KR100302396B1 - Method for removing scales by high pressure water containing abrasives - Google Patents
Method for removing scales by high pressure water containing abrasives Download PDFInfo
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- KR100302396B1 KR100302396B1 KR1019960070055A KR19960070055A KR100302396B1 KR 100302396 B1 KR100302396 B1 KR 100302396B1 KR 1019960070055 A KR1019960070055 A KR 1019960070055A KR 19960070055 A KR19960070055 A KR 19960070055A KR 100302396 B1 KR100302396 B1 KR 100302396B1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21B—ROLLING OF METAL
- B21B45/00—Devices for surface or other treatment of work, specially combined with or arranged in, or specially adapted for use in connection with, metal-rolling mills
- B21B45/04—Devices for surface or other treatment of work, specially combined with or arranged in, or specially adapted for use in connection with, metal-rolling mills for de-scaling, e.g. by brushing
- B21B45/08—Devices for surface or other treatment of work, specially combined with or arranged in, or specially adapted for use in connection with, metal-rolling mills for de-scaling, e.g. by brushing hydraulically
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B57/00—Devices for feeding, applying, grading or recovering grinding, polishing or lapping agents
- B24B57/04—Devices for feeding, applying, grading or recovering grinding, polishing or lapping agents for feeding of solid grinding, polishing or lapping agents
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Abstract
Description
본 발명은 열연판을 제조하기 위하여 슬라브를 고온에서 장시간 가열하는 재가열로에서 형성된 고온 산화스케일 및 미니밀에 의한 박슬라브 주조시 형성된 산화스케일을 제거하는 방법에 관한 것으로서, 보다 상세하게는 연마제를 함유한 고압수에 의해 산화스케일을 제거하는 방법에 관한 것이다.The present invention relates to a method for removing high-temperature oxidation scale formed in a reheating furnace for heating a slab at a high temperature for a long time to produce a hot rolled sheet and an oxide scale formed during thin slab casting by a mini mill. The present invention relates to a method for removing oxidative scale by high pressure water.
일반적으로 철강제조공정에서 판재류는, 고온의 재가열로에서 장시간 재가열되거나 대기중에서 박슬라브로 연속 주조되기 때문에 고온 스케일이 다량 발생하게 된다. 따라서 열간압연시 열연판의 표면품질을 확보하기 위해서는 이들 스케일들을 완전히 제거하는 것이 필수적이다.In general, in the steel manufacturing process, the sheet material is generated by a large amount of high temperature scale because it is reheated for a long time in a high temperature reheating furnace or continuously cast into a thin slab in the atmosphere. Therefore, it is essential to completely remove these scales in order to ensure the surface quality of the hot rolled sheet during hot rolling.
최근 들어, 자동차 강판등에서는 연비를 증가시키기 위한 방법으로, 성형성은 그대로 유지하고 강의 강도를 증가시키기 위하여 Si 등을 첨가하여 고용강화 효과를 증대시키고 있는데, 이러한 원소는 산화층과 모재사이의 계면에 Fe2SiO4라는 화합물을 만들어, 통상의 방법인 고압수로 스케일을 제거할 때 용이하게 제거되지 않는다. 이와 같이 제거되지 않은 스케일은, 열연판 표면에 적 스케일 결함을 초래하는 것으로 알려져 있다. 또한, 전기로를 이용한 미니밀에 의한 박슬라브 주조시에는 Cr, Ni, Cu, Sn, Si 등 불순물 성분이 다량 함유되어 있을 뿐만 아니라 재가열로를 거치지 않아 산화층 구조가 다르기 때문에, 이들이 고압수에 의한 스케일 제거시에 완전히 제거되지 않아서 미니밀의 경우가 고로를 이용한 일관 제철소에서 생산한 열연판에 비해서 열연판 표면 품질이 저하되는 것으로 알려져 있다.In recent years, as a method for increasing fuel efficiency in automobile steel sheets, etc., in order to maintain the formability and increase the strength of the steel, Si and the like have been added to increase the solid solution strengthening effect. A compound called 2 SiO 4 is made and is not easily removed when descaling with high pressure water which is a common method. The scale not removed in this way is known to cause red scale defects on the hot-rolled sheet surface. In addition, when thin slab casting by mini mill using an electric furnace not only contains a large amount of impurity components such as Cr, Ni, Cu, Sn, and Si, but also does not go through a reheating furnace, the oxide layer structure is different, so they are descaled by high pressure water. It is known that the surface quality of the hot rolled sheet is lower than that of the hot rolled sheet produced in the integrated steel mill using the blast furnace because the mill is not completely removed.
이처럼 생산원가측면에서 제조공정을 변화시키거나, 강의 기계적 특성을 증가시키기 위해서 합금원소를 첨가할 경우에는 고압수만으로는 스케일을 제거하는데 어려움이 많다.As described above, when the alloying element is added to change the manufacturing process in terms of production cost or to increase the mechanical properties of the steel, high pressure water alone is difficult to remove scale.
현재, 열간압연시 가열로에서의 가열 및 박슬라브 주조시에 형성된 산화스케일의 제거는 고압수를 이용하는 방법이 주로 사용되고 있다. 고압수를 이용하여 산화스케일을 제거하는 경우에, 스케일의 제거가 용이하지 않을 때에는 충돌압을 증가시키는 것이 한 방법이다.At present, the method of using high pressure water is mainly used for the removal of the oxide scale formed at the time of heating in a hot rolling furnace and thin slab casting. In the case of removing the oxidative scale using high pressure water, it is one method to increase the collision pressure when the removal of the scale is not easy.
충돌압은 하기 식(1)과 같이 나타낼 수 있다.The collision pressure can be expressed as in the following formula (1).
p∝PV/H2 ................. (1)p∝PV / H2 ................. (1)
여기서 p는 충돌압, P는 수압, V는 유량, H는 노즐과 소재 사이의 거리이다. 따라서 충돌압을 증가시키기 위해서는 모터용량을 증대시켜 수압을 증가시키거나 수량을 증가시켜야 한다.Where p is the impingement pressure, P is the hydraulic pressure, V is the flow rate, and H is the distance between the nozzle and the material. Therefore, in order to increase the collision pressure, the motor capacity must be increased to increase the water pressure or the quantity.
하지만, 수압과 수량을 너무 많이 늘리면, 열연 마무리 온도를 A3변태점이상으로 유지하는 것이 어렵다.However, if the water pressure and quantity are increased too much, it is difficult to maintain the hot rolling finish temperature above the A 3 transformation point.
따라서, 강에서 요구되는 기계적 특성과 압연기의 부하 등을 고려하여, 적절한 산화 스케일 제거조건을 설정하는 것이 바람직하므로, 산화 스케일 제거 측면에서는 무한정으로 수압과 수량을 상승시킬 수 없다.Therefore, in consideration of the mechanical properties required in the steel, the load of the rolling mill, and the like, it is preferable to set an appropriate oxidation scale removal condition, so that the pressure and quantity of water cannot be increased indefinitely in terms of oxidation scale removal.
그러므로, 산화스케일의 제거가 용이하지 않는 합금원소를 다량 함유하고 있는 강종의 경우에는 산화스케일에 의한 열연판 표면결함을 완전히 제거하는 데 어려움이 있다.Therefore, in the case of steel grades containing a large amount of alloying elements, which are not easy to remove the scale, it is difficult to completely remove the hot-rolled sheet surface defects due to the scale.
경우에 따라서는 열연판 표면의 표면결함을 연삭에 의해서 제거해야 하는 경우도 있다.In some cases, surface defects on the surface of the hot rolled sheet may need to be removed by grinding.
따라서, 본 발명자는 물보다 비중이 무겁고, 고온에서 안정한 분말을 물과 함께 분사하면, 스케일 제거효율이 상승될 것이라는 점에 착안하여 본 발명을 제안하게 이른 것이다.Therefore, the present inventors came to suggest that the present invention is focused on the fact that if the specific gravity is heavier than water and the powder which is stable at high temperature is sprayed with water, the scale removal efficiency will be increased.
즉, 본 발명은 고압수에 연마제 및 분산제를 첨가시켜 적절한 분사조건으로 열연 박슬라브에 분사시킴으로써 충돌 에너지를 극대화시켜 열간압연시 가열로에서의 가열 및 박슬라브 주조시에 형성된 산화스케일의 제거능을 보다 향상시킬 수 있는 연마제를 함유한 고압수에 의한 산화스케일 제거방법을 제공하고자 하는데, 그 목적이 있다.That is, the present invention maximizes the collision energy by adding the abrasive and dispersant to the high pressure water and spraying the hot rolled thin slab under the proper spraying conditions to further remove the oxide scale formed during the heating in the hot rolling furnace and casting the thin slab. It is an object of the present invention to provide a method for removing oxidized scale by high pressure water containing an abrasive which can be improved.
상기 목적을 달성하기 위한 본 발명은 고압수를 분사시켜 열연 박슬라브에 형성된 산화스케일을 제거하는 방법에 있어서, 상기 고압수에 체적비로 연마제: 5-60% 및 분산제: 2-10%를 함유시킨 다음, 상기 열연박슬라브와 20-70㎜ 거리를 두고 상기 연마제 및 분산제 함유 고압수를 열연 박슬라브에 분사하여 열연 박슬라브에 형성된 산화스케일 제거하는 방법에 관한 것이다.In order to achieve the above object, the present invention provides a method for removing an oxidized scale formed on a hot rolled thin slab by spraying high pressure water, wherein the high pressure water contains an abrasive: 5-60% and a dispersant: 2-10% by volume. Next, the present invention relates to a method of removing oxide scale formed on a hot rolled thin slab by spraying the abrasive and dispersant high pressure water at a distance of 20 to 70 mm from the hot rolled thin slab.
이하, 본 발명에 대하여 상세히 설명한다.EMBODIMENT OF THE INVENTION Hereinafter, this invention is demonstrated in detail.
본 발명에 있어서 고압수에 첨가되는 연마제로는 고온에서 안정한 Al2O3, SiO2, 유리 구슬 중에 하나를 선택하는 것이 바람직하다.In the present invention, it is preferable to select one of Al 2 O 3 , SiO 2 , and glass beads stable at high temperature as the abrasive added to the high pressure water.
상기 연마제를 체적비로 5-60%로 한정한 이유는 상기 연마제의 첨가량이 5%이하인 경우에는 충돌력이 저하되어 산화 스케일 제거효과가 감소되기 때문이며, 그 첨기량이 60%를 넘을 경우에는 점도가 상승하여 연마제 및 분산제 함유 고압수를 분사하는 것이 어렵기 때문이다.The reason for limiting the abrasive to 5-60% by volume ratio is that when the amount of the abrasive added is 5% or less, the impact force is reduced and the oxidative scale removal effect is reduced. This is because it is difficult to spray the high pressure water containing the abrasive and dispersant.
산화 스케일 제거가 어려운 합금원소를 다량 함유하고 있는 경우에는 연마제의 첨가량을 증가시키는 것이 산화스케일의 제거에 보다 효과적이었으며, 이 경우에는 체적비로 25%이상 첨가하는 것이 바람직하다.In the case of containing a large amount of alloying elements that are difficult to remove the oxidative scale, increasing the amount of the abrasive added was more effective in removing the oxidizing scale, in which case it is preferable to add at least 25% by volume ratio.
상기 분산제는 연마제 입자를 고압수내에 분산시키기 위해 첨가되는 것으로, 그 종류로는 폴리아크릴산소다가 있으며, 그 함유량이 2%이하일 경우에는 연마제 입자들이 고압수중에 잘 분산되지 않고 응집하며 10%이상 첨가한 경우에는 그 효과가 포화되어 더 이상의 효과가 없었으므로 그 첨가량은 2~10%의 범위로 제한하는 것이 바람직하다.The dispersant is added to disperse the abrasive particles in the high pressure water, and the type thereof is sodium polyacrylate, and when the content is 2% or less, the abrasive particles are not dispersed well in the high pressure water but aggregated and added more than 10%. In one case, since the effect was saturated and there was no further effect, the addition amount is preferably limited to the range of 2 to 10%.
상기와 같이 조성되는 연마제 및 분산제 함유 고압수는 분사노즐을 통하여 통상의 방법으로 박슬라브에 분사되는데, 이 때 분사노즐과 열연 박슬라브사이의 거리가 20㎜이하인 경우에는 연마제 입자들이 충분히 가속되지 못하여 오히려 산화스케일 제거능이 저하되며, 70㎜이상인 경우에는 가속도가 감소되어 산화스케일 제거능이 저하되므로 분사노즐과 열연 박슬라브 사이의 거리는 20-70㎜로 선정하는 것이 바람직하다.The high pressure water containing the abrasive and the dispersant, which is formed as described above, is sprayed on the thin slab in a conventional manner through the spray nozzle, and the abrasive particles are not sufficiently accelerated when the distance between the spray nozzle and the hot rolled thin slab is 20 mm or less. Rather, the oxide scale removal ability is lowered, and in the case of 70 mm or more, the acceleration is reduced and the oxidation scale removal ability is lowered. Therefore, the distance between the spray nozzle and the hot rolled thin slab is preferably selected to be 20-70 mm.
이하, 실시예를 통하여 본 발명을 보다 구체적으로 설명한다.Hereinafter, the present invention will be described in more detail with reference to Examples.
[실시예]EXAMPLE
하기 표 1과 같은 성분으로 조성되는 열연판을 1150℃에서 1시간 유지한 다음, 연마제로 Al2O350%, 분산제로 폴리아크릴산소다 5%를 혼합한 고압수 및 연마제를 혼합하지 않은 고압수를 이용하여 동일수압으로 고온산화스케일을 제거한 다음, 육안으로 관찰하고, 그 결과를 하기 표 2에 나타내었다.After maintaining the hot rolled sheet composed of the components shown in Table 1 for 1 hour at 1150 ℃, high pressure water mixed with 50% Al 2 O 3 as an abrasive, 5% sodium polyacrylate as a dispersant and high pressure water without mixing the abrasive After removing the high-temperature oxidation scale at the same water pressure using, and visually observed, the results are shown in Table 2 below.
[표 1]TABLE 1
[표 2]TABLE 2
◎: 아주양호, 0 : 양호, △: 불량, x : 아주 불량◎: very good, 0: good, △: bad, x: very bad
상기 표 1,2에 나타난 바와 같이, Si와 합금원소를 거의 함유하고 있지 않는 강종인 S4의 경우에는 고압수만으로 고온산화스케일을 제거하여도 아주 양호한 결과를 나타내었으며, 합금원소만 첨가된 S3의 경우에도 양호한 결과를 나타내었다.As shown in Tables 1 and 2, in the case of S4, a steel grade containing little Si and alloying elements, even when the high-temperature oxidation scale was removed with only high pressure water, very good results were obtained. Even in the case of a good result.
그러나, Si를 첨가한 경우에는 고압수만으로 산화층을 제거할 경우에는 부분적으로 산화층이 미 박리된 곳이 존재하였다.However, when Si was added, when the oxide layer was removed only by high pressure water, there was a part where the oxide layer had not been peeled off.
이에 반해서, 본 발명에 따라 고압수에 연마제 및 분산제를 첨가시켜 산화층을 제거하는 경우에는, Si를 함유하지 않고 합금원소만을 함유한 S2 및 Si 및 합금원소를 함유하지 않은 S4의 경우 뿐만 아니라 Si를 함유한 S1, S3 경우에도 양호한 결과를 얻을 수 있었다.In contrast, in the case of removing the oxide layer by adding an abrasive and a dispersant to the high pressure water according to the present invention, not only Si but S2 containing only alloying elements and S4 containing no alloying elements as well as Si Even in the case of containing S1 and S3, good results were obtained.
상술한 바와 같이, 본 발명은 연마제를 분산시킨 고압수를 분사시켜 고온산화 스케일 제거하므로써, 합금원소를 다량 함유하여 선택적인 산화에 의해서 산화층과 모재사이의 계면이 평활하지 못하고, 모재부에 고착되는 효과 때문에 산화층이 쉽게 박리되지 않는 경우와 적 스케일 생성을 초래하는 것으로 널리 알려진 Si를 첨가한 강종의 경우 등에 적용되어 고온 스케일을 효과적으로 제거할 수 있는 효과가 있는 것이다.As described above, according to the present invention, the high-temperature oxidation scale is removed by spraying the high-pressure water in which the abrasive is dispersed, so that the interface between the oxide layer and the base material is not smoothed by the selective oxidation and contains a large amount of alloying elements. Due to the effect, the oxide layer is not easily peeled off and is applied to the case of the steel species containing Si, which is widely known to cause red scale generation, and thus, the high temperature scale can be effectively removed.
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CN102985193A (en) * | 2010-06-09 | 2013-03-20 | Posco公司 | Descaling apparatus |
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KR101353674B1 (en) * | 2011-12-08 | 2014-01-21 | 주식회사 포스코 | Descaling apparatus for hot rolled steel strip using low temperature pre-treatment |
KR101353693B1 (en) * | 2011-12-08 | 2014-01-20 | 주식회사 포스코 | Apparatus for treating surface of hot rolled strip |
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
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KR20040012083A (en) * | 2002-07-31 | 2004-02-11 | 주식회사 포스코 | Removing Method for Scle of Hot Strip using Condition of Scale |
CN102985193A (en) * | 2010-06-09 | 2013-03-20 | Posco公司 | Descaling apparatus |
US9321147B2 (en) | 2010-06-09 | 2016-04-26 | Posco | Descaling apparatus |
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