KR100313422B1 - Molding-model and design manufacturing process using silicon gum - Google Patents
Molding-model and design manufacturing process using silicon gum Download PDFInfo
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- KR100313422B1 KR100313422B1 KR1020000009498A KR20000009498A KR100313422B1 KR 100313422 B1 KR100313422 B1 KR 100313422B1 KR 1020000009498 A KR1020000009498 A KR 1020000009498A KR 20000009498 A KR20000009498 A KR 20000009498A KR 100313422 B1 KR100313422 B1 KR 100313422B1
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- South Korea
- Prior art keywords
- metal plate
- pattern
- pigment
- present
- vacuum
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B44—DECORATIVE ARTS
- B44C—PRODUCING DECORATIVE EFFECTS; MOSAICS; TARSIA WORK; PAPERHANGING
- B44C1/00—Processes, not specifically provided for elsewhere, for producing decorative surface effects
- B44C1/22—Removing surface-material, e.g. by engraving, by etching
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B44—DECORATIVE ARTS
- B44C—PRODUCING DECORATIVE EFFECTS; MOSAICS; TARSIA WORK; PAPERHANGING
- B44C1/00—Processes, not specifically provided for elsewhere, for producing decorative surface effects
- B44C1/10—Applying flat materials, e.g. leaflets, pieces of fabrics
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B44—DECORATIVE ARTS
- B44C—PRODUCING DECORATIVE EFFECTS; MOSAICS; TARSIA WORK; PAPERHANGING
- B44C1/00—Processes, not specifically provided for elsewhere, for producing decorative surface effects
- B44C1/24—Pressing or stamping ornamental designs on surfaces
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B44—DECORATIVE ARTS
- B44C—PRODUCING DECORATIVE EFFECTS; MOSAICS; TARSIA WORK; PAPERHANGING
- B44C5/00—Processes for producing special ornamental bodies
- B44C5/005—Processes for producing special ornamental bodies comprising inserts
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B44—DECORATIVE ARTS
- B44C—PRODUCING DECORATIVE EFFECTS; MOSAICS; TARSIA WORK; PAPERHANGING
- B44C5/00—Processes for producing special ornamental bodies
- B44C5/04—Ornamental plaques, e.g. decorative panels, decorative veneers
- B44C5/0415—Ornamental plaques, e.g. decorative panels, decorative veneers containing metallic elements
Landscapes
- Casting Or Compression Moulding Of Plastics Or The Like (AREA)
- Treatment And Processing Of Natural Fur Or Leather (AREA)
- Compositions Of Macromolecular Compounds (AREA)
- Synthetic Leather, Interior Materials Or Flexible Sheet Materials (AREA)
Abstract
본 발명은 환경 호르몬 및 다이옥신을 함유한 종래의 모형 및 문양 재질인 PVC, 고무와는 달리 무공해 재질로서 실리콘 검을 채택하여 각종 성형물을 제작할 수 있으며, 의류 원단 가죽 및 여러 재질 위에 문양을 심을 수 있도록 한 실리콘 검을 이용한 성형, 모형 및 문양 제조 방법에 관한 것이다.The present invention, unlike PVC and rubber, which is a conventional model and pattern material containing environmental hormones and dioxins, can adopt various types of silicone gums as a pollution-free material, and can be fabricated on clothing fabric leather and various materials. The present invention relates to a method for forming, modeling and designing a silicon gum.
본 발명은 필요로 하는 문양을 음각으로 금속판에 새기는 제1단계, 원하는 색상의 안료를 배합하고, 소정양의 실리콘 및 경화제와 색도 조절된 안료를 혼합하여 주사기에 채우며, 압력을 가하여 음각으로 새겨진 문양에 주입하는 제2단계, 진공펌프로 적정 상태 진공 용기에 수분간 방치하여 기포를 제거하는 제3단계, 진공탈포기에서 꺼내어 금속판을 깨끗이 닦은 다음 심고자 하는 원단이나 피혁표면에 엎어놓고 압력을 가하여 붙이는 제4단계, 상기 금속판을 떼어내어 문양이 떨어져 나와 원단 표면에 붙게 하며, 수분간 방치하여 응고시키는 제5단계로 이루어진다.In the present invention, the first step of engraving the required pattern on the metal plate intaglio, mixes the pigment of the desired color, mixes a predetermined amount of silicone and curing agent and color-adjusted pigment to fill the syringe, the pattern engraved intaglio by applying pressure In the second step of injecting into the vacuum pump, the third step of removing the air bubbles by leaving it in a vacuum container for a few minutes in a proper state, taking out of the vacuum degassing machine, cleaning the metal plate and laying it on the fabric or leather surface to be planted and applying pressure In the fourth step of attaching, the metal plate is peeled off so that the pattern is separated and adhered to the surface of the fabric, and the fifth step is left to solidify by standing for several minutes.
Description
본 발명은 실리콘 검(Silicon Gum)을 이용한 성형, 모형 및 문양 제조 방법에 관한 것으로, 특히 환경 호르몬 및 다이옥신을 함유한 종래의 모형 및 문양 재질인 PVC, 고무와는 달리 무공해 재질로서 실리콘 검을 채택하여 각종 성형물을 제작할 수 있으며, 의류 원단 가죽 및 여러 재질 위에 문양을 심을 수 있도록 한 것이다.The present invention relates to a molding, model and pattern manufacturing method using a silicon gum, in particular, unlike the conventional model and pattern material containing PVC and rubber containing environmental hormones and dioxin, by adopting silicon gum as a pollution-free material Various moldings can be produced, and it is designed to plant patterns on clothing fabric leather and various materials.
종래에는 실리콘 검 제조시 안료를 섞을 때 생기는 기포를 효과적으로 제거할 수 없어 40%의 불량률 때문에 생산성이 매우 낮아 상업성이 불가능한 결점이 있었다.Conventionally, since the bubble generated when mixing the pigment during the production of silicone gum cannot be effectively removed, the productivity is very low due to the defective rate of 40%.
본 발명은 이와 같은 종래의 결점을 해결하기 위한 것으로, 본 발명의 목적은, 기포를 진공 감압 상태 하에서 수분간 방치하여 점도 높은 실리콘 검 속의 기포를 제거함으로써 불량률을 0.5% 까지 저하시키도록 하는 실리콘 검을 이용한 성형, 모형 및 문양 제조 방법을 제공하는데 있다.SUMMARY OF THE INVENTION The present invention has been made to solve such a conventional drawback, and an object of the present invention is to leave a bubble in a vacuum under reduced pressure for several minutes to remove a silicon gum bubble having a high viscosity, thereby reducing the defect rate to 0.5%. It is to provide a molding, model and pattern manufacturing method used.
도 1은 본 발명의 동작 흐름도이다1 is an operation flowchart of the present invention.
이하, 본 발명의 실시 예를 동작 흐름도인 도 1을 참고로 하여 상술하면 다음과 같다.Hereinafter, an embodiment of the present invention will be described with reference to FIG. 1, which is an operation flowchart.
본 발명은 예를 들어, 각종 의류, 소품, 모자, 원단, 피혁, 조형물에 문양(글자 및 로고)을 심는 경우를 설명한다.The present invention describes, for example, the case of planting patterns (letters and logos) on various clothes, accessories, hats, fabrics, leathers, and sculptures.
먼저, 필요로 하는 문양을 음각으로 알루미늄,신주등과 같은 금속판에 새긴다(S1단계).First, the engraved pattern is engraved on a metal plate, such as aluminum or a new column, in engraving (step S1).
그리고 원하는 색상의 안료를 배합한 후(S2단계) 혼합물의 6 내지 10%의 실리콘 및 경화제와 색도 조절된 안료를 혼합하여 이루어진 혼합물을 주사기에 주입하여 가압하면서 음각으로 새겨진 문양에 실리콘 배합물을 주입한다(조형물인 경우 주물 안에 주사한다)(S3단계).After mixing the pigment of the desired color (step S2), the silicone compound is injected into the engraved pattern while pressurizing by injecting a mixture of 6-10% of the mixture of silicone and the curing agent and the color-controlled pigment into a syringe. (In case of sculpture, it is injected into the casting) (S3 step).
다음에 진공펌프로 적정 상태 진공 용기(진공탈포기)에 수분간(예를 들어 2,3분간) 방치하여 기포를 제거하는데, 여기서 용기가 진공 상태가 되면 실리콘 주변의 공기부터 서서히 빠져나가기 시작하면서 결국에는 용기내의 공기가 전부 빠져나가므로 실리콘 검 속의 기포가 완전히 제거(탈포)되는 것이다.The vacuum pump is then left in an appropriate vacuum container (vacuum deaerator) for several minutes (for a few minutes, for example) to remove bubbles. When the container is in a vacuum state, it gradually starts to escape from the air around the silicon. Eventually, all the air in the container is released and the bubbles in the silicon gum are completely removed (defoaming).
그리고 이와 같이 기포가 제거된 상태에서 진공탈포기에서 꺼내어 금속판을 깨끗이 닦은 다음 심고자 하는 원단(또는 피혁, 부직포)표면에 엎어 놓고 압력을 가하여 붙인다(S4단계).In this way, the bubble is removed from the vacuum deaerator, the metal plate is wiped clean, and then placed on the surface of the fabric (or leather, non-woven fabric) to be planted and applied by applying pressure (S4 step).
이때, 경화시간을 단축하기 위해 열을 가하기도 한다. 이후, 금속판을 떼어내면 실리콘배합물이 경화되면서 형성되어진 문양이 떨어져 나와 원단 표면에 붙게 되며(조형물인 경우 거푸집 제거), 이후 수분간 방치하여 응고시킨다(S5,S6단계).At this time, heat may be added to shorten the curing time. Then, when the metal plate is removed, the silicon compound is cured, and the formed pattern comes off and adheres to the surface of the fabric (if the molded form is removed), and then left to stand for several minutes to solidify (steps S5 and S6).
본 발명은 상술한 바와 같은 공정에 의해 기포를 진공 감압 상태하에서 수분간 방치하여 점도 높은 실리콘 검 속의 기포를 제거(탈포)함으로써 불량률을 0.5%까지 낮출 수 있다. 본 발명은 상기 실시예에 한정하지 않으며, 실리콘의 특성인 마찰 저항성 및 촉감 우수성 및 무독성(소각시 무 다이옥신)때문에 매우 다양한 분야에 응용할 수 있다.According to the present invention, the defect rate can be lowered to 0.5% by allowing the bubbles to stand for several minutes under a vacuum depressurization state to remove (defoaming) the bubbles of the high-density silicon gum by the above-described process. The present invention is not limited to the above embodiment, and can be applied to a wide variety of fields because of the friction resistance, the touch superiority, and the non-toxicity (dioxine-free at incineration), which is a characteristic of silicon.
즉, 첫째 부드러운 촉감이 요구되는 각종 성형물, 둘째 마찰 저항성이 요구되는 곳, 셋째 진공 스티커, 넷째 자동차 와이퍼, 다섯째 환경 호르몬 및 소각시 다이옥신을 배출하는 각종 용기, 유아용품, 장남감 등에 응용할 수 있다.That is, it can be applied to various molded products requiring a soft touch, a second place where friction resistance is required, a third vacuum sticker, a fourth car wiper, a fifth environmental hormone and various containers for releasing dioxins upon incineration, baby products, toys, and the like.
상기 첫째 부드러운 촉감이 요구되는 각종 성형물의 경우에는 예를 들어, 키보드 자판(각종 컴퓨터 하드웨어, 계산기, 전화기 기타), 또는 열쇠고리 또는 각종 손잡이(가죽 연장의 도구, 지퍼, 야구 뱃, 주방기구, 자동차 핸들 외)에 사용할 수 있다. 또한, 둘째 마찰 저항이 요구되는 곳의 경우에는 각종 손잡이(볼펜 손잡이, 지퍼, 열쇠, 문고리, 가방 손잡이), 지갑 넣는 바지 뒷주머니 안쪽(지갑 흘림 방지), 바지 벨트 안쪽 부분(웃옷 빠져 나옴 방지), 가방 어깨 끈 안쪽 (흘러내림 방지), 지갑표피, 모자 안쪽, 양말 바닥, 장갑 안쪽, 신발 밑창 및 깔창, 야구 글로브, 식기 밑바닥, 지퍼 손잡이외 지갑 표피, 모자 안쪽, 양말 바닥, 장갑 안쪽, 신방 밑창 및 깔창, 야구 글로브, 식기 밑바닥, 지퍼 손잡이 등에 사용할 수 있다.In the case of various molded products requiring the first soft touch, for example, keyboard keyboards (various computer hardware, calculators, telephones, etc.), key chains or various handles (leather extension tools, zippers, bats, kitchen utensils, automobiles) It can be used for other handles). In the case where the second frictional resistance is required, various handles (ballpoint pen, zipper, key, doorknob, bag handle), inside the back pocket of the wallet (to prevent spillage), the inside of the pants belt (to prevent the jacket from falling out), Inside the shoulder strap (no spill), wallet cuticle, hat inside, sock bottom, inside gloves, shoe sole and insole, baseball glove, tableware bottom, zipper handle outside wallet cutout, inside hat, socks bottom, inside gloves, new outsole And insoles, baseball gloves, tableware bottoms, zipper handles, and the like.
상술한 바와 같은 본 발명은 종래 기술과 대비하여 보면 다음 표 1과 같은결과를 갖는다.The present invention as described above has a result as shown in Table 1 when compared with the prior art.
(표 1)Table 1
이상에서 설명한 바와 같은 본 발명은 기포를 진공 감압 상태 하에서 수분간 방치하여 점도 높은 실리콘 검 속의 기포를 제거함으로써 불량률을 0.5%까지 저하시킴으로써 무공해 재질로서 실리콘 검을 채택하여 각종 성형물을 제작할 수 있으며, 의류 원단 가죽 및 여러 재질 위에 문양을 심을 수 있는 효과가 있다.In the present invention as described above, by leaving the bubble under vacuum depressurization for several minutes to remove the bubbles of the high viscosity silicone gum to reduce the defect rate to 0.5% by adopting the silicone gum as a pollution-free material, it is possible to manufacture a variety of moldings, clothing fabric The effect can be planted on leather and other materials.
또한, 본 발명에 의하면 탄력이 매우 우수하고, 세탁 마찰에 강하며, 마찰 저항성이 매우 우수한 효과가 있다.Further, according to the present invention, the elasticity is very excellent, the washing friction is strong, and the friction resistance is very excellent.
Claims (3)
Priority Applications (3)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
KR1020000009498A KR100313422B1 (en) | 2000-02-25 | 2000-02-25 | Molding-model and design manufacturing process using silicon gum |
CNB011040750A CN1203980C (en) | 2000-02-25 | 2001-02-21 | Shaping technique using silicon resin and method for making pattern |
JP2001050766A JP2001260141A (en) | 2000-02-25 | 2001-02-26 | Method for manufacturing molded article, method for manufacturing object having molded article press- bonded thereto, molded article, and object having molded article press-bonded thereto |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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KR1020000009498A KR100313422B1 (en) | 2000-02-25 | 2000-02-25 | Molding-model and design manufacturing process using silicon gum |
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Publication Number | Publication Date |
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KR20000030370A KR20000030370A (en) | 2000-06-05 |
KR100313422B1 true KR100313422B1 (en) | 2001-11-07 |
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KR1020000009498A KR100313422B1 (en) | 2000-02-25 | 2000-02-25 | Molding-model and design manufacturing process using silicon gum |
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JP (1) | JP2001260141A (en) |
KR (1) | KR100313422B1 (en) |
CN (1) | CN1203980C (en) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
KR100912957B1 (en) * | 2007-07-16 | 2009-08-21 | 주식회사 아이딘 소싱 | Method for manufacturing the emboss adhesive label |
Families Citing this family (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
KR100467355B1 (en) * | 2002-01-11 | 2005-01-24 | 주식회사 구림 | Method of manufacturing solid label of silicon resin |
KR100655690B1 (en) * | 2006-09-11 | 2006-12-08 | 장지남 | Supporter of portable appliance and injection mold for supporter of portable appliance and also method for manufacturing supporter of portable appliance |
Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
KR940006755A (en) * | 1992-09-19 | 1994-04-25 | 한태섭 | Three-dimensional label integrally attached to sponge fabric and its manufacturing method |
KR970069946A (en) * | 1996-04-12 | 1997-11-07 | 이의광 | Marble tableware manufacturing method using silicone mold |
-
2000
- 2000-02-25 KR KR1020000009498A patent/KR100313422B1/en not_active IP Right Cessation
-
2001
- 2001-02-21 CN CNB011040750A patent/CN1203980C/en not_active Expired - Fee Related
- 2001-02-26 JP JP2001050766A patent/JP2001260141A/en not_active Withdrawn
Patent Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
KR940006755A (en) * | 1992-09-19 | 1994-04-25 | 한태섭 | Three-dimensional label integrally attached to sponge fabric and its manufacturing method |
KR970069946A (en) * | 1996-04-12 | 1997-11-07 | 이의광 | Marble tableware manufacturing method using silicone mold |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
KR100912957B1 (en) * | 2007-07-16 | 2009-08-21 | 주식회사 아이딘 소싱 | Method for manufacturing the emboss adhesive label |
Also Published As
Publication number | Publication date |
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KR20000030370A (en) | 2000-06-05 |
CN1203980C (en) | 2005-06-01 |
CN1310088A (en) | 2001-08-29 |
JP2001260141A (en) | 2001-09-25 |
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