KR100305158B1 - Plaiting device of film yarn of awning net and plaited structure thereof - Google Patents

Plaiting device of film yarn of awning net and plaited structure thereof Download PDF

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Publication number
KR100305158B1
KR100305158B1 KR1019980037730A KR19980037730A KR100305158B1 KR 100305158 B1 KR100305158 B1 KR 100305158B1 KR 1019980037730 A KR1019980037730 A KR 1019980037730A KR 19980037730 A KR19980037730 A KR 19980037730A KR 100305158 B1 KR100305158 B1 KR 100305158B1
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South Korea
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synthetic resin
needle bar
yarn
yarns
weaving
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KR1019980037730A
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Korean (ko)
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KR19980087732A (en
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박만기
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박만기
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    • D—TEXTILES; PAPER
    • D03—WEAVING
    • D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
    • D03D23/00—General weaving methods not special to the production of any particular woven fabric or the use of any particular loom; Weaves not provided for in any other single group
    • D—TEXTILES; PAPER
    • D03—WEAVING
    • D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
    • D03D1/00—Woven fabrics designed to make specified articles
    • D03D1/06—Curtain heading tapes
    • D—TEXTILES; PAPER
    • D03—WEAVING
    • D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
    • D03D13/00—Woven fabrics characterised by the special disposition of the warp or weft threads, e.g. with curved weft threads, with discontinuous warp threads, with diagonal warp or weft
    • D03D13/004—Woven fabrics characterised by the special disposition of the warp or weft threads, e.g. with curved weft threads, with discontinuous warp threads, with diagonal warp or weft with weave pattern being non-standard or providing special effects
    • E—FIXED CONSTRUCTIONS
    • E06—DOORS, WINDOWS, SHUTTERS, OR ROLLER BLINDS IN GENERAL; LADDERS
    • E06B—FIXED OR MOVABLE CLOSURES FOR OPENINGS IN BUILDINGS, VEHICLES, FENCES OR LIKE ENCLOSURES IN GENERAL, e.g. DOORS, WINDOWS, BLINDS, GATES
    • E06B9/00—Screening or protective devices for wall or similar openings, with or without operating or securing mechanisms; Closures of similar construction
    • E06B9/24—Screens or other constructions affording protection against light, especially against sunshine; Similar screens for privacy or appearance; Slat blinds

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  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Structural Engineering (AREA)
  • Architecture (AREA)
  • Civil Engineering (AREA)
  • Woven Fabrics (AREA)

Abstract

PURPOSE: A plaiting device of film yarn of an awning net and a plaited structure thereof are provided which are characterized by installing the second needle bar between the first needle bar and a synthetic resin film yarn supplying bar, plaiting the first plaiting yarns with the second plaiting yarns on zigzag type, maximizing reliability and increasing durability and life span. CONSTITUTION: The plaiting device of the film yarn of the awning net is comprised of: a bottom needle bar containing hundreds of bottom needles; the first needle bar(3) containing hundreds of needles(2) to supply hundreds of the synthetic resin yarns; the synthetic resin film yarn supplying bar(5) supplying hundreds of synthetic resin film yarns; a cam(10) which is comprised of many cam links(9')(9'') and the higher cam link(9) than the cam links(9')(9''), reciprocating the first needle bar(3) and the synthetic resin film yarn supplying bar(5) on left and right to weave; and the second needle bar(7) installed between the first needle bar(3) and the synthetic resin film yarn supplying bar(5).

Description

차양망의 필림사 엮음장치 및 엮음구조Fiber yarn weave device and weave structure

본 발명은 차양량의 필림사 엮음장치 및 엮음구조에 관한 것으로, 구체적으로는 폭이 3-5mm정도되는 얇은 합성수지 필림사(주로 검정색임)를 가늘고 질긴 합성수지 엮음사(이하 기존 엮음방식의 실은 "1번 엮음사"라 하고 새로운 본 발명의 엮음방식을 구성하는 실은 "2번 엮음사라 함)로 엮어 차양망을 제조하는 과정에서 종방향으로만 엮어진 다수열의 엮음사를 2번 엮음사를 이용하여 2열씩 지그재그 방식으로 2열씩 다시 엮어주면서 차양망을 직조할 수 있도록 하여, 차양망이 매우 튼튼하게 2열씩 엮어 직조되게 하고, 이에 따라 사용중 1번 엮음사가 풀리더라도 한올에서 두올 이상은 풀리지 않게 하여 차양망의 내구성 향상과 수명의 장구화, 그리고 차양망의 신뢰성을 극대화시킬 수 있도록 하기 위한 것이다.The present invention relates to a film yarn weaving device and the structure of the shading, specifically, a thin synthetic resin weaved yarn (mainly black) of about 3-5mm in width (hereinafter referred to as a thread of the conventional weaving method " Thread 1 constituting the weaving method of the present invention is called "twisted yarn 1" is called "twisted yarn 2" in the process of manufacturing a sunshade net using a number of twisted yarn twisted yarns in the longitudinal direction only two times. By weaving 2 rows by 2 rows in a zigzag pattern, we can weave the sunshade net, so that the sunshade net is very firmly weaved by 2 rows, so that even if the 1st thread is unwound during use, no more than 2 to 2 years are not loosened. This is to improve the durability of the sunshade net, to increase the life of the sunshade, and to maximize the reliability of the sunshade net.

주지된 바와 같이 폭이 3-5mm정도되는 얇은 합성수지 필림사를, 가늘고 질긴 합성수지 엮음사(1번 엮음사)로 엮어 차양망을 제조하는 종래 과정을 살펴보면, 먼저 크릴로부터 공급되는 수백가닥의 합성수지필림사(4)를 필림사공급대(5)가 좌·우로 왕복이송하면서 ""형으로 연속공급하게 되고 상기 지그재그식으로 공급되는 각각의 필림사(4) 양끝부분을 1번 엮음사(2')가 1번 바늘대(3)를 통하여 공급되면서, 1번 바늘대(3)에 설치된 수백개의 윗바늘(2)과 하측에 설치된 수백개의 밑바늘(18)이 유기적인 작용을 함에 따라 필림사(4)를 엮어줌으로써 차양망 직조가 이루어지게 하였던 것이다.As is well known, the conventional process of fabricating a sunshade by weaving a thin synthetic resin yarn having a width of about 3-5 mm with a thin and tough synthetic resin weaving yarn (No. 1 weaving yarn), first, several hundred strands of synthetic resin film supplied from krill The yarn 4 is reciprocated to the left and right by the film feeder 5 "In the continuous supply in the form and the both ends of each of the film yarns (4) that are supplied in the zigzag pattern 1 weaving yarn (2 ') is supplied through the needle bar (3), 1 to the needle bar (3) Hundreds of upper needles (2) installed and hundreds of underneath needles (18) installed on the lower side were made to weave the weave net by weaving the film yarn (4).

그러나 위와 같은 방법으로 합성수지필림사를 엮어주게 되면, 다음과 같은 문제점이 야기된다.However, when weaving the synthetic resin film yarn in the above way, the following problems are caused.

즉 수백가닥의 필림사(4)가 각각 ""형으로 공급되면서 이들을 수백가닥의 1번 엮음사(2')가 ""형으로 엮어 직조한 상태이므로 수백가닥의 1번 엮음사(2')들중 어느 한가닥의 올이 절단되거나 풀리게 되면 풀리기 시작한 1번 엮음사(2')는 끝까지 모두 풀리게 되기 때문에 차양망이 자동분할 되어 내구성이 약하게 될 수 밖에 없게 되고, 이에 따라 차양망의 수명이 매우 짧고, 안정적으로 사용 할 수 없음은 물론 신뢰성이 크게 떨어지는 폐단이 따랐던 것이다. (제5도참조)That is, hundreds of yarns (4) "Hundreds of threaded yarns (2 ') "Because weave in the form of weaving, if one of several hundred strands of thread 1 (2 ') is cut or unwinded, the thread 1 (2'), which starts to loosen, will be released to the end, so the sunshade is automatically The splitting resulted in weak durability, which resulted in a very short lifespan of the sunshade, not being able to be used stably, and of having a significantly lower reliability (see Figure 5).

따라서 차양망의 직조에 있어서 1번 엮음사의 올이 풀리지 않도록 하는 장치 및 엮음구조의 필요성이 크게 대두되었던 것이다.Therefore, the necessity of a device and a weaving structure to prevent the loosening of the No. 1 weaving yarn in the weaving of the sunshade network has emerged greatly.

본 발명은 전술한 종래의 제반문제점을 감안하여 안출된 것으로 특히 통상의 차양망 엮음장치에 설치되어 있는 1번 바늘대와 합성수지필림사 공급대 사이에 2번 바늘대를 설치하여 이를 1번 바늘대와 합성수지 필림사 공급대를 작동시키는 통상의 캠으로서 좌·우왕복이송시키되, 좌·우이송폭이 적어도 ""형으로 공급되는 필림사의 폭보다 같거나 크도록 캠돌부를 형성하여, 직조되는 차양망의 1번 엮음사의 올과 인접하는 다른 1번 필림사의 올 및 필림사 사이를 2번 바늘대를 통하여 공급되는 2번 엮음사가 ""형으로 통과 이송하면서 다시한번 엮어줄 수 있게 하여 1번 엮음사가 풀어지더라도 한올이상은 연속적으로 풀리수 없도록 하는 엮음장치 및 엮음구조를 제공하려는데 그 목적이 있는 것이다.The present invention has been made in view of the above-mentioned conventional problems, and in particular, by installing a needle bar between the needle bar 1 and the synthetic resin film feeder which is installed in a conventional awning weaving device, the needle bar 1 and the synthetic resin film A normal cam for operating the feeder, with left and right round feeds, provided that the left and right feed widths are at least " 2, which is supplied through the needle bar between the ovals of the first yarn of the first weaving yarn of the weaving net and the other yarns of the first yarn of the adjacent yarn and the yarns of the yarns so as to form a cam protrusion that is equal to or larger than the width of the Once we are "The purpose of the present invention is to provide a weaving device and a weaving structure in which the weave can be woven once again while passing through the mold so that more than one can not be released continuously even if the weaving yarn is released.

제1도는 본 발명의 엮음장치에 대한 요부 정면예시도.Figure 1 is a front view of the main portion of the binding device of the present invention.

제2도는 본 발명의 엮음장치에 대한 요부사시도.Figure 2 is a perspective view of the binding device of the present invention.

제3도는 본 발명의 차양망에 대한 엮음 구성을 나타낸 예시도.Figure 3 is an exemplary view showing the weave configuration for the sunshade of the present invention.

제4도는 본 발명의 엮음장치를 통하여 제조된 차양망의 평면도.4 is a plan view of the sunshade made through the weaving device of the present invention.

제5도는 종래 차양망의 엮음구조를 나타낸 예시도.5 is an exemplary view showing a weave structure of a conventional sunshade.

* 도면의 주요부분에 대한 부호의 설명* Explanation of symbols for main parts of the drawings

1 : 차양망 엮음장치 2 : 바늘1: sunshade weaving device 2: needle

2' : 1번 엮음사 3 : 1번 바늘대2 ': thread 1 thread 3: needle bar 1

4 : 필림사 5 : 필림사 공급대4: film yarn 5: film feeder

7 : 2번 바늘대 9,9',9'' : 캠링크7: needle bar 9,9 ', 9' ': cam link

10 : 캠 12 : 차양망10: cam 12: sunshade

수백가닥의 1번 엮음사(2')가 공급되도록 수백개의 바늘(2)을 구비하여서된 통상이 1번 바늘대(3)와 수백가닥의 합성수지 필림사(4)가 공급되도록 된 통상의 합성수지 필링사공급대(5) 사이에, (1번 바늘대와 동일한 구성으로) 수백가닥의 2번 엮음사(6)를 공급하도록 수백개의 바늘을 장착한 2번 바늘대(7)를 장착하여 1,2번 바늘대(3)(7)및 합성수지필림사(4)가 외주면에 다수의 캠링크(9)(9')(9")를 연결구성하여서된 캠(10)에 의해 왕복이송되게 하되, 상기 캠(70)에는 3열로 캠링크(9)(9')(9")를 연결구성하고 이들중 2번 바늘대(7)를 왕복이송시키는 캠링크(9)는 돌부높이가 캠링크(9)(9")보다 제법 높게 하여 2번 바늘대(7)의 왕복이송거리가 최소한 필림사 공급대(5)의 왕복이송거리보다 같거나 크게 하며, 통상의 캠링크(9')는 1번 바늘대(3)를 그리고 통상의 캠링크(9')는 필림사공급대(5)를 연동시키도록 하여 차양망 엮음장치(1)를 구성한 것이다.Conventional synthetic resin filling, in which a needle bar 3 and hundreds of synthetic resin film yarns 4 are supplied, which is usually provided with hundreds of needles 2 so that hundreds of stranded yarns 2 'are supplied. Between the four feeders (5), the second needle bar (7) equipped with hundreds of needles to supply hundreds of stranded thread 6 (in the same configuration as the needle bar # 1), 1,2 The needle bar (3) (7) and the synthetic resin film (4) is to be reciprocated by the cam 10 formed by connecting a plurality of cam links (9) (9 ') (9 ") on the outer peripheral surface, the cam The cam link 9, which connects the cam links 9, 9 ', 9 "in three rows and reciprocates the needle bar 7 of them, has a protrusion height of the cam link 9 ( 9 "), so that the reciprocating distance of the needle bar 7 is at least equal to or greater than the reciprocating distance of the film feeder 5, and the normal cam link 9 'is the needle bar 3 ) And the normal cam link 9 ' It is to configure the sunshade weaving device (1) by interlocking the yarn feeder (5).

한편 상기한 본 발명의 장치를 통항 직조된 차양망(12)의 구성을 살펴보면, 수백가닥의 합성수지 필림사(4)를 필림사공급대(5)가 ""형으로 공급시키는 과정에서 필림사(4) 양단부를 1번 엮음사(2')가 ""형으로 연속적으로 엮어줌과 동시에 상기 1번 엮음사(2')의 올사이사이에 2번 바늘대(7)를 통하여 공급되는 2번 엮음사(6)가 ""형으로 통과하면서 필림사(4)와 1번 엮음사(2')를 다시한번 엮어줌으로써, 제4도와 제5도에서 보는 바와 같이 한올이상 풀어지지 않는 차양망(12)을 직조하게 되는 것이다.On the other hand, looking at the configuration of the awning net 12 woven through the apparatus of the present invention described above, hundreds of strands of synthetic resin film yarn (4), "In the process of supplying the mold yarn 1 (2 ') "As weaving continuously in the form and at the same time the number 2 weave (6) is supplied through the needle bar 7 between the two of the number 1 weave (2 ')" "By passing through the mold yarn 4 and weaving yarn 2 'once again, weave the sunshade 12 that will not be released more than one as shown in Figs. .

미설명 부호 13은 연결로드 14는 인장스프링, 18은 밑바늘이다.Reference numeral 13 is a connecting rod 14 is a tension spring, 18 is a base needle.

이와같이 구성된 본 발명은, 통상의 1번 바늘대(3)와 합성수지필림사공급대(5)사이에 2번 바늘대(7)를 설치하여 1번 엮음사(2') 외에 2번 엮음사(6)를 동시에 공급시켜줌으로써, 수백열의 ""형 합성수지 필림사(4)를 1번바늘대(3)에 설치된 바늘(2)과 밑바늘(18)이 상호 유기적인 작용을 하면서 1번 엮음사(2')를 공급하되 필림사 공급대(5)를 통하여 지그재그식으로 공급되는 필림사(4)의 양단부를 인접하는 다른 필림사(4)의 양단부와 엮어 ""형으로 연속적으로 엮어주게 되고, (이부분은 종래 기술임).The present invention configured as described above, the second needle bar (7) in addition to the first needle bar (3 ') and the second needle bar (7') between the conventional needle bar (3) and the synthetic resin film feeder (5) By simultaneously supplying hundreds of rows of " The needle (2) installed on the needle bar (3) and the needle (18) of the "type synthetic resin film yarn (4) and the first needle thread (2 ') while supplying the interwoven yarn (2') to each other, 5) weave both ends of the other yarns adjacent to the other yarns 4 adjoined through the zigzag form yarns " "Weave together in a continuous form (this is a prior art).

이와 동시에 상기와 같이 엮어진 합성수지사의 마디마다(올과 올사이)마다 2번 엮음사가 ""형으로 엮어주어 차양망(12)을 직조함으로써, 제3도와 제4도에 보는 바와 같은 1번 엮음사의 올이 풀어지지 않는 차양망(12)을 직조하게 되는 것이며, 일단 직조된 후에는 합성수지사(2')가 풀리려해도 합성수지사(6)가 1번 엮음사의 올과 올사이에 엮여 있어 한마디 이상은 절대 풀리지 않게 되어 (종래에는 연속적으로 풀림) 차양망의 내구성 및 신뢰성을 극대화시킬 줄 수 있게 되는 것이다.At the same time, two twisted yarns are made for each node of the synthetic resin that is woven as described above. By weaving the sunshade net 12, weave the sunshade net 12, which is not loosened, as shown in FIGS. 3 and 4, and once weaved, the synthetic resin Even if the yarn (2 ') is about to be loosened, the synthetic resin yarn (6) is intertwined between the yarns of No. 1 and No. 1 so that more than one word can never be loosened (conventionally loosened). It will be possible.

한편 본 발명의 장치구성에서 1번 바늘대(3)는 링크(9')에 의해 종래와 동일하게 좌·우로 약간씩만 왕복 이송되면서 1번 엮음사(2)를 공급하지만 2번 바늘대(7)는 캠링크(9)에 의해 [두가닥의 엮음사(2')를 지그재그식으로 엮을 수 있어야 함으로] 왕복 이송폭이 상당히 크며, 이때 1번 바늘대(3)와 합성수지 필림사공급대(5)외에 2번 바늘대(7)도 왕복이송시킴에 따라 모타의 부하가 제법 작용할 경우는 통상의 감속기어 박스를 설치사용하여 동력을 전달하면 매우 원활하게 본 발명의 장치를 작동시킬 수 있게 된다.Meanwhile, the needle bar 3 in the device configuration of the present invention supplies the weaving thread 2 once while reciprocating only slightly to the left and right as in the prior art by the link 9 ', but the needle bar 7 is The cam link (9) must be able to weave two strands of thread (2 ') in a zigzag fashion. The reciprocating feed width is quite large, in addition to the needle bar (3) and the resin film feeder (5). As the needle bar 7 is also reciprocated, when the load of the motor is acting properly, it is possible to operate the device of the present invention very smoothly by transmitting power using a conventional gear box.

그리고 통상 차양망은 빛 투과율에 따라 조밀하게 직조하거나 공간등이 여유롭게 직조할 수 있는데, 본 발명에서도 빛 투과율에 따라 종래 직조방법과 동일한 기준으로 직조하되, 2번 엮음사(6)를 추가로 엮어 직조하면 된다.And the general shading net can be woven tightly according to the light transmittance, or the space can be woven with ease, in the present invention, but weave according to the same criteria as the conventional weaving method according to the light transmittance, weaving thread 2 (6) additionally Weave

상술한 바와 같이 본 발명은 통상의 차양망 엮음장치에 설치된 1번 바늘대(3)와 합성수지 필림사공급대(5) 사이에 2번바늘대(7)를 설치하여 차양망(12)을 엮어제조할때 2번 엮음사(6)로서 1번 엮음사(2')들을 지그재그방식으로 엮어 풀리지 않도록 구성함으로써, 차양망의 내구성, 수명등을 크게 증대시키고 신뢰성 또한 극대화시킬 수 있게 되는 매우 유용한 발명인 것이다.As described above, in the present invention, the needle bar 3 is installed between the needle bar 3 and the synthetic resin film feeder 5, which are installed in a conventional sunshade weaving device, to weave the sunshade net 12. When the second weaving yarn (6) is composed of the first weaving yarns (2 ') not woven in a zigzag manner, it is a very useful invention that can greatly increase the durability, life and the like of the sunshade net, and also maximize the reliability.

Claims (1)

수백개의 밑바늘(18)을 구비한 밑바늘대와 수백가닥의 합성수지사(2')가 공급되도록 수백개의 바늘(2)을 구비하여서 된 1번 바늘대(3), 그리고 수백가닥의 합성수지필림사(4)가 공급되도록 합성수지 필림사공급대(5)를 구비하여, 다수의 캠링크(9')(9")를 연결구성하여서 된 캠(10)에 의해 1번 바늘대(3) 및 합성수지필림사 공급대(5)가 좌우왕복이송하면서 차양망을 직조할 수 있도록 구성한 통상의 차양망의 필림사 엮음장치에 있어서, 1번바늘대(3)와 합성수지 필림사공급대(5) 사이에 1번바늘대(3)와 동일하게 형성된 2번바늘대(7)를 장착하고, 캠(10)에는 캠링크(9')(9')보다 더욱 높은 캠링크(9)를 설치하여 2번 엮음사(6)가 2번 바늘대(7)로 공급되는 과정에서 합성수지 필림사(4)와 함께 1번엮음사(2')를 ""형으로 엮어 줄 수 있도록 함을 특징으로 하는 차양망의 필림사 엮음장치.Needle bar 3 with hundreds of needles 18 and hundreds of needles 2 for supplying hundreds of synthetic resin yarns 2 ', and hundreds of synthetic resin film yarns. 4) is provided with a synthetic resin yarn feeder 5 so that the first needle bar 3 and the synthetic resin film yarn by the cam 10 formed by connecting a plurality of cam links 9 'and 9 ". In the yarn yarn weaving device of a conventional awning net, which is configured to weave the awning net while the feed stand (5) moves left and right, the needle needle (1) is placed between the needle needle (3) and the synthetic resin yarn feeder (5). A needle threader 7 formed in the same manner as in (3) is mounted, and the cam 10 is provided with a cam link 9 higher than the cam links 9 'and 9', and the thread weaving thread 6 is provided. In the process of supplying the needle bar (7) with the synthetic resin film yarn (4) and the number 1 weaving yarn (2 ') " "Film yarn weaving device of the sunshade net, characterized in that we can weave in the form.
KR1019980037730A 1998-09-10 1998-09-10 Plaiting device of film yarn of awning net and plaited structure thereof KR100305158B1 (en)

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