KR100362466B1 - Core processing method of heat exchanger and painting method of binding matrial - Google Patents
Core processing method of heat exchanger and painting method of binding matrial Download PDFInfo
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- KR100362466B1 KR100362466B1 KR1020000079667A KR20000079667A KR100362466B1 KR 100362466 B1 KR100362466 B1 KR 100362466B1 KR 1020000079667 A KR1020000079667 A KR 1020000079667A KR 20000079667 A KR20000079667 A KR 20000079667A KR 100362466 B1 KR100362466 B1 KR 100362466B1
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- bonding material
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K1/00—Soldering, e.g. brazing, or unsoldering
- B23K1/008—Soldering within a furnace
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K1/00—Soldering, e.g. brazing, or unsoldering
- B23K1/0008—Soldering, e.g. brazing, or unsoldering specially adapted for particular articles or work
- B23K1/0012—Brazing heat exchangers
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- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C4/00—Coating by spraying the coating material in the molten state, e.g. by flame, plasma or electric discharge
- C23C4/12—Coating by spraying the coating material in the molten state, e.g. by flame, plasma or electric discharge characterised by the method of spraying
- C23C4/134—Plasma spraying
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28F—DETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
- F28F9/00—Casings; Header boxes; Auxiliary supports for elements; Auxiliary members within casings
- F28F9/26—Arrangements for connecting different sections of heat-exchange elements, e.g. of radiators
- F28F9/262—Arrangements for connecting different sections of heat-exchange elements, e.g. of radiators for radiators
- F28F9/268—Arrangements for connecting different sections of heat-exchange elements, e.g. of radiators for radiators by permanent joints, e.g. by welding
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28F—DETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
- F28F2275/00—Fastening; Joining
- F28F2275/04—Fastening; Joining by brazing
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- Mechanical Engineering (AREA)
- Physics & Mathematics (AREA)
- Chemical & Material Sciences (AREA)
- Plasma & Fusion (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Materials Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Thermal Sciences (AREA)
- General Engineering & Computer Science (AREA)
- Pressure Welding/Diffusion-Bonding (AREA)
Abstract
본 발명은 알루미늄재의 냉매튜브와 헤더, 방열핀등으로 이루어진 열교환기용 코어를 제조함에 있어서, 상기 코어를 제조하기 위한 알루미늄소재에 접합재인 클래드(Clad)를 도포하도록 하고 상기 클래드재에 의하여 상기 코어의 각 부품들이 브레이징시 견고하게 접합되도록 하며, 상기 클래드재는 알루미늄 보다 융점이 낮은 Al-Si로 이루어진 재료를 분말화하고 이 분말에 분말상태의 플럭스(Flux)를 혼합한 다음, 상기 혼합물을 와이어상으로 제조하여 이루어지도록 하며 상기 알루미늄 소재를 압연할 때 상기 와이어상의 혼합물을 융사하도록하여 상기 열교환기의 코어제조를 원활하게 하면서 견고한 접합이 이루어지도록 한 열교환기의 코어제조방법과 접합재의 도포방법에 관한 것이다.In the present invention, in manufacturing a core for a heat exchanger made of an aluminum refrigerant tube, a header, a heat radiation fin, and the like, to apply a clad (clad) as a bonding material to the aluminum material for manufacturing the core and each of the core by the clad material The parts are firmly bonded during brazing, and the cladding material powders a material made of Al-Si having a lower melting point than aluminum, mixes powdered flux with the powder, and then prepares the mixture in a wire form. When the aluminum material is rolled to melt the mixture on the wire to facilitate the core manufacturing of the heat exchanger, and to provide a solid bonding method for the core manufacturing method of the heat exchanger and the coating method of the bonding material.
본 발명은 열교환기의 알루미늄재의 코어(1)를 구성하는 헤더에 다수의 냉매튜브(2)와 방열핀(3)을 설치하고 이 냉매튜브(2)에서 흐르는 냉매의 열전달작용에 의하여 열교환이 이루어지도록 하는 코어를 압연방법등으로 제조하고 이들을 접합시키기 위한 접합재를 제조함에 있어서, 상기 접합재로 이용되는 클래드재를 분말화하고 이 분말화된 클래드재에 분말화된 플럭스를 혼합하여 이를 와이어상으로 형성하며, 상기 압출 또는 압출 또는 압출 또는 압연된 코어의 소재들에 상기 와이어상의 접합재를 융사방법으로 코팅시킨 다음, 상기 코어의 부품들을 성형,조립하도록 하고 상기 각 부품들이 조립된 상태에서 이들을 브레이징로에서 브레이징하여 상기 코어를 완성하도록 구성한 것이다.The present invention provides a plurality of refrigerant tubes (2) and heat dissipation fins (3) in the header constituting the core (1) of the aluminum material of the heat exchanger, so that the heat exchange is performed by the heat transfer action of the refrigerant flowing in the refrigerant tube (2). In manufacturing the core by a rolling method and the like to bond them, the clad material used as the bonding material is powdered and the powdered flux is mixed with the powdered clad material to form a wire shape. By coating the material of the extruded or extruded or extruded or rolled core with a melted method, and then molding and assembling the parts of the core and brazing them in a brazing furnace while the parts are assembled. It is configured to complete the core.
Description
본 발명은 알루미늄재의 냉매튜브와 헤더, 방열핀등으로 이루어진 열교환기용 코어를 제조함에 있어서, 상기 코어를 제조하기 위한 알루미늄소재에 접합재인 클래드(Clad)를 도포하도록 하고 상기 클래드재에 의하여 상기 코어의 각 부품들이 브레이징시 견고하게 접합되도록 하며, 상기 클래드재는 알루미늄 보다 융점이 낮은 Al-Si로 이루어진 재료를 분말화하고 이 분말에 분말상태의 플럭스(Flux)를 혼합한 다음, 상기 혼합물을 와이어상으로 제조하여 이루어지도록 하며 상기 알루미늄 소재를 압연할 때 상기 와이어상의 혼합물을 융사하도록하여 상기 열교환기의 코어제조를 원활하게 하면서 견고한 접합이 이루어지도록 한 열교환기의 코어제조방법과 접합재의 도포방법에 관한 것이다.In the present invention, in manufacturing a core for a heat exchanger made of an aluminum refrigerant tube, a header, a heat radiation fin, and the like, to apply a clad (clad) as a bonding material to the aluminum material for manufacturing the core and each of the core by the clad material The parts are firmly bonded during brazing, and the cladding material powders a material made of Al-Si having a lower melting point than aluminum, mixes powdered flux with the powder, and then prepares the mixture in a wire form. When the aluminum material is rolled to melt the mixture on the wire to facilitate the core manufacturing of the heat exchanger, and to provide a solid bonding method for the core manufacturing method of the heat exchanger and the coating method of the bonding material.
일반적으로 에어콘의 방열기등으로 이용되는 콘덴서나 증발기 등의 열교환기는 대체로 알루미늄등으로 된 헤더를 설치하고 있으며 이 헤더에는 다수의 방열핀이 설치되는 여러개의 냉매순환용 냉매튜브를 삽입설치하고 상기 냉매튜브를 따라 냉매가 순환되면서 방열작용을하여 열교환이 이루어지도록 구성되어 있었으며, 상기 각 부품들은 대체로 알루미늄 재료를 소재로하여 제조되고 있었다.In general, a heat exchanger such as a condenser or an evaporator, which is used as a radiator for an air conditioner, generally includes a header made of aluminum, and a plurality of coolant circulation refrigerant tubes having a plurality of heat dissipation fins are inserted into the header. As a result, the refrigerant was circulated to perform heat dissipation to perform heat dissipation. Each of the parts was generally made of aluminum.
한편, 상기와 같이 구성된 종래의 열교환기용 코어는 도 1에서와 같이 알루미늄을 소재로하여 냉매튜브와 방열핀을 각각 성형하여 제조한 다음, 상기 냉매튜브들을 설치하기 위한 알루미늄재 헤더를 압출이나 압연방식으로 제조하고 상기 제조된 헤더등의 각 부품이 압출 또는 압출 또는 압출 또는 압연된 상에서 융점이 낮은 클래드재를 압연하여 상기 각 부품들의 일측면에 접합시키며, 이 클래드재가 접합된 상태에서 상기 헤더와 냉매튜브, 방열핀들을 형상에 따라 제조하여 조립한 다음, 이들의 조립부에 물과 혼합된 플럭스를 도포하고 이 상태에서 상기 조립된 코어를 브레이징로 넣어 브레이징하도록 하므로써 상기 코어를 제조하도록 구성되어 있었다.Meanwhile, the conventional heat exchanger core configured as described above is manufactured by molding a coolant tube and a heat dissipation fin based on aluminum as shown in FIG. 1, and then extrudes or rolls an aluminum header for installing the coolant tubes. After manufacturing, each part of the manufactured header and the like is extruded or extruded or extruded or rolled, and the low melting point clad material is rolled and bonded to one side of each of the parts, the header and the refrigerant tube in the state where the clad material is joined After manufacturing and assembling the heat dissipation fins, the cores were manufactured by applying flux mixed with water to their assembly parts and brazing the assembled cores in this state.
그러나, 상기와 같은 종래의 코어제조방법은 상기 클래드재를 코어의 부품들 소재를 압연할 때 이들과 함께 압연하도록 하므로써 이 클래드재의 압연공정이 필요하게 되었으며, 이에 따른 작업공수가 많이 들게 되는 폐단이 있었고, 상기 클래드재가 압출 또는 압출 또는 압출 또는 압연된 상태에서 상기 각 부품들을 제조한 상태에서 이들의 접합부에 상기 물과 혼합되는 플럭스를 도포하도록 하고 있었기 때문에 상기 플럭스가 불필요한 부분에 까지 도포되어 플럭스의 낭비가 초래되는 폐단이 있었으며, 상기 플럭스의 도포상태가 일률적으로 균일하지 못하여 접합상태가 불량하게 되는 결점이 있었다.However, in the conventional core manufacturing method as described above, the cladding material is rolled together with them when rolling the material of the core parts, thereby requiring a rolling process of the cladding material. Since the clad material was extruded or extruded or extruded or rolled, the flux mixed with the water was applied to their joints while the parts were manufactured. There was a closed end resulting in waste, and there was a defect in that the application state of the flux was uniformly uneven and the bonding state was poor.
또한, 상기와 같은 종래의 것은 상기 플럭스가 불필요한 부분에 까지 도포되므로써 코어의 외형이 미려하게 되지 못하는 폐단이 있었으며, 상기 플럭스가 견고하게 접합되지 못하여 부수러기등이 발생될 경우 이 부수러기가 비산되는 점등의 문제점이 있었다.In addition, the conventional one has a closed end where the external appearance of the core cannot be made beautiful by applying the flux to an unnecessary portion, and when the flux is not firmly bonded and breakage occurs, the breakage is scattered. There was a problem of lighting.
본 발명은 상기와 같은 종래의 제반 문제점을 감안하여 안출한 것으로 본 발명은 알루미늄재의 냉매튜브와 헤더, 방열핀등으로 이루어진 열교환기용 코어를 제조함에 있어서, 상기 코어를 제조하기 위한 알루미늄소재에 접합재인 클래드(Clad)를 도포하도록 하고 상기 클래드재에 의하여 상기 코어의 각 부품들이 브레이징시 견고하게 접합되도록 하며, 상기 클래드재는 알루미늄 보다 융점이 낮은 Al-Si로 이루어진 재료를 분말화하고 이 분말에 분말상태의 플럭스(Flux)를 혼합한 다음, 상기 혼합물을 와이어상으로 제조하여 이루어지도록 하며 상기 알루미늄 소재를 압연할 때 상기 와이어상의 혼합물을 융사하도록하여 상기 열교환기의 코어제조를 원활하게 하면서 견고한 접합이 이루어지도록 한 열교환기의 코어제조방법과 접합재의도포방법을 제공하려는 것인바, 이를 이하에서 첨부한 도면에 의거하여 상세히 설명하면 다음과 같다.The present invention has been made in view of the conventional problems as described above, the present invention in the manufacture of a heat exchanger core consisting of a refrigerant tube and a header, a heat radiating fin of the aluminum material, the cladding material to the aluminum material for manufacturing the core. The cladding material is applied and the clad material is firmly bonded to each part of the core when brazing. The clad material powders a material made of Al-Si having a lower melting point than aluminum and powders the powder. After mixing the flux, the mixture is made into a wire, and when the aluminum material is rolled, the wire-like mixture is melted so as to smoothly manufacture the core of the heat exchanger and to achieve a firm bonding. Provides core manufacturing method of a heat exchanger and coating method of bonding material Invar will want, will be described in detail on the basis of the accompanying drawings it from below as follows.
도 1은 종래의 열교환기용 코어를 제조하는 상태를 나타내는 공정도1 is a process chart showing a state of manufacturing a conventional heat exchanger core.
도 2는 본 발명 실시예의 열교환기용 코어를 제조하는 상태의 공정도Figure 2 is a process diagram of a state of manufacturing the core for the heat exchanger of the embodiment of the present invention
<도면의주요부분에대한부호의설명>Explanation of symbols on the main parts of the drawing
1 : 열교환기의 코어1: core of heat exchanger
2 : 냉매튜브2: refrigerant tube
3 : 방열핀3: heat dissipation fin
4 : 코팅건4: Coating Gun
실시예1Example 1
열교환기의 알루미늄재의 코어(1)를 구성하는 헤더에 다수의 냉매튜브(2)와 방열핀(3)을 설치하고 이 냉매튜브(2)에서 흐르는 냉매의 열전달작용에 의하여 열교환이 이루어지도록 하는 코어를 압연방법등으로 제조하고 이들을 접합시키기 위한 접합재를 제조함에 있어서, 상기 접합재로 이용되는 클래드재를 분말화하고 이 분말화된 클래드재에 분말화된 플럭스를 혼합하여 이를 와이어상으로 형성하며, 상기 압출 또는 압출 또는 압출 또는 압연된 코어의 소재들에 상기 와이어상의 접합재를 융사방법으로 코팅시킨 다음, 상기 코어의 부품들을 성형,조립하도록 하고 상기 각 부품들이 조립된 상태에서 이들을 브레이징로에서 브레이징하여 상기 코어를 완성하도록 구성한 것이다.A plurality of refrigerant tubes 2 and heat dissipation fins 3 are installed in a header constituting the core 1 of the aluminum material of the heat exchanger, and a core for performing heat exchange by heat transfer action of the refrigerant flowing through the refrigerant tube 2 is provided. In manufacturing a bonding material for joining them by manufacturing a rolling method or the like, powdering the clad material used as the bonding material and mixing the powdered flux with the powdered clad material to form a wire, and the extrusion Or by coating the bonding material on the wire with a melted method on the material of the extruded or extruded or rolled core, and then molding and assembling the parts of the core and brazing them in a brazing furnace while the parts are assembled. It is configured to complete.
실시예2Example 2
또, 상기 와이어상으로 제조된 접합재는 아크 스프레이 융사코팅방법과 플라즈마 스프레이 방법을 이용하여 상기 소재들에 코팅할 수 있으며, 상기 아크 스프레이 융사코팅방법은 상기 와이어상의 접합재를 두 개의 선으로 구별하고 이들 각 선에 직류전원의 양극과 음극을 연결시킨 상태에서 이들을 접촉시켜 아크가 발생되도록 하며, 상기 아크에 의하여 상기 접합재들이 용융될 때 상기 용융부위에 압축공기를 분사시켜 상기 소재들의 표면에 점착 코팅하는 방법이다.In addition, the bonding material prepared on the wire can be coated on the materials by using the arc spray thermal spray coating method and the plasma spray method, the arc spray thermal spray coating method distinguishes the bonding material on the wire by two lines and these An arc is generated by contacting them with the positive and negative poles of the DC power connected to each wire, and when the bonding materials are melted by the arc, compressed air is sprayed onto the molten portion to adhesively coat the surfaces of the materials. Way.
실시예3Example 3
또한, 상기 플라즈마 스프레이 방법은 코팅건(4)을 구비하고 이 코팅건(4)의 노즐에는 음극을, 전극에는 양극의 고전압을 가한후 그 영역에 수소나 아르곤등의 불활성가스를 주입시키며, 가스입자를 아크방전에 의하여 분해시키면서 플라즈마 화염으로 만들고, 상기 코팅건의 노즐을 통하여 배출할 때 나오는 화염에 코팅될 상기 접합재의 혼합물을 떨어뜨려 용융되도록 하며, 이 용융되는 혼합물을 고속상태로 이동시키면서 코팅될 부위에 고속분사 점착으로 코팅되도록 한 것이다.In addition, the plasma spray method includes a coating gun (4), a cathode is applied to the nozzle of the coating gun (4), a high voltage of the anode is applied to the electrode, and then an inert gas such as hydrogen or argon is injected into the area, and the gas The particles are made into a plasma flame by decomposing by arc discharge, and the mixture of the bonding material to be coated is melted by the flame which comes out when discharged through the nozzle of the coating gun, and the molten mixture is coated while moving at high speed. The site is to be coated with a high-speed spray adhesive.
상기와 같이 제조된 접합재를 상기 코어를 구성하는 각 부품들의 압연시 코팅하고 이 접합재가 코팅된 상태에서 상기 소재들을 이용하여 코어를 성형, 조립하며 이 조립상태에서 상기 코어를 브레이징하여 그 제조를 완성하게 되는 것이다.The bonding material prepared as described above is coated during the rolling of each component constituting the core, and in the state in which the bonding material is coated, the core is formed and assembled using the materials, and the brazing of the core is completed in this assembling to complete the manufacture. Will be done.
이상과 같은 본 발명은 상기와 같이 분말화시킨 클래드재와 분말화된 플럭스를 혼합하여 접합재를 제조하고 상기 접합재를 코어를 구성하는 각 부품들의 압연시 코팅처리하며 이 코팅작업후 상기 코어를 성형하여 조립하고 이 조립이 완료된 상태에서 그대로 브레이징하여 접합시키면서 상기 코어를 완성하도록 한 것으로 상기 접합재의 코팅공정이 간편하면서 소재에의 코팅이 균일하게 이루어지게 되고, 상기 코어의 브레이징시 별도로 플럭스를 도포하지 않더라도 상기 코어의 접합성이 우수하게 되는 특징을 지닌 것이다.The present invention as described above is to produce a bonding material by mixing the powdered clad material and the powdered flux as described above, and coating the bonding material during the rolling of each component constituting the core and forming the core after the coating operation By assembling and brazing in the state where this assembly is completed, the core is completed while being bonded. The coating process of the bonding material is simple and the coating on the material is made uniform, even though the flux is not applied separately during brazing of the core. It has a feature that the bonding property of the core is excellent.
또, 상기한 방법에 의하여 제조되는 코어는 그 접합성이 견고하게 되며, 그 외관이 미려하게 되는 점등의 특징을 지닌 것이다.Moreover, the core manufactured by the above-mentioned method has the characteristic of the lighting that the joining becomes strong and the appearance is beautiful.
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Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
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KR910014531A (en) * | 1990-01-30 | 1991-08-31 | 윌리엄 에프. 마쉬 | Electric arc spray method for metal coating and metal coating body coated by the method |
KR19990086401A (en) * | 1998-05-21 | 1999-12-15 | 배길훈 | Brazing method of tube-fin assembly of heat exchanger. |
KR19990086952A (en) * | 1998-05-26 | 1999-12-15 | 배길훈 | Joining the tube-fin assembly of the heat exchanger |
KR20010064258A (en) * | 1999-12-27 | 2001-07-09 | 오길록 | High performance active inductor |
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2000
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Patent Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
KR910014531A (en) * | 1990-01-30 | 1991-08-31 | 윌리엄 에프. 마쉬 | Electric arc spray method for metal coating and metal coating body coated by the method |
KR19990086401A (en) * | 1998-05-21 | 1999-12-15 | 배길훈 | Brazing method of tube-fin assembly of heat exchanger. |
KR19990086952A (en) * | 1998-05-26 | 1999-12-15 | 배길훈 | Joining the tube-fin assembly of the heat exchanger |
KR20010064258A (en) * | 1999-12-27 | 2001-07-09 | 오길록 | High performance active inductor |
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