KR100411980B1 - Manufacturing device of pe spiral dual wall pipe - Google Patents

Manufacturing device of pe spiral dual wall pipe Download PDF

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Publication number
KR100411980B1
KR100411980B1 KR1020020004936A KR20020004936A KR100411980B1 KR 100411980 B1 KR100411980 B1 KR 100411980B1 KR 1020020004936 A KR1020020004936 A KR 1020020004936A KR 20020004936 A KR20020004936 A KR 20020004936A KR 100411980 B1 KR100411980 B1 KR 100411980B1
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South Korea
Prior art keywords
cooling pipe
spiral
tube
pipe
gear
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KR1020020004936A
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Korean (ko)
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민병이
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민병이
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Priority to KR1020020004936A priority Critical patent/KR100411980B1/en
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Publication of KR100411980B1 publication Critical patent/KR100411980B1/en

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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16LPIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
    • F16L9/00Rigid pipes
    • F16L9/18Double-walled pipes; Multi-channel pipes or pipe assemblies

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  • Engineering & Computer Science (AREA)
  • General Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Shaping Of Tube Ends By Bending Or Straightening (AREA)

Abstract

PURPOSE: A manufacturing device of a PE spiral dual wall pipe is provided to improve the productivity by applying cooling pipe structure and a joining gear and to reinforce the external earth pressure and durability by filling such a filling material as cement mortar. CONSTITUTION: A gear(19) rotating integrally with a fusing roller(20) is disposed to a molding machine(17) to spirally turn lying in the inside(4) of a spiral pipe. Plural joining rods(19') are formed to the outer peripheral surface of the gear. A rotating roller(18) is assembled with a cooling pipe(10') and the inside of the spiral pipe is formed through spiral turn by the rotation of the rotating roller. A dice(15) extruding an extrusion tube(4') and the cooling pipe form a curved part at the lower side. A support is formed on a side of the cooling pipe to support the extrusion tube extruded along the cooling pipe. A hemispheric cooling pipe forming a coolant injection port is fixed to the other side of the cooling pipe by a fixing rod.

Description

피이 나선 이중벽관의 제조장치{omitted}Apparatus for manufacturing blood spiral double walled pipe {omitted}

본 발명은 피이 나선 이중벽관의 제조장치에 관한 것이다The present invention relates to a device for manufacturing a double-walled pipe.

일반적으로 지중 매설하여 배수로관용으로 사용되는 피이 나선관은 지중매설하여 장기간 사용하는 경우 외토압 및 집중하중 등이 가해지므로 이에 따른 강도의 보강이 미약하여 배수로관으로서 제역할을 못하는 경우가 많은 현실이다In general, the underground spiral pipes used for drainage pipes are buried under the ground for long-term use, so external pressure and concentrated load are applied.

따라서 본 발명에서는 종래의 제조장치로 구성되는 압출기의 다이스에 조립된 냉각파이프에 연동되는 성형기에 조립된 회전롤러의 회전에 의하여 융착롤러의 회전으로 다이스에서 냉각파이프에 따라 압출되는 압출튜브를 나선권회로 일체되는 가장자리를 융착하여 구성되는 나선관은 냉각파이프에 의하여 중공구와 융착부로 구성되는바 이때 제조되는 나선관은 중공구의 양측벽면의 굽힘력에 따라 외토압 보강이 결정되는 것이므로 냉각파이프의 구조를 보강하여 생산성 및 롤러의 다양화로 제조장치의 효과적인 제공이 요망되는 현실이다Therefore, in the present invention, a spiral winding extruded tube extruded along the cooling pipe from the die by the rotation of the fusion roller by the rotation of the rotary roller assembled to the molding machine linked to the cooling pipe assembled to the die of the extruder composed of a conventional manufacturing apparatus. The spiral tube constructed by fusion of the edge integrated with the circuit is composed of a hollow sphere and a welded portion by a cooling pipe. The spiral tube manufactured is a structure of the cooling pipe because the external pressure reinforcement is determined by the bending force of both side wall surfaces of the hollow sphere. It is a reality that an effective provision of manufacturing equipment is required by reinforcing productivity and diversifying roller

본 발명은 나선관의 제조 장치에서 나선권회로 성형되는 나선관의 성형장치에 있어서 생산성 향상을 위하여 나선관의 길이방향으로 핏치 폭의 중요 요소인 중공구의 폭을 넓게 하여주되 중공구의 위측면을 절곡시켜 내측면에 요홈구와 접합점으로 간헐적으로 일체로 성형하되 내측공간을 길이방향 및 원주방향으로 관통이 되도록 성형하여 주도록 냉각 파이프의 구조 및 접합용 기어를 적용하여 생산성 향상과 시멘트 몰탈과 같은 충진제를 충진하여 외토압 보강 및 견고성을 제공하는 제조장치에 관한 것이다The present invention is to widen the width of the hollow sphere, which is an important factor of the pitch width in the longitudinal direction of the spiral tube in order to improve the productivity in the spiral tube forming apparatus is formed in the spiral winding in the spiral tube manufacturing apparatus, but bending the upper side of the hollow sphere It is formed intermittently integrally with the recess and the joint point on the inner side, but the structure of the cooling pipe and the joining gear are applied to form the inner space to penetrate in the longitudinal direction and the circumferential direction. The present invention relates to a manufacturing apparatus that provides external pressure reinforcement and robustness.

도1은 본 발명에서 냉각파이프 부분만을 절개하여 도시한 사시도Figure 1 is a perspective view showing only the cut portion of the cooling pipe in the present invention

도2는 본 발명에 따른 냉각파이프 부분의 다른 실시예에 따른 사시도Figure 2 is a perspective view according to another embodiment of the cooling pipe portion according to the present invention

도3은 도2에서 A-A선 단면도3 is a cross-sectional view taken along the line A-A in FIG.

도4는 본 발명의 제조장치를 도시한 부분 사시도4 is a partial perspective view showing the manufacturing apparatus of the present invention.

도5는 도4에서 접합용 기어가 외측면을 절곡하는 공정 부위를 도시한 부분 요부의 단면도FIG. 5 is a cross-sectional view of a partial main portion showing a process portion in which the joining gear bends the outer surface in FIG. 4; FIG.

도6은 본 발명의 제조장치로 제조된 나선관에서 외측면의 일측에 시멘트 몰탈 투입구를 도시한 부분 사시도Figure 6 is a partial perspective view showing the cement mortar inlet on one side of the outer surface in the spiral pipe manufactured by the manufacturing apparatus of the present invention

도7은 도6에서 내측공간에 충진 보강제를 충진하는 요홈구와 접합점 부위의 부분 확대 단면도FIG. 7 is a partially enlarged cross-sectional view of a recess and a junction point for filling a filler reinforcement in the inner space of FIG.

* 도면중 주요 부호에 대한 사시도 ** Perspective view of the major symbols in the drawings *

2. 요홈구 3. 접합점 4. 내측면4'. 압출튜브 5. 투입구 9. 외측면10,10'. 냉각파이프 10". 지지대 11. 반구형 냉각관2. Groove 3. Junction 4. Inner side 4 '. Extruded tube 5. Inlet 9. Outer side 10, 10 '. Cooling Pipe 10 ". Support 11. Hemispherical Cooling Tube

11'. 반구형 받침대 12. 고정대 13. 절개부11 '. Hemispherical pedestal 12. Retention base 13. Incision

15. 다이스 16. 보조 다이스 17. 성형기15. Dice 16. Auxiliary Dice 17. Molding Machine

18. 회전롤러 19. 접합용기어 19'. 접합대20. 융착롤러18. Rotary Roller 19. Joining Gear 19 '. Junction 20. Fusion Roller

따라서 상기 설명된 나선관의 제조장치에서 내측면(4)과 외측면(9)을 별도의 다이스에서 압출하되, 외측면(9)을 절곡시켜 요홈구(2)와 접합점(3)으로 내측면(4)에 절곡시켜 일체화시켜 주면서 견고히 제조하며, 상기 내측면(4)과 외측면(9) 사이에는 길이방향 및 원주방향으로 관통되는 내측공간(가)을 형성하여 필요에 따라 시멘트 몰탈과 같은 충진 보강제(7)를 충진시켜 외토압 보강과 견고성을 제공하고자 한다.이를 위한 본 발명의 구성은 도1 내지 도4에 도시된 바와같이, 나선관의 내측면(4)을 나선권회하기 위해 성형기(17)에는 융착롤러(20)와 일체로 회전하는 기어(19)를 구비하며, 상기 기어(19)의 외주면에는 다수개의 접합대(19')가 형성되어 있다. 또한, 상기 회전롤러(18)가 냉각파이프(10)와 연동되어 조립되어 상기 회전롤러(18)의 회전에 의해 나선관의 내측면(4)을 나선권회로 성형한다.상기 성형기(17)의 회전롤러(18)와 조립되어 연동되며 압출튜브(4')를 압출하는 다이스(15)와 냉각파이프(10)는 하측에 만곡부(B)가 형성되어 있으며, 또한, 상기 냉각파이프(10)를 따라 압출되는 압출튜브(4')를 지지하기 위해 일측에는 지지대(10")가 형성되어 있다. 그리고, 상기 냉각파이프(10)의 측면에는 냉각수 주입구(14)가 형성되어 있는 반구형 냉각관(11)이 고정대(12)에 의해 고정되어 있다.따라서, 상기와 같이 냉각파이프(10)를 따라 압출되는 압출튜브(4')를 일차로 융착롤러(20)로 압출튜브(4')의 가장자리를 일체화하여 융착하고, 다음으로는 외측면에 접합대(19')가 일정간격으로 다수개 형성된 접합용 기어(19)로 압출튜브(4')를 절곡시켜 도5에 도시된 바와 같이 요홈구(2)와 접합점(3)으로 내측면(4)에 일체로 융착시켜 주면서 내측공간(가)을 형성하여 준다.Therefore, in the manufacturing apparatus of the spiral tube described above, the inner surface 4 and the outer surface 9 are extruded in separate dies, and the outer surface 9 is bent to form the inner surface with the recess 2 and the junction 3. (4) to be firmly manufactured by integrating and forming an inner space (A) penetrating in the longitudinal and circumferential directions between the inner surface (4) and the outer surface (9), such as cement mortar, if necessary The filling reinforcing agent 7 is filled to provide external pressure reinforcement and robustness. The configuration of the present invention for this purpose, as shown in Figures 1 to 4, to form a spiral winding of the inner surface (4) of the spiral tube The gear 17 includes a gear 19 that rotates integrally with the fusion roller 20, and a plurality of joining tables 19 'are formed on the outer circumferential surface of the gear 19. In addition, the rotary roller 18 is assembled in conjunction with the cooling pipe 10 to form an inner surface 4 of the spiral tube in a spiral winding by the rotation of the rotary roller 18. The die 15 and the cooling pipe 10 which are assembled and interlocked with the rotary roller 18 to extrude the extrusion tube 4 'have a curved portion B formed on the lower side thereof, and further, the cooling pipe 10 A support 10 "is formed at one side to support the extruded tube 4 'to be extruded along the hemispherical cooling tube 11 having a cooling water inlet 14 formed at a side of the cooling pipe 10. ) Is fixed by the fixing table 12. Thus, the edge of the extruded tube 4 'is first formed by the fusion roller 20 through the extruded tube 4' extruded along the cooling pipe 10 as described above. It is integrated and fused, and next to the joining gear 19 in which a plurality of joining stands 19 'are formed on the outer surface at regular intervals. As output tube (4 ') shown in Figure 5 by bending the yaw homgu 2 and the junction point (3) to the inner surface, giving by fusion integrally with the 4 it gives by forming an inner space (A).

이때 지지대(10")는 다이스에서 튜브가 압출되면서 폭이 변형되기 때문에 이에 따른 받침역할을 하여 주므로 압출튜브(4')를 나선권회 시켜줄 경우 냉각수를 사용하게 되는데, 여기서 압출튜브(4') 폭이 수축되기 때문에 이에 따른 여유있는 튜브폭이 제공되도록 다이스(15)의 크기를 조정하여 준다At this time, since the support 10 "is deformed as the width of the tube is extruded from the die, it acts as a support. Therefore, when the spirally wound the extrusion tube 4 'is used, the cooling water is used, where the width of the extrusion tube 4' is wide. Since the shrinkage is adjusted according to the size of the die 15 to provide a comfortable tube width accordingly

또 압출기에 조립된 다이스(15)에서 압출되는 압출튜브(4')는 냉각파이프(10)의 일측에 고정대(12)와 일정간격을 형성하도록 고정된 반구형 받침대(11')가 조립된 냉각파이프(10)의 폭에 맞추어 주도록 넓은 폭의 압출튜브(4')를 형성하고, 또 고정대(12)의 일정간격은 외측면에 접합대(19')가 일정간격으로 다수개 형성된 접합용 기어(19)의 접합대(19')로 압출튜브(4')를 절곡하도록 적절한 간격을 유지하며, 반구형 받침대(11')의 만곡부위는 냉각파이프(10)의 만곡부위에 맞추어 준다In addition, the extruded tube 4 'extruded from the die 15 assembled in the extruder is a cooling pipe assembled with a hemispherical pedestal 11' fixed to form a predetermined interval with the fixing table 12 on one side of the cooling pipe 10. Forming a wide width of the extrusion tube (4 ') to match the width of the (10), and a fixed interval of the fixing table 12 is a joining gear formed with a plurality of joints (19') at regular intervals on the outer surface ( A proper spacing is maintained to bend the extruded tube 4 'to the joint 19' of the 19), and the curved portion of the hemispherical pedestal 11 'is adapted to the curved portion of the cooling pipe 10.

여기서 제조되는 피이 나선 이중벽관은 내측공간(가)에 형성된 관통공간은 나선권회 방향에 따라 간헐적으로 형성되는 요홈구(2)의 접합점(3) 사이사이로 시멘트 몰탈과 같은 충진 보강대(7)가 서로 연속적으로 충진되어서 외토압 보강이 되는 견고성이 높은 제품을 제공하는 제조장치이다In the spiral double wall pipe manufactured here, the through spaces formed in the inner space (a) are filled between the junction points 3 of the recesses 2 formed intermittently along the spiral winding direction. It is a manufacturing device that provides a product with high rigidity that is continuously filled and reinforced with external pressure.

그리고 본 발명에서 냉각파이프(10)의 실시예로서는 도2 및 도3에 도시된 바와같이 냉각파이프(10)의 폭을 기존 냉각파이프(10) 보다 넓게 하여주면서 만곡부(B) 위에 절개부(13)를 형성하여 주고 반구형 받침대(11')를 고정대(12)로 일정간격을 유지하면서 고정된 냉각파이프(10)를 압출기의 다이스(15)와 성형기(17)의 성형롤러(18)에 조립시켜 주고, 피이 나선 이중벽관을 성형시켜주면 접합용 기어(19)를 냉각파이프(10)의 절개부(13)와 고정대(12)의 일정간격 부위에서 압출튜브(4')를 각각 2선의 요홈구(2)와 접합점(3)으로 동시에 절곡시켜 내측공간(가)을 성형하여 주는 제조장치이다.도1에 도시된 바와같이 반구형 받침대(11')의 일측에 냉각수 주입구(14)를 형성하여 반구형 냉각관(11)으로 형성하여 주면, 종래의 냉각수 주입구(15)에서 주입시켜 주는 장치보다 효과적인 냉각수 제공 역할을 하는 장치로서 본 발명의 제조장치로 제조된 제품인 나선관(1)을 현장 시공용으로 사용하기 위해서는 도6에 도시된 바와 같이 외측면(9)의 일측에 시멘트 몰탈 투입구(5')를 적절한 공정으로 형성하여 내측공간(가)에 시멘트 몰탈과 같은 충진 보강대(7)를 충진시켜 외토압 보강되는 피이 나선 이중벽관이 제공되는 발명이다And as an embodiment of the cooling pipe 10 in the present invention as shown in Figures 2 and 3 while making the width of the cooling pipe 10 wider than the existing cooling pipe 10, the cutout portion 13 on the curved portion (B) And assembling the fixed cooling pipe 10 to the die 15 of the extruder and the forming roller 18 of the molding machine 17 while maintaining the fixed spacing of the hemispherical pedestal 11 'with the fixing stand 12. When the double-walled tube is molded, the splicing gear 19 is connected to the inlet 13 of the cooling pipe 10 and the extrusion tube 4 'at a predetermined interval of the fixing rod 12, respectively. It is a manufacturing apparatus for forming the inner space (A) by simultaneously bending to 2) and the junction point 3. As shown in Figure 1 by forming a cooling water inlet 14 on one side of the hemispherical pedestal (11 ') hemispherical cooling If formed by the pipe 11, it is more effective than the device that is injected from the conventional cooling water inlet 15 In order to use the spiral pipe 1, which is a product manufactured by the manufacturing apparatus of the present invention, as a device for providing phosphorus cooling water for field construction, a cement mortar inlet 5 is provided at one side of the outer surface 9 as shown in FIG. ') Is formed in an appropriate process to fill the inner space (a) to fill the filling reinforcement (7), such as cement mortar is provided with a double-walled pipe spirally reinforced by external pressure

본 발명은 종래의 압출기용 다이스에서 조립된 냉각파이프와 연동되게 조립된 성형기의 회전롤러의 회전력으로 압출된 압출튜브를 내측면으로 성형하되 다이스에서 압출된 튜브를 접합용 기어로 외측면을 절곡시켜 요홈구와 융착점으로 일체화하여 내측공간을 형성한 제조장치로서 동시에 2개의 접합용 기어로 성형하여 주는 제조장치로서 생산성 및 경제성이 탁월한 피이 나선 이중벽관 제조장치에 대한 발명이다The present invention by molding the extrusion tube extruded by the rotational force of the rotary roller of the molding machine assembled in conjunction with the cooling pipe assembled in the conventional die for extruder to the inner side while bending the outer surface of the tube extruded from the die with the joining gear A device for manufacturing double-walled pipe manufacturing device with excellent productivity and economical efficiency as a manufacturing device that integrates a recess and a melting point to form an inner space.

Claims (2)

다이스(16)에서 압출된 압출튜브(4')와 압출기의 다이스(15)에 조립된 냉각파이프(10)와 성형기(17)의 회전롤러(18)의 회전으로 다이스(15)에서 압출된 압출튜브(4')를 나선권회로 융착롤러(20)로 나선관(1)을 성형하는 나선관의 제조장치에 있어서,The extrusion extruded from the die 15 by the rotation of the rotating tube 18 of the extruder tube 4 'extruded from the die 16, the cooling pipe 10 assembled to the die 15 of the extruder, and the molding machine 17. In the spiral tube manufacturing apparatus which forms the spiral tube 1 by the spiral winding fusion roller 20 of the tube 4 ', 냉각파이프(10)의 일측에 지지대(10")를 형성하고 타측에 일정간격을 유지하면서 고정대(12)로 반구형 냉각관(11)을 고정하며, 압출튜브(4')를 외측면에 절곡시켜 주도록 접합대(19')가 다수개 형성된 접합용 기어(19)가 구성된 피이 나선 이중벽관의 제조장치.Forming a support (10 ") on one side of the cooling pipe (10) and fixing the hemispherical cooling tube (11) with a fixing table 12 while maintaining a constant interval on the other side, by bending the extruded tube (4 ') on the outer surface Apparatus for producing a double-walled pipe, comprising a plurality of joining gears 19 formed with a plurality of joining stands 19 '. 제1항에 있어서, 상기 냉각파이프(10)에 절개부(13)을 형성하고 반구형 냉각관(11)의 일측에 냉각수 주입구(14)를 형성하여 구성된 피이나선 이중벽관의 제조장치.The apparatus of claim 1, wherein an incision (13) is formed in the cooling pipe (10) and a cooling water inlet (14) is formed on one side of the hemispherical cooling pipe (11).
KR1020020004936A 2002-01-28 2002-01-28 Manufacturing device of pe spiral dual wall pipe KR100411980B1 (en)

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KR1019960007152A Division KR100358577B1 (en) 1996-03-13 1996-03-13 Polyethylene spiral double-wall tube

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