KR100256905B1 - An automatic system of toothbrush abrasive and packing - Google Patents

Abstract

PURPOSE: An automatic system for manufacturing and packaging brush hair part of toothbrush is provided for improving production rate and saving production cost by utilizing an integral process comprising the initial planting to the final packaging steps. CONSTITUTION: The automatic system to cut, grind and package brush hair part of a toothbrush comprises a guide passage (2), a rotating movement plate (3), a rotating jig (5), a driving drum (8), a cutter (10), a grinder (11) and an outlet (12) to transfer toothbrush (1). The guide passage (2) is located at its top part on lower part of an automatic brush hair planting device. The front bottom side of the planting device is equipped with a rotating movement plate (3) run by means of the rotating cylinder (4). A pulling out cylinder (6) is interposed between the guide passage (2) and the rotating jig (5). The rotating jig (5) has a supporting device (5') at its top peak point and a push bar cylinder (7) fixed to the device (5') at the same transversal level in order to insert the toothbrush (1) into a supporting clip (9) of the driving drum (8).

Description

Toothbrush brush processing and packaging automation system

The present invention is to enable the cutting, polishing and packaging of the toothbrush brush part as an automated system, and when the toothbrush is manufactured, the toothbrush planted in the toothbrush comes down along the guideway and is inserted into the support clip of the driving drum through a rotating jig to rotate the driving drum. By the end of the toothbrush brush part is uniformly cut and polished and packaged in one system, not only manual work is required during toothbrush processing, but also the automation system from the initial manufacturing process of the toothbrush to the final packaging to improve the productivity The present invention relates to a toothbrush brush processing and packaging automation system invented to reduce the cost and cost.

Conventionally, after brushing the brush part automatically by a machine during toothbrush manufacturing, in order to uniformly cut and polish the end of the brush part, the toothbrush 100 is implanted in the toothbrush 100 of the support clip 900 of the grinder 110 as shown in FIG. While holding the handle (100 ') of the work to be fitted so that the sole portion is consumed a lot of manpower, while the work output does not improve the disadvantage, especially during the work environment, inexperienced operator, operator error of the grinding machine ( The number of support clips (900) installed on the 110) is often not skipped to the blank spaces, which often occur, which not only lowers the yield, but also limits the speed of the amount of work that a person can do even if the worker works hard. As a working machine cannot exceed a certain amount of output, raw materials increase and labor annually compared to toothbrush opening price. It had lowered the price competitiveness of products and toothbrush hameuroseo rise above that produced by cheap labor, etc. Southeast Asia and China.

The present invention has been invented in view of the above problems, one side of the guideway to correspond to the bottom of the planting machine for producing toothbrushes automatically and the other side downward so that the guideway is inclined to install a rotary moving plate on the front of the automatic When the toothbrush that has been planted slides along the guideway and is positioned on the rotary moving plate, the rotary moving plate rotates the toothbrush to coincide with the support of the rotation jig, and is inserted into the support by the pulling cylinder, and then the rotating jig rotates to support the toothbrush inserted. If one side of the support clip installed on the ball and the drive drum is matched, the toothbrush is inserted into the support clip of the drive drum by the operation of the push rod cylinder. At this time, the driving drum is sequentially rotated by the motor of the control part set in time, and when the brush part of the toothbrush is positioned on the cutter, the sole part is uniformly delivered to the cutter and then rotates again, and the end of the sole part is driven by a plurality of grinders located at the lower side or one side of the driving drum. After the additional grinding is carried out, it is automatically put on the packing vinyl when it is put on the packing vinyl through the outlet, so that the manufacturing process of the toothbrush is made by the integrated automation system from the initial bristles to the polishing and packing. Invented to increase.

1 is a system configuration diagram of the present invention.

Figure 2 is a schematic view of the manufacturing process operating state of the present invention.

Figure 3a is a toothbrush retracted state moved along the guideway in the automatic mosquito.

Figure 3b is a configuration in which the toothbrush is moved and inserted from the rotary moving plate to the drive drum.

4 is a system configuration diagram according to another embodiment of the present invention.

5 is a planar arrangement diagram of FIG.

Figure 6 is a schematic diagram of the packaging system of the present invention.

Figure 7 is a working table of the present invention.

8 is an exemplary view in which a toothbrush is inserted into a conventional grinder.

* Code description of the main parts of the drawings

1: toothbrush 2: as a guide

2 ': slide 3: rotational moving plate

3 ': Seating groove 4: Rotating cylinder

5, 5a: Rotating jig 5 ': Supporting tool

5b: groove 6: pull cylinder

6a: piston rod 6b: pulling piece

6 ': calibration guide piece 7: push rod cylinder

7 ': piston rod 8: drive drum

8a: Entry Guide 8b: Correction Guide

9: support clip 10, 10a, 10b: cutter

11, 11 ': grinder 12: exit

13: drive motor 20: packing stand

21: plastic sheet 22: heater

23: pressure cylinder 24, 25: guide rail

26: slide plate 27: support

28: reciprocating guide rail 29: cutting cylinder

29 ': cutting edge 30: conveyor

Hereinafter, exemplary embodiments of the present invention will be described in detail with reference to the accompanying drawings. In the present invention, the toothbrush (1) through the guideway (2), rotary moving plate (3), rotary jig (5), driving drum (8), cutter (10), grinding machine (11) to the exit 12 It is configured to be discharged and packaged, the upper portion of the guideway (2) having a ramp in the bottom of the seedling needle of the automatic mosquito is installed on the lower front and the rotary moving plate (3) rotated by the rotating cylinder (4) and the upper surface of the rotary moving plate One side is installed so as to match the support groove (5 ') of the seating groove (3') and the rotary jig 5 to match the guide path (2), the piston between the guide path (2) and the rotary jig (5) A pulling cylinder 6 having a pulling piece 6b at the end of the rod 6a is installed to insert the toothbrush 1 located in the seating groove 3 'into one support 5' of the rotary jig 5. To be configured;

One side of the pull cylinder 6 is provided with a rotary jig 5 having a support 5 'formed at regular intervals on both sides of the edge, and a calibration guide piece between the one support 5' and the support 5 '. 6 'is provided and the piston rod 7' is fixed to the support rod 5 'by fixing the push rod cylinder 7 so as to coincide on the same horizontal line as the support 5' positioned at the upper end of the rotary jig 5. A toothbrush (1) inserted into the support) is fitted to the support clip (9) of the drive drum (8) located on the same line;

On the outer circumferential surface of the driving drum 8 installed at one side of the rotary jig 5, a single support clip 9 is fixed at regular intervals, and a cutter 10 stacked vertically on the back of the driving drum 8 supports the support clip 9 And a grinder 11 is installed at the bottom of the driving drum 8 so that the brush part of the toothbrush 1 inserted into the support clip 9 can be polished. The lower end of the front of the drum 8 is provided with an outlet 12 so that the finished toothbrush is discharged. The crystal guide pieces 8b spaced apart from each other are provided.

As another embodiment of the present invention, the rotary jig 5a is used instead of the support 5 'provided on the outer circumferential surface of the rotary jig 5 provided on one side of the driving drum 8 without using the rotary moving plate 3. Toothbrushes (1) in which the pull pieces (6b) of the piston rod (6a) are inserted into the grooves (5b) so as to form recesses (5b) so that the toothbrushes (1) descending along the guide paths (2) are inserted into the grooves (5b). ) Is inserted into the support club (9) of the drive drum (8), and the cutter (10a, 10b) driven by the drive motor 13 on the bottom of the drive drum corresponding to the support clip (9) The toothbrush 1 is installed at regular intervals so as to cut the brush part and a plurality of grinders 11 'are installed at the other side of the driving drum 8 so as to polish the toothbrush brush part. If the toothbrush polished at the top of the driving drum (8) is located at the top of the driving drum (8), the support clip (9) for supporting the toothbrush is opened to dislodge the toothbrush The slide frame 2 'is installed between the plastic sheet 21 and the support clip 9 of the top of the driving drum 8 so as to fall on the plastic sheet 21 on the package 20 at the same time. ) Is provided with a heater (22) capable of compressively heating the upper and left and right sides of the plastic paper 21, the toothbrush is built-in, the heater 22 is installed on the guide rail 24 to flow by the pressure cylinder (23) On one side thereof, the slide plate 26 is fitted to the reciprocating guide rail 28 so as to be reciprocated left and right, and the support 27 on the slide plate 26 is fitted to the guide rail 25 to move back and forth to move the plastic sheet ( 21) is formed so as to hold the cutting cylinder 29 having a cutting blade (29 ') to cut the crimped portion of the packaging plastic paper 21 on one side thereof, and a toothbrush individually wrapped at the end Moving conveyor (30) is installed, the packaging is configured to carry the toothbrush A.

Reference numeral 14 is a power switch of the control unit that can drive the system at a constant time, 15 is a drive belt to drive the rotary jig, 16 is a cutter belt to transfer the driving force of the drive motor to the cutter. And 31 is a fixed cylinder to guide the plastic wrapper.

An embodiment of the present invention configured as described above is as follows.

First, when the brush part is completed in the automatic planting machine, the toothbrush 1 slides down along the guideway 2, and the toothbrush is seated in the rotary moving plate 3 installed at the lower front of the guideway 2. When the rotary moving plate 3 is rotated 180 degrees by the rotary cylinder 4, the seating groove 3 'is positioned on the same line as the one end support 5' of the rotary jig 5 and the pulling cylinder The pull piece 6b fixed to the end of the piston rod 6a by the operation of 6 pulls the toothbrush inserted into the seating groove 3 ', and is inserted into the support 5' at both ends of the rotary jig 5, respectively. Let's do it. The piston rod 6a and the pull piece 6b of the pulling cylinder 6 are contracted by pulling the toothbrush and then extended back to the original position, and the rotary moving plate 3 is rotated in the opposite direction to seat the recess 3 ') Coincides with the guideway (2) to prepare to receive the toothbrush that is to be supplied later. At this time, the rotary jig 5 rotates in a predetermined step so that the supporter 5 'into which the toothbrush is inserted reaches the highest point and reaches the same line as the piston rod 7' of the push rod cylinder 7. The piston rod 7 'is pushed by the toothbrush to be inserted into the support clip 9 on one side of the driving drum 8, and the piston rod 7' is retracted. When the rotary jig 5 rotates, the calibration guide piece 6 'provided between the support 5' and the support 5 'is inserted into the support 5' to prevent rotation of the rotary jig 5. Accordingly, when the toothbrush that comes up to the upper portion is incorrectly inserted into the support 5 ', the toothbrush is inserted into the correct position while passing through the bottom of the calibration guide piece 6'. In addition, the toothbrush inserted in the support clip (9) of the drive drum (8) rotates along the drive drum (8) to reach the cutter (10) installed in two stages on the back to cut the ends of the irregularly planted soles evenly. . At this time, since the cutter 10 is stacked up and down on a vertical line with the support clips 9 installed on the outer surface of the driving drum 8, the cutter 10 is cut first and then rotated to the cutter 10 positioned lower again. By this, the sole part is cut uniformly. The cutter 10 may be cut to the brush surface of the toothbrush horizontally flat, but according to the shape of the blade of the cutter 10, the brush surface may be formed into a wave, convex, concave, and the like. The toothbrush inserted into the support clip 9 by the rotation of the driving drum 8 after the sole surface is cut in a uniform shape is rotated downward, so that the brush ends are polished in an annular shape by the polishing machine 11 installed on the bottom. You can brush your teeth without hurting your gums. When the toothbrush is polished as described above and reaches the front lower exit 12 side, the support clip 9 at the point coinciding with the exit 12 is pulled from the inner surface of the driving drum 8 by the one-piece spring of the support clip 9. Since the inserted toothbrush is separated, it descends to the outlet and is discharged. The finished toothbrush discharged to the outlet 12 will be separately packaged and commercialized, but in the case of wing plastic packaging, the toothbrush introduced into the package by the slide installed on the bottom of the outlet 12 will be placed on the wrapping plastic paper so that the support of one slide piece When it is pulled out, it is laid on the inner surface of the wrapping vinyl guide, so it moves together with the dropped toothbrush, and both ends of the wrapping vinyl are stacked in the longitudinal direction, thermocompression-sealed by a heating heater, and then moved again to cut the center portion of the crimping portion by the length of the toothbrush. After cutting with a blade, it can be packed in a box through a conveyor. The plastic packaging is to be installed and used selectively according to the packaging method of the manufacturing plant conditions.

In addition, as another embodiment of the present invention by installing a rotary jig (5a) having a toothbrush insertion groove (5b) in the top, bottom, left and right four places as shown in Figure 4 on the front side of the driving drum (8) grooves located on the top of the rotary jig (5a) (5b) when the toothbrush planted in a separate planting machine is inserted, the rotary jig (5a) is 4/1 wheel toward the drive drum (8) to coincide with the support clip (9) on the horizontal line and at the same time the piston rod of the pulling cylinder ( 6a) is pulled out, the pull piece 6a formed at the end pulls the toothbrush handle end fitted in the groove 5b, and when the sole portion is inserted into the support clip 9 of the drive drum 8, the drive drum 8 is rotated by a jig ( Rotate in the opposite direction of 5a). At this time, the toothbrush inserted into the support creep 9 passes through the cutters 10a and 10b, and the sole is cut, and then the end of the sole is polished while passing through the plurality of grinders 11 '. The toothbrush polished as described above continues to rotate and reaches the top of the driving drum 8 so that the toothbrush is lowered on the slide 2 'by pulling the one-spring spring of the support clip 9 from the inside to the packing table 20. Is located on the plastic sheet 21.

When the toothbrush that has undergone the cutting or polishing process as described above is placed on the packaging vinyl paper 21, the head of the vinyl paper is already supported on the slide plate 26 installed on the reciprocating guide rail 29 of the packaging 20. Since the slide plate 26 slides toward the conveyor 30 along the reciprocating guide rail 28 during operation, the toothbrush mounted on the plastic paper 21 is together with the plastic paper. Since the guide rail 24 is located in the inserted heater 22, the heater is compressed by the pressure cylinder 23, and heat-compresses the upper end and the left and right sides of the plastic sheet 21, and then opens along the guide rail 24. The slide piece 26 toward the conveyor 30 is slid to the heater 22 side with the support open and then the support 27 is retracted along the guide rail 25 to pull back the vinyl with the toothbrush embedded and the conveyor 30 Cutting cylinder (29) The cutting blade 29 'of the plastic paper is cut to the middle portion of the compressed node and the cut toothbrush packaging is placed on the conveyor 30 is moved to the packaging box. The plastic wrapper is wound on one side of the roll and is naturally released as the support of the slide plate is pulled out. The fixed cylinder 31 when the lead to the side is to be superimposed on the top of each other to facilitate the compression.

The present invention is driven in order to operate the system and each operation time is progressed in sequence by the type set in the control unit and the operation from the bristles of the sole to the discharge and packaging system after grinding is made to be an automatic system To make the toothbrush as much as possible to reduce the manual labor.

As such, the present invention is a guide to move the toothbrush from the brush bristles of the toothbrush, rotation process plate, rotary jig, driving drum, cutting machine, grinding machine, packaging process is made automatically, so that the number of workers can be significantly reduced. As a result, the quantity of production increases more than several times when a person works by hand, which not only reduces production cost but also improves the competitiveness of the product, and also improves the quality of the product, so that it can occupy a relative advantage over the toothbrush produced by cheap manpower such as Southeast Asia and China. It became effective.

Claims (4)

In the present invention, the toothbrush 1 passes through the guideway 2, the rotary moving plate 3, the rotary jig 5, the driving drum 8, the cutter 10, and the grinding machine 11 to the outlet 12. As configured to be discharged, the upper portion of the guideway (2) having an inclined path in the bottom of the seedling needle of the automatic mosquito is installed on the lower front surface is provided with a rotary moving plate (3) rotated by the rotary cylinder (4) The mounting groove 3 'is formed to coincide with the furnace 2, but when the rotary moving plate 3 rotates 180 degrees, the mounting groove 3' and the support 5 'of the rotary jig 5 are coincident with each other. Toothbrush (1) is installed between the guideway (2) and the rotary jig (5) is provided with a pulling cylinder (6) having a pulling piece (6b) at the end of the piston rod (6a) Is configured to be inserted into one support 5 'of the rotary jig 5; One side of the pull cylinder 6 is provided with a rotary jig 5 having a support 5 'formed at regular intervals on both sides of the pull cylinder 6, but having one support 5' installed thereon. A piston rod rod is provided between the earth 5 'and a calibration guide piece 6' and fixed to the push rod cylinder 7 so as to coincide on the same horizontal line as the support 5 'positioned at the upper apex of the rotary jig 5'. (7 ') so that the toothbrush (1) inserted into the support (5') is fitted to the support clip (9) of the drive drum (8) located on the same line; On the outer circumferential surface of the driving drum 8 installed at one side of the rotary jig 5, a plurality of support clips 9 are fixed at regular intervals, and a cutter 10 stacked vertically on the rear surface of the driving drum 8 supports the clip 9. And a grinder 11 installed in line with the support clip 9 at the bottom of the driving drum 8 so that the brush part of the toothbrush 1 inserted into the support clip 9 can be polished. (8) The outlet 12 is provided at the lower end of the front surface to discharge the finished toothbrush, and the inlet guide piece 8a is fixed at one side of the front side of the driving drum, and the upper support clip 9 of the upper side of the driving drum 8 is fixed at regular intervals. Toothbrush brush processing and packaging automation system characterized in that provided with a modified guide piece (8b) spaced apart so that the toothbrush can be supplied to the packaging after processing. The method according to claim 1, wherein the toothbrush is placed on the support 5 'of the rotary jig 5 by the transfer of the rotary moving plate 3 after the brush part is planted on the toothbrush pole when the toothbrush is manufactured. After taking over to be inserted into the support creep 9 of the driving drum 8, the end of the toothbrush is cut and polished while passing through the cutter 10 and the grinder 11 by rotation of the driving drum 8, and then the packing table. Automated toothbrush brush processing and packaging system characterized in that the water discharged to 20 to be automatically packed in the packaging and then moved to the packaging box by the conveyor (30). The guide path (2) according to claim 1, in place of the support (5 ') on the outer circumferential surface of the rotary jig (5a) provided on one side of the driving drum (8) without using the rotary moving plate (3). The groove 5b is formed so that the toothbrush 1 which comes down along () is supported, and the toothbrush 1 in which the pull piece 6b of the psoton rod 6a is fitted in the groove 5b is supported by the driving drum 8. Clips (9) to be inserted into, and the bottom of the drive drum (10a, 10b) driven by the drive motor 8 are respectively installed at regular intervals at points corresponding to the support clip (9) toothbrush brush portion Automated toothbrush brush processing and packaging, characterized in that a plurality of grinders (11 ') is installed on the other side of the driving drum so as to cut and polish the toothbrush brush part and supply it to the packing table (20). 4. The toothbrush of claim 3, wherein when the toothbrush polished by the grinder 11 'is located at the top of the driving drum 8, the support clip 9 supporting the toothbrush is opened so that the toothbrush is detached and at the same time on the packing table 20. The plastic sheet 21 'is provided with a slide frame 2' between the plastic sheet 21 and the support clip 9 of the top of the driving drum 8 so that the plastic sheet 21 can fall on the plastic sheet 21. (21) having a heater (22) capable of compressively heating the upper and left and right sides, but the heater (22) is installed on the guide rail (24) so as to flow by the pressure cylinder (23), and one side of the slide plate ( 26 is inserted into the reciprocating guide rail 28 so as to be reciprocated left and right, and the support 27 on the slide plate 26 is formed on the guide rail 25 to hold the plastic paper while moving back and forth. Cutting blade (29 ') to cut the crimped portion of the wrapping plastic paper (21) Installing the cutting cylinder 29 has a toothbrush having the end solbu automated system of processing and packaging, characterized in that packaging costs are configured to carry the brush is provided with a conveyor 30 which moves the individual package with a toothbrush.