KR100372157B1 - Binding apparatus, binding method and book for making by the binding method - Google Patents

Abstract

The present invention relates to a bookbinding apparatus, a bookbinding method, and a book manufactured by the bookbinding method, in particular, a bookbinding apparatus using a means for applying an adhesive to a part to be grounded of a printing foil paper, a bookbinding method and a book manufactured by the bookbinding method. It is about.

Bookbinding apparatus according to one aspect of the present invention is a cutting machine for cutting the printing thin paper to more than two hem; Redirection member for aligning the cut printed leaf paper with a layer; Application means for applying an adhesive to a portion to be grounded of each of the printed leaf paper, which has passed through a tension adjusting roller for applying a constant tension to each printed leaf paper arranged in the layer; A cutting machine for joining and bonding the respective printing foils to which the adhesive is applied, and cutting them to a predetermined size; And a grounding machine that grounds the cut printed leaf paper so that the cut printed leaf paper forms a thin leaf.

Description

Bookbinding apparatus, bookbinding method and book manufactured by the bookbinding method {BINDING APPARATUS, BINDING METHOD AND BOOK FOR MAKING BY THE BINDING METHOD}

The present invention relates to a bookbinding apparatus, a bookbinding method, and a book manufactured by the bookbinding method, in particular, a bookbinding apparatus using a means for applying an adhesive to a part to be grounded of a printing foil paper, a bookbinding method and a book manufactured by the bookbinding method. It is about.

In general, a book manufacturing process is largely completed through a printing process and a bookbinding process. The printing process is a process of printing on printing paper and the bookbinding process is a process of combining printed printing papers. In the printing process, printing and folding operations are usually performed.

Hereinafter, the book used in the present specification and claims is intended to include a Bible book, dictionary, code of law, etc., made of high-quality hardcover bookbinding.

Figure 1 is a process diagram showing a conventional book manufacturing process, Figure 2 is a perspective view showing a state in which the folded sheet is folded, Figure 3 is a perspective view showing a state in which each of the folded woven.

As shown in Fig. 1, the conventional book manufacturing process is largely divided into a printing process for performing a printing operation and a folding operation, and a bookbinding process for binding printed matter printed in the printing process.

In the conventional printing process, first, the thin leaf paper (20 g / m 2 to 55 g / m 2) (hereinafter referred to as 'print thin leaf paper') printed by the printing machine is cut in the longitudinal direction according to the book specification. For example, when the book standard is 32 pages, 48 pages, and 64 pages, respectively, the book is cut in the lengthwise direction so as to form two, three, and four digits, respectively.

If cut into three digits, each printing leaf paper is arranged in layers by reorienting the printing leaf paper of each hem to align the page order first.

After passing through the rollers for adjusting the tension of the printed thin sheets arranged in layers, the printed thin sheets are again cut laterally. At this time, when the first cut is formed, three sheets of the intestine are formed, and four times of cutting are performed to make 12 sheets of 48 pages called the intestine.

Four fastenings, formed from four cuts, are paged second and grounded to form a fold. Depending on the number of copies of the book, the same page of pages is continuously manufactured.

After completing the above-described conventional printing process, the folds are delivered to the bookbinding center and bound.

In the conventional bookbinding process, the above-mentioned folds are matched in page order so that one book is made.

The matched folds are stitched together by a weaving machine (sewing machine) to each other and are joined together as shown in FIG. 2, and as shown in FIG. 3, each fold is successively joined together in the same manner. .

The adhesive is applied to the book lamp (1) of the combined folding all together and cut off the edges of three sides except the book lamp (1).

Next, the book is completed by attaching a hairpin that serves as a bookmark, rolling the book back, and attaching a headband and a cover.

As such, the bonding force can be excellent because the sheets and sheets or the stitches and the stitches are sewn by thread. However, the above conventional book manufacturing process has the following problems.

First, in the weaving process of joining the grafts, a space for needles to work is required to weave the weaving machine to the grounded part. To this end, the folded folds should be opened, which means that at least a grip 3 should be formed at one edge of the fold. The gripping portion 3 is excessively exposed compared to a portion that cuts the edge of the book later, there is a problem that a significant loss occurs in the case of mass production of the book breaking.

Second, when a thread is broken in a thread combined with a thread, each sheet is likely to fall off easily.

Third, the binding of the delivered delivery in the printing process is made by the weaving machine, the weaving machine takes its own equipment costs and labor costs to operate, and the preparation time for the operation of the weaving machine is required. Therefore, there is a problem in that the use cost increases and the productivity decreases.

On the other hand, a conventional bookbinding apparatus for manufacturing a book without using a weaving machine is disclosed in detail in Utility Model Registration No. 117390.

4 is a schematic view showing another conventional grounding process.

As shown in Fig. 4, the glue is sprayed onto the printed printing paper 10 through the two first spray nozzles 31, and the other printed sheets are overlapped and bonded by the drain roller 22.

The glued printing paper 10 is sprayed onto one side of the printing paper by the second spray nozzle 32 located inside the triangular plate 23 and grounded and bonded by the forming roller 24.

Next, the cutter is cut by two cuts by the rotary cutter 25 in a state where the glue is sprayed by the third spray nozzle 33 in the center of the printing paper 10 bonded by the forming roller 24.

The paper cut in this manner is grounded in the width direction by the grounding roller 26 and bonded.

The printing paper 10 is half-folded at the center by the folding arm 28, and the edges of the three sides are cut by the cutting blade to form a 32-page fold. Reference numeral 27, not described, is the conveying belt.

However, the above-described conventional grounding process is a process of printing and adhering to newspaper paper (60 g / m 2 or more) or learning paper (70 g / m 2 or more) rather than thin paper to form a fold, and is used when the number of pages is small.

The present invention has been made in view of the above-mentioned problems, and an object thereof is to provide a bookbinding apparatus that can manufacture a thin leaf stand without using a weaving machine.

Another object of the present invention is to provide a bookbinding method for producing a book using an adhesive without using a weaving machine.

Another object of the present invention is to provide a book manufactured using the adhesive.

The bookbinding apparatus of the present invention for achieving the above object is a cutting machine for cutting the printing thin paper to two or more hems; Redirection member for aligning the cut printed leaf paper with a layer; Application means for applying an adhesive to a portion to be grounded of each of the printed leaf paper, which has passed through a tension adjusting roller for applying a constant tension to each printed leaf paper arranged in the layer; A cutting machine for joining and bonding the respective printing foils to which the adhesive is applied, and cutting them to a predetermined size; And a grounding machine for grounding the cut printed leaf paper so that the cut printed leaf paper forms a thin leaf.

In the above-described configuration, it is preferable to further include a perforator for drilling the portion to which the adhesive is applied and grounded so as to improve the adhesion between the adhered printed foils.

On the other hand, the application means is a nozzle in which the adhesive is injected; A container containing an adhesive supplied to the nozzle; And it can be implemented as a pressure regulator for applying pressure to the vessel.

In addition, the cutting machine is composed of a holding roller for holding the adhesive printing leaf paper, a pressing roller for pressing the printing leaf paper and a rotating cutter for cutting the printing leaf paper, the holding roller so that the applied adhesive is not buried Grooves may be formed in portions corresponding to the areas where the adhesive is applied.

Another feature of the invention is the step of (a) cutting the printed leaf paper more than two hem; (b) aligning the cut printed leaf paper with a layer; (c) applying an adhesive to the portion to be grounded of each printed leaf paper aligned with the layer; (d) cutting the bonded printed foil paper to a predetermined size; (e) folding the cut printed leaf paper such that the cut printed leaf paper forms a leaf band; (f) matching the grounded at least two thin leaf bands in page order; (g) applying an adhesive to a book or the like of the matched laps and attaching and attaching gauze; (H) is a bookbinding method comprising the step of cutting the edge of the combined thin leaf, except for books.

In the above-described configuration, it is possible to further implement the step of drilling the portion to be applied and ground the adhesive to improve the adhesion between the adhesive printing foil paper.

Still another feature of the present invention is that at least two or more thin leaf bands of which at least two pieces of printed leaf paper cut to a predetermined size are bonded and grounded by an adhesive, and each book of the thin leaf bags is bonded by an adhesive. The book is characterized by being rounded.

In the above-described configuration, it is preferable that the ground portion of the thin leaf is perforated to improve the adhesive force between the adhered printed leaf paper.

In addition, it is preferable that a gauze is attached to the book or the like of the thin leaf band to improve the bonding force between the respective thin leaf bands.

1 is a process chart showing a conventional book manufacturing process.

Figure 2 is a perspective view showing a state in which the folded sheet is folded.

3 is a perspective view showing a state in which each of the contacts are woven.

Figure 4 is a schematic view showing another conventional grounding process.

Figure 5 is a block diagram showing a bookbinding apparatus according to the present invention.

Figure 6 is a block diagram showing the application means of the present invention.

7 is a perspective view showing a perforator of the present invention.

8 is a process diagram showing a providing method according to the present invention.

<Explanation of symbols for the main parts of the drawings>

1: book back 3: grip

10: printing paper 22: drain roller

23: triangle plate 24: the roller

25: rotary cutter 26: ground roller

28 grounding arm 31 first injection means

32: second injection means 33: third injection means

100: bookbinding apparatus 200,210,220,230,240: printing thin paper

250: thin blade 300: cutter

310,320: circular blade 400: direction change member

450: tension control roller 500: coating means

510: nozzle 530: container

550: pressure regulator 570: perforator

600: cutting machine 610: grip roller

630: compression roller 650: rotary cutter

670: ground cylinder 700: grounding

710: ground knife 730: ground roller

The weaving machine currently used for bonding printing thin paper has excellent bonding strength as described above, but exposes many problems in terms of economic or productivity. Therefore, the present inventors have come to the present invention as a result of studying a bookbinding method that can replace the bookbinding method by the weaving machine. That is, the present invention can be completed by focusing on the fact that the sheets can be combined while giving the same degree of coupling force as the weaving process between the printing operation and the folding operation in the printing process. For this combination, it was found that an adhesive, such as a very low viscosity glue, could be applied and glued to the part to be grounded.

Hereinafter, with reference to the accompanying drawings, a bookbinding apparatus, a bookbinding method, and a preferred embodiment of a book manufactured by the bookbinding method according to the present invention will be described in detail. The folded portions of each printed foil paper are grounded while being bonded to each other by an adhesive. In addition, the adhesive applied to a ground part shall be paste with a very low viscosity.

Figure 5 is a block diagram showing a bookbinding apparatus according to the present invention, Figure 6 is a block diagram showing a coating means of the present invention, Figure 7 is a perspective view showing a perforator of the present invention. 5 to 7, the bookbinding apparatus 100 of the present invention includes a cutter 300 for cutting the printed leaf paper 200 in the longitudinal direction; Redirection member 400 for aligning the printed leaf paper 210 cut in the longitudinal direction into a layer; Application means (500) for applying an adhesive to the portion to be grounded of each printed foil paper (220) arranged in layers; A cutting machine 500 for joining and bonding each printing foil paper 230 to which an adhesive is applied, and cutting it to a predetermined size; And a grounding machine 700 that grounds the printed thin paper 240 to be cut so that the cut printed thin paper 240 forms the thin leaf 250.

In the above-described configuration, the cutter 300 is composed of a pair of circular blades installed above and below the printing thin paper 200. One pair of circular blades may be installed one or more in the predetermined width direction according to the number of pages of the thin leaf 260, for example, 32 pages of one (ie cut into two hem), 48 pages of two (3 digits), 64 pages are equipped with a pair of circular blades (three digits). In the present invention, a case where the printed thin paper 200 is cut into three digits will be described. Therefore, the pair of circular blades is composed of two (310,330).

The redirection member 400 is a bar that aligns each of the printed leaflets 210 transferred to three hems in the form of a ribbon and arranges them in layers and aligns the pages in the first order. The number of bars is equal to the number of hems. . In addition, the number of the tension adjusting roller 450 and the nozzle 510 described later is installed equal to the number of hem.

On the other hand, the tension control roller 450 is installed so that the printing leaf paper 220 passing through the redirection member 400 to maintain a constant tension.

The application means 500 is composed of a nozzle 510 to which the adhesive is sprayed, a container 530 to receive the adhesive supplied to the nozzle 510, and a pressure regulator 550 to apply a constant pressure to the container 530. The nozzle 510 is installed at the portion to be grounded of each of the printing leaf paper 220 passing through the tension adjusting roller 450, and the nozzle 510 is along the direction perpendicular to the conveying direction of the printing leaf paper 220. It is preferably installed so as to face each other and the same direction as the transport direction of the printing thin paper 220.

Meanwhile, as illustrated in FIG. 7, a punching machine 570 may be further installed to drill a portion to be grounded in a state in which the printing thin film 230 coated with the adhesive is joined. This punching operation is performed to improve the adhesion between the printing thin paper 230 by causing a capillary phenomenon by taking a certain pitch. In addition, as described below, in order to bond each thin leaf 250, the adhesive is applied to the book of the thin leaf 250, even in this case, the perforated seat serves to more firmly adhere to the thin leaf 250 .

Cutting machine 600 is a holding roller 610 for holding the adhesive printing foil 230 and the pressing roller 630 for pressing the printing foil 230 and the rotary cutter for cutting the printing foil 230 (650) When the holding roller 610 and the pressing roller 630 cut the printing leaf paper 230 to which the rotary cutter 650 is bonded, the printing leaf paper 230 to be cut next is curled or twisted. Hold it momentarily and press it. However, the gripping roller 610 may be provided with a groove 612 in a portion corresponding to a portion where the adhesive is applied so that the applied adhesive does not adhere. To form a 48-page thin leaf 250, it is cut into 4 cuts.

The printed thin paper 240 cut as described above is aligned with the second page order while passing through the three folding cylinders 670 and then transferred to the folding machine 700.

Grounder 700 is composed of a ground knife 710 and the ground roller 730. When the printed leaf paper 240 passing through the ground cylinder 670 is folded by the ground knife 710 and passes between the ground rollers 730, one leaf stand 250 is completed.

In the printing process, according to the number of copies of a book, typically, the thin leaf stand 250 constituting the same page is continuously manufactured, and the thin leaf stand 250 constituting the next page is continuously manufactured.

Hereinafter, a bookbinding method according to the present invention will be described in detail.

8 is a process chart showing a providing method according to the present invention.

First, the printing process of the present invention will be described. First, as described above, the printing thin paper 200 from the printing machine is cut in the longitudinal direction. Hereinafter, the printing thin paper 210 cut into three digits will be described. Each hem is assumed to be continuously duplex printed on the basis of a portion to be grounded.

Next, each printing foil 210 cut into three digits is aligned in layers by reorienting the printing foil 210 of each hem so as to firstly page-order.

Each printed leaf paper 220 arranged in a layer has a constant tension by the tension adjusting roller 450 to maintain a constant distance from each other.

An adhesive is applied by the nozzle 510 to a portion to be grounded to each of the printed thin paper paper having a constant interval, and each of the printed thin paper papers 230 to which the adhesive is applied is bonded while joining again.

The portion to be grounded of the bonded printing thin paper sheet 230 is punched by the punching machine 570 at a predetermined pitch to increase the adhesive force between each printing thin paper sheet 230.

Next, the perforated printed leaf paper 230 as described above is cut four times with the cutting machine 600, and the page order is secondarily ordered by the folding cylinder 670 and grounded by the folding machine 700, which is then grounded. 250). According to the number of copies of the book, thin leaf bands of the same page are continuously manufactured.

The thin leaf produced in this way is delivered to the bookbinding center and bound.

Compared with the conventional bookbinding process, the biggest feature according to the bookbinding process of the present invention is that the weaving process is omitted since it is produced in a state of being bonded between printing thin papers in the printing process. Therefore, in the state in which the thin leaf stand 250 is matched, at least two or more of the thin leaf book is applied to the adhesive, and the edges of the three surfaces except the book may be cut out. In order to increase the bonding force between the thin leaf 250, it is also possible to add a step of attaching the gauze to the book or the like coated with the adhesive.

Then, it leads to the dressing process. That is, the book of the present invention is completed by attaching a tread that serves as a bookmark, rolling a book, attaching a headband, and wrapping and compressing a cover.

As described above, the book manufactured by the bookbinding method of the present invention includes at least two thin leaf bands, each of which is grounded by bonding an adhesive portion of the at least two printed leaf papers cut into a predetermined size to be ground by an adhesive; The back of the book is joined by an adhesive and rounded. In addition, the ground portion of the thin leaf is perforated to improve the adhesion between the printed thin leaf paper, the lap of the leaf can be attached to the gauze to increase the bonding force between each thin leaf.

The bookbinding apparatus, bookbinding method and book produced by the bookbinding method of the present invention are not limited to the above-described embodiments and can be modified in various ways within the scope of the technical idea of the present invention.

According to the bookbinding apparatus, bookbinding method, and bookbinding method of the present invention as described above, in the printing step, the bookbinding step can be performed without the weaving step by adhering each printing foil paper with an adhesive in advance. As a result, economics and productivity are remarkably improved.

Claims (9)

delete A cutting machine for cutting printing thin paper into two or more hems; Redirection member for aligning the cut printed leaf paper with a layer; Application means for applying an adhesive to a portion to be grounded of each of the printed leaf paper, which has passed through a tension adjusting roller for applying a constant tension to each printed leaf paper arranged in the layer; A cutting machine for joining and bonding the respective printing foils to which the adhesive is applied, and cutting them to a predetermined size; The cut printed leaf paper is made to include a folding machine to ground the cut printed leaf paper to form a thin leaf, And a perforator for perforating a portion to which the adhesive is applied and grounded so as to improve the adhesion between the printed thin paper sheets. The method of claim 2, wherein the application means comprises a nozzle in which the adhesive is injected; A container containing an adhesive supplied to the nozzle; Bookbinding apparatus comprising a pressure regulator for applying pressure to the vessel. According to claim 2 or 3, wherein the cutting machine is composed of a holding roller for holding the adhesive printing leaf paper, a pressing roller for pressing the printing leaf paper and a rotary cutter for cutting the printing leaf paper, wherein the holding roller A bookbinding apparatus, characterized in that a groove is formed in a portion corresponding to a portion to which the adhesive is applied so that the applied adhesive does not adhere. delete (a) cutting the printed leaf paper into two or more hems; (b) aligning the cut printed leaf paper with a layer; (c) applying an adhesive to the portion to be grounded of each printed leaf paper aligned with the layer; (d) cutting the bonded printed foil paper to a predetermined size; (e) folding the cut printed leaf paper such that the cut printed leaf paper forms a leaf band; (f) matching the grounded at least two thin leaf bands in page order; (g) applying an adhesive to a book or the like of the matched laps and attaching and attaching gauze; (h) cutting the edge except for the book of the combined thin leaf, And perforating a portion to which the adhesive is applied and grounded so as to improve the adhesive force between the adhered printed thin paper sheets. delete At least two or more thin leaf bands of the at least two sheets of printing leaf paper cut to a predetermined size are bonded and grounded by an adhesive, and the books and the like of each of the thin leaf bags are joined and rounded by an adhesive, And the perforated portion of the thin leaf is perforated to improve the adhesion between the printed thin leaf paper. The book according to claim 8, wherein a gauze is attached to the book or the like of the thin leaf stand to improve the binding force between the thin leaf bands.