KR0167366B1 - Method of processing remained concrete in concrete pump - Google Patents

Method of processing remained concrete in concrete pump Download PDF

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Publication number
KR0167366B1
KR0167366B1 KR1019930013619A KR930013619A KR0167366B1 KR 0167366 B1 KR0167366 B1 KR 0167366B1 KR 1019930013619 A KR1019930013619 A KR 1019930013619A KR 930013619 A KR930013619 A KR 930013619A KR 0167366 B1 KR0167366 B1 KR 0167366B1
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South Korea
Prior art keywords
concrete
hopper
transport pipe
residual
pump
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KR1019930013619A
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Korean (ko)
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KR940005874A (en
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토시오 타케자키
켄지 나카자토
히로시 키사카
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코오노 미찌아끼
미쯔비시주우고오교오 가부시기가이샤
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04BPOSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
    • F04B15/00Pumps adapted to handle specific fluids, e.g. by selection of specific materials for pumps or pump parts
    • F04B15/02Pumps adapted to handle specific fluids, e.g. by selection of specific materials for pumps or pump parts the fluids being viscous or non-homogeneous
    • F04B15/023Pumps adapted to handle specific fluids, e.g. by selection of specific materials for pumps or pump parts the fluids being viscous or non-homogeneous supply of fluid to the pump by gravity through a hopper, e.g. without intake valve
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04BPOSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
    • F04B15/00Pumps adapted to handle specific fluids, e.g. by selection of specific materials for pumps or pump parts
    • F04B15/02Pumps adapted to handle specific fluids, e.g. by selection of specific materials for pumps or pump parts the fluids being viscous or non-homogeneous
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B9/00Cleaning hollow articles by methods or apparatus specially adapted thereto 
    • B08B9/02Cleaning pipes or tubes or systems of pipes or tubes
    • B08B9/027Cleaning the internal surfaces; Removal of blockages
    • B08B9/04Cleaning the internal surfaces; Removal of blockages using cleaning devices introduced into and moved along the pipes
    • B08B9/053Cleaning the internal surfaces; Removal of blockages using cleaning devices introduced into and moved along the pipes moved along the pipes by a fluid, e.g. by fluid pressure or by suction
    • B08B9/055Cleaning the internal surfaces; Removal of blockages using cleaning devices introduced into and moved along the pipes moved along the pipes by a fluid, e.g. by fluid pressure or by suction the cleaning devices conforming to, or being conformable to, substantially the same cross-section of the pipes, e.g. pigs or moles
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04GSCAFFOLDING; FORMS; SHUTTERING; BUILDING IMPLEMENTS OR AIDS, OR THEIR USE; HANDLING BUILDING MATERIALS ON THE SITE; REPAIRING, BREAKING-UP OR OTHER WORK ON EXISTING BUILDINGS
    • E04G21/00Preparing, conveying, or working-up building materials or building elements in situ; Other devices or measures for constructional work
    • E04G21/02Conveying or working-up concrete or similar masses able to be heaped or cast
    • E04G21/04Devices for both conveying and distributing

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Architecture (AREA)
  • Civil Engineering (AREA)
  • Structural Engineering (AREA)
  • Physics & Mathematics (AREA)
  • Fluid Mechanics (AREA)
  • Reciprocating Pumps (AREA)
  • Details Of Reciprocating Pumps (AREA)
  • On-Site Construction Work That Accompanies The Preparation And Application Of Concrete (AREA)

Abstract

본 발명은, 콘크리트펌프의 잔류콘크리트처리방법에 관한 것으로서, 조작자의 작업을 간략화할 수 있고, 또 다져넣기 현장근처의 땅위를 더럽히지 않는데다가, 자원을 유효 이용할 수 있는 콘크리트펌프의 잔류콘크리트처리방법을 제공하는 것을 목적으로 하며, 그 구성에 있어서, 콘크리트압송종료후의 호퍼(1)내 및 콘크리트수송관(3)내에 잔류하는 잔류콘크리트를 배출할 때, 콘크리트펌프를 공운전해서 그때, 발생하는 공기압에 의해, 호퍼(1)내 및 콘크리트수송관(3)내에 잔류하는 잔류콘크리트의 일부를 콘크리트수송관(3)의 선단부로부터 배출하고, 이어서 스폰지(11)를 호퍼(1)로부터 콘크리트실린더(12)내를 거쳐 콘크리트수송관(3)내에 보내 넣고, 이어서 물을 호퍼(1)내에 공급하고, 콘크리트펌프를 운전해서, 그때 발생하는 수압 혹은 공기압에 의해 스폰지(11)를 밀어서, 잔류콘크리트를 콘크리트수송관(3)의 선단부로부터 배출한다.The present invention relates to a method for treating residual concrete of a concrete pump, which can simplify the operator's work and does not pollute the ground near the crushing site, and can effectively utilize the resources. In order to discharge residual concrete remaining in the hopper 1 and the concrete transport pipe 3 after the completion of the concrete transport, the air pressure generated at the time by emptying the concrete pump. By this, a part of the residual concrete remaining in the hopper 1 and in the concrete transport pipe 3 is discharged from the distal end of the concrete transport pipe 3, and then the sponge 11 is discharged from the hopper 1 to the concrete cylinder 12. ), And then into the concrete transport pipe (3), and then water is supplied into the hopper (1), and the concrete pump is operated, depending on the water pressure or air pressure generated at that time The sponge 11 is pushed to discharge the residual concrete from the distal end of the concrete transport pipe 3.

그리고 잔류콘크리트의 배출이 종료하면 콘크리트펌프를 역전해서 콘크리트수송관(3)내의 물을 호퍼(1)에 복귀시키고, 호퍼(1)내의 시멘트페이스트를 포함한 물을 강제적으로 레미콘차 또는 배수홈등에 배출하고, 또 호퍼(1)내에 남은 모래와 자갈을 그대로 방치해 두어서 다음번 다져넣기할 때 호퍼(1)내에 투입한 시멘트페이스트 또는 모르타르와 혼합시켜서 압송하는 것을 특징으로 한 것이다.When the discharge of the residual concrete is finished, the concrete pump is reversed to return the water in the concrete transport pipe 3 to the hopper 1, and the water including the cement paste in the hopper 1 is forcibly discharged to the ready-mixed car or the drain groove. In addition, the remaining sand and gravel in the hopper (1) is left as it is, the next time it is chopped, characterized in that it is mixed with the cement paste or mortar put into the hopper (1) and conveyed.

Description

콘크리트펌프의 잔류콘트리트처리방법Residual Concrete Treatment Method of Concrete Pump

제1도는 본 발명의 콘크리트펌프의 잔류콘크리트처리 방법의 실시에 적용하는 콘크리트펌프를 표시한 사시도.1 is a perspective view showing a concrete pump applied to the implementation of the residual concrete treatment method of the concrete pump of the present invention.

제2도는 종래의 잔류콘크리트의 배출방법을 표시한 설명도.2 is an explanatory diagram showing a conventional method for discharging residual concrete.

제3도는 종래의 잔류콘크리트의 배출방법의 다른 예를 표시한 설명도.3 is an explanatory diagram showing another example of a conventional method for discharging residual concrete.

* 도면의 주요부분에 대한 부호의 설명* Explanation of symbols for main parts of the drawings

1 : 호퍼 2 : 게이트밸브1: Hopper 2: Gate Valve

3 : 콘크리트수송관 4 : 모래·자갈3: concrete transport pipe 4: sand and gravel

6 : 시멘트페이스트를 포함한 물 7 : 수중펌프6: water including cement paste 7: submersible pump

8 : 호스 11 : 스폰지8: hose 11: sponge

12 : 콘크리트실린더12: concrete cylinder

본 발명은 콘크리트펌프의 잔류 콘크리트 처리방법에 관한 것이다.The present invention relates to a method for treating residual concrete in a concrete pump.

종래 호퍼 내에 잔류한 잔류콘크리트는 ① Y형 관을 개방하여 배출하거나, ② 혹은 호퍼바닥부의 게이트하루징을 개방해서 땅위에 배출한 후, 산업폐기물로서 처리하고 있었다.The remaining concrete remaining in the hopper was treated as industrial waste after (1) opening the Y-type tube or (2) or (2) opening the gate hopper at the bottom of the hopper and discharging it on the ground.

상기①의 배출방법을 제2도에 의해 설명하면, (1)이 호퍼, (2)가 게이트밸브, (3)이 콘크리트수송관, (9)가 콘크리트수송관(곡관), (10)이 Y형관이다.Referring to Fig. 2, the discharge method of the above ① is shown in Fig. 2, where (1) is the hopper, (2) the gate valve, (3) the concrete transport pipe, (9) the concrete transport pipe (curved pipe), and (10). Y-shaped tube.

콘크리트압송종료후의 호퍼(1)내 및 콘크리트수송관(3)내에 잔류하는 잔류콘크리트를 배출할 때에는, 콘크리트수송관(곡관((9)을 해체하고, Y형관(10)을 열어서, 콘크리트수송관(3)내에 스폰지(11)를 삽입하고, 고압수펌프(도시생략)로부터의 고압수를 콘크리트수송관(3)내에 공급하고, 스폰지(11)를 밀어서 콘크리트수송관(3)내의 잔류콘크리트를 동 콘크리트수송관(3)의 선단부로부터 배출한다.When discharging the residual concrete remaining in the hopper 1 and the concrete transport pipe 3 after the completion of the concrete transport, the concrete transport pipe (the curved pipe (9) is dismantled and the Y-shaped pipe 10 is opened to open the concrete transport pipe). (3) Insert the sponge (11), supply the high pressure water from the high pressure water pump (not shown) into the concrete transport pipe (3), push the sponge 11 to the residual concrete in the concrete transport pipe (3) Discharge from the distal end of the concrete transport pipe (3).

한편, 호퍼(1)내를 물에 의해 세정해서, 시멘트를 포함한 물(6)과 호퍼(1)내에 잔류하는 대량의 잔류콘크리트(5)를 Y형관(10)을 열어서, 땅위에 배출하고 있다.On the other hand, the inside of the hopper 1 is cleaned with water, and the water 6 including cement and the large amount of residual concrete 5 remaining in the hopper 1 are opened on the Y-shaped pipe 10 to be discharged onto the ground. .

상기 ②의 배출방법을 제3도에 의해 설명하면, (1)이 호퍼, (2)가 게이트밸브, (3)이 콘크리트수송관이다.Referring to Fig. 3, the discharge method of (2) is a hopper, (2) a gate valve, and (3) a concrete transport pipe.

콘크리트압송종료후의 호퍼(1)내 및 콘크리트수송관(3)내에 잔류하는 잔류콘크리트를 배출할 때에는, 주수방법에 의해 호퍼(1)내로부터 콘크리트수송관(3)에 잔류하는 잔류콘크리트를 배출한 후, 호퍼(1), 게이트밸브(2), 콘크리트수송관(3)과 함께 바닥부를 열어서, 모래·자갈(4)과 시멘트페이스트를 포함한 물(6)을 땅위에 배출하고 있다.When discharging the residual concrete remaining in the hopper 1 and the concrete transport pipe 3 after the completion of the concrete transport, the residual concrete remaining in the concrete transport pipe 3 is discharged from the hopper 1 by the water injection method. Then, the bottom part is opened with the hopper 1, the gate valve 2, and the concrete transport pipe 3, and the water 6 including sand, gravel 4 and cement paste is discharged on the ground.

상기 종래의 경우에는, Y형관 또는 게이트하우징을 열어서, 잔류콘크리트를 배출할 필요가 있어, 다져넣기 종료후, 조작자는 여분의 노력과 시간을 요하고 있었다. 또 잔류콘크리트, 모래, 자갈, 시멘트물 등을 다져넣기 현장에 다량으로 배출해서, 다져넣기 현장근처의 땅위는 더럽히는 데다가, 자원을 낭비한다는 문제가 있었다.In the conventional case, it is necessary to open the Y-shaped tube or the gate housing to discharge the residual concrete, and after the end of the compaction, the operator required extra effort and time. In addition, the residual concrete, sand, gravel, cement, such as a large amount of waste discharged to the site, the soil near the site of the crushing site, there was a problem that wastes resources.

본 발명은 상기의 문제점에 비추어서 제안하는 것이며, 그 목적으로 하는 바는, 조작자의 작업을 간략화할 수 있다. 또 다져넣기 현장근처의 땅위를 더럽히지 않는데다가, 자원을 유효이용할 수 있는 콘크리트펌프의 잔류콘크리트처리방법을 제공하고자 하는 점에 있다.The present invention is proposed in view of the above problems, and an object of the present invention is to simplify the operation of the operator. In addition, the present invention aims to provide a method for treating residual concrete in concrete pumps that does not pollute the ground near the compaction site and makes effective use of resources.

상기의 목적을 달성하기 위하여 본 발명의 콘크리트펌프의 잔류콘크리트처리방법은, 콘크리트압송종료후의 호퍼내 및 콘크리트 수송관내에 잔류하는 잔류콘크리트를 배출할 때, 콘크리트펌프를 공운전해서, 그때, 발생하는 공기압에 의해 상기 호퍼내 및 콘크리트수송관내에 잔류하는 잔류콘크리트의 일부를 콘크리트수송관에 선단부로부터 배출하고, 이어서 스폰지를 호퍼로부터 콘크리트실린더내를 거쳐 콘크리트수송관내에 보내 넣고, 이어서 물을 호퍼 내에 공급하고, 콘크리트펌프를 운전해서, 그때 발생하는 수압 혹은 공기압에 의해 스폰지를 밀어서, 잔류콘크리트수송관의 선단부로부터 배출하는 것을 특징으로 하고 있다.In order to achieve the above object, the residual concrete treatment method of the concrete pump of the present invention, when discharging the residual concrete remaining in the hopper and the concrete transport pipe after the completion of the concrete conveyance, by running the concrete pump, and then, Part of the residual concrete remaining in the hopper and in the concrete transport pipe by air pressure is discharged from the distal end to the concrete transport pipe, and then the sponge is sent from the hopper through the concrete cylinder into the concrete transport pipe, and then water is supplied into the hopper. The concrete pump is operated, and the sponge is pushed out by the hydraulic pressure or air pressure generated at that time, and discharged from the distal end portion of the residual concrete transport pipe.

또, 본 발명의 콘크리트펌프의 잔류콘크리트처리방법은, 콘크리트압송종료후의 호퍼내 및 콘크리트수송관내에 잔류하는 잔류콘크리트를 배출할 때, 콘크리트펌프를 공운전해서 그때, 발생하는 공기압에 의해 상기 호퍼내 및 콘크리트수송관내에 잔류하는 잔류콘크리트의 일부를 콘크리트수송관의 선단부로부터 배출하고, 이어서 스폰지를 호퍼로부터 콘크리트실린더내를 거쳐 콘크리트수송관내에 보내 넣고, 이어서 물을 호퍼내에 공급하고, 콘크리트펌프를 운전해서, 그때 발생하는 수압 혹은 공기압에 의해 스폰지를 밀어서, 잔류콘크리트를 콘크리트수송관의 선단부로부터 배출하고, 이어서 콘크리트수송관내의 물을 호퍼에 복귀시키고, 호퍼내의 시멘트페이스트를 포함한 물을 강제적으로 레미콘차 또는 배수홈등에 배출하는 것을 특징으로 하고 있다.In addition, the residual concrete treatment method of the concrete pump of the present invention, when discharging the residual concrete remaining in the hopper and the concrete transport pipe after the completion of the concrete conveyance, by running the concrete pump in the hopper by the air pressure generated at that time And a part of the residual concrete remaining in the concrete transport pipe is discharged from the distal end of the concrete transport pipe, and then the sponge is sent from the hopper through the concrete cylinder into the concrete transport pipe, and then water is supplied into the hopper to operate the concrete pump. Then, the sponge is pushed by the water pressure or air pressure generated at that time, the residual concrete is discharged from the distal end of the concrete transport pipe, and then the water in the concrete transport pipe is returned to the hopper, and the water including the cement paste in the hopper is forcibly reinforced. Or to discharge into drainage grooves, etc. It is.

또, 본 발명의 콘크리트펌프의 잔류콘크리트처리방법은, 콘크리트압송종료후의 호퍼내 및 콘크리트수송관내에 잔류하는 잔류콘크리트를 배출할 때, 콘크리트펌프를 공운전해서, 그때, 발생하는 공기압에 의해 상기 호퍼내 및 콘크리트수송관내에 잔류하는 잔류콘크리트의 일부를 콘크리트수송관의 선단부로부터 배출하고, 이어서 스폰지를 호퍼로부터 콘크리트실린더내를 거처 콘크리트수송관내에 보내 넣고, 이어서 물을 호퍼내에 공급하고, 콘크리트펌프를 운전해서, 그때 발생하는 수압 혹은 공기압에 의해 스폰지를 밀어서, 잔류콘크리트를 콘크리트수송관의 선단부로부터 배출하고, 이어서 콘크리트수송관내의 물을 호퍼에 복귀시키고, 호퍼내의 시멘트페이스트를 포함한 물을 강제적으로 레미콘차 또는 배수홈등에 배출하고 호퍼내에 남은 모래와 자갈을 그대로 방치해 두어서 다음번 다져넣기할 때 호퍼 내에 투입한 시멘트페이스트 또는 모르타르와 혼합시켜서 압송하는 것을 특징으로 하고 있다.In addition, the residual concrete treatment method of the concrete pump of the present invention, when discharging the residual concrete remaining in the hopper and the concrete transport pipe after the completion of the concrete conveyance, by running the concrete pump, the hopper by the air pressure generated at that time Part of the residual concrete remaining in the inner and the concrete transport pipe is discharged from the tip of the concrete transport pipe, and then the sponge is sent from the hopper through the concrete cylinder into the concrete transport pipe, and then water is supplied into the hopper and the concrete pump is By operating, the sponge is pushed by the generated water pressure or air pressure to discharge the residual concrete from the distal end of the concrete transport pipe, and then the water in the concrete transport pipe is returned to the hopper and the water including the cement paste in the hopper is forcibly reinforced. Drained in the car or drain groove and left in the hopper When two load compacted to the left below the gravel as come next time and is characterized in that the cement paste or mortar and mixed by pressure-fed into the input hopper.

본 발명의 콘크리트펌프의 잔류콘크리트처리방법은, 상기와 같이 구성되어 있고 콘크리트압송종료후 호퍼내 및 콘크리트수송관내에 잔류하는 잔류콘크리트를 배출할 때, 콘크리트펌프를 공운전해서, 그때 발생하는 공기압에 의해 상기 호퍼내 및 콘크리트수송관내에 잔류하는 잔류콘크리트의 일부를 콘크리트수송관의 선단부로부터 배출하고, 이어서 스폰지를 호퍼로부터 콘크리트실린더내를 거쳐 콘크리트수송관내에 보내 넣고, 이어서 물을 호퍼내에 공급하고, 콘크리트펌프를 운전해서, 그때 발생하는 수압 혹은 공기압에 의해 스폰지를 밀어서, 잔류콘크리트를 콘크리트수송관의 선단부로부터 배출한다. 그리고 잔류콘크리트의 배출이 종료되면, 콘크리트수송관내의 물을 호퍼에 복귀시키고, 호퍼내의 시멘트페이스트를 포함한 물을 강제적으로 레미콘차 또는 배수홈등에 배출하고, 또 호퍼내에 남은 모래와 자갈을 그대로 방치해두어서 다음번 다져넣기할 때 호퍼내에 투입한 시멘트페이스트 또는 모르타르와 혼합시켜서 압송한다.The residual concrete treatment method of the concrete pump of the present invention is configured as described above, and when the residual concrete remaining in the hopper and the concrete transportation pipe after the completion of the concrete transportation is discharged, the concrete pump is operated by co-operation to the air pressure generated at that time. Part of the remaining concrete remaining in the hopper and in the concrete transport pipe by discharging from the tip of the concrete transport pipe, and then sending the sponge from the hopper through the concrete cylinder into the concrete transport pipe, and then supplying water into the hopper, By operating the concrete pump, the sponge is pushed by the water pressure or air pressure generated at that time, and the residual concrete is discharged from the distal end of the concrete transport pipe. When the discharge of the residual concrete is finished, the water in the concrete transport pipe is returned to the hopper, and the water including the cement paste in the hopper is forcibly discharged to the ready-mixed car or the drain groove, and the sand and gravel remaining in the hopper are left as it is. The next time you chop, mix it with cement paste or mortar in the hopper and feed it.

다음에 본 발명의 콘크리트펌프의 잔류콘크리트처리방법을 적용하는 콘크리트펌프를 제1도에 의해 설명하면, (1)이 호퍼, (2)가 게이트밸브, (3)이 콘크리트수송관, (4)가 모래, 자갈, (6)이 시멘트페이스트를 포함한 물, (7)이 호퍼(1)내의 시멘트페이스트를 포함한 물(6)을 흡인하는 소형경량의 수중펌프, (8)이 호스, (11)이 스폰지, (12)가 콘크리트실린더이다.Next, a concrete pump to which the residual concrete treatment method of the concrete pump of the present invention is applied will be described with reference to FIG. 1, where (1) is a hopper, (2) is a gate valve, (3) is a concrete transport pipe, and (4) Small sand, gravel, (6) water containing cement paste, (7) a small lightweight submersible pump that sucks water (6) including cement paste in the hopper (1), (8) hoses, (11) This sponge 12 is a concrete cylinder.

콘크리트압송종료후의 호퍼(1)내 및 콘크리트수송관(3)내에 잔류하는 잔류콘크리트를 배출할 때에는, 콘크리트펌프를 공운전해서 그때 발생하는 공기압에 의해, 호퍼(1)내 및 콘크리트수송관(3)내에 잔류하는 잔류콘크리트의 일부를 콘크리트수송관(3)의 선단부로부터 배출한다.When discharging the residual concrete remaining in the hopper 1 and the concrete transport pipe 3 after the completion of the concrete transport, the concrete pump is operated by air and the air pressure generated at that time is used to discharge the concrete in the hopper 1 and the concrete transport pipe 3. Part of the remaining concrete remaining in the c) is discharged from the distal end of the concrete transport pipe (3).

이어서 호퍼(1)내의 잔류콘크리트를 긁어 모으고, 콘크리트펌프를 저속운전해서 호퍼(1)내의 잔류콘크리트를 콘크리트실린더(12)내에 한계까지 흡입한다.Subsequently, the residual concrete in the hopper 1 is scraped, the concrete pump is operated at low speed, and the residual concrete in the hopper 1 is sucked to the limit in the concrete cylinder 12.

이어서 스폰지(11)을 호퍼(1)로부터 콘크리트실린더(12)내에 삽입하고, 콘크피트펌프를 운전해서 스폰지(11)를 콘크리트실린더(12)로부터 콘크리트수송관(3)내에 보내 넣는다.Subsequently, the sponge 11 is inserted into the concrete cylinder 12 from the hopper 1, and the concrete pump 12 is driven to feed the sponge 11 from the concrete cylinder 12 into the concrete transport pipe 3.

이어서 물을 호퍼(1)내에 공급하고, 콘크리트펌프를 운전해서 그때 발생하는 수압에 의해, 스폰지(11)를 밀어서, 잔류콘크리트를 콘크리트수송관(3)의 선단부로부터 배출한다. 물이 부족한 경우에는, 콘크리트펌프의 운전을 계속하고, 그때, 발생하는 공기압에 의해 스폰지(11)를 밀어서, 잔류콘크리트를 콘크리트수송관(3)의 선단부로부터 배출한다.Subsequently, water is supplied into the hopper 1, the concrete pump is driven, and the sponge 11 is pushed by the water pressure generated at that time, and the residual concrete is discharged from the distal end of the concrete transport pipe 3. When the water is short, the operation of the concrete pump is continued and the sponge 11 is pushed by the air pressure generated at that time, and the residual concrete is discharged from the distal end of the concrete transport pipe 3.

그리고, 잔류콘크리트의 배출이 종료하면, 콘크리트펌프를 역전시켜 콘크리트수송관(3)내의 물을 호퍼(1)에 복귀시킨다. 이 복구시킨 물에 의해, 호퍼(1)내에 잔류하고 있는 잔류콘크리트를 모래·자갈(4)과 시멘트페이스트를 포함한 물(6)로 분리한다. 시멘트페이스트를 포함한 물(6)은, 소형경량의 수중펌프(7)→호스(8)를 거쳐 강제적으로 레미콘차에 복귀시키거나, 배수홈을 거쳐 오수처리장치에 배출한다.When the discharge of the residual concrete is finished, the concrete pump is reversed to return the water in the concrete transport pipe 3 to the hopper 1. By this recovered water, the remaining concrete remaining in the hopper 1 is separated into sand, gravel 4 and water 6 including cement paste. The water 6 including the cement paste is forcibly returned to the ready-mixed vehicle via the small-sized submersible pump 7 → the hose 8 or discharged to the sewage treatment apparatus via the drain groove.

또, 호퍼(1)내에 남은 모래와 자갈을 그대로 방치해 두어서 다음번 다져넣기할 때, 호퍼(1)내에 투입한 시멘트페이스트 또는 모르타르와 혼합시키고, 압송해서 자원으로서 유효 이용한다.In addition, when the sand and gravel remaining in the hopper 1 are left as it is to be chopped next time, it is mixed with the cement paste or mortar put into the hopper 1, and transported to effectively use it as a resource.

본 발명의 콘크리트펌프의 잔류 콘크리트처리방법은, 상기와 같은 콘크리트압송종료후의 호퍼내 및 콘크리트수송관내에 잔류하는 잔류콘크리트를 배출할 때, 콘크리트펌프를 공운전해서, 그때, 발생하는 공기압에 의해 상기 호퍼내 및 콘크리트수송관내에 잔류하는 잔류콘크리트의 일부를 콘크리트수송관의 선단부로부터 배출하고, 이어서 스폰지를 호퍼로부터 콘크리트실린더내를 거쳐 콘크리트수송관내에 보내 넣고, 이어서 물을 호퍼내에 공급하고, 콘크리트펌프를 운전해서, 그때 발생하는 수압 혹은 공기압에 의해 스폰지를 밀어서, 잔류콘크리트를 콘크리트수송관의 선단부로부터 배출한다. 그리고 잔류콘크리트의 배출이 종료되면, 콘크리트수송관내의 물을 호퍼에 복귀시키고, 호퍼내의 시멘트페이스트를 포함한 물을 강제적으로 레미콘차 또는 배수홈등에 배출하고, 또 호퍼 내에 남은 모래와 자갈을 그대로 방치해두어서 다음번 다져넣기할 때 호퍼 내에 투입한 시멘트페이스트 또는 모르타르와 혼합 시켜서 압송한다. 따라서 상기와 같이 Y형관 또는 게이트하우징을 열어서, 잔류콘크리트를 배출할 필요가 없어서 ① 조작자의 작업을 간략화할 수 있다. ② 또 다져넣기 현장근처의 땅위를 더럽히지 않는데다가, 자원을 유효 이용할 수 있다.The residual concrete treatment method of the concrete pump of the present invention, when discharging the residual concrete remaining in the hopper and the concrete transport pipe after the completion of the above-described concrete conveyance, by running the concrete pump, by the air pressure generated at that time, Part of the residual concrete remaining in the hopper and in the concrete transport pipe is discharged from the tip of the concrete transport pipe, and then the sponge is sent from the hopper through the concrete cylinder into the concrete transport pipe, and then water is supplied into the hopper and the concrete pump And the sponge is pushed out by the water pressure or air pressure generated at that time, and the residual concrete is discharged from the distal end of the concrete transport pipe. When the discharge of the residual concrete is finished, the water in the concrete transport pipe is returned to the hopper, and the water including the cement paste in the hopper is forcibly discharged to the ready-mixed car or the drainage groove, and the sand and gravel remaining in the hopper are left as it is. Then, when the next chopped, mixed with cement paste or mortar put into the hopper and conveyed. Therefore, it is not necessary to open the Y-shaped tube or the gate housing as described above, and to discharge the residual concrete, thus simplifying the operator's work. ② Moreover, we do not pollute the ground near the site and can use resources effectively.

Claims (2)

피스톤식의 콘크리트펌프에 있어서, 콘크리트압송종료후의 호퍼내 및 콘크리트수송관내에 잔류하는 잔류콘크리트를 배출할 때, 콘크리트펌프를 공운전해서, 그때, 발생하는 공기압에 의해 상기 호퍼내 및 콘크리트수송관내에 잔류하는 잔류콘크리트의 일부를 콘크리트수송관의 선단부로부터 배출하고, 이어서 스폰지를 호퍼로부터 콘크리트실린더내를 거쳐 콘크리트수송관내에 보내 넣고, 이어서 물을 호퍼내에 공급하고, 콘크리트펌프를 운전해서, 그때 발생하는 수압 혹은 공기압에 의해 스폰지를 밀어서, 잔류콘크리트를 콘크리트수송관의 선단부로부터 배출하는 것을 특징으로 하는 콘크리트펌프의 잔류콘크리트처리방법.In the piston type concrete pump, when discharging the remaining concrete remaining in the hopper and the concrete transport pipe after the completion of the concrete transport, the concrete pump is operated by air, and the air pressure generated at that time in the hopper and the concrete transport pipe Part of the remaining residual concrete is discharged from the distal end of the concrete transport pipe, then the sponge is sent from the hopper through the concrete cylinder into the concrete transport pipe, and then water is supplied into the hopper and the concrete pump is operated to generate Residual concrete treatment method of a concrete pump, characterized in that the residual concrete is discharged from the distal end of the concrete transport pipe by pushing the sponge by water pressure or air pressure. 피스톤식의 콘크리트펌프에 있어서, 콘크리트압송종료후의 호퍼내 및 콘크리트수송관내에 잔류하는 잔류콘크리트를 배출할 때, 콘크리트펌프를 공운전해서, 그때, 발생하는 공기압에 의해 상기 호퍼내 및 콘크리트수송관내에 잔류하는 잔류콘크리트의 일부를 콘크리트수송관의 선단부로부터 배출하고, 이어서 스폰지를 호퍼로부터 콘크리트실린더내를 거쳐 콘크리트수송관내에 보내 넣고, 이어서 물을 호퍼내에 공급하고, 콘크리트펌프를 운전해서, 그때 발생하는 수압 혹은 공기압에 의해 스폰지를 밀어서, 잔류콘크리트를 콘크리트수송관의 선단부로부터 배출하고, 이어서 콘크리트수송관내의 물을 호퍼에 복귀시키고, 호퍼내의 시멘트페이스트를 포함한 물을 강제적으로 레미콘차 또는 배수홈등에 배출하는 것을 특징으로 하는 콘크리트펌프의 잔류콘크리트처리방법.피스톤식의 콘크리트펌프에 있어서, 콘크리트압송종료후의 호퍼내 및 콘크리트수송관내에 잔류하는 잔류콘크리트를 배출할 때, 콘크리트펌프를 공운전해서, 그때, 발생하는 공기압에 의해 상기 호퍼내 및 콘크리트수송관내에 잔류하는 잔류콘크리트의 일부를 콘크리트수송관의 선단부로부터 배출하고, 이어서 스폰지를 호퍼로부터 콘크리트실린더내를 거쳐 콘크리트수송관내에 보내 넣고, 이어서 물을 호퍼 내에 공급하고, 콘크리트펌프를 운전해서, 그때 발생하는 수압 혹은 공기압에 의해 스폰지를 밀어서, 잔류콘크리트를 콘크리트수송관의 선단부로부터 배출하고, 이어서 콘크리트수송관내의 물을 호퍼에 복귀시키고, 호퍼내의 시멘트페이스트를 포함한 물을 강제적으로 레미콘차 또는 배수홈등에 배출하고, 호퍼 내에 남은 모래와 자갈을 그대로 방치해두어서 다음번 다져넣기할 때 호퍼 내에 투입한 시멘트페이스트 또는 모르타르와 혼합시켜서 압송하는 것을 특징으로 하는 콘크리트펌프의 잔류콘크리트처리방법.In the piston type concrete pump, when discharging the remaining concrete remaining in the hopper and the concrete transport pipe after the completion of the concrete transport, the concrete pump is operated by air, and the air pressure generated at that time in the hopper and the concrete transport pipe Part of the remaining residual concrete is discharged from the distal end of the concrete transport pipe, then the sponge is sent from the hopper through the concrete cylinder into the concrete transport pipe, and then water is supplied into the hopper and the concrete pump is operated to generate By pushing the sponge by hydraulic pressure or air pressure, the residual concrete is discharged from the distal end of the concrete transport pipe, and then the water in the concrete transport pipe is returned to the hopper, and the water including cement paste in the hopper is forcibly discharged to the ready-mixed car or drain groove. Concrete pump characterized in that A method of treating residual concrete in a piston type concrete pump, when the residual concrete remaining in the hopper after the completion of the concrete conveyance and in the concrete transport pipe is discharged, the concrete pump is co-operated, and the hopper is caused by the generated air pressure. Part of the remaining concrete remaining in the inner and concrete transport pipes is discharged from the tip of the concrete transport pipe, and then the sponge is sent from the hopper through the concrete cylinder into the concrete transport pipe, and then water is supplied into the hopper and the concrete pump is By operating, the sponge is pushed by the generated water pressure or air pressure to discharge the residual concrete from the distal end of the concrete transport pipe, and then the water in the concrete transport pipe is returned to the hopper and the water including the cement paste in the hopper is forcibly reinforced. To the car or drain groove, Residual concrete treatment method of the concrete pump, characterized in that the left to leave the sand and gravel intact as it is mixed with cement paste or mortar put into the hopper when the next chopped.
KR1019930013619A 1992-07-21 1993-07-20 Method of processing remained concrete in concrete pump KR0167366B1 (en)

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JP4194148A JP2895322B2 (en) 1992-07-21 1992-07-21 Residual concrete treatment method for concrete pump

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