KR100430839B1 - Short fiber composition for sound absorption and insulation and method for preparation thereof - Google Patents
Short fiber composition for sound absorption and insulation and method for preparation thereof Download PDFInfo
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- KR100430839B1 KR100430839B1 KR10-2001-0021859A KR20010021859A KR100430839B1 KR 100430839 B1 KR100430839 B1 KR 100430839B1 KR 20010021859 A KR20010021859 A KR 20010021859A KR 100430839 B1 KR100430839 B1 KR 100430839B1
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M11/00—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M10/00—Physical treatment of fibres, threads, yarns, fabrics, or fibrous goods made from such materials, e.g. ultrasonic, corona discharge, irradiation, electric currents, or magnetic fields; Physical treatment combined with treatment with chemical compounds or elements
- D06M10/04—Physical treatment combined with treatment with chemical compounds or elements
- D06M10/06—Inorganic compounds or elements
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M10/00—Physical treatment of fibres, threads, yarns, fabrics, or fibrous goods made from such materials, e.g. ultrasonic, corona discharge, irradiation, electric currents, or magnetic fields; Physical treatment combined with treatment with chemical compounds or elements
- D06M10/04—Physical treatment combined with treatment with chemical compounds or elements
- D06M10/08—Organic compounds
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- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2401/00—Physical properties
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- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2503/00—Domestic or personal
- D10B2503/04—Floor or wall coverings; Carpets
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- Textile Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Inorganic Chemistry (AREA)
- Nonwoven Fabrics (AREA)
- Chemical Or Physical Treatment Of Fibers (AREA)
- Treatments For Attaching Organic Compounds To Fibrous Goods (AREA)
Abstract
본 발명은 섬유직물의 가공 공정의 한 단계인, 섬유의 기모.샤링 공정 중에 발생되는 길이 0.1-3 mm의 매우 짧은 단섬유 폐재를 주재로 하며, 그것을 색상별.물성별로 구분하고, 각각의 특징적인 물성을 이용하여 직경 1-5mm의 구상형 섬유볼 입자체로 가공 형성하여 건축물의 다양한 용도에 사용하는 흡음.단열용 단섬유 조성물 및 그 제조 방법에 관한 것으로서 상기의 가공 형성된 주재료에 무기계 난연제, 무기 결합 양생제, 유기계 바인더, 항균제, 점도 조절 용수를 사용하여 결합시킨,현장 스프레이용 마감재이다. 본 발명의 방법에 따른 흡음.단열.마감재는 흡음성.단열성.난연성이 우수하며, 건축물의 표면 마감재로 다양한 색상과 형상을 연출 할 수 있으며 독특한 질감의 인테리어용 마감재로 다양한 건축물의 새로운 패턴의 마감 소재 이다.The present invention is based on a very short short-fiber waste material having a length of 0.1-3 mm, generated during the shaving process, which is one step in the processing process of the textile fabric, which is classified by color and physical properties, and each characteristic. The present invention relates to a single fiber composition for sound absorption / insulation and a method for manufacturing the same, which is processed into a spherical fiber ball particle having a diameter of 1-5 mm using various physical properties. It is a finishing agent for field spray, which is bound using a bonding curing agent, an organic binder, an antimicrobial agent, and viscosity control water. The sound absorbing, insulating and finishing materials according to the method of the present invention are excellent in sound absorbing, insulating and flame retardant properties, and can produce various colors and shapes as the surface finishing material of the building, and finish materials of various patterns as interior finishing materials with unique textures. to be.
Description
본 발명은 건축물의 천장 및 내벽,인테리어 등의 흡음,단열, 마감재의 목적으로 사용 가능한 흡음.단열용 단섬유 조성물 및 그 제조방법에 관한 것으로서, 보다 상세 하게는 섬유직물의 기모.샤링 가공 공정에서 발생되는 매우 짧은 폐단섬유를 선별 가공하여 난연제, 결합 양생제, 접착제를 사용하여 결합시킨 흡음.단열용 단섬유 조성물 및 그 제조 방법에 관한 것이다.The present invention relates to a sound absorbing and insulating short-fiber composition and a method for manufacturing the same, which can be used for the purpose of sound-absorbing, insulating and finishing materials, such as ceilings, interior walls, interiors of buildings, and more specifically, in raising and shaving a textile fabric. The present invention relates to a sound absorbing / insulating short fiber composition and a method for producing the same, wherein the generated short short fibers are selectively processed and bonded using a flame retardant, a bonding curing agent, and an adhesive.
종래의 흡음.단열용 섬유재로서는 암면,유리솜 등의 무기계 섬유재와 신문지.고지등을 파쇄한 셀룰로스계 재활용 섬유재가 있다. 그러나 암면이나 유리솜 스프레이 작업은 좋지 않은 작업환경을 초래하고 품질유지,내구성에 문제가 있다. 신문고지 파쇄 섬유재 또한 상기의 문제가 있으며, 상기의 이러한 섬유재들은 흡음.마감재로의 아름다운 색도유지. 조밀한 형상. 인테리어 효과 등을 연출 하기에 부족함이 많다.Conventional sound absorption and insulation fibers include inorganic fibers such as rock wool and glass wool, and cellulose-based recycled fibers in which newspapers and paper are crushed. However, rock wool or glass wool spraying causes poor working conditions and problems in quality and durability. Newspaper shredded fiber also suffers from the above problems, and these fibers keep the color beautiful as sound absorbing and finishing materials. Compact shape. There is not enough to produce interior effects.
한편, 섬유공장의 섬유직물 가공공정의 섬유 기모.샤링 공정 중에 발생되는 폐재 단섬유는 길이 0.1-3 mm의 형태로 백색. 아이보리색. 으로 모아지며 여러 가지 혼합색으로도 모아진다. 이것의 종래 재활용 사용 방법으로 일부 화학섬유는 융용 분쇄하여 기타 원료로의 사용, 버섯재배용 바닥재, 보일러의 가열 연료 등으로 사용하며 또한 일부는 폐기 처분 되고 소각 되어진다.On the other hand, the fiber raising in the textile fabric processing process of the textile factory. The waste short fibers generated during the shaling process are white in the form of 0.1-3 mm in length. Ivory. It is gathered in various colors. In this conventional recycling method, some chemical fibers are melted and pulverized and used as other raw materials, mushroom cultivation flooring, boiler heating fuel, etc., and some are discarded and incinerated.
따라서, 본 발명자는 폐단섬유의 우수한 물성과 형상을 그대로 이용하여 조성물을 만들어 부가가치를 높이는 건축용 흡음. 단열. 인테리어용 소재로의 개발을 시도하였다.Therefore, the present inventors make a composition using the excellent physical properties and shape of the waste short fibers as it is, the sound absorption for construction to increase the added value. Insulation. Attempts to develop interior materials.
본 발명자는 종래의 이와 같은 문제점을 해소하고 건축물 내부 마감재로의 새로운 패턴을 조성하기 위하여 예의 연구를 거듭한 결과, 폐단섬유를 색상별,물성별로 수거하여 각각의 폐단섬유가 가지는 특징적인 물성들을 이용하여 다양한 색상의 입체형태. 흡음, 인테리어 마감재 등으로의 성능이 우수함을 알게 되어 본 발명에 이르게 되었다. 본 발명은 건축물의 천장.벽.인테리어 부분 등의 피도체에 일회 또는 연속 스프레이하여 일정한 두께를 얻을 수 있으며, 다양한 색상과, 다양한 입체형태, 흡음. 결로방지. 단열성능이 우수한 스프레이용 조성물을 제공 하는데 그 목적이 있으며, 또한 폐재 단섬유는 길이 0.1- 3mm의 매우 짧은 섬유이므로 스프레이 작업성은 떨어지나 조형적인, 인테리어 적인 마감재로는 장점이기도 하다. 그러므로 새로운 가공 공정으로 이를 극복하는 공정을 이루는데 그 목적이 있다.The present inventors have intensively researched to solve such problems of the related art and to form a new pattern for the interior finishing material of the building. As a result, the waste fibers are collected by color and physical properties, and the characteristic properties of each waste fibers are used. Three-dimensional form of various colors. It has been found that the excellent performance in sound absorption, interior finishing materials and the like has led to the present invention. The present invention can obtain a constant thickness by spraying once or continuously to the object such as the ceiling, wall, interior part of the building, and various colors, various three-dimensional shapes, sound absorption. Condensation prevention. The purpose of the present invention is to provide a spray composition with excellent thermal insulation performance. In addition, since waste short fibers are very short fibers having a length of 0.1-3 mm, spray workability is inferior, but it is also an advantage as a molding and interior finishing material. Therefore, the purpose is to achieve a process to overcome this with a new machining process.
본 발명은 피도체에 일회 또는 수회 스프레이 하여 예를 들어 건축물 내부 콘크리트 마감 부분의 벽, 천장, 석고보드 등 이중천장 마감 부분 등에 흡음, 결로방지, 단열, 내부 마감재로의 스프레이 조성물에 대한 것이다.The present invention relates to a spray composition for sound absorption, condensation prevention, heat insulation, internal finishing materials such as double ceiling finishing parts such as walls, ceilings, gypsum board, etc., for example, inside concrete finishing parts of buildings by spraying the object once or several times.
상기와 같은 목적을 달성하기 위하여 본 발명에서는 폐재 단섬유의 물성에 따라, 색상에 따라, 가공되고, 형성 되어진 폐단섬유 형성물에 난연성을 부여하기 위하여 무기계 난연제, 결합 양생을 위하여 무기결합 양생제를 사용하고, 접착제, 항균제를 결합시킨 흡음.단열.마감용 조성물과 그 제조방법에 관한 것이다.In order to achieve the above object, in the present invention, according to the physical properties of the waste short fibers, according to the color, processed and formed in order to impart flame retardancy to the formed short fibers formed inorganic flame retardant, inorganic binding curing agent for bonding curing The present invention relates to a sound absorbing, insulating and finishing composition in which an adhesive and an antibacterial agent are combined, and a method for producing the same.
본 발명을 구체적으로 설명하면 다음과 같다.The present invention will be described in detail as follows.
본 발명에 있어서, 폐단섬유는 기모.샤링 공정의 섬유가공 직물에 따라 면섬유, 폴리에스테르 섬유, 아크릴 섬유, 혼합 합성 섬유를 구분하여 색상별, 물성별로 수거한다.In the present invention, the closed fibers are collected by color and physical properties according to the cotton fiber, polyester fiber, acrylic fiber, mixed synthetic fiber according to the fiber processing fabric of brushing and shaling process.
또한 폐단섬유 중 면섬유 폐재는 밝은 아이보리색의 균일하고 깨끗한 상태로 수거되어지는 것이 많으며 색상연출이 유리하다. 이것의 특징적인 가공성을 이용하여 아래와 같은 방법으로 직경 5-4mm, 4-3mm, 3-2mm, 2-1mm의 원형 구상체를 얻었으며, 이것의 생산 공정으로는, 원형의 호퍼통에 회전축을 설치하고 혼련용 리본 브렌더식 날개를 회전축에 설치하고 호퍼통의 자재 투입구를 통해 폐면섬유를 호퍼통의 용적에 60-80%를 채워넣고 투입구를 닫은 후 RPM 50내지500 회전속도로 2내지20분간 혼련하여 제조한다.In addition, cotton fiber waste material is collected in a uniform, clean state of bright ivory color, and color production is advantageous. Using this characteristic workability, circular spherical bodies of 5-4mm, 4-3mm, 3-2mm, and 2-1mm in diameter were obtained by the following method. After installing the kneading ribbon blender wing on the rotating shaft and filling the hopper container with 60-80% of the closed fiber through the material inlet of the hopper and closing the inlet, it is 2 to 20 minutes with RPM 50 to 500 rotation speed. It is prepared by kneading.
더욱 바람직한 가공방법으로, 수직사이로형 혼련기를 제작 사용하였다. 이것은 원통형의 수직 싸이로를 설치하고 싸이로 상부 자재 투입구에 스크류식 정량 공급기를 설치하여 단섬유 폐재 투입량을 조절하며, 싸이로 하부에는 개폐식 자재 토출구를 설치한다.As a more preferable processing method, a vertical cross-type kneader was manufactured and used. It installs a cylindrical vertical cyclone and installs a screw type fixed quantity feeder at the upper material inlet of the cyclone to control the input amount of short fiber waste material, and a retractable material outlet is installed at the bottom of the cyclone.
또한, 싸이로 내부 중앙지점에 수직 회전축을 설치하고 그 회전축에는 소형보트(boat)에 추진장치로 사용되는 지름 20-30인치의 주물로 주조된 3개의 유선형 날개를 부착한 삼각 스크류를 30-50cm간격으로 싸이로 바닥을 향한 방향으로 싸이로의 수직 회전축의 길이에 따라 3-5개를 설치한다.In addition, a vertical rotating shaft is installed at the center of the cyclo and the rotating shaft has a triangular screw attached with three streamline vanes, cast from a casting of 20-30 inches in diameter, which is used as a propulsion device for a small boat. Three to five shall be installed along the length of the vertical axis of rotation of the cyclo in the direction toward the bottom of the cyclone at intervals.
싸이로 상부에는 공기 투입 필터를 설치하여 내부의 공기 압력을 조절한다. 싸이로에 공급되는 폐면섬유는 싸이로 용적에 50-80%부위 까지 정량공급하고 혼련상태 확인창을 설치하여 가공 되어지는크기를 선택한다. 회전축의 회전속도는 50내지 3200RPM으로 하여 가공 되어지는 면섬유 원형 (ball)구상체를 제조한다. 싸이로 내부에는 가능한 유체 흐름을 부드럽게 하기 위하여 모든 표면을 매끄럽게 처리하여야 하며 이것은 더욱 좋은 품질의 면섬유 구상체(ball)를 제조하게 된다.An air inlet filter is installed on the upper part of the cyclo to adjust the air pressure inside. The waste fiber supplied to the cyclo is quantitatively supplied to 50-80% of the volume of the cyclo, and the kneading condition confirmation window is installed to select the size to be processed. The rotation speed of the rotating shaft is 50 to 3200 RPM to prepare a cotton fiber ball spherical body to be processed. Inside the cyclo, all surfaces should be smoothed to make fluid flow as smooth as possible, which will produce a better quality cotton fiber ball.
싸이로 내부의 폐색, 정체현상 방지와 더욱 빠른 작업 공정을 위하여 압축공기 투입구를 싸이로 밑에 설치하여 활용한다. 가공 혼련시간은 1-20분 이며 혼련시간과 회전속도, 자재투입량, 수분량의 조절,에 따라 입자의 크기와 형상을 조성 할 수 있다.Compressed air inlet is used under the cyclone to prevent the blockage, congestion and faster working process. The processing kneading time is 1-20 minutes, and the size and shape of the particles can be formed according to the kneading time, rotation speed, material input amount, and moisture control.
또한 상기의 가공 혼련기에 조색을 위한 안료를 정량 공급하여 다양한 색상의 상품을 생산할 수 있으며 2내지 5분의 동시 가공 혼련으로 매우 균일한 안료의 도포가 이루어 졌다.In addition, it is possible to produce a variety of color products by supplying a quantitative pigment to the processing kneader in the above-mentioned processing kneader, and a very uniform pigment coating was achieved by simultaneous processing kneading of 2 to 5 minutes.
상기의 가공방법에서 수직 싸이로형 혼련 가공기를 사용함이 더욱 효과적 이었으며 면섬유 원형(ball) 구상체 형성 과정으로는 초기의 뭉쳐진 큰 덩어리는 더 작은 형태로 부서지고 재료와 공기가 혼합되고 이것은 싸이로 상부 중앙에서 축의 중앙으로 소용돌이 치며 축의 하부로 이동되고 싸이로 바닥으로부터 싸이로의 가장자리로 확산되며 위로 올라가 상부의 가장자리로 이동되며 이와같은 반복 과정의 유체 이동이 이루어 진다.In the above processing method, it was more effective to use a vertical cyclone kneading machine. In the process of forming a cotton fiber ball spherical body, the initially agglomerated large mass was broken into smaller forms, and the material and air were mixed. It swirls from the center to the center of the shaft, moves from the bottom of the shaft, spreads from the bottom of the cyclo to the edge of the cyclo, moves upwards to the top of the shaft, and the fluid movement of this repetition process occurs.
부정형의 입자체들은 유선형의 회전날개, 유체들과의 반복마찰, 싸이로 내부 표면마찰, 면단섬유체의 특성으로 원형(ball)의 면섬유 구상체가 가공된다. 이것의 형상은 포장, 운반, 적재, 반습식 스프레이 작업 중에도 크게 손상되지 않으며 물에 담그어도 쉽게 풀어지지 않는다.Amorphous particle bodies are processed into ball-shaped spherical spheres with the characteristics of streamlined rotor blades, repeated friction with fluids, cyclo inner surface friction, and cotton single fiber bodies. Its shape is not significantly damaged during packaging, transportation, loading or semi-wet spraying and it does not loosen easily when immersed in water.
상기의 가공방법과 관련하여 폴리에스테르 섬유, 아크릴 섬유의 단섬유 폐재는 또한, 원형의 구상체로 가공되어 진다. 그러므로 각각의 폐단섬유가 지니는 특징적인 물성과 모양으로 인하여 부재료와 혼합되는 단섬유 조성물이 피착물에 대하여 다양한 패턴을 연출할 수 있다.In connection with the above processing method, short-fiber waste materials of polyester fibers and acrylic fibers are also processed into circular spherical bodies. Therefore, due to the characteristic properties and shapes of each closed short fiber, the short fiber composition mixed with the submaterial can produce various patterns with respect to the adherend.
특히 상기 폐면섬유 구상 입자체는 건축물의 마감재로의 부가가치가 매우 높으며 피착물에 대한 스프레이 작업 후 흡음재로의 구상형 표면적이 더욱 증가되어 흡음률 증가, 마감재로의 미려함, 스프레이 작업중의 폐자재 감소 등 경제성과 기능성이 우수 하였다.In particular, the spherical fiber spherical particles have a high added value as a finishing material for buildings, and the spherical surface area of the sound absorbing material is increased after spraying the adherend, thereby increasing the sound absorption rate, the beauty of the finishing material, and reducing waste during spraying. And functionality was excellent.
또 다른 실험으로 가공과정 중의 폐면섬유에 대하여 수분을 5-30중량부 분무하여 스프레이 작업성을 향상 시켰으며, 마감재로의 새로운 패턴을 얻었다.In another experiment, 5-30 parts by weight of water was sprayed on the waste fiber during processing to improve spray workability and to obtain a new pattern as a finishing material.
또한, 상기 각각의 폐단섬유는 연소성이 서로 다르고 특히 석유 화학계 합성섬유는 연소시에 유해 가스를 방출 하였고, 폐면섬유는 발화성이 높았다. 이에 대하여 효과적인 난연 처리가 요구 되었으며 따라서 건축용 스프레이재는 건축법에서 규정하는 난연성을 지녀야 한다. 스프레이 조성물의 난연제 로는 분말,액상체 모두 사용 가능하며 본 발명에 있어서 무기계 난연제로는 유해성이 적고 일부는 증점제, 증량제,결합제 등의 부가적인 성능도 지녔다. 이와 같은 무기계 난연제로는 특히 수산화 알루미늄, 수산화 마그네슘, 규산 소오다, 알루미늄산 칼슘, 벤토 나이트, 등이 사용 가능하며, 경제성.작업성.유해성, 보존성과 관련하여 규산 소오다, 수산화 알루미늄, 수산화 마그네슘이 본 발명에 적합한 무기계 난연제이다.In addition, each of the waste fibers is different in combustibility, in particular, petrochemical synthetic fibers emit harmful gases during combustion, and the waste fibers have a high ignition. In this regard, effective flame retardant treatments were required, and therefore, building spray materials must have flame retardancy specified in the Building Code. As the flame retardant of the spray composition, both powders and liquids can be used. In the present invention, the inorganic flame retardant has little harmful effects, and some have additional performances such as thickeners, extenders, and binders. As such inorganic flame retardants, aluminum hydroxide, magnesium hydroxide, sodium silicate, calcium aluminate, bentonite, etc. can be used, and sodium silicate, aluminum hydroxide, magnesium hydroxide in terms of economy, workability, harmfulness, and preservation properties. This is an inorganic flame retardant suitable for the present invention.
본 발명에 있어서 무기계 난연제의 사용량은 건축물의 피착부위, 사용목적, 스프레이 작업성,등에 따라 사용량을 조절하지만 폐단섬유 100 중량부에 대하여 10내지60중량부,를 사용하는 것이 바람직하고 30내지40중량부를 사용하는 것이 더욱 바람직하다. 10중량부 미만인 경우와 50중량부 이상의 경우는 전자의 경우 두께5mm이하의 스프레이 작업에 적용하며, 후자의 경우 특수한 목적의 내화성이 요구되는 피도물에 선택 사용된다.In the present invention, the amount of the inorganic flame retardant is adjusted according to the deposition site, purpose of use, spray workability, etc. of the building, but it is preferable to use 10 to 60 parts by weight based on 100 parts by weight of the waste fiber, and preferably 30 to 40 weight. It is more preferable to use a part. In the case of less than 10 parts by weight and in the case of more than 50 parts by weight, the former is applied to spraying with a thickness of 5 mm or less.
본 발명에 있어서, 폐단섬유의 자체 결합과. 난연제와의 결합, 피도체와의 접착,양생을 위한 무기결합 양생제로, 일반 포틀랜트 시멘트, 백색 포틀랜트 시멘트, 마그네시아 시멘트, 알루미나 시멘트, 칼라 시멘트가 사용될 수 있다. 무기결합 양생제로의 사용량은 종류에 따라 다르나 폐단섬유 100중량부에 대하여 10내지70중량부, 바람직하게는 40내지50중량부 이다.In the present invention, the self-bonding of the pulmonary short fibers. As an inorganic binding curing agent for bonding with the flame retardant, bonding to the subject, and curing, general portland cement, white portland cement, magnesia cement, alumina cement, and color cement may be used. The amount of the inorganic binding curing agent varies depending on the type, but is 10 to 70 parts by weight, preferably 40 to 50 parts by weight, based on 100 parts by weight of the closed short fibers.
본 발명에 있어 폐단섬유의 결합,무기물 재료와의 결합,피착물에 대한 접착과 스프레이 후 표면처리용 코팅제로 사용하는 유기계 바인더로는 아크릴계 바인더, 수용성 바인더, 수용성 초산 비닐계, 바인더가 사용될 수 있다. 바인더의 함량은 종류에 따라 다르나, 폐단섬유 100중량부에 대하여 10내지40중량부,작업성 및 경제성을 고려하여 바람직하게는 10내지20중량부 이다.In the present invention, as the organic binder to be used as the binding agent of the waste fibers, the bonding with the inorganic material, the adhesion to the adherend and the surface treatment after spraying, an acrylic binder, a water-soluble binder, a water-soluble vinyl acetate, and a binder may be used. . The content of the binder is different depending on the type, but is 10 to 40 parts by weight, preferably 10 to 20 parts by weight in consideration of workability and economical efficiency with respect to 100 parts by weight of the waste short fibers.
본 발명에 있어서 다양한 색상을 표현하기 위하여 무기안료로 크롬 산화물, 산화철, 산화 티탄, 산화 코발트, 군청, 연단, 아연이 사용 될 수 있다. 그 사용량은 종류에 따라 다르나 폐단섬유 100중량부에 대하여 0.2내지20중량부 이다.In order to express various colors in the present invention, chromium oxide, iron oxide, titanium oxide, cobalt oxide, ultramarine, podium, zinc may be used as the inorganic pigment. The amount used varies depending on the type, but is 0.2 to 20 parts by weight based on 100 parts by weight of the closed short fibers.
본 발명에 있어서 항균제.곰팡이 방지제로는 차아염소산 나트륨, 불화소다, 프로피온산 칼슘, 안삭향산플로필,소르빈산이 사용 될 수 있다. 항균 곰팡이 방지제 사용함량은 종류에 따라 다르나 폐섬유 100중량부에 대하여 0.5 내지3중량부 이다.In the present invention, the antimicrobial agent may be used as sodium hypochlorite, sodium fluoride, calcium propionate, floc anthocyanate, or sorbic acid. The amount of antibacterial antifungal agent used varies depending on the type but is 0.5 to 3 parts by weight based on 100 parts by weight of waste fiber.
본 발명에 있어서 스프레이 작업과 관련되는 바인더 점도 조절 용매로 깨끗한 용수를 전 혼합물의 중량부에 대하여 100-300중량부를 사용 할 수 있다. 더 바람직하게는 150-200중량부이다.In the present invention, 100 to 300 parts by weight of clean water may be used as the binder viscosity control solvent related to the spraying operation, based on the weight of the whole mixture. More preferably 150-200 parts by weight.
또한, 본 발명에서는 스프레이 건조 후 표면 분진방지, 규산 소오다의 수분에 대한 취약성 보완의 목적, 표면강도 증가등 목적으로 아크릴계 바인더, 수용성 초산 비닐계 바인더, 아크릴 스티렌계 바인더 등이 사용될 수 있으며, 이중에서 선택되는 바인더를 분무시켜 스프레이 조성물의 내구성을 향상시켰다.In addition, in the present invention, an acrylic binder, a water-soluble vinyl acetate-based binder, an acrylic styrene-based binder, and the like may be used for the purpose of preventing surface dust after spray drying, supplementing vulnerability to moisture of sodium silicate, and increasing surface strength. The binder selected from was sprayed to improve the durability of the spray composition.
이하 실시 예에 의해 본 발명을 보다 상세하게 설명 하고자 하며, 본 발명은 하기 실시 예에 한정 되지 않는다.Hereinafter, the present invention will be described in more detail with reference to the following examples, and the present invention is not limited to the following examples.
이하 실시 예 에서는 수분을 추가로 분무하지 않은 폐단섬유를 사용 하였다.In the following examples, used pulmonary short fibers were not sprayed with water.
[실시 예 1]Example 1
섬유직물 가공공정의 단섬유 폐재로 섬유의 길이 0.1-3mm인 폐면섬유를 상기의 가공 공정을 거처 만들어진 직경5-1mm인 원형(ball)구상체로 되어진 폐면섬유 100중량부를 일반적인 반습식 섬유 스프레이 장비의 주재료 투입구에 공급하였고,난연제 및 증량제로 수산화 알루미늄 분말을 30중량부; 결합양생제 및 조색, 난연 향상의 목적으로 백 시멘트 40중량부; 시멘트 슬러리와의 결합이 우수한 아크릴계 바인더 20중량부;조색의 목적으로 무기안료 크롬 산화물 2중량부; 바인더 점도 조절 용매로 깨끗한 용수를 전 혼합물 중량부에 대하여 200% 중량부로 섬유 스프레이 장비의 부재료 투입구에 혼련하여 주재료와 각각의 이송호스로 이송한 후 압송 토출 압력으로 노즐에서 동시 분사 혼합하며 피도체에 스프레이 하여 흡음.단열.마감재를 조성 하였다.100 parts by weight of waste fiber made of ball spherical body of 5-1mm in diameter made from waste fiber of 0.1-3mm in length by short fiber waste material of textile fabric processing process. It was supplied to the main material inlet, 30 parts by weight of aluminum hydroxide powder as a flame retardant and extender; 40 parts by weight of white cement for the purpose of binding curing agent and toning and flame retardancy; 20 parts by weight of an acrylic binder having excellent bonding with a cement slurry; 2 parts by weight of an inorganic pigment chromium oxide for coloring purposes; Clean water with binder viscosity control solvent is kneaded at 200% by weight based on the total weight of the mixture in the subsidiary material inlet of the fiber spray equipment, and transferred to the main material and each transfer hose. Sound absorption, insulation and finishing materials were sprayed.
상기의 피도체에 스프레이 되어진 조성물은 면섬유 구상체를 그대로 유지 하였고 독특한 원형(ball)의 구상체로 인하여 인테리어 마감재로의 새로운 패턴을 조성하였다.The composition sprayed on the above-described material retained the cotton fiber spherical body and formed a new pattern as an interior finish due to the unique ball spherical body.
또한, 요철형의 구상체 형성으로 표면적과 공극이 증가하여 흡음재로의 기능이 우수하였으며, 스프레이 작업중의 분진감소, 스프레이 폐재 감소, 작업 환경 개선등의 우수성을 나타냈다. 흡음 측정결과를 표1에 나타 내었다.In addition, the surface area and the voids increased due to the formation of uneven spherical body, which was excellent as a sound absorbing material, and showed excellent dust reduction during spraying, reduction of spray waste, and improvement of working environment. Sound absorption measurement results are shown in Table 1.
[실시 예 2]Example 2
섬유직물 가공공정의 단섬유 폐재로 섬유의 길이 0.1-3mm인 밝은 아이보리색 폐면섬유 100중량부로 일반적인 반습식 섬유 스프레이 장비의 주재로 투입구에 공급하였고, 난연, 증량, 증점, 점착 바인더의 목적으로 규산 소오다3호 액상체40중량부; 결합.양생. 조색의 목적으로 백 시멘트 50중량부; 항균 및 곰팡이 방지제로 차아염산나트륨 2중량부; 점도 조절 용매로 전 혼합물에 대하여 150%중량부로 반습식 섬유 스프레이 장비의 부재료 투입구에 혼련하여 주재료와 각각의 이송호스로 이송한 후 압송 토출압력으로 노즐에서 동시 분사 혼합하며 피도체에 스프레이 하여 흡음.단열.마감재를 조성 하였다.It is a short fiber waste material of textile fabric processing process, and 100 parts by weight of bright ivory color cotton fiber with 0.1-3mm length of fiber is supplied to the inlet as the main material of general semi-wet fiber spray equipment, and it is used for the purpose of flame retardant, extension, thickening, and adhesive binder. Soda No. 3 liquid 40 parts by weight; Combined. Curing. 50 parts by weight of white cement for the purpose of coloration; 2 parts by weight of sodium hypochlorite as an antibacterial and antifungal agent; 150% by weight of the whole mixture as a viscosity-controlling solvent, kneaded into the submaterial inlet of the semi-wet fiber spray equipment, transferred to the main material and each transfer hose, and then sprayed and sprayed on the subject at the same time by spraying the nozzle under pressure and discharge pressure. Insulation.Finished material.
상기의 스프레이 조성물은 아이보리색의 마감재로 색도가 양호 하였고 면섬유의 질감을 나타 내었다.The spray composition had a good color as an ivory finish and showed the texture of cotton fiber.
또한, 규산 소오다와 백 시멘트와의 결합으로 난연 성능이 증가 되었다.In addition, flame retardant performance was increased by the combination of sodium silicate and white cement.
건조 후 의 표면에는 무기계 분진이 묻어 났으며, 보완 방법으로 이크릴계 접착제로 분무 코팅 하여 보완 하였다. 이것은 무기계의 저렴한 배합 조성이며 환경적으로 안정적이다.Inorganic dust was deposited on the surface after drying, and supplemented by spray coating with an acrylic adhesive as a supplementary method. It is an inexpensive compounding composition of an inorganic type and is environmentally stable.
[실시 예 3]Example 3
섬유직물 가공공정의 단섬유 폐재로 섬유의 길이 0.1-3mm인 폐폴리에스테르 섬유 100중량부를 반습식 섬유 스프레이 장비의 주재로 투입구에 공급하였고,난연제로는 수산화 마그네슘 30중량부, 결합 양생제 및 조색 난연 향상의 목적으로 백 시멘트 40중량부 무기계와의 결합이 양호한 아크릴계 바인더 10중량부 점도 조절 용매로 깨끗한 용수를 전 혼합물에 대하여 170% 중량부를 섬유 스프레이 장비의 부재료 투입구에 혼련하여 주재료와 각각의 이송호스로 이송한 후 압송 토출 압력으로 노즐에서 동시 분사 혼합하며 피도체에 스프레이 하여 흡음.단열.마감재를 조성하였다.100 parts by weight of waste polyester fiber (0.1-3mm in length) was supplied to the inlet as the main material of the semi-wet fiber spray equipment as a short fiber waste material in the textile fabric processing process, and 30 parts by weight of magnesium hydroxide as a flame retardant, binding curing agent, and coloring For the purpose of improving flame retardant, 40 parts by weight of white cement, 10 parts by weight of an acrylic binder with good binding to inorganic type, viscosity control solvent, and 170% by weight of clean water is kneaded with respect to the entire mixture in the subsidiary material inlet of the fiber spray equipment to transfer the main material and each. After conveying to the hose, the spraying and mixing at the nozzle at the pressure discharge pressure and sprayed on the subject to form a sound-absorbing, insulating, finishing material.
상기의 스프레이 조성물은 실시 예 1.2의 마감재로의 표면 질감과 또다른 입체 가교형태를 지닌 독특한 인테리어 마감재 흡음재로 적합 하였으며, 가교 결합의 내구성이 우수 하였다. 또한 실시 예 1.2에 비하여 더욱 두꺼운 시공이 가능 하였다.The spray composition was suitable as a unique interior finish sound absorbing material having a surface texture and another three-dimensional cross-linking form of the finish of Example 1.2, and excellent crosslink durability. In addition, thicker construction was possible as compared with Example 1.2.
본 발명의 흡음.단열용 단섬유 조성물 및 그 제조방법, 으로 융용.보조재료.폐기처리. 소각등의 방법으로 처리되는 단섬유 폐재를 섬유의 형상.물성.기능성 구조 등의 섬유체가 가지는 각각의 특 장점을 그대로 활용하여 제품을 완성 하므로 한층 부가가치가 높은 경제적인 조성물을 얻었으며,상기의 제조 방법과 공정으로 새로운 패턴의 흡음재.인테리어 마감재.등 건축용 소재로의 다양한 기능적. 조형적 조성물이 되었다.Sound absorbing and insulating short-fiber composition of the present invention, and a method for producing the same. The short fiber waste material treated by incineration or the like is used to complete the product by utilizing each of the special advantages of the fiber body such as the shape, physical properties, and functional structure of the fiber, thereby obtaining an economical composition with higher added value. Sound absorption material of new pattern by method and process. Interior finish. Various functional materials for building materials. It became a model composition.
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Cited By (4)
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KR100778661B1 (en) | 2005-11-28 | 2007-11-23 | 최린 | Method and construction of floor insulation sound insulation material of building structure using waste fiber |
KR101110322B1 (en) | 2009-08-08 | 2012-03-13 | 임창하 | Composition of functional cotton spray its manufacturing method and building material using it |
KR101140797B1 (en) * | 2009-10-30 | 2012-05-03 | 임창하 | Composition of functional collar cotton spray its manufacturing method and building material using it |
KR20230105939A (en) * | 2022-01-05 | 2023-07-12 | 주식회사태헌 | Construction internal and external material |
Families Citing this family (1)
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KR100873990B1 (en) | 2007-12-28 | 2008-12-17 | 주식회사 우진아이소 | The material composition to reduce noise between floors |
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KR950031429A (en) * | 1994-04-26 | 1995-12-18 | 원용남 | Interior and exterior materials using waste fiber and its manufacturing method |
KR970027190A (en) * | 1995-11-30 | 1997-06-24 | 최훈 | Fibrous rubber sound absorbing and damping material and manufacturing method thereof |
JPH09279456A (en) * | 1996-04-10 | 1997-10-28 | Teijin Ltd | Flame-retardant heat insulating material made of polyester fiber |
KR0140405B1 (en) * | 1995-10-05 | 1998-07-01 | 최훈 | Fibrous insulation and sound absorption material and manufacturing method thereof |
KR20000059464A (en) * | 1999-03-04 | 2000-10-05 | 임기태 | Molding composition of fiber residue |
KR20010108854A (en) * | 2000-05-31 | 2001-12-08 | 임기태 | Functional mixture mixture for interior and exterior paint of building |
KR20020060053A (en) * | 2001-01-09 | 2002-07-16 | 박종원 | An ultra lightweight smoke-resistant composite and an apparatus and a method of manufacturing the same |
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KR950031429A (en) * | 1994-04-26 | 1995-12-18 | 원용남 | Interior and exterior materials using waste fiber and its manufacturing method |
KR0140405B1 (en) * | 1995-10-05 | 1998-07-01 | 최훈 | Fibrous insulation and sound absorption material and manufacturing method thereof |
KR970027190A (en) * | 1995-11-30 | 1997-06-24 | 최훈 | Fibrous rubber sound absorbing and damping material and manufacturing method thereof |
JPH09279456A (en) * | 1996-04-10 | 1997-10-28 | Teijin Ltd | Flame-retardant heat insulating material made of polyester fiber |
KR20000059464A (en) * | 1999-03-04 | 2000-10-05 | 임기태 | Molding composition of fiber residue |
KR20010108854A (en) * | 2000-05-31 | 2001-12-08 | 임기태 | Functional mixture mixture for interior and exterior paint of building |
KR20020060053A (en) * | 2001-01-09 | 2002-07-16 | 박종원 | An ultra lightweight smoke-resistant composite and an apparatus and a method of manufacturing the same |
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Publication number | Priority date | Publication date | Assignee | Title |
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KR100778661B1 (en) | 2005-11-28 | 2007-11-23 | 최린 | Method and construction of floor insulation sound insulation material of building structure using waste fiber |
KR101110322B1 (en) | 2009-08-08 | 2012-03-13 | 임창하 | Composition of functional cotton spray its manufacturing method and building material using it |
KR101140797B1 (en) * | 2009-10-30 | 2012-05-03 | 임창하 | Composition of functional collar cotton spray its manufacturing method and building material using it |
KR20230105939A (en) * | 2022-01-05 | 2023-07-12 | 주식회사태헌 | Construction internal and external material |
KR102658839B1 (en) | 2022-01-05 | 2024-04-26 | 주식회사태헌 | Construction internal and external material |
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