KR100253764B1 - method for producing a door - Google Patents

method for producing a door Download PDF

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Publication number
KR100253764B1
KR100253764B1 KR1019970051789A KR19970051789A KR100253764B1 KR 100253764 B1 KR100253764 B1 KR 100253764B1 KR 1019970051789 A KR1019970051789 A KR 1019970051789A KR 19970051789 A KR19970051789 A KR 19970051789A KR 100253764 B1 KR100253764 B1 KR 100253764B1
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KR
South Korea
Prior art keywords
door
frame
base plate
substrate
stage
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KR1019970051789A
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Korean (ko)
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KR19990031168A (en
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신종우
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신종우
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Priority to KR1019970051789A priority Critical patent/KR100253764B1/en
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    • E—FIXED CONSTRUCTIONS
    • E06—DOORS, WINDOWS, SHUTTERS, OR ROLLER BLINDS IN GENERAL; LADDERS
    • E06B—FIXED OR MOVABLE CLOSURES FOR OPENINGS IN BUILDINGS, VEHICLES, FENCES OR LIKE ENCLOSURES IN GENERAL, e.g. DOORS, WINDOWS, BLINDS, GATES
    • E06B3/00—Window sashes, door leaves, or like elements for closing wall or like openings; Layout of fixed or moving closures, e.g. windows in wall or like openings; Features of rigidly-mounted outer frames relating to the mounting of wing frames
    • E06B3/70—Door leaves
    • E06B3/82—Flush doors, i.e. with completely flat surface
    • E06B3/84—Flush doors, i.e. with completely flat surface of plywood or other wooden panels without an internal frame, e.g. with exterior panels substantially of wood
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
    • B27D—WORKING VENEER OR PLYWOOD
    • B27D1/00—Joining wood veneer with any material; Forming articles thereby; Preparatory processing of surfaces to be joined, e.g. scoring
    • B27D1/04—Joining wood veneer with any material; Forming articles thereby; Preparatory processing of surfaces to be joined, e.g. scoring to produce plywood or articles made therefrom; Plywood sheets
    • E—FIXED CONSTRUCTIONS
    • E06—DOORS, WINDOWS, SHUTTERS, OR ROLLER BLINDS IN GENERAL; LADDERS
    • E06B—FIXED OR MOVABLE CLOSURES FOR OPENINGS IN BUILDINGS, VEHICLES, FENCES OR LIKE ENCLOSURES IN GENERAL, e.g. DOORS, WINDOWS, BLINDS, GATES
    • E06B3/00—Window sashes, door leaves, or like elements for closing wall or like openings; Layout of fixed or moving closures, e.g. windows in wall or like openings; Features of rigidly-mounted outer frames relating to the mounting of wing frames
    • E06B3/70—Door leaves
    • E06B3/7001—Coverings therefor; Door leaves imitating traditional raised panel doors, e.g. engraved or embossed surfaces, with trim strips applied to the surfaces

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  • Engineering & Computer Science (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Civil Engineering (AREA)
  • Structural Engineering (AREA)
  • Wood Science & Technology (AREA)
  • Manufacturing & Machinery (AREA)
  • Mechanical Engineering (AREA)
  • Forests & Forestry (AREA)
  • Securing Of Glass Panes Or The Like (AREA)

Abstract

PURPOSE: A door producing method is provided to simplify connect work of vertical horizontal members of a frame to connect a base plate of a door and to improve rigidity by preventing generation of a gap in an engage portion. CONSTITUTION: A method for producing a door comprises a first stage processing to have an outline shape corresponding to a requirement design after cutting a base plate(12) as the same size of a door; a second stage forming a frame unit(20) of a single body by face processing and grinding to have an outline of the door frame after cutting as the requirement shape to expose an original plate member with the base plate; a third stage adhering the frame unit to upper and lower faces of the base plate by folding; and a forth stage transferring transfer papers(18a,18b) having design printing to a surface of the door attaching the frame on both sides of the base plate. The shape corresponding to the requirement design is face processed on the base plate the same size of the entire door, and then the frame unit is adhered. Thereby, work efficiency is improved by simplifying an assembly.

Description

문짝 제조방법{method for producing a door}Method for producing a door

본 발명은 문짝 제조방법에 관한 것으로, 특히 문짝 기판을 프레임에 결합 시킴에 있어서 강성이 강화된 구조로 간편하게 수행하도록 개선된 문짝 제조방법에 관한 것이다.The present invention relates to a method for manufacturing a door, and more particularly, to an improved method for manufacturing a door to easily perform the structure of the rigidity in bonding the door substrate to the frame.

일반적으로 가구 또는 건축물의 문짝은 도1 및 도2에 도시된 바와 같이, 기판(1)이 복수개의 가로 및 세로부재(3,4)들과 짜맞춰진 프레임(2)의 내측 공간부에 배치되도록 그 측단부가 프레임(2)의 대향면에 형성된 홈(3a,4a)에 짜맞추어서 조립된다.In general, the door of a furniture or building is arranged such that the substrate 1 is disposed in the inner space of the frame 2, which is assembled with a plurality of horizontal and vertical members 3 and 4, as shown in Figs. The side ends thereof are assembled by being assembled to the grooves 3a and 4a formed on the opposing surfaces of the frame 2.

그러나 이러한 문짝은 프레임(2)을 복수개의 가로 및 세로부재(3,4)들로 조합하여 짜맞추어야 할 뿐만 아니라 가로 및 세로부재(3,4)들에 기판(1)의 측단부가 홈(3a,4a)에 끼워져 조립되는 기워맞춤식의 결합구조로 인하여 프레임(2)의 가로 및 세로부재(3,4)에 상호 결합 및 기판 결합용 홈(3a,4a)을 형성하는 등의 가공작업이 필요하고, 조립작업 또한 정교함이 요구되어 조립작업이 매우 불편하고 비효율적인 문제가 있었다. 또한 기판(1)과 프레임(2)의 가로 및 세로부재(3,4)들 사이에 결합틈새가 발생하고, 사용함에 따라 그 틈새가 더욱 커지게 되어 미관상 좋지 않을 뿐 아니라 개량목재로 프레임(2)을 사용하는 경우에는 프레임(2)의 내측면에 홈(3a,4a)을 형성함에 따라 강성이 더욱 약화되는 바 프레임(2)을 구성하는 부재(3,4)들의 두께를 크게 하여야 하며, 이에 딸 자재비용의 증가가 초래되는 문제도 있었다.However, this door not only has to be assembled by combining the frame 2 into the plurality of horizontal and vertical members 3 and 4, but also the side end of the substrate 1 in the horizontal and vertical members 3 and 4. Due to the tiltable coupling structure fitted to 3a and 4a, machining operations such as forming grooves 3a and 4a for mutual coupling and substrate joining in the horizontal and vertical members 3 and 4 of the frame 2 are performed. Necessity, the assembling work is also required to be elaborate, the assembly work was very inconvenient and inefficient. In addition, a gap between the horizontal and vertical members 3 and 4 of the substrate 1 and the frame 2 is generated, and the gap between the substrate 1 and the frame 2 becomes larger, resulting in not only aesthetic appearance but also an improved timber frame 2. In the case of using), as the grooves 3a and 4a are formed on the inner surface of the frame 2, the rigidity is further weakened, so that the thickness of the members 3 and 4 constituting the frame 2 should be increased. There was also a problem that caused an increase in daughter material costs.

특히, 결합부에서 발생되어 거지는 틈새로 인하여 외부 소음차단 효과가 저하되며, 문짝 프레임(2)과 문짝 프레임(2)의 가로 및 세로부재(3,4)에 개량목재를 사용한 경우 천연목재의 무늬를 현출하고자 전사지를 사용하더라도 위에서 설명한 결합부위의 틈새로 인하여 전사효과가 저하되어 사용자가 육안으로 개량목재를 사용한 것임을 쉽게 알 수 있게 됨으로써 제품의 고급화를 달성할 수 없는 단점이 있었다.In particular, the external noise blocking effect is lowered due to the gap generated at the coupling part, and when the improved wood is used for the horizontal and vertical members (3, 4) of the door frame (2) and the door frame (2) of the natural wood Even if the transfer paper is used to display the pattern, the transfer effect is lowered due to the gap of the coupling part described above, so that the user can easily know that the improved wood is used by the naked eye.

이에 본 발명은 상술한 종래의 제반 문제를 감안하여 창출된 것으로서, 문짝의 기판을 결합하기 위한 프레임의 가로 및 세로부재들의 조립구조 가공 및 조립작업에 따른 문제를 해소하도록 조립을 간편하게 하고, 결합부에서의 틈새발생을 근근본적으로 방지하여 전사지에 의한 장식효과가 뛰어나면서도 강성이 증대되도록 개선된 문짝 제조방법을 제공함에 그 목적이 있다.Accordingly, the present invention has been made in view of the above-described conventional problems, to simplify the assembly to solve the problems caused by the assembly structure processing and assembly work of the horizontal and vertical members of the frame for coupling the substrate of the door, the coupling portion It is an object of the present invention to provide an improved method for manufacturing a door to prevent the occurrence of crevices in the root and to increase the rigidity while having an excellent decorative effect by the transfer paper.

도1은 종래 기술에 의해 제조되는 문짝을 나타내는 평면도.1 is a plan view showing a door manufactured by the prior art.

도2는 도1 문짝의 제조방법을 개략적으로 나타내는 평면도.Figure 2 is a plan view schematically showing the manufacturing method of Figure 1 door.

도3은 본 발명에 의해 제조되는 문짝을 나타내는 결합 사시도.Figure 3 is a perspective view showing a door produced by the present invention.

도4는 도3의 평면도.4 is a plan view of FIG.

* 도면의 주요부분에 대한 부호의 설명* Explanation of symbols for main parts of the drawings

12 : 문짝 기판 12a : 음양각의 요철부12: door substrate 12a: concave-convex portion of yin and yang

18a, 18b : 전사지 20 : 프레임부18a, 18b: Transfer paper 20: Frame portion

이와 같은 목적을 달성하기 위해 본 발명에 의한 문짝 제조방법은, 문짝의 전체 크기에 해당하는 기판을 재단한 뒤, 이를 소요 디자인에 부합되는 형상ㆍ모양의 윤곽을 갖도록 면가공 및 연마하는 단계와; 원판부재를 기판이 노출될 수 있도록 소요형상으로 절제한 뒤, 문짝 프레임의 윤곽을 갖도록 면가공하여 단일몸체의 프레임부를 형성하는 단계와; 이 단일몸체의 프레임부를 기판의 상ㆍ하면에 각각 포개어 일체로 접착하는 단계; 및 기판 양쪽에 프레임부가 접착된 문짝의 표면에 현출할 무늬를 갖는 전사지로 전사하는 단계;를 포함하는 것을 특징으로 한다.In order to achieve the above object, the door manufacturing method according to the present invention comprises the steps of cutting the substrate corresponding to the overall size of the door, and then surface processing and polishing to have a shape and shape contours that meet the required design; Cutting the disc member into a required shape so that the substrate can be exposed, and then processing the surface to have a contour of the door frame to form a frame portion of a single body; Stacking the frame parts of the single body on the upper and lower surfaces of the substrate, respectively, and bonding them integrally; And transferring the transfer paper having a pattern to appear on the surface of the door bonded to the frame parts on both sides of the substrate.

이하, 첨부된 도면을 참조하여 본 발명에 의한 한 바람직한 실시예를 상세히 설명한다.Hereinafter, exemplary embodiments of the present invention will be described in detail with reference to the accompanying drawings.

도3은 본 발명에 의해 제조되는 문짝을 나타내는 결합 사시도이고, 도4는 그 평면도이다.Figure 3 is a perspective view of the combination showing the door produced by the present invention, Figure 4 is a plan view thereof.

도3 및 도4에서, 본 발명에 의한 문짝은 문짝의 전체 크기에 해당되는 크기를 갖는 판상의 개량목재로 된 기판(12)의 상면과 배면상에 프레임의 윤곽을 갖도록 면가공 및 연마된 단일몸체의 프레임부(20)를 접착제로 가압부착하여 일체화함으로써 구성된다. 본 명세서에서는 기판(12)의 상면과 배면상에 프레임의 윤곽을 갖도록 면가공 및 연마된 단일몸체의 프레임부(20)를 접착제로 가압부착하여 일체화함으로써 구성된다. 본 명세서는 기판(12)의 상면과 배면에 프레임부(20)를 각각 부착하는 것으로 도시되고 설명되었으나, 필요에 따라서는 프레임부(20)를 기판(12)의 상면에만 부착하여 구성할 수도 있다.In Figs. 3 and 4, the door according to the present invention is a single surface processed and polished to have a frame contour on the top and back surfaces of the substrate 12 of the plate-like improved wood having a size corresponding to the overall size of the door. The frame portion 20 of the body is formed by pressing and integrating with an adhesive. In the present specification, the frame portion 20 of a single body processed and polished to have a contour of a frame on the upper surface and the rear surface of the substrate 12 is formed by pressing and integrating with an adhesive. Although the present specification has been shown and described as attaching the frame portion 20 to the upper and rear surfaces of the substrate 12, the frame portion 20 may be attached to only the upper surface of the substrate 12 as necessary. .

기판(12)은 개량목재판으로부터 문짝 전체에 적합한 크기로 재단되고, 그 양면에 현출할 디자인의 윤곽을 형성하도록 수치제어 루터 가공장치 등과 같은 공지의 형상 가공장치로 음양각의 요철부(12a)와 평면을 면가공 및 연마처리하여 준비한다. 여기서, 면가공시에는 후술한 프레임부 접착 및 전사공정을 위하여 거칠기를 0.01㎜ 이하로 정밀 연마가공하는 것이 바람직하다.The substrate 12 is cut from the improved wood board to a size suitable for the entire door, and is formed with a well-known shape processing device such as a numerically controlled luther processing device to form the contour of the design to appear on both sides thereof. The plane is prepared by surface processing and polishing. Here, during surface processing, it is preferable to perform a precision polishing process with a roughness of 0.01 mm or less for the frame portion bonding and transfer process described later.

프레임부(20)는 종래 가로 및 세로부재들이 결합된 프레임의 형상으로 판상의 개량목재로부터 기판(12)이 노출되는 부분에 해당하는 중앙부를 절단하여 제거하고, 모서리부분을 미리 디자인한 형상모양에 부합되도록 면가공한 다음 연마하여 마련한다.The frame part 20 is a shape of a frame in which the horizontal and vertical members are combined, and cuts and removes the center part corresponding to the exposed part of the substrate 12 from the plate-like improved wood, and the corner part is formed in a shape of a predesigned shape. It should be machined and polished to match.

이와 같이 제작된 프레임부(20)는 전술한 기판(12)과 접합되는 면에 접착제를 도포한 다음, 기판(12)의 상면과 배면에 배치하여 가압접착한 뒤 건조시킴으로써 견고하게 일체화 된다. 이때 접착공정은 업계에서 판상부재 접착용으로 널리 사용되는 프레스, 예를들어 플러시 콜드 프레스(flush cold press)에 의해 수행된다.The frame portion 20 manufactured as described above is firmly integrated by applying an adhesive to the surface bonded to the substrate 12 described above, and then placing the adhesive on the upper surface and the rear surface of the substrate 12 to press-bond and then drying. At this time, the bonding process is performed by a press widely used in the industry for bonding a plate member, for example, a flush cold press.

그런 다음, 예를들어 천연목재의 나뭇결과 같은 현출할 무늬가 페인팅된 전사지(18a,18b)를 문짝 기판(12)과 프레임부(20)에 전사한다. 이때 프레임부(20)가 접착되어 가려지지 않고 노출되는 기판(12) 부분과 프레임부(20)를 각기 다른 무늬로 현출시켜 마치 별도의 부재들로 조립한 것처럼 보이게 할 수도 있으며, 마치 통판을 사용한 것처럼 전체적으로 하나의 전사지(18a,18b)를 사용하여 단일 나뭇결이 현출되게 할 수도 있다. 도는 프레임부(20)의 가로부분과 세로부분들은, 나뭇결의 배치가 다르게 전사지(18a,18b)를 전단하여 부착한 다음, 전사하여 마치 별도의 원목판재를 부착조립한 것과 같은 효과를 나타내게 할 수도 있다. 이러한 전사공정은 역시 공지의 멤브레인 프레스를 사용하여 간편하게 수행할 수 있다.Then, for example, the transfer papers 18a and 18b on which the surface patterns to be painted, such as grains of natural wood, are painted are transferred to the door substrate 12 and the frame portion 20. At this time, the portion of the substrate 12 and the frame portion 20 exposed to the frame portion 20 are not covered by the cover, and the frame portion 20 may be exposed in different patterns to make it look as if they are assembled into separate members. As a whole, one transfer paper 18a, 18b may be used to cause a single grain of wood to emerge. The transverse and vertical portions of the frame portion 20 may be arranged by shearing and attaching the transfer papers 18a and 18b differently in the arrangement of wood grains, and then transferring them to produce the same effect as attaching and assembling separate solid wood boards. have. This transfer process can also be conveniently performed using a known membrane press.

상술한 공지의 멤브레인 프레스는 실리콘 고무가 장착된 챔버에 공기를 공급하고 가열시킨 다음, 기판(12)과 프레임부(20)가 접착된 상태로 베드에 배치하여 그 표면에 현출할 무늬가 페인팅된 적어도 한 종류 이상의 전사지(18a,18b)를 부착한 뒤, 베드를 승강시킴으로써 멤브레인을 통하여 소정의 균일한 압력이 작용함과 함께 멤브레인을 통해 전달되는 열에 의해 프레임부(20)는 기판(12)에 대하여 견고하게 접착되어 일체화 된다.The above-mentioned known membrane press supplies air to the chamber in which the silicone rubber is mounted and heats it, and then the substrate 12 and the frame portion 20 are attached to the bed in a state where the substrate 12 and the frame portion 20 are bonded to each other, and a pattern to be displayed on the surface is painted. After attaching at least one kind of the transfer paper 18a, 18b, the bed 20 is raised and lowered so that a predetermined uniform pressure is applied through the membrane and the frame portion 20 is transferred to the substrate 12 by heat transferred through the membrane. It is firmly adhered to and integrated.

또한 위와 같은 멤브레인 프레스를 사용하여 전사공정을 수행한다. 즉, 전술한 바와 같이 기판(12)과 프레임부(20)가 일체로 결합된 문짝의 상면 또는 배면의 일면에 미리 디자인한 바와 같은 무늬가 현출되도록 전사지(18a,18b)를 부착한 다음, 전술한 바와 같이 가열가압된 멤브레인에 의해 전사지(18a,18b)의 저면에 페인팅된 무늬가 문짝에 전사되게 함으로써 전사공정이 수행된다. 이때 문짝의 양면을 전사하는 경우에는 일면을 먼저 전사한 다음, 다시 전술한 바와 같은 과정으로 다른면도 동일하게 전사공정을 반복하여 수행된다. 이와 같은 전사공정을 통하여 제조된 문짝은 도4에 나타나 있는 바와 같이 하나의 천연목재를 사용하여 제조된 것과 같은 시각적 효과를 나타낸다.In addition, the transfer process is performed using the membrane press as described above. That is, as described above, the transfer papers 18a and 18b are attached to one surface of the upper surface or the rear surface of the door in which the substrate 12 and the frame portion 20 are integrally coupled so that a pattern as previously designed appears. As described above, the transfer process is performed by causing the pattern painted on the bottom surfaces of the transfer papers 18a and 18b to be transferred to the door by means of the heat-pressurized membrane. In this case, when transferring both sides of the door, one surface is transferred first, and then the other side is repeatedly performed in the same manner as described above. The door manufactured through such a transfer process has the same visual effect as that produced using one natural wood as shown in FIG.

이와 같은 본 발명은 단지 개량목재로 된 문짝에 대한 실시예로 설명되었지만, 이에 한정되지 않고 원목 또는 개량목재를 사용하는 가구제품 또는 그 부품들의 생산에 본 발명이 적용될 수 있으며, 첨부된 청구범위에 의해서만 한정된다.Although the present invention has been described only as an embodiment of a door made of improved wood, the present invention may be applied to the production of furniture products or parts thereof using, but not limited to, wood or improved wood, and the scope of the appended claims It is limited only by

이상에서 살펴본 바와 같이 본 발명에 의하면, 문짝 크기의 기판에 디자인하고자 하는 형상 및 모양을 면가공하고, 그 위에 프레임부를 접착함으로써 조립이 매우 간편하여 작업효율성이 크게 향상된다. 또한 기판과 프레임부의 결합부가 넓은 면에 의해 접착되어 이루어지므로 강성 또한 종래와 비교하여 크게 증대될 뿐만 아니라 결합부에서의 틈새가 발생되지 않아 종래 그 틈새를 통한 소음전달의 문제가 제거되고, 전사지에 의한 디자인 현출이 용이함은 물론 우수한 외관을 나타내어 제품을 고급화할 수 있는 장점이 있다.As described above, according to the present invention, by processing the shape and shape to be designed on the door sized substrate, and attaching the frame portion thereon, assembling is very simple and the work efficiency is greatly improved. In addition, since the joining portion of the substrate and the frame portion is bonded by a wide surface, the rigidity is also greatly increased as compared with the conventional one, and there is no gap in the joining portion, so that the problem of noise transfer through the gap is eliminated. The design appearance is easy, as well as the excellent appearance has the advantage to enhance the product.

Claims (1)

문짝의 전체 크기에 해당하는 기판(12)을 재단한 뒤, 이를 소요 디자인에 부합되는 형상ㆍ모양의 윤곽을 갖도록 면가공 및 연마하는 단계와; 원판부재를 기판(12)이 노출될 수 있도록 소요형상으로 절제한 뒤, 문짝 프레임의 윤곽을 갖도록 면가공하여 단일몸체의 프레임부(20)를 형성하는 단계와; 상기 단일몸체의 프레임부(20)를 기판(12)의 상ㆍ하면에 각각 포개어 일체로 접착하는 단계; 및 상기 기판(12) 양쪽에 프레임부(20)가 접착된 문짝의 표면에 현출할 무늬를 가지는 전사지(18a,18b)로 전사하는 단계;를 포함하는 것을 특징으로 하는 문짝 제조방법.Cutting the substrate 12 corresponding to the entire size of the door, and then processing and polishing the substrate 12 to have a shape / shape outline corresponding to the required design; Cutting the disc member into a required shape so that the substrate 12 can be exposed, and then processing the surface to have a contour of the door frame to form a frame part 20 of a single body; Attaching the frame part 20 of the single body to the upper and lower surfaces of the substrate 12 to be integrally bonded to each other; And transferring the transfer paper (18a, 18b) having a pattern to appear on the surface of the door to which the frame portion (20) is attached to both sides of the substrate (12).
KR1019970051789A 1997-10-09 1997-10-09 method for producing a door KR100253764B1 (en)

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