KR100221720B1 - Manufacturing process of bamboo mat - Google Patents

Abstract

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Description

Manufacturing method of bamboo mat

1 is a perspective view showing an example of the bamboo piece arrangement frame for producing a bamboo mat of the present invention.

2 is a state diagram showing a process of arranging bamboo pieces on a bamboo piece arranging frame used for manufacturing a bamboo mat of the present invention.

a is a state diagram arrange | positioned so that arbitrary pattern shape may be formed in the bamboo piece which has color.

Fig. b is a state diagram in which a colorless bamboo piece is arranged with a portion other than the pattern portion formed in the a diagram.

3 is a state diagram of manufacturing a bamboo mat from a plurality of bamboo pieces arrangement frame in which bamboo pieces are arranged.

a is an initial state diagram in which the bamboo pieces are arranged to assemble a plurality of bamboo pieces arrangement frame.

b is a diagram of the medium-term state to sew from one side of the array frame to the other side using a long needle stitched with a ligation string.

c is the final state figure before finishing the end of the binding strap

4 is a state diagram showing a finishing operation for producing a bamboo mat of the present invention,

a degree is the finish state of the bamboo string binding string.

b is a state attached to the back of the bamboo mat.

c is a state of finishing with tape on the outer periphery of the back side of the bamboo mat with woven paper.

* Explanation of symbols for main parts of the drawings

A: bamboo mat 10, 10a: bamboo

11: hole 20: tie string

30: bamboo frame arrangement frame 40: shaman

50: needle 60: paper

70: tape

The present invention relates to a method of manufacturing bamboo mats to be used on indoor and outdoor floors as a means of avoiding heat in summer, and in particular, using a large number of bamboo knitting arrangements having a certain width and length. After the bamboo pieces are arranged and formed, the bamboo mats are manufactured by connecting and assembling the plurality of bamboo knitting arrangements. It is to maintain high quality.

Conventionally, a method of manufacturing a mat by binding a plurality of bamboo pieces using a binding string as in "Daesa" in Korean Utility Model Publication No. 96-6948 has been proposed. In order to manufacture a bamboo mat of a certain size by sewing into a single mat, not only wasting a lot of manpower to complete a single mat, but also excessive consumption of time, the manufacturing cost is high, the unit price provided to consumers was increased. In addition to the method, a method of manufacturing using a single mold is also known, but this was also a problem described above.

In particular, the method of manufacturing bamboo mats by sewing a plurality of bamboo pieces one by one is very difficult to form various pattern parts at random positions. After manufacturing, the desired pattern was formed by using an electric iron or by applying other color to a predetermined place on the front surface of the bamboo mat.

If the pattern formed by the above method is used for a long time, there is a problem in that the color color is faded or the electric pharynx is damaged and the mat becomes rough.

On the other hand, in addition to the manufacturing method of the bamboo mat as described above, place the fabric paper on the back side of the mat as in the Korean Utility Model Publication No. 92-5852 "mats using bamboo pieces," and a strong adhesive on the front of the fabric paper There is a method of manufacturing a mat by attaching a plurality of bamboo pieces, but when using the mat for a long time, the adhesive force between the fabric paper and the bamboo piece is exhausted and the bamboo pieces are detached from the fabric paper, resulting in the use of the mat. The degradation was, of course, a huge loss economically.

In addition, the method of manufacturing the mat using the binding strap is a finishing work, that is, when the mating strap is completed when the mat is completed, the adjacent binding straps are knotted together to fasten each other, and then the fastened portion Using the back wrapped around the outer periphery of the geography, this is also unstable, so there was a problem in maintaining the robustness of the mat.

Therefore, the present invention has been invented to solve this problem in view of the above problems, and its object is to manufacture a mat, by using a tie strap in place without leaving the outer periphery of the mat with cloth. The present invention provides a method of manufacturing bamboo mats to enhance the quality of the mats, such as to enhance the appearance of the mats.

Another object of the present invention is to solidify the finishing binding operation of the binding strap after the manufacture of the matting, it can be used without being damaged for a long time because the binding strap is not broken during use of the mat, the manufacturing method of the mat is simple It is also to provide a manufacturing method of the bamboo mat to lower the selling price to consumers by reducing the manufacturing time and labor by being easy and easy.

A feature of the present invention having the above object is that in the usual method for producing a bamboo mat by stitching the large and small bamboo pieces together with a binding string using a plurality of large and small bamboo pieces, from one side to the other side A large number of large and small bamboo pieces with perforations are regularly arranged in a plurality of bamboo knitting arrangements having a width equal to the width of a bamboo mat and having a predetermined length. The process of arranging the pattern shape by using the color of the bamboo piece, the rest of the process of arranging the colorless bamboo piece, and the alignment of the plurality of bamboo piece arrangement frame in which the bamboo piece is arranged in sequence, and then tied the binding string From the bamboo pieces of the bamboo knitting arrangement located at the top to the bamboo pieces of the bamboo knitting arrangement located at the bottom using a needle The process of sewing and the bamboo pieces on the bamboo piece arrangement frame stitched by the long needle from the upper part to the lower part are pulled to closely contact each other, and then the closest binding strings are alternated with each other. Reinsert into the bamboo piece of the hole, but the degree of reinsertion is about 8-12 width of the bamboo piece, and the reinserted strap is drawn to the back side to form a solid knot, and the excess of the excess knot is completed The binding string is simply cut and bonded to the front surface of the fabric paper, but the fabric paper is attached to have a predetermined width from the outer circumference of the bamboo mat, and is bonded to have a predetermined width from the outer circumference of the mat. The outer periphery of the fabric paper is firmly attached using a finishing tape, and the outer periphery of the finishing tape is the outer periphery of the fabric paper. It is a bamboo mat production process is made consists of a process of attaching protruding approximately 2-5mm.

Therefore, the bamboo mat of the present invention is that each of the bamboo pieces are bound with a binding string and at the same time the outer periphery of the mat is exposed as it is without finishing the cloth using a cloth, etc., the outer periphery of the mat is prescribed on the back of the mat. After the fabric paper is exposed to the width, the finishing tape is firmly attached to the outer periphery of the paper.

Referring to the present invention having the characteristics as described above in detail with reference to the accompanying drawings as follows.

[First Process (Bamboo Arrangement Frame Forming Process)]

The present invention, first, as a material to prepare a mat (A) by processing a large and small bamboo piece (10), (10a) in advance, the bamboo piece (10), (10a) in the binding string ( A hole 11 into which 20 can be inserted is drilled to penetrate from one side to the other side using an automated puncher (not shown), and these bamboo pieces 10, 10a are widened at an upper width (W). The silver is the same as the width of the mat (A), and the length (L) is arranged so as to match the holes 11 on the bamboo knitting arrangement 30 is formed short to have a predetermined length.

At this time, the pattern portion 40 of the mat (A) first arranged a plurality of bamboo pieces (10, 10a) processed in color and the remaining part, that is, the entire surface is a colorless bamboo piece (10), (10a) Arrange

The bamboo piece arrangement frame 30 has a rectangular size that can be easily handed and easily assembled and assembled a plurality of bamboo pieces 10, 10a as shown in more detail in Figure 1 of the accompanying drawings The front, the upper surface of the back bar is provided with loops matching the holes 11 at equal intervals to facilitate the binding of the bamboo pieces (10) (10a).

Second Process (Bamboo Binding Process)

When a plurality of bamboo pieces 10, 10a are regularly arranged on the predetermined size of the bamboo piece arrangement frame 30, then shown in FIGS. 3A, 3B, and 3C. As described above, the bamboo pieces 10 and 10a are arranged in a row with a plurality of bamboo knitting arrangements 30 arranged in a row, and then the binding string 20 uses the long needle 50 to hold the bamboo pieces 10. ), Through the hole 11 formed in (10a) to sew the binding string 20 sequentially from the top to the bottom or from the bottom to the top.

At this time, since the length of the long needle (50) is formed slightly longer than the length (L) of the bamboo knitting arrangement 30 is to be able to perform the easy binding of the binding string (20).

[3rd process (Binding finishing process)]

As described above, when the binding straps 20 of the bamboo pieces 10, 10a arranged on the plurality of bamboo piece arrangement frame 30 is completed, by pulling the binding straps 20 Bamboo pieces 10, 10a located on the bamboo piece arrangement frame 30 are in close contact with each other.

In this way, when the shape of the mat (A) is prepared, as shown in FIG. 4 (a), (b), and (c), the binding string 20, that is, the long needle 50 that is pulled out to one side is most closely connected. Insert again into the holes 11 of the bamboo pieces (10), (10a) to finish the binding straps 20, the binding straps 20 are 8-12 pieces of bamboo pieces (10), (10a) Insert about the width of the mat (A) withdraw the back and then tie the adjacent tie straps (20).

When the above operation is completed, the bamboo pieces 10, 10a forming the mat (A) will exhibit a strong binding force.

[4th process (fabric paper adhesion process)]

When the shape of the mat (A) is completed in the same process as described above, the binding paper 20 is attached to the back surface of the mat (A) forming a knot using a strong adhesive.

At this time, the fabric paper 60 is formed to have a size smaller than the area of the mat (A) is to maintain the exposed state of the outer periphery of the mat (A) by a certain width, of the binding strap 20 The knot is to be hidden by the fabric paper (60).

[Step 5 (Finishing Tape Attachment)]

When the textile paper 60 is attached to the back side of the mat A, the bamboo tape is attached to the space between the circumferential surface of the mat A and the outer periphery of the paper 60 by attaching a finishing tape 70 having excellent adhesive strength. The manufacturing fix is completed.

The finishing tape 70 attached to the outer circumference of the textile paper 60 is able to firmly finish the outer circumference of the textile paper 60 by adhering to protrude a predetermined width from the outer circumference of the textile paper 60. will be.

Meanwhile, the reason why the front and rear surfaces of the above-described bamboo piece arrangement frame 30 are formed so that the holes 11 formed in the bamboo pieces 10 and 10a are protruded is the hole of the bamboo pieces 10 and 10a. Through the binding (11) is to make it easy to insert the long needle (50), and also withdraw easily 꿴 long needle (50).

The bamboo mat is manufactured by sequentially performing the manufacturing process as described in detail above.

That is, the present invention completes the arrangement of a plurality of bamboo pieces processed very small in a bamboo knitting arrangement frame of a size that is easy to handle and arrange, one bamboo by assembling the plurality of bamboo knitting arrangements interconnected It is to make a mat.

Therefore, in the present invention, in manufacturing a bamboo mat, the manufacturing process is simple, mass production is possible, and after manufacturing, it is possible to maintain a solid mat, and the appearance is beautiful by exposing the bamboo piece as it is without wrapping the outer periphery of the mat as cloth. It is a useful invention to have.

Claims (2)

In manufacturing bamboo mats by stitching bamboo pieces of various sizes, large and small, with a binding string, they have the same width and width as that of a mat to produce a large number of large and small bamboo pieces with holes drilled from one side to the other side. Arranged regularly in a plurality of bamboo piece arrangement frame configured to have, any of the bamboo piece arrangement frame selected from among the plurality of bamboo piece arrangement frame, various pattern shapes required by using a colored bamboo piece in a predetermined position first Forming a bamboo piece arranging frame to arrange colorless bamboo pieces in the remaining part; After the bamboo pieces are arranged in order to arrange the plurality of bamboo pieces arranged in sequence, the bamboo pieces are combined by stitching the bamboo pieces arranged in the bamboo pieces arrangement frame from one side to the other end by using a long needle stitched string Process; Pull out the binding strings so that the bamboo pieces on the plurality of bamboo pieces arrangement frame stitched from one side arrangement frame to the other arrangement frame close to each other, and then close the ends of the adjacent binding strings in the opposite direction Binding finishing process of reinserting into bamboo holes, making the length of reinsertion about 8-12 width of bamboo piece, and then pulling out the reinserted binding string to the back side to form a strong knot and cutting the excess binding string. ; Bonding the textile paper to the back surface of the mat where the knot of the binding string is located, and attaching the textile paper so that a predetermined width exists inward from the outer periphery of the mat; A finishing tape is attached to surround the outer circumference of the bonded fabric paper with a predetermined width positioned on the outer circumference of the mat, and the finishing tape is attached so that the finishing tape overlaps 2-5 mm inward from the outer circumference of the fabric paper. Tape attachment process; Method of producing a bamboo mat, characterized in that consisting of. The method of claim 1, wherein the bamboo knitting arrangement to form a regular bamboo knitting, forming a bamboo knitting arrangement, the upper surface of both sides of the bamboo knitting arrangement to be in the same line as the upper surface of the bamboo knitting, the front and rear of the bamboo knitting arrangement frame The method of manufacturing a bamboo mat is characterized in that the hole formed in the lower formed so as to be exposed to the outside.