KR100215983B1 - Braking system for a freight car - Google Patents

Braking system for a freight car Download PDF

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Publication number
KR100215983B1
KR100215983B1 KR1019970009147A KR19970009147A KR100215983B1 KR 100215983 B1 KR100215983 B1 KR 100215983B1 KR 1019970009147 A KR1019970009147 A KR 1019970009147A KR 19970009147 A KR19970009147 A KR 19970009147A KR 100215983 B1 KR100215983 B1 KR 100215983B1
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South Korea
Prior art keywords
braking
disk
coupled
housing
wheel
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KR1019970009147A
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Korean (ko)
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KR19980073697A (en
Inventor
안원기
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안진옥
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Priority to KR1019970009147A priority Critical patent/KR100215983B1/en
Publication of KR19980073697A publication Critical patent/KR19980073697A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B61RAILWAYS
    • B61HBRAKES OR OTHER RETARDING DEVICES SPECIALLY ADAPTED FOR RAIL VEHICLES; ARRANGEMENT OR DISPOSITION THEREOF IN RAIL VEHICLES
    • B61H5/00Applications or arrangements of brakes with substantially radial braking surfaces pressed together in axial direction, e.g. disc brakes
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60TVEHICLE BRAKE CONTROL SYSTEMS OR PARTS THEREOF; BRAKE CONTROL SYSTEMS OR PARTS THEREOF, IN GENERAL; ARRANGEMENT OF BRAKING ELEMENTS ON VEHICLES IN GENERAL; PORTABLE DEVICES FOR PREVENTING UNWANTED MOVEMENT OF VEHICLES; VEHICLE MODIFICATIONS TO FACILITATE COOLING OF BRAKES
    • B60T1/00Arrangements of braking elements, i.e. of those parts where braking effect occurs specially for vehicles
    • B60T1/02Arrangements of braking elements, i.e. of those parts where braking effect occurs specially for vehicles acting by retarding wheels
    • B60T1/06Arrangements of braking elements, i.e. of those parts where braking effect occurs specially for vehicles acting by retarding wheels acting otherwise than on tread, e.g. employing rim, drum, disc, or transmission or on double wheels
    • B60T1/065Arrangements of braking elements, i.e. of those parts where braking effect occurs specially for vehicles acting by retarding wheels acting otherwise than on tread, e.g. employing rim, drum, disc, or transmission or on double wheels employing disc
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B61RAILWAYS
    • B61HBRAKES OR OTHER RETARDING DEVICES SPECIALLY ADAPTED FOR RAIL VEHICLES; ARRANGEMENT OR DISPOSITION THEREOF IN RAIL VEHICLES
    • B61H13/00Actuating rail vehicle brakes
    • B61H13/20Transmitting mechanisms
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B61RAILWAYS
    • B61HBRAKES OR OTHER RETARDING DEVICES SPECIALLY ADAPTED FOR RAIL VEHICLES; ARRANGEMENT OR DISPOSITION THEREOF IN RAIL VEHICLES
    • B61H13/00Actuating rail vehicle brakes
    • B61H13/34Details
    • B61H13/38Suspension of transmitting mechanisms
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16DCOUPLINGS FOR TRANSMITTING ROTATION; CLUTCHES; BRAKES
    • F16D55/00Brakes with substantially-radial braking surfaces pressed together in axial direction, e.g. disc brakes
    • F16D55/02Brakes with substantially-radial braking surfaces pressed together in axial direction, e.g. disc brakes with axially-movable discs or pads pressed against axially-located rotating members
    • F16D55/22Brakes with substantially-radial braking surfaces pressed together in axial direction, e.g. disc brakes with axially-movable discs or pads pressed against axially-located rotating members by clamping an axially-located rotating disc between movable braking members, e.g. movable brake discs or brake pads
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16DCOUPLINGS FOR TRANSMITTING ROTATION; CLUTCHES; BRAKES
    • F16D65/00Parts or details
    • F16D65/02Braking members; Mounting thereof
    • F16D65/04Bands, shoes or pads; Pivots or supporting members therefor
    • F16D65/092Bands, shoes or pads; Pivots or supporting members therefor for axially-engaging brakes, e.g. disc brakes
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60YINDEXING SCHEME RELATING TO ASPECTS CROSS-CUTTING VEHICLE TECHNOLOGY
    • B60Y2200/00Type of vehicle
    • B60Y2200/30Railway vehicles
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16DCOUPLINGS FOR TRANSMITTING ROTATION; CLUTCHES; BRAKES
    • F16D2121/00Type of actuator operation force
    • F16D2121/02Fluid pressure
    • F16D2121/04Fluid pressure acting on a piston-type actuator, e.g. for liquid pressure
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16DCOUPLINGS FOR TRANSMITTING ROTATION; CLUTCHES; BRAKES
    • F16D2125/00Components of actuators
    • F16D2125/02Fluid-pressure mechanisms
    • F16D2125/06Pistons
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16DCOUPLINGS FOR TRANSMITTING ROTATION; CLUTCHES; BRAKES
    • F16D2125/00Components of actuators
    • F16D2125/18Mechanical mechanisms
    • F16D2125/58Mechanical mechanisms transmitting linear movement
    • F16D2125/70Rods
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16DCOUPLINGS FOR TRANSMITTING ROTATION; CLUTCHES; BRAKES
    • F16D2129/00Type of operation source for auxiliary mechanisms
    • F16D2129/02Fluid-pressure

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Transportation (AREA)
  • Braking Arrangements (AREA)

Abstract

본 발명은 화차용 제동장치에 관한 것으로서, 화차의 공차 또는 영차시 제동력과 안정성이 향상되고 용이한 보수유지 및 탈선을 예방 할 수 있도록 송입관으로부터 압력공기가 공급되는 제 1, 2 제동통과 각 차륜으로부터 일정거리 이격된 일측에 제륜자와 레버가 결합된 제륜자 하우징과 일측단은 상기 제륜자 하우징에 회동가능하도록 힌지로 결합되고 타측단은 제 1, 제 2 제동통의 피스톤로드에 결합된 링크로 구성된 공차 제동수단과, 상기 송입관상에 설치된 콕크에 의해 압력공기가 공급되는 제 1 디스크 제동통과 일측단은 상기 제 1 디스크 제동통의 피스톤 로드와 결합되고 타측 내면에는 디스크 패드가 결합된 한 쌍의 디스크 패드 하우징으로 구성된 1차 영차 제동수단 및 2차 영차 제동수단과, 상기 디스크 패드와 디스프 패드사이에 일정한 갭이 유지되도록 차축의 중앙에 설치된 소정 곡률반경을 갖는 원판형태의 디스크 판으로 이루어진 제동장치가 구비되고, 상기 제륜자 하우징과 제륜자 하우징은 레버에 결합된 연결봉에 의해 연동되도록 하여 화차의 제동시 공차, 1차영차, 2차영차에 구애받지 않고 제동을 할 수 있으며, 보수유지가 용이할 뿐만 아니라, 제동장치의 수명을 연장시킬 수 있는 것이다.The present invention relates to a braking device for a wagon, the first and second brake barrels and each wheel that is supplied with pressure air from the inlet pipe to improve the braking force and stability of the wagon or zero car, and to prevent easy maintenance and derailment Linked to the wheelset housing and the one end of the wheelset housing and the lever is coupled to the wheelset housing rotatable to the wheelset housing and the other end is coupled to the piston rod of the first and second braking cylinders spaced from a certain distance from the side A pair of tolerance braking means and a first disk braking tube and one end of which pressure air is supplied by a cock installed on the inlet pipe are coupled to the piston rod of the first disk braking tube and a disk pad coupled to the other inner surface thereof. Primary and secondary braking means, each of which comprises a disk pad housing, and a constant gap between the disk pad and the disk pad. Braking device is provided with a disk-shaped disk plate having a predetermined radius of curvature installed in the center of the axle to be maintained, the wheel housing and the wheel housing is to be interlocked by the connecting rod coupled to the lever tolerances when braking, Regardless of whether it is a primary or secondary vehicle, it can be braked, it is easy to maintain and extend the life of the braking system.

Description

화차(貨車)용 제동장치Braking System for Wagons

본 발명은 화차용 제동장치에 관한 것으로서, 보다 상세하게는 화차의 공차 또는 영차시 제동 작동이 간편하면서도 그 제동력과 안정성이 향상되고 용이한 보수유지 및 탈선을 예방 할 수 있도록 된 화차용 제동장치에 관한 것이다.The present invention relates to a braking device for a wagon, and more particularly, to a braking device for a wagon, in which a braking operation is easily carried out during tolerance or zero wagon of a wagon, while the braking force and stability thereof are improved, and maintenance and derailment can be easily prevented. It is about.

일반적으로, 제동장치는 4~8개의 제동량을 가로로 설치하고 제동력을 증가시키는 레바장치와 제륜자 마모시 레바비 조정을 위해 스렉아자스트를 설치하여 영차시와 공차시의 제동을 위해 각 각 별개의 제동변 및 공기압축 탱크가 구비되어 있으며, 본 출원인에 의해 특허 제 95-14364호(적공 제동 자동 제어장치)에 의해 제안된 바 있다.In general, the brake system installs 4 ~ 8 brakes horizontally and installs the lever device to increase the braking force and the trek azast to adjust the lever when the wheels wear. A separate braking valve and a pneumatic tank are provided, which have been proposed by the applicant in patent application No. 95-14364 (Automatic Brake Control).

상기와 같은 제동장치는 구조가 복잡하여 보수유지 및 제동력이 떨어지게 되며, 안전성이 좋지 못하여 차륜이 선로에서 이탈되는 문제점이 발생하게 되었다.The braking device as described above has a complicated structure, so that the maintenance and braking force is reduced, and the safety of the braking device is not good.

본 발명은 상기 같은 종래의 문제점을 해결하기 위한 것으로서, 그 목적은 구조가 간단하고 제동력과 안정성이 뛰어나며 보수유지가 용이할 뿐만 아니라, 제동장치의 수명을 연장시킬 수 있도록 된 새로운 형태의 화차용 제동장치를 제공하고자 하는 것이다.The present invention has been made to solve the above-mentioned conventional problems, the object of which is a new type of braking for a wagon, which is simple in structure, excellent in braking force and stability, and easy to maintain and extend the life of the braking device. It is to provide a device.

이와 같은 목적을 달성하기 위하여, 본 발명은 화차의 제동 자동 제어장치에 있어서, 송입관으로부터 압력공기가 공급되는 제 1, 2 제동통과 각 차륜으로부터 일정거리 이격된 일측에 제륜자와 레버가 결합된 제류자 하우징과 일측단은 상기 제륜자 하우징에 회동가능하도록 힌지로 결합되고 타측단은 제 1, 제 2 제동통의 피스톤로드에 결합된 링크로 구성된 공차 제동수단과, 상기 송입관상에 설치된 콕크에 의해 압력공기가 공급되는 제 1 디스크 제동통과 일측단은 상기 제 1 디스크 제동통의 피스톤 로드와 결합되고 타측 내면에는 디스크 패드가 결합된 한 쌍의 디스크 패드 하우징으로 구성된 1 차 영차 제동수단 및 2 차 영차 제동수단과, 상기 디스크 패드와 디스크 패드 사이에 일정한 갭이 유지되도록 차축의 중앙에 설치된 소정 곡률반경을 갖는 원판형태의 디스크 판으로 이루어진 제동장치가 구비된 특징을 갖는다.In order to achieve the above object, the present invention provides a braking automatic control device for a wagon, in which the wheels and the lever are coupled to one side of the first and second brake barrels through which pressure air is supplied from the inlet pipe and a distance separated from each wheel by a predetermined distance. Tolerance braking means and the one end is coupled to the hinge rotatably to the wheel housing, the other end is a tolerance braking means consisting of a link coupled to the piston rod of the first and second braking cylinders, and the cock installed on the inlet pipe The first disk braking tube and one end of the first disk braking tube supplied with the pressure air are coupled to the piston rod of the first disk braking tube, and the other inner surface is composed of a pair of disk pad housings in which a disk pad is coupled. A zero curb braking means and a predetermined radius of curvature provided at the center of the axle such that a constant gap is maintained between the disk pad and the disk pad. It has the features provided with a damping device consisting of a disc plate of a plate shape.

이와 같은 본 발명에서, 상기 제륜자 하우징과 제륜자 하우징은 레버에 결합된 연결봉에 의해 연동되는 특징을 갖는다.In the present invention, the wheel housing and the wheel housing has a feature that is interlocked by a connecting rod coupled to the lever.

도 1 은 본 발명에 따른 화차용 제동장치를 나타내는 평면도,1 is a plan view showing a braking device for a wagon according to the present invention;

도 2 는 본 발명에 따른 화차용 제동장치를 나타내는 정면도,2 is a front view showing a braking device for a wagon according to the present invention;

도 3 은 본 발명에 따른 화차용 제동장치를 나타내는 측면도이다.3 is a side view showing a braking device for a wagon according to the present invention.

도면의 주요부분에 대한 부호의 설명Explanation of symbols for main parts of the drawings

1 : 제동장치 10 : 공차 제동수단1: braking device 10: tolerance braking means

12 : 송입관 14 : 제 1 제동통12: intake pipe 14: the first braking tube

16 : 제 2 제동통 18 : 차륜16: second braking barrel 18: wheel

20 : 제륜자 22 : 레버20: wheeler 22: lever

24 : 제류자 하우징 26 : 힌지24: dimmer housing 26: hinge

28,28' : 링크 30 : 1차 영차 제동수단28,28 ': Link 30: Primary zero-car braking means

30' : 2차 영차 제동수단 32 : 콕크30 ': Secondary car braking means 32: Cock

34 : 제 1 디스크 제동통 34a,36a : 디스크 패드34: 1st disc brake cylinder 34a, 36a: disc pad

40,40' : 디스크 패드 하우징 42 : 차축40,40 ': Disc pad housing 42: Axle

44 : 디스크 판 46 : 연결봉44: disc plate 46: connecting rod

48 : 사이드 프레임 50 : 차축 로라 베어링48: side frame 50: axle roller bearing

A : 제 1 중계변 B : 제 2 중계변A: first relay side B: second relay side

이하, 본 발명을 첨부된 도면에 의해 상세히 설명하면 다음과 같다.Hereinafter, described in detail by the accompanying drawings of the present invention.

도 1 내지 도 3에 도시된 바와 같이, 제동장치(1)의 공차 제동수단(10)은 송입관(12)으로부터 압력공기가 공급되는 제 1, 2 제동통(14, 16)과 각 차륜(18)으로 부터 일정거리 이격된 일측에 제륜자(20)와 레버(22)가 결합된 제륜자 하우징(24)과 일측단은 상기 제륜자 하우징(24)이 회동 가능하도록 힌지(26)로 결합되고 타측단은 제 1, 2 제동통(14,16)의 피스톤 로드(14a, 16a)에 결합된 링크(28)로 구성되며, 1, 2차 영차 제동수단(30)은 상기 송입관상(12)에 설치된 콕크(32)에 의해 압력공기가 공급되는 제 1 디스크 제동통(34) 및 제 2 디스크 제동통(36)과 일측단은 상기 제 1, 제 2 디스크 제동통(34,36)의 피스톤 로드(34a, 36a)와 결합되고 타측 내면에는 디스크 패드(38)가 결합된 한 쌍의 디스크 패드 하우징(40)으로 구성되고, 상기 디스크 패드(38)와 디스크 패드(38) 사이에 일정한 갭이 유지되도록 차축(42)의 중앙에 설치된 소정 곡률반경을 갖는 원판형태의 디스크 판(44)으로 이루어진 것을 나타내는 것이다.1 to 3, the tolerance braking means 10 of the braking device 1 includes first and second braking cylinders 14 and 16 to which pressure air is supplied from the inlet pipe 12 and each wheel ( 18. The wheelset housing 24 and one side end of which the wheelset 20 and the lever 22 are coupled to one side spaced apart from each other by a predetermined distance are coupled to the hinge 26 so that the wheelset housing 24 can be rotated. And the other end is composed of a link 28 coupled to the piston rods 14a and 16a of the first and second braking cylinders 14 and 16, and the first and second zero order braking means 30 are formed on the inlet pipe 12. The first disk braking cylinder 34 and the second disk braking cylinder 36 to which pressure air is supplied by the cock 32 installed in the upper and lower ends of the first and second disk braking cylinders 34 and 36 are formed. It is composed of a pair of disk pad housing 40 coupled to the piston rods 34a, 36a and the other inner surface of the disk pad 38, and a constant gap between the disk pad 38 and the disk pad 38. The disk plate 44 of the disk form which has a predetermined radius of curvature provided in the center of the axle 42 so that this may be maintained is shown.

이때, 상기 제륜자 하우징(24)과 제륜자 하우징(24)은 레버(22)에 결합된 연결봉(46)에 의해 연동되는 것이다.At this time, the wheeler housing 24 and the wheeler housing 24 are interlocked by a connecting rod 46 coupled to the lever 22.

도 2는 본 발명에 따른 화차용 제동장치를 나타내는 정면도로서, 화차의 사이드 프레임(48)상에 차축(42)과 차축 로라 베어링(50)에 의해 결합된 차륜(18)과, 상기 차륜(18)의 일측에는 레버(22)에 결합된 연결봉(46)에 의해 제륜자(20)가 결합된 제륜자 하우징(24)이 연동되도록 설치된 것을 나타내는 것이다.2 is a front view showing a braking device for a wagon according to the present invention, a wheel 18 coupled by an axle 42 and an axle roller bearing 50 on a side frame 48 of the wagon, and the wheel 18. One side of the) indicates that the wheeled box housing 24 to which the wheeled wheel 20 is coupled by the connecting rod 46 coupled to the lever 22 is installed to interlock.

도 3은 본 발명에 따른 화차용 제동장치를 나타내는 측면도로서, 화차의 사이드 프레임(48)상에 차축(42)과 차축 로라 하우징(50)에 의해 결합된 차륜(18)과, 상기 차축(42)의 중앙에는 송입관상(12)에 설치된 콕크(32)에 의해 압력공기가 공급되는 제 1 디스크 제동통(34) 및 제 2 디스크 제동통(36)과 일측단은 피스톤 로드(34a, 36a)와 결합되고 타측 내면에는 디스크 패드(38)가 결합된 한 쌍의 디스크 패드 하우징(40)으로 구성된 1, 2차 영차 제동 수단(30)이 설치된 것을 나타내는 것이다.3 is a side view showing a braking device for a wagon according to the present invention, the wheel 18 coupled by the axle 42 and the axle roller housing 50 on the side frame 48 of the wagon, and the axle 42 ), The first and second disc brake cylinders 34 and 36, one side of which is supplied with pressure air by a cock 32 installed on the inlet pipe 12, are connected to the piston rods 34a and 36a. It is shown that the first and second zero-order braking means 30 is composed of a pair of disk pad housing 40 coupled to the other and the disk pad 38 is coupled to the other inner surface.

또한, 상기 디스크 패드(38)와 디스크 패드(38) 사이에는 일정한 갭이 유지되도록 차축(42)의 중앙에 설치된 소정 곡률반경을 갖는 원판형태의 디스크 판(44)이 설치된 것을 나타낸다.In addition, a disk plate 44 having a disc shape having a predetermined radius of curvature provided in the center of the axle 42 is provided between the disk pad 38 and the disk pad 38 so as to maintain a constant gap.

도면 중 미설명 부호 A는 제 1 중계변이고, B는 제 2 중계변이다.In the figure, reference numeral A denotes a first relay edge, and B denotes a second relay edge.

이와 같은 본 발명을 사용상태를 설명하면 다음과 같다.Referring to the use state of the present invention as follows.

도 1 내지 도 3 에 도시된 바와 같이, 사이드 프레임(48) 상에 차축과 차축 로라 하우징(50)에 의해 다수의 차륜(18)이 결합된 화차에 송입관(12)과 연통되는 제 1 중계변(A)을 설치하고 각 차륜(18)에는 공차 제동 수단(10)을 설치하며 차축(42)에는 1,2차 영차 제동수단(30)과 디스크 판(44)을 설치한 초기 상태에서, 화차를 공차상태로 운행도중 제동을 하고자 할 경우에는 별도의 자동레버(도면에 도시되지 않음)를 구동시켜 송입관(12)를 통하여 일정한 압력을 갖는 공기를 제 1 제동통(14) 및 제 2 제동통(16)으로 공급하면, 제 1, 2 제동통(14,16)에 공급된 공기는 피스톤 로드(14a, 16b)를 일정거리 만큼 전방으로 밀게 된다.1 to 3, the first relay communicates with the inlet pipe 12 in a wagon in which a plurality of wheels 18 are coupled to each other by the axle and the axle roller housing 50 on the side frame 48. In the initial state where the side (A) is installed and each wheel 18 is provided with a tolerance braking means 10 and the axle 42 is provided with a first and second order vehicle braking means 30 and a disk plate 44, When the vehicle is to be braked while operating in a tolerated state, a separate automatic lever (not shown in the drawing) is driven to supply air having a constant pressure through the inlet pipe 12 to the first braking tube 14 and the second. When supplied to the braking cylinder 16, the air supplied to the first and second braking cylinders 14 and 16 pushes the piston rods 14a and 16b forward by a predetermined distance.

이 상태에서, 상기 피스톤 로드(14a, 16a)에는 사이드 프레임(48)상에 회동가능하도록 결합되고 타측단은 제륜자(20)와 레버(22)가 결합된 제륜자 하우징(24)과 힌지(26)로 결합된 링크(28)가 결합되어 있으므로, 피스톤 로드(14a, 16a)의 전방 진행거리에 비례하여 제륜자 하우징(24)이 후방으로 밀리게 되면서, 제륜자(20)를 상기 차륜(18)과 접촉시켜 제동력을 발생하게 된다.In this state, the piston rods 14a and 16a are rotatably coupled to the side frame 48 and the other end of the wheelset housing 24 and the hinge 22 to which the wheelset 20 and the lever 22 are coupled. Since the link 28 coupled to 26 is coupled, the wheelset housing 24 is pushed backward in proportion to the forward travel distances of the piston rods 14a and 16a, thereby driving the wheelset 20 to the wheel ( 18) to generate braking force.

이때, 상기 제륜자 하우징(24)에 결합된 레바(22)에는 각 제륜자 하우징(24)이 연동 할 수 있도록 연결봉(46)이 결합되어 있으므로 각 제륜자(20)가 동시에 구동하여 각 차륜(18)과 접촉하면서 제동이 이루어지는 것이다.At this time, since the connecting rod 46 is coupled to the lever 22 coupled to the wheelset housing 24 so that each wheelset housing 24 can be interlocked, the wheelset 20 is simultaneously driven to drive each wheel ( Braking is achieved in contact with 18).

한편, 화차에 일정량의 화물을 실고 주행중에 제동을 하게 되면, 송입관(12)을 통하여 공급된 공기를 제 1 중계변(A)을 거쳐 콕크(32)를 통하여 제 1 디스크 제동통(34)으로 공급하여 피스톤 로드(34a)를 구동시켜 일정거리 만큼 전진하도록 한다.On the other hand, when a certain amount of cargo is loaded into the wagon while braking while driving, the air supplied through the inlet pipe 12 passes through the first relay valve A through the cock 32 and the first disk brake barrel 34. It is supplied to drive the piston rod (34a) to advance by a certain distance.

이때, 상기 피스톤 로드(34a)에는 디스크 패드(38)가 결합된 디스크 하우징(40)이 연결되어 힌지점을 기점으로 일정한 각도 만큼 회동하되, 링크(28')에 의해 각 디스크 하우징(40)이 연동하면서, 디스크 패드(38)가 차축(42)에 결합된 디스크판(44)과 접촉하게 되어 1차 영차시 제동력을 얻게 되는 것이다.At this time, the piston rod 34a is connected to the disc housing 40 to which the disc pad 38 is coupled and rotated by a predetermined angle from the hinge point, and each disc housing 40 is connected by the link 28 '. While interlocking, the disk pad 38 comes into contact with the disk plate 44 coupled to the axle 42 to obtain a braking force during the first zero car.

또한, 화차에 위에와 같은 1차 영차시 보다 더 많은 양의 화물을 실고 주행도중 제동을 하게 되면, 송입관(12)을 통하여 제 1 중계변(A)으로 공급된 공기가 제 2 중계변(B)을 거쳐 제 2 디스크 제동통(40')으로 공급되어 1차 영차 제동시와 같은 동작이 이루어져 2차 영차시 제동력을 얻을 수 있는 것이다.In addition, when the truck is loaded with a greater amount of cargo than in the case of the first zero car as described above, the vehicle is braked while driving, and the air supplied to the first relay side A through the inlet pipe 12 receives the second relay side ( It is supplied to the second disk braking tube 40 'via B) to perform the same operation as in the first zero car braking to obtain a braking force in the second zero car.

이와 같은 공차 제동시와 1,2차 영차 제동시 발생되는 압력(P)과 제동거리(S)를 예를 들어 설명하면 다음과 같다.For example, the pressure P and the braking distance S generated during the tolerance braking and the first and second zero-braking braking will be described below.

제동통 지름은 A, 공기 압력은 B, 레바비는 C, 기계적효율은 D, 제동통 수량은 E로 하고

Figure kpo00002
, 각 제동시 발생되는 압력과 제동거리는 (가) 공차시
Figure kpo00003
즉, 압력 P=14307㎏이 되고,
Figure kpo00004
즉, 제동거리 S는 631m가 되며, (나) 1차 영차시
Figure kpo00005
Figure kpo00006
즉, 압력 P=18002㎏이 되고,
Figure kpo00007
즉, 제동거리 S는 616m가 되며, (다) 2차 영차시
Figure kpo00008
Figure kpo00009
즉, 압력 P는 21697㎏이 되고,
Figure kpo00010
즉, 제동거리 S는 629m가 되는 것이다.Brake cylinder diameter is A, air pressure is B, Leviavi is C, mechanical efficiency is D, brake cylinder quantity is E
Figure kpo00002
, The pressure and braking distance generated at each braking
Figure kpo00003
That is, pressure P = 14307 kg,
Figure kpo00004
That is, the braking distance S is 631m, and (b) the first zero car
Figure kpo00005
Figure kpo00006
That is, the pressure P = 18002 kg,
Figure kpo00007
That is, the braking distance S is 616m, and (c) the second zero car
Figure kpo00008
Figure kpo00009
That is, the pressure P is 21697 kg,
Figure kpo00010
That is, the braking distance S is 629m.

이와 같이하여, 화차의 공차, 1차 영차, 2차 영차시에도 제동거리를 비슷하게 얻을 수 있는 것이다.In this way, the braking distance can be obtained similarly in the tolerance of the wagon, the first zero order car and the second zero car.

이와 같은 본 발명을 적용하면, 화차의 제동시 공차, 1차영차, 2차영차에 구애받지 않고 용이하게 제동을 할 수 있으며, 또한, 구조가 간단하고 안정성이 뛰어나며 보수유지가 용이할 뿐만 아니라, 제동장치의 수명을 연장시킬 수 있는 효과가 있다.By applying the present invention, braking can be easily carried out regardless of the tolerance of the car, the primary car, the secondary car, and also, the structure is simple, excellent in stability and easy to maintain, There is an effect that can extend the life of the braking device.

Claims (3)

화차의 제동 자동 제어장치에 있어서,In the braking automatic control device of a wagon, 송입관(12)으로부터 압력공기가 공급되는 제 1,2 제동통(14,16)과 각 차륜(18)으로부터 일정거리 이격된 일측에 제륜자(20)와 레버(22)가 결합된 제륜자 하우징(24)과 일측단은 상기 제륜자 하우징(24)에 회동 가능하도록 힌지(26)로 결합되고 타측단은 제 1, 제 2 제동통(14,16)의 피스톤로드(14a, 16a)에 결합된 링크(28)로 구성된 공차 제동수단(10)과;First and second brake cylinders 14 and 16 to which pressure air is supplied from the inlet pipe 12, and the wheelset 20 and the lever 22 coupled to one side spaced apart from each wheel 18 by a predetermined distance. The housing 24 and one end are coupled to the hinge 26 so as to be rotatable to the wheel housing 24, and the other end is connected to the piston rods 14a and 16a of the first and second braking cylinders 14 and 16. Tolerance braking means (10) composed of coupled links (28); 상기 송입관(12)상에 설치된 콕크(32)에 의해 압력공기가 공급되는 제 1, 2 디스크 제동통(34, 36)과 일측단은 상기 제 1, 2디스크 제동통(34, 36)의 피스톤 로드(34a, 3a)와 결합되고 타측 내면에는 디스크 패드(38, 38')가 결합된 한 쌍의 디스크 패드 하우징(40, 40')으로 구성된 1차, 2차 영차 제동수단(30, 30')과;The first and second disk braking cylinders 34 and 36 to which pressure air is supplied by the cock 32 installed on the inlet pipe 12 and one end thereof are formed of the first and second disk braking cylinders 34 and 36. Primary and secondary zero order braking means (30, 30) consisting of a pair of disk pad housings (40, 40 ') coupled to the piston rods (34a, 3a) and disk pads (38, 38') coupled to the other inner surface. ')and; 상기 디스크 패드(38,38')와 디스크 패드(38,38') 사이에는 일정한 갭이 유지되도록 차축(42)의 중앙에 설치된 소정 곡률반경을 갖는 원판형태의 디스크 판(44)으로 이루어지는 것을 특징으로 하는 화차용 제동장치.And a disk plate 44 having a disk shape having a predetermined radius of curvature provided at the center of the axle 42 so that a constant gap is maintained between the disk pads 38 and 38 'and the disk pads 38 and 38'. Braking system for trucks. 제 1 항에 있어서, 상기 각 각의 제륜자 하우징(24)은 레버(22)에 결합된 연결봉(46)에 의해 연동되는 것을 특징으로 하는 화차용 제동장치.2. The braking device according to claim 1, wherein the respective wheel housings (24) are linked by a connecting rod (46) coupled to the lever (22). 제 1 항에 있어서, 상기 디스크 패드 하우징(40, 40')은 링크(28')에 의해 대응되는 각 디스크 패드(38,38')가 연동되는 것을 특징으로 하는 화차용 제동장치.2. The braking apparatus according to claim 1, wherein the disc pad housings (40, 40 ') are linked with respective disc pads (38, 38') corresponding to each other by a link (28 ').
KR1019970009147A 1997-03-18 1997-03-18 Braking system for a freight car KR100215983B1 (en)

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