KR100430585B1 - Assembling process of solenoid valve for brake apparatus - Google Patents

Assembling process of solenoid valve for brake apparatus Download PDF

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Publication number
KR100430585B1
KR100430585B1 KR10-2000-0066774A KR20000066774A KR100430585B1 KR 100430585 B1 KR100430585 B1 KR 100430585B1 KR 20000066774 A KR20000066774 A KR 20000066774A KR 100430585 B1 KR100430585 B1 KR 100430585B1
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KR
South Korea
Prior art keywords
solenoid valve
housing
fixing
inspecting
sleeve
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KR10-2000-0066774A
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Korean (ko)
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KR20020036540A (en
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이상은
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주식회사 만도
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Priority to KR10-2000-0066774A priority Critical patent/KR100430585B1/en
Publication of KR20020036540A publication Critical patent/KR20020036540A/en
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Publication of KR100430585B1 publication Critical patent/KR100430585B1/en

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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16KVALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
    • F16K31/00Actuating devices; Operating means; Releasing devices
    • F16K31/02Actuating devices; Operating means; Releasing devices electric; magnetic
    • F16K31/06Actuating devices; Operating means; Releasing devices electric; magnetic using a magnet, e.g. diaphragm valves, cutting off by means of a liquid
    • F16K31/0644One-way valve
    • F16K31/0651One-way valve the fluid passing through the solenoid coil
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60TVEHICLE BRAKE CONTROL SYSTEMS OR PARTS THEREOF; BRAKE CONTROL SYSTEMS OR PARTS THEREOF, IN GENERAL; ARRANGEMENT OF BRAKING ELEMENTS ON VEHICLES IN GENERAL; PORTABLE DEVICES FOR PREVENTING UNWANTED MOVEMENT OF VEHICLES; VEHICLE MODIFICATIONS TO FACILITATE COOLING OF BRAKES
    • B60T8/00Arrangements for adjusting wheel-braking force to meet varying vehicular or ground-surface conditions, e.g. limiting or varying distribution of braking force
    • B60T8/32Arrangements for adjusting wheel-braking force to meet varying vehicular or ground-surface conditions, e.g. limiting or varying distribution of braking force responsive to a speed condition, e.g. acceleration or deceleration
    • B60T8/34Arrangements for adjusting wheel-braking force to meet varying vehicular or ground-surface conditions, e.g. limiting or varying distribution of braking force responsive to a speed condition, e.g. acceleration or deceleration having a fluid pressure regulator responsive to a speed condition
    • B60T8/36Arrangements for adjusting wheel-braking force to meet varying vehicular or ground-surface conditions, e.g. limiting or varying distribution of braking force responsive to a speed condition, e.g. acceleration or deceleration having a fluid pressure regulator responsive to a speed condition including a pilot valve responding to an electromagnetic force
    • B60T8/3615Electromagnetic valves specially adapted for anti-lock brake and traction control systems
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16KVALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
    • F16K27/00Construction of housing; Use of materials therefor
    • F16K27/02Construction of housing; Use of materials therefor of lift valves
    • F16K27/029Electromagnetically actuated valves
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16KVALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
    • F16K31/00Actuating devices; Operating means; Releasing devices
    • F16K31/02Actuating devices; Operating means; Releasing devices electric; magnetic
    • F16K31/06Actuating devices; Operating means; Releasing devices electric; magnetic using a magnet, e.g. diaphragm valves, cutting off by means of a liquid
    • F16K31/0644One-way valve
    • F16K31/0655Lift valves
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16KVALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
    • F16K51/00Other details not peculiar to particular types of valves or cut-off apparatus

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  • Engineering & Computer Science (AREA)
  • General Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Physics & Mathematics (AREA)
  • Electromagnetism (AREA)
  • Fluid Mechanics (AREA)
  • Transportation (AREA)
  • Magnetically Actuated Valves (AREA)
  • Valves And Accessory Devices For Braking Systems (AREA)

Abstract

본 발명은 브레이크장치용 솔레노이드밸브의 조립공정에 관한 것으로서, 솔레노이드밸브(2)의 하우징(4)내에 자기장을 형성하고, 솔 시트(10)를 압입.고정시키며, 스프링(20)과 플런저(30)를 순차적으로 삽입.고정시켜 코이닝하는 제 1 공정과; 상기 솔레노이드밸브(2)의 솔 시트(10)와 플런저(30) 사이의 리크를 검사하는 제 2 공정과; 상기 솔레노이드밸브(2)의 하우징(4)에 아마추어(40)와 슬리브(50)를 압입.고정시키는 제 3 공정과; 상기 솔레노이드밸브(2)의 하우징(4)에 고정된 슬리브(50)를 하우징(4)에 용접고정시키는 제 4 공정과; 상기 솔레노이드밸브(2)의 행정 및 전류의 흐름을 검사하는 제 5 공정과; 상기 솔레노이드밸브(2)의 하우징(4) 선단 외주면에 립실(60)을 구비하고, 오리피스(70)를 삽입.고정시키며, 오리피스(70)의 전면에 필터(80)를 고정시키는 제 6 공정과; 상기 솔레노이드밸브(2)의 기능 및 리크를 최종적으로 검사하는 제 7 공정;을 포함하여 이루어진 것을 특징으로 하여 솔레노이드밸브(2)를 신속하게 조립할 수 있게 되어 이의 생산성 및 작업성을 향상시킬 수 있는 것이다.The present invention relates to a process for assembling a solenoid valve for a brake device, which forms a magnetic field in the housing (4) of the solenoid valve (2), press-fits and fixes the sole seat (10), and the spring (20) and the plunger (30). 1) sequentially inserting, fixing and coining; A second step of inspecting a leak between the sole seat (10) of the solenoid valve (2) and the plunger (30); A third step of press-fitting and fixing the armature (40) and the sleeve (50) to the housing (4) of the solenoid valve (2); A fourth step of welding and fixing the sleeve (50) fixed to the housing (4) of the solenoid valve (2) to the housing (4); A fifth step of inspecting the stroke of the solenoid valve (2) and the flow of current; A sixth process including a lip seal 60 on the outer peripheral surface of the front end of the housing 4 of the solenoid valve 2, inserting and fixing the orifice 70, and fixing the filter 80 to the front surface of the orifice 70; ; And a seventh step of finally inspecting the function and the leak of the solenoid valve 2, so that the solenoid valve 2 can be quickly assembled, thereby improving productivity and workability. .

Description

브레이크장치용 솔레노이드밸브의 조립공정{ASSEMBLING PROCESS OF SOLENOID VALVE FOR BRAKE APPARATUS}ASSEMBLING PROCESS OF SOLENOID VALVE FOR BRAKE APPARATUS

본 발명은 브레이크장치용 솔레노이드밸브의 조립공정에 관한 것으로서, 보다 상세하게는 브레이크장치에 구비되는 솔레노이드밸브를 일련의 조립공정을 통해 신속하게 조립할 수 있도록 함을 목적으로 한 것이다.The present invention relates to an assembling process of a solenoid valve for a brake device, and more particularly, to provide an assembly process of a solenoid valve provided in a brake device through a series of assembling processes.

일반적으로, 차량에는 브레이크장치가 구비되는 바, 이러한 브레이크장치에는 차량의 제동성능을 향상시키기 위한 ABS(Anti-Lock Brake System) 브레이크장치가 있다.In general, a brake device is provided in a vehicle, and the brake device includes an anti-lock brake system (ABS) brake device for improving braking performance of the vehicle.

상기한 바와 같은 ABS 브레이크장치에는 이의 작동원으로서의 솔레노이드밸브가 구비되고, 이 솔레노이드밸브의 작동은 차량에 구비된 제어부에 의해서 제어된다.The ABS brake apparatus as described above is provided with a solenoid valve as an operating source thereof, and the operation of the solenoid valve is controlled by a control unit provided in the vehicle.

한편, 상기한 솔레노이드밸브는 다수의 부품 등이 솔레노이드밸브의 외형을 이루는 하우징에 조립되어 하나의 완성된 솔레노이드밸브를 생성하게 되는 바, 최근에는 차량의 생산속도가 점차적으로 빨라져 그에 따른 솔레노이드밸브의 신속한 조립 및 생산이 요구되어 왔다.On the other hand, the solenoid valve is a plurality of parts are assembled in the housing forming the outer shape of the solenoid valve to produce a single solenoid valve, in recent years the production speed of the vehicle is gradually increased, accordingly the speed of the solenoid valve Assembly and production have been required.

이에, 본 발명은 상술한 바와 같은 점을 감안하여 창출된 것으로, 브레이크장치에 구비되는 솔레노이드밸브를 일련의 조립공정을 통해 신속하게 조립하여 생산성 및 작업성을 향상시킬 수 있도록 한 것이다.Accordingly, the present invention has been made in view of the above-described points, so that the solenoid valve provided in the brake device can be quickly assembled through a series of assembling processes to improve productivity and workability.

즉, 본 발명은 솔레노이드밸브의 하우징내에 자기장을 형성하는 단계와, 상기 솔레노이드밸브의 하우징내에 솔 시트를 압입.고정시키는 단계와, 상기 솔레노이드밸브의 하우징 선단을 지그에 삽입.고정시킨 후, 하우징내에 스프링을 삽입하여 구비하는 단계와, 상기 솔레노이드밸브의 하우징내에 플런저를 삽입.고정시켜 코이닝하는 단계로 이루어진 제 1 공정과; 상기 제 1 공정을 지난 솔레노이드밸브의 솔 시트와 플런저의 접촉부 사이의 리크를 검사하는 제 2 공정과; 상기 제 2 공정을 지난 솔레노이드밸브의 하우징을 다시 지그에 삽입.고정시킨 후, 이 하우징에 아마추어와 슬리브를 압입.고정시키는 제 3 공정과; 상기 제 3 공정에 의해서 솔레노이드밸브의 하우징에 고정된 슬리브를 하우징에 용접.고정시키는 제 4 공정과; 상기 제 4 공정을 지난 솔레노이드밸브의 행정 및 전류의 흐름을 검사하는 제 5 공정과; 상기 제 5 공정을 지난 솔레노이드밸브의 하우징 후단을 지그에 삽입.고정시킨 후, 그 선단 외주면에 립실을 구비하는 단계와, 상기 솔레노이드밸브의 하우징 선단내에 오리피스를 삽입.고정시키는 단계와, 상기 오리피스의 전면에 필터를 고정시키는 단계로 이루어진 제 6 공정과; 상기 제 6 공정을 지난 솔레노이드밸브의 기능 및 리크를 최종적으로 검사하는 제 7 공정;을 포함하여 이루어진 것이다.That is, according to the present invention, a magnetic field is formed in the housing of the solenoid valve, the sole seat is pressed and fixed in the housing of the solenoid valve, and the housing end of the solenoid valve is inserted into the jig and then fixed in the housing. Inserting and providing a spring, and inserting and fixing a plunger into the housing of the solenoid valve to coin the first step; A second step of inspecting a leak between the sole seat of the solenoid valve passing through the first step and the contact portion of the plunger; A third step of inserting and fixing the housing of the solenoid valve that has passed the second process again into the jig, and then pressing and fixing the armature and the sleeve into the housing; A fourth step of welding and fixing the sleeve fixed to the housing of the solenoid valve by the third step to the housing; A fifth step of inspecting the flow of the solenoid valve passing the fourth step and the flow of current; Inserting and fixing the rear end of the solenoid valve after the fifth process into the jig, and providing a lip seal on the outer peripheral surface of the front end thereof, inserting and fixing the orifice in the front end of the housing of the solenoid valve, and A sixth process comprising fixing the filter to the front surface; And a seventh step of finally inspecting the function and the leak of the solenoid valve passing through the sixth step.

도 1 은 본 발명에 따른 제 1 공정도.1 is a first process diagram according to the present invention.

도 2 는 본 발명에 따른 제 2 공정도.2 is a second process diagram in accordance with the present invention.

도 3 은 본 발명에 따른 제 3 공정도.3 is a third process diagram in accordance with the present invention.

도 4 는 본 발명에 따른 제 4 공정도.4 is a fourth process diagram according to the present invention.

도 5 는 본 발명에 따른 제 5 공정도.5 is a fifth process diagram in accordance with the present invention.

도 6 은 본 발명에 따른 제 6 공정도.6 is a sixth process diagram according to the present invention.

도 7 은 본 발명에 따른 제 7 공정도.7 is a seventh process diagram according to the present invention.

도 8 은 본 발명에 따라 조립완성된 솔레노이드밸브의 조립도.8 is an assembly view of the solenoid valve assembled in accordance with the present invention.

<도면의 주요부분에 대한 부호의 설명><Description of the symbols for the main parts of the drawings>

2: 솔레노이드밸브 4: 하우징2: solenoid valve 4: housing

10: 솔 시트 20: 스프링10: sole seat 20: spring

30: 플런저 40: 아마추어30: Plunger 40: Amateur

50: 슬리브 60: 립실50: sleeve 60: lip seal

70: 오리피스 80: 필터70: orifice 80: filter

100,110: 지그100,110: jig

이하 첨부된 도면에 의하여 상세히 설명하면 다음과 같다.Hereinafter, described in detail with reference to the accompanying drawings.

첨부도면 도 1은 본 발명에 따른 제 1 공정도로서, 상기한 제 1 공정은 솔레노이드밸브(2)의 하우징(4)내에 마그네틱 코어(미도시)를 삽입하여 자기장을 형성하는 단계가 구비되고, 상기한 단계에 의해서 자기장을 띠는 솔레노이드밸브(2)의하우징(4)내에 솔 시트(Sol Seat)(10)를 압입.고정시키는 단계가 구비된다.1 is a first process diagram according to the present invention, wherein the first process includes a step of inserting a magnetic core (not shown) into the housing 4 of the solenoid valve 2 to form a magnetic field. In one step, a step of press-fitting and fixing the sole seat 10 into the housing 4 of the solenoid valve 2 having a magnetic field is provided.

이후, 상기한 솔레노이드밸브(2)의 하우징(4)을 180도 회전시켜 그 선단부를 지그(100)내에 삽입.고정시키고, 그 후단부를 통해서 솔레노이드밸브(2)의 하우징(4)내에 스프링(20)을 삽입하여 내장시키는 단계가 구비되고, 상기한 단계에 의해서 스프링(20)이 구비된 솔레노이드밸브(2)의 하우징(4)내에 플런저(30)를 삽입.고정시켜 코이닝(Coining)하는 단계로 구비된 공정으로 이루어진다.Thereafter, the housing 4 of the solenoid valve 2 is rotated 180 degrees to insert and fix the front end portion of the jig 100 through the rear end thereof, and the spring 20 in the housing 4 of the solenoid valve 2 through the rear end thereof. And inserting and embedding the plunger 30 into the housing 4 of the solenoid valve 2 provided with the spring 20, thereby fixing and coining the plunger 30. It is made of a process provided with.

또한, 첨부도면 도 2는 본 발명에 따른 제 2 공정도로서, 상기한 제 2 공정은 전술한 제 1 공정을 지난 솔레노이드밸브(2)의 솔 시트(Sol Seat)(10)와 플런저(Plunger)(30)의 접촉부 사이의 리크(Leak)를 에어(Air)를 매개로 검사하는 공정으로 이루어진다.In addition, Figure 2 is a second process diagram according to the present invention, the second process is the sole seat 10 and the plunger (Plunger) of the solenoid valve (2) after the first process described above ( The leak between the contacts of the step 30 is made of air.

또한, 첨부도면 도 3은 본 발명에 따른 제 3 공정도로서, 상기한 제 3 공정은 전술한 제 2 공정을 지난 솔레노이드밸브(2)의 하우징(4) 선단을 다시 지그(100)에 삽입.고정시키고, 그 후단부에 아마추어(Armature)(40)와 슬리브(Sleeve)(50)를 순차적으로 삽입.고정시키는 공정으로 이루어진다.In addition, Figure 3 is a third process diagram according to the present invention, wherein the third process, the front end of the housing (4) of the solenoid valve (2) after the second process described above is inserted into the jig 100 again. The armature 40 and the sleeve 50 are sequentially inserted into and fixed to the rear end thereof.

이때, 상기한 슬리브(50)는 가고정된 상태에서 압입되어 장착되는 바, 이의 과정에서 아마추어(40)의 위치를 최종적으로 확인할 수 있게 되어 정위치로 장착할 수 있게 된다.At this time, the sleeve 50 is press-fitted and mounted in a temporarily fixed state, so that the position of the armature 40 can be finally confirmed in the process so that the sleeve 50 can be mounted in the correct position.

또한, 첨부도면 도 4는 본 발명에 따른 제 4 공정도로서, 상기한 제 4 공정은 전술한 제 3 공정에 의해서 솔레노이드밸브(2)의 하우징(4)에 압입되어 고정된 슬리브(50)를 하우징(4)에 레이저(Laser)용접을 하여 일체로 형성하는 공정으로 이루어진다.In addition, Figure 4 is a fourth process diagram according to the present invention, the fourth process is a housing 50 is pressed into the housing 4 of the solenoid valve (2) by the above-described third process housing a sleeve (50) It consists of the process of integrally forming by laser welding to (4).

또한, 첨부도면 도 5는 본 발명에 따른 제 5 공정도로서, 상기한 제 5 공정은 전술한 제 4 공정을 지난 솔레노이드밸브(2)의 행정 및 전류의 흐름을 검사하는 공정으로 이루어진다.In addition, Figure 5 is a fifth process diagram according to the present invention, wherein the fifth process consists of a process of inspecting the flow of the solenoid valve (2) and the current flow through the above-described fourth process.

또한, 첨부도면 도 6은 본 발명에 따른 제 6 공정도로서, 상기한 제 6 공정은 전술한 제 5 공정을 지난 솔레노이드밸브(2)의 하우징(4) 후단 즉, 슬리브(50)측을 지그(110)에 삽입.고정시키고, 그 선단 외주면에 립실(Lip Seal)(60)을 장착하는 단계가 구비되고, 상기한 단계에 의해서 립실(60)이 구비된 솔레노이드밸브(2)의 하우징(4) 선단내에 오리피스(70)를 삽입.고정시키는 단계가 구비되며, 상기한 단계에 의해서 구비된 오리피스(70)의 전면에 필터(80)를 고정시키는 단계로 구비된 공정으로 이루어진다.6 is a sixth process diagram according to the present invention, wherein the sixth process is a jig (ie, the sleeve 50) rear end of the housing 4 of the solenoid valve 2 that has passed the above-described fifth process. The housing 4 of the solenoid valve 2 provided with the lip seal 60 by inserting and fixing the lip seal 60 to the outer peripheral surface of the tip. Inserting and fixing the orifice 70 in the tip is provided, the step of fixing the filter 80 to the front surface of the orifice 70 provided by the above steps.

또한, 첨부도면 도 7은 본 발명에 따른 제 7 공정도로서, 상기한 제 7 공정은 전술한 제 6 공정을 지난 솔레노이드밸브(2)의 기능 및 리크(Leak)를 최종적으로 검사하는 공정으로 이루어진다.7 is a seventh process diagram according to the present invention, wherein the seventh process includes a process of finally inspecting the function and the leak of the solenoid valve 2 after the sixth process described above.

이때, 상기한 리크의 검사는 에어를 이용하여 검사함이 바람직하다.At this time, it is preferable to inspect the leak using air.

상기한 조립공정을 모두 마친 본 발명의 솔레노이드밸브(2)는 첨부도면 도 8에 도시된 바와 같이 형성된다.The solenoid valve 2 of the present invention, which has completed the above-described assembling process, is formed as shown in FIG. 8.

상기와 같이 이루어진 본 발명에 따른 브레이크장치용 솔레노이드밸브의 조립공정은 먼저, 솔레노이드밸브(2)의 하우징(4)내에 마그네틱 코어를 삽입하여 하우징(4)내에 자기장을 형성한 후, 이 솔레노이드밸브(2)의 하우징(4)내에 솔시트(10)를 압입하여 고정시킨다.In the assembling process of the solenoid valve for a brake device according to the present invention made as described above, first, by inserting a magnetic core into the housing 4 of the solenoid valve 2 to form a magnetic field in the housing 4, the solenoid valve ( The sole seat 10 is pressed into the housing 4 of 2) and fixed.

이후, 상기한 솔레노이드밸브(2)의 하우징(4) 선단을 지그(100)에 삽입하여 고정시킨 후, 상기한 솔레노이드밸브(2)의 하우징(4) 후단부를 통해서 하우징(4)내에 스프링(20)과 플런저(30)를 순차적으로 삽입하여 고정시켜 코이닝하게 된다.Thereafter, the front end of the housing 4 of the solenoid valve 2 is inserted into the jig 100 and fixed, and then the spring 20 in the housing 4 passes through the rear end of the housing 4 of the solenoid valve 2. ) And the plunger 30 are sequentially inserted to fix the coining.

한편, 상기와 같이 조립된 솔레노이드밸브(2)의 솔 시트(10)와 플런저(30)의 접촉면 사이의 리크를 에어를 통해서 검사하고, 이상이 없을 시에는 상기한 솔레노이드밸브(2)의 하우징(4) 선단부를 다시 지그(100)에 삽입하여 고정시킨다.On the other hand, the leak between the sole seat 10 of the solenoid valve 2 assembled as described above and the contact surface of the plunger 30 is inspected through air, and when there is no abnormality, the housing of the solenoid valve 2 described above ( 4) The front end portion is inserted into the jig 100 and fixed.

이후, 상기한 솔레노이드밸브(2)의 후단부에 아마추어(40)를 조립하고, 이 아마추어(40)의 상면에 슬리브(50)를 가고정시킨 상태에서 슬리브(50)를 솔레노이드밸브(2)에 압입하여 고정시킨 후, 슬리브(50)를 솔레노이드밸브(2)의 하우징(4)에 레이저용접하여 일체로 형성한다.Thereafter, the armature 40 is assembled to the rear end of the solenoid valve 2 described above, and the sleeve 50 is attached to the solenoid valve 2 while the sleeve 50 is temporarily fixed to the upper surface of the armature 40. After pressing and fixing, the sleeve 50 is integrally formed by laser welding the housing 4 of the solenoid valve 2.

한편, 상기와 같이 조립된 솔레노이드밸브(2)에 이의 행정 및 전류의 흐름을 검사하고, 이상이 없을 시에는 이 솔레노이드밸브(2)의 후단 즉, 슬리브(50)측을 별도의 지그(110)에 삽입.고정시킨다.On the other hand, the solenoid valve 2 assembled as described above and the flow of current and the flow of current, if there is no abnormality, the rear end of the solenoid valve 2, that is, the sleeve 50 side of the separate jig 110 Insert in and fix it.

그리고, 상기한 솔레노이드밸브(2)의 하우징(4) 선단 외주면에 립실(60)을 장착하여 구비하고, 상기한 솔레노이드밸브(2)의 하우징(4) 선단내에 오리피스(70)를 내장시켜 구비한 후, 이 오리피스(70)의 전면에 필터(80)를 고정시켜 구비한다.The lip seal 60 is mounted on the outer circumferential surface of the front end of the housing 4 of the solenoid valve 2, and the orifice 70 is built into the front end of the housing 4 of the solenoid valve 2. Then, the filter 80 is fixed to the front surface of this orifice 70, and is provided.

이후, 상기와 같이 조립된 솔레노이드밸브(2)의 기능과 에어를 이용한 리크를 최종적으로 검사하여 이상이 없으면 제품화하게 된다.Thereafter, the function of the solenoid valve 2 assembled as described above and the leak using the air are finally inspected to produce a product if there is no abnormality.

따라서, 본 발명의 브레이크장치용 솔레노이드밸브의 조립공정은 일련의 조립공정을 통해서 솔레노이드밸브를 신속하게 조립할 수 있게 되어 이의 생산성 및 작업성을 향상시킬 수 있는 매우 유용한 것이다.Therefore, the assembling process of the solenoid valve for the brake device of the present invention is very useful to be able to quickly assemble the solenoid valve through a series of assembling process to improve its productivity and workability.

Claims (1)

솔레노이드밸브(2)의 하우징(4)내에 자기장을 형성하는 단계와, 상기 솔레노이드밸브(2)의 하우징(4)내에 솔 시트(10)를 압입.고정시키는 단계와, 상기 솔레노이드밸브(2)의 하우징(4) 선단을 지그(100)에 삽입.고정시킨 후, 하우징(4)내에 스프링(20)을 삽입하여 구비하는 단계와, 상기 솔레노이드밸브(2)의 하우징(4)내에 플런저(30)를 삽입.고정시켜 코이닝하는 단계로 이루어진 제 1 공정과;Forming a magnetic field in the housing (4) of the solenoid valve (2), pressing and fixing the sole seat (10) in the housing (4) of the solenoid valve (2), and After inserting and fixing the front end of the housing 4 into the jig 100, the spring 20 is inserted into the housing 4 and provided therein, and the plunger 30 in the housing 4 of the solenoid valve 2 is provided. Inserting, fixing, and coining the first step; 상기 제 1 공정을 지난 솔레노이드밸브(2)의 솔 시트(10)와 플런저(30)의 접촉부 사이의 리크를 검사하는 제 2 공정과;A second step of inspecting a leak between the sole seat 10 of the solenoid valve 2 passing through the first step and the contact portion of the plunger 30; 상기 제 2 공정을 지난 솔레노이드밸브(2)의 하우징(4)을 다시 지그(100)에 삽입.고정시킨 후, 이 하우징(4)에 아마추어(40)와 슬리브(50)를 압입.고정시키는 제 3 공정과;After inserting and fixing the housing 4 of the solenoid valve 2, which has passed the second process, to the jig 100 again, the armature 40 and the sleeve 50 are press-fitted and fixed in the housing 4. 3 processes; 상기 제 3 공정에 의해서 솔레노이드밸브(2)의 하우징(4)에 고정된 슬리브(50)를 하우징(4)에 용접.고정시키는 제 4 공정과;A fourth step of welding and fixing the sleeve (50) fixed to the housing (4) of the solenoid valve (2) to the housing (4) by the third step; 상기 제 4 공정을 지난 솔레노이드밸브(2)의 행정 및 전류의 흐름을 검사하는 제 5 공정과;A fifth step of inspecting the flow of the solenoid valve (2) and the flow of current after the fourth step; 상기 제 5 공정을 지난 솔레노이드밸브(2)의 하우징(4) 후단을 지그(110)에 삽입.고정시킨 후, 그 선단 외주면에 립실(60)을 구비하는 단계와, 상기 솔레노이드밸브(2)의 하우징(4) 선단내에 오리피스(70)를 삽입.고정시키는 단계와, 상기 오리피스(70)의 전면에 필터(80)를 고정시키는 단계로 이루어진 제 6 공정과;After inserting and fixing the rear end of the housing 4 of the solenoid valve 2 having passed through the fifth process into the jig 110, the lip seal 60 is provided on the outer peripheral surface of the front end of the solenoid valve 2, and Inserting and fixing the orifice (70) in the front end of the housing (4), and fixing the filter (80) in front of the orifice (70); 상기 제 6 공정을 지난 솔레노이드밸브(2)의 기능 및 리크를 최종적으로 검사하는 제 7 공정;을 포함하여 이루어진 것을 특징으로 하는 브레이크장치용 솔레노이드밸브의 조립공정.And a seventh step of finally inspecting the function and the leak of the solenoid valve (2) having passed the sixth step.
KR10-2000-0066774A 2000-11-10 2000-11-10 Assembling process of solenoid valve for brake apparatus KR100430585B1 (en)

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Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH0996264A (en) * 1995-10-02 1997-04-08 Nippon Injector Kk Solenoid fuel injection valve and manufacture thereof
JPH1151234A (en) * 1997-08-05 1999-02-26 Toyota Motor Corp Three-way valve and its manufacture
JPH11141719A (en) * 1997-09-05 1999-05-28 Toyota Motor Corp Assembling method for relief valve
KR20000010431A (en) * 1998-07-31 2000-02-15 이형도 Inlet solenoid valve and assembling method thereof
JP2000046226A (en) * 1998-07-31 2000-02-18 Aisin Seiki Co Ltd Assembling method for fixed core for solenoid valve and moving core and assembling device therefor

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH0996264A (en) * 1995-10-02 1997-04-08 Nippon Injector Kk Solenoid fuel injection valve and manufacture thereof
JPH1151234A (en) * 1997-08-05 1999-02-26 Toyota Motor Corp Three-way valve and its manufacture
JPH11141719A (en) * 1997-09-05 1999-05-28 Toyota Motor Corp Assembling method for relief valve
KR20000010431A (en) * 1998-07-31 2000-02-15 이형도 Inlet solenoid valve and assembling method thereof
JP2000046226A (en) * 1998-07-31 2000-02-18 Aisin Seiki Co Ltd Assembling method for fixed core for solenoid valve and moving core and assembling device therefor

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