KR100335721B1 - Mold For Manufacturing The Contact Lens And Manufacturing Method Contact Lens thereof - Google Patents

Mold For Manufacturing The Contact Lens And Manufacturing Method Contact Lens thereof Download PDF

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KR100335721B1
KR100335721B1 KR1020000069732A KR20000069732A KR100335721B1 KR 100335721 B1 KR100335721 B1 KR 100335721B1 KR 1020000069732 A KR1020000069732 A KR 1020000069732A KR 20000069732 A KR20000069732 A KR 20000069732A KR 100335721 B1 KR100335721 B1 KR 100335721B1
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South Korea
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contact lens
mold
convex
monomer
manufacturing
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KR1020000069732A
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Korean (ko)
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KR20010016205A (en
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김쌍기
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김쌍기
(주)미광콘택트렌즈
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29DPRODUCING PARTICULAR ARTICLES FROM PLASTICS OR FROM SUBSTANCES IN A PLASTIC STATE
    • B29D11/00Producing optical elements, e.g. lenses or prisms
    • B29D11/00009Production of simple or compound lenses
    • B29D11/00038Production of contact lenses
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C33/00Moulds or cores; Details thereof or accessories therefor
    • B29C33/42Moulds or cores; Details thereof or accessories therefor characterised by the shape of the moulding surface, e.g. ribs or grooves
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29DPRODUCING PARTICULAR ARTICLES FROM PLASTICS OR FROM SUBSTANCES IN A PLASTIC STATE
    • B29D11/00Producing optical elements, e.g. lenses or prisms
    • B29D11/00009Production of simple or compound lenses
    • B29D11/0048Moulds for lenses
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29DPRODUCING PARTICULAR ARTICLES FROM PLASTICS OR FROM SUBSTANCES IN A PLASTIC STATE
    • B29D11/00Producing optical elements, e.g. lenses or prisms
    • B29D11/00932Combined cutting and grinding thereof
    • B29D11/00942Combined cutting and grinding thereof where the lens material is mounted in a support for mounting onto a cutting device, e.g. a lathe, and where the support is of machinable material, e.g. plastics
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J7/00Chemical treatment or coating of shaped articles made of macromolecular substances
    • C08J7/12Chemical modification
    • C08J7/16Chemical modification with polymerisable compounds
    • C08J7/18Chemical modification with polymerisable compounds using wave energy or particle radiation
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29LINDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
    • B29L2011/00Optical elements, e.g. lenses, prisms
    • B29L2011/0016Lenses
    • B29L2011/0041Contact lenses
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29LINDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
    • B29L2031/00Other particular articles
    • B29L2031/757Moulds, cores, dies
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10STECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10S425/00Plastic article or earthenware shaping or treating: apparatus
    • Y10S425/808Lens mold

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  • Engineering & Computer Science (AREA)
  • Health & Medical Sciences (AREA)
  • Mechanical Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Ophthalmology & Optometry (AREA)
  • Manufacturing & Machinery (AREA)
  • Toxicology (AREA)
  • General Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Medicinal Chemistry (AREA)
  • Polymers & Plastics (AREA)
  • Organic Chemistry (AREA)
  • Eyeglasses (AREA)
  • Moulds For Moulding Plastics Or The Like (AREA)

Abstract

본 발명은, 콘택트렌즈 제조용 금형 및 그를 이용한 콘택트렌즈 제조방법에 관한 것으로서, 특히, 정밀한 렌즈접촉면을 갖는 볼록금형에 일정각도의 경사면을 형성하여 콘택트렌즈의 오목면의 곡률을 정교하게 형성한 후 오목금형의 렌즈볼록부 접촉면에 콘택트렌즈의 볼록면을 중합시켜 형성한 후 선반지그에 볼록금형을 고정시켜 콘택트렌즈의 볼록면을 절삭하여 가공하므로 정밀하고 정교한 콘택트렌즈를 대량으로 생산하는 매우 유용하고 효과적인 발명에 관한 것이다.BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a mold for manufacturing a contact lens and a method for manufacturing a contact lens using the same. In particular, an inclined surface having a predetermined angle is formed on a convex mold having a precise lens contact surface to precisely form the curvature of the concave surface of the contact lens. It is formed by polymerizing the convex surface of the contact lens on the contact surface of the lens convex part of the mold, and fixing the convex mold on the shelf jig to cut and process the convex surface of the contact lens, so it is very useful and effective to produce a large amount of precise and sophisticated contact lenses. It relates to the invention.

Description

콘택트렌즈 제조용 금형 및 그를 이용한 콘택트렌즈 제조방법{Mold For Manufacturing The Contact Lens And Manufacturing Method Contact Lens thereof }Mold for manufacturing contact lens and manufacturing method of contact lens using same {Mold For Manufacturing The Contact Lens And Manufacturing Method Contact Lens

본 발명은 콘택트렌즈에 관한 것으로, 특히, 정밀한 렌즈접촉면을 갖는 볼록금형에 일정각도의 경사면을 형성하여 콘택트렌즈의 오목면의 곡률을 정교하게 형성한 후 오목금형의 렌즈볼록부 접촉면에 콘택트렌즈의 볼록면을 중합시켜 형성한 후 선반지그에 볼록금형을 고정시켜 콘택트렌즈의 볼록면을 절삭하여 가공하므로 정밀하고 정교한 콘택트렌즈를 대량으로 생산하도록 하는 콘택트렌즈 제조방법에 관한 것이다.BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a contact lens. In particular, an inclined surface having a predetermined angle is formed on a convex mold having a precise lens contact surface to precisely form the curvature of the concave surface of the contact lens, and then the contact lens is formed on a contact surface of the concave mold. The present invention relates to a method of manufacturing a contact lens for producing a large amount of precise and precise contact lenses because the convex surface is formed by polymerizing the convex surface and then fixing the convex mold to the shelf jig to process the convex surface of the contact lens.

일반적으로 우리들의 신체에서 눈이 차지하는 비중은 거의 절대적이라 해도 지나친 말은 아닌 듯하다. 사람이 앞을 볼 수 없는 상태로 모든 일을 스스로 할 수는 없을 것이다. 그러므로 각자 자신의 시력보호를 위해 애쓰는 것은 의무에 가깝다고 하겠으며 이미 굴절이상이 있는 경우의 시력교정은 콘택트렌즈와 안경일 것이다.In general, the proportion of snow in our bodies is almost absolute, but it doesn't seem like an overkill. Man will not be able to do everything himself without seeing. Therefore, each of us will try to protect our own eyesight is a duty, and in the case of refractive errors already, the corrected vision will be contact lenses and glasses.

콘택트렌즈는 안구 즉, 각막표면에 직접 접촉된 상태에서 빛을 원하는 형태로 굴절시켜 시력교정을 하는 것으로 각막상의 눈물층과 결합하고 있으며, 안경과는 달리 얼굴에 고정되지 않고 안구에 고정되어 있기 때문에 안경으로서는 해결할 수 없는 광학적인 장점이 있다. 즉, 각막 표면의 요철로 인해 생기는 부정난시의 교정, 온도와 습도 차에 의한 환경조건의 변화에도 착용중인 렌즈가 흐려지지 않고, 프리즘작용이 없으며, 시야가 넓고, 상의 배율차도 훨씬 적다는 장점이 있다.The contact lens refracts the light into the desired shape in direct contact with the eye, ie, the cornea surface, and corrects the vision. It is combined with the tear layer on the cornea. There is an optical advantage that cannot be solved. In other words, the lens is not blurred, there is no prism, the field of view is wider, and the magnification difference of the image is much smaller even though correction of irregular astigmatism caused by irregularities on the surface of the cornea and changes in environmental conditions due to temperature and humidity difference. have.

상기한 콘택트렌즈는 제조하기 위한 일반적인 방법은 주조법과 선반절삭법이 사용되어지고 있으며, 주조법은 고정주조법과 회전주조법으로 나뉘어진다.As a general method for manufacturing the contact lens, a casting method and a lathe cutting method are used, and the casting method is divided into a fixed casting method and a rotation casting method.

고정주조법은 볼록금형과 오목금형 사이에 단량체를 넣고서 자외선을 주사하여서 콘택트렌즈를 만드는 방법으로서, 다량의 렌즈를 동일한 재현성을 유지하면서 만들 수 있다는 장점을 지닌다. 하지만 실제로는 동일한 품질의 렌즈를 생산하기 위하여서는 엄격하게 제어되어야 할 것이 많고 곡률과 도수, 두께 및 바란스에 따른 수 많은 금형이 필요하므로 이 금형을 만들기 위한 매우 정교한 암,수금형을 만들기가 매우 어렵고, 렌즈의 디자인 변화가 심한 현실에 비추어서 눈의 조건을 맞추어서 디자인을 잡아야 하므로 금형을 수시로 바꾸기 어려운 문제점을 지닌다.The fixed casting method is a method of making a contact lens by inserting a monomer between a convex mold and a concave mold to scan ultraviolet rays, and has the advantage of making a large number of lenses while maintaining the same reproducibility. In reality, however, it is very difficult to produce very sophisticated female and mold molds for producing these lenses because there are many things that need to be strictly controlled in order to produce lenses of the same quality and many molds are required according to curvature, frequency, thickness and balance. In the light of the severe design change of the lens, it is difficult to change the mold from time to time because it is necessary to catch the design according to eye conditions.

회전주조법은 오목금형에 단량체(Monomer)를 주입하여서 회전에 의한 원심력과 자외선으로 광중합을 시키는 콘택트렌즈 제조방법으로서, 이 방법에 의하여 제조된 콘택트렌즈는 매끄러운 표면을 가지며 대량생산도 가능하여 단가를 저렴하게 할 수 있지만 도수에 따라서 콘택트렌즈 오목면의 곡률이 다르므로 고도근시렌즈 의 제작이 어렵고 광학부, 베벨, 중심두께, 직경의 차이 등의 변화가 동반될 수 있다.The rotation casting method is a method of manufacturing a contact lens in which a monomer is injected into a concave mold and photopolymerized by centrifugal force and ultraviolet rays by rotation. The contact lens manufactured by this method has a smooth surface and can be mass-produced to reduce the unit cost. However, because the curvature of the contact lens concave surface varies according to the frequency, it is difficult to manufacture the high myopia lens, and the optical part, the bevel, the center thickness, and the difference in diameter may be accompanied.

또한 제조기술 상에서 결함이 발생될 수 있다. 예를 들어서 여러 가지 제조인자 즉, 회전속도와 단량체 주입량 및 중합속도 등의 영향이 많고 렌즈의 가장자리의 처리를 둥굴게 처리하는 데 어려움이 있다.Defects can also occur in manufacturing techniques. For example, there are many factors such as rotational speed, monomer injection amount and polymerization rate, and it is difficult to round the edges of the lens.

선반절삭법은 콘택트렌즈의 오목면과 볼록면을 선반으로 절삭하고 표면의 미세한 요철면을 연마기로 연마하여 제조하는 방법이다. 이 방법은 제작자가 손쉽게 양면에 다양한 곡면을 줄 수 있어서 소비자의 요건에 따라 항상 변화가 가능하지만 렌즈의 직경이나 오목면의 곡률을 항상 일정하게 유지하기가 어려우며 대량생산이 어려운 문제점이 있었다.The lathe cutting method is a method of manufacturing the concave and convex surfaces of a contact lens by cutting them with a lathe and polishing the fine concavo-convex surface of the surface with a polishing machine. This method is easy for the manufacturer to give a variety of curved surfaces on both sides can always be changed according to the requirements of the consumer, but it is difficult to always maintain the constant curvature of the diameter or the concave surface of the lens, there was a problem that mass production is difficult.

본 발명은 이러한 점을 감안하여 안출한 것으로서, 정밀한 렌즈접촉면을 갖는 볼록금형에 일정각도의 경사면을 형성하여 콘택트렌즈의 오목면의 곡률을 정교하게 형성한 후 오목금형의 렌즈볼록부 접촉면에 콘택트렌즈의 볼록면을 중합시켜 형성한 후 선반지그에 볼록금형을 고정시켜 콘택트렌즈의 볼록면을 절삭하여 가공하므로 정밀하고 정교한 콘택트렌즈를 대량으로 생산하는 것이 목적이다.The present invention has been made in view of the above-described problems, and an inclined surface having a predetermined angle is formed on a convex mold having a precise lens contact surface to precisely form the curvature of the concave surface of the contact lens, and then a contact lens on the convex lens convex contact surface. After the convex surface is formed by polymerizing, the convex mold is fixed to the shelf jig to be processed by cutting the convex surface of the contact lens. Therefore, the purpose is to produce a large amount of precise and precise contact lenses.

도 1은 본 발명의 콘택트렌즈의 볼록금형의 외관 사시도이고,1 is an external perspective view of a convex mold of a contact lens of the present invention;

도 2는 본 발명의 콘택트렌즈의 오목금형의 외관 사시도이며,2 is an external perspective view of a concave mold of a contact lens of the present invention;

도 3은 본 발명의 콘택트렌즈의 볼록금형의 구성 단면도이고,3 is a cross-sectional view of a convex mold of the contact lens of the present invention;

도 4는 본 발명의 콘택트렌즈의 오목금형의 구성 단면도이며,4 is a cross-sectional view of a concave mold of the contact lens of the present invention;

도 5는 본 발명의 금형을 사용하여 콘택트렌즈를 제조하는 상태를 보인 도면이며,5 is a view showing a state of manufacturing a contact lens using the mold of the present invention,

도 6은 본 발명의 볼록금형을 선반지그에 안치시킨 상태에서 콘택트렌즈의 상부면을 절삭하는 상태를 보인 도면이다.6 is a view showing a state in which the upper surface of the contact lens is cut while the convex mold of the present invention is placed on the shelf jig.

-도면의 주요부분에 대한 부호의 설명-Explanation of symbols on the main parts of the drawing

10 : 볼록금형 12 : 렌즈볼록부접촉면10 convex mold 12 lens convex contact surface

14 : 경사면 16 : 지그끼움공14: inclined surface 16: jig hole

18 : 지그걸림턱 20 : 오목금형18: jigging jaw 20: concave mold

22 : 렌즈오목부접촉면 30 : 콘택트렌즈22 lens contact surface 30 contact lens

40 : 유리 50 : 자외선40: glass 50: ultraviolet

60 : 선반지그60: shelf jig

이러한 목적은 볼록금형과 오목금형 사이에 단량체를 주입하여서 자외선을 조사하여 형성된 콘택트렌즈에 있어서, 상기 볼록금형의 렌즈접촉면의 외측으로 일정각도 경사져 형성된 경사면을 형성하고, 저면에는 선반지그를 삽입하는 지그끼움공에 선반지그가 걸려지는 지그걸림턱을 다단으로 형성하는 콘택트렌즈 제조용 금형을 제공함으로써 달성된다.The purpose of the contact lens formed by injecting a monomer between the convex mold and the concave mold is irradiated with ultraviolet rays to form an inclined surface inclined at an angle to the outside of the lens contact surface of the convex mold, the jig for inserting a shelf jig on the bottom surface It is achieved by providing a mold for manufacturing a contact lens for forming a jig latching jaw in which the shelf jig is caught in the fitting hole in multiple stages.

상기 볼록금형의 경사면의 각도는 20 ∼ 40 °의 범위를 갖는 것이 바람직 하다.It is preferable that the angle of the inclined surface of the convex mold has a range of 20 to 40 degrees.

그리고, 본 발명의 목적은, 콘택트렌즈의 원자재인 단량체를 마그네틱바가 들어 있는 교반통에 넣어서 완전하게 혼합시키는 단계와; 상기 단량체 혼합물을 볼록금형 및 오목금형 사이에 주입하고서 자외선을 주사하여서 주입된 단량체를 완전하게 중합시키는 단계와; 상기 결과물에서 오목금형을 탈착시킨 후에 중합된 재료가 정상적으로 형성되었는 지를 확인 검사하는 단계와; 상기 볼록금형의 지그끼움공에 선반지그를 삽입하여 고정시킨 후에 콘택트렌즈의 볼록부위를 선반으로 절삭하여 가공하고, 콘택트렌즈를 볼록금형에서 분리하는 단계를 포함하여 이루어진 콘택트렌즈 제조방법을 제공함으로써 달성된다.In addition, an object of the present invention, the step of completely mixing the monomer which is the raw material of the contact lens in a stirring vessel containing a magnetic bar; Injecting the monomer mixture between the convex mold and the concave mold and injecting ultraviolet rays to completely polymerize the injected monomer; Confirming that the polymerized material is normally formed after detaching the concave mold from the resultant; It is achieved by providing a contact lens manufacturing method comprising inserting and fixing a shelf jig into the jig hole of the convex mold, cutting the convex portion of the contact lens into a lathe, and processing the separation of the contact lens from the convex mold. do.

그리고, 상기 볼록금형과 오목금형 사이에 주입되는 단량체는 0.1 ∼ 0.3ml를 공급하는 것이 바람직 하다.In addition, it is preferable to supply 0.1-0.3 ml of the monomer injected between the convex mold and the concave mold.

그리고, 상기 단량체에 365nm 파장의 자외선을 10분 ∼ 20분 동안 조사하여서 중합하는 것이 바람직 하다.And it is preferable to superpose | polymerize by irradiating the said monomer with the ultraviolet-ray of 365 nm wavelength for 10 to 20 minutes.

이하, 첨부한 도면에 의거하여 본 발명의 실시예에 대한 구성 및 제조방법을 상세히 설명한다.Hereinafter, a configuration and a manufacturing method for an embodiment of the present invention will be described in detail with reference to the accompanying drawings.

우선, 도 1 내지 도 4에 도시된 바와 같이, 볼록금형(10)과 오목금형(20)사이에 단량체를 주입하여서 자외선을 조사하여 콘택트렌즈를 제조하는 방법에 있어서, 상기 볼록금형(10)의 렌즈접촉면(12)의 외측으로 일정각도 경사져 형성된 경사면(14)을 형성하고, 저면에는 선반지그(60)를 삽입하는 지그끼움공(16)에 선반지그(60)가 걸려지는 지그걸림턱(18)을 다단으로 형성하도록 한다.First, as shown in Figures 1 to 4, in the method of manufacturing a contact lens by irradiating ultraviolet rays by injecting a monomer between the convex mold 10 and the concave mold 20, the convex mold 10 An inclined surface 14 is formed to be inclined at an angle to the outside of the lens contact surface 12, and a jig catching jaw 18 in which the shelf jig 60 is caught by a jig fitting hole 16 into which the shelf jig 60 is inserted. ) In multiple stages.

그리고, 상기 볼록금형(10)의 경사면(14)의 각도는 20 ∼ 40 °인 것이 바람직 하다.The angle of the inclined surface 14 of the convex mold 10 is preferably 20 to 40 °.

도 5에 도시된 바와 같이, 콘택트렌즈의 원자재인 단량체를 마그네틱바가 들어 있는 교반통에 넣어서 완전하게 혼합시킨다.As shown in FIG. 5, the monomer, which is a raw material of the contact lens, is completely mixed in a stirring vessel containing a magnetic bar.

그리고, 상기 단량체 혼합물을 볼록금형(10) 및 오목금형(20) 사이에 주입하고서 자외선을 주사하여서 주입된 단량체를 완전하게 중합시키도록 한다.Then, the monomer mixture is injected between the convex mold 10 and the concave mold 20 to inject ultraviolet rays to completely polymerize the injected monomer.

상기 볼록금형(10)과 오목금형(20) 사이에 주입되는 단량체는 0.1 ∼ 0.3ml를 공급하는 것이 바람직 하다.It is preferable to supply 0.1-0.3 ml of the monomer injected between the convex mold 10 and the concave mold 20.

그리고, 상기 단량체에 365nm 파장의 자외선을 10분 ∼ 20 분 동안 조사하여서 중합하는 것이 바람직 하다.And it is preferable to superpose | polymerize by irradiating the said monomer with the ultraviolet-ray of 365 nm wavelength for 10 to 20 minutes.

그리고, 상기 결과물에서 오목금형(20)을 탈착시킨 후에 중합된 콘택트렌즈(30)가 정상적으로 형성되었는 지를 확인 검사하도록 한다.In addition, after the concave mold 20 is detached from the resultant, it is checked whether the polymerized contact lens 30 is normally formed.

도 6에 도시된 바와 같이, 상기 볼록금형(10)의 지그끼움공(16)에 선반지그(60)를 삽입하여 고정시킨 후에 콘택트렌즈(30)의 볼록부위를 선반으로 절삭하고, 연마기로 연마하여, 콘택트렌즈(30)를 볼록금형(10)에서 분리하도록 한다.As shown in FIG. 6, after the shelf jig 60 is inserted into the jig fitting hole 16 of the convex mold 10 to fix the convex portion of the contact lens 30, the convex portion is cut into a lathe and polished with a grinder. Thus, the contact lens 30 is separated from the convex mold 10.

그런 후, 상기 콘택트렌즈(30)를 분리시킨 후에 콘택트렌즈(30)를 세척한 후 각종의 사이즈, 곡률, 외관검사등을 거친 후에 포장용기에 담고서 하이드로겔렌즈는 멸균처리를 거쳐서 완제품검사를 한 후 라벨링하여서 출고 하도록 한다.Then, after the contact lens 30 is separated, the contact lens 30 is washed, and then subjected to various sizes, curvatures, and appearance inspections, and then placed in a packaging container, and the hydrogel lens is subjected to sterilization and finished product inspection. After labeling, it is released.

따라서, 상기한 바와 같이, 본 발명에 따른 콘택트렌즈 제조용 금형 및 그를 이용한 콘택트렌즈 제조방법을 이용하면, 정밀한 렌즈접촉면을 갖는 볼록금형에 일정각도의 경사면을 형성하여 콘택트렌즈의 오목면의 곡률을 정교하게 형성한 후 오목금형의 렌즈볼록부 접촉면에 콘택트렌즈의 볼록면을 중합시켜 형성한 후 선반지그에 볼록금형을 고정시켜 콘택트렌즈의 볼록면을 절삭하여 가공하므로 정밀하고 정교한 콘택트렌즈를 대량으로 생산하는 매우 유용하고 효과적인 발명이다Therefore, as described above, using the contact lens manufacturing mold and the contact lens manufacturing method using the same according to the present invention, by forming an inclined surface of a certain angle on the convex mold having a precise lens contact surface, the curvature of the concave surface of the contact lens is elaborated. After forming it, the convex surface of the contact lens is formed on the contact surface of the convex lens convex, and the convex mold is fixed on the shelf jig to cut and process the convex surface of the contact lens, thus producing a large amount of precise and precise contact lenses. Is a very useful and effective invention

Claims (5)

볼록금형과 오목금형 사이에 단량체를 주입하여서 자외선을 조사하여 형성된 콘택트렌즈에 있어서,In the contact lens formed by irradiating ultraviolet rays by injecting monomer between the convex mold and the concave mold, 상기 볼록금형의 렌즈접촉면의 외측으로 일정각도 경사져 형성된 경사면을 형성하고, 저면에는 선반지그를 삽입하는 지그끼움공에 선반지그가 걸려지는 지그걸림턱을 다단으로 형성하는 것을 특징으로 하는 콘택트렌즈 제조용 금형.Contact lens manufacturing mold, characterized in that the inclined surface formed to be inclined at a predetermined angle to the outside of the convex mold lens contact surface, the bottom surface is formed in a multi-stage jig latching jaw is caught in the jig fitting hole for inserting the shelf jig . 제 1 항에 있어서, 상기 볼록금형의 경사면의 각도는 20 ∼ 40 °인 것을 특징으로 하는 콘택트렌즈 제조용 금형.The contact lens manufacturing die according to claim 1, wherein the angle of the inclined surface of the convex mold is 20 to 40 degrees. 콘택트렌즈의 원자재인 단량체를 마그네틱바가 들어 있는 교반통에 넣어서 완전하게 혼합시키는 단계와;Mixing the monomer, which is a raw material of the contact lens, in a stirring vessel containing a magnetic bar to completely mix the monomer; 상기 단량체 혼합물을 볼록금형 및 오목금형 사이에 주입하고서 자외선을 주사하여서 주입된 단량체를 완전하게 중합시키는 단계와;Injecting the monomer mixture between the convex mold and the concave mold and injecting ultraviolet rays to completely polymerize the injected monomer; 상기 결과물에서 오목금형을 탈착시킨 후에 중합된 콘택트렌즈가 정상적으로 형성되었는 지를 확인 검사하는 단계와;Confirming that the polymerized contact lens is normally formed after detaching the concave mold from the resultant; 상기 볼록금형의 지그끼움공에 선반지그를 삽입하여 고정시킨 후에 상기 콘택트렌즈의 볼록부위를 선반으로 절삭하여 가공하고, 콘택트렌즈를 볼록금형에서 분리하는 단계를 포함하여 이루어진 것을 특징으로 하는 콘택트렌즈 제조방법.Manufacturing a contact lens, comprising the steps of inserting and fixing a shelf jig into the jig hole of the convex mold, cutting and processing the convex portion of the contact lens into a lathe, and separating the contact lens from the convex mold. Way. 제 3 항에 있어서, 상기 볼록금형과 오목금형 사이에 주입되는 단량체는 0.1 ∼ 0.3ml를 공급하는 것을 특징으로 하는 콘택트렌즈 제조방법.4. The method of claim 3, wherein the monomer injected between the convex mold and the concave mold is supplied with 0.1 to 0.3 ml. 제 3 항에 있어서, 상기 단량체에 365nm 파장의 자외선을 10분 ∼ 20 분동안 조사하여서 중합하는 것을 특징으로 하는 콘택트렌즈 제조방법.4. The method of claim 3, wherein the monomer is polymerized by irradiating the monomer with ultraviolet rays of 365 nm wavelength for 10 to 20 minutes.
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Cited By (2)

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Publication number Priority date Publication date Assignee Title
KR100602730B1 (en) * 2002-09-06 2006-07-20 주식회사 씨엘웍스 Soft contact lens manufacture system
KR20200144428A (en) * 2019-06-18 2020-12-29 주식회사 비에스코퍼레이션 The upper mold of the contact lens for preventing shaking

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KR101866714B1 (en) * 2018-03-16 2018-06-11 김주환 Jig assembly for microlens array mold

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR100602730B1 (en) * 2002-09-06 2006-07-20 주식회사 씨엘웍스 Soft contact lens manufacture system
KR20200144428A (en) * 2019-06-18 2020-12-29 주식회사 비에스코퍼레이션 The upper mold of the contact lens for preventing shaking
KR102208541B1 (en) * 2019-06-18 2021-01-27 주식회사 비에스코퍼레이션 The upper mold of the contact lens for preventing shaking

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