JPWO2020031223A1 - Rapid cooling shaved ice making equipment - Google Patents

Rapid cooling shaved ice making equipment Download PDF

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JPWO2020031223A1
JPWO2020031223A1 JP2020535339A JP2020535339A JPWO2020031223A1 JP WO2020031223 A1 JPWO2020031223 A1 JP WO2020031223A1 JP 2020535339 A JP2020535339 A JP 2020535339A JP 2020535339 A JP2020535339 A JP 2020535339A JP WO2020031223 A1 JPWO2020031223 A1 JP WO2020031223A1
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ice
shaved ice
rapid cooling
water
layer forming
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尚之 生田
尚之 生田
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25CPRODUCING, WORKING OR HANDLING ICE
    • F25C1/00Producing ice
    • F25C1/12Producing ice by freezing water on cooled surfaces, e.g. to form slabs
    • F25C1/14Producing ice by freezing water on cooled surfaces, e.g. to form slabs to form thin sheets which are removed by scraping or wedging, e.g. in the form of flakes
    • F25C1/142Producing ice by freezing water on cooled surfaces, e.g. to form slabs to form thin sheets which are removed by scraping or wedging, e.g. in the form of flakes from the outer walls of cooled bodies

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  • Engineering & Computer Science (AREA)
  • Physics & Mathematics (AREA)
  • Mechanical Engineering (AREA)
  • Thermal Sciences (AREA)
  • General Engineering & Computer Science (AREA)
  • Devices That Are Associated With Refrigeration Equipment (AREA)
  • Confectionery (AREA)
  • Sealing Devices (AREA)

Abstract

本発明は、左右の突出支持部を有する筐体と、突出支持部の間の取り付用空間部分に左右の軸受け部材を介して水平状態に設けられ、かつ、駆動モータの駆動力により回転する氷層形成回転ドラムと、氷層形成回転ドラムの下方に水平状態に配設され、筐体に設けられた水供給部から水導入路を介して「かき氷用水」を一時的に受け入れる上端開口の水貯留トレイと、氷層形成回転ドラムに略接触するように左右の突出支持部に水平状態に支持され、かつ、該氷層形成回転ドラムの外周面に形成された膜状氷層を削ぎ取る削ぎ取り刃と、削ぎ取り刃によって削ぎ取られた「雪状のかき氷」を所定方向へ案内することができるように左右の突出支持部に固定的に設けられた案内板を備え、氷層形成回転ドラムの一側壁には、左右の軸受け部材のいずれかに一方の軸受け部材に回転自在に支承される筒状突起部が設けられ、この筒状突起部に急速冷却手段を構成する内外の細長状円筒管が同心状に嵌挿されており、さらに、前記外の細長状円筒管の外周面と前記筒状突起部に形成した環状凹所の内周面との間に、少なくとも第1シール材が設けられている急速冷却かき氷製造装置であって、「ふわふわ」状態のかき氷を作ることを目的とする。According to the present invention, the housing having the left and right protruding support portions and the mounting space portion between the protruding support portions are provided horizontally via the left and right bearing members, and are rotated by the driving force of the drive motor. An upper end opening that is horizontally arranged below the ice layer forming rotating drum and the ice layer forming rotating drum and temporarily receives "shaved ice water" from the water supply unit provided in the housing via the water introduction path. The film-like ice layer that is horizontally supported by the left and right protruding support parts so as to make substantially contact with the water storage tray and the ice layer forming rotating drum and is formed on the outer peripheral surface of the ice layer forming rotating drum is scraped off. It is equipped with a shaving blade and guide plates fixedly provided on the left and right protruding support parts so that the "snow-like shaved ice" scraped by the shaving blade can be guided in a predetermined direction to form an ice layer. One side wall of the rotating drum is provided with a tubular protrusion that is rotatably supported by one of the left and right bearing members, and the tubular protrusion is elongated inside and outside that constitutes a rapid cooling means. The cylindrical cylindrical tubes are concentrically inserted, and at least the first seal is provided between the outer peripheral surface of the outer elongated cylindrical tube and the inner peripheral surface of the annular recess formed in the tubular protrusion. It is a rapid cooling shaved ice making device provided with a material, and aims to make shaved ice in a "fluffy" state.

Description

本発明は、氷層形成回転ドラムを利用した急速冷却かき氷製造装置に関する。 The present invention relates to a rapid cooling shaved ice production apparatus using an ice layer forming rotary drum.

特許文献1には、本発明の基本的原理が記載されている。この基本的原理は、水受入れ具に水を供給する水供給手段と、同芯の長尺状二重筒を有する急速冷却手段と、この急速冷却手段から供給される冷媒と、この冷媒によって前記水供給手段から供給される水を「水車」のように回転しながら膜状の氷層を外周面に形成する氷層形成回転ドラムと、この氷層形成回転ドラムの外周面に対して交差するように設けられ、かつ、前記膜状の氷層を連続的に削ぎ取る切削刃とから成る。 Patent Document 1 describes the basic principle of the present invention. The basic principle is that a water supply means for supplying water to a water receiving device, a rapid cooling means having a concentric long double cylinder, a refrigerant supplied from the rapid cooling means, and the refrigerant are used. An ice layer-forming rotating drum that forms a film-like ice layer on the outer peripheral surface while rotating the water supplied from the water supply means like a "water wheel" intersects the outer peripheral surface of the ice layer-forming rotating drum. It is composed of a cutting blade provided so as to continuously scrape off the film-like ice layer.

しかして、特許文献1に記載の発明の課題は、冷却ドラムの外周面に水を上方から水供給管28b及び水供給受け28aを介して供給して膜状氷層を形成でき、効率的でかつ簡単な構成の急速冷却かき氷製造装置を提供することである。 Therefore, the subject of the invention described in Patent Document 1 is that water can be supplied from above to the outer peripheral surface of the cooling drum via the water supply pipe 28b and the water supply receiver 28a to form a film-like ice layer, which is efficient. It is to provide a rapid cooling shaved ice production apparatus having a simple structure.

そして、該発明の解決手段は、外周面が氷点以下の温度に維持されて回転しながらその外周面に所定厚さの氷層を形成する冷却ドラム21と、冷却ドラムの外周面に略接触するように設置され、冷却ドラムの外周面上に形成された削氷刃29と、両側面部の縁部と前面部の縁部が冷却ドラムの外周面に略接触する水供給スーツ(受け)28aおよび水供給スーツ28aと冷却ドラム21の外周面により形成される空間に水を供給する水供給管28bとを備える水供給手段28とを含むことを特徴とする(図3参照)。なお、符号は特許文献1のものである。 Then, the solution of the present invention substantially contacts the cooling drum 21 that forms an ice layer having a predetermined thickness on the outer peripheral surface while the outer peripheral surface is maintained at a temperature below the freezing point and rotates, and substantially contacts the outer peripheral surface of the cooling drum. The ice shaving blade 29 formed on the outer peripheral surface of the cooling drum, the water supply suit (receiver) 28a and the water supply suit (receiver) 28a in which the edges of both side surfaces and the front edge are substantially in contact with the outer peripheral surface of the cooling drum. It is characterized by including a water supply means 28 including a water supply suit 28a and a water supply pipe 28b for supplying water to a space formed by an outer peripheral surface of the cooling drum 21 (see FIG. 3). The reference numerals are those of Patent Document 1.

上記特許文献1の発明は、膜状氷層を瞬時にかつ略均等に形成することができるという利点を有するものの、次のような問題点がある。
(a)縦長状筐体の左右側壁に軸受け部材を取り付け、該軸受け部材を介して筐体の内部に冷却ドラム21を設ける、筐体の内部に削氷刃29を傾斜状の設ける、冷却ドラム21の外周面の上方から水を供給するために複雑な構成の水供給手段28を冷却ドラム21の上方近傍に配設する等の理由から、冷却ドラム21、削氷刃29、水供給手段28等を簡単に筐体に取り付けることができない。したがって、製作が面倒である。また筐体の前壁の空間部分を有効に活用することができない。
(b)例えば筐体の内部に削氷刃29によって削り取られた「雪状のかき氷」を受け入れる貯蔵容器を設けるので、貯蔵容器30の出し入れが面倒であると共に、装置全体が大型化する。
(c)「雪状のかき氷」がそのまま貯蔵容器に落ちるので、貯蔵容器の特定の箇所に貯まる。付言すると、冷却ドラム21の回転中に貯蔵容器30を手動または電動で望む位置へ動かすことができない。
(d)冷却ドラム21の内部空間で急速に気化したガスが外部に漏れないようにする構造が記載されていない。付言すると、気密性を保持するパッキンが存在しないので、圧縮機を強力なものにすることができない。
(e)その他、水供給スーツ28aから水があふれないようにするに制御するのが難しい、軟水でかつ安全なかき氷用水を用いる等の課題及び構成が存在しない。
Although the invention of Patent Document 1 has an advantage that a film-like ice layer can be formed instantaneously and substantially evenly, it has the following problems.
(A) A cooling drum in which bearing members are attached to the left and right side walls of a vertically long housing, a cooling drum 21 is provided inside the housing via the bearing members, and an ice shaving blade 29 is provided in an inclined shape inside the housing. The cooling drum 21, the ice shaving blade 29, and the water supply means 28 are arranged in the vicinity of the upper side of the cooling drum 21 in order to supply water from above the outer peripheral surface of the 21. Etc. cannot be easily attached to the housing. Therefore, the production is troublesome. Moreover, the space portion of the front wall of the housing cannot be effectively utilized.
(B) For example, since a storage container for receiving "snow-like shaved ice" scraped by the ice shaving blade 29 is provided inside the housing, it is troublesome to put in and take out the storage container 30, and the entire device becomes large.
(C) Since the "snow-like shaved ice" falls into the storage container as it is, it accumulates in a specific place in the storage container. In addition, the storage container 30 cannot be manually or electrically moved to the desired position while the cooling drum 21 is rotating.
(D) The structure for preventing the gas rapidly vaporized in the internal space of the cooling drum 21 from leaking to the outside is not described. In addition, the compressor cannot be made powerful because there is no packing to maintain airtightness.
(E) In addition, there are no problems and configurations such as difficulty in controlling the water supply suit 28a so that the water does not overflow, and the use of soft and safe shaved ice water.

特許文献1:特開平10−68564号公報 Patent Document 1: Japanese Unexamined Patent Publication No. 10-68564

本発明の第1の課題は、特許文献1の発明の利点を生かしながら、筐体の前面に設けた左右の突出支持部の間の取り付用空間部分を有効的に活用し、氷層形成回転ドラム、削ぎ取り刃、かき氷用案内板等の各部材を簡単に組み込むことができることである。これにより、製作作業の効率化、装置の小型化を実現することである。また同時に、筐体の前面の前記かき氷用案内板の下方空間に、該かき氷用案内板から滑り落ちる雪状かき氷を受ける容器を任意に載置し、例えば手動又はターンテーブルを用いて自由に位置変位させることができることである。さらに、氷層形成回転ドラムの内部空間に噴射されかつ冷却温度を失った気化ガスが外部に漏れないようにすることである。 The first object of the present invention is to form an ice layer by effectively utilizing the mounting space portion between the left and right protruding support portions provided on the front surface of the housing while taking advantage of the invention of Patent Document 1. Each member such as a rotary drum, a scraping blade, and a guide plate for shaved ice can be easily incorporated. As a result, the efficiency of manufacturing work and the miniaturization of the device are realized. At the same time, a container that receives the snow-like shaved ice that slides down from the shaved ice guide plate is arbitrarily placed in the space below the shaved ice guide plate on the front surface of the housing, and the position can be freely displaced by, for example, manually or using a turntable. It is possible to make it. Further, the vaporized gas injected into the internal space of the ice layer forming rotary drum and having lost the cooling temperature is prevented from leaking to the outside.

第2の課題は、冷却手段を構成する圧縮機の圧力を高めても、氷層形成回転ドラムの内部空間に流れたガスが容易に外に漏れないように「気密性」を十分に保持することができることである。また実施形態によってはシール材が耐久性に優れていることである。
第3の課題は、開閉バルブを有する導入路から流れ出るかき氷用水Wが、可能な限り水貯留トレイから「あふれたり」、或いは飛散しないようにすることである。第4の課題は、軟水でかつ安全なかき氷用水を用い、「べた付きかない(直ぐ融けない)ふんわりした」雪状のかき氷を製造することができることである。
The second problem is to maintain sufficient "airtightness" so that the gas flowing in the internal space of the ice layer forming rotary drum does not easily leak to the outside even if the pressure of the compressor constituting the cooling means is increased. Is what you can do. Further, depending on the embodiment, the sealing material has excellent durability.
The third problem is to prevent the shaved ice water W flowing out from the introduction path having the on-off valve from "overflowing" or scattering from the water storage tray as much as possible. The fourth problem is to be able to produce "non-sticky (non-melting) fluffy" snow-like shaved ice using soft and safe shaved ice water.

その他、氷層形成回転ドラムの冷却熱が軸受けを介して逃げないようにする、水貯留トレイを薄型にしても氷層形成回転ドラムの弧状下側がかき氷用水に常につかるようにする、氷層形成回転ドラムにゴミが付着しないようにする、底の浅い水貯留トレイを自由に出し入れすることができる等の目的は、従属項によって特定される。 In addition, ice layer formation that prevents the cooling heat of the ice layer formation rotary drum from escaping through the bearings, and even if the water storage tray is thin, the arc-shaped lower side of the ice layer formation rotary drum is always immersed in the shaved ice water. The purpose of preventing dust from adhering to the rotating drum, allowing the shallow water storage tray to be freely moved in and out, etc., is specified by the dependent term.

本発明の急速冷却かき氷製造装置は、左右の突出支持部を有する筐体と、前記突出支持部の間の取り付用空間部分に左右の軸受け部材を介して水平状態に設けられ、かつ、駆動モータの駆動力により回転する氷層形成回転ドラムと、前記氷層形成回転ドラムの下方に水平状態に配設され、前記筐体に設けられた水供給部から水導入路を介して「かき氷用水」を一時的に受け入れる上端開口の水貯留トレイと、前記氷層形成回転ドラムの前側に略接触するように前記左右の突出支持部に水平状態に支持され、かつ、該氷層形成回転ドラムの外周面に形成された膜状氷層を削ぎ取る削ぎ取り刃と、前記削ぎ取り刃によって削ぎ取られた「雪状のかき氷」を所定方向へ案内することができるように前記左右の突出支持部に固定的に設けられた案内板を備え、前記氷層形成回転ドラムの一側壁には、前記左右の軸受け部材のいずれかに一方の軸受け部材に回転自在に支承される筒状突起部が設けられ、この筒状突起部に急速冷却手段を構成する内外の細長状円筒管が同心状に嵌挿されており、さらに、前記外の細長状円筒管の外周面と前記筒状突起部に形成した環状凹所の内周面との間に、少なくとも第1シール材が設けられていることを特徴とする(請求項1)。該発明の効果は後述する通りである。 The rapid cooling shaved ice manufacturing apparatus of the present invention is provided horizontally in a mounting space portion between a housing having left and right protruding support portions and the protruding support portions via left and right bearing members, and is driven. The ice layer-forming rotating drum that rotates by the driving force of the motor and the ice layer-forming rotating drum that are horizontally arranged below the ice layer-forming rotating drum and are provided with a water supply unit in the housing through a water introduction path to "water for shaved ice". Is horizontally supported by the left and right protruding support portions so as to substantially contact the front side of the ice layer forming rotary drum, and the ice layer forming rotary drum The left and right protruding support portions so that the scraping blade for scraping the film-like ice layer formed on the outer peripheral surface and the "snow-like shaved ice" scraped by the scraping blade can be guided in a predetermined direction. On one side wall of the ice layer forming rotary drum, a tubular protrusion portion rotatably supported by one of the left and right bearing members is provided. The inner and outer elongated cylindrical tubes constituting the rapid cooling means are concentrically inserted into the tubular protrusions, and further formed on the outer peripheral surface of the outer elongated cylindrical tube and the tubular protrusions. A first sealing material is provided between the inner peripheral surface of the annular recess (claim 1). The effects of the invention will be described later.

上記構成に於いて、細長状円筒管の軸心方向に第1シール材と併設するように、第2シール材が配設され、該第2シール材の一側面は第1シール材の他側面に密着状態に圧着していることを特徴とする(請求項2)。該構成によって急速冷却手段を構成する圧縮機の圧力を高めても、氷層形成回転ドラムの内部空間に流れたガスが外に漏れないように「気密性」を十分に保持することができる。 In the above configuration, the second sealing material is arranged so as to be adjacent to the first sealing material in the axial direction of the elongated cylindrical tube, and one side surface of the second sealing material is the other side surface of the first sealing material. It is characterized in that it is crimped to a close contact state (claim 2). Even if the pressure of the compressor constituting the rapid cooling means is increased by this configuration, the "airtightness" can be sufficiently maintained so that the gas flowing in the internal space of the ice layer forming rotary drum does not leak to the outside.

また、少なくとも第1シール材及び第2シール材は、グランドパッキンの構成部材であり、互いの対向側壁が圧着するように筒状突起部にねじ込まれる複数本の固着具を有するパッキン押えにより押し付けられていることを特徴とする(請求項3)。該構成によって、外の細長状円筒管に対する半径内方向への密着度が高まると共に、シール材は容易に破損しないので、装置の耐久性を維持することができる。 Further, at least the first sealing material and the second sealing material are constituent members of the gland packing, and are pressed by a packing presser having a plurality of fixing tools screwed into the tubular protrusions so that the side walls facing each other are crimped to each other. (Claim 3). With this configuration, the degree of adhesion in the radial direction to the outer elongated cylindrical tube is increased, and the sealing material is not easily damaged, so that the durability of the device can be maintained.

また、水導入路には自動又は手動式のいずれかの開閉バルブが設けられ、この開閉バルブには水貯留トレイに向かって流量制御部材が接続し、該流量制御部材の上端部の開口は大径であり、一方、下端部の制御開口は、かき氷用水を少しずつ水貯留トレイに流すことができるように前記開口よりも小径であることを特徴とする(請求項4)。 Further, the water introduction path is provided with either an automatic or manual opening / closing valve, and a flow rate control member is connected to the opening / closing valve toward the water storage tray, and the opening at the upper end of the flow rate control member is large. On the other hand, the control opening at the lower end has a diameter smaller than that of the opening so that the water for shaved ice can flow into the water storage tray little by little (claim 4).

該構成によって、流量制御部材から流れ出る「かき氷用水」の量を、氷層形成回転ドラムの外周面の形成される膜状の氷層の厚さ及び量に略対応させることができる。付言すると、開閉バルブを有する導入路から流れ出るかき氷用水が、可能な限り水貯留トレイから「あふれたり」、或いは飛散しないようにすることができる。 With this configuration, the amount of "shaved ice water" flowing out of the flow control member can be made to substantially correspond to the thickness and amount of the film-like ice layer formed on the outer peripheral surface of the ice layer forming rotary drum. In addition, the shaved ice water flowing out of the introduction path having the on-off valve can be prevented from "overflowing" or splashing from the water storage tray as much as possible.

また、筐体の水供給部は、イオン交換樹脂により軟水化され、かつ、濾過処理部によって雑菌が除去された「かき氷用水」を一旦貯留し、さらに、該水供給部には開閉バルブを有する水導入路が接続されていることを特徴とする(請求項5)。該構成によって、「美味しく、かつ、安全」であると共に、直ぐ融けない、ふんわりした雪状のかき氷を製造することができる。 In addition, the water supply section of the housing temporarily stores "shaved ice water" that has been softened with an ion exchange resin and from which germs have been removed by the filtration treatment section, and the water supply section has an open / close valve. The water introduction path is connected (claim 5). With this configuration, it is possible to produce fluffy snow-like shaved ice that is "delicious and safe" and does not melt immediately.

また、上端開口の水貯留トレイは、「かき氷用水」を受ける平坦部分と、該平坦部分に連続する浅い凹所を有することを特徴とする(請求項6)。該構成によって、氷層形成回転ドラムの下方が常に浅い凹所に流れ込んだ「かき氷用水」に、水車のように触れることができる。付言すると、貯留トレイを薄型にしても氷層形成回転ドラムの弧状下側がかき氷用水に常につかるようにすることができる。 Further, the water storage tray having an upper end opening is characterized by having a flat portion for receiving "water for shaved ice" and a shallow recess continuous with the flat portion (claim 6). With this configuration, the lower part of the ice layer forming rotary drum can always touch the "shaved ice water" that has flowed into the shallow recess like a water wheel. In addition, even if the storage tray is made thin, the arc-shaped lower side of the ice layer forming rotary drum can always be submerged in the shaved ice water.

また、左右の軸受け部材は合成樹脂材を用いてフランジ部を有する筒状体に成形されていることを特徴とする(請求項7)。該構成によって、氷層形成回転ドラムの熱が軸受けを介して逃げないようにすることができる。 Further, the left and right bearing members are formed into a tubular body having a flange portion by using a synthetic resin material (claim 7). With this configuration, the heat of the ice layer forming rotary drum can be prevented from escaping through the bearing.

また、突出支持部の取り付用空間部分には、氷層形成回転ドラムの露出している外周面及び削ぎ取り刃を覆うカバーが設けられていることを特徴とする(請求項8)。該構成によって、氷層形成回転ドラムにゴミが付着しないようにすることができる。 Further, the mounting space portion of the protruding support portion is provided with a cover that covers the exposed outer peripheral surface of the ice layer forming rotary drum and the scraping blade (claim 8). With this configuration, it is possible to prevent dust from adhering to the ice layer forming rotary drum.

さらに、前記外の細長状円筒管は、筐体内に収納した圧縮機からから圧送されてくる冷媒を、小さな噴射孔を介して前記氷層形成回転ドラムの内部空間に気化状態に噴射し、一方、前記内の細長状円筒管は、前記内部空間に噴射され、かつ、冷却温度を失った気化ガスを、吸引口を介して受入れると共に、前記筐体に収納した圧縮機へと戻すことを特徴とする(請求項9)。該構成によって、冷媒を有効的に利用することができる。 Further, the outer elongated cylindrical tube injects the refrigerant pressure-fed from the compressor housed in the housing into the internal space of the ice layer forming rotating drum through a small injection hole in a vaporized state. The elongated cylindrical tube inside is characterized in that the vaporized gas that has been injected into the internal space and has lost the cooling temperature is received through the suction port and returned to the compressor housed in the housing. (Claim 9). With this configuration, the refrigerant can be effectively used.

本発明は、特許文献1に記載されている基本的な原理及び発明の利点を生かすことができる。そして、筐体の前面に設けた左右の突出支持部の間の取り付用空間部分を有効的に活用し、氷層形成回転ドラム、削ぎ取り刃、かき氷用案内板等の各部材を簡単に左右の突出支持部に取り付けることができる。これにより、製作作業の効率化、装置の小型化等を実現することである。また同時に、筐体の前面のかき氷用案内板の下方空間に、該かき氷用案内板から滑り落ちる雪状かき氷を受ける容器を任意に載置し、例えば手動又はターンテーブルを用いて自由に位置変位させることができる。さらに、氷層形成回転ドラムの内部空間に噴射されかつ冷却温度を失った気化ガスが外部に漏れないようにすることができる。実施形態によっては、かき氷用水Wを利用しているので、「美味しく、かつ、安全」であると共に、直ぐ融けない、ふんわりした雪状のかき氷を製造することができる。 The present invention can take advantage of the basic principles and the invention described in Patent Document 1. Then, by effectively utilizing the mounting space between the left and right protruding support portions provided on the front surface of the housing, each member such as the ice layer forming rotary drum, the scraping blade, and the shaved ice guide plate can be easily used. It can be attached to the left and right protruding supports. As a result, it is possible to improve the efficiency of manufacturing work and reduce the size of the device. At the same time, a container that receives the snow-like shaved ice that slides down from the shaved ice guide plate is arbitrarily placed in the space below the shaved ice guide plate on the front surface of the housing, and the position is freely displaced, for example, manually or by using a turntable. be able to. Further, it is possible to prevent the vaporized gas injected into the internal space of the ice layer forming rotary drum and having lost the cooling temperature from leaking to the outside. Depending on the embodiment, since the shaved ice water W is used, it is possible to produce a fluffy snow-like shaved ice that is "delicious and safe" and does not melt immediately.

図1乃至図15は、本発明の一実施形態を示す各説明図である。
筐体を含むかき氷装置全体の正面図。 図1の右側面図。 主要部の斜視図。 筐体の右側壁を外した場合に見える主な部材の配設箇所を示す説明図(その他の部材は省略)。 主要部を概略的に示した説明図(熱交換手段、圧縮機は省略)。 図5の要部を拡大した説明図。特に、第1シール材、第2シール材等を含む軸封装置(グランドパッキン)を概略的に示した説明図。 パッキン押えを締め付けた状態の説明図。 要部(流量制御部材、水貯留トレイ)の説明図。 図8の9−9線断面図。 要部(水源、イオン交換樹脂部、濾過処理部筐体の水供給部)の概略説明図。 イオン交換樹脂部の説明図。 水貯留トレイの浅い凹所のかき氷用水に氷層形成回転ドラムの弧状下側がつかっている状態の説明図。 要部(カバー)の説明図。 急速冷却手段を構成する内外の細長状円筒管の概略断面説明図。 氷層形成回転ドラムに対して循環的に接続する急速冷却手段の模式的な説明図。
1 to 15 are explanatory views showing one embodiment of the present invention.
Front view of the entire shaved ice device including the housing. The right side view of FIG. Perspective view of the main part. Explanatory drawing which shows the arrangement place of the main member which can be seen when the right side wall of a housing is removed (the other member is omitted). Explanatory drawing which roughly showed the main part (heat exchange means, compressor are omitted). Explanatory drawing which enlarged the main part of FIG. In particular, an explanatory view schematically showing a shaft sealing device (ground packing) including a first sealing material, a second sealing material, and the like. Explanatory drawing of the state in which the packing retainer is tightened. Explanatory drawing of the main part (flow rate control member, water storage tray). FIG. 8 is a cross-sectional view taken along the line 9-9. Schematic diagram of the main parts (water source, ion exchange resin part, water supply part of the filtration processing part housing). Explanatory drawing of an ion exchange resin part. Explanatory drawing of the state where the arc-shaped lower side of the ice layer forming rotary drum is used for the shaved ice water in the shallow recess of the water storage tray. Explanatory drawing of the main part (cover). Schematic cross-sectional explanatory view of an elongated cylindrical tube inside and outside that constitutes a rapid cooling means. Schematic illustration of a rapid cooling means cyclically connected to an ice layer forming rotary drum.

1…筐体、 2…第1収納部、
3…第2収納部、 3a…後方収納部、
3b…突出支持部、 4…取り付用空間部分、
5…氷層形成回転ドラム、 6…水供給部、
7…軸受け部材、 11…急速冷却手段、
28…内の細長状円筒管、 29…外の細長状円筒管、
28a…吸引口、 29a…噴射孔、
30…筒状突起部、 21…駆動モータ、
23…水導入路、 24…流量制御部材、
25…水貯留トレイ、 47…削ぎ取り刃、
48…案内板、
31…グランドパッキン、 37…第1シール材、
38…第2シール材、 39…第3シール材、
40…第4シール材、 41…固着具、
42…パッキン押え、
50…氷層、 50a…雪状のかき氷、
60…水源、 61…イオン交換樹脂部、
62…濾過処理部、 W…かき氷用水。
1 ... housing, 2 ... first storage,
3 ... 2nd storage, 3a ... Rear storage,
3b ... protruding support part, 4 ... mounting space part,
5 ... Ice layer forming rotary drum, 6 ... Water supply unit,
7 ... Bearing member, 11 ... Rapid cooling means,
28 ... Inner elongated cylindrical tube, 29 ... Outer elongated cylindrical tube,
28a ... suction port, 29a ... injection hole,
30 ... Cylindrical protrusion, 21 ... Drive motor,
23 ... Water introduction path, 24 ... Flow control member,
25 ... Water storage tray, 47 ... Shaving blade,
48 ... Information board,
31 ... Gland packing, 37 ... First sealing material,
38 ... 2nd sealing material, 39 ... 3rd sealing material,
40 ... 4th sealing material, 41 ... Fixing tool,
42 ... Packing retainer,
50 ... ice layer, 50a ... snow-like shaved ice,
60 ... water source, 61 ... ion exchange resin part,
62 ... Filtration processing unit, W ... Water for shaved ice.

まず、図1乃至図4を参照にして、急速冷却かき氷製造装置(以下、「装置X」という)の筐体1の構成を簡単に説明する。筐体1は、正面視の図1及び右側面視の図2を参照にすると、下部に相当するケース状の第1収納部2と、この第1収納部の上方に一体的に設けられたケース状の第2収納部3から成る。 First, with reference to FIGS. 1 to 4, the configuration of the housing 1 of the rapid cooling shaved ice manufacturing apparatus (hereinafter referred to as “device X”) will be briefly described. The housing 1 is integrally provided above the case-shaped first storage portion 2 corresponding to the lower portion and the first storage portion, referring to FIG. 1 in the front view and FIG. 2 in the right side view. It is composed of a case-shaped second storage portion 3.

そして、前記第2収納部3は、その上面に水供給部6を設置することができる後方収納部3aと、この後方収納部の左右両端部から水平状態に延びる左右一対の突出支持部3bとから成る。前記左右の突出支持部3bは前記第1収納部2の前壁2aからボックス状に所定量突出し、かつ、左右の突出支持部3bの間には上と下と前が連通状態に開口する取り付用空間部分4が存在する。この取り付用空間部分4は、例えば直方体状の部材取り付け空間である。 Then, the second storage portion 3 includes a rear storage portion 3a in which a water supply portion 6 can be installed on the upper surface thereof, and a pair of left and right protruding support portions 3b extending horizontally from both left and right ends of the rear storage portion. Consists of. The left and right protruding support portions 3b project from the front wall 2a of the first storage portion 2 by a predetermined amount in a box shape, and the upper, lower, and front are opened between the left and right protruding support portions 3b in a communicative state. There is a space part 4. The mounting space portion 4 is, for example, a rectangular parallelepiped member mounting space.

図3は、左右の突出支持部3bの間の取り付用空間部分4に左右の軸受け部材7を介して水平状態に設けられ、かつ、後述の駆動モータ21の駆動力で回転する中空円筒形の氷層形成回転ドラム5と、後方収納部3aの上面に自在に設置され、後述の水源60からの水を受け入れる水供給部(蓋体を有する貯留水槽、タンクなど)6とをそれぞれ示している。 FIG. 3 is a hollow cylindrical shape provided horizontally in the mounting space 4 between the left and right protruding support portions 3b via the left and right bearing members 7 and rotated by the driving force of the drive motor 21 described later. The ice layer forming rotary drum 5 and the water supply unit (reservoir tank having a lid, tank, etc.) 6 freely installed on the upper surface of the rear storage portion 3a and receiving water from the water source 60 described later are shown. There is.

なお、左右の突出支持部3bのいずれか一方の前面には、駆動モータを正転させるための第1スイッチ、駆動モータを逆転させるための第2スイッチが設けられている(省略)。また筐体1の内部には、駆動モータに正転及び反転用の制御信号を与える制御部、駆動モータ制御用のプログラムを記録した記憶部、削ぎ取り時間をカウントするタイマ、水位感知手段、電磁弁、圧縮機等が適宜に配設されている(省略)。 A first switch for rotating the drive motor in the normal direction and a second switch for rotating the drive motor in the reverse direction are provided on the front surface of any one of the left and right protruding support portions 3b (omitted). Inside the housing 1, a control unit that gives control signals for forward rotation and reverse rotation to the drive motor, a storage unit that records a program for controlling the drive motor, a timer that counts the scraping time, a water level sensing means, and electromagnetic waves Valves, compressors, etc. are appropriately arranged (omitted).

また図2に於いて、8は筐体1よりも大きく形成された第1収納部2用の支持台、9は支持台の上面に設置された可動補助台、10はカップ状の受入れ容器である。 Further, in FIG. 2, 8 is a support base for the first storage portion 2 formed larger than the housing 1, 9 is a movable auxiliary base installed on the upper surface of the support base, and 10 is a cup-shaped receiving container. be.

次に、図4は筐体1の右側壁を外した状態に於いて、外観上見える主な部材を示している。下部のケース状第1収納部2には、急速冷却手段11を構成する圧縮機(仮想線)12と、熱交換手段(実線)13が収納されている。なお、冷媒供給管、気化ガス用戻し管、制御部等は省略している。実施形態では、氷層形成回転ドラム5の内部空間で冷却温度を失った気化ガスは、筐体1に収納された圧縮機12に戻される。 Next, FIG. 4 shows the main members that can be seen from the outside when the right side wall of the housing 1 is removed. The compressor (virtual line) 12 constituting the rapid cooling means 11 and the heat exchange means (solid line) 13 are housed in the lower case-shaped first storage unit 2. The refrigerant supply pipe, the return pipe for vaporized gas, the control unit, etc. are omitted. In the embodiment, the vaporized gas that has lost the cooling temperature in the internal space of the ice layer forming rotary drum 5 is returned to the compressor 12 housed in the housing 1.

一方、上部のケース状第2収納部3は、後方収納部3aと、少なくとも一つの突出支持部3bが前後方向に連通し、その内部空間に前後のスプロケットを介して動力伝達手段19が設けられている。すなわち、15は駆動モータの出力軸、16は氷層形成回転ドラムの入力軸、17は駆動スプロケット、18は従動スプロケット、19はチェーン、タイミングベルト等の動力伝達手段である。なお、後述の駆動モータ21は、好ましくは後方収納部3aに横設状態に配設され、一方、氷層形成回転ドラム5は、図3で示すように取り付用空間部分4に配設される。 On the other hand, in the upper case-shaped second storage portion 3, the rear storage portion 3a and at least one protruding support portion 3b communicate with each other in the front-rear direction, and the power transmission means 19 is provided in the internal space thereof via the front and rear sprockets. ing. That is, 15 is an output shaft of a drive motor, 16 is an input shaft of an ice layer forming rotary drum, 17 is a drive sprocket, 18 is a driven sprocket, and 19 is a power transmission means such as a chain and a timing belt. The drive motor 21, which will be described later, is preferably arranged horizontally in the rear storage portion 3a, while the ice layer forming rotary drum 5 is arranged in the mounting space portion 4 as shown in FIG. NS.

次に、図5を参照にして左右の軸受け部材7及び氷層形成回転ドラム5を他の部材と共に説明する。この図5は本発明の主要部を読み取ることができるように、駆動モータ21、動力伝達手段19、かき氷用水Wを収納した水供給部6と接続すると共に、自動又は手動式のいずれかの開閉バルブ22を有する水導入路23、この水導入路に取り外し可能に接続するパイプ状の流量制御部材(仮想線)24、氷層形成回転ドラム5の下方に配設された水貯留トレイ(仮想線)25等を便宜上の模式的に示したものである。 Next, the left and right bearing members 7 and the ice layer forming rotary drum 5 will be described together with other members with reference to FIG. FIG. 5 is connected to the drive motor 21, the power transmission means 19, and the water supply unit 6 containing the shaved ice water W so that the main part of the present invention can be read, and opens and closes either automatically or manually. A water introduction path 23 having a valve 22, a pipe-shaped flow control member (virtual line) 24 detachably connected to the water introduction path, and a water storage tray (virtual line) arranged below the ice layer forming rotary drum 5. ) 25 and the like are schematically shown for convenience.

この図5に於いて、27は左右の突出支持部3bの内壁面に固定的に設けられた一対の金属製の垂直支持板、7は前記垂直支持板27に固定的に設けられ、かつ、内周面に玉軸受け7aを有する左右一対の軸受け部材、5は前記軸受け部材7に回転自在に支承された中空円筒形の氷層形成回転ドラム、28、29は急速冷却手段11を構成する内外の細長状円筒管、30は前記氷層形成回転ドラム5の一側壁(図面では左側壁)に設けられた筒状突起部、31は前記筒状突起部に固定的に設けられたグランドパッキンである。そして、前記内外の細長状円筒管28、29の突出外端部(図面では左側)には二方向継手32を介して他方の冷媒供給管33の一端部と気化ガスを戻すための排出管34の一端部がそれぞれ接続する。 In FIG. 5, 27 is a pair of vertical metal support plates fixedly provided on the inner wall surfaces of the left and right protruding support portions 3b, and 7 is fixedly provided on the vertical support plate 27 and is provided. A pair of left and right bearing members having ball bearings 7a on the inner peripheral surface, 5 are hollow cylindrical ice layer forming rotary drums rotatably supported by the bearing member 7, and 28 and 29 are inside and outside constituting the rapid cooling means 11. 30 is a tubular protrusion provided on one side wall (left wall in the drawing) of the ice layer forming rotary drum 5, and 31 is a gland packing fixedly provided on the tubular protrusion. be. Then, one end of the other refrigerant supply pipe 33 and the discharge pipe 34 for returning the vaporized gas to the protruding outer ends (left side in the drawing) of the inner and outer elongated cylindrical pipes 28 and 29 via the two-way joint 32. One end of each is connected.

ところで、実施形態では氷層形成回転ドラムは、急冷に優れた金属材料が用いられ、この金属材料の冷却熱が左右一対の軸受け部材7を介して左右の金属製の垂直支持板27に極力伝わらないように(冷却熱が逃げないように)、前記軸受け部材7は合成樹脂材(好ましくはテフロン)を用いてフランジ部を有する筒状体に成形している。 By the way, in the embodiment, a metal material excellent in quenching is used for the ice layer forming rotary drum, and the cooling heat of this metal material is transmitted as much as possible to the left and right metal vertical support plates 27 via the pair of left and right bearing members 7. The bearing member 7 is formed into a tubular body having a flange portion by using a synthetic resin material (preferably Teflon) so that the bearing member 7 does not escape (so that the cooling heat does not escape).

次に、図6及び図7を参照にして装置Xのグランドパッキン31の構成について説明する。実施形態では、氷層形成回転ドラム5の一側壁には、左右の軸受け部材7のいずれかに一方の軸受け部材に回転自在に支承される筒状突起部30が設けられ、この筒状突起部30に急速冷却手段11を構成する内外の細長状円筒管28、29が同心状に嵌挿されており、さらに、前記外の細長状円筒管29の外周面と前記筒状突起部30に形成した環状凹所36の内周面との間に、少なくとも第1シール材37が設けられている。 Next, the configuration of the gland packing 31 of the device X will be described with reference to FIGS. 6 and 7. In the embodiment, one side wall of the ice layer forming rotary drum 5 is provided with a tubular protrusion 30 rotatably supported by one of the left and right bearing members 7, and the tubular protrusion 30 is provided. The inner and outer elongated cylindrical tubes 28, 29 constituting the rapid cooling means 11 are concentrically inserted into the 30, and further formed on the outer peripheral surface of the outer elongated cylindrical tube 29 and the tubular protrusion 30. At least the first sealing material 37 is provided between the ring-shaped recess 36 and the inner peripheral surface of the annular recess 36.

ところで、グランドパッキン31の形態は色々なものが存在する。そこで、実施形態のグランドパッキン31は、断面矩形状の受け側の一側面(図面では左)に横倒れ山形形状の切欠部37aを有する第1シール材37と、同様に受け側の一側面に横倒れ山形形状の切欠部38aを有すると共に、一側面とは反対側の他側面(図面では右)に前記切欠部37aに食い込むように圧着する山形形状の突起部38bを有する第2シール材38と、この第2シール材38と略同様な形態の第3シール材39と、この第3シール材39の山形形状の切欠部39aに食い込むように圧着する山形形状の突起部40bを有する最後の第4シール材40と、筒状突起部30にねじ込まれる複数本の固着具41を有するパッキン押え42とから成る。 By the way, there are various forms of the gland packing 31. Therefore, the gland packing 31 of the embodiment is formed on one side surface of the receiving side in the same manner as the first sealing material 37 having a sideways fold-down chevron-shaped notch 37a on one side surface (left in the drawing) of the receiving side having a rectangular cross section. A second sealing material 38 having a sideways chevron-shaped notch 38a and a chevron-shaped protrusion 38b crimped onto the other side surface (right in the drawing) so as to bite into the notch 37a. And the last having a third sealing material 39 having substantially the same shape as the second sealing material 38, and a chevron-shaped protrusion 40b that is crimped so as to bite into the chevron-shaped notch 39a of the third sealing material 39. It is composed of a fourth sealing material 40 and a packing retainer 42 having a plurality of fasteners 41 screwed into the tubular protrusion 30.

このように、好ましいグランドパッキン31は、外の細長状円筒管29の軸心方向に肉厚の第1シール材37と併設するように肉厚の第2シール材38が配設され、この肉厚の第2シール材38に続く第3シール材39等が互いに密着状態に圧着している。 As described above, in the preferable gland packing 31, a thick second sealing material 38 is arranged so as to be adjacent to the thick first sealing material 37 in the axial direction of the outer elongated cylindrical tube 29, and the thick second sealing material 38 is arranged. The third sealing material 39 and the like following the thick second sealing material 38 are pressure-bonded to each other in close contact with each other.

次に、図8及び図9を参照にして流量制御部材24と水貯留トレイ25を説明する。前述したように、水導入路23には自動又は手動式のいずれかの開閉バルブ22が設けられ、この開閉バルブ23には水貯留トレイ25に向かってパイプ状の流量制御部材24が接続し、該流量制御部材24の上端部の開口24aは大径であり、一方、下端部の制御開口24bは、かき氷用水を少しずつ水貯留トレイに流すことができるように前記開口よりも小径である。 Next, the flow rate control member 24 and the water storage tray 25 will be described with reference to FIGS. 8 and 9. As described above, the water introduction path 23 is provided with either an automatic or manual opening / closing valve 22, and a pipe-shaped flow rate control member 24 is connected to the opening / closing valve 23 toward the water storage tray 25. The opening 24a at the upper end of the flow rate control member 24 has a large diameter, while the control opening 24b at the lower end has a smaller diameter than the opening so that the shaved ice water can be gradually flowed into the water storage tray.

しかして、上端開口の水貯留トレイ25は、「かき氷用水W」を受ける平坦部分25aと、該平坦部分に連続する浅い凹所25bを有し、この凹所の底壁内面は、氷層形成回転ドラム5の弧状下側が前記かき氷用水に常につかるように内に曲面状に形成されている。
次に、図10及び図11を参照にして、水源60、イオン交換樹脂部61及び濾過処理部62について説明する。水源60は、例えば水道水が好ましい。しかし、湖水や井戸水であっても良い。イオン交換樹脂部61の一例は、図11で示す通りである。また濾過処理部62は単数又は複数であっても良いが、好ましくは雑菌を除去することができる中空糸膜が用いられている。このように実施形態の筐体1の水供給部6は、イオン交換樹脂部61により軟水化され、かつ、濾過処理部62によって雑菌が除去された「かき氷用水W」を一旦貯留する。なお、軟水生成部としてのイオン交換樹脂部61は、上端部に流入部及び流出部を有する生成タンク61aと、この生成タンクに内装された顆粒状のイオン交換樹脂61bと、生成タンクに内装されたパイプ状の送出管61cを有している。
The water storage tray 25 having an upper end opening has a flat portion 25a for receiving the "water for shaved ice W" and a shallow recess 25b continuous with the flat portion, and the inner surface of the bottom wall of the recess forms an ice layer. The arc-shaped lower side of the rotating drum 5 is formed in a curved surface so that it is always immersed in the shaved ice water.
Next, the water source 60, the ion exchange resin unit 61, and the filtration processing unit 62 will be described with reference to FIGS. 10 and 11. The water source 60 is preferably tap water, for example. However, it may be lake water or well water. An example of the ion exchange resin portion 61 is as shown in FIG. Further, the number of filtration processing units 62 may be one or more, but a hollow fiber membrane capable of removing various germs is preferably used. In this way, the water supply unit 6 of the housing 1 of the embodiment temporarily stores the "shaved ice water W" that has been softened by the ion exchange resin unit 61 and from which various germs have been removed by the filtration treatment unit 62. The ion exchange resin portion 61 as the soft water generating portion includes a generation tank 61a having an inflow portion and an outflow portion at the upper end, a granular ion exchange resin 61b incorporated in the generation tank, and an ion exchange resin portion 61 incorporated in the generation tank. It has a pipe-shaped delivery pipe 61c.

次に、図12は氷層形成回転ドラム5と水貯留トレイ25の位置関係を示している。特許文献1の複雑な水供給手段とは相違し、実施形態の水貯留トレイ25は氷層形成回転ドラム5の下方に水平状態に配設され、制御部の制御信号で駆動モータ21が起動すると同時又は多少遅れて開閉バルブ22が「開の状態」になると、流量制御部材24の上端部の開口24aから流れ出る「かき氷用水W」を一時的に受け入れる。この時、流量制御部材24から流れ出る「かき氷用水W」の量は、氷層形成回転ドラム5の外周面の形成される膜状の氷層の厚さ及び量に略対応させるのが望ましい。 Next, FIG. 12 shows the positional relationship between the ice layer forming rotary drum 5 and the water storage tray 25. Unlike the complicated water supply means of Patent Document 1, the water storage tray 25 of the embodiment is horizontally arranged below the ice layer forming rotary drum 5, and when the drive motor 21 is activated by the control signal of the control unit. When the on-off valve 22 becomes "open" at the same time or with a slight delay, the "shaved ice water W" flowing out from the opening 24a at the upper end of the flow control member 24 is temporarily received. At this time, it is desirable that the amount of "shaved ice water W" flowing out from the flow rate control member 24 substantially corresponds to the thickness and amount of the film-like ice layer formed on the outer peripheral surface of the ice layer forming rotary drum 5.

次に、図13はカバー45の説明図である。カバー45は透明又は半透明である。カバー45は、左右の端面が略L形状に形成され、氷層形成回転ドラム5の露出している外周面及び削ぎ取り刃47を覆うことができる。なお、カバー45を取り付用空間部分4に設ける時、左右の突出支持部3bの内端の上部に水平部の基端部を軸支し、該カバー45を垂直或いは傾斜状の部分を手前側から上方に持ち上げるようにしても良い。 Next, FIG. 13 is an explanatory view of the cover 45. The cover 45 is transparent or translucent. The left and right end faces of the cover 45 are formed in a substantially L shape, and can cover the exposed outer peripheral surface of the ice layer forming rotary drum 5 and the scraping blade 47. When the cover 45 is provided in the mounting space portion 4, the base end portion of the horizontal portion is pivotally supported on the upper portion of the inner end of the left and right protruding support portions 3b, and the cover 45 is placed in front of the vertical or inclined portion. You may lift it upward from the side.

次に、図14は、急速冷却手段11を構成する内外の細長状円筒管28,29の概略断面説明図である。外の細長状円筒管29は、筐体内に収納した圧縮機12から熱交換手段13を介して圧送されてくる冷媒を、単数又は複数の小さな噴射孔29aを介して氷層形成回転ドラム5の内部空間に気化状態に噴射し、一方、内の細長状円筒管28は、前記内部空間に噴射され、かつ、冷却温度を失った気化ガスを、単数又は複数の吸引口28aを介して受入れる。 Next, FIG. 14 is a schematic cross-sectional explanatory view of the inner and outer elongated cylindrical tubes 28 and 29 constituting the rapid cooling means 11. The outer elongated cylindrical tube 29 sends the refrigerant pumped from the compressor 12 housed in the housing via the heat exchange means 13 to the ice layer forming rotary drum 5 via one or a plurality of small injection holes 29a. The elongated cylindrical tube 28 injects into the internal space in a vaporized state, while the elongated cylindrical tube 28 receives the vaporized gas injected into the internal space and has lost the cooling temperature through one or more suction ports 28a.

次に、図15は層形成回転ドラム5に対して循環的に接続する急速冷却手段11の模式的な説明図である。この図15に於いて、12は筐体の第1収納部2に内装され、かつ、冷媒を圧縮する圧縮機である。圧縮機12は、例えばタンク本体、圧縮された冷媒を凝縮させるコンデンサ、凝縮時にコンデンサで発生した熱を系外に排出するためのコンデンサファン、膨張弁等を有している。 Next, FIG. 15 is a schematic explanatory view of the rapid cooling means 11 that is cyclically connected to the layer-forming rotating drum 5. In FIG. 15, reference numeral 12 denotes a compressor that is installed in the first storage portion 2 of the housing and that compresses the refrigerant. The compressor 12 has, for example, a tank body, a condenser for condensing the compressed refrigerant, a condenser fan for discharging the heat generated by the condenser during condensation, an expansion valve, and the like.

13は前記圧縮機12に隣接するように第1収納部2に配設され、かつ、圧縮機12に一方の冷媒供給管33を介して接続する熱交換手段である。この熱交換手段13によって熱交換された冷媒は、他方の冷媒供給管33及び二方向継手32を介して外の細長状円筒管29に送られる。外の細長状円筒管29に送られた冷媒は、小さな噴射孔29aを介して氷層形成回転ドラム5の内部空間に勢い良く噴出され、これにより氷層形成回転ドラム5の外周面が、例えばマイナス14度程度に冷やされる。氷層形成回転ドラム5の内部空間に勢い良く噴出され、発生熱を奪われた気化ガスは、吸引口28aから内の細長状円筒管に入り込み、前記二方向継手32及び戻し管34を介して圧縮機12に循環的に戻される。 Reference numeral 13 denotes a heat exchange means that is arranged in the first storage portion 2 so as to be adjacent to the compressor 12 and is connected to the compressor 12 via one of the refrigerant supply pipes 33. The refrigerant heat-exchanged by the heat exchange means 13 is sent to the outer elongated cylindrical pipe 29 via the other refrigerant supply pipe 33 and the two-way joint 32. The refrigerant sent to the outer elongated cylindrical tube 29 is vigorously ejected into the internal space of the ice layer forming rotary drum 5 through the small injection hole 29a, whereby the outer peripheral surface of the ice layer forming rotating drum 5 is, for example, It is cooled to about -14 degrees. The vaporized gas, which is vigorously ejected into the internal space of the ice layer forming rotary drum 5 and has been deprived of the generated heat, enters the elongated cylindrical tube inside from the suction port 28a, and enters through the two-way joint 32 and the return pipe 34. It is cyclically returned to the compressor 12.

なお、冷媒の種類などは特に限定されるものではなく、例えば一般的に用いられている炭化水素系冷媒、二酸化炭素冷媒などから適宜選択して用いることができる。また圧縮機12は、実施形態では、一方の軸受け7にグランドパッキン31を用いているので、大型(強力)のものを用いることができる。 The type of the refrigerant is not particularly limited, and for example, a commonly used hydrocarbon-based refrigerant, carbon dioxide refrigerant, or the like can be appropriately selected and used. Further, as the compressor 12, since the gland packing 31 is used for one of the bearings 7 in the embodiment, a large (strong) compressor 12 can be used.

最後に、削ぎ取り刃47と案内板48を簡単に説明する。削ぎ取り刃47は、氷層形成回転ドラム5前側に略接触するように筐体1の左右の突出支持部3bに水平状態に支持され、かつ、該氷層形成回転ドラム5の外周面に回転中に急速に形成された膜状氷層50を削ぎ取る。ここで「略接触するように」とは、物理的に微妙に離れている場合も含む意味合いである。実施形態では、削ぎ取り刃47は、氷層形成回転ドラム5の中心軸線よりも、下方に位置するように外周面に直交して位置している。削ぎ取り刃47の先端部の角度は、氷層形成回転ドラム5の回転方向に対応して若干上向き又は/及び若干下向きするなど適宜に設定するのが好ましい。 Finally, the scraping blade 47 and the guide plate 48 will be briefly described. The scraping blade 47 is horizontally supported by the left and right protruding support portions 3b of the housing 1 so as to substantially contact the front side of the ice layer forming rotary drum 5, and rotates on the outer peripheral surface of the ice layer forming rotating drum 5. The membranous ice layer 50 rapidly formed inside is scraped off. Here, "to make substantially contact" has a meaning including the case where they are physically slightly separated from each other. In the embodiment, the scraping blade 47 is located orthogonal to the outer peripheral surface so as to be located below the central axis of the ice layer forming rotary drum 5. It is preferable that the angle of the tip of the scraping blade 47 is appropriately set, such as slightly upward or / or slightly downward corresponding to the rotation direction of the ice layer forming rotary drum 5.

なお、実施形態では、削ぎ取り刃47は氷層形成回転ドラム5の軸芯方向の中心線よりも下方で、かつ、氷層形成回転ドラム5の外周面の前側に位置付けられている。また、「雪状のかき氷50a」を削ぎ取る時、氷層形成回転ドラム5は、図3で示すように矢印方向に回転するが、膜状氷層50を完全に削ぎ取る時は、前記矢印方向とは逆の方向に回転する。したがって、制御部は、入力部から信号如何により、回転数のみならず、回転方向も制御可能である。 In the embodiment, the scraping blade 47 is positioned below the center line in the axial direction of the ice layer forming rotary drum 5 and on the front side of the outer peripheral surface of the ice layer forming rotating drum 5. Further, when the "snow-like shaved ice 50a" is scraped off, the ice layer forming rotating drum 5 rotates in the direction of the arrow as shown in FIG. 3, but when the film-like ice layer 50 is completely scraped off, the arrow It rotates in the opposite direction. Therefore, the control unit can control not only the rotation speed but also the rotation direction depending on the signal from the input unit.

図13で示すように、案内板48は、好ましくは削ぎ取り刃47の表面に一体的に設けられている。また案内板48は、底の浅い水貯留トレイ25を出し入れすることができる横長矩形状の開口49を有している。 As shown in FIG. 13, the guide plate 48 is preferably integrally provided on the surface of the scraping blade 47. Further, the guide plate 48 has a horizontally long rectangular opening 49 through which a shallow water storage tray 25 can be taken in and out.

しかして、48aは前記開口49を有し、下端に至るにしたがってやや先細り状に形成された傾斜ベース板で、この傾斜ベース板48aは、筐体1の左右の突出端部3bの内壁面に適宜に固定されている。48bは前記傾斜ベース板48aの左右端部に固定された左右一対の囲み板で、これらの囲み板48bは中央部から下端に至るにしたがって互いに接近するように折り曲げられている。 The 48a is an inclined base plate having the opening 49 and formed in a slightly tapered shape toward the lower end, and the inclined base plate 48a is provided on the inner wall surface of the left and right protruding end portions 3b of the housing 1. It is fixed appropriately. 48b is a pair of left and right surrounding plates fixed to the left and right end portions of the inclined base plate 48a, and these surrounding plates 48b are bent so as to approach each other from the central portion to the lower end portion.

したがって、案内板48は、例えば洗浄時、底の浅い水貯留トレイ25を自由に出し入れすることができると共に、削ぎ取り刃47によって削ぎ取られた「雪状のかき氷50a」を所定方向(受け入れ容器10)の開口へ案内することができる。 Therefore, for example, the guide plate 48 can freely put in and take out the shallow water storage tray 25 at the time of washing, and can also take the “snow-like shaved ice 50a” scraped off by the scraping blade 47 in a predetermined direction (accepting container). It is possible to guide to the opening of 10).

本発明は、例えば業務用として「べた付きかない(直ぐ融けない)ふんわりした」雪状のかき氷を製造するのに用いられる。 The present invention is used, for example, to produce "non-sticky (non-melting) fluffy" snow-like shaved ice for commercial use.

Claims (10)

左右の突出支持部を有する筐体と、前記突出支持部の間の取り付用空間部分に左右の軸受け部材を介して水平状態に設けられ、かつ、駆動モータの駆動力により回転する氷層形成回転ドラムと、前記氷層形成回転ドラムの下方に水平状態に配設され、前記筐体に設けられた水供給部から水導入路を介して「かき氷用水」を一時的に受け入れる上端開口の水貯留トレイと、前記氷層形成回転ドラムの前側に略接触するように前記左右の突出支持部に水平状態に支持され、かつ、該氷層形成回転ドラムの外周面に形成された膜状氷層を削ぎ取る削ぎ取り刃と、前記削ぎ取り刃によって削ぎ取られた「雪状のかき氷」を所定方向へ案内することができるように前記左右の突出支持部に固定的に設けられた案内板を備え、前記氷層形成回転ドラムの一側壁には、前記左右の軸受け部材のいずれかに一方の軸受け部材に回転自在に支承される筒状突起部が設けられ、この筒状突起部に急速冷却手段を構成する内外の細長状円筒管が同心状に嵌挿されており、さらに、前記外の細長状円筒管の外周面と前記筒状突起部に形成した環状凹所の内周面との間に、少なくとも第1シール材が設けられていることを特徴とする急速冷却かき氷製造装置。 An ice layer is formed that is horizontally provided via the left and right bearing members in the mounting space between the housing having the left and right protruding support portions and the protruding support portions, and is rotated by the driving force of the drive motor. Water at the upper end that is horizontally arranged below the rotating drum and the ice layer forming rotating drum and temporarily receives "shaved ice water" from the water supply unit provided in the housing via the water introduction path. A membranous ice layer that is horizontally supported by the left and right protruding support portions so as to substantially contact the storage tray and the front side of the ice layer forming rotating drum, and is formed on the outer peripheral surface of the ice layer forming rotating drum. A shaving blade that scrapes off the ice cubes and guide plates that are fixedly provided on the left and right protruding support portions so that the "snow-like shaved ice" scraped off by the shaving blade can be guided in a predetermined direction. A tubular protrusion that is rotatably supported by one of the left and right bearing members is provided on one side wall of the ice layer forming rotary drum, and the tubular protrusion is rapidly cooled. The inner and outer elongated cylindrical tubes constituting the means are concentrically inserted, and further, the outer peripheral surface of the outer elongated cylindrical tube and the inner peripheral surface of the annular recess formed in the tubular protrusion are used. A rapid cooling shaved ice producing apparatus characterized in that at least a first sealing material is provided between them. 請求項1の急速冷却かき氷製造装置に於いて、細長状円筒管の軸心方向に第1シール材と併設するように、第2シール材が配設され、該第2シール材の一側面は第1シール材の他側面に密着状態に圧着していることを特徴とする急速冷却かき氷製造装置。 In the rapid cooling shaved ice manufacturing apparatus of claim 1, a second sealing material is arranged so as to be adjacent to the first sealing material in the axial direction of the elongated cylindrical tube, and one side surface of the second sealing material is provided. A rapid cooling shaved ice manufacturing apparatus characterized in that it is crimped to the other side surface of the first sealing material in a state of close contact. 請求項2の急速冷却かき氷製造装置に於いて、少なくとも第1シール材及び第2シール材は、グランドパッキンの構成部材であり、互いの対向側壁が圧着するように筒状突起部にねじ込まれる複数本の固着具を有するパッキン押えにより押し付けられていることを特徴とする急速冷却かき氷製造装置。 In the rapid cooling shaved ice manufacturing apparatus of claim 2, at least the first sealing material and the second sealing material are constituent members of the gland packing, and are screwed into the tubular protrusions so that the side walls facing each other are crimped to each other. A rapid cooling shaved ice making apparatus characterized in that it is pressed by a packing retainer having a book fastener. 請求項1の急速冷却かき氷製造装置に於いて、水導入路には自動又は手動式のいずれかの開閉バルブが設けられ、この開閉バルブには水貯留トレイに向かって流量制御部材が接続し、該流量制御部材の上端部の開口は大径であり、一方、下端部の制御開口は、かき氷用水を少しずつ水貯留トレイに流すことができるように前記開口よりも小径であることを特徴とする急速冷却かき氷製造装置。 In the rapid cooling shaved ice manufacturing apparatus of claim 1, the water introduction path is provided with either an automatic or manual opening / closing valve, and a flow control member is connected to the opening / closing valve toward the water storage tray. The opening at the upper end of the flow rate control member has a large diameter, while the control opening at the lower end has a smaller diameter than the opening so that the water for shaved ice can flow into the water storage tray little by little. Rapid cooling shaved ice making equipment. 請求項1の急速冷却かき氷製造装置に於いて、筐体の水供給部は、イオン交換樹脂部により軟水化され、かつ、濾過処理部によって雑菌が除去された「かき氷用水」を一旦貯留し、さらに、該水供給部には開閉バルブを有する水導入路が接続されていることを特徴とする急速冷却かき氷製造装置。 In the rapid cooling shaved ice manufacturing apparatus of claim 1, the water supply section of the housing temporarily stores "shaved ice water" that has been softened by the ion exchange resin section and from which germs have been removed by the filtration processing section. Further, a rapid cooling shaved ice producing apparatus, characterized in that a water introduction path having an on-off valve is connected to the water supply unit. 請求項1の急速冷却かき氷製造装置に於いて、上端開口の水貯留トレイは、「かき氷用水」を受ける平坦部分と、該平坦部分に連続する浅い凹所を有することを特徴とする急速冷却かき氷製造装置。 In the rapid cooling shaved ice manufacturing apparatus of claim 1, the water storage tray having an upper end opening has a flat portion for receiving "water for shaved ice" and a shallow recess continuous with the flat portion. manufacturing device. 請求項1の急速冷却かき氷製造装置に於いて、左右の軸受け部材は合成樹脂材を用いてフランジ部を有する筒状体に成形されていることを特徴とする急速冷却かき氷製造装置。 The rapid cooling shaved ice manufacturing apparatus according to claim 1, wherein the left and right bearing members are formed into a tubular body having a flange portion by using a synthetic resin material. 請求項1の急速冷却かき氷製造装置に於いて、突出支持部の取り付用空間部分には、氷層形成回転ドラムの露出している外周面及び削ぎ取り刃を覆うカバーが設けられていることを特徴とする急速冷却かき氷製造装置。 In the rapid cooling shaved ice manufacturing apparatus of claim 1, the mounting space portion of the protruding support portion is provided with a cover that covers the exposed outer peripheral surface of the ice layer forming rotary drum and the scraping blade. A rapid cooling shaved ice making device. 請求項1の急速冷却かき氷製造装置に於いて、外の細長状円筒管は、筐体内に収納した圧縮機から圧送されてくる冷媒を、小さな噴射孔を介して前記氷層形成回転ドラムの内部空間に気化状態に噴射し、一方、内の細長状円筒管は、前記内部空間に噴射され、かつ、冷却温度を失った気化ガスを、吸引口を介して受入れると共に、前記筐体に収納した前記圧縮機へと戻すことを特徴とする急速冷却かき氷製造装置。 In the rapid cooling shaved ice manufacturing apparatus of claim 1, the outer elongated cylindrical tube allows the refrigerant pumped from the compressor housed in the housing to be pumped into the inside of the ice layer forming rotary drum through a small injection hole. The elongated cylindrical tube injected into the space in a vaporized state, while the elongated cylindrical tube inside received the vaporized gas injected into the internal space and lost the cooling temperature through the suction port and stored it in the housing. A rapid cooling shaved ice producing apparatus characterized by returning to the compressor. 請求項1の急速冷却かき氷製造装置に於いて、案内板は底の浅い水貯留トレイを自由に出し入れすることができる開口を有していることを特徴とする急速冷却かき氷製造装置。 The rapid cooling shaved ice manufacturing apparatus according to claim 1, wherein the guide plate has an opening in which a shallow water storage tray can be freely taken in and out.
JP2020535339A 2018-08-06 2018-08-06 Rapid cooling shaved ice making equipment Pending JPWO2020031223A1 (en)

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