KR100333159B1 - Method for manufacturing united cap with peak - Google Patents

Abstract

The present invention relates to a method for manufacturing a visor-integrated hat that can lower the manufacturing cost and increase the production volume per hour by providing a one-piece cap integrated with the visor and the crown,

Step to knit the inner portion of the head tightening in one-to-one knitting, while the central visor is knitted in a private-sleeved knitting, the visor is knitting a pocket-shaped visor by using a select knitting to increase the width of the knitting; Knitting the folded portion in the front or back knit to easily fold the outer portion of the head tightening portion knitted with the inner portion of the head tightening; Knitting the root portion of the central brim while knitting the outer portion of the head tightener in a one-to-one knitting; Forming a crown integrally with the root portion of the visor and an outer portion of the head tightening portion to complete a hat fabric; Fold the inner portion of the head tightening portion to the inner side of the crown to sew in the state except the bristle insertion portion; Sewing the left and right edges of the hat fabric and connecting them, and then partially cutting the upper portion of the crown to sew each incision to form a hemispherical hat body; After inserting the jimsim in the jimsim insertion portion sewing is characterized in that the step consisting of forming a visor.

Description

Method for manufacturing united cap with peak

The present invention provides a cap including a crown and a visor to drastically reduce the complicated sewing process required for a series of processes for manufacturing a cap such as a connection between a crown and a visor and a sewing process for connecting a sweatband to the inside of the crown. It relates to a method of manufacturing a visor-integrated hat that can achieve a cost reduction by integrally fabric.

In general, a hat is worn on a person's head to protect hair and hair, and is used for shading, thermal insulation, and decoration, and its types and shapes vary widely, ranging from tributaries to silk and synthetic resins. Has been developed.

In the case of a hat with a brim, the crown is a part worn on the head, and the cap is sewn in connection with the crown to cover the sun, and when a person wears the hat, the cap contacts the head circumference including the forehead and sweats. It consists of a sweatband connected to the inner front of the crown to absorb water.

At the time of manufacturing the hat of this type, in the crown, in order to make a round shape in the same shape as the head, the upper part is partially cut into 4 equal parts or 6 equal parts, and then each nipple part is collected and rounded without overlapping parts. After forming and sewing the incisions (hereinafter referred to as the incision sewing process), the visor is inserted into the semi-circular or crescent-shaped fabric, and then the front and visor by sewing the visor The cap is formed in the shape of the hat, and the hat is completed by sewing a band-shaped sweatshirt on the inner side of the crown to absorb the sweat of the forehead at the lower edge of the crown, that is, the part contacting the head circumference when the hat is worn. Lose.

According to the above, at least a sewing process for forming the crown and the visor itself, as well as a sewing process for combining them together, is necessary to manufacture a hat, and thus, a large number of sewing processes are required, thus acting as a major factor in the cost increase. In addition, there was a disadvantage in terms of the amount of production per hour.

The present invention has been invented in view of the above points, by applying various types of knitting methods such as one-on-one knitting, select knitting, front knitting, jacquard knitting, crown and brim of the hat fabric, elastic rubber yarn and sweat By producing a one-piece cap fabric made by inserting cotton yarn, which is easily absorbed, or natural yarn extracted from cotton or wool, into the head tightening part, it can not only drastically reduce the number of servings and reduce the manufacturing cost of hats. An object of the present invention is to provide a method for manufacturing a visor-integrated cap which can eliminate the incision sewing process performed after the production of the hat fabric by allowing the hat fabric to be produced in the same state as sewing the incision to the crown. There is this.

1 is a manufacturing process of the brim integral hat according to the present invention,

Figure 2 is a manufacturing process of the brim integrated hat according to another embodiment of the present invention,

3 is a perspective view of the hat fabric manufactured by FIG.

4 is a perspective view showing a state in which the visor integrated hat according to the present invention is completed,

Figure 5 is a perspective view showing the visor-integrated hat formed hat shape retaining portion in the crown.

<Description of the symbols for the main parts of the drawings>

1: head fastener 2: visor

3: folded portion 4: crown

5: hat shape holding part 7: care

10: hat fabric

Hereinafter, the structure and operation of the present invention will be described in detail with reference to the drawings.

In order to achieve the above object, the present invention provides a one-to-one knitting, while the inner side of the head fastener 1 is knitted while the central visor 2 is knitted by a private knitting, while the visor 2 reduces the knitting width. When the knitting width is reached, knitting the pocket-shaped brim (2) by using a select knitting to increase the knitting width and connecting the two edges together; Knitting the folded portion (3) in the front knitting or back knitting to easily fold the outer portion (1b) of the hair tightening portion (1) knitted in connection with the inner portion (1a) of the head tightening portion (1); Knitting the root portion of the central brim (2) while knitting the outer portion (1b) of the head fastener (1) in a one-to-one knitting; Connecting to the root portion of the visor 2 and the outer portion 1b of the head tightening portion 1 to produce a crown 4 integrally to complete the hat fabric 10; Folding the inner portion (1a) of the head tightening portion (1) into the crown (4) to sew in the state except the bristle insertion portion; Sewing the left and right edges of the hat fabric 10, and then cutting the upper part of the crown 4 at a plurality of locations at regular intervals to sew each incision to form a hemispherical hat body; After inserting the chamsim (7) to the jimsim insertion portion is characterized in that the step consisting of forming the visor (2).

In the present invention for manufacturing a visor-integrated hat, basically a computer for knitting programming and a knitting machine to perform an operation by receiving an execution command from the computer to be provided. First, the configuration and programming process of the knitting machine The knitting machine is as follows: a kiln board in which the front and rear kilns are arranged in a '∧' shape, and needles are densely installed in each kiln, and a rail is formed on the kiln plate and connected to a thread. It consists of a rainwater rail in which rainwater is installed, a carriage moving left and right along the formation paths of the rainwater rail and the kiln board, and a control box that receives a signal transmitted from a computer and controls the knitting machine to execute the corresponding work. The rain rail has four rails arranged in parallel so that two rain drops are installed on each rail. The inside of the carriage is provided with a cam that serves to adjust the size of the nose, a needle for selecting the necessary needle, and a rainwater magnetic to hold the rainwater so that the rainwater can carry the thread, wherein the cam Since three pieces of silver are built-in, each of the eight excellent magnetics is provided for each cam, and the knitting can be performed while the excellent magnetics move while holding one or two of the excellent magnetics when the carriage moves to the left and right. On the other hand, in order to produce a hat fabric with a knitting machine, the worker is programmed using a computer with a knitting program installed in advance. First, the overall shape of the hat fabric to be produced on the computer is drawn in a mosaic manner, and the knitting pattern and The size of the nose, and also the color of the needle and thread to be used at this time In more detail, in the first step, the operator executes a knitting program on a computer, and the square cells are arranged in a grid, and on the left, the knitting pattern, the size of the nose, the needle and thread to be used. An initial screen is arranged in which command icons for selecting a color and the like are displayed. In each of the cells, a knitting command can be specified using a command icon desired by the operator. While designating, the overall shape of the hat fabric is drawn.In this case, the corresponding number is assigned to each needle in the front or back fork, and the number of the needle is selected accordingly. Each storm number on the storm rail is assigned a corresponding number. The thread of the right color is selected.When the above work is completed, the shape of the hat fabric to be manufactured is drawn on the screen, and the attributes are assigned to each cell, and the operator saves it. When the knitting operation is performed on the computer, the computer transmits data on the hat fabric to the control box of the knitting machine, and the control box reads the transmitted data to control the knitting machine to knit the shape of the hat fabric made by the computer. Therefore, under the control of the control box, the carriage moving along the formation path of the kiln board and the rain rail starts to move, and the rain magnetic is caught on the rainwater installed on the rainwater rail and drags the thread connected with the rainwater. The needle is required among the needles in the kiln board according to the data signal transmitted from the computer In addition to selecting a needle, the cam also determines the size of the nose during knitting according to the transmitted signal, and knits in a constant knitting pattern according to the transmitted signal. 1 is a manufacturing process diagram of the visor-integrated hat according to the present invention, the hat fabric 10 of the present invention is made by knitting machine so that the visor (2) and the crown (4) can be knitted at the same time according to the programming as described above. The description of the manufacturing process to be described later is all programmed in advance in the knitting program.

First, in order to knit the fabric by the width of the cap fabric (10) to determine the selection range of the needle installed in the front and rear hooks and to knit a portion of the inner portion (1a) and the central brim (2) of the head fastener (1) The head fasteners (1) are knitted using a one-to-one knitting that allows the needles located in the front and back of the knitting machine to be used in a zigzag, and the visor (2) is knitted into flat tissue by applying a private knitting. .

The inner part (1a) of the head fastening portion (1) and the bottom root portion of the visor (2) is finished knitting the visor (2) in earnest, where the visor (2) is used while going from the root to the protruding end The number of needles is gradually reduced, and the knitting width is reduced, so that the number of needles used in the knitting machine is squeezed to a predetermined minimum number, and then the knitting is made into a select knitting which increases the knitting width while increasing the number of needles.

At this time, in the process of reducing the knitting width, the nose of the needle, which was only holding the thread, increases the knitting width again, so that A and B shown in the drawing are knitted together and popped upward to form a brim (2). To lose.

Next, prior to knitting the outer portion 1b of the hair tightening portion 1 to be connected to the inner portion 1a of the hair tightening portion 1, a portion which is connected to the inner portion 1a of the hair tightening portion 1 is formed. By using only the needle located in the front fork of the knitting machine, the front portion of the knitting or knitting using the back knitting method using only the needle located in the back of the knitting machine to form the folding part (3), This folded portion 3 is to be a folding reference line of the head tightening portion 1 during the sewing process of the cap fabric to be described later.

That is, the folded part 3 is knitted between the inner part 1a and the outer part 1b of the head tightening part 1, and, of course, the inner part 1a and the central visor 2 of the head tightening part 1. The roots of) are knitted in one-to-one knitting and private knitting.

Here, it is preferable to add elastic rubber yarns when knitting the visor 2 and the head fastener 1 to cover hats of various sizes without dividing the size of the hat by size.

In addition, the head fastening part 1 is a part which directly touches the head circumference, the cotton flowing to the head fastening part 1, or sweat flowing to the face by inserting natural yarn extracted from natural fibers such as cotton or wool It is desirable to make it easy to absorb.

Subsequently, the crown 4 is integrally connected to the root portion of the visor 2 and the outer portion 1b of the head tightening portion 1 to produce a crown 4, and the crown 4 is knitted in a specific image or logo. It is woven by applying jacguard knitting.

The crown 4 may form not only a jacquard knitting but also a private pattern, a double head, a pretzel or an intersha knitting, to form a pattern.

In addition, the visor (2) and the head fastener (1), and also the crown (4) are all set to be squeezed at once by a knitting program of a computer connected to the knitting machine, so divided the visor (2) and the crown (4) as in the prior art It is not necessary to sew after squeezing, and the crown (4) is a part where the human head directly touches, and the winter is very dense to obtain a warming effect and the summer is very low in density to adjust the knitting program to be well ventilated. It is possible to produce a hat suitable for the season.

Therefore, it is possible to produce the cap fabric 10 as shown.

Next, the sewing process to make the integral cap as shown in Figure 4 with the cap fabric 10, first sewing the hair fastening unit 1 on the basis of the folded portion 3 and sewing In addition, the visor (2) is also sewn similarly, in which the sewing is not completed by sewing the part of the visor (2), leaving only the visor insert, which is filled with the visor (7) in the visor (2) In order to provide a space for, and later to insert the jimsim (7) to the jimsim insertion part is to sew this jimsim insertion part.

Subsequently, the left and right edges of the unrolled hat fabric 10 in a rolled state are sewn and connected, and the crown 4 of the hat fabric 10 in which both ends are sewn and connected is like a cylindrical bar. In order to form the shape of (4) as round as a human head, a part of the upper part is cut and then the cut portions are sewn to perform the incision sewing process in which the seam line 8 is formed. It is possible to achieve the shape of.

Finally, after inserting the chamsim (7) to the jimsim insertion part is sewn and finish the manufacturing process of the cap through the other finishing care work.

Here, a polysilicon extracted from chemical fibers or a fixing yarn such as vinyl chloride is inserted into the visor 2 and the crown 4 to maintain the shape during the knitting process of the visor 2 and the crown 4. If the visor (2) and the crown (4) is baked in the mold and fixed after the hat is formed as described above, the visor (2) can be bent freely without the visor (7), and the crown (4) is also used. Since the original shape can be maintained, the integrated cap may be manufactured by applying this method.

Figure 2 is a manufacturing process of the hat fabric according to another embodiment of the present invention and Figure 3 is a perspective view of the hat fabric manufactured by Figure 2, in the present embodiment in the production of the hat fabric 10 in the knitting machine, crown ( By producing the cap fabric 10 in the same state as the end of the incision sewing process already in 4), to provide a method to delete the incision sewing process subsequent to the production of the hat fabric (10).

The manufacturing method of the head fastener 1 and the visor 2 of the present embodiment is knitted in the same manner as the manufacturing method described above.

As shown, the crown 4 of the hat fabric 10 is a semi-circular rather than rectangular shape is bent, and the portion marked P, Q, R, S, T is moved by the predetermined number of rear hooks While the needle in the rear forehead moves over to the front forehead, and thus the nose is passed inward, the knitting size is reduced, and the head fasteners (1) and the visor (2) are finished knitting, and then the crown (4). After knitting, the portion of the crown (4) stops knitting and the nose is turned inward to reduce the size of the knitting of the crown (4). It is to reduce the knitting size of the to T part repeatedly.

Here, the method of reducing the knitting size in more detail as follows.

The illustrated F indicates the reference position indicating the center portion of the crown (4) and C and D represent the left and right regions with respect to the F, and the knitting position is reset when it reaches the P portion during knitting, the C region The needle of is located in the rear forehead and the needle in the D area is set to be in the front forehead, the front forehead is fixed and the rear forehead can move from side to side.

First, when the rear hook moves one step in the F direction to move the nose of the C region inward, that is, the F direction, and the needle of the rear hook moves to the front forehead, the nose moves to the inside as much as the rear hook moves. In order to fill the space created by the nose moving inward by one step, the rear forehead moves two steps, and the needle in the rear forehead moves to the front forehead and the nose is sewn inward. Likewise, the nose is moved inwardly by the rear hook moving in three, four, five, six, or more positions.

As described above, after the rear hook moves inward by the set number of stages, the needle of the rear hook moves to the front hook and the nose of the C zone moves to the inside, and this time, this time, the D zone is the same as the C zone. When the needle in the D area located in the front forehead is placed in the rear forehead again, the rear forehead moves one step in the direction of F and the needle in the rear forehead moves to the front forehead. The rear forehead moves by the number of stages set like C to move the nose inward.

Therefore, as described above, when the nose is moved and sewn inwardly, the knitting size decreases, and when the knitting starts again, the knitting size becomes smaller than before, and when the knitting is made to some extent, the Q is reached. Using a method to reduce the size of the knitting will reduce the nose inward.

Thus, knitting the crown 4 by repeating the method of reducing the knitting size and knitting size can produce a hat fabric (10) having a semi-circular shape and the crown (4) having the narrowest width of the upper end portion thereof. When the sewing process is performed with the hat fabric 10, the head fastener 1 and the brim 2 are sewn, and then the left and right edges of the hat fabric 10 are rolled round and the crown 4 is sewn. Finishing the top end of the sewing process and inserting the bristle end of the bristle inserting process to finish the cap is completed.

Here, the crown 4 is integrally knitted with a hat-shaped holding portion 5 in which the grooves are radially grooved from the upper end to the lower end as shown in FIG. 5 to show the shape of the crown 4 which has finished the conventional incision sewing process. The hat-shaped holding part 5 may be formed to have a groove shape as well as a protrusion shape by a knitting program, and when such a hat-shaped holding part 5 is formed, It serves as a skeleton to maintain the original shape without crushing the crown (4), it is preferable to form the hat-shaped holding portion 5 at equal intervals to facilitate the shape maintenance.

In addition, in order to facilitate the finishing of the upper end of the crown (4), to form a weaving pattern of the thread so that the knitted yarns of the upper end in association with the finishing thread (6), then the finishing thread (6) By pulling the upper ends together, the sewing process can be made very simple.

As a result, by the method as described above it is possible to manufacture a seamless integral cap on the crown (4) and the visor (2), in particular the method of moving the nose inward to the crown (4) in the production of hat fabric (10) Repeated use at the required position can be added to the manufacturing step to reduce the number of sewing process by eliminating the incision sewing process, and can be inserted in the manufacture of the hat pattern or drawing engraved on the outer surface of the crown (4) according to the knitting program Thereby, the method of adding a pattern or a logo to the crown 4 can be excluded.

As described above, according to the manufacturing method of the integral cap according to the present invention, the visor is made of private knitting and select knitting, one-to-one knitting is applied to the head tightening part, and the front knitting or back knitting is applied to the folding part, and the crown It is possible to reduce the manufacturing cost of the hat by applying one of the jacquard knitting, private organization, sheep head, pretzel, and intersha knitting to reduce the manufacturing cost of the hat. Alternatively, it is possible to replace caps of various sizes by inserting span yarns, and it is possible to mold by adding heat to the visors and crowns without adding care by adding fixed yarns such as poly yarn or vinyl chloride extracted from chemical fibers. In addition, there is an effect of absorbing sweat by inserting cotton yarn or natural yarn extracted from natural fibers such as cotton or wool to the head fastener.

In addition, there is also an effect that can reduce the number of servings by adding a hat fabric manufacturing step using the method of repeatedly moving the nose to the crown in the position when producing the hat fabric.

Claims (7)

While knitting the inner part of the head fastener 1 in a one-to-one knitting, the central visor 2 is knitted in a private knit knitting, but the visor 2 decreases the knitting width and reaches a predetermined knitting width. Knitting the pocket-shaped brim (2) while using the stretch knit knitting and connecting the two edges; Knitting the folded portion (3) in the front knitting or back knitting to easily fold the outer portion (1b) of the hair tightening portion (1) knitted in connection with the inner portion (1a) of the head tightening portion (1); Knitting the root portion of the central brim (2) while knitting the outer portion (1b) of the head fastener (1) in a one-to-one knitting; Connecting to the root portion of the visor 2 and the outer portion 1b of the head tightening portion 1 to produce a crown 4 integrally to complete the hat fabric 10; Folding the inner portion (1a) of the head tightening portion (1) into the crown (4) to sew in the state except the bristle insertion portion; Sewing the left and right edges of the hat fabric 10, and then cutting the upper part of the crown 4 at a plurality of places at regular intervals to form a hat body by sewing each incision; Method of manufacturing a visor-integrated hat, characterized in that consisting of the step of inserting the visor rim (7) to the visor insertion section to form a visor (2). The method of claim 1, wherein the knitting step of the crown 4 is based on the central portion of the knitting surface of the crown 4, the left region is in the back of the needle, the right region is in the state of the needle is located in the front fore, The size of the knitting is reduced by moving the needle to the front forehead, moving the nose inward while moving the needle toward the center of the hat fabric. It is a step of knitting by repeating the knitting process of starting the knitting after the above process is completed, and the process of reducing the knitting size by moving the needle to the front forehead while moving according to each stage. Method of manufacturing a visor integrated hat. The method of claim 2, wherein the crown 4 is integrally knitted with any one of a plurality of groove- or protrusion-shaped hat-shaped holding portions 5 radially from an upper end portion to a lower end portion. . The method as claimed in claim 1, wherein the crown (4) has a low density to form a breathable summer hat. The method of claim 1, wherein the crown (4) is to form a whole pattern pattern of one of the jacquard knitting, privatized tissue, double-headed, pretzel, or intersha tissue. According to claim 1, characterized in that the visor (2) to maintain the shape of the visor (2) without the visor by adding a step of inserting a fixed yarn in the visor (2), and then baked and fixed in the mold. The manufacturing method of the visor one-piece cap to do According to claim 1, wherein the head fastener (1) of the brim integral hat, characterized in that the elastic rubber yarn is inserted, and the natural yarn extracted from natural fibers such as cotton or wool, which is easy to absorb sweat Manufacturing method.