KR100363336B1 - A panel and manufacture method of panel for construction - Google Patents
A panel and manufacture method of panel for construction Download PDFInfo
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- KR100363336B1 KR100363336B1 KR1020000042813A KR20000042813A KR100363336B1 KR 100363336 B1 KR100363336 B1 KR 100363336B1 KR 1020000042813 A KR1020000042813 A KR 1020000042813A KR 20000042813 A KR20000042813 A KR 20000042813A KR 100363336 B1 KR100363336 B1 KR 100363336B1
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04C—STRUCTURAL ELEMENTS; BUILDING MATERIALS
- E04C2/00—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels
- E04C2/02—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials
- E04C2/10—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials of wood, fibres, chips, vegetable stems, or the like; of plastics; of foamed products
- E04C2/24—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials of wood, fibres, chips, vegetable stems, or the like; of plastics; of foamed products laminated and composed of materials covered by two or more of groups E04C2/12, E04C2/16, E04C2/20
- E04C2/246—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials of wood, fibres, chips, vegetable stems, or the like; of plastics; of foamed products laminated and composed of materials covered by two or more of groups E04C2/12, E04C2/16, E04C2/20 combinations of materials fully covered by E04C2/16 and E04C2/20
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B13/00—Layered products comprising a a layer of water-setting substance, e.g. concrete, plaster, asbestos cement, or like builders' material
- B32B13/04—Layered products comprising a a layer of water-setting substance, e.g. concrete, plaster, asbestos cement, or like builders' material comprising such water setting substance as the main or only constituent of a layer, which is next to another layer of the same or of a different material
- B32B13/12—Layered products comprising a a layer of water-setting substance, e.g. concrete, plaster, asbestos cement, or like builders' material comprising such water setting substance as the main or only constituent of a layer, which is next to another layer of the same or of a different material of synthetic resin
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
- B32B37/14—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the properties of the layers
- B32B37/142—Laminating of sheets, panels or inserts, e.g. stiffeners, by wrapping in at least one outer layer, or inserting into a preformed pocket
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2255/00—Coating on the layer surface
- B32B2255/02—Coating on the layer surface on fibrous or filamentary layer
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- Engineering & Computer Science (AREA)
- Architecture (AREA)
- Structural Engineering (AREA)
- Life Sciences & Earth Sciences (AREA)
- Wood Science & Technology (AREA)
- Civil Engineering (AREA)
- Devices Affording Protection Of Roads Or Walls For Sound Insulation (AREA)
- Building Environments (AREA)
- Laminated Bodies (AREA)
Abstract
본 발명은 건축용 패널의 제조방법 및 그 패널에 관한 것이다.The present invention relates to a method for manufacturing a building panel and a panel thereof.
본 발명은 이를 위해 건축용 패널에 있어서, 상기 패널(10)의 중간에는 소정의 두께로 이루어지는 발포성폴리스틸렌(20)이 구비되고, 이 발포성폴리스틸렌의 양측면에는 패널 내부의 내구성을 강화하도록 한 내부보강층(30)이 부착되는 제1공정; 상기 제1공정에 의해 각각 내부보강층이 구비된 외측면에는 패널자체의 충격흡수성을 강화하도록 표면에 얇게 코팅층이 형성된 화이바글라스(40)가 부착되는 제2공정; 상기 제2공정에 의해 각각 화이바글라스가 구비된 외측면에는 패널 외부의 내구성을 강화하도록 외부보강층(50)이 부착되는 제3공정으로 이루어지는 것이다.In the building panel for this purpose, in the middle of the panel 10 is provided with a foamed polystyrene 20 having a predetermined thickness, the inner side of the foamed polystyrene on both sides of the inner reinforcing layer 30 to enhance the durability of the panel A first step of attaching; A second step of attaching a fiberglass 40 having a thin coating layer formed on a surface of the panel to enhance the impact absorbency of the panel itself on an outer surface of each of the inner reinforcing layers; The third step of attaching the outer reinforcing layer 50 is attached to the outer surface of each of the fiber glass is provided by the second process to enhance the durability of the outside of the panel.
상기와 같이 구성된 본 발명은 패널자체가 내구성이 강하면서 경량이고, 가공성 및 시공성이 우수함은 물론 난연성과 단열성 그리고 흡음성과 방음효과가 뛰어나 건축용 벽체나 도로의 방음벽 또는 군사용 토치카로도 다양하게 사용할 수 있도록 하여 제품의 품질과 신뢰성을 대폭 향상시킬 수 있도록 한 것이다.The present invention configured as described above has a strong durability and light weight of the panel itself, as well as excellent workability and workability as well as excellent flame retardancy, heat insulation and sound absorption and soundproofing effect so that it can be used in various ways as a soundproof wall for building walls or roads or as a military torch car. This is to significantly improve the quality and reliability of the product.
Description
본 발명은 건축용 패널의 제조방법 및 그 패널에 관한 것으로서, 보다 상세하게는 패널자체가 내구성이 강하면서 경량이고, 가공성 및 시공성이 우수함은 물론 난연성과 단열성 그리고 흡음성과 방음효과가 뛰어나 건축용 벽체나 도로의 방음벽 또는 군사용 토치카로도 다양하게 사용할 수 있도록 하여 제품의 품질과 신뢰성을 대폭 향상시킬 수 있도록 한 것이다.The present invention relates to a method for manufacturing a building panel and a panel thereof, and more particularly, the panel itself is durable and lightweight, and has excellent workability and workability, as well as flame retardancy, heat insulation, sound absorption and soundproofing effect, and thus, for building walls or roads. It can also be used as a soundproof wall or military torch car, which can greatly improve the quality and reliability of the product.
주지하다시피 패널(PANEL)은 각종 건축자재로 사용되는 것으로, 작업자는 패널을 일정 길이로 절단하여 필요한 곳에 적용하여 사용하도록 되어 있다.As is well known, the panel (PANEL) is used for various building materials, the operator is to cut the panel to a certain length and apply it to the necessary place.
이와 같은 패널의 종래의 기술적 구성은 재질이 대개 목재나 합성수지로 이루어지는 것이다.The conventional technical configuration of such a panel is that the material is usually made of wood or synthetic resin.
그러나 상기와 같은 종래의 패널은 단순히 목재나 합성수지로 밖에 이루어지지 않아 목재는 인화성이 높고 강도면에서 약하다는 문제점이 발생되었으며, 합성수지는 인화성이 높고 내구성이 약하며 또한 단열효과가 없다는 문제점이 발생되어 사용자가 사용을 기피하는 문제점이 발생되었다.However, the conventional panel as described above is simply made of wood or synthetic resin, so wood has a problem of high flammability and strength, and synthetic resin has a problem of high flammability, weak durability and no insulation effect. There was a problem of avoiding use.
본 발명은 상기와 같은 종래 기술의 제반 문제점을 해소하기 위하여 안출한 것으로, 패널자체가 내구성이 강하면서 경량임을 제1목적으로 하는 것이고, 제2목적은 패널이 가공성 및 시공성이 우수하도록 한 것이며, 제3목적은 패널이 난연성과 단열성 그리고 방음효과가 뛰어나도록 한 것이고, 제4목적은 이와 같은 패널을 건축용 벽체나 도로의 방음벽 또는 군사용 토치카로도 다양하게 사용할 수 있도록 한 것이고, 제5목적은 상기와 같은 기술적 구성에 의해 패널자체의 품질과 신뢰성을 대폭 향상시킬 수 있도록 한 건축용 패널의 제조방법 및 그 패널을 제공한다.The present invention has been made to solve the above problems of the prior art, the panel itself is durable and lightweight, the first object, the second object is to make the panel excellent workability and workability, The third purpose is to make the panel excellent in flame retardancy, heat insulation and sound insulation effect, and the fourth purpose is to make such panel variously used as building wall, road soundproof wall or military torch car. The present invention provides a method for manufacturing a building panel and a panel for greatly improving the quality and reliability of the panel itself by the technical configuration.
이러한 목적 달성을 위하여 본 발명은 건축용 패널에 있어서, 상기 패널의 중간에는 소정의 두께로 이루어지는 발포성폴리스틸렌이 구비되고, 이 발포성폴리스틸렌의 양측면에는 패널 내부의 내구성을 강화하도록 한 내부보강층이 부착되는 제1공정; 상기 제1공정에 의해 각각 내부보강층이 구비된 외측면에는 패널자체의 충격흡수성을 강화하도록 표면에 얇게 코팅층이 형성된 화이바글라스가 부착되는 제2공정; 상기 제2공정에 의해 각각 화이바글라스가 구비된 외측면에는 패널 외부의 내구성을 강화하도록 외부보강층이 부착되는 제3공정으로 이루어지는 건축용 패널의 제조방법 및 그 패널을 제공한다.In order to achieve the above object, the present invention provides a building panel, in which a foamed polystyrene having a predetermined thickness is provided in the middle of the panel, and both sides of the foamed polystyrene are provided with an internal reinforcing layer to enhance durability of the inside of the panel. fair; A second step of attaching a fiberglass having a thin coating layer formed on a surface of the panel to strengthen the shock absorbency of the panel itself on an outer surface of each of the inner reinforcing layers provided by the first step; According to the second process, the outer surface of each of which is provided with fiberglass provides a method for manufacturing a building panel comprising a third step of attaching an external reinforcing layer to enhance durability of the outside of the panel, and a panel thereof.
이하에서는 이러한 목적 달성을 위한 본 발명의 바람직한 실시예를 첨부된 도면에 따라 상세히 설명하면 다음과 같다.Hereinafter, described in detail with reference to the accompanying drawings a preferred embodiment of the present invention for achieving this purpose are as follows.
도 1 은 본 발명에 적용된 건축용 패널의 분해 사시도.1 is an exploded perspective view of a building panel applied to the present invention.
도 2 는 본 발명에 적용된 건축용 패널의 결합상태 사시도.Figure 2 is a perspective view of the bonded state of the building panel applied to the present invention.
도 3 은 본 발명에 적용된 건축용 패널의 결합상태 일부 단면도.Figure 3 is a partial cross-sectional view of the combined state of the building panel applied to the present invention.
도 4 는 본 발명에 적용된 다른 실시예의 건축용 패널의 결합상태 일부 단면도.Figure 4 is a partial cross-sectional view of the bonding state of the building panel of another embodiment applied to the present invention.
<도면의 주요 부분에 대한 부호의 설명><Explanation of symbols for the main parts of the drawings>
10 : 패널 20 : 발포성폴리스틸렌10 panel 20 foamed polystyrene
30 : 내부보강층 40 : 화이바글라스30: internal reinforcement layer 40: fiberglass
50 : 외부보강층 60 : 마감층50: external reinforcement layer 60: finishing layer
본 발명에 적용된 건축용 패널의 제조방법 및 그 패널은 도 1 내지 도 4 에 도시된 바와 같이 구성되는 것으로, 여기서 부호 10은 일반적으로 건축자재로 널리 사용되는 패널(PANEL)이다.The manufacturing method of the building panel and the panel applied to the present invention is configured as shown in Figures 1 to 4, wherein reference numeral 10 is a panel (PANEL) widely used as a building material in general.
상기 패널(10)의 내부 중간에는 발포성폴리스틸렌(EPS:Expandable Poly-Styrene)(20)이 구비되는 것으로, 이 발포성폴리스틸렌(20)은 폴리스틸렌수지에 펜탄이나 부탄과 같은 발포제를 첨가시켜 가열 경화시킴과 동시에 기포를 발생시켜 발포수지로 만든 것으로서 스티렌모노머(SM)를 중합시켜 제조한 것이다.Expandable polystyrene (EPS) 20 is provided in the middle of the panel 10. The expandable polystyrene 20 is heat-cured by adding a blowing agent such as pentane or butane to the polystyrene resin. At the same time, it is made of foamed resin by generating bubbles, and is prepared by polymerizing styrene monomer (SM).
이와 같은 발포성폴리스틸렌(20)은 경량이면서 강도가 높아 건축물의 구축시 탁월한 효과가 있는 것이고, 바닥에 받는 하중이 일반 조적조 건물의 10분의 1정도이어서 건축물의 지반하중을 최소화 할 수 있도록 한 것이며 또한 단열효과와 방수성 그리고 방음효과가 뛰어난 효과를 발휘하는 것이다.Such effervescent polystyrene (20) is lightweight and high strength has an excellent effect in the construction of the building, the load received on the floor is about one tenth of the general masonry building to minimize the ground load of the building Insulation, waterproofing and soundproofing effect is excellent.
더 나아가서 상기 발포성폴리스틸렌(20)은 작업자가 필요한 만큼 절단하여 사용할 수 있도록 한 것으로, 가공성과 시공성이 좋아 작업시간을 대폭 단축할 수 있도록 한 효과가 있는 것이다.Furthermore, the expandable polystyrene 20 is to enable the worker to cut and use as much as necessary, the workability and workability is good to significantly shorten the working time.
부호 30은 상기 발포성폴리스틸렌(20)의 양측면에 부착되어 패널(10) 내부의 내구성을 강화하도록 한 내부보강층으로, 이 내부보강층(30)의 부착 공정은 제1공정으로 이루어지는 것이다.Reference numeral 30 denotes an internal reinforcement layer attached to both sides of the expandable polystyrene 20 to enhance durability of the inside of the panel 10. The attachment process of the internal reinforcement layer 30 is performed in a first step.
또한 상기 제1공정에 의해 각각 내부보강층(30)이 구비된 외측면에는 패널(10)자체의 충격흡수성 및 흡음성 그리고 단열성을 강화하도록 표면에 얇게 코팅층이 형성된 화이바글라스(Fiber Glass)(40)가 부착되는 제2공정이 이루어지는 것이다.In addition, a fiber glass 40 having a thin coating layer formed on a surface of the panel 10 to strengthen the shock absorbing, sound absorbing, and insulating properties on the outer surface of each of the inner reinforcing layers 30 is formed by the first process. The 2nd process of attaching is performed.
이때 상기 화이바글라스(40)는 강도가 강하고 불에 타지 않으며 우수한 내화학성을 가지고 있어 보강재료로 사용되는 것으로, 기계적·전기적특성과 불연성 그리고 치수안정성과 내화학성의 특성을 가지고 있다.In this case, the fiberglass 40 is used as a reinforcing material because of its high strength, incombustibility, and excellent chemical resistance, and has mechanical and electrical characteristics, nonflammability, dimensional stability, and chemical resistance.
즉, 기계적특성은 강철보다 인장강도가 커서 종래의 철근보다 좋은 장점이 있는 것이고, 전기적특성은 전기 절연성이 뛰어난 것이며, 불연성은 불에 타지 않으며 유해물질의 방출이 없는 것이다. 그리고 치수안정성은 열팽창계수가 낮아 온도, 습도에 따른 치수변형이 작으며, 내화학성은 강한 내화학성을 가지는 특징이 있는 것이다.In other words, the mechanical properties are better than conventional reinforcing bar tensile strength than steel, the electrical properties are excellent in electrical insulation, non-flammable is not burned, and there is no emission of harmful substances. In addition, the dimensional stability is low thermal expansion coefficient, the dimensional deformation according to temperature and humidity is small, the chemical resistance is characterized by having a strong chemical resistance.
또한 상기 제2공정에 의해 각각 화이바글라스(40)가 구비된 외측면에는 패널 (10)외부의 내구성을 강화하도록 한 외부보강층(50)이 부착 구비되는 것으로, 이외부보강층(50)의 부착은 제3공정에 의해 이루어져 패널(10)이 완성되는 것이다.In addition, the external reinforcing layer 50 is provided on the outer surface of each of the fiberglass 40 provided by the second process so as to enhance the durability of the outside of the panel 10. The panel 10 is completed by the third process.
한편 상기 내·외부보강층(30)(50)은 수용성수지와 시멘트 또는 메탈시멘트와 물이 각각 50:50:100의 비율로 이루어져 혼합 믹싱된 것으로, 이 내·외부보강층(30)(50)은 발포성폴리스틸렌(20)및 화이바글라스(40)와 상호 긴밀히 접착될 수 있도록 함은 물론 보강재 역활을 하는 것이다.Meanwhile, the inner and outer reinforcing layers 30 and 50 are mixed and mixed with a water-soluble resin and cement or metal cement and water in a ratio of 50: 50: 100, respectively, and the inner and outer reinforcing layers 30 and 50 are The foamed polystyrene 20 and the fiberglass 40 can be closely adhered to each other to serve as a reinforcing material.
상기와 같은 공정에 의해 제조된 본 발명의 패널(10)은 불에 잘 타지 않는 난연성과 입자가 빈틈없이 융착되는 단열효과 및 소음을 효과적으로 차단하여 조용한 분위기를 유지시키는 방음효과를 얻을 수 있고 또한 방수효과가 좋아 시공 당시의 단열효과가 그대로 지속되고 톱이나 칼로 쉽게 원하는 치수를 얻을 수 있는 가공성 및 시공성 그리고 충격방지를 요하는 곳에 사용할 수 있게 충격흡수 및 기계적강도가 높다는 특징이 있는 것으로, 이와 같은 패널(10)은 각종 건축물이나 도로의 방음벽 또는 군사용 토치카(방호벽)에 사용할 수 있는 것이다.The panel 10 of the present invention manufactured by the above process can obtain a soundproofing effect to maintain a quiet atmosphere by effectively blocking the fire-retardant flame and the thermal insulation effect and noise that the particles are fused tightly to maintain a quiet atmosphere and also waterproof It is very effective, so the insulation effect at the time of construction is maintained as it is, and it has the characteristics of high impact absorption and mechanical strength so that it can be used in places where workability and workability that can easily obtain desired dimensions with a saw or knife and impact prevention are required. (10) can be used for soundproof walls of various buildings and roads, or military torchcars.
즉, 본 발명에 적용된 패널(10)을 이용하여 건축물을 축조하게 되면 건축물을 견고하게 지을수 있음은 물론 시공일을 단축시킬 수 있고 건축비를 대폭 절감시킬 수 있게 된다.In other words, when the building is constructed using the panel 10 applied to the present invention, the building can be firmly built, the construction date can be shortened, and the construction cost can be greatly reduced.
또한 본 발명에 적용된 패널(10)을 이용하여 도로의 방음벽으로 시공을 하게 되면 방음효과를 극대화 할 수 있음은 물론 교통사고로 인한 방음벽 파손시 빠른 시간내에 원상 교체가 용이하며 방음벽의 외관을 다양한 칼라로 구비하여 선택적으로 설치할 수 있으며 또한 이로 인한 시각적인 효과도 얻을 수 있도록 한 것이다.In addition, if the construction using the panel 10 applied to the present invention as a soundproof wall of the road can maximize the soundproofing effect, as well as easy replacement of the original in case of damage to the soundproof wall due to traffic accidents and various colors of the soundproof wall appearance Equipped with a selective installation and also to obtain a visual effect thereby.
또한 본 발명에 적용된 패널(10)을 이용하여 군사용 토치카로 사용하게 되면겨울에 자체보온 효과를 얻을 수 있음은 물론 폭격시 방호벽의 파편에 의해 압사하는 불행한 사고를 미연에 방지할 수 있는 것이다.In addition, when used as a military torch car using the panel 10 applied to the present invention, it is possible to obtain a self-heating effect in winter, as well as to prevent unfortunate accidents that are killed by the debris of the firewall during the bombing.
한편 본 발명은 도 4 에 도시된 바와 같이 상기 외부보강층(50)의 외측면에 외관을 보호하고 미려하게 보이도록 마감층(60)을 도포하는 것으로, 특히 접착력, 발수성, 신축성을 부여하는 것이다.Meanwhile, as shown in FIG. 4, the finishing layer 60 is applied to the outer surface of the outer reinforcing layer 50 to protect the appearance and look beautiful, and particularly, to provide adhesion, water repellency, and elasticity.
이때 상기 신축성은 시공 후 뛰어난 탄성을 유지하여 크랙발생이 없도록 한 것이고, 접착성은 뛰어난 접착력으로 어떠한 바탕면에도 마감효과가 탁월한 것이며, 발수성은 외부의 습기, 가스 등을 차단하고 내부의 습기를 발산하여 겨울철 동파의 위험이 없도록 함은 물론 여름과 겨울 등 계절변화에도 융해, 동결저항성이 우수하여 백화현상이 발생되지 않도록 한 것이다.At this time, the elasticity is to maintain the excellent elasticity after construction to prevent cracking, the adhesiveness is excellent in the finishing effect on any base surface with excellent adhesive force, water repellency to block the external moisture, gas, etc. Not only does it avoid the risk of freezing in winter, but it also melts and freezes against seasonal changes such as summer and winter to prevent whitening.
상기 본 발명에 적용된 내,외부 마감층(60)은 주로 테라코(Terraco) 일명 진흙이나 황도흙 또는 스톤테라코 등을 사용하는 것으로, 흙은 독소를 제거하는 기능이 있고, 인체에 이로운 원적외선을 방출하는 것이며, 상기 마감층(60)에 필요한 색소를 첨가하면 다양한 색상으로 패널(10) 외부의 미려한 마감효과를 얻을 수 있게 되는 것이다.The inner and outer finishing layer 60 applied to the present invention is mainly using terraco (aka Terraco) aka mud or zodiacal or stone terraco, the soil has a function to remove toxins, and beneficial to the human body far infrared When the addition of the pigment required for the finishing layer 60, it is possible to obtain a beautiful finishing effect of the outside of the panel 10 in various colors.
이상과 같이 본 발명은 패널자체가 내구성이 강하면서 경량이고, 가공성 및 시공성이 우수함은 물론 난연성과 단열성 그리고 방음효과가 뛰어나 건축용 벽체나 도로의 방음벽 또는 군사용 토치카로도 다양하게 사용할 수 있도록 하여 제품의 품질과 신뢰성을 대폭 향상시킬 수 있도록 한 매우 유용한 발명인 것이다.As described above, the present invention has a strong durability and light weight of the panel itself, as well as excellent workability and workability, as well as excellent flame retardancy, heat insulation, and soundproofing effect, so that the panel can be used as a building wall, road soundproof wall, or military torch car. It is a very useful invention that can greatly improve quality and reliability.
Claims (4)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| KR1020000042813A KR100363336B1 (en) | 2000-07-25 | 2000-07-25 | A panel and manufacture method of panel for construction |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| KR1020000042813A KR100363336B1 (en) | 2000-07-25 | 2000-07-25 | A panel and manufacture method of panel for construction |
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| Publication Number | Publication Date |
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| KR20000063593A KR20000063593A (en) | 2000-11-06 |
| KR100363336B1 true KR100363336B1 (en) | 2002-12-05 |
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| Application Number | Title | Priority Date | Filing Date |
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| KR1020000042813A KR100363336B1 (en) | 2000-07-25 | 2000-07-25 | A panel and manufacture method of panel for construction |
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| Country | Link |
|---|---|
| KR (1) | KR100363336B1 (en) |
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| KR20000063593A (en) | 2000-11-06 |
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