KR0155341B1 - Automatic transport device of cotton yarn package - Google Patents

Abstract

The present invention relates to an automatic conveying device for a spun yarn package.

In the past, since the spinning process of the yarn was dependent on manual labor, it required a lot of labor, productivity was low, and there were cases where foreign substances were found on the yarn package while moving by the packaging process.

The present invention is to solve this problem, the moving means is installed so as to reciprocate from one side of the attached winding machine is moved to collect the finished spun yarn package to be transported in a carton box; The carton box transferred from the moving means is supplied to an automatic weight inspection apparatus for checking a prescribed weight, and the upper surface of the finished carton is covered with a taper for sealing the upper and lower lids. A means for sequentially transporting the covered carton box by a banding machine for banding to read the bar code attached to the finished carton box and separating and transporting the barcode according to the variety requiring steam setting; Transfer the separated carton box to the pallet loading position, branch to the steam setter for steam setting at any point to be transported, and continuously transfer the carton box to the pallet loading position. As a means, it is possible to complete the packaging of the spun yarn package by automation.

Description

Automatic Carrier of Spun Yarn Package

1 is a plan view in which the present invention is installed.

(A) of FIG. 2 is a front view of a treverser.

(b) is a plan view of the treverser.

Figure 3 (a) is a plan view of the automatic weight inspection device.

(b) is a front view of the automatic weighing apparatus.

4 is a front view of the taping machine.

5 is a front view of the banding machine.

(A) of FIG. 6 is a front view of an accumulation conveyor lift.

(b) is a side view of the accumulation conveyor lift.

(A) of FIG. 7 is a front view of an accumulation conveyor.

(b) is a side view of the accumulation conveyor.

8 is a front view of the exit side of the accumulation conveyor.

9 is a side view of the steam setter.

10 is a plan view of the pallet loading means.

11 is a plan view of the conveyor intersection.

* Explanation of symbols for main parts of the drawings

1: Winding machine 2: Trevor

6: upper conveyor 7: automatic weight inspection device

8 taping machine 9 banding machine

10 bar code reader 12: accumulation conveyor

31: steam setting machine 60: first conveyor

62: second conveyor 63: third conveyor

64: fourth conveyor 65: fifth conveyor

66: sixth conveyor 67: seventh conveyor

68: the eighth conveyor 69: the ninth conveyor

70: 10th conveyor 80: pallet supply unit

81: Pallet Dispenser 90: Robot

FIELD OF THE INVENTION The present invention relates to a device for carrying yarn, and more particularly to packaging, inspecting, steam setting, and factory setting of yarn yarn packages such as corn or cheese of yarn. The present invention relates to an automatic transport device for a spun yarn package that can improve the quality of the spinning package and reduce the production cost by a process of automatically connecting a series of processes for loading.

The finished cone in the winding machine is stored in a warehouse, packed in a carton box, through several steps.

In connection with the present invention, Patent Application No. 26003, "Automatic Method of Spinning Yarn," was filed in 1994.

The present invention provides an automatic transporting device of a spun yarn package for embodying the automatic transporting method of the yarn.

Conventionally, the above-mentioned packaging completion process is entirely dependent on manual labor.

However, during the process of transporting and packing the cones from the winding machine, it is not easy to check the weight to check the quantitative status, transfer it to the setting process according to the purpose of use, and store it in the warehouse when it is completed.

Nor does this work continue to be done by some workers.

In fact, in the spinning process, the time for the fiber to be spun in each process is extremely small, and most of the production time is spent in the atmosphere, transportation, and storage between the unit processes.

Therefore, relying on manual labor of workers is necessary to secure sufficient working space, increase labor costs, and cause deterioration of work efficiency and productivity.

In the development of spinning equipment, priority is given to the quality of the final product and the reliability of the equipment over any other point of view.

This is because the quality of the spun yarn produced is high, so that excellent quality can be achieved in the post-spinning process so that the spinning process can be continuously developed.

However, in this respect, the method of completing the packaging and loading process to ship the spun yarn package in the related art was not able to satisfy the above requirements.

Here, let's look at a conventional process in which the yarn of the yarn was manually processed.

First, when the spinning yarn package in the form of a cone or cheese is completed in the winding machine, the worker carries it on a trolley.

The spun yarn package to be transported is generally transported to a steam setter for use in weaving, where the process is divided according to the purpose used for weaving or knit.

After the steam setting, the yarn package is transferred to the inspection table for visual inspection.

The visual inspection process removes the spun yarn package from the trolley and checks the prescribed weight to select the spun yarn package which is insufficient or lacks in allowable weight, and then visually inspects and screens under the black light.

Selected spun yarn package is covered with plastic bag, and then placed in a designated carton box according to the varieties.The tape box is placed on the conveying conveyor and the banded carton box is transferred to a banding machine. banding).

After the bending, the carton box is placed on a pallet and transported to the warehouse where it is stored through a forklift process using a forklift truck.

The conventional transport process that allows the spinning yarn package of the winding machine to be stored in the warehouse is carried out by workers loading the spinning yarn package on the transport truck and transporting the steam setter to the position where the steam setter is installed, and then back to the inspection process. As the process of carrying and inspecting the plastics in the carton box is carried out by artificial manual labor, the production cost is increased due to excessive labor costs, and foreign materials are frequently stained or damaged during the transport process. Was.

For this reason, the spinning yarn package production method according to the conventional method has a limitation in improving the quality of the spinning yarn package or reducing the production cost, and also causes a problem that heterogeneous varieties are mixed due to carelessness of the worker during transportation.

Therefore, there is an urgent need to find ways to reduce manpower and reduce work by workers and increase work efficiency to improve productivity.

The present invention is to provide an automatic transport device for a yarn yarn package that can solve the conventional problems as described above to minimize the man-made work to reduce the waste of labor and labor costs.

Another object of the present invention is to provide an automatic transporting device of a spun yarn package that can realize cost reduction by improving productivity.

Still another object of the present invention is to provide an automatic transporting device for a spun yarn package that can improve the quality of the spun yarn package by minimizing artificial manual work.

In order to achieve the above object, the present invention automatically puts the finished yarn package in the winding machine into a carton box to automatically check the weight, cover and band the cover, and is installed as an apparatus for loading including steam setting. Automatic weight inspection to check the prescribed weight of the moving means to move the reciprocating movement installed on one side of the fraud to collect the finished yarn package and put it in a carton box and the carton box transferred from the moving means Carton box finished by feeding the equipment and covering the top cover of the finished carton box and transferring it to the taping machine for sealing the upper and lower covers, and sequentially transferring the covered carton box to the banding machine for banding. Read the barcode attached to the and separate it according to the variety that needs steam setting. Positioning means for transporting, and the carton box on which pallets are finished by steam setting by branching to a steam setter for steam setting at any point to be transferred Means for continuously transporting the gas.

Means for successively transporting the carton box is a lift having a carton box supported by a lifting and stopping to a certain distance, and having a lift conveyor driven separately, a conveyor for transporting the carton box from the lift, and the carton of the conveyor Drives in a direction intersecting with the direction to be transported to switch the direction in which the box is transported, and includes a separate conveyor is installed enemy, and a reciprocating mechanism is installed to be able to move forward and backward in the traveling direction of the conveyor crossed at the intersection Doing.

In the section transferring from the moving means to the automatic weight inspection device, it becomes the confluence point of the lift formed in the moving means and the carton box transferred from each factory to transfer the carton boxes transferred from the winding machines installed in each factory. The lift is stopped at the multi-stage position, and the conveyor is installed on both sides of the lift, and the lift conveyor, which is formed on the lift on the side of the moving means, is bent in the direction of conveying the carton box when raised. It is installed crosswise.

Conveyor is separately installed in the section to be transferred from the moving means to the automatic weight inspection device is determined to be in a bad state in the automatic weight inspection device is to be able to further transport the carton box taken out in a quantitative state.

The means for separating and transporting the varieties that require steam setting are provided with a reciprocating mechanism for pushing the carton box to the conveyor at the position where the varieties are set according to the signal of the barcode reader, and the varieties of the separated carton boxes are sorted and loaded on pallets. The conveyor moves to the position and the steam setting position, and a conveyor that lifts and moves the carton box separated by the delayed signal of the barcode reader is installed to separate and export the carton box.The carton box is temporarily loaded by one side of the conveyor. An accumulation conveyor is installed in parallel, and a mechanism for reciprocating in the traveling direction of the transportation conveyor is formed in the transporting conveyor, and the carton box is discharged and loaded. Installed and transported.

The transfer line branched for steam setting may be configured to be loaded after the steam setting, or the spun yarn package without steam setting may join the transfer line.

The confluence of the steam setting line and the bisteam setting line is transferred to the varieties from the accumulation conveyor so that heterogeneous varieties are not mixed in the final export process.

The carton box transported from the accumulation conveyor is placed on pallets by automatic loading means, for example industrial robots, to be stored or shipped to the warehouse through the process of completing the setting in the steam setter as needed. .

Each conveyor is formed in a certain unit to operate as a separate drive motor, the sensing means formed by the sensor is under control to stop when the carton box is not transported in any one section.

Lift, conveyor, automatic weighing device, taping machine, banding machine, steam setting machine and industrial robot constituting the present invention can be any structure from a known known structure, a feature of the present invention is a spun yarn package from the winding machine It is in an automated transfer system that can automatically pack and load

Another feature of the present invention is that the steam setting is inserted into the steam setter in a state in which the spinning yarn package is loaded in the carton box and the bending process is completed.

The apparatus of the present invention is a process of supplying a carton box, the yarn yarn packaged after the visual inspection to the automatic weight inspection device for checking the prescribed weight of the yarn transported from the treverser, and transports the carton box received the non-conformity in the automatic weight inspection device The process of deviating from the line, covering the top cover of the finished carton box, transferring it to the taping machine to seal the upper and lower cover, and continuously transferring the band to the band covered carton box by banding The process of the carton box after the banding is passed through the barcode reader, and depending on the varieties that require steam setting by the attached barcode, the carton box is separated from the lift and loaded on the accumulation conveyor; Carton box that is loaded is lowered by the lift and loaded on the pallet Transfer values, and to branch at any point in which the feed to the steam for a steam setter setting a step undergoes a process of continuous movement to a position for loading the pallet after the steam setting.

According to the present invention as described above, the finished yarn package is transported and packaged by an automated line, thereby realizing a feature of reducing manpower and a defective rate.

Hereinafter, an embodiment of the present invention will be described in detail with reference to the accompanying drawings.

1 shows a plan view of a factory in which the present invention is installed.

As shown in the drawing, a treverser 2 is provided on one side of the winding machine 1 provided in parallel.

Trevorer (2) is a moving means for moving to collect and transport the finished yarn package (3) in the carton box (4), as shown in Figure 2, is provided with a lift (20) The side of the winding machine 1 from which the package 3 is taken out is made to reciprocate on the guide rail 5 formed in the factory bottom surface.

Such a treverser (2) is installed in each factory to reciprocate around the winding machine, is configured so that the sensor is attached to stop exactly at the desired position, the operator finished the spinning yarn package (3) in a carton box If you put it in, it will be visually examined.

In the present invention, the carton box is shipped by completing the packing by the fully automatic system, but the operation of placing the yarn yarn package 3 in the carton box 4 in the treverser 2 is performed manually by the worker.

This is due to the fact that the present invention requires a visual inspection in the process of being contained in the carton box due to the process feature of steam setting the spinning yarn package 3 packed in the carton box 4. It is provided with a bar code attached to distinguish the varieties that require steam setting during the transport process.

The treverser 2 is transferred from the pre-roller 21 to the lift conveyor 23 in the lift 20 via the chain drive roller 22 to transport the carton box 4.

A lift conveyor driving sensor 24 is formed at the exit side of the chain drive roller 22, and when the movement of the carton box 4 is detected, the lift conveyor 23 in the stopped state is driven to lift the carton box 4 to lift 20. I bring it in).

Carton box (4) to be carried is sensed by the stop sensor 25, the lift conveyor 23 is stopped and then lift conveyor 23 is raised by a known lifting mechanism to the upper conveyor (6) formed at the top Stops normally.

The treverser 2 and the upper conveyor 6 are installed in each factory in which the winding machine 1 is divided, and the lift conveyor 23 is bent toward the direction in which the upper conveyor 6 is conveyed, and then the carton box 4. Drive and place on top conveyor (6).

The carton box 4 transferred to the upper conveyor 6 is lowered down from the lift 20a where the carton boxes conveyed from each factory are joined to the automatic weight inspection device 7 along the first conveyor 60. Transferred.

Automatic weighing device 7 is formed as a separate conveyor continuous to the first conveyor 60, as shown in Figure 3 to maintain a constant interval between the carton box (4) to be continuously transported, and to measure the weighing accuracy A guide 70 for guiding the carton box 4 is installed to maintain the entrance conveyor 71 into which the carton box 4 enters, and the carton box 4 moving through the entrance conveyor 71. In order to measure the weighing conveyor 72 is provided with a weight sensor, the control unit 73 is displayed by amplifying and converting the analog signal to be weighed and converted into a digital signal to determine the displayed value and the control unit 73, It has a well-known structure which takes out the carton box which is in a badly loaded state to the take-out conveyor 75 by the pneumatic cylinder 74 operated by the over / low determination signal of the allowable weight output.

The first conveyor 60 is provided with a second conveyor 62 which is assisted to continue supplying the carton box separated by the weight mismatch determination in a quantitative state.

After the weight inspection, the carton box 4 is transferred to the third conveyor 63, enters the taping machine 8 shown in FIG. 4, and automatically covers the upper cover to cover the upper and lower covers with tape. Sealed, fed to the bending machine 9 and banded, then separated from the lift 11 according to the varieties requiring steam setting while passing through the barcode reader 10 and through the fourth conveyor 64. Transferred to 12.

As shown in FIG. 6, the lift 11 is formed with a lift conveyor 111 driven by a separate motor 110.

The fourth conveyor 64 is provided in the form of a layer in the direction continuous to the flow of the lift conveyor 111 at the position where the lift conveyor 111 stops, and is integrated in the direction crossing the flow of the fourth conveyor 64. Conveyor 12 is also formed in layers.

The accumulation conveyor 12 is arranged on one side of the fourth conveyor 64 on each floor, and the carton box is changed to change the conveying direction of the carton box 4 from the fourth conveyor 64 to the accumulation conveyor 12. A stopper 14 which moves up and down to the pneumatic cylinder 13 is formed at the position where each of the accumulation conveyors 12 is located so that it can be stopped once, and towards the accumulation conveyor 12 from the fourth conveyor 64 side. The pusher 15 is formed.

When the lift conveyor 111 detects that the carton box 4 passes through the barcode reader 10 in a state in which the lift conveyor 111 is stopped, the motor 110 is driven to enter the carton box 4 into the lift 11. Let's go.

At this time, if the set to the varieties that need steam setting on the upper side of the conveyor conveyor 12, and set to the varieties that do not require the steam setting on the lower side of the conveyor conveyor 12, the steam setting is required Variety of carton box is lifted in the state in which the lift conveyor 111 is stopped and transferred to the fourth conveyor 64, if the varieties do not require steam setting is immediately transferred to the lower fourth conveyor (64). .

The carton box 4 conveyed to the fourth conveyor 64 is conveyed to the last end of the fourth conveyor 64, and when the arrival of the carton box 4 is detected, the stopper 14 operates to operate the carton box 4. ), The pusher 15 is operated so that the carton box 4 is transferred from the fourth conveyor 64 to the accumulation conveyor 12 and placed in a state where it can be loaded once.

As shown in FIG. 8, the outlet side of the accumulation conveyor 12 can stop the carton box 4 once the stopper 16 is formed and enters, and is driven by a separate motor 17. The carton box 4 can be placed on the lift conveyor 19 which moves up and down from the lift 11a via the fifth conveyor 65 from the auxiliary conveyor 18.

The lift conveyor 19 is installed in the direction in which the flow crosses the subsidiary conveyor 18 so as to be driven or lowered according to the varieties of the carton box 4 loaded on the accumulation conveyor 12, and the upper carton Transfer to the sixth conveyor 66 by control to selectively transfer only the box 4.

The sixth conveyor 66 is branched to the seventh conveyor 67. When the carton box discharged from the lift 11a is a variety that requires steam setting, the sixth conveyor 66 is transferred to the seventh conveyor 67, and the steam setting is performed. In the case of varieties that do not require this, the packing box is transported to a position for loading on a pallet.

The seventh conveyor 67 has a general structure, which is bent and intersected with the sixth conveyor 66, and includes a guide plate to change the flow of the carton box.

The carton box 4 conveyed to the seventh conveyor 67 is formed in the lift 30 by the set control and is formed in two stages as shown in FIG. 9 by the pusher 31a reciprocating. 68 is transferred to the top and bottom of the stack.

The carton box 4 transported in two rows above and below stops at the point where the loading cart 32 is installed close to the steam setter 31.

One side of the carry-on cart 32 is horizontally positioned at the end of the eighth conveyor 68, and the other end is pivoted by the pneumatic cylinder 33, and is provided with a conveyor mechanism driven separately from the eighth conveyor 68. When the entrance door 34 of 31 is opened, the carton box 4 is brought into the steam setter 31.

The exit door 35 of the steam setter 31 is provided with a loading cart 32a and a ninth conveyor 69 that are pivoted by a pneumatic cylinder 33a in the same manner as the inlet, and discharge of the ninth conveyor 69. The lift 30a provided with the pusher 31a is provided in the side.

After the steam setting, the carton box 4 is discharged while the exit door 35 is opened and the carry-on cart 32a is turned in parallel with the ninth conveyor 69, and a single transfer line is formed through the lift 30a. It is transferred to the tenth conveyor 70.

The tenth conveyor 70 is installed to be joined with the sixth conveyor 66 branched from the seventh conveyor 67, and the carton box 4 is placed in a position for loading the pallet from the pallet supply unit 80. Transfer and stop.

At the end of the tenth conveyor 70, a discharge conveyor 82 is provided on which a robot 90 and a pallet dispenser 81 are installed to load the carton box 4 on the pallet.

The pallet loaded with the carton box 4 by the robot 90 is transported by the discharge conveyor 82 and finally loaded on a forklift and stored in a warehouse, and the pallet loaded with the packing box 4 is transferred. The new pallet is then supplied again so that the robot 90 continues to load the carton box.

In the above embodiment has been described as configuring the robot 90 so that the carton box after the steam setting and the carton box without steam setting are finally transferred to one tenth conveyor 70, but the nineth conveyor ( Another robot may be configured at the end of 69) and loaded on the pallet.

As described above, according to the present invention, only the visual inspection process of putting the yarn package in the carton box requires the labor of the worker, and the intermediate process to be sent to the warehouse can be transported by an automated facility, thereby greatly reducing the number of workers. In particular, the spinning yarn package is transported in a carton box, and the steam setting process is completed, so that foreign materials do not get stuck on the spinning yarn package during the transfer process, thereby obtaining a high quality spinning yarn package. .

Claims (8)

Winding machine (1) installed as a device for loading the finished yarn package in the winding machine (1) in the carton box (4) automatically to check the weight, cover the cover, banding, including steam setting A moving means installed to be reciprocally movable on one side of the finished yarn package, the moving means for collecting and transporting it in the carton box 4, and the carton box 4 conveyed from the moving means Supply to automatic weighing device 7 for checking, cover the top cover of finished carton box 4 and transfer it to taping machine 8 for sealing the upper and lower cover, and covered carton box (4) to sequentially transfer to the banding machine (9) to bind the band to read the bar code attached to the carton box (4) after finishing the banding to separate and transfer according to the breeding needs steam setting However, the carton box (4) after the steam setting is completed by transferring the separated and stacked carton box (4) to the position to be loaded on the pallet and branching to a steam setter (31) for steam setting at any point to be transferred. And means for continuously conveying to a position for loading on a pallet. According to claim 1, The means for sequentially transporting the carton box (4) is a lift (11) having a lift conveyor 111 is driven separately to lift and stop moving up to a predetermined distance supported by the packaging box, Drive in a direction intersecting the conveyor to move the carton box (4) from the lift 11 and the direction in which the carton box (4) is transferred so as to switch the direction in which the carton box (4) of the conveyor is transferred Automatic conveying device to the yarn yarn package comprising a separate conveyor to be installed enemy, and a reciprocating movement mechanism is installed to be able to move forward and backward in the traveling direction of the conveyor crossed at the intersection point to be transferred. The method according to claim 1, wherein the conveyor is separately joined to the section transferred from the moving means to the automatic weight checking device (7), and the carton box (4) taken out from the automatic weight checking device (7) is further placed in a quantitative state. Automatic conveying device of the yarn yarn package, characterized in that the transfer. The method of claim 1, wherein the means for separating and transferring the varieties requiring steam setting comprises a reciprocating mechanism for pushing the carton box 4 to the conveyor at the position where the varieties are set according to the signal of the barcode reader 10. , The varieties of the separated carton box (4) is selected and automatically transported to the spinning yarn package, characterized in that the transfer to the pallet loading position and the steam setting position. The automatic conveying apparatus of claim 1, wherein the branched conveying line joins the conveying line to which the thermal spraying agent does not perform steam setting for steam setting. The device of claim 1, wherein the carton box (4) is mounted on the pallet under the control of the robot (90). 3. The lift means according to claim 2, wherein the lift conveyed from the moving means to the automatic weight inspection device 7 is formed in the moving means for conveying the carton box 4 conveyed from the winding machine 1 installed in each factory. Lifts are formed at the confluence of the lifts and carton boxes transported from each factory, and the lifts are stopped at multi-stage positions, and conveyors are installed on both sides of the lifts. Automatic conveying device of the yarn yarn package, characterized in that the conveyor is bent and cross in the direction of transporting the carton box. 5. The conveyor of claim 4, wherein a conveyor in which the lift conveyor 111 drawn into the lift 11 moves up and down in accordance with the delayed signal of the barcode reader 10 is installed to separate and carry out the carton box 4. As a result, an accumulation conveyor 12 in which the carton box is temporarily loaded for each variety is installed, and a mechanism for reciprocating in the traveling direction of the accumulation conveyor 12 is formed on the conveyor 12 to be transported to discharge the carton box 4. And loaded, and the conveyor of the spun yarn package, characterized in that the conveyor is placed to be transferred to each other cross-linked on the other side of the combination conveyor (12).