KR100252691B1 - Automatic manufacturing device of lotus leaf for lantern and its manufacturing method - Google Patents

Abstract

PURPOSE: An apparatus for preparing the lotus petals for a lotus lantern and its method are provided, to produce the lotus petals massively and automatically. CONSTITUTION: The apparatus comprises a material deferring means(A) which supplies a plurality of fabric rolls where the synthetic resin fabric is wound, for the lotus petal forming lines; a material supply means(B) which overlaps the deferred material, unwinds the overlapped material by the suitable size and supplies it for the lotus petal forming means(C); a lotus petal forming means(C) which makes the lotus petal by using the overlapped material supplied from the material supply means(B); a lotus petal selection means(D) which selects only the formed lotus petal from the material; and an ejection means(E) which ejects the rest of the material.

Description

Automatic manufacturing apparatus of lotus leaf for lantern and its manufacturing method

The present invention relates to an automatic manufacturing apparatus of a lotus leaf for the lotus for manufacturing the lotus leaf for the lantern used in the Buddhist event in an unmanned automated line and a manufacturing method thereof.

Lanterns are lotus-shaped lanterns used in Buddhist events, and they are usually used in Buddhist temples, but they are mainly used on the Lunar New Year's Day as the Lunar New Year's Day.

Therefore, the lotus lantern for making lanterns required mass production in a short time in order to meet the temporary demand, but until now, as shown in Figure 1 cut the material of the lotus leaf for the size suitable for lotus leaf production and then crimp it The ends were tied with thread or glued together to complete the lotus leaf by hand.

In this case, as shown in FIG. 2, the grooves 1a having a lotus leaf shape are formed in the lower mold 1, and the handle 3b and the upper mold 2 are formed. The heater (4) is formed to form a projection (2a) corresponding to the groove (1a) of the lower mold (1) to connect the external mold and plug (3) to the upper mold (2) and the lower mold (1). After developing a device, the material for manufacturing lotus leaf for the lantern is first cut to fit the groove (1a) of the lower mold (1), and then the cut material is placed on the groove (1a) of the lower mold (1) one by one. There is a patent publication No. 97-7674 relating to a manual lotus leaf manufacturing apparatus and a method for manufacturing a lotus leaf for the lantern by lifting the upper mold (2) with the handle (3b) and put it on the lower mold (1). Also in an extremely primitive way Not only did it require a lot of manpower, but it was also difficult to mass-produce, so that it could not meet the temporary increase in demand.

The present invention is to solve the above problems by developing a manufacturing apparatus and a manufacturing method that can be mass-produced automatically unmanned automatically by the method of molding and extracting the lotus leaf for the first time by producing a large amount of lotus leaf in a short time Its purpose is not only to supply adequately to the rapidly expanding demand, but also to reduce the manufacturing cost of lanterns by increasing the productivity and reducing labor costs, thereby reducing the manufacturing cost of lanterns, and thus providing financial burden to Buddhists. .

Figure 1 is an illustration of a manual manufacturing state of the conventional lotus leaf.

Figure 2 is an illustration of a manual manufacturing state of the conventional lotus leaf.

3 is a block diagram of an apparatus for practicing the present invention.

3A is an operation state diagram of the drawing means.

Figure 3b is an operation state of the forming means.

Figure 3c is an operating state of the cutting means.

3D is an operation state diagram of the drawing means.

4 is a work flow diagram for practicing the present invention.

♠ Explanation of major symbols in the drawings ♠

A; Location means B; Material supply means

C; Lotus leaf forming means D; Lotus leaf extract

E; Drawing means 10; holder

20; Preparation cylinder 21; Guide bar

25; Holding cylinder 30; Bottom mold

31; Lotus leaf molding 35; Upper mold

36; Lotus leaf molding 39; heater

40; Bottom mold 41; Blanking hole

45; Upper mold 50; Drawing cylinder

51; Clamping cylinder 55; Holding cylinder

59; Revolving door 60; machine body

61; Press cylinder 62; Blanking Cylinder

65; Control panel 66; Operation button

100; Material 101; Residual material

The present invention for achieving the above object is a method and apparatus for producing a plurality of lantern lotus at the same time by configuring a device for producing a lotus lotus leaf in an unmanned automation line and the same, as shown in Figure 3 Forming a lotus leaf leaf by overlapping the material placing means (A) and the material placed on the material placing means to supply a plurality of fabric paper rolls woven by a synthetic resin yarn that is used to manufacture lotus leaf for the lantern at the same time Material supply means (B) for loosening to a size suitable for supplying to the lotus leaf molding die, and lotus leaf molding means (C) for molding a plurality of layers of material supplied from the material supply means at the same time lotus leaf, and In the lotus leaf forming means, multiple layers of lotus leaf were molded at the same time. The extract is composed of the lotus leaf extracting means (D) and the extracting means (E) for extracting the remaining material after extracting the lotus leaf from the lotus leaf extracting means to mass-produce a large amount of lotus leaf for the unattended automatically. .

Wherein the material placing means (A) formed a cradle (10) to simultaneously release a plurality of materials 100 wound in a roll state,

The material supply means (B) overlaps a plurality of materials (100) caught on the holder (10) of the material placement means (A) at the end to simultaneously release the guide bar 21 to a length suitable for producing a lotus leaf at the end. The preparation cylinder 20 provided, and the holding cylinder 25 for holding the raw material 100 does not retreat during operation of the preparation cylinder 20.

And the lotus leaf forming means (C) is overlapped in multiple layers formed with the lotus leaf molding portion 31 to simultaneously mold the lotus leaf on at least two places of the material 100 supplied by the material supply means (B) The lower mold 30 is set on the machine body 60, and the upper mold 36 formed with the lotus leaf molding portion 36 coupled thereto is configured to set up and down by pressing the cylinder 61. Here, the upper mold 35 and the lower mold 30 are provided with a heater 39 therein, so that the molding effect is more excellent when heated appropriately for forming the lotus leaf.

The lotus leaf extracting means (D), which extracts the lotus leaf molded by the lotus leaf forming means (C), is formed with a blanking hole suitable for the size of the molded lotus leaf and is set in the machine body 60. 40) and the punch 46 for picking up the molded lotus leaf and the holder 47 for holding the remaining material 101 are composed of a set of upper mold 45 set in the blanking cylinder 62, and the lotus leaf. The lotus leaf molded by the molding means (C) was picked up and dropped to the blanking hole 41 of the lower mold 40.

And the withdrawal means (E) for extracting the remaining residual material 101 after the lotus leaf is extracted, the clamping cylinder for extracting the remaining residual material 101 after extracting the lotus leaf molded in the lotus leaf extracting means (D) A drawing cylinder 50 integrally provided with a holding cylinder 55 and a holding cylinder 55 holding the drawing material 50 when the drawing cylinder 50 is retracted so as not to be followed again It consists of a rotational opening (59) for drawing out the remaining material 101 drawn out by 50) once again.

Looking at the embodiment of the present invention configured as described above are as follows.

First, the material 100 for manufacturing a plurality of lotus leaves wound in a roll state on the mounting means of the present invention, and then all of these materials 100 are released by overlapping the material supply means (B) and the lotus leaf forming means ( C), the lotus leaf extracting means (D), and the withdrawal means are passed in turn, and the operation button 66 of the operation panel 65 is operated to start operation, and the holding cylinder 25 of the material supply means B is started. To catch the material 100 does not retreat back again, then the preparation cylinder 20 is operated to move all the material 100 mounted on the material holding means (A) while the guide bar 21 of the tip is lowered at the same time At the same time to loosen the length of the lotus leaf and at the same time the holding cylinder 55 of the withdrawal means (E) is operated to grab the remaining material 101, the material is caught on both sides before and after, the press cylinder 61 is operated and opened The upper mold 35 of the leaves forming means (C) is lowered to be coupled to the lower mold 30 to mold the lotus leaf in at least two places of the material located therebetween.

When the molding of the lotus leaf in this state is completed, the blanking cylinder 62 is operated to lower the upper mold 45 of the lotus leaf extracting means (D) to combine with the lower mold 40 to form the already formed lotus leaf. Extracted by dropping down through the blanking hole 41 of the lower mold 40 to complete the lotus leaf production.

After the first operation as described above, the preparation cylinder 20 of the material supply means (B) is operated in a state in which a plurality of overlapping materials 100 are released to a predetermined length so that the guide bar 21 is raised, and the holding cylinder ( 25) to release the material 100, the upper mold 35 of the lotus leaf forming means (C) by the operation of the press cylinder (61) is separated from the lower mold (30) is raised state, The upper mold 45 of the lotus leaf extracting means (D) is also in an elevated state, at which time the drawing cylinder (50) is operated while the clamping cylinder (51) of the drawing means (E) clamps the remaining material (101). To advance the material 100 by pulling the remaining material 101 connected integrally with the material 100 and at the same time, the holding cylinder 25 of the material supply means B and the holding cylinder 55 of the material extraction means E. ) Hold the material 100 and the remaining material 101 at the same time, withdrawal cylinder (50) Situ by the readiness of the following operation is completed.

Summarizing the working flow state of the present invention described above, if the material is supplied from the material supply means (B) as shown in Figure 4, after forming the lotus leaf in the lotus leaf forming means (C), the lotus leaf extracting means (D After the lotus leaf molded in the) to complete the lotus leaf, the withdrawal means (E) is carried out in the order of withdrawing the remaining material.

As described above, the present invention has developed a manufacturing apparatus and a manufacturing method which can mass-produce unmanned and automatic mass production by forming a lotus leaf first to produce a large amount of lotus leaf within a short period of time to meet the demand that surges. It is a new and useful invention that reduces the manufacturing cost of lanterns by producing and supplying cheaper lotus leaf leaves as well as providing appropriately, improving productivity and reducing labor costs.

Claims (2)

In manufacturing lotus lanterns, A material placement means (A) for simultaneously supplying a plurality of fabric paper rolls woven by synthetic resin, which is a material used to manufacture lotus leaf for lotus, to be supplied to the production line; A material supply means (B) for superposing a material placed on the material placing means and supplying the lotus leaf forming mold by releasing it into a size suitable for forming a lotus leaf leaf; Lotus leaf forming means (C) for molding a plurality of layers of material supplied from the material supply means at the same time lotus leaf; Lotus leaf extracting means (D) for extracting only a portion of the lotus leaf molded in that the plurality of lotus leaf molded at the same time in the lotus leaf forming means; An automatic manufacturing apparatus of lotus leaf for lotus leaf, characterized in that the lotus leaf extract means for extracting the remaining material extracted from the lotus leaf extract means (E) to automatically manufacture a large number of lotus lotus leaf for unattended. In manufacturing lotus lanterns, When the material is supplied from the material supply means, the lotus leaf is molded by the lotus leaf forming means, the lotus leaf is extracted from the lotus leaf extracting means to complete the lotus leaf, and then the remaining material is taken out by the withdrawal means. Automatic manufacturing method of lotus leaf for lotus, characterized in that to automatically manufacture a large number of lotus lotus leaf for unattended.

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