energy costs are consumed less.

④ 폐수처리시설과 병용하여 시설하면 시설이 간단하여 시설비용이 저렴하면서 운전 및 유지관리가 용이하다.④ When used in combination with wastewater treatment facilities, the facility is simple, so the facility cost is low and operation and maintenance are easy.

본 발명은 이상과 같은 특징이 있기 때문에 축산농장, 음식물쓰레기 처리공정, 분뇨처리장, 하수처리장의 잉여오니처리공정, 도축공장 폐기물 처리공정, 식품가공공장 폐기물 처리공정 등 다종 다양한 분야에서 발생되는 악취발생물질제거에 응용될 것으로 기대된다.Since the present invention has the characteristics as described above, odor is generated in various fields such as animal husbandry farm, food waste treatment process, manure treatment plant, surplus sludge treatment process of sewage treatment plant, slaughterhouse waste treatment process, food processing plant waste treatment process, etc. It is expected to be applied to material removal.

Claims (4)

활성부식물질 펠레트(5)와 류문암질 또는 대사이드(Dacite)질의 부석(6)을 충전한 생물반응탑(4)을 내장한 배양조(3)에 유기성 폐수 또는 유기물을 함유한 수용액을 공급하고 생물반응탑(4)하부에서 공기를 주입하여 에어리프팅(Air-lifting)하면서 배양액은 활성부식물질 펠레트(5)층과 부석(6)층을 통과하면서 미네랄, 산화효소, 생리활성물질 등을 공급받아 배양조(3)로 순환하면서 배양조(3)에도 공기를 폭기하여 용존산소(DO)농도가 2mg/ℓ이상되는 호기성 조건에서 부식화미생물과 이들 미생물과 상호공생관계에 있는 미생물을 배양한 배양액을 배양액 순환펌프(7)에 의해서 탈취탑(1)상부로 보내어 분무하면 폐가스 중의 악취발생물질은 탈취탑(1)내 충전물(2) 층에서 배양액과 상호접촉하면서 배양액 중의 퀴논화합물과 중·축합반응을 하여 물에 불용성이면서 비휘발성물질로되어 악취발생물질이 제거된 후에 탈취탑(1)상부를 통해서 대기로 배출하고, 악취발생물질과 흡수반응한 배양액은 배양조(3)로 반송되며, 배양조(3)에서 부식화미생물 및 이들 미생물과 상호 공생관계에 있는 미생물을 안정적으로 배양되면서 반응효율을 향상하기 위해서는 액상 풀브산(Fulvic acid)을 전해산화조(15)에서 전해산화한 풀브산전해산화수나 산화조(22)에서 과산화수소(H2O2)와 황산제일철(FeSO4)을 반응한 풀브산산화수를 부석(6)이 충전된 미네랄반응탑(20)이 내장된 미네랄반응탱크(19)로 보내어 공기교반에 의해서 풀브산과산화물금속착화합물인 액상활성부식물질을 공급하여 산화환원전위값을 +350∼400mV로 주입하고, 배양조(3)의 고형물농도(MLSS)는 2000∼4000mg/ℓ로 유지될 수 있도록 침전조(8)에 침전된 오니를 종오니 용으로 오니반송펌프(10)에 의해서 배양조(3)로 반송하고, 배양조(3)의 배양액은 침전조(8)로 보내어 고형물이 침전제거된 상등액은 처리수조(11)로 보내어 방류하며, 잉여오니는 탈수시스템(System)으로 보내어 탈수처리하는 공정에 의한 폐가스 중의 악취발생물질을 제거하는 방법.An aqueous solution containing organic wastewater or organic matter was placed in a culture tank (3) incorporating a bioreactor (4) filled with a pellet (5) of active corrosive material and a luteum rock or dacite stone (6). Air-lifting by injecting air from the bottom of the bioreaction tower (4) while passing through the layers of the active corrosive pellet (5) and pumice (6), minerals, oxidases and bioactive substances Air is also aerated in the culture tank 3 while being circulated through the culture tank 3, and corrosive microorganisms and microorganisms having mutual symbiosis with these microorganisms under aerobic conditions in which dissolved oxygen (DO) concentration is 2 mg / l or more. When the culture solution was cultured and sent to the upper portion of the deodorization tower (1) by the culture solution circulation pump (7) and sprayed, the odor generating substances in the waste gas were brought into contact with the culture solution in the packing (2) layer in the deodorization tower (1) and the quinone compound in the culture solution Insoluble in water due to heavy and condensation reaction After the odor generating material is removed, the odor generating material is discharged to the atmosphere through the upper portion of the deodorizing tower (1), and the culture solution absorbed and reacted with the odor generating material is returned to the culture tank (3) and corroded in the culture tank (3). In order to stably cultivate chemicals and microorganisms having mutual symbiosis with these microorganisms, in order to improve the reaction efficiency, electrolytic oxidation of fulvic acid (Fulvic acid) in the electrolytic oxidation tank (15) or electrolytic oxidation tank (22) Fulbrate-oxidized water reacted with hydrogen peroxide (H 2 O 2 ) and ferrous sulfate (FeSO 4 ) is sent to the mineral reaction tank (19) containing the mineral reaction tower (20) filled with pumice (6) to air stirring. By supplying liquid active corrosive substance, fulvic acid peroxide metal complex compound, and injecting redox potential at + 350 ~ 400mV, and solids concentration (MLSS) of culture tank 3 can be maintained at 2000 ~ 4000mg / l. (8) The sludge sludge settled down The sludge return pump (10) is returned to the culture tank (3), and the culture solution of the culture tank (3) is sent to the settling tank (8), and the supernatant from which the solids are precipitated is sent to the treatment tank (11) and discharged. Is a method for removing odor generating substances in the waste gas by the process to send to the dehydration system (Dehydration process). 제 1항에 있어서, 생물 반응탑(4)을 배양조(3)외부에 설치하여 순환펌프(7)에 의해 순환하면서 폐가스 중의 악취발생물질을 제거하는 방법.The method according to claim 1, wherein the biological reaction tower (4) is installed outside the culture tank (3) to remove odor generating substances in the waste gas while circulating by the circulation pump (7). 제 1항에 있어서, 폐가스 온도가 높은 경우에는 탈취탑(1)에 충전물(2)의 층을 2단으로 설치하고 배양액 순환펌프(7) 토출측에 냉각기(12)를 설치하여 배양액의 온도를 조절하면서 고온 폐가스 중의 악취발생물질을 제거하는 방법.2. The method of claim 1, wherein when the waste gas temperature is high, the deodorization tower 1 is provided with two layers of the packing material 2, and a cooler 12 is installed on the discharge side of the culture circulation pump 7 to control the temperature of the culture solution. While removing the odor generating substances in the hot waste gas. 제 3항에 있어서, 생물 반응탑(4)을 배양조(3)외부에 설치하여 순환펌프(7)에 의해 순환하면서 고온 폐가스 중의 악취발생물질을 제거하는 방법.4. The method according to claim 3, wherein the biological reaction tower (4) is installed outside the culture tank (3) to remove odor generating substances in the hot waste gas while circulating by the circulation pump (7).
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