KR100260057B1 - Manufacturing method of boardwalk/road and road boundary blocks with the artistic sense of natural stone - Google Patents

Manufacturing method of boardwalk/road and road boundary blocks with the artistic sense of natural stone Download PDF

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Publication number
KR100260057B1
KR100260057B1 KR1019980020307A KR19980020307A KR100260057B1 KR 100260057 B1 KR100260057 B1 KR 100260057B1 KR 1019980020307 A KR1019980020307 A KR 1019980020307A KR 19980020307 A KR19980020307 A KR 19980020307A KR 100260057 B1 KR100260057 B1 KR 100260057B1
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KR
South Korea
Prior art keywords
natural stone
manufacturing
block
road
cement
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KR1019980020307A
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Korean (ko)
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KR19980043145A (en
Inventor
신기범
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신기범
주식회사조일콘크리트
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Priority to KR1019980020307A priority Critical patent/KR100260057B1/en
Publication of KR19980043145A publication Critical patent/KR19980043145A/en
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Publication of KR100260057B1 publication Critical patent/KR100260057B1/en

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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B28—WORKING CEMENT, CLAY, OR STONE
    • B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B1/00—Producing shaped prefabricated articles from the material
    • B28B1/30—Producing shaped prefabricated articles from the material by applying the material on to a core or other moulding surface to form a layer thereon
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B28—WORKING CEMENT, CLAY, OR STONE
    • B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B1/00—Producing shaped prefabricated articles from the material
    • B28B1/14—Producing shaped prefabricated articles from the material by simple casting, the material being neither forcibly fed nor positively compacted
    • B28B1/16—Producing shaped prefabricated articles from the material by simple casting, the material being neither forcibly fed nor positively compacted for producing layered articles
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B28—WORKING CEMENT, CLAY, OR STONE
    • B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B11/00—Apparatus or processes for treating or working the shaped or preshaped articles
    • B28B11/08—Apparatus or processes for treating or working the shaped or preshaped articles for reshaping the surface, e.g. smoothing, roughening, corrugating, making screw-threads
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B28—WORKING CEMENT, CLAY, OR STONE
    • B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B11/00—Apparatus or processes for treating or working the shaped or preshaped articles
    • B28B11/12—Apparatus or processes for treating or working the shaped or preshaped articles for removing parts of the articles by cutting
    • E—FIXED CONSTRUCTIONS
    • E01—CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
    • E01C—CONSTRUCTION OF, OR SURFACES FOR, ROADS, SPORTS GROUNDS, OR THE LIKE; MACHINES OR AUXILIARY TOOLS FOR CONSTRUCTION OR REPAIR
    • E01C11/00—Details of pavings
    • E01C11/22—Gutters; Kerbs ; Surface drainage of streets, roads or like traffic areas
    • E01C11/221—Kerbs or like edging members, e.g. flush kerbs, shoulder retaining means ; Joint members, connecting or load-transfer means specially for kerbs

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  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Ceramic Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Structural Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • Architecture (AREA)
  • Civil Engineering (AREA)
  • Road Paving Structures (AREA)

Abstract

PURPOSE: A method for preparing a pavement block for pavement and road boundary is provided, to obtain the pavement block having the natural rock-like appearance with the minimum cutting and polishing processes. CONSTITUTION: The method comprises the steps of injecting a mixture of cement whose color is similar to that of natural rock, sand, gravel and water into a mold(1), wherein the mold(1) is such that it has a concave groove at the both walls of the concrete injection part and the height and width are larger than that of blocks; coagulating it; drawing it out; cutting the upper part, front part and corner of the block; and polishing the surface, Preferably the ratio of cement to other aggregate is 1:4 or less by weight.

Description

천연석재 미감이 나는 보차도 및 도로 경계용 블록제조방법Block manufacturing method for sidewalk and road boundary with natural stone aesthetic

본 발명은 천연석재 미감이 나는 보차도 및 도로경계용 블록(이하 경계용 블록이라 칭함)의 제조방법에 관한 것이다.The present invention relates to a manufacturing method of a block for roads and road boundaries (hereinafter referred to as boundary blocks) having a natural stone aesthetic.

종래의 경계용 블록은 시멘트와 모래와 자갈과 물이 섞여진 혼합물을 일정한 형상의 형틀에 주입하여 응고시킨 다음 인출하여 그 표면을 연마하여 제1도에서와 같이 성형하였거나,In the conventional boundary block, a mixture of cement, sand, gravel, and water is poured into a mold of a predetermined shape, and then solidified, then taken out and polished to form a surface as shown in FIG.

제2도와 같이 블록 본체와 표면체를 구분하여 본체는 콘크리트로 성형하고 표면체를 인조석으로 형성시키는 이중구성으로 제조한 것이 있었고 제3도와 같이 천연석재(주로 화강석)을 블록형태로 절단한 것을 사용하는 것이 현실이었다.As shown in Fig. 2, the block main body and the surface body are divided and the main body is made of concrete and the surface body is made of artificial stone. The main body is made of block cut natural stone (mainly granite) as shown in Fig. 3. It was a reality.

그러나 제1도와 제2도에 예시한 바와 같이 콘크리트로 만든 경계용 블록은 콘크리트를 주입하는 형틀을 경계용 블록체의 규격과 같이 제조하여 그 속에 콘크리트를 주입하고 일정시간을 응고시켜서 제조하는 것이므로 제품의 외관을 천연석재의 미감이 나도록 만들 수가 없는 결점이 있었고,However, as illustrated in FIG. 1 and FIG. 2, the boundary block made of concrete is manufactured by injecting concrete into the frame according to the specification of the boundary block body and injecting concrete into it and solidifying for a predetermined time. There was a flaw that could not make the appearance of natural stone beautiful,

제2도와 같이 블록 본체와 표면체를 이중 구성으로 하여 표면체를 인조석으로 만든 것은 제조 공정이 복잡하고 제조가격이 비싸게 되면서 견고성이 미약하고 또 계절에 따른 기후변화에 쉽게 변화되어 수명이 오래가지 못하는 결점이 있었으며,As shown in Fig. 2, the block body and the surface body are made of a double structure, and the surface body is made of artificial stone, which is complicated in the manufacturing process and expensive in manufacturing, so that it is weak in rigidity and easily changed by seasonal climate change, which does not last long. Was flawed,

제3도와 같이 천연석재를 절단하여 제조하는 것은 견고성과 내구성면에서 최상의 효과를 낼 수 있지만 수급 량이 제한적이고 가격이 고가로 되는 등의 결점이 있었다.As shown in FIG. 3, cutting and manufacturing natural stone may have the best effect in terms of firmness and durability, but there are disadvantages such as limited supply and high price.

본 발명은 위와 같은 종래의 결점을 시정하기 위하여 개발한 것으로 이를 첨부된 도면에 의거하여 보다 상세히 설명하면 다음과 같다.The present invention has been developed in order to correct the above-mentioned drawbacks as described in more detail based on the accompanying drawings as follows.

제1도는 종래의 일반적인 콘크리트제 경계용 블록.1 is a conventional general concrete boundary block.

제2도는 종래의 콘크리트제 경계용 블록에서 이중구성체로 된 것.2 is a double structure in a conventional concrete boundary block.

제3도는 종래의 천연석재 경계용 블록.3 is a conventional natural stone boundary block.

제4도는 본 발명의 경계용 블록.4 is a boundary block of the present invention.

제5도는 본 발명의 제조형틀 사시도.5 is a perspective view of a manufacturing mold of the present invention.

제6도는 본 발명의 블록뭉치 예시도.6 is a block diagram illustrating the present invention.

제7도는 본 발명의 블록뭉치를 절단하는 예시도.7 is an exemplary view of cutting a block of the present invention.

제8도는 본 발명의 사용상태 예시도이다.8 is an exemplary view of a use state of the present invention.

* 도면의 주요부분에 대한 부호의 설명* Explanation of symbols for main parts of the drawings

1 : 형틀 101 : 요입홈1: mold 101: recessed groove

2 : 블록제조용 성형물 3 : 경계용 블록2: block manufacturing molding 3: boundary block

301 : 정면 302 : 상면301: front 302: top

303 : 모서리 304 : 고정홈303: corner 304: fixing groove

제5도에는 본 발명의 형틀이 예시되어 있다.5 illustrates a template of the present invention.

즉 본 발명의 형틀은 만들고자 하는 경계용, 블록형상에 맞도록 형틀(1)을 절단시 손실되는 규격을 감안하여 경계용 블록의 실물크기 보다 높이와 폭을 크게 제조하여 파렛트(1a)위에 올려놓고 그 속에 천연석재의 조직과 흡사한 모양이 되도록 색채와 시멘트와 골재를 혼합시킨 조성물을 투입하여 위해서 아래로 상형(1b)을 눌려 블록제조용 성형물(2)을 제조하되, 시멘트와 골재의 혼합비는 1 : 4정도로 하고 이렇게 제조된 성형물을 인출하여 응고시킨 후 석재절단기로 제7도와 같이 상면과 측면과 모서리 부분을 절단하고 절단면을 연마기로 연마하여 천연석재의 모양과 같은 미감이 나는 경계용 블록(3)을 제조케 하는 것인데 여기서 시멘트와 혼합되는 골재는 모래(굵기가 10mm-1mm까지 분포된것)와 자갈(25, 19, 16, 13, 10, 8mm 굵기의 자갈들이 골고루 섞여진 것) 그리고 인조석이 혼합된 혼합물이다.In other words, the mold of the present invention is manufactured on the pallet 1a by making the height and width larger than the actual size of the boundary block in consideration of the size lost when cutting the mold 1 to fit the boundary and block shape to be made. In order to put the composition mixed with the color and cement and aggregate so as to have a shape similar to the structure of natural stone therein, by pressing the upper mold (1b) down to produce a molding for manufacturing a block (2), the mixing ratio of cement and aggregate is 1 : Set to 4 and take out and solidify the molded product, and cut the upper surface, side and corner parts with a stone cutter as shown in Fig. 7, and polish the cut surface with a grinder to give a sense of aesthetic like the shape of natural stone (3 Where the aggregate mixed with cement is made up of a mixture of sand (with a thickness of 10mm-1mm) and gravel (25, 19, 16, 13, 10, 8mm thick gravel). ) And a mixture of the artificial stone mixture.

특히 본 발명은 시멘트에 천연석재의 미관과 유사한 색소를 혼합하고 골재는 천연석재의 모양 유지에 적합하도록 그 크기와 종류를 선정하게 되며 보조 골재를 사용하여 절단시 절단면에 나타나는 모양을 연상하여 혼합하고 성형시켜서 응고시키게 된다.In particular, the present invention is to mix the pigments similar to the aesthetics of natural stone in cement and the aggregate is selected in size and type to be suitable for maintaining the shape of the natural stone and mixed by reminiscent of the shape appearing on the cutting surface when using the auxiliary aggregate It is molded and solidified.

그리고 절단작업량을 줄이기 위해 경계용 블록을 상면(301)측과 정면(302)측을 절단하고 모서리(303)를 절단하여 제품을 완성시키게 되며 내구성을 높이기 위해 시멘트량을 일반콘크리트 보다 많이 사용하게 된다.And to reduce the amount of cutting work is to cut the boundary block in the upper surface 301 and front 302 side and cut the edge 303 to complete the product and to use more cement than ordinary concrete to increase durability .

그리고 도로 경계용 블록(3)의 밑부분에 고정홈(304)을 만들기 위해 형틀(1)의 개방부 양측면에 고정홈과 같은 요입홈(101)을 형성하여 콘크리트를 주입하고 성형하게 되며 형틀의 개방부는 설치 시공시에는 제품의 일면이 되는 것이다.And in order to make the fixing groove 304 in the lower part of the road boundary block (3) to form the recessed grooves 101, such as fixing grooves on both sides of the opening of the mold (1) to inject and shape the concrete The opening is one side of the product during installation.

이와 같이 제조된 본 발명은 천연석재(화강석 또는 대리석)가 아닌 콘크리트 조성물로서 천연석재에 밑지지 않은 강도와 외관을 내는 보차도 및 도로경계용 블록을 제조할 수 있게 되고 형틀에서 제조된 블록제조용 성형물(2)을 상면과 정면과 모서리 부분을 석재 절단기로 절단하고 연마하기 때문에 최소한의 절단가공과 연마가공으로 천연석재의 미감을 내는 경계용 블록을 제조할 수 있게되며 이로 인해 경계용 블록의 제조에 소요되는 비용을 줄이면서 천연석재 미감이 나는 규격제품을 양산화 할 수 있는 이점이 있게 되고 다양한 형태와 색채의 경계용 블록을 제조할 수 있게 되므로 활용가치가 높고 비용이 절약되므로 국가 예산을 절약할 수 이점이 있고 또한 경계 블록제조용 성형물(2)을 얻게하는 시멘트와 골재를 1 : 4 정도의 비율로 혼합하면 제조되는 경계용 블록의 강도를 높일수 있을 뿐만 아니라 경계용 블록에 보다 자연스럽고 흡사하게 천연석재 미감이 나타나게 되는 효과가 있는 것이다.The present invention prepared as described above is able to manufacture a block for roadway and road boundary that is not natural stone (granite or marble) but has a strength and appearance that is inferior to natural stone. 2) The upper, front and corners are cut and polished with a stone cutting machine, so that it is possible to manufacture a boundary block that shows the aesthetics of natural stone with minimal cutting and polishing. While reducing the cost, it is possible to mass-produce standard products with natural aesthetics, and to manufacture blocks for borders of various shapes and colors, thus saving the national budget because of high utilization value and cost savings. In addition, when the cement and the aggregate obtained in the boundary block manufacturing molding (2) are mixed at a ratio of about 1: 4, Nopilsu as well as the strength of the boundary blocks that are referenced in more natural, much like the boundary blocks will appear in the effect of natural stone aesthetics.

Claims (2)

일정한 형상으로되는 형틀에 시멘트와; 모래와; 자갈과; 물을 혼합한 혼합물을 주입 응고하여 인출한 후 그 표면을 연마하는 경계용 블록 제조방법에 있어서, 콘크리트 주입부 양측벽에 요입홈(101)이 형성되고 상하 높이와 폭이 경계용 블록실척보다 크게 만든 형틀(1)에 천연석재의 조직에 비슷하도록 색채를 넣은 시멘트와 골재의 혼합조성물을 주입하여 경계 블록제조용 성형물(2)를 제조하고 이를 응고시킨 후 석재절단기로 경계용 블록의 상면측과 정면측 그리고 모서리측을 절단하여 연마하므로서 천연석재와 같은 외관이 현출되게한 천연석재 미감이 나는 보차도 및 도로 경계용 블록제조 방법.Cement in the mold to be of a constant shape; With sand; Gravel; In the method of manufacturing a boundary block in which a mixture of water is injected, coagulated and drawn out, and the surface is polished, recessed grooves 101 are formed on both side walls of the concrete inlet, and the upper and lower heights and widths are larger than the boundary block boundary. Inject the mixed composition of cement and aggregate, which is colored similar to the structure of natural stone, into the mold (1), to prepare the molding for manufacturing the boundary block (2), and solidify it, and then use the stone cutter to cut the upper side and the front of the boundary block. A method of manufacturing blocks for roadsides and road boundaries with natural stone aesthetics, which cuts and polishes the sides and edges to give the appearance of natural stone. 상기 1항에서 시멘트와 골재의 혼합비는 1 : 4의 비율이 넘지 않게 한 상기 1항기재의 천연석재 미감이 나는 보차도 및 도로 경계용 블록 제조방법.The mixing ratio of the cement and aggregate in the paragraph 1 is not more than 1: 4 ratio of the natural stone aesthetics of the paragraph 1 base material block and road boundary block manufacturing method.
KR1019980020307A 1998-05-28 1998-05-28 Manufacturing method of boardwalk/road and road boundary blocks with the artistic sense of natural stone KR100260057B1 (en)

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KR1019980020307A KR100260057B1 (en) 1998-05-28 1998-05-28 Manufacturing method of boardwalk/road and road boundary blocks with the artistic sense of natural stone

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KR1019980020307A KR100260057B1 (en) 1998-05-28 1998-05-28 Manufacturing method of boardwalk/road and road boundary blocks with the artistic sense of natural stone

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KR100260057B1 true KR100260057B1 (en) 2000-07-01

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2008063665A1 (en) * 2006-11-22 2008-05-29 Pratt Daniel J Masonry block and associated methods

Families Citing this family (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107186864A (en) * 2017-07-18 2017-09-22 盐城市科博液压机械制造有限公司 Double-deck curb brick production mould assembly

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2008063665A1 (en) * 2006-11-22 2008-05-29 Pratt Daniel J Masonry block and associated methods

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