JPWO2023095647A5 - - Google Patents

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JPWO2023095647A5
JPWO2023095647A5 JP2023505466A JP2023505466A JPWO2023095647A5 JP WO2023095647 A5 JPWO2023095647 A5 JP WO2023095647A5 JP 2023505466 A JP2023505466 A JP 2023505466A JP 2023505466 A JP2023505466 A JP 2023505466A JP WO2023095647 A5 JPWO2023095647 A5 JP WO2023095647A5
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furnace
refining process
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精錬設備における精錬処理の開始前又は処理中の溶湯の温度及び成分濃度並びにスラグの成分濃度の計測結果、前記精錬設備から排出される排ガスの流量及び成分濃度を含む精錬設備についての計測結果を含む実績情報と、前記精錬処理の条件と、が入力される入力部と、
前記精錬設備における吹錬反応に関するモデルのモデルパラメータと、前記実績情報と、前記精錬処理の条件と、が記憶されるデータベースから取得した過去の前記モデルパラメータを用いて、対象チャージの前記精錬処理における前記モデルパラメータを決定するモデル決定部と、
決定された前記モデルパラメータを用いて、前記溶湯の温度及び成分濃度並びにスラグの成分濃度を含む炉内の状態量を計算する炉内状態計算部と、
前記対象チャージの前記精錬処理の結果を含む前記実績情報を用いて、前記精錬処理における特定期間の始点から終点までの前記炉内の物質収支誤差及び熱収支誤差を表す項を含む評価関数に基づいて、前記対象チャージの前記精錬処理における前記モデルパラメータを計算するモデルパラメータ計算部と、を備える、炉内状態推定装置。
Includes measurement results for the smelting equipment, including the measurement results of the temperature and component concentration of the molten metal and the component concentration of the slag before or during the refining process in the refining equipment, and the flow rate and component concentration of the exhaust gas discharged from the refining equipment. an input section into which performance information and conditions for the refining process are input;
The model parameters of the model related to the blowing reaction in the refining equipment, the performance information, and the conditions of the refining process are stored in the refining process of the target charge using the past model parameters acquired from the database. a model determining unit that determines the model parameters;
an in-furnace state calculation unit that calculates in-furnace state quantities including the temperature and component concentration of the molten metal and the component concentration of slag using the determined model parameters;
Using the performance information including the results of the refining process of the target charge, based on an evaluation function including a term representing a material balance error and a heat balance error in the furnace from the start point to the end point of a specific period in the refining process. an in-furnace state estimating device, comprising: a model parameter calculation unit that calculates the model parameters in the refining process of the target charge;
前記モデル決定部は、前記データベースに記憶された過去の前記モデルパラメータのうち、前記対象チャージの前記精錬処理の条件に類似する過去の前記精錬処理の前記モデルパラメータを平均することで、前記対象チャージの前記精錬処理における前記モデルパラメータを決定する、請求項1に記載の炉内状態推定装置。 The model determination unit averages the model parameters of the refining process in the past that are similar to the conditions of the refining process of the target charge, among the past model parameters stored in the database. The in-furnace state estimation device according to claim 1, which determines the model parameters in the refining process. 前記モデル決定部は、前記データベースに記憶された過去の前記モデルパラメータと、前記精錬処理における処理回数、処理日時、精錬設備の使用回数の少なくとも1つを含む精錬処理の条件との関係をモデル化し、前記モデルから前記対象チャージの前記精錬処理における前記パラメータを決定する、請求項1に記載の炉内状態推定装置。 The model determination unit models the relationship between the past model parameters stored in the database and conditions of the refining process, including at least one of the number of treatments in the refining process, the date and time of the process, and the number of times the refining equipment is used. The in-furnace state estimation device according to claim 1, wherein the parameters in the refining process of the target charge are determined from the model. 前記モデルパラメータは、前記炉内に投入される炭素量の特定期間の積算量、炉外に排出される炭素量の特定期間の積算量、前記炉内に投入される酸素量、前記炉外に排出される酸素量、前記溶湯中の各種金属不純物酸化に使用される酸素量及び前記炉内の熱量変化による溶湯温度変化量の特定期間の積算量の少なくとも1つを補正する係数又は定数項を含む、請求項に記載の炉内状態推定装置。 The model parameters include an integrated amount of carbon injected into the furnace over a specific period, an integrated amount of carbon discharged outside the furnace over a specific period, an amount of oxygen introduced into the furnace, and an integrated amount of carbon discharged outside the furnace. a coefficient or a constant term for correcting at least one of the amount of oxygen discharged, the amount of oxygen used for oxidizing various metal impurities in the molten metal, and the cumulative amount of the molten metal temperature change due to the change in the amount of heat in the furnace for a specific period. The in-core state estimation device according to claim 1 , comprising: 前記モデルパラメータは、前記炉内に投入される炭素量の特定期間の積算量、炉外に排出される炭素量の特定期間の積算量、前記炉内に投入される酸素量、前記炉外に排出される酸素量、前記溶湯中の各種金属不純物酸化に使用される酸素量及び前記炉内の熱量変化による溶湯温度変化量の特定期間の積算量の少なくとも1つを補正する係数又は定数項を含む、請求項2に記載の炉内状態推定装置。The model parameters include an integrated amount of carbon injected into the furnace over a specific period, an integrated amount of carbon discharged outside the furnace over a specific period, an amount of oxygen introduced into the furnace, and an integrated amount of carbon discharged outside the furnace. a coefficient or a constant term for correcting at least one of the amount of oxygen discharged, the amount of oxygen used for oxidizing various metal impurities in the molten metal, and the cumulative amount of the molten metal temperature change due to the change in the amount of heat in the furnace for a specific period. The in-core state estimation device according to claim 2, comprising: 前記モデルパラメータは、前記炉内に投入される炭素量の特定期間の積算量、炉外に排出される炭素量の特定期間の積算量、前記炉内に投入される酸素量、前記炉外に排出される酸素量、前記溶湯中の各種金属不純物酸化に使用される酸素量及び前記炉内の熱量変化による溶湯温度変化量の特定期間の積算量の少なくとも1つを補正する係数又は定数項を含む、請求項3に記載の炉内状態推定装置。The model parameters include an integrated amount of carbon injected into the furnace over a specific period, an integrated amount of carbon discharged outside the furnace over a specific period, an amount of oxygen introduced into the furnace, and an integrated amount of carbon discharged outside the furnace. a coefficient or a constant term for correcting at least one of the amount of oxygen discharged, the amount of oxygen used for oxidizing various metal impurities in the molten metal, and the cumulative amount of the molten metal temperature change due to the change in the amount of heat in the furnace for a specific period. The in-core state estimation device according to claim 3, comprising: 前記評価関数は、炭素収支バランスを示す項と、酸素収支バランスを示す項と、熱収支バランスを示す項と、の重み付き和で構成される、請求項1からのいずれか一項に記載の炉内状態推定装置。 The evaluation function is configured by a weighted sum of a term indicating a carbon balance, a term indicating an oxygen balance, and a term indicating a heat balance . Furnace state estimation device. 炉内状態推定装置が実行する炉内状態推定方法であって、
精錬設備における精錬処理の開始前又は処理中の溶湯の温度及び成分濃度並びにスラグの成分濃度の計測結果、前記精錬設備から排出される排ガスの流量及び成分濃度を含む精錬設備についての計測結果を含む実績情報と、前記精錬処理の条件と、が入力される入力ステップと、
前記精錬設備における吹錬反応に関するモデルのモデルパラメータと、前記実績情報と、前記精錬処理の条件と、が記憶されるデータベースから取得した過去の前記モデルパラメータを用いて、対象チャージの前記精錬処理における前記モデルパラメータを決定するモデル決定ステップと、
決定された前記モデルパラメータを用いて、前記溶湯の温度及び成分濃度並びにスラグの成分濃度を含む炉内の状態量を計算する炉内状態計算ステップと、
前記対象チャージの前記精錬処理の結果を含む前記実績情報を用いて、前記精錬処理における特定期間の始点から終点までの前記炉内の物質収支誤差及び熱収支誤差を表す項を含む評価関数に基づいて、前記対象チャージの前記精錬処理における前記モデルパラメータを計算するモデルパラメータ計算ステップと、を含む、炉内状態推定方法。
An in-core state estimation method executed by an in-core state estimation device, the method comprising:
Includes measurement results for the smelting equipment, including the measurement results of the temperature and component concentration of the molten metal and the component concentration of the slag before or during the refining process in the refining equipment, and the flow rate and component concentration of the exhaust gas discharged from the refining equipment. an input step in which performance information and conditions for the refining process are input;
The model parameters of the model related to the blowing reaction in the refining equipment, the performance information, and the conditions of the refining process are stored in the refining process of the target charge using the past model parameters acquired from the database. a model determining step of determining the model parameters;
a furnace state calculation step of calculating the state quantities in the furnace including the temperature and component concentration of the molten metal and the component concentration of the slag using the determined model parameters;
Using the performance information including the results of the refining process of the target charge, the method is based on an evaluation function including a term representing a material balance error and a heat balance error in the furnace from the start point to the end point of a specific period in the refining process. and a model parameter calculation step of calculating the model parameters in the refining process of the target charge.
前記モデル決定ステップは、前記データベースに記憶された過去の前記モデルパラメータのうち、前記対象チャージの前記精錬処理の条件に類似する過去の前記精錬処理の前記モデルパラメータを平均することで、前記対象チャージの前記精錬処理における前記モデルパラメータを決定する、請求項に記載の炉内状態推定方法。 The model determining step averages the model parameters of the past refining process that are similar to the conditions of the refining process of the target charge, among the past model parameters stored in the database. The in-furnace state estimation method according to claim 8 , wherein the model parameters in the refining process are determined. 前記モデル決定ステップは、前記データベースに記憶された過去の前記モデルパラメータと、前記精錬処理における処理回数、処理日時、精錬設備の使用回数の少なくとも1つを含む精錬処理の条件との関係をモデル化し、前記モデルから前記対象チャージの前記精錬処理における前記パラメータを決定する、請求項に記載の炉内状態推定方法。 The model determining step models the relationship between the past model parameters stored in the database and the conditions of the refining process, including at least one of the number of treatments in the refining process, the date and time of the process, and the number of times the refining equipment is used. 9. The in-furnace state estimation method according to claim 8 , wherein the parameters in the refining process of the target charge are determined from the model. 請求項から10のいずれか一項に記載の炉内状態推定方法によって推定される前記溶湯の温度及び成分濃度並びにスラグの成分濃度に基づき、上吹き酸素の流量及び速度、上吹きランスの高さ、底吹きガスの流量、石灰、鉄鉱石等の副原料の投入量及び投入タイミング、前記溶湯をサンプリングするタイミング並びに吹錬を終了するタイミングの少なくとも1つを決定して精錬操業を行い、溶鋼を製造する、溶鋼製造方法。
Based on the temperature and component concentration of the molten metal and the component concentration of the slag estimated by the furnace state estimation method according to any one of claims 8 to 10 , the flow rate and speed of top-blowing oxygen, and the height of the top-blowing lance are determined. Then, the refining operation is carried out by determining at least one of the following: the flow rate of bottom blowing gas, the amount and timing of inputting auxiliary materials such as lime and iron ore, the timing of sampling the molten metal, and the timing of ending blowing. A method for producing molten steel.
JP2023505466A 2021-11-29 2022-11-11 Furnace state estimation device, furnace state estimation method, and molten steel manufacturing method Active JP7392897B2 (en)

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