KR100394357B1 - Manufacturing method of embossing wallpaper - Google Patents
Manufacturing method of embossing wallpaper Download PDFInfo
- Publication number
- KR100394357B1 KR100394357B1 KR10-2000-0045518A KR20000045518A KR100394357B1 KR 100394357 B1 KR100394357 B1 KR 100394357B1 KR 20000045518 A KR20000045518 A KR 20000045518A KR 100394357 B1 KR100394357 B1 KR 100394357B1
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- KR
- South Korea
- Prior art keywords
- wallpaper
- paper
- adhesive
- printing
- drying
- Prior art date
Links
- 238000004049 embossing Methods 0.000 title claims description 18
- 238000004519 manufacturing process Methods 0.000 title abstract description 9
- 239000000853 adhesive Substances 0.000 claims description 55
- 230000001070 adhesive effect Effects 0.000 claims description 53
- 238000000034 method Methods 0.000 claims description 45
- 238000001035 drying Methods 0.000 claims description 33
- 238000000576 coating method Methods 0.000 claims description 18
- 238000003475 lamination Methods 0.000 claims description 18
- 239000011248 coating agent Substances 0.000 claims description 13
- 238000004804 winding Methods 0.000 claims description 11
- 238000010030 laminating Methods 0.000 claims description 6
- 238000005304 joining Methods 0.000 abstract description 4
- 230000009172 bursting Effects 0.000 description 3
- 230000006866 deterioration Effects 0.000 description 1
- 239000003292 glue Substances 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
Classifications
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- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21H—PULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
- D21H5/00—Special paper or cardboard not otherwise provided for
- D21H5/0082—Wall papers
-
- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21H—PULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
- D21H27/00—Special paper not otherwise provided for, e.g. made by multi-step processes
- D21H27/02—Patterned paper
-
- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21H—PULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
- D21H27/00—Special paper not otherwise provided for, e.g. made by multi-step processes
- D21H27/18—Paper- or board-based structures for surface covering
- D21H27/20—Flexible structures being applied by the user, e.g. wallpaper
-
- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21H—PULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
- D21H27/00—Special paper not otherwise provided for, e.g. made by multi-step processes
- D21H27/30—Multi-ply
- D21H27/32—Multi-ply with materials applied between the sheets
-
- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21H—PULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
- D21H5/00—Special paper or cardboard not otherwise provided for
- D21H5/02—Patterned paper
Landscapes
- Paper (AREA)
Abstract
본 발명은 엠보싱벽지의 제조방법에 관한 것으로, 더욱 상세하게는, 적어도 하나 이상의 무모양 원지를 상호접합한 후, 일측면에 소정 무늬모양을 인쇄하고 다수개의 돌기부를 연속형성시켜 이루어진 벽지의 배면에 또 다른 무모양의 원지를 접합함으로써, 벽지를 벽에 도배할 때 돌기부의 모양이나 형상이 찌그러지거나 파손되는 것을 방지할 수 있게 되어 벽지의 도배후에도 최초의 미려한 벽지의 무늬와 모양이 표현될 수 있도록 하는 엠보싱벽지의 제조방법을 제공한다.The present invention relates to a method of manufacturing an embossed wallpaper, and more particularly, to a back surface of a wallpaper formed by bonding at least one or more non-shaped base papers together, printing a predetermined pattern on one side and continuously forming a plurality of protrusions. By joining another non-shaped base paper, it is possible to prevent the shape or shape of the projection from being crushed or damaged when the wallpaper is applied to the wall so that the pattern and shape of the first beautiful wallpaper can be expressed even after wallpapering. It provides a method of manufacturing an embossed wallpaper.
Description
본 발명은 엠보싱벽지의 제조방법에 관한 것으로, 더욱 상세하게는, 적어도 2장 이상의 무모양 원지를 상호접합한 후, 일측면에 소정 무늬모양을 인쇄하고 다수개의 돌기부를 연속형성시켜 이루어진 벽지의 배면에 또 다른 무모양의 원지를 접합함으로써, 벽지를 벽에 도배할 때 한장의 원지로 인하여 돌기부가 터지는 것을 방지하고, 벽지의 배면에 인쇄를 하므로 제품의 특징등을 표기하여 사용자가 인식하기 용이하도록 하는 엠보싱벽지의 제조방법을 제공한다.The present invention relates to a method for producing an embossed wallpaper, and more particularly, after bonding at least two or more sheets of non-shaped base paper to each other, printing a predetermined pattern on one side and forming a plurality of protrusions in succession to the back of the wallpaper By attaching another non-shaped sheet of paper to the wall, it prevents the projection from bursting due to a sheet of paper when the wallpaper is painted on the wall, and prints on the back of the wallpaper so that the user can recognize the features of the product so that the user can recognize them. It provides a method of manufacturing an embossed wallpaper.
일반적으로 실내의 분위기연출을 위하여 사용되는 벽지는 일측면에 소정의 무늬만 인쇄된 것과 소정의 무늬와 소정형상의 돌기부가 다수개 연속적으로 형성된것등이 주로 사용된다.In general, the wallpaper used for the atmosphere of the indoor atmosphere is mainly used to print only a predetermined pattern on one side and a plurality of continuous patterns of the predetermined pattern and the predetermined shape.
상기한 벽지 중 돌기부가 형성된 벽지를 엠보싱벽지라고 하며, 상기 엠보싱벽지의 종래 제조방법을 도1내지 도3에서 설명하면 다음과 같다.The wallpaper on which the protrusions are formed is called an embossed wallpaper, and a conventional manufacturing method of the embossed wallpaper is described with reference to FIGS. 1 to 3 as follows.
먼저, 도1에 도시된 바와 같이 권취된 제1,제2원지(原紙)(1)(2)를 거치대(3)에 각각 거치시킨 후 제1,제2원지(1)(2)를 공급하는 급지공정(50)을 수행한다.First, as shown in FIG. 1, the first and second raw papers (1) and (2) wound up are mounted on the holder 3, respectively, and then the first and second raw papers (1) and 2 are supplied. The paper feeding step 50 is performed.
그리고, 상기 급지공정(50)에 의해 공급되는 제1,제2원지(1)(2) 중 적어도 어느 하나의 원지 일면에 접착제를 도포하는 접착제도포공정(51)을 수행하는 바, 도1에 도시된 접착제롤(4)이 회전함에 따라 접착제받이(5)에 수용된 접착제가 접착제롤(4)에 의해 원지의 일측면에 도포되도록 한다.Then, an adhesive coating process 51 for applying an adhesive to at least one surface of the first and second base papers 1 and 2 supplied by the paper feeding process 50 is performed. As the illustrated adhesive roll 4 rotates, the adhesive contained in the adhesive receiving plate 5 is applied to one side of the base paper by the adhesive roll 4.
또한, 상기 접착제도포공정(51)에 의해 접착제가 도포된 어느 하나의 원지와또다른 원지는 제1안내롤(6)로 안내되어 합지롤(7)에서 도1에 도시된 바와 같이 합지(접합)되는 합지공정(52)이 수행되며, 상기 합지공정(52)에 의해 접합된 합지(10)의 일측면에는 소정 모양의 무늬를 인쇄하는 인쇄공정(53)이 수행된다.In addition, any one sheet of paper and another sheet of paper coated with the adhesive by the adhesive coating process 51 is guided to the first guide roll 6 so that the paper is rolled (bonded) as shown in FIG. A lamination process 52 is performed, and a printing process 53 for printing a pattern of a predetermined shape is performed on one side of the lamination 10 bonded by the lamination process 52.
그리고, 상기 인쇄공정(53)에 의해 일측면에 소정의 무늬가 인쇄되면 인쇄된 합지(10)의 타측면이 도1에 도시된 바와 같이 엠보드럼(8)의 일부면에 권취되면서, 엠보드럼(8)의 회전에 의해 타측면에서 일측면을 향한 소정형상의 돌기부(미도시)를 다수개로 연속형성하는 엠보싱공정(54)이 수행된다.Then, when a predetermined pattern is printed on one side by the printing process 53, the other side of the printed paper 10 is wound on a part of the emboss rum 8 as shown in FIG. By the rotation of (8), an embossing process 54 is performed to continuously form a plurality of protrusions (not shown) of a predetermined shape from one side to one side.
또한, 상기 엠보싱공정(54)으로 벽지(20)에 돌기부가 형성되면 상기한 접착제도포공정(51)에서 원지에 도포된 접착제를 건조시키기 위한 건조공정(55)을 수행하는 바, 건조실(9)내부로 돌기부가 형성된 벽지(20)를 통과시켜 벽지(20)에 도포된 접착제를 건조시킨다.In addition, when the projections are formed on the wallpaper 20 by the embossing process 54, the drying process 55 for drying the adhesive applied to the base paper is performed in the above-described adhesive coating process 51, the drying chamber 9 The adhesive applied to the wallpaper 20 is dried by passing the wallpaper 20 having the protrusion formed therein.
상기한 바와 같이 건조공정(55)에서 건조실을 통과하여 벽지(20)가 건조되면, 상기 벽지(20)를 권취기(11)에 권취시키는 벽지권취공정(56)을 수행함으로써 벽지(20)가 생산되어지는 것이다.As described above, when the wallpaper 20 is dried by passing through the drying chamber in the drying process 55, the wallpaper 20 is performed by performing the wallpaper winding process 56 to wind the wallpaper 20 on the winder 11. To be produced.
그러나, 상기한 공정에 의해 제조된 벽지(20)를 벽면에 도배할 때에는 벽지(20)의 이면에 접착액(풀)을 도포하고 벽면에 배치한 후에 수건이나 기타 다른 도구를 이용하여 표면을 문질러야 벽지(20)가 깔끔하고 완벽하게 벽에 도배되는 바, 상기한 바와 같이 수건이나 다른 도구를 이용하여 표면을 문지를 경우, 표면측을 향하여 돌출형성된 돌기부가 문드러져 모양새가 나빠져 최초 벽지(20)를 제작하였을 경우의 이미지를 손상시키게 되는 결과를 초래하는 문제점을 가진다.한편, 이를 해소하기 위하여 공개특허공보 특2000-14130호와 공개특허공보 특1998-9657호를 제안하였으며, 이 발명은, 원지에 인쇄를 하고 엠보싱공정으로 돌기부를 형성하고 그 이면에 다른 원지를 접착하여 돌기부가 문드러지는 것을 개선하고자 하였으나, 이 방법발명은, 원지에 인쇄를 먼저하고, 한장의 원지에만 엠보싱공정을 진행하여 다른 원지를 배면에 접착하므로 엠보싱공간부분의 공기가 상부의 원지가 터지는 경우 쉽게 배출되는 단점을 지닌다.또한, 배면지에 인쇄가 이루어지지 않으므로 벽지의 특징등을 표기하지 못하는 단점도 지닌다.However, when the wallpaper 20 produced by the above process is applied to the wall surface, an adhesive liquid (paste) is applied to the back surface of the wallpaper 20 and placed on the wall, and then the surface is rubbed with a towel or other tool. Ya wallpaper 20 is neatly and completely to the wall bar, as described above, when rubbing the surface using a towel or other tools, the projections protruding toward the surface side is rubbed off the appearance of the first wallpaper (20) There is a problem that results in damaging the image when produced. On the other hand, in order to solve this problem has been proposed in the Patent Publication No. 2000-14130 and the Patent Publication No. 1998-9657, the present invention, Printing and embossing process to form the projections and the other base on the back side to improve the rubbing of the projections, but this method invention, printing on the base paper First, the embossing process is performed only on one sheet of paper, and the other paper is adhered to the back so that the air in the embossing space portion is easily discharged when the paper on the top is blown out. It also has the disadvantage of not writing the back.
상기한 문제점을 해결하기 위하여 적어도 2장 이상의 무모양 원지를 상호접합한 후, 일측면에 소정 무늬모양을 인쇄하고 다수개의 돌기부를 연속형성시켜 이루어진 벽지의 배면에 또 다른 무모양의 원지를 접합함으로써, 벽지를 벽에 도배할 때 한장의 원지로 인하여 돌기부가 터지는 것을 방지하고, 벽지의 배면에 인쇄를 하므로 제품의 특징등을 표기하여 사용자가 인식하기 용이하도록 하는 목적을 제공한다.In order to solve the above problems, by bonding at least two sheets of non-shaped paper to each other, by printing a predetermined pattern on one side and joining another non-shaped paper to the back of the wallpaper formed by successively forming a plurality of protrusions In order to prevent wallpaper from bursting due to one sheet of paper when printing the wallpaper on the wall, and to print on the back of the wallpaper, the characteristics of the product and the like are provided so that the user can easily recognize the wallpaper.
상기한 목적은, 본 발명에 따라, 권취된 원지(原紙)를 적어도 하나 이상 공급하는 제1급지공정과, 상기 제1급지공정에 의해 공급되는 원지 중 적어도 어느 하나의 원지 일면에 접착제를 도포하는 제1접착제도포공정과, 상기 제1접착제도포공정에 의해 접착제가 도포된 어느 하나의 원지와 또다른 원지를 상호 접합하는 제1합지공정과, 상기 제1합지공정에 의해 접합된 합지의 일측면에 소정 모양의 무늬를 적어도 한 번 이상 인쇄하는 제1인쇄공정과, 상기 제1인쇄공정에 의해 일측면이 인쇄된 합지의 타측면이 엠보드럼에 일부권취되도록 하여 타측면에서 일측면을 향하여 소정형상의 돌기가 다수개로 연속형성되도록 하는 엠보싱공정과, 상기 엠보싱공정에 의해 돌기가 형성된 벽지 이송경로의 상,하부 중 어느 하나에 설치된 거치대에서 또 다른 원지를 거치하여 공급하도록 하는 제2급지공정과, 상기 제2급지공정에 의해 공급되는 원지의 일측면에 접착제를 도포하는 제2접착제도포공정과, 상기 제2접착제도포공정에 의해 접착제가 도포된 일측면과 상기 엠보싱공정이 완료된 벽지의 타측면을 상호 접합하도록 하는 제2합지공정과, 상기 제2합지공정에 의해 접합된 벽지를 건조실로 통과시켜 건조하는 제2건조공정과, 상기 제2건조공정의 건조실을 통과한 벽지를 권취하도록 하는 벽지권취공정을 포함함으로써 달성된다.The above object is, according to the present invention, to apply an adhesive to one surface of at least one of the first paper supply step of supplying at least one or more of the wound base paper and the base paper supplied by the first paper feeding process A first bonding process, a first lamination step of bonding one base paper and another base paper coated with an adhesive by the first laminating step, and one side of the lamination bonded by the first lamination step A first printing step of printing a pattern of a predetermined shape on at least one or more times, and the other side of the paper on which one side is printed by the first printing process is partially wound on the embolm so that the predetermined side is turned toward the one side from the other side Another raw paper in the embossing process to continuously form a plurality of projections, and the cradle installed on any one of the upper and lower portions of the wallpaper transfer path formed by the embossing process A second paper feeding step to be supplied by mounting, a second adhesive coating step of applying an adhesive to one side of the paper supplied by the second paper feeding step, and one side surface to which the adhesive is applied by the second adhesive coating step And a second lamination step of mutually bonding the other side of the wallpaper on which the embossing step is completed, a second drying step of passing the wallpaper bonded by the second lamination step into a drying chamber, and a drying step of the second drying step. It is achieved by including a wallpaper winding process for winding up the wallpaper passing through the drying chamber.
도1은 종래 엠보싱벽지의 제조장치를 개략적으로 도시한 도면.1 is a view schematically showing an apparatus for manufacturing a conventional embossed wallpaper.
도2는 종래 엠보싱벽지의 제조공정을 도시한 도면.2 is a view showing a manufacturing process of a conventional embossed wallpaper.
도3은 종래 엠보싱벽지의 단면을 도시한 도면.Figure 3 shows a cross section of a conventional embossed wallpaper.
도4는 본 발명 엠보싱벽지의 제조장치를 개략적으로 도시한 도면.Figure 4 schematically shows an apparatus for producing an embossed wallpaper of the present invention.
도5는 본 발명 엠보싱벽지의 제조공정을 도시한 도면.5 is a view showing a manufacturing process of the embossed wallpaper of the present invention.
도6은 본 발명 엠보싱벽지의 단면을 도시한 도면.Figure 6 is a view showing a cross section of the embossed wallpaper of the present invention.
-도면부호의 설명-Explanation of Drawings
101a,b,c-원지(原紙) 103-합지 104-엠보드럼101a, b, c-Original 103-Laminated 104-Embodim
105-돌기부 105a-돌기부의 요홈 106-거치대105-protrusion 105a-protrusion groove 106-base
107-건조실 108-히터드럼 110-벽지107-drying room 108-heater drum 110-wallpaper
111-제1접착제롤 112-접착제받이 113-제1안내롤111-First adhesive roll 112- Glue tray 113- First guide roll
114-제1합지롤 115-제2안내롤 116-제3안내롤114-First Paper Roll 115-Second Guide Roll 116- Third Guide Roll
117-제2합지롤 118-제2접착제롤 119-제4안내롤117-Second Paper Roll 118-Second Adhesive Roll 119-Fourth Guide Roll
121-제5안내롤 122-인쇄롤 123-제6안내롤121-5th guide roll 122-Printing roll 123-6th guide roll
124-권취기124-winder
이하, 본 발명의 구성을 도4내지 도6에서 설명하면 다음과 같다.Hereinafter, the configuration of the present invention will be described in Figures 4 to 6 as follows.
권취된 원지(原紙)(101a,b)를 적어도 하나 이상 공급하는 제1급지공정(S1)과, 상기 제1급지공정(S1)에 의해 공급되는 원지(101a,b) 중 적어도 어느 하나의 원지 일면에 접착제를 도포하는 제1접착제도포공정(S2)과, 상기 제1접착제도포공정(S2)에 의해 접착제가 도포된 어느 하나의 원지와 또다른 원지를 상호 접합하는 제1합지공정(S3)과, 상기 제1합지공정(S3)에 의해 접합된 합지(103)의 일측면에 소정 모양의 무늬를 적어도 한 번 이상 인쇄하는 제1인쇄공정(S4)과, 상기 제1인쇄공정(S4)에 의해 일측면이 인쇄된 합지(103)의 타측면이 엠보드럼(104)에 일부권취되도록 하여 타측면에서 일측면을 향하여 소정형상의 돌기부(105)가 다수개로 연속형성되도록 하는 엠보싱공정(S5)과, 상기 엠보싱공정(S5)에 의해 돌기부(105)가 형성된 벽지(110) 이송경로의 상,하부 중 어느 하나에 설치된 거치대(106)에 또 다른 원지(101c)를 거치하여 공급하도록 하는 제2급지공정(S6)과, 상기 제2급지공정(S6)에 의해 공급되는 원지(101c)의 일측면에 접착제를 도포하는 제2접착제도포공정(S7)과, 상기 제2접착제도포공정(S7)에 의해 접착제가 도포된 일측면과 상기 엠보싱공정(S5)이 완료된 벽지(110)의 타측면을 상호 접합하도록 하는 제2합지공정(S8)과, 상기 제2합지공정(S8)에 의해 접합된 벽지(110)를 건조실(107)로 통과시켜 건조하는 제2건조공정(S11)과, 상기 제2건조공정(S11)의 건조실(107)을 통과한 벽지(110)를 권취하도록 하는 벽지권취공정(S12)을 포함한다.At least one of the first sheet feeding step S1 for supplying at least one wound sheet 101a, b and the sheet paper 101a, b supplied by the first sheet feeding step S1. First laminating step (S3) of applying the adhesive to one surface and the first laminating step (S3) of bonding one base paper and another base paper coated with the adhesive by the first adhesive coating step (S2) to each other And a first printing step S4 for printing at least one pattern of a predetermined shape on one side of the paper 103 bonded by the first laminating step S3, and the first printing step S4. Embossing process (S5) so that the other side of the paper 103 is printed on one side by a portion of the emboss rum 104 is partially wound to form a plurality of protrusions 105 of a predetermined shape toward the one side from the other side (S5) ) And one of the upper and lower portions of the wallpaper 110 conveying path formed with the protrusions 105 formed by the embossing process S5. An adhesive is applied to one side of the second paper feeding process S6 for supplying another paper 101c to the mounted holder 106 and the paper 101c supplied by the second paper feeding process S6. The second adhesive coating step (S7), and the second adhesive coating step (S7) and the one side to which the adhesive is applied and the other side of the other side of the wallpaper 110, the embossing step (S5) is completed 2 lamination process S8 and the 2nd drying process S11 which passes the wallpaper 110 joined by the said 2nd lamination process S8 to the drying chamber 107, and makes it dry, and the said 2nd drying process S11. It includes a wallpaper winding step (S12) to wind the wallpaper 110 passed through the drying chamber 107).
그리고, 상기 제2합지공정(S8)에 의해 원지(101c)가 접합된 벽지(110)를 히터가 내장된 히터드럼(108)에 일부권취하여 벽지(110)를 건조시키도록 하는 제1건조공정(S9)과, 상기 제1건조공정(S9)의 히터드럼(108)을 통과한 벽지(110)의 배면(타측면)에 소정 문구나 무늬를 인쇄하도록 하는 제2인쇄공정(S10)을 더 포함하는 것이 바람직하다.In addition, the first drying step of drying the wallpaper 110 by winding part of the wallpaper 110 to which the base paper 101c is bonded by the second laminating step S8 to the heater drum 108 in which the heater is built. (S9) and a second printing step (S10) for printing a predetermined phrase or pattern on the back (the other side) of the wallpaper 110 passing through the heater drum 108 of the first drying step (S9). It is preferable to include.
상기한 구성으로 이루어진 본 발명의 기술을 도4내지 도6에서 설명하면 다음과 같다.The technique of the present invention having the above-described configuration will be described with reference to FIGS. 4 to 6 as follows.
먼저, 도4에 도시된 바와 같이 권취된 원지(原紙)(101a,b)를 거치대(106)에 각각 거치시킨 후 원지(101a,b)를 공급하는 제1급지공정(S1)을 수행한다.First, as shown in FIG. 4, the first sheet feeding process S1 is performed by placing the wound sheets 101a and b on the holder 106 and then feeding the sheets 101a and b.
그리고, 상기 제1급지공정(S1)에 의해 공급되는 원지(101a,b) 중 적어도 어느 하나의 원지 일면에는 접착제를 도포하는 제1접착제도포공정(S2)을 수행하는 바, 도4에 도시된 제1접착제롤(111)이 회전함에 따라 접착제받이(112)에 수용된 접착제가 제1접착제롤(111)에 의해 원지의 일측면에 도포되도록 한다.In addition, a first adhesive coating step S2 of applying an adhesive is performed on at least one surface of the base papers 101a and b supplied by the first paper feeding process S1, as shown in FIG. As the first adhesive roll 111 rotates, the adhesive contained in the adhesive receiving 112 is applied to one side of the base paper by the first adhesive roll 111.
또한, 상기 제1접착제도포공정(S2)에 의해 접착제가 도포된 어느 하나의 원지와 또다른 원지는 제1안내롤(113)로 안내되어 제1합지롤(114)에서 도4에 도시된 바와 같이 접합되는 제1합지공정(S3)이 수행되며, 상기 제1합지공정(S3)에 의해 접합된 합지(103)의 일측면에는 소정 모양의 무늬를 인쇄하는 제1인쇄공정(S4)이 수행된다.In addition, any one paper and another paper coated with the adhesive by the first adhesive coating step S2 are guided to the first guide roll 113, as shown in FIG. 4 on the first paper roll 114. A first lamination process S3 is performed to be bonded together, and a first printing process S4 for printing a pattern of a predetermined shape is performed on one side of the lamination 103 bonded by the first lamination process S3. do.
그리고, 상기 제1인쇄공정(S4)에 의해 일측면에 소정의 무늬가 인쇄되면 인쇄된 합지(103)의 타측면이 도4에 도시된 바와 같이 엠보드럼(104)의 일부면에 권취되면서 상기 엠보드럼(104)의 회전에 의해 타측면에서 일측면을 향한 소정형상의 돌기부(105)를 다수개로 연속형성하는 엠보싱공정(S5)이 수행된다.When a predetermined pattern is printed on one side by the first printing process S4, the other side of the printed paper 103 is wound around a part of the embolum 104 as shown in FIG. 4. The embossing process (S5) of continuously forming a plurality of protrusions 105 having a predetermined shape from one side to the other by the rotation of the embolum 104 is performed.
상기한 바와 같이 엠보싱공정(S5)이 수행된 벽지(110)는 다수개의 제2안내롤(115)에 의해 일측방향으로 안내되며, 도4에 도시된 바와 같이 거치대(106)에 거치된 또 다른 원지(原紙)(101c)가 제3안내롤(116)에 안내되어 제2합지롤(117)측으로 공급되는 제2급지공정(S6)이 수행되어진다.As described above, the wallpaper 110 on which the embossing process S5 has been performed is guided in one direction by a plurality of second guide rolls 115, and another wall mounted on the holder 106 is illustrated in FIG. 4. A second paper feeding process S6 is performed in which a sheet of paper 101c is guided to the third guide roll 116 and supplied to the second paper roll 117 side.
그리고, 상기 제2급지공정(S6)에 의해 제2합지롤(117)측으로 공급되는 원지는(101c) 제2접착제롤(118)을 경유하여 공급되는 바, 상기 제2접착제롤(118) 하부의 접착제받이(119)에 수용된 접착제를 제2접착제롤(118)이 회전하면서 원지(101c)에 연속도포하는 제2접착제도포공정(S7)이 수행된다.Then, the base paper supplied to the second paper roll 117 side by the second paper feeding process S6 is supplied via the second adhesive roll 118 (101c), and the lower portion of the second adhesive roll 118 is provided. The second adhesive coating step (S7) of continuously applying the adhesive contained in the adhesive receiving plate 119 on the base paper 101c while rotating the second adhesive roll 118 is performed.
상기한 바와 같이 엠보싱공정(S5)을 수행한 벽지(110)는 제2안내롤(115)에 의해 두개의 제2합지롤(117)사이로 공급되고, 제2급지공정(S6)과 제2접착제도포공정(S7)을 수행한 원지(101c)도 두개의 제2합지롤(117)사이로 공급되는 바, 접착제가 도포된 원지(101c)의 일측면과 벽지(110)의 타측면이 제2합지롤(117)에서 접합되는 제2합지공정(S8)이 수행된다.As described above, the wallpaper 110 having undergone the embossing process S5 is supplied between the two second paper rolls 117 by the second guide roll 115, and the second paper feeding process S6 and the second adhesive agent are performed. The paper 101c, which has been subjected to the coating process S7, is also supplied between two second paper rolls 117, and one side of the paper 101c to which the adhesive is applied and the other side of the wallpaper 110 are the second paper. The second lamination step S8 to be bonded at the roll 117 is performed.
그리고, 상기 제2합지공정(S8)에서 원지(101c)와 합지된 벽지(110)는 제4안내롤(119)에 안내되어 히터드럼(108)에 도4와 같이 일부분이 권취되어 제2접착제도포공정(S7)에서 도포된 접착제를 건조시키는 제1건조공정(S9)을 수행하는 바, 상기 벽지(110)의 이면이 히터드럼(108)의 외경면에 접촉될 수 있도록 하여 돌기부(105)가 손상되는 것을 방지하도록 하는 것이 바람직하다.In addition, the wallpaper 110 laminated with the base paper 101c in the second lamination process S8 is guided by the fourth guide roll 119 to be wound around a portion of the heater drum 108 as shown in FIG. The first drying step (S9) for drying the adhesive applied in the coating step (S7) is carried out, so that the back surface of the wallpaper 110 can be in contact with the outer diameter surface of the heater drum 108, projections 105 It is desirable to prevent the from being damaged.
상기한 바와 같이 히터드럼(108)에 의하여 제2접착제도포공정(S7)에서 도포된 접착제가 일부 건조되면 제5안내롤(121)에 벽지(110)가 안내되어 인쇄롤(122)로 공급되어 벽지(110)의 이면에 소정의 문구나 무늬를 인쇄하는 제2인쇄공정(S10)을 수행한다.As described above, when the adhesive applied in the second adhesive coating process S7 is partially dried by the heater drum 108, the wallpaper 110 is guided to the fifth guide roll 121 and supplied to the printing roll 122. A second printing process (S10) of printing a predetermined phrase or a pattern on the back surface of the wallpaper 110 is performed.
그리고, 상기 제2인쇄공정(S10)에서 벽지(110)의 이면에 소정의 인쇄작업이 완료되면 상기 벽지(110)를 제6안내롤(123)에 경유시켜 건조실(107)을 통과시켜 최종적으로 벽지(110)에 도포된 접착제를 건조시키는 제2건조공정(S11)을 수행하도록 한다.In addition, when a predetermined printing operation is completed on the back surface of the wallpaper 110 in the second printing process S10, the wallpaper 110 is passed through the sixth guide roll 123 to finally pass through the drying chamber 107. The second drying process S11 of drying the adhesive applied to the wallpaper 110 is performed.
또한, 상기 제2건조공정(S11)에 의해 건조실(107)을 통과한 벽지(110)를 도4에 도시된 바와 같이 거치대(106)에 설치된 권취기(124)에 권취시키는 벽지권취공정(S12)을 수행하게 됨으로써 완제품이 만들어지게 되는 것이다.In addition, the wallpaper winding step of winding the wallpaper 110 passed through the drying chamber 107 by the second drying step (S11) to the winding machine 124 installed in the holder 106 as shown in FIG. The finished product is made by
따라서, 본 발명에 의해 제작된 벽지(110)는 도6에 도시된 바와 같이 적어도 3개 이상의 원지(101a,b,c)가 접합되어 이루어지며, 돌기부(105)의 요홈(105a)이 형성된 이면에 원지(101c)를 접합함으로써, 상기 벽지(110)를 도배할 때 수건이나 다른 도구로 벽지(110)의 표면을 문지르더라도 돌기부의 요홈(105a)에 공기가 충만되어 있는 상태이기 때문에 돌기부(105)가 찌그러지거나 모양새가 나빠지는 문제를 해결할 수 있게 되는 것이다.Accordingly, the wallpaper 110 produced by the present invention is formed by bonding at least three or more sheets of paper 101a, b, and c as shown in FIG. 6, and having a recess 105a of the protrusion 105 formed thereon. By bonding the base paper 101c to the projection 110, even when the surface of the wallpaper 110 is rubbed with a towel or other tool, the projections 105 are filled with air because the grooves 105a of the projections are filled with air. ) Will be able to solve the problem of distortion or appearance deterioration.
상기한 바와 같이 본 발명은 적어도 2장 이상의 무모양 원지를 상호접합한 후, 일측면에 소정 무늬모양을 인쇄하고 다수개의 돌기부를 연속형성시켜 이루어진 벽지의 배면에 또 다른 무모양의 원지를 접합함으로써, 벽지를 벽에 도배할 때 한장의 원지로 인하여 돌기부가 터지는 것을 방지하고, 벽지의 배면에 인쇄를 하므로 제품의 특징등을 표기하여 사용자가 인식하기 용이하도록 하는 매우 훌륭한 발명이다.As described above, the present invention is by joining at least two or more sheets of non-shaped base paper, and then printing a predetermined pattern on one side and joining another non-shaped base paper to the back of the wallpaper formed by successively forming a plurality of protrusions. In order to prevent wallpaper from bursting due to one sheet of paper when printing the wallpaper on the wall, and printing on the back of the wallpaper, it is a very excellent invention for the user to easily recognize the features of the product.
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KR101532067B1 (en) * | 2015-04-03 | 2015-06-29 | 주식회사 케이엠티 | Air pocket wallpaper and System for manufacturing air pocket wallpaper and method thereof |
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JPS5177302U (en) * | 1974-12-11 | 1976-06-18 | ||
KR880001891A (en) * | 1986-07-28 | 1988-04-27 | 강대식 | How to make moisture-proof wallpaper |
KR950004334A (en) * | 1993-07-30 | 1995-02-17 | 이헌조 | Doming compensator of cathode ray tube |
KR950017312U (en) * | 1993-12-30 | 1995-07-20 | 박충구 | Sangji embossing laminated wallpaper manufacturing device |
KR980009657A (en) * | 1996-07-02 | 1998-04-30 | 정윤택 | Manufacturing method of embossed wallpaper |
KR20000014130A (en) * | 1998-08-12 | 2000-03-06 | 김명준 | Production method of double cubic wall paper and products thereof |
KR20000049845A (en) * | 2000-05-03 | 2000-08-05 | 임명순 | Device for manufacturing embossed ovelaping wallpaper having plane back paper |
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2000
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Patent Citations (7)
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JPS5177302U (en) * | 1974-12-11 | 1976-06-18 | ||
KR880001891A (en) * | 1986-07-28 | 1988-04-27 | 강대식 | How to make moisture-proof wallpaper |
KR950004334A (en) * | 1993-07-30 | 1995-02-17 | 이헌조 | Doming compensator of cathode ray tube |
KR950017312U (en) * | 1993-12-30 | 1995-07-20 | 박충구 | Sangji embossing laminated wallpaper manufacturing device |
KR980009657A (en) * | 1996-07-02 | 1998-04-30 | 정윤택 | Manufacturing method of embossed wallpaper |
KR20000014130A (en) * | 1998-08-12 | 2000-03-06 | 김명준 | Production method of double cubic wall paper and products thereof |
KR20000049845A (en) * | 2000-05-03 | 2000-08-05 | 임명순 | Device for manufacturing embossed ovelaping wallpaper having plane back paper |
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