JPWO2019230944A1 - Resin composition, prepreg, metal foil-clad laminate, resin sheet and printed wiring board - Google Patents
Resin composition, prepreg, metal foil-clad laminate, resin sheet and printed wiring board Download PDFInfo
- Publication number
- JPWO2019230944A1 JPWO2019230944A1 JP2020522626A JP2020522626A JPWO2019230944A1 JP WO2019230944 A1 JPWO2019230944 A1 JP WO2019230944A1 JP 2020522626 A JP2020522626 A JP 2020522626A JP 2020522626 A JP2020522626 A JP 2020522626A JP WO2019230944 A1 JPWO2019230944 A1 JP WO2019230944A1
- Authority
- JP
- Japan
- Prior art keywords
- group
- mass
- styrene
- resin composition
- resin
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
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- -1 prepreg Substances 0.000 title claims abstract description 128
- 239000011342 resin composition Substances 0.000 title claims abstract description 102
- 229920005989 resin Polymers 0.000 title claims abstract description 75
- 239000011347 resin Substances 0.000 title claims abstract description 75
- 229910052751 metal Inorganic materials 0.000 title claims description 48
- 239000002184 metal Substances 0.000 title claims description 48
- PPBRXRYQALVLMV-UHFFFAOYSA-N Styrene Chemical compound C=CC1=CC=CC=C1 PPBRXRYQALVLMV-UHFFFAOYSA-N 0.000 claims abstract description 109
- 150000001875 compounds Chemical class 0.000 claims abstract description 108
- 239000004643 cyanate ester Substances 0.000 claims abstract description 75
- 229920001971 elastomer Polymers 0.000 claims abstract description 43
- 239000000806 elastomer Substances 0.000 claims abstract description 40
- 125000003011 styrenyl group Chemical group [H]\C(*)=C(/[H])C1=C([H])C([H])=C([H])C([H])=C1[H] 0.000 claims abstract description 37
- 229920001296 polysiloxane Polymers 0.000 claims abstract description 36
- 150000001913 cyanates Chemical class 0.000 claims abstract description 35
- 125000004432 carbon atom Chemical group C* 0.000 claims abstract description 32
- 125000005439 maleimidyl group Chemical group C1(C=CC(N1*)=O)=O 0.000 claims abstract description 30
- 125000002496 methyl group Chemical group [H]C([H])([H])* 0.000 claims abstract description 27
- 239000007787 solid Substances 0.000 claims abstract description 25
- 150000002430 hydrocarbons Chemical group 0.000 claims abstract description 9
- 125000004435 hydrogen atom Chemical group [H]* 0.000 claims description 34
- 239000000463 material Substances 0.000 claims description 32
- 239000000945 filler Substances 0.000 claims description 24
- 239000011888 foil Substances 0.000 claims description 23
- 125000000217 alkyl group Chemical group 0.000 claims description 22
- ISWSIDIOOBJBQZ-UHFFFAOYSA-N Phenol Chemical compound OC1=CC=CC=C1 ISWSIDIOOBJBQZ-UHFFFAOYSA-N 0.000 claims description 18
- IISBACLAFKSPIT-UHFFFAOYSA-N bisphenol A Chemical compound C=1C=C(O)C=CC=1C(C)(C)C1=CC=C(O)C=C1 IISBACLAFKSPIT-UHFFFAOYSA-N 0.000 claims description 18
- 229920003986 novolac Polymers 0.000 claims description 17
- KAKZBPTYRLMSJV-UHFFFAOYSA-N Butadiene Chemical class C=CC=C KAKZBPTYRLMSJV-UHFFFAOYSA-N 0.000 claims description 14
- 125000001997 phenyl group Chemical group [H]C1=C([H])C([H])=C(*)C([H])=C1[H] 0.000 claims description 14
- 229920000642 polymer Polymers 0.000 claims description 13
- RRHGJUQNOFWUDK-UHFFFAOYSA-N Isoprene Chemical class CC(=C)C=C RRHGJUQNOFWUDK-UHFFFAOYSA-N 0.000 claims description 8
- 125000001495 ethyl group Chemical group [H]C([H])([H])C([H])([H])* 0.000 claims description 8
- RTZKZFJDLAIYFH-UHFFFAOYSA-N ether Substances CCOCC RTZKZFJDLAIYFH-UHFFFAOYSA-N 0.000 claims description 6
- 239000004020 conductor Substances 0.000 claims description 5
- 229920000346 polystyrene-polyisoprene block-polystyrene Polymers 0.000 claims description 5
- PVFQHGDIOXNKIC-UHFFFAOYSA-N 4-[2-[3-[2-(4-hydroxyphenyl)propan-2-yl]phenyl]propan-2-yl]phenol Chemical compound C=1C=CC(C(C)(C)C=2C=CC(O)=CC=2)=CC=1C(C)(C)C1=CC=C(O)C=C1 PVFQHGDIOXNKIC-UHFFFAOYSA-N 0.000 claims description 4
- 229920001400 block copolymer Polymers 0.000 claims description 4
- WOCGGVRGNIEDSZ-UHFFFAOYSA-N 4-[2-(4-hydroxy-3-prop-2-enylphenyl)propan-2-yl]-2-prop-2-enylphenol Chemical compound C=1C=C(O)C(CC=C)=CC=1C(C)(C)C1=CC=C(O)C(CC=C)=C1 WOCGGVRGNIEDSZ-UHFFFAOYSA-N 0.000 claims description 3
- 229920003048 styrene butadiene rubber Polymers 0.000 claims description 3
- 239000010410 layer Substances 0.000 description 42
- 239000003822 epoxy resin Substances 0.000 description 34
- 239000011521 glass Substances 0.000 description 34
- 229920000647 polyepoxide Polymers 0.000 description 34
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 30
- 239000005011 phenolic resin Substances 0.000 description 28
- 125000003118 aryl group Chemical group 0.000 description 25
- 239000011889 copper foil Substances 0.000 description 25
- 238000000034 method Methods 0.000 description 21
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 20
- 229920001955 polyphenylene ether Polymers 0.000 description 20
- 230000000052 comparative effect Effects 0.000 description 18
- 125000002887 hydroxy group Chemical group [H]O* 0.000 description 17
- 239000000047 product Substances 0.000 description 17
- ZWEHNKRNPOVVGH-UHFFFAOYSA-N 2-Butanone Chemical compound CCC(C)=O ZWEHNKRNPOVVGH-UHFFFAOYSA-N 0.000 description 15
- 239000000126 substance Substances 0.000 description 15
- 230000009477 glass transition Effects 0.000 description 14
- 239000000203 mixture Substances 0.000 description 14
- 239000002585 base Substances 0.000 description 13
- 239000000243 solution Substances 0.000 description 13
- 239000002904 solvent Substances 0.000 description 13
- 230000015572 biosynthetic process Effects 0.000 description 12
- 238000011156 evaluation Methods 0.000 description 12
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 description 12
- 125000001651 cyanato group Chemical group [*]OC#N 0.000 description 11
- ZUOUZKKEUPVFJK-UHFFFAOYSA-N phenylbenzene Natural products C1=CC=CC=C1C1=CC=CC=C1 ZUOUZKKEUPVFJK-UHFFFAOYSA-N 0.000 description 11
- 125000001424 substituent group Chemical group 0.000 description 11
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 11
- YMWUJEATGCHHMB-UHFFFAOYSA-N Dichloromethane Chemical compound ClCCl YMWUJEATGCHHMB-UHFFFAOYSA-N 0.000 description 10
- 239000003054 catalyst Substances 0.000 description 10
- 239000003960 organic solvent Substances 0.000 description 10
- 238000003786 synthesis reaction Methods 0.000 description 10
- YXFVVABEGXRONW-UHFFFAOYSA-N Toluene Chemical compound CC1=CC=CC=C1 YXFVVABEGXRONW-UHFFFAOYSA-N 0.000 description 9
- 238000006243 chemical reaction Methods 0.000 description 9
- 238000004519 manufacturing process Methods 0.000 description 9
- 238000000465 moulding Methods 0.000 description 9
- 239000000377 silicon dioxide Substances 0.000 description 9
- 239000004305 biphenyl Substances 0.000 description 8
- 235000010290 biphenyl Nutrition 0.000 description 8
- 239000003063 flame retardant Substances 0.000 description 8
- 229920000468 styrene butadiene styrene block copolymer Polymers 0.000 description 8
- 239000002270 dispersing agent Substances 0.000 description 7
- 239000000843 powder Substances 0.000 description 7
- UHOVQNZJYSORNB-UHFFFAOYSA-N Benzene Chemical compound C1=CC=CC=C1 UHOVQNZJYSORNB-UHFFFAOYSA-N 0.000 description 6
- ZMXDDKWLCZADIW-UHFFFAOYSA-N N,N-Dimethylformamide Chemical compound CN(C)C=O ZMXDDKWLCZADIW-UHFFFAOYSA-N 0.000 description 6
- ZMANZCXQSJIPKH-UHFFFAOYSA-N Triethylamine Chemical compound CCN(CC)CC ZMANZCXQSJIPKH-UHFFFAOYSA-N 0.000 description 6
- 238000010521 absorption reaction Methods 0.000 description 6
- 125000003545 alkoxy group Chemical group 0.000 description 6
- PXKLMJQFEQBVLD-UHFFFAOYSA-N bisphenol F Chemical compound C1=CC(O)=CC=C1CC1=CC=C(O)C=C1 PXKLMJQFEQBVLD-UHFFFAOYSA-N 0.000 description 6
- 238000000576 coating method Methods 0.000 description 6
- 238000001035 drying Methods 0.000 description 6
- 125000001033 ether group Chemical group 0.000 description 6
- LNEPOXFFQSENCJ-UHFFFAOYSA-N haloperidol Chemical compound C1CC(O)(C=2C=CC(Cl)=CC=2)CCN1CCCC(=O)C1=CC=C(F)C=C1 LNEPOXFFQSENCJ-UHFFFAOYSA-N 0.000 description 6
- AHHWIHXENZJRFG-UHFFFAOYSA-N oxetane Chemical compound C1COC1 AHHWIHXENZJRFG-UHFFFAOYSA-N 0.000 description 6
- 239000002966 varnish Substances 0.000 description 6
- XQUPVDVFXZDTLT-UHFFFAOYSA-N 1-[4-[[4-(2,5-dioxopyrrol-1-yl)phenyl]methyl]phenyl]pyrrole-2,5-dione Chemical compound O=C1C=CC(=O)N1C(C=C1)=CC=C1CC1=CC=C(N2C(C=CC2=O)=O)C=C1 XQUPVDVFXZDTLT-UHFFFAOYSA-N 0.000 description 5
- 229910019142 PO4 Inorganic materials 0.000 description 5
- OAICVXFJPJFONN-UHFFFAOYSA-N Phosphorus Chemical compound [P] OAICVXFJPJFONN-UHFFFAOYSA-N 0.000 description 5
- 239000006087 Silane Coupling Agent Substances 0.000 description 5
- 230000002378 acidificating effect Effects 0.000 description 5
- WNROFYMDJYEPJX-UHFFFAOYSA-K aluminium hydroxide Chemical compound [OH-].[OH-].[OH-].[Al+3] WNROFYMDJYEPJX-UHFFFAOYSA-K 0.000 description 5
- 125000003710 aryl alkyl group Chemical group 0.000 description 5
- 229930003836 cresol Natural products 0.000 description 5
- 125000000524 functional group Chemical group 0.000 description 5
- 125000001624 naphthyl group Chemical group 0.000 description 5
- 125000000962 organic group Chemical group 0.000 description 5
- NBIIXXVUZAFLBC-UHFFFAOYSA-K phosphate Chemical compound [O-]P([O-])([O-])=O NBIIXXVUZAFLBC-UHFFFAOYSA-K 0.000 description 5
- 239000010452 phosphate Substances 0.000 description 5
- 229920002050 silicone resin Polymers 0.000 description 5
- 239000002356 single layer Substances 0.000 description 5
- 229920006132 styrene block copolymer Polymers 0.000 description 5
- 229920001187 thermosetting polymer Polymers 0.000 description 5
- KJCVRFUGPWSIIH-UHFFFAOYSA-N 1-naphthol Chemical compound C1=CC=C2C(O)=CC=CC2=C1 KJCVRFUGPWSIIH-UHFFFAOYSA-N 0.000 description 4
- QTWJRLJHJPIABL-UHFFFAOYSA-N 2-methylphenol;3-methylphenol;4-methylphenol Chemical compound CC1=CC=C(O)C=C1.CC1=CC=CC(O)=C1.CC1=CC=CC=C1O QTWJRLJHJPIABL-UHFFFAOYSA-N 0.000 description 4
- UFWIBTONFRDIAS-UHFFFAOYSA-N Naphthalene Chemical compound C1=CC=CC2=CC=CC=C21 UFWIBTONFRDIAS-UHFFFAOYSA-N 0.000 description 4
- ATUOYWHBWRKTHZ-UHFFFAOYSA-N Propane Chemical compound CCC ATUOYWHBWRKTHZ-UHFFFAOYSA-N 0.000 description 4
- AHZMUXQJTGRNHT-UHFFFAOYSA-N [4-[2-(4-cyanatophenyl)propan-2-yl]phenyl] cyanate Chemical compound C=1C=C(OC#N)C=CC=1C(C)(C)C1=CC=C(OC#N)C=C1 AHZMUXQJTGRNHT-UHFFFAOYSA-N 0.000 description 4
- 239000000853 adhesive Substances 0.000 description 4
- 230000001070 adhesive effect Effects 0.000 description 4
- 125000003342 alkenyl group Chemical group 0.000 description 4
- XYLMUPLGERFSHI-UHFFFAOYSA-N alpha-Methylstyrene Chemical compound CC(=C)C1=CC=CC=C1 XYLMUPLGERFSHI-UHFFFAOYSA-N 0.000 description 4
- 125000001797 benzyl group Chemical group [H]C1=C([H])C([H])=C(C([H])=C1[H])C([H])([H])* 0.000 description 4
- 125000002529 biphenylenyl group Chemical group C1(=CC=CC=2C3=CC=CC=C3C12)* 0.000 description 4
- 229910001593 boehmite Inorganic materials 0.000 description 4
- 239000003795 chemical substances by application Substances 0.000 description 4
- 239000011248 coating agent Substances 0.000 description 4
- 238000007796 conventional method Methods 0.000 description 4
- XLJMAIOERFSOGZ-UHFFFAOYSA-M cyanate Chemical compound [O-]C#N XLJMAIOERFSOGZ-UHFFFAOYSA-M 0.000 description 4
- 125000004122 cyclic group Chemical group 0.000 description 4
- 230000000694 effects Effects 0.000 description 4
- 238000005530 etching Methods 0.000 description 4
- LZCLXQDLBQLTDK-UHFFFAOYSA-N ethyl 2-hydroxypropanoate Chemical compound CCOC(=O)C(C)O LZCLXQDLBQLTDK-UHFFFAOYSA-N 0.000 description 4
- 239000007789 gas Substances 0.000 description 4
- 125000005843 halogen group Chemical group 0.000 description 4
- FAHBNUUHRFUEAI-UHFFFAOYSA-M hydroxidooxidoaluminium Chemical compound O[Al]=O FAHBNUUHRFUEAI-UHFFFAOYSA-M 0.000 description 4
- 238000010030 laminating Methods 0.000 description 4
- GEMHFKXPOCTAIP-UHFFFAOYSA-N n,n-dimethyl-n'-phenylcarbamimidoyl chloride Chemical compound CN(C)C(Cl)=NC1=CC=CC=C1 GEMHFKXPOCTAIP-UHFFFAOYSA-N 0.000 description 4
- 125000004957 naphthylene group Chemical group 0.000 description 4
- 239000002245 particle Substances 0.000 description 4
- 150000002989 phenols Chemical class 0.000 description 4
- 125000000843 phenylene group Chemical group C1(=C(C=CC=C1)*)* 0.000 description 4
- 229910052698 phosphorus Inorganic materials 0.000 description 4
- 239000011574 phosphorus Substances 0.000 description 4
- 239000003495 polar organic solvent Substances 0.000 description 4
- 229920003192 poly(bis maleimide) Polymers 0.000 description 4
- 239000004065 semiconductor Substances 0.000 description 4
- 150000003440 styrenes Chemical class 0.000 description 4
- 125000002023 trifluoromethyl group Chemical group FC(F)(F)* 0.000 description 4
- 125000000391 vinyl group Chemical group [H]C([*])=C([H])[H] 0.000 description 4
- 239000002759 woven fabric Substances 0.000 description 4
- CMLFRMDBDNHMRA-UHFFFAOYSA-N 2h-1,2-benzoxazine Chemical compound C1=CC=C2C=CNOC2=C1 CMLFRMDBDNHMRA-UHFFFAOYSA-N 0.000 description 3
- GPXCORHXFPYJEH-UHFFFAOYSA-N 3-[[3-aminopropyl(dimethyl)silyl]oxy-dimethylsilyl]propan-1-amine Chemical compound NCCC[Si](C)(C)O[Si](C)(C)CCCN GPXCORHXFPYJEH-UHFFFAOYSA-N 0.000 description 3
- VPWNQTHUCYMVMZ-UHFFFAOYSA-N 4,4'-sulfonyldiphenol Chemical compound C1=CC(O)=CC=C1S(=O)(=O)C1=CC=C(O)C=C1 VPWNQTHUCYMVMZ-UHFFFAOYSA-N 0.000 description 3
- WFDIJRYMOXRFFG-UHFFFAOYSA-N Acetic anhydride Chemical compound CC(=O)OC(C)=O WFDIJRYMOXRFFG-UHFFFAOYSA-N 0.000 description 3
- CSCPPACGZOOCGX-UHFFFAOYSA-N Acetone Chemical compound CC(C)=O CSCPPACGZOOCGX-UHFFFAOYSA-N 0.000 description 3
- 239000004593 Epoxy Substances 0.000 description 3
- XEKOWRVHYACXOJ-UHFFFAOYSA-N Ethyl acetate Chemical compound CCOC(C)=O XEKOWRVHYACXOJ-UHFFFAOYSA-N 0.000 description 3
- WSFSSNUMVMOOMR-UHFFFAOYSA-N Formaldehyde Chemical class O=C WSFSSNUMVMOOMR-UHFFFAOYSA-N 0.000 description 3
- PEEHTFAAVSWFBL-UHFFFAOYSA-N Maleimide Chemical compound O=C1NC(=O)C=C1 PEEHTFAAVSWFBL-UHFFFAOYSA-N 0.000 description 3
- LRHPLDYGYMQRHN-UHFFFAOYSA-N N-Butanol Chemical compound CCCCO LRHPLDYGYMQRHN-UHFFFAOYSA-N 0.000 description 3
- SECXISVLQFMRJM-UHFFFAOYSA-N N-Methylpyrrolidone Chemical compound CN1CCCC1=O SECXISVLQFMRJM-UHFFFAOYSA-N 0.000 description 3
- CTQNGGLPUBDAKN-UHFFFAOYSA-N O-Xylene Chemical compound CC1=CC=CC=C1C CTQNGGLPUBDAKN-UHFFFAOYSA-N 0.000 description 3
- 239000004642 Polyimide Chemical group 0.000 description 3
- DNIAPMSPPWPWGF-UHFFFAOYSA-N Propylene glycol Chemical compound CC(O)CO DNIAPMSPPWPWGF-UHFFFAOYSA-N 0.000 description 3
- 239000000654 additive Substances 0.000 description 3
- XLJMAIOERFSOGZ-UHFFFAOYSA-N anhydrous cyanic acid Natural products OC#N XLJMAIOERFSOGZ-UHFFFAOYSA-N 0.000 description 3
- 125000006267 biphenyl group Chemical group 0.000 description 3
- 125000002915 carbonyl group Chemical group [*:2]C([*:1])=O 0.000 description 3
- 229910052802 copper Inorganic materials 0.000 description 3
- 239000010949 copper Substances 0.000 description 3
- 125000000959 isobutyl group Chemical group [H]C([H])([H])C([H])(C([H])([H])[H])C([H])([H])* 0.000 description 3
- PXZQEOJJUGGUIB-UHFFFAOYSA-N isoindolin-1-one Chemical compound C1=CC=C2C(=O)NCC2=C1 PXZQEOJJUGGUIB-UHFFFAOYSA-N 0.000 description 3
- 125000001449 isopropyl group Chemical group [H]C([H])([H])C([H])(*)C([H])([H])[H] 0.000 description 3
- VTHJTEIRLNZDEV-UHFFFAOYSA-L magnesium dihydroxide Chemical compound [OH-].[OH-].[Mg+2] VTHJTEIRLNZDEV-UHFFFAOYSA-L 0.000 description 3
- 239000000347 magnesium hydroxide Substances 0.000 description 3
- 229910001862 magnesium hydroxide Inorganic materials 0.000 description 3
- FPYJFEHAWHCUMM-UHFFFAOYSA-N maleic anhydride Chemical compound O=C1OC(=O)C=C1 FPYJFEHAWHCUMM-UHFFFAOYSA-N 0.000 description 3
- 125000000956 methoxy group Chemical group [H]C([H])([H])O* 0.000 description 3
- 239000012074 organic phase Substances 0.000 description 3
- 125000004430 oxygen atom Chemical group O* 0.000 description 3
- 229920001568 phenolic resin Polymers 0.000 description 3
- 229920003023 plastic Polymers 0.000 description 3
- 229920001721 polyimide Chemical group 0.000 description 3
- 239000011541 reaction mixture Substances 0.000 description 3
- 239000005060 rubber Substances 0.000 description 3
- 238000003756 stirring Methods 0.000 description 3
- 239000000758 substrate Substances 0.000 description 3
- 238000005406 washing Methods 0.000 description 3
- 239000008096 xylene Substances 0.000 description 3
- HCNHNBLSNVSJTJ-UHFFFAOYSA-N 1,1-Bis(4-hydroxyphenyl)ethane Chemical compound C=1C=C(O)C=CC=1C(C)C1=CC=C(O)C=C1 HCNHNBLSNVSJTJ-UHFFFAOYSA-N 0.000 description 2
- XAZPKEBWNIUCKF-UHFFFAOYSA-N 1-[4-[4-[2-[4-[4-(2,5-dioxopyrrol-1-yl)phenoxy]phenyl]propan-2-yl]phenoxy]phenyl]pyrrole-2,5-dione Chemical compound C=1C=C(OC=2C=CC(=CC=2)N2C(C=CC2=O)=O)C=CC=1C(C)(C)C(C=C1)=CC=C1OC(C=C1)=CC=C1N1C(=O)C=CC1=O XAZPKEBWNIUCKF-UHFFFAOYSA-N 0.000 description 2
- VDNSZPNSUQRUMS-UHFFFAOYSA-N 1-cyclohexyl-4-ethenylbenzene Chemical compound C1=CC(C=C)=CC=C1C1CCCCC1 VDNSZPNSUQRUMS-UHFFFAOYSA-N 0.000 description 2
- JZHGRUMIRATHIU-UHFFFAOYSA-N 1-ethenyl-3-methylbenzene Chemical compound CC1=CC=CC(C=C)=C1 JZHGRUMIRATHIU-UHFFFAOYSA-N 0.000 description 2
- VVTGQMLRTKFKAM-UHFFFAOYSA-N 1-ethenyl-4-propylbenzene Chemical compound CCCC1=CC=C(C=C)C=C1 VVTGQMLRTKFKAM-UHFFFAOYSA-N 0.000 description 2
- ARXJGSRGQADJSQ-UHFFFAOYSA-N 1-methoxypropan-2-ol Chemical compound COCC(C)O ARXJGSRGQADJSQ-UHFFFAOYSA-N 0.000 description 2
- HECLRDQVFMWTQS-RGOKHQFPSA-N 1755-01-7 Chemical class C1[C@H]2[C@@H]3CC=C[C@@H]3[C@@H]1C=C2 HECLRDQVFMWTQS-RGOKHQFPSA-N 0.000 description 2
- 150000003923 2,5-pyrrolediones Chemical class 0.000 description 2
- OZAIFHULBGXAKX-UHFFFAOYSA-N 2-(2-cyanopropan-2-yldiazenyl)-2-methylpropanenitrile Chemical compound N#CC(C)(C)N=NC(C)(C)C#N OZAIFHULBGXAKX-UHFFFAOYSA-N 0.000 description 2
- ROGIWVXWXZRRMZ-UHFFFAOYSA-N 2-methylbuta-1,3-diene;styrene Chemical class CC(=C)C=C.C=CC1=CC=CC=C1 ROGIWVXWXZRRMZ-UHFFFAOYSA-N 0.000 description 2
- 125000003903 2-propenyl group Chemical group [H]C([*])([H])C([H])=C([H])[H] 0.000 description 2
- 239000005995 Aluminium silicate Substances 0.000 description 2
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 2
- 229910052582 BN Inorganic materials 0.000 description 2
- PZNSFCLAULLKQX-UHFFFAOYSA-N Boron nitride Chemical compound N#B PZNSFCLAULLKQX-UHFFFAOYSA-N 0.000 description 2
- IAZDPXIOMUYVGZ-UHFFFAOYSA-N Dimethylsulphoxide Chemical compound CS(C)=O IAZDPXIOMUYVGZ-UHFFFAOYSA-N 0.000 description 2
- VEXZGXHMUGYJMC-UHFFFAOYSA-N Hydrochloric acid Chemical compound Cl VEXZGXHMUGYJMC-UHFFFAOYSA-N 0.000 description 2
- NTIZESTWPVYFNL-UHFFFAOYSA-N Methyl isobutyl ketone Chemical compound CC(C)CC(C)=O NTIZESTWPVYFNL-UHFFFAOYSA-N 0.000 description 2
- UIHCLUNTQKBZGK-UHFFFAOYSA-N Methyl isobutyl ketone Natural products CCC(C)C(C)=O UIHCLUNTQKBZGK-UHFFFAOYSA-N 0.000 description 2
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 description 2
- 239000005062 Polybutadiene Substances 0.000 description 2
- 239000004793 Polystyrene Substances 0.000 description 2
- BLRPTPMANUNPDV-UHFFFAOYSA-N Silane Chemical compound [SiH4] BLRPTPMANUNPDV-UHFFFAOYSA-N 0.000 description 2
- 239000007983 Tris buffer Substances 0.000 description 2
- XLOMVQKBTHCTTD-UHFFFAOYSA-N Zinc monoxide Chemical compound [Zn]=O XLOMVQKBTHCTTD-UHFFFAOYSA-N 0.000 description 2
- INHGSGHLQLYYND-UHFFFAOYSA-N [4-[2-(4-cyanatophenyl)-1,1,1,3,3,3-hexafluoropropan-2-yl]phenyl] cyanate Chemical compound C=1C=C(OC#N)C=CC=1C(C(F)(F)F)(C(F)(F)F)C1=CC=C(OC#N)C=C1 INHGSGHLQLYYND-UHFFFAOYSA-N 0.000 description 2
- 239000002253 acid Substances 0.000 description 2
- 150000008065 acid anhydrides Chemical class 0.000 description 2
- NIXOWILDQLNWCW-UHFFFAOYSA-N acrylic acid group Chemical group C(C=C)(=O)O NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 description 2
- 125000002723 alicyclic group Chemical group 0.000 description 2
- 125000000304 alkynyl group Chemical group 0.000 description 2
- 229910052782 aluminium Inorganic materials 0.000 description 2
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 2
- 235000012211 aluminium silicate Nutrition 0.000 description 2
- VSCWAEJMTAWNJL-UHFFFAOYSA-K aluminium trichloride Chemical compound Cl[Al](Cl)Cl VSCWAEJMTAWNJL-UHFFFAOYSA-K 0.000 description 2
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- 230000000379 polymerizing effect Effects 0.000 description 1
- 229920001155 polypropylene Polymers 0.000 description 1
- 229920001343 polytetrafluoroethylene Polymers 0.000 description 1
- 239000004810 polytetrafluoroethylene Substances 0.000 description 1
- 239000002244 precipitate Substances 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- RGBXDEHYFWDBKD-UHFFFAOYSA-N propan-2-yl propan-2-yloxy carbonate Chemical compound CC(C)OOC(=O)OC(C)C RGBXDEHYFWDBKD-UHFFFAOYSA-N 0.000 description 1
- 125000004368 propenyl group Chemical group C(=CC)* 0.000 description 1
- 125000002572 propoxy group Chemical group [*]OC([H])([H])C(C([H])([H])[H])([H])[H] 0.000 description 1
- XDOBJOBITOLMFI-UHFFFAOYSA-N pyrrole-2,5-dione;toluene Chemical compound CC1=CC=CC=C1.O=C1NC(=O)C=C1 XDOBJOBITOLMFI-UHFFFAOYSA-N 0.000 description 1
- 239000010453 quartz Substances 0.000 description 1
- GHMLBKRAJCXXBS-UHFFFAOYSA-N resorcinol Chemical compound OC1=CC=CC(O)=C1 GHMLBKRAJCXXBS-UHFFFAOYSA-N 0.000 description 1
- 229960001755 resorcinol Drugs 0.000 description 1
- 239000003566 sealing material Substances 0.000 description 1
- 230000001568 sexual effect Effects 0.000 description 1
- HQVNEWCFYHHQES-UHFFFAOYSA-N silicon nitride Chemical compound N12[Si]34N5[Si]62N3[Si]51N64 HQVNEWCFYHHQES-UHFFFAOYSA-N 0.000 description 1
- 229920002379 silicone rubber Polymers 0.000 description 1
- 239000004945 silicone rubber Substances 0.000 description 1
- 125000003808 silyl group Chemical group [H][Si]([H])([H])[*] 0.000 description 1
- 229910000679 solder Inorganic materials 0.000 description 1
- 238000003892 spreading Methods 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- HXJUTPCZVOIRIF-UHFFFAOYSA-N sulfolane Chemical compound O=S1(=O)CCCC1 HXJUTPCZVOIRIF-UHFFFAOYSA-N 0.000 description 1
- 125000000472 sulfonyl group Chemical group *S(*)(=O)=O 0.000 description 1
- 229910052717 sulfur Inorganic materials 0.000 description 1
- 125000004434 sulfur atom Chemical group 0.000 description 1
- 125000004213 tert-butoxy group Chemical group [H]C([H])([H])C(O*)(C([H])([H])[H])C([H])([H])[H] 0.000 description 1
- 238000010998 test method Methods 0.000 description 1
- 229920005992 thermoplastic resin Polymers 0.000 description 1
- 239000002562 thickening agent Substances 0.000 description 1
- 125000003396 thiol group Chemical group [H]S* 0.000 description 1
- HPGGPRDJHPYFRM-UHFFFAOYSA-J tin(iv) chloride Chemical compound Cl[Sn](Cl)(Cl)Cl HPGGPRDJHPYFRM-UHFFFAOYSA-J 0.000 description 1
- 235000010215 titanium dioxide Nutrition 0.000 description 1
- 125000004360 trifluorophenyl group Chemical group 0.000 description 1
- SRPWOOOHEPICQU-UHFFFAOYSA-N trimellitic anhydride Chemical compound OC(=O)C1=CC=C2C(=O)OC(=O)C2=C1 SRPWOOOHEPICQU-UHFFFAOYSA-N 0.000 description 1
- BPSIOYPQMFLKFR-UHFFFAOYSA-N trimethoxy-[3-(oxiran-2-ylmethoxy)propyl]silane Chemical compound CO[Si](OC)(OC)CCCOCC1CO1 BPSIOYPQMFLKFR-UHFFFAOYSA-N 0.000 description 1
- 125000003258 trimethylene group Chemical group [H]C([H])([*:2])C([H])([H])C([H])([H])[*:1] 0.000 description 1
- XZZNDPSIHUTMOC-UHFFFAOYSA-N triphenyl phosphate Chemical compound C=1C=CC=CC=1OP(OC=1C=CC=CC=1)(=O)OC1=CC=CC=C1 XZZNDPSIHUTMOC-UHFFFAOYSA-N 0.000 description 1
- KOWVWXQNQNCRRS-UHFFFAOYSA-N tris(2,4-dimethylphenyl) phosphate Chemical compound CC1=CC(C)=CC=C1OP(=O)(OC=1C(=CC(C)=CC=1)C)OC1=CC=C(C)C=C1C KOWVWXQNQNCRRS-UHFFFAOYSA-N 0.000 description 1
- HQUQLFOMPYWACS-UHFFFAOYSA-N tris(2-chloroethyl) phosphate Chemical compound ClCCOP(=O)(OCCCl)OCCCl HQUQLFOMPYWACS-UHFFFAOYSA-N 0.000 description 1
- UKRDPEFKFJNXQM-UHFFFAOYSA-N vinylsilane Chemical class [SiH3]C=C UKRDPEFKFJNXQM-UHFFFAOYSA-N 0.000 description 1
- 239000011345 viscous material Substances 0.000 description 1
- 239000002351 wastewater Substances 0.000 description 1
- 125000002256 xylenyl group Chemical class C1(C(C=CC=C1)C)(C)* 0.000 description 1
- 229910052725 zinc Inorganic materials 0.000 description 1
- 239000011701 zinc Substances 0.000 description 1
- 239000011592 zinc chloride Substances 0.000 description 1
- 235000005074 zinc chloride Nutrition 0.000 description 1
- 239000011787 zinc oxide Substances 0.000 description 1
- 229910001928 zirconium oxide Inorganic materials 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B15/00—Layered products comprising a layer of metal
- B32B15/04—Layered products comprising a layer of metal comprising metal as the main or only constituent of a layer, which is next to another layer of the same or of a different material
- B32B15/08—Layered products comprising a layer of metal comprising metal as the main or only constituent of a layer, which is next to another layer of the same or of a different material of synthetic resin
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G73/00—Macromolecular compounds obtained by reactions forming a linkage containing nitrogen with or without oxygen or carbon in the main chain of the macromolecule, not provided for in groups C08G12/00 - C08G71/00
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J5/00—Manufacture of articles or shaped materials containing macromolecular substances
- C08J5/24—Impregnating materials with prepolymers which can be polymerised in situ, e.g. manufacture of prepregs
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K3/00—Use of inorganic substances as compounding ingredients
- C08K3/01—Use of inorganic substances as compounding ingredients characterized by their specific function
- C08K3/013—Fillers, pigments or reinforcing additives
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L53/00—Compositions of block copolymers containing at least one sequence of a polymer obtained by reactions only involving carbon-to-carbon unsaturated bonds; Compositions of derivatives of such polymers
- C08L53/02—Compositions of block copolymers containing at least one sequence of a polymer obtained by reactions only involving carbon-to-carbon unsaturated bonds; Compositions of derivatives of such polymers of vinyl-aromatic monomers and conjugated dienes
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L79/00—Compositions of macromolecular compounds obtained by reactions forming in the main chain of the macromolecule a linkage containing nitrogen with or without oxygen or carbon only, not provided for in groups C08L61/00 - C08L77/00
- C08L79/04—Polycondensates having nitrogen-containing heterocyclic rings in the main chain; Polyhydrazides; Polyamide acids or similar polyimide precursors
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L83/00—Compositions of macromolecular compounds obtained by reactions forming in the main chain of the macromolecule a linkage containing silicon with or without sulfur, nitrogen, oxygen or carbon only; Compositions of derivatives of such polymers
- C08L83/04—Polysiloxanes
- C08L83/08—Polysiloxanes containing silicon bound to organic groups containing atoms other than carbon, hydrogen and oxygen
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K1/00—Printed circuits
- H05K1/02—Details
- H05K1/03—Use of materials for the substrate
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K1/00—Printed circuits
- H05K1/02—Details
- H05K1/03—Use of materials for the substrate
- H05K1/0313—Organic insulating material
- H05K1/0353—Organic insulating material consisting of two or more materials, e.g. two or more polymers, polymer + filler, + reinforcement
- H05K1/0366—Organic insulating material consisting of two or more materials, e.g. two or more polymers, polymer + filler, + reinforcement reinforced, e.g. by fibres, fabrics
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2457/00—Electrical equipment
- B32B2457/08—PCBs, i.e. printed circuit boards
Landscapes
- Chemical & Material Sciences (AREA)
- Health & Medical Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Medicinal Chemistry (AREA)
- Polymers & Plastics (AREA)
- Organic Chemistry (AREA)
- Engineering & Computer Science (AREA)
- Materials Engineering (AREA)
- Microelectronics & Electronic Packaging (AREA)
- Manufacturing & Machinery (AREA)
- Reinforced Plastic Materials (AREA)
- Macromolecular Compounds Obtained By Forming Nitrogen-Containing Linkages In General (AREA)
- Laminated Bodies (AREA)
- Compositions Of Macromolecular Compounds (AREA)
Abstract
シロキサン結合を有しないマレイミド化合物(A)、変性されていないシアン酸エステル化合物(B)並びにスチレン含有量が17質量%以上であり、かつ、両末端にスチレン構造を有するエラストマー(C1)及び両末端にマレイミド構造を有するシリコーン(C2)からなる群より選ばれた少なくとも1種を含有し、(C1)及び(C2)の質量の和が、樹脂固形分100質量部に対し、5〜25質量部であり、前記両末端にマレイミド構造を有するシリコーン(C2)が、下記式(4)で表されるマレイミド末端シリコーンである、樹脂組成物。(式(4)中、R5は各々独立して、炭素数1〜12の非置換又は置換の1価の炭化水素基を示し、全てのR5のうちメチル基であるR5の割合が50モル%以上であり、n3は0〜2の整数を示す。)Maleimide compound (A) having no siloxane bond, unmodified cyanate ester compound (B), elastomer (C1) having a styrene content of 17% by mass or more and having a styrene structure at both ends, and both ends. Contains at least one selected from the group consisting of silicone (C2) having a maleimide structure, and the sum of the masses of (C1) and (C2) is 5 to 25 parts by mass with respect to 100 parts by mass of the resin solid content. A resin composition in which the silicone (C2) having a maleimide structure at both ends is a maleimide-terminal silicone represented by the following formula (4). (In the formula (4), R5 independently represents an unsubstituted or substituted monovalent hydrocarbon group having 1 to 12 carbon atoms, and the proportion of R5, which is a methyl group, among all R5 is 50 mol%. As described above, n3 represents an integer of 0 to 2.)
Description
本発明は、樹脂組成物、前記樹脂組成物を用いたプリプレグ、前記樹脂組成物、又は、プリプレグを用いた金属箔張積層板及び樹脂シート並びにこれらを用いたプリント配線板に関する。 The present invention relates to a resin composition, a prepreg using the resin composition, the resin composition, or a metal foil-clad laminate and a resin sheet using the prepreg, and a printed wiring board using these.
近年、電子機器や通信機、パーソナルコンピューター等に用いられる半導体の高集積化・微細化はますます加速している。これに伴い、プリント配線板に用いられる半導体パッケージ用積層板(例えば、金属箔張積層板)に求められる諸特性はますます厳しいものとなっている。求められる特性としては、例えば、高いガラス転移温度、耐熱性、高い銅箔ピール強度、低誘電率性、低誘電正接性、低熱膨張性、低吸水性等が挙げられる。中でも誘電率及び誘電正接の大きな絶縁体材料では、電気信号が減衰され、信頼性が損なわれるために、誘電率及び誘電正接の小さな材料が必要となる。さらに、多層プリント配線板には反りの拡大の問題が生じるため、絶縁体材料の低熱膨張性も重要となっている。 In recent years, the high integration and miniaturization of semiconductors used in electronic devices, communication devices, personal computers, etc. are accelerating. Along with this, various characteristics required for a laminated board for a semiconductor package (for example, a metal foil-clad laminated board) used for a printed wiring board are becoming more and more severe. The required properties include, for example, high glass transition temperature, heat resistance, high copper foil peel strength, low dielectric constant, low dielectric loss tangent property, low thermal expansion property, low water absorption and the like. In particular, in an insulator material having a large dielectric constant and a dielectric loss tangent, an electric signal is attenuated and reliability is impaired, so that a material having a small dielectric constant and a dielectric loss tangent is required. Further, since the multilayer printed wiring board has a problem of expansion of warpage, the low thermal expansion property of the insulator material is also important.
これらの諸特性が向上したプリント配線板を得るために、プリント配線板の材料として用いられる樹脂組成物について検討が行われている。例えば、特許文献1には、樹脂成分の相容性を確保しつつ、高周波領域における良好な誘電特性を示すフィルムとして、スチレンユニットを有する飽和型熱可塑性エラストマーと、エポキシ樹脂、シアネートエステル樹脂、ポリブタジエン樹脂及びマレイミド化合物からなる群より選ばれる少なくとも一種の熱硬化性樹脂、並びに硬化剤及び硬化促進剤を含む樹脂成分とを構成成分として、所定の割合で組み合わせたものが開示されている。 In order to obtain a printed wiring board having these improved properties, a resin composition used as a material for the printed wiring board has been studied. For example, Patent Document 1 describes a saturated thermoplastic elastomer having a styrene unit, an epoxy resin, a cyanate ester resin, and a polybutadiene as a film showing good dielectric properties in a high frequency region while ensuring compatibility of resin components. Disclosed is a combination of at least one thermosetting resin selected from the group consisting of a resin and a maleimide compound, and a resin component containing a curing agent and a curing accelerator as constituent components in a predetermined ratio.
特許文献2では、低誘電率かつ低誘電正接であり、LCPフィルム及び銅箔に対して高い接着強度を示す樹脂組成物として、特定の構造を持つビニル化合物と、特定の構造を持つビスマレイミド樹脂と、ポリオレフィン系エラストマーとを構成成分として、所定の割合で組み合わせたものが開示されている。 In Patent Document 2, vinyl compounds having a specific structure and bismaleimide resins having a specific structure are used as resin compositions having a low dielectric constant and a low dielectric loss tangent and exhibiting high adhesive strength to an LCP film and a copper foil. And a polyolefin-based elastomer as a constituent component are disclosed in combination with a predetermined ratio.
特許文献1の実施例には、スチレンユニットを有する飽和型熱可塑性エラストマーと、エポキシ樹脂、シアネートエステル樹脂、ポリブタジエン樹脂及びマレイミド化合物からなる群より選ばれる少なくとも一種の熱硬化性樹脂とを含有する樹脂組成物を用いて所定の方法でフィルムを作製することで、高周波領域における誘電特性に優れたフィルムを提供できることが開示されている。しかし、エラストマー比率が高く、ガラス転移温度に関する記述もない。 An example of Patent Document 1 includes a saturated thermoplastic elastomer having a styrene unit and at least one thermosetting resin selected from the group consisting of an epoxy resin, a cyanate ester resin, a polybutadiene resin, and a maleimide compound. It is disclosed that a film having excellent dielectric properties in a high frequency region can be provided by producing a film by a predetermined method using the composition. However, the elastomer ratio is high and there is no description about the glass transition temperature.
一方、特許文献2の実施例には、特定の構造を持つビニル化合物、特定の構造を持つビスマレイミド樹脂、ポリオレフィン系エラストマーを含有する樹脂組成物を用いた接着剤の実施例が記載されており、銅箔ピール強度、低誘電率性及び低誘電正接性に優れることが開示されている。しかし、この文献においてもガラス転移温度に関する記載はない。 On the other hand, Examples of Patent Document 2 describe examples of adhesives using a resin composition containing a vinyl compound having a specific structure, a bismaleimide resin having a specific structure, and a polyolefin-based elastomer. , Copper foil peel strength, low dielectric constant and low dielectric loss tangent property are disclosed. However, there is no description about the glass transition temperature in this document either.
そこで本発明の目的は、プリント配線板用材料(例えば、金属箔張積層板)等に用いると、優れた低誘電率性、低誘電正接性、高いガラス転移温度、高い金属箔(銅箔)ピール強度を同時に達成する樹脂組成物、プリプレグ、金属箔張積層板、樹脂シート、及びプリント配線板を提供することにある。 Therefore, an object of the present invention is that when used as a material for a printed wiring board (for example, a metal foil-clad laminate), it has excellent low dielectric constant, low dielectric adjunctivity, high glass transition temperature, and high metal foil (copper foil). It is an object of the present invention to provide a resin composition, a prepreg, a metal foil-clad laminate, a resin sheet, and a printed wiring board that simultaneously achieve peel strength.
本発明者らは、上記課題について鋭意検討した結果、シロキサン結合を有さないマレイミド化合物(A)、変性されていないシアン酸エステル化合物(B)並びにスチレン含有量が17質量%以上であり、かつ、両末端にスチレン構造を有するエラストマー(C1)及び特定構造の両末端にマレイミド構造を有するシリコーン(C2)からなる群より選ばれた少なくとも1種を含有し、(C1)及び(C2)の質量の和が、樹脂固形分100質量部に対し、5〜25質量部となるように組み合わせると、得られる樹脂組成物は、プリント配線板用材料(例えば、積層板、金属箔張積層板)等に用いる際、優れた低誘電率性、低誘電正接性、高いガラス転移温度、高い金属箔(銅箔)ピール強度を同時に達成することを見出し、本発明に到達した。 As a result of diligent studies on the above problems, the present inventors have found that the maleimide compound (A) having no siloxane bond, the unmodified cyanate ester compound (B), and the styrene content are 17% by mass or more. , Containing at least one selected from the group consisting of an elastomer (C1) having a styrene structure at both ends and a silicone (C2) having a maleimide structure at both ends of a specific structure, and the masses of (C1) and (C2). When the sum of the above is combined so as to be 5 to 25 parts by mass with respect to 100 parts by mass of the resin solid content, the obtained resin composition is a material for a printed wiring board (for example, a laminated board, a metal foil-clad laminate) or the like. We have found that excellent low dielectric constant, low dielectric constant contact property, high glass transition temperature, and high metal foil (copper foil) peel strength can be achieved at the same time, and have reached the present invention.
すなわち、本発明は以下の通りである。
[1]
シロキサン結合を有しないマレイミド化合物(A)、変性されていないシアン酸エステル化合物(B)並びにスチレン含有量が17質量%以上であり、かつ、両末端にスチレン構造を有するエラストマー(C1)及び両末端にマレイミド構造を有するシリコーン(C2)からなる群より選ばれた少なくとも1種を含有し、前記(C1)及び(C2)の質量の和が、樹脂固形分100質量部に対し、5〜25質量部であり、前記両末端にマレイミド構造を有するシリコーン(C2)が、下記式(4)で表されるマレイミド末端シリコーンを含有する、樹脂組成物。
[2]
前記シロキサン結合を有しないマレイミド化合物(A)が、下記式(1)で表されるマレイミド化合物、下記式(2)で表されるマレイミド化合物及び下記式(3)で表されるマレイミド化合物からなる群より選ばれる少なくとも1種を含有する、[1]に記載の樹脂組成物。
[3]
前記変性されていないシアン酸エステル化合物(B)が、フェノールノボラック型シアン酸エステル化合物、ナフトールアラルキル型シアン酸エステル化合物、ナフチレンエーテル型シアン酸エステル化合物、ビスフェノールA型シアン酸エステル化合物、ビスフェノールM型シアン酸エステル化合物、ジアリルビスフェノールA型シアン酸エステル化合物からなる群より選ばれる少なくとも1種を含有する、[1]又は[2]に記載の樹脂組成物。
[4]
前記スチレン含有量が17質量%以上であり、かつ、両末端にスチレン構造を有するエラストマー(C1)が、スチレン−ブタジエンブロック共重合体、スチレン−イソプレンブロック共重合体、スチレン−水添ブタジエンブロック共重合体、スチレン−水添イソプレンブロック共重合体、スチレン−水添(イソプレン/ブタジエン)ブロック共重合体からなる群より選ばれる少なくとも1種を含有するものである、[1]〜[3]のいずれか一つに記載の樹脂組成物。
[5]
さらに、充填材(D)を含有する、[1]〜[4]のいずれか一つに記載の樹脂組成物。
[6]
前記充填材(D)の含有量が、樹脂組成物中の樹脂固形分100質量部に対して50〜300質量部である、[5]に記載の樹脂組成物。
[7]
基材と、[1]〜[6]いずれか一つに記載の樹脂組成物から形成された、プリプレグ。
[8]
1枚以上重ねた[7]に記載のプリプレグと、前記プリプレグの片面又は両面に配置した金属箔とを含む金属箔張積層板。
[9]
支持体と、前記支持体の表面に配置した[1]〜[6]のいずれか一つに記載の樹脂組成物から形成される層とを含む、樹脂シート。
[10]
絶縁層と、前記絶縁層の表面に配置した導体層とを含むプリント配線板であって、前記絶縁層が、[1]〜[6]のいずれか一つに記載の樹脂組成物から形成された層を含む、プリント配線板。That is, the present invention is as follows.
[1]
Maleimide compound (A) having no siloxane bond, unmodified cyanate ester compound (B), elastomer (C1) having a styrene content of 17% by mass or more and having a styrene structure at both ends, and both ends. Contains at least one selected from the group consisting of silicone (C2) having a maleimide structure, and the sum of the masses of (C1) and (C2) is 5 to 25 mass with respect to 100 parts by mass of the resin solid content. A resin composition in which the silicone (C2) having a maleimide structure at both ends thereof contains a maleimide-terminal silicone represented by the following formula (4).
[2]
The maleimide compound (A) having no siloxane bond is composed of a maleimide compound represented by the following formula (1), a maleimide compound represented by the following formula (2), and a maleimide compound represented by the following formula (3). The resin composition according to [1], which contains at least one selected from the group.
[3]
The unmodified cyanate ester compound (B) is a phenol novolac type cyanate ester compound, a naphthol aralkyl type cyanate ester compound, a naphthylene ether type cyanate ester compound, a bisphenol A type cyanate ester compound, or a bisphenol M type. The resin composition according to [1] or [2], which contains at least one selected from the group consisting of a cyanate ester compound and a diallyl bisphenol A type cyanate ester compound.
[4]
The elastomer (C1) having a styrene content of 17% by mass or more and having a styrene structure at both ends is a styrene-butadiene block copolymer, a styrene-isoprene block copolymer, and a styrene-hydrogenated butadiene block. [1] to [3], which contain at least one selected from the group consisting of a polymer, a styrene-hydrogenated isoprene block copolymer, and a styrene-hydrogenated (isoprene / butadiene) block copolymer. The resin composition according to any one.
[5]
The resin composition according to any one of [1] to [4], which further contains a filler (D).
[6]
The resin composition according to [5], wherein the content of the filler (D) is 50 to 300 parts by mass with respect to 100 parts by mass of the resin solid content in the resin composition.
[7]
A prepreg formed from a base material and the resin composition according to any one of [1] to [6].
[8]
A metal leaf-clad laminate comprising one or more stacked prepregs according to [7] and metal foils arranged on one or both sides of the prepreg.
[9]
A resin sheet containing a support and a layer formed from the resin composition according to any one of [1] to [6] arranged on the surface of the support.
[10]
A printed wiring board including an insulating layer and a conductor layer arranged on the surface of the insulating layer, wherein the insulating layer is formed from the resin composition according to any one of [1] to [6]. Printed wiring board, including layers.
本発明の樹脂組成物をプリント配線板用材料(例えば、積層板、金属箔張積層板)等に用いると、優れた低誘電率性、低誘電正接性、高いガラス転移温度、高い金属箔(銅箔)ピール強度を同時に達成するプリプレグ、金属箔張積層板、樹脂シート、及びプリント配線板を実現することができ、その工業的な実用性は極めて高い。 When the resin composition of the present invention is used as a material for a printed wiring board (for example, a laminated board, a metal foil-clad laminated board) or the like, excellent low dielectric constant, low dielectric loss tangent property, high glass transition temperature, high metal foil (for example) Copper foil) A prepreg, a metal foil-clad laminate, a resin sheet, and a printed wiring board that simultaneously achieve peel strength can be realized, and their industrial practicality is extremely high.
以下、本発明の実施の形態(以下、「本実施形態」という。)について詳細に説明する。なお、以下の実施の形態は、本発明を説明するための例示であり、本発明はその実施の形態のみに限定されない。 Hereinafter, embodiments of the present invention (hereinafter, referred to as “the present embodiment”) will be described in detail. The following embodiments are examples for explaining the present invention, and the present invention is not limited to the embodiments.
[樹脂組成物]
本実施形態に係る樹脂組成物は、シロキサン結合を有しないマレイミド化合物(A)、変性されていないシアン酸エステル化合物(B)並びにスチレン含有量が17質量%以上であり、かつ、両末端にスチレン構造を有するエラストマー(C1)及び両末端にマレイミド構造を有するシリコーン(C2)からなる群より選ばれた少なくとも1種を含有し、前記(C1)及び(C2)の質量の和が、樹脂固形分100質量部に対し、5〜25質量部であり、前記両末端にマレイミド構造を有するシリコーン(C2)が、式(4)で表されるマレイミド末端シリコーンを含む。本実施形態に係る樹脂組成物は、上記の構成を備えることにより、プリント配線板用材料(例えば、積層板、金属箔張積層板)等に用いると、優れた低誘電率性、低誘電正接性、高いガラス転移温度、高い金属箔(銅箔)ピール強度を同時に達成することができる。[Resin composition]
The resin composition according to the present embodiment has a maleimide compound (A) having no siloxane bond, an unmodified cyanate ester compound (B), and a styrene content of 17% by mass or more, and styrene at both ends. It contains at least one selected from the group consisting of an elastomer (C1) having a structure and a silicone (C2) having a maleimide structure at both ends, and the sum of the masses of the (C1) and (C2) is the resin solid content. The silicone (C2) which is 5 to 25 parts by mass with respect to 100 parts by mass and has a maleimide structure at both ends contains a maleimide-terminal silicone represented by the formula (4). The resin composition according to the present embodiment has excellent low dielectric constant and low dielectric loss tangent when used as a material for a printed wiring board (for example, a laminated board, a metal leaf-clad laminated board) or the like by providing the above structure. It is possible to achieve high properties, high glass transition temperature, and high metal foil (copper foil) peel strength at the same time.
[シロキサン結合を有しないマレイミド化合物(A)]
本実施形態に係る樹脂組成物は、シロキサン結合を有しないマレイミド化合物(A)を含む。本実施形態に係るシロキサン結合を有しないマレイミド化合物(A)は、分子中に一個以上のマレイミド基を有し、かつ、シロキサン結合を有しないマレイミド化合物であれば、特に限定されるものではないが、その具体例としては、例えば、N−フェニルマレイミド、N−ヒドロキシフェニルマレイミド、ビス(4−マレイミドフェニル)メタン、2,2−ビス{4−(4−マレイミドフェノキシ)−フェニル}プロパン、4,4’−ジフェニルメタンビスマレイミド、ビス(3,5−ジメチル−4−マレイミドフェニル)メタン、ビス(3,5−ジエチル−4−マレイミドフェニル)メタン、フェニルメタンマレイミド、o−フェニレンビスマレイミド、m−フェニレンビスマレイミド、p−フェニレンビスマレイミド、o−フェニレンビスシトラコンイミド、m−フェニレンビスシトラコンイミド、p−フェニレンビスシトラコンイミド、2,2−ビス(4−(4−マレイミドフェノキシ)−フェニル)プロパン、3,3’−ジメチル−5,5’−ジエチル−4,4’−ジフェニルメタンビスマレイミド、4−メチル−1,3−フェニレンビスマレイミド、1,6−ビスマレイミド−(2,2,4−トリメチル)ヘキサン、4,4’−ジフェニルエーテルビスマレイミド、4,4’−ジフェニルスルフォンビスマレイミド、1,3−ビス(3−マレイミドフェノキシ)ベンゼン、1,3−ビス(4−マレイミドフェノキシ)ベンゼン、4,4’−ジフェニルメタンビスシトラコンイミド、2,2−ビス[4−(4−シトラコンイミドフェノキシ)フェニル]プロパン、ビス(3,5−ジメチル−4−シトラコンイミドフェニル)メタン、ビス(3−エチル−5−メチル−4−シトラコンイミドフェニル)メタン、ビス(3,5−ジエチル−4−シトラコンイミドフェニル)メタン、前記式(1)、(2)、及び(3)で表されるマレイミド化合物等が挙げられる。
これらの中でも、前記式(1)、(2)及び(3)で表されるマレイミド化合物が低熱膨張性及び耐熱性向上の面で特に好ましく、式(1)で表されるマレイミド化合物がより好ましい。
マレイミド化合物は、単独で用いても、2種以上を併用してもよい。[Maleimide compound (A) having no siloxane bond]
The resin composition according to this embodiment contains a maleimide compound (A) having no siloxane bond. The maleimide compound (A) having no siloxane bond according to the present embodiment is not particularly limited as long as it is a maleimide compound having one or more maleimide groups in the molecule and not having a siloxane bond. As specific examples thereof, for example, N-phenylmaleimide, N-hydroxyphenylmaleimide, bis (4-maleimidephenyl) methane, 2,2-bis {4- (4-maleimidephenoxy) -phenyl} propane, 4, 4'-diphenylmethane bismaleimide, bis (3,5-dimethyl-4-maleimidephenyl) methane, bis (3,5-diethyl-4-maleimidephenyl) methane, phenylmethane maleimide, o-phenylene bismaleimide, m-phenylene Bismaleimide, p-phenylene bismaleimide, o-phenylene biscitraconimide, m-phenylene biscitraconimide, p-phenylene biscitraconimide, 2,2-bis (4- (4-maleimide phenoxy) -phenyl) propane, 3 , 3'-dimethyl-5,5'-diethyl-4,4'-diphenylmethanebismaleimide, 4-methyl-1,3-phenylene bismaleimide, 1,6-bismaleimide- (2,2,4-trimethyl) Hexane, 4,4'-diphenyl ether bismaleimide, 4,4'-diphenylsulphon bismaleimide, 1,3-bis (3-maleimidephenoxy) benzene, 1,3-bis (4-maleimidephenoxy) benzene, 4,4 '-Diphenylmethanebis Citraconimide, 2,2-bis [4- (4-citraconimidephenoxy) phenyl] propane, bis (3,5-dimethyl-4-citraconimidephenyl) methane, bis (3-ethyl-5- Examples thereof include methyl-4-citraconimidephenyl) methane, bis (3,5-diethyl-4-citraconimidephenyl) methane, and maleimide compounds represented by the above formulas (1), (2), and (3). ..
Among these, the maleimide compound represented by the formulas (1), (2) and (3) is particularly preferable in terms of low thermal expansion and heat resistance improvement, and the maleimide compound represented by the formula (1) is more preferable. ..
The maleimide compound may be used alone or in combination of two or more.
前記式(1)中、R1は各々独立に、水素原子又はメチル基を示し、好ましくは水素原子である。また、式(1)中、n1は1以上の整数を示し、n1の上限値は、通常は10であり、有機溶剤への溶解性の観点から、好ましくは7であり、より好ましくは5である。シロキサン結合を有しないマレイミド化合物(A)は、n1が異なる2種以上の化合物の混合物であってもよい。In the above formula (1), R 1 independently represents a hydrogen atom or a methyl group, and is preferably a hydrogen atom. Further, in the formula (1), n 1 represents an integer of 1 or more, and the upper limit of n 1 is usually 10, preferably 7, from the viewpoint of solubility in an organic solvent, and more preferably. It is 5. Siloxane bond having no maleimide compound (A), n 1 may be a mixture of two or more different compounds.
前記式(2)中、R2は各々独立して水素原子、炭素数が1〜8のアルキル基(例えば、メチル基、エチル基、n−プロピル基、イソプロピル基、n−ブチル基、イソブチル基、t−ブチル基、n−ペンチル基等)、又はフェニル基を表す。これらの中でも、耐燃性及び金属箔(銅箔)ピール強度を向上する観点から、水素原子、メチル基、及びフェニル基からなる群より選択される基であることが好ましく、水素原子及びメチル基の一方であることがより好ましく、水素原子であることがさらに好ましい。In the above formula (2), R 2 is an independently hydrogen atom and an alkyl group having 1 to 8 carbon atoms (for example, a methyl group, an ethyl group, an n-propyl group, an isopropyl group, an n-butyl group, or an isobutyl group). , T-butyl group, n-pentyl group, etc.), or phenyl group. Among these, from the viewpoint of improving flame resistance and metal foil (copper foil) peel strength, it is preferable that the group is selected from the group consisting of a hydrogen atom, a methyl group, and a phenyl group, and the hydrogen atom and the methyl group are selected. On the other hand, it is more preferable, and it is more preferable that it is a hydrogen atom.
前記式(2)中、1≦n2≦10である。n2は、溶剤溶解性がより一層優れる観点から、4以下であることが好ましく、3以下であることがより好ましく、2以下であることがさらに好ましい。また、シロキサン結合を有しないマレイミド化合物(A)は、n2が異なる2種以上の化合物の混合物であってもよい。In the above formula (2), 1 ≦ n 2 ≦ 10. From the viewpoint of further excellent solvent solubility, n 2 is preferably 4 or less, more preferably 3 or less, and even more preferably 2 or less. Further, the maleimide compound (A) having no siloxane bond may be a mixture of two or more compounds having different n 2.
前記式(3)中、R3は各々独立に水素原子、メチル基又はエチル基を示し、R4は各々独立に水素原子又はメチル基を示す。低誘電率性及び低誘電正接性により一層優れる観点から、R3はメチル基又はエチル基であることが好ましい。In the above formula (3), R 3 independently represents a hydrogen atom, a methyl group or an ethyl group, and R 4 independently represents a hydrogen atom or a methyl group. From the viewpoint of being more excellent in low dielectric constant and low dielectric loss tangent property, R 3 is preferably a methyl group or an ethyl group.
本実施形態で使用されるシロキサン結合を有しないマレイミド化合物(A)は、市販のものを使用しても良く、例えば、式(1)で表されるマレイミド化合物として大和化成工業株式会社製「BMI−2300」、式(2)で表されるマレイミド化合物として日本化薬株式会社製「MIR−3000」、式(3)で表されるマレイミド化合物として大和化成工業株式会社製「BMI−70」を好適に使用できる。 As the maleimide compound (A) having no siloxane bond used in the present embodiment, a commercially available maleimide compound may be used. For example, as the maleimide compound represented by the formula (1), "BMI" manufactured by Daiwa Kasei Kogyo Co., Ltd. -2300 "," MIR-3000 "manufactured by Nippon Kayaku Co., Ltd. as the maleimide compound represented by the formula (2), and" BMI-70 "manufactured by Daiwa Kasei Kogyo Co., Ltd. as the maleimide compound represented by the formula (3). Can be preferably used.
本実施形態に係る樹脂組成物におけるシロキサン結合を有しないマレイミド化合物(A)の含有量は、所望する特性に応じて適宜設定することができ、特に限定されない。シロキサン結合を有しないマレイミド化合物(A)の含有量は、樹脂組成物中の樹脂固形分を100質量部とした場合、1質量部以上であることが好ましく、5質量部以上であることがより好ましく、10質量部以上であることがさらに好ましく、15質量部以上、20質量部以上であってもよい。また、前記シロキサン結合を有しないマレイミド化合物(A)の含有量の上限値は、90質量部以下であることが好ましく、60質量部以下であることがより好ましく、40質量部以下であることがさらに好ましく、35質量部以下、30質量部以下であってもよい。上記範囲とすることにより、高耐熱性、及び、低吸水性がより向上する傾向にある。
本実施形態に係る樹脂組成物は、シロキサン結合を有しないマレイミド化合物(A)を1種のみ含んでいてもよいし、2種以上含んでいてもよい。2種以上含む場合、合計量が上記範囲となることが好ましい。The content of the maleimide compound (A) having no siloxane bond in the resin composition according to the present embodiment can be appropriately set according to the desired properties and is not particularly limited. The content of the maleimide compound (A) having no siloxane bond is preferably 1 part by mass or more, and more preferably 5 parts by mass or more, when the resin solid content in the resin composition is 100 parts by mass. It is preferably 10 parts by mass or more, more preferably 15 parts by mass or more, and 20 parts by mass or more. The upper limit of the content of the maleimide compound (A) having no siloxane bond is preferably 90 parts by mass or less, more preferably 60 parts by mass or less, and preferably 40 parts by mass or less. More preferably, it may be 35 parts by mass or less and 30 parts by mass or less. Within the above range, high heat resistance and low water absorption tend to be further improved.
The resin composition according to the present embodiment may contain only one type of maleimide compound (A) having no siloxane bond, or may contain two or more types. When two or more kinds are included, the total amount is preferably in the above range.
ここで、「樹脂組成物中の樹脂固形分」とは、特に断りのない限り、樹脂組成物における、溶剤、及び充填材(D)を除いた成分をいい、樹脂固形分100質量部とは、樹脂組成物における溶剤、及び充填材(D)を除いた成分の総量が100質量部であることをいうものとする。 Here, the "resin solid content in the resin composition" refers to a component of the resin composition excluding the solvent and the filler (D) unless otherwise specified, and is 100 parts by mass of the resin solid content. , The total amount of the components excluding the solvent and the filler (D) in the resin composition is 100 parts by mass.
[変性されていないシアン酸エステル化合物(B)]
本実施形態に係る樹脂組成物は、変性されていないシアン酸エステル化合物(B)を含む。本実施形態で使用する変性されていないシアン酸エステル化合物(B)は、少なくとも1つのシアナト基(シアン酸エステル基)により置換された芳香族部分を分子内に有する化合物又は樹脂であり、かつ、分子内にシアナト基が、シアナト基及びフェノール性水酸基以外の他の官能基(例えばマレイミド基)と反応した基を有さない。すなわち、「変性されていない」とは、分子内にシアナト基が、シアナト基及びフェノール性水酸基以外の他の官能基(例えばマレイミド基)と反応した基を有さないことを意味する。
尚、本実施形態に係る樹脂組成物の一例はワニスであるが、ワニスを用いて製造されたプリプレグ等、本実施形態に係る樹脂組成物が半硬化ないし硬化された際には、シアナト基の一部または全部が、他のシアン酸エステル化合物(B)分子のシアナト基と、あるいは、他の樹脂成分が有する官能基と反応していてもよいことは言うまでもない。
また、本実施形態に係る変性されていないシアン酸エステル化合物(B)が、本発明の趣旨を逸脱しない範囲内で、シアナト基が、他のシアン酸エステル化合物(B)分子のシアナト基と、あるいは原料フェノール化合物のフェノール性水酸基と反応した成分を少量含んでいてもよい。[Unmodified cyanate ester compound (B)]
The resin composition according to this embodiment contains an unmodified cyanate ester compound (B). The unmodified cyanate ester compound (B) used in the present embodiment is a compound or resin having an aromatic moiety substituted with at least one cyanato group (cyanic acid ester group) in the molecule, and is The cyanato group does not have a group in the molecule that has reacted with a functional group other than the cyanato group and the phenolic hydroxyl group (for example, a maleimide group). That is, "unmodified" means that the cyanato group does not have a group in the molecule that has reacted with a functional group (for example, a maleimide group) other than the cyanato group and the phenolic hydroxyl group.
An example of the resin composition according to the present embodiment is a varnish, but when the resin composition according to the present embodiment is semi-cured or cured, such as a prepreg produced using the varnish, the cyanato group is used. It goes without saying that some or all of them may react with the cyanato group of the other cyanate ester compound (B) molecule or with the functional group of the other resin component.
Further, within a range in which the unmodified cyanate ester compound (B) according to the present embodiment does not deviate from the gist of the present invention, the cyanato group may be combined with the cyanato group of another cyanate ester compound (B) molecule. Alternatively, it may contain a small amount of a component that has reacted with the phenolic hydroxyl group of the raw material phenol compound.
本実施形態によれば、樹脂組成物が、スチレン含有量が17質量%以上であり、かつ、両末端にスチレン構造を有するエラストマー(C1)及び両末端にマレイミド構造を有するシリコーン(C2)からなる群より選ばれた少なくとも1種を含有することにより、例えば、シロキサン結合を有しないマレイミド化合物(A)、及び、変性されていないシアン酸エステル化合物(B)における熱硬化反応が進行しやすくなると考えられる。そのため、変性されていないシアン酸エステル化合物(B)を用いた場合であっても、高いガラス転移温度を達成することが可能であると推測される。 According to the present embodiment, the resin composition comprises an elastomer (C1) having a styrene content of 17% by mass or more and having a styrene structure at both ends, and a silicone (C2) having a maleimide structure at both ends. It is considered that the thermosetting reaction of the maleimide compound (A) having no siloxane bond and the unmodified cyanate ester compound (B) can easily proceed by containing at least one selected from the group. Be done. Therefore, it is presumed that a high glass transition temperature can be achieved even when the unmodified cyanate ester compound (B) is used.
本実施形態に係る変性されていないシアン酸エステル化合物(B)としては、例えば、下記式(5)で表されるものが挙げられる。
式(5)のR6におけるアルキル基は、直鎖構造、分岐構造、環状構造(シクロアルキル基等)を有していてもよい。また、式(5)におけるアルキル基及びR6におけるアリール基中の水素原子は、フッ素原子、塩素原子等のハロゲン原子、メトキシ基、フェノキシ基等のアルコキシ基、シアノ基等で置換されていてもよい。
アルキル基の具体例としては、メチル基、エチル基、プロピル基、イソプロピル基、n−ブチル基、イソブチル基、tert−ブチル基、n−ペンチル基、1−エチルプロピル基、2,2−ジメチルプロピル基、シクロペンチル基、ヘキシル基、シクロヘキシル基、トリフルオロメチル基等が挙げられる。
アリール基の具体例としては、フェニル基、キシリル基、メシチル基、ナフチル基、フェノキシフェニル基、エチルフェニル基、o−,m−又はp−フルオロフェニル基、ジクロロフェニル基、ジシアノフェニル基、トリフルオロフェニル基、メトキシフェニル基、o−,m−又はp−トリル基等が挙げられる。
アルコキシ基の具体例としては、メトキシ基、エトキシ基、プロポキシ基、イソプロポキシ基、n−ブトキシ基、イソブトキシ基、tert−ブトキシ基等が挙げられる。
式(5)のZにおける2価の有機基の具体例としては、メチレン基、エチレン基、トリメチレン基、シクロペンチレン基、シクロヘキシレン基、トリメチルシクロヘキシレン基、ビフェニルイルメチレン基、ジメチルメチレン−フェニレン−ジメチルメチレン基、フルオレンジイル基、フタリドジイル基等が挙げられる。前記2価の有機基中の水素原子は、フッ素原子、塩素原子等のハロゲン原子、メトキシ基、フェノキシ基等のアルコキシ基、シアノ基等で置換されていてもよい。式(5)のZにおける窒素数1〜10の2価の有機基としては、イミノ基、ポリイミド基等が挙げられる。 The alkyl group in R 6 of the formula (5) may have a linear structure, a branched structure, a cyclic structure (cycloalkyl group or the like). The hydrogen atom in the aryl group in the alkyl group and R 6 in the formula (5) include a fluorine atom, a halogen atom such as a chlorine atom, a methoxy group, an alkoxy group such as a phenoxy group, optionally substituted by cyano group Good.
Specific examples of the alkyl group include methyl group, ethyl group, propyl group, isopropyl group, n-butyl group, isobutyl group, tert-butyl group, n-pentyl group, 1-ethylpropyl group and 2,2-dimethylpropyl group. Examples thereof include a group, a cyclopentyl group, a hexyl group, a cyclohexyl group, a trifluoromethyl group and the like.
Specific examples of the aryl group include phenyl group, xsilyl group, mesityl group, naphthyl group, phenoxyphenyl group, ethylphenyl group, o-, m- or p-fluorophenyl group, dichlorophenyl group, dicyanophenyl group and trifluorophenyl. Groups, methoxyphenyl groups, o-, m- or p-tolyl groups and the like can be mentioned.
Specific examples of the alkoxy group include a methoxy group, an ethoxy group, a propoxy group, an isopropoxy group, an n-butoxy group, an isobutoxy group, a tert-butoxy group and the like.
Specific examples of the divalent organic group in Z of the formula (5) include a methylene group, an ethylene group, a trimethylene group, a cyclopentylene group, a cyclohexylene group, a trimethylcyclohexylene group, a biphenylylmethylene group, and a dimethylmethylene-phenylene. -Includes dimethylmethylene group, fluoranyl group, phthalidodiyl group and the like. The hydrogen atom in the divalent organic group may be substituted with a halogen atom such as a fluorine atom or a chlorine atom, an alkoxy group such as a methoxy group or a phenoxy group, a cyano group or the like. Examples of the divalent organic group having a nitrogen number of 1 to 10 in Z of the formula (5) include an imino group and a polyimide group.
また、式(5)中のZとしては、下記式(6)又は下記式(7)で表される構造であるものが挙げられる。
さらに、式(5)中のZとしては、下記式で表される2価の基が挙げられる。
式(6)のAr2及び式(7)のAr3の具体例としては、1,4−フェニレン基、1,3−フェニレン基、4,4’−ビフェニレン基、2,4’−ビフェニレン基、2,2’−ビフェニレン基、2,3’−ビフェニレン基、3,3’−ビフェニレン基、3,4’−ビフェニレン基、2,6−ナフチレン基、1,5−ナフチレン基、1,6−ナフチレン基、1,8−ナフチレン基、1,3−ナフチレン基、1,4−ナフチレン基等が挙げられる。式(6)のR7〜R12及び式(7)のR13、R14におけるアルキル基及びアリール基は式(5)で記載したものと同様である。Further, as Z in the formula (5), a divalent group represented by the following formula can be mentioned.
Specific examples of Ar 2 of the formula (6) and Ar 3 of the formula (7) include a 1,4-phenylene group, a 1,3-phenylene group, a 4,4'-biphenylene group, and a 2,4'-biphenylene group. , 2,2'-biphenylene group, 2,3'-biphenylene group, 3,3'-biphenylene group, 3,4'-biphenylene group, 2,6-naphthylene group, 1,5-naphthylene group, 1,6 Examples thereof include a −naphthylene group, a 1,8-naphthylene group, a 1,3-naphthylene group and a 1,4-naphthylene group. The alkyl and aryl groups in R 7 to R 12 of the formula (6) and R 13 and R 14 of the formula (7) are the same as those described in the formula (5).
式(5)で表されるシアン酸エステル化合物としては例えば、フェノールノボラック型シアン酸エステル化合物、ナフトールアラルキル型シアン酸エステル化合物、ビフェニルアラルキル型シアン酸エステル化合物、ナフチレンエーテル型シアン酸エステル化合物、キシレン樹脂型シアン酸エステル化合物、アダマンタン骨格型シアン酸エステル化合物、ビスフェノールA型シアン酸エステル化合物、ビスフェノールM型シアン酸エステル化合物、ジアリルビスフェノールA型シアン酸エステル化合物などが挙げられる。 Examples of the cyanate ester compound represented by the formula (5) include a phenol novolac type cyanate ester compound, a naphthol aralkyl type cyanate ester compound, a biphenyl aralkyl type cyanate ester compound, a naphthylene ether type cyanate ester compound, and xylene. Examples thereof include a resin type cyanate ester compound, an adamantan skeleton type cyanate ester compound, a bisphenol A type cyanate ester compound, a bisphenol M type cyanate ester compound, and a diallyl bisphenol A type cyanate ester compound.
式(5)で表されるシアン酸エステル化合物の具体例としては、シアナトベンゼン、1−シアナト−2−,1−シアナト−3−,又は1−シアナト−4−メチルベンゼン、1−シアナト−2−,1−シアナト−3−,又は1−シアナト−4−メトキシベンゼン、1−シアナト−2,3−,1−シアナト−2,4−,1−シアナト−2,5−,1−シアナト−2,6−,1−シアナト−3,4−又は1−シアナト−3,5−ジメチルベンゼン、シアナトエチルベンゼン、シアナトブチルベンゼン、シアナトオクチルベンゼン、シアナトノニルベンゼン、2−(4−シアナフェニル)−2−フェニルプロパン(4−α−クミルフェノールのシアネート)、1−シアナト−4−シクロヘキシルベンゼン、1−シアナト−4−ビニルベンゼン、1−シアナト−2−又は1−シアナト−3−クロロベンゼン、1−シアナト−2,6−ジクロロベンゼン、1−シアナト−2−メチル−3−クロロベンゼン、シアナトニトロベンゼン、1−シアナト−4−ニトロ−2−エチルベンゼン、1−シアナト−2−メトキシ−4−アリルベンゼン(オイゲノールのシアネート)、メチル(4−シアナトフェニル)スルフィド、1−シアナト−3−トリフルオロメチルベンゼン、4−シアナトビフェニル、1−シアナト−2−又は1−シアナト−4−アセチルベンゼン、4−シアナトベンズアルデヒド、4−シアナト安息香酸メチルエステル、4−シアナト安息香酸フェニルエステル、1−シアナト−4−アセトアミノベンゼン、4−シアナトベンゾフェノン、1−シアナト−2,6−ジ−tert−ブチルベンゼン、1,2−ジシアナトベンゼン、1,3−ジシアナトベンゼン、1,4−ジシアナトベンゼン、1,4−ジシアナト−2−tert−ブチルベンゼン、1,4−ジシアナト−2,4−ジメチルベンゼン、1,4−ジシアナト−2,3,4−ジメチルベンゼン、1,3−ジシアナト−2,4,6−トリメチルベンゼン、1,3−ジシアナト−5−メチルベンゼン、1−シアナト又は2−シアナトナフタレン、1−シアナト4−メトキシナフタレン、2−シアナト−6−メチルナフタレン、2−シアナト−7−メトキシナフタレン、2,2’−ジシアナト−1,1’−ビナフチル、1,3−,1,4−,1,5−,1,6−,1,7−,2,3−,2,6−又は2,7−ジシアナトシナフタレン、2,2’−又は4,4’−ジシアナトビフェニル、4,4’−ジシアナトオクタフルオロビフェニル、2,4’−又は4,4’−ジシアナトジフェニルメタン、ビス(4−シアナト−3,5−ジメチルフェニル)メタン、1,1−ビス(4−シアナトフェニル)エタン、1,1−ビス(4−シアナトフェニル)プロパン、2,2−ビス(4−シアナトフェニル)プロパン、2,2−ビス(3−アリル−4−シアナトフェニル)プロパン、2,2−ビス(4−シアナト−3−メチルフェニル)プロパン、2,2−ビス(2−シアナト−5−ビフェニルイル)プロパン、2,2−ビス(4−シアナトフェニル)ヘキサフルオロプロパン、2,2−ビス(4−シアナト−3,5−ジメチルフェニル)プロパン、1,1−ビス(4−シアナトフェニル)ブタン、1,1−ビス(4−シアナトフェニル)イソブタン、1,1−ビス(4−シアナトフェニル)ペンタン、1,1−ビス(4−シアナトフェニル)−3−メチルブタン、1,1−ビス(4−シアナトフェニル)−2−メチルブタン、1,1−ビス(4−シアナトフェニル)−2,2−ジメチルプロパン、2,2−ビス(4−シアナトフェニル)ブタン、2,2−ビス(4−シアナトフェニル)ペンタン、2,2−ビス(4−シアナトフェニル)ヘキサン、2,2−ビス(4−シアナトフェニル)−3−メチルブタン、2,2−ビス(4−シアナトフェニル)−4−メチルペンタン、2,2−ビス(4−シアナトフェニル)−3,3−ジメチルブタン、3,3−ビス(4−シアナトフェニル)ヘキサン、3,3−ビス(4−シアナトフェニル)ヘプタン、3,3−ビス(4−シアナトフェニル)オクタン、3,3−ビス(4−シアナトフェニル)−2−メチルペンタン、3,3−ビス(4−シアナトフェニル)−2−メチルヘキサン、3,3−ビス(4−シアナトフェニル)−2,2−ジメチルペンタン、4,4−ビス(4−シアナトフェニル)−3−メチルヘプタン、3,3−ビス(4−シアナトフェニル)−2−メチルヘプタン、3,3−ビス(4−シアナトフェニル)−2,2−ジメチルヘキサン、3,3−ビス(4−シアナトフェニル)−2,4−ジメチルヘキサン、3,3−ビス(4−シアナトフェニル)−2,2,4−トリメチルペンタン、2,2−ビス(4−シアナトフェニル)−1,1,1,3,3,3−ヘキサフルオロプロパン、ビス(4−シアナトフェニル)フェニルメタン、1,1−ビス(4−シアナトフェニル)−1−フェニルエタン、ビス(4−シアナトフェニル)ビフェニルメタン、1,1−ビス(4−シアナトフェニル)シクロペンタン、1,1−ビス(4−シアナトフェニル)シクロヘキサン、2,2−ビス(4−シアナト−3−イソプロピルフェニル)プロパン、1,1−ビス(3−シクロヘキシル−4−シアナトフェニル)シクロヘキサン、ビス(4−シアナトフェニル)ジフェニルメタン、ビス(4−シアナトフェニル)−2,2−ジクロロエチレン、1,3−ビス[2−(4−シアナトフェニル)−2−プロピル]ベンゼン、1,4−ビス[2−(4−シアナトフェニル)−2−プロピル]ベンゼン、1,1−ビス(4−シアナトフェニル)−3,3,5−トリメチルシクロヘキサン、4−[ビス(4−シアナトフェニル)メチル]ビフェニル、4,4−ジシアナトベンゾフェノン、1,3−ビス(4−シアナトフェニル)−2−プロペン−1−オン、ビス(4−シアナトフェニル)エーテル、ビス(4−シアナトフェニル)スルフィド、ビス(4−シアナトフェニル)スルホン、4−シアナト安息香酸−4−シアナトフェニルエステル(4−シアナトフェニル−4−シアナトベンゾエート)、ビス−(4−シアナトフェニル)カーボネート、1,3−ビス(4−シアナトフェニル)アダマンタン、1,3−ビス(4−シアナトフェニル)−5,7−ジメチルアダマンタン、3,3−ビス(4−シアナトフェニル)イソベンゾフラン−1(3H)−オン(フェノールフタレインのシアネート)、3,3−ビス(4−シアナト−3−メチルフェニル)イソベンゾフラン−1(3H)−オン(o−クレゾールフタレインのシアネート)、9,9−ビス(4−シアナトフェニル)フルオレン、9,9−ビス(4−シアナト−3−メチルフェニル)フルオレン、9,9−ビス(2−シアナト−5−ビフェニルイル)フルオレン、トリス(4−シアナトフェニル)メタン、1,1,1−トリス(4−シアナトフェニル)エタン、1,1,3−トリス(4−シアナトフェニル)プロパン、α,α,α’−トリス(4−シアナトフェニル)−1−エチル−4−イソプロピルベンゼン、1,1,2,2−テトラキス(4−シアナトフェニル)エタン、テトラキス(4−シアナトフェニル)メタン、2,4,6−トリス(N−メチル−4−シアナトアニリノ)−1,3,5−トリアジン、2,4−ビス(N−メチル−4−シアナトアニリノ)−6−(N−メチルアニリノ)−1,3,5−トリアジン、ビス(N−4−シアナト−2−メチルフェニル)−4,4’−オキシジフタルイミド、ビス(N−3−シアナト−4−メチルフェニル)−4,4’−オキシジフタルイミド、ビス(N−4−シアナトフェニル)−4,4’−オキシジフタルイミド、ビス(N−4−シアナト−2−メチルフェニル)−4,4’−(ヘキサフルオロイソプロピリデン)ジフタルイミド、トリス(3,5−ジメチル−4−シアナトベンジル)イソシアヌレート、2−フェニル−3,3−ビス(4−シアナトフェニル)フタルイミジン、2−(4−メチルフェニル)−3,3−ビス(4−シアナトフェニル)フタルイミジン、2−フェニル−3,3−ビス(4−シアナト−3−メチルフェニル)フタルイミジン、1−メチル−3,3−ビス(4−シアナトフェニル)インドリン−2−オン、2−フェニル−3,3−ビス(4−シアナトフェニル)インドリン−2−オン、フェノールノボラック樹脂やクレゾールノボラック樹脂(公知の方法により、フェノール、アルキル置換フェノール又はハロゲン置換フェノールと、ホルマリンやパラホルムアルデヒドなどのホルムアルデヒド化合物を、酸性溶液中で反応させたもの)、トリスフェノールノボラック樹脂(ヒドロキシベンズアルデヒドとフェノールとを酸性触媒の存在下に反応させたもの)、フルオレンノボラック樹脂(フルオレノン化合物と9,9−ビス(ヒドロキシアリール)フルオレン類とを酸性触媒の存在下に反応させたもの)、フェノールアラルキル樹脂、クレゾールアラルキル樹脂、ナフトールアラルキル樹脂やビフェニルアラルキル樹脂(公知の方法により、Ar4−(CH2Z’)2で表されるようなビスハロゲノメチル化合物とフェノール化合物とを酸性触媒若しくは無触媒で反応させたもの、Ar4−(CH2OR)2で表されるようなビス(アルコキシメチル)化合物やAr4−(CH2OH)2で表されるようなビス(ヒドロキシメチル)化合物とフェノール化合物を酸性触媒の存在下に反応させたもの、又は、芳香族アルデヒド化合物、アラルキル化合物、フェノール化合物とを重縮合させたもの)、フェノール変性キシレンホルムアルデヒド樹脂(公知の方法により、キシレンホルムアルデヒド樹脂とフェノール化合物を酸性触媒の存在下に反応させたもの)、変性ナフタレンホルムアルデヒド樹脂(公知の方法により、ナフタレンホルムアルデヒド樹脂とヒドロキシ置換芳香族化合物を酸性触媒の存在下に反応させたもの)、フェノール変性ジシクロペンタジエン樹脂、ポリナフチレンエーテル構造を有するフェノール樹脂(公知の方法により、フェノール性ヒドロキシ基を1分子中に2つ以上有する多価ヒドロキシナフタレン化合物を、塩基性触媒の存在下に脱水縮合させたもの)等のフェノール樹脂を上述と同様の方法によりシアン酸エステル化したもの等が挙げられるが、特に制限されるものではない。これらのシアン酸エステル化合物は、単独で用いても、2種以上を併用してもよい。Specific examples of the cyanate ester compound represented by the formula (5) include cyanatobenzene, 1-cyanato-2-, 1-cyanato-3-, or 1-cyanato-4-methylbenzene, 1-cyanato-. 2-, 1-Cyanato-3-, or 1-Cyanato-4-methoxybenzene, 1-Cyanato-2,3-,1-Cyanato-2,4-,1-Cyanato-2,5-,1-Cyanato -2,6-, 1-Cyanato-3,4- or 1-Cyanato-3,5-dimethylbenzene, Cyanatoethylbenzene, Cyanatobutylbenzene, Cyanatooctylbenzene, Cyanatononylbenzene, 2- (4- (4-) Cianaphenyl) -2-phenylpropane (cyanate of 4-α-cumylphenol), 1-cyanato-4-cyclohexylbenzene, 1-cyanato-4-vinylbenzene, 1-cyanato-2- or 1-cyanato-3 -Chlorobenzene, 1-Cyanato-2,6-dichlorobenzene, 1-Cyanato-2-methyl-3-chlorobenzene, Cyanatonitrobenzene, 1-Cyanato-4-nitro-2-ethylbenzene, 1-Cyanato-2-methoxy- 4-allylbenzene (cyanate of eugenol), methyl (4-cyanatophenyl) sulfide, 1-cyanato-3-trifluoromethylbenzene, 4-cyanatobiphenyl, 1-cyanato-2- or 1-cyanato-4- Acetylbenzene, 4-Cyanatobenzaldehyde, 4-Cyanato benzoic acid methyl ester, 4-Cyanato benzoic acid phenyl ester, 1-Cyanato-4-acetaminobenzene, 4-Cyanatobenzophenone, 1-Cyanato-2,6-di -Tart-butylbenzene, 1,2-disyanatobenzene, 1,3-disyanatobenzene, 1,4-disyanatobenzene, 1,4-disyanato-2-tert-butylbenzene, 1,4-disianato-2 , 4-Dimethylbenzene, 1,4-Disianato-2,3,4-Dimethylbenzene, 1,3-Disianato-2,4,6-trimethylbenzene, 1,3-Disianato-5-Methylbenzene, 1-Cyanato Or 2-cyanatonaphthalene, 1-cyanato 4-methoxynaphthalene, 2-cyanato-6-methylnaphthalene, 2-cyanato-7-methoxynaphthalene, 2,2'-disyanato-1,1'-binaphthyl, 1,3 -, 1,4-, 1,5-, 1,6-, 1,7-, 2,3-, 2,6- or 2,7-disianatosinaphthalene, 2,2'-or 4,4 '-Gisiana Tobif Enyl, 4,4'-disianato octafluorobiphenyl, 2,4'-or 4,4'-disianato diphenylmethane, bis (4-cyanato-3,5-dimethylphenyl) methane, 1,1-bis (4) -Cyanatophenyl) ethane, 1,1-bis (4-cyanatophenyl) propane, 2,2-bis (4-cyanatophenyl) propane, 2,2-bis (3-allyl-4-cyanatophenyl) ) Propane, 2,2-bis (4-cyanato-3-methylphenyl) propane, 2,2-bis (2-cyanato-5-biphenylyl) propane, 2,2-bis (4-cyanatophenyl) hexa Fluoropropane, 2,2-bis (4-cyanato-3,5-dimethylphenyl) propane, 1,1-bis (4-cyanatophenyl) butane, 1,1-bis (4-cyanatophenyl) isobutane, 1,1-bis (4-cyanatophenyl) pentane, 1,1-bis (4-cyanatophenyl) -3-methylbutane, 1,1-bis (4-cyanatophenyl) -2-methylbutane, 1, 1-bis (4-cyanatophenyl) -2,2-dimethylpropane, 2,2-bis (4-cyanatophenyl) butane, 2,2-bis (4-cyanatophenyl) pentane, 2,2- Bis (4-cyanatophenyl) hexane, 2,2-bis (4-cyanatophenyl) -3-methylbutane, 2,2-bis (4-cyanatophenyl) -4-methylpentane, 2,2-bis (4-Cyanatophenyl) -3,3-dimethylbutane, 3,3-bis (4-cyanatophenyl) hexane, 3,3-bis (4-cyanatophenyl) heptane, 3,3-bis (4) -Cyanatophenyl) octane, 3,3-bis (4-cyanatophenyl) -2-methylpentane, 3,3-bis (4-cyanatophenyl) -2-methylhexane, 3,3-bis (4) -Cyanatophenyl) -2,2-dimethylpentane, 4,4-bis (4-cyanatophenyl) -3-methylheptane, 3,3-bis (4-cyanatophenyl) -2-methylheptane, 3 , 3-Bis (4-Cyanatophenyl) -2,2-Dimethylhexane, 3,3-Bis (4-Cyanatophenyl) -2,4-Dimethylhexane, 3,3-Bis (4-Cyanatophenyl) ) -2,2,4-trimethylpentane, 2,2-bis (4-cyanatophenyl) -1,1,1,3,3,3-hexafluoropropane, bis (4-cyanatophenyl) phenylmethane , 1,1-bis (4- Cyanatophenyl) -1-phenylethane, bis (4-cyanatophenyl) biphenylmethane, 1,1-bis (4-cyanatophenyl) cyclopentane, 1,1-bis (4-cyanatophenyl) cyclohexane, 2,2-bis (4-cyanato-3-isopropylphenyl) propane, 1,1-bis (3-cyclohexyl-4-cyanatophenyl) cyclohexane, bis (4-cyanatophenyl) diphenylmethane, bis (4-shi) Anatophenyl) -2,2-dichloroethylene, 1,3-bis [2- (4-cyanatophenyl) -2-propyl] benzene, 1,4-bis [2- (4-cyanatophenyl) -2- Propyl] benzene, 1,1-bis (4-cyanatophenyl) -3,3,5-trimethylcyclohexane, 4- [bis (4-cyanatophenyl) methyl] biphenyl, 4,4-disyanatobenzophenone, 1 , 3-Bis (4-Cyanatophenyl) -2-propen-1-one, Bis (4-Cyanatophenyl) ether, Bis (4-Cyanatophenyl) sulfide, Bis (4-Cyanatophenyl) sulfone, 4-Cyanato benzoic acid-4-Cyanatophenyl ester (4-Cyanatophenyl-4-Cyanatobenzoate), bis- (4-Cyanatophenyl) carbonate, 1,3-bis (4-Cyanatophenyl) adamantan , 1,3-bis (4-cyanatophenyl) -5,7-dimethyladamantan, 3,3-bis (4-cyanatophenyl) isobenzofuran-1 (3H) -one (cyanate of phenolphthalein), 3,3-bis (4-cyanato-3-methylphenyl) isobenzofuran-1 (3H) -one (cyanate of o-cresolphthaline), 9,9-bis (4-cyanatophenyl) fluorene, 9, 9-bis (4-cyanato-3-methylphenyl) fluorene, 9,9-bis (2-cyanato-5-biphenylyl) fluorene, tris (4-cyanatophenyl) methane, 1,1,1-tris ( 4-Cyanatophenyl) Ethan, 1,1,3-Tris (4-Cyanatophenyl) Propane, α, α, α'-Tris (4-Cyanatophenyl) -1-ethyl-4-isopropylbenzene, 1 , 1,2,2-tetrakis (4-cyanatophenyl) ethane, tetrakis (4-cyanatophenyl) methane, 2,4,6-tris (N-methyl-4-cyanatoanilino) -1,3,5- Triazine, 2,4-bis (N-methyl-) 4-Cyanatoanilino) -6- (N-methylanilino) -1,3,5-triazine, bis (N-4-cyanato-2-methylphenyl) -4,4'-oxydiphthalimide, bis (N-3-) Cyanato-4-methylphenyl) -4,4'-oxydiphthalimide, bis (N-4-cyanatophenyl) -4,4'-oxydiphthalimide, bis (N-4-cyanato-2-methylphenyl) -4,4'-(hexafluoroisopropylidene) diphthalimide, tris (3,5-dimethyl-4-cyanatobenzyl) isocyanurate, 2-phenyl-3,3-bis (4-cyanatophenyl) phthalimidine, 2- (4-Methylphenyl) -3,3-bis (4-cyanatophenyl) phthalimidine, 2-phenyl-3,3-bis (4-cyanato-3-methylphenyl) phthalimidine, 1-methyl-3, 3-bis (4-cyanatophenyl) indolin-2-one, 2-phenyl-3,3-bis (4-cyanatophenyl) indolin-2-one, phenol novolac resin and cresol novolac resin (by known methods) , Phenol, alkyl-substituted phenol or halogen-substituted phenol and formaldehyde compounds such as formalin and paraformaldehyde are reacted in an acidic solution), trisphenol novolac resin (hydroxybenzaldehyde and phenol are reacted in the presence of an acidic catalyst). Fluorenovolac resin (a reaction of a fluorenone compound and 9,9-bis (hydroxyaryl) fluorenes in the presence of an acidic catalyst), phenol aralkyl resin, cresol aralkyl resin, naphthol aralkyl resin and biphenyl. the aralkyl resin (a known method, Ar 4 - (CH 2 Z ') that the bishalogenomethyl compounds represented by 2 and a phenolic compound is reacted with an acid catalyst or no catalyst, Ar 4 - (CH 2 oR) expressed by such bis 2 (alkoxymethyl) compound or Ar 4 - (and the CH 2 OH) bis (hydroxymethyl as represented by 2) compound and a phenol compound are reacted in the presence of an acidic catalyst , Or aromatic aldehyde compound, aralkyl compound, phenol compound and polycondensation), phenol-modified xyleneformaldehyde resin (by a known method, xyleneformaldehyde resin and phenol compound are reacted in the presence of an acidic catalyst. ), Modified naphthalene formaldehyde resin (a reaction of naphthalene formaldehyde resin and a hydroxy-substituted aromatic compound in the presence of an acidic catalyst by a known method), phenol-modified dicyclopentadiene resin, polynaphthylene ether structure. Phenol resins such as phenol resins (a polyvalent hydroxynaphthalene compound having two or more phenolic hydroxy groups in one molecule, dehydrated and condensed in the presence of a basic catalyst by a known method) are the same as described above. Examples thereof include those that have been acid esterified by the method described in the above, but the present invention is not particularly limited. These cyanate ester compounds may be used alone or in combination of two or more.
この中でもフェノールノボラック型シアン酸エステル化合物、ナフトールアラルキル型シアン酸エステル化合物、ナフチレンエーテル型シアン酸エステル化合物、ビスフェノールA型シアン酸エステル化合物、ビスフェノールM型シアン酸エステル化合物、ジアリルビスフェノール型シアン酸エステルが好ましく、ナフトールアラルキル型シアン酸エステル化合物が特に好ましい。 Among these, phenol novolac type cyanate ester compound, naphthol aralkyl type cyanate ester compound, naphthylene ether type cyanate ester compound, bisphenol A type cyanate ester compound, bisphenol M type cyanate ester compound, diallyl bisphenol type cyanate ester Preferably, a naphthol aralkyl type cyanate ester compound is particularly preferable.
これらのシアン酸エステル化合物を用いた樹脂組成物の硬化物は、耐熱性、低誘電特性(低誘電率性、低誘電正接性)等に優れた特性を有する。 The cured product of the resin composition using these cyanate ester compounds has excellent properties such as heat resistance and low dielectric properties (low dielectric constant and low dielectric loss tangent properties).
本実施形態に係る樹脂組成物における変性されていないシアン酸エステル化合物(B)の含有量は、所望する特性に応じて適宜設定することができ、特に限定されない。変性されていないシアン酸エステル化合物(B)の含有量は、樹脂組成物中の樹脂固形分を100質量部とした場合、1質量部以上が好ましく、10質量部以上がより好ましく、30質量部以上がさらに好ましく、50質量部以上であってもよい。また、変性されていないシアン酸エステル化合物(B)の含有量の上限値は、樹脂組成物中の樹脂固形分を100質量部とした場合、90質量部以下が好ましく、70質量部以下がより好ましい。このような範囲とすることにより、より優れた低誘電率性及び低誘電正接性を達成できる。 The content of the unmodified cyanate ester compound (B) in the resin composition according to the present embodiment can be appropriately set according to the desired properties and is not particularly limited. The content of the unmodified cyanate ester compound (B) is preferably 1 part by mass or more, more preferably 10 parts by mass or more, and 30 parts by mass, when the resin solid content in the resin composition is 100 parts by mass. The above is more preferable, and it may be 50 parts by mass or more. The upper limit of the content of the unmodified cyanate ester compound (B) is preferably 90 parts by mass or less, more preferably 70 parts by mass or less, when the resin solid content in the resin composition is 100 parts by mass. preferable. Within such a range, more excellent low dielectric constant and low dielectric loss tangent property can be achieved.
[スチレン含有量が17質量%以上であり、かつ、両末端にスチレン構造を有するエラストマー(C1)]
本実施形態に係る樹脂組成物は、スチレン含有量が17質量%以上であり、かつ、両末端にスチレン構造を有するエラストマー(C1)を含む。このようなスチレン含有量(「スチレン率」ともいう。)は、溶剤溶解性及び他化合物との相溶性の観点から好ましい。ここで、スチレン含有量は、両末端にスチレン構造を有するエラストマー(C1)中に含まれるスチレンユニットの質量を(a)g、両末端にスチレン構造を有するエラストマー(C1)全体の質量を(b)gとしたとき、(a)/(b)×100(単位:%)で表される。 本実施形態で用いる両末端にスチレン構造を有するエラストマー(C1)は、通常、末端は2つであるが、3つ以上ある場合、そのうちの2つの末端にスチレン構造を有していればよく、末端の90%以上がスチレン構造を有していることが好ましく、すべての末端がスチレン構造を有していることがさらに好ましい。
本実施形態に係る樹脂組成物に使用されるスチレン含有量が17質量%以上であり、かつ、両末端にスチレン構造を有するエラストマー(C1)としては、スチレン−ブタジエン−スチレンブロック共重合体、スチレン−イソプレン−スチレンブロック共重合体、スチレン−水添ブタジエン−スチレンブロック共重合体、スチレン−水添イソプレン−スチレンブロック共重合体、スチレン−水添(イソプレン/ブタジエン)−スチレンブロック共重合体が挙げられる。これらのエラストマーは単独で用いても、2種以上を併用してもよい。これらのエラストマーを用いることで、優れた低誘電率性、優れた低誘電正接性、高いガラス転移温度を同時に達成することができる。[Elastomer (C1) having a styrene content of 17% by mass or more and having a styrene structure at both ends]
The resin composition according to the present embodiment contains an elastomer (C1) having a styrene content of 17% by mass or more and having a styrene structure at both ends. Such a styrene content (also referred to as "styrene ratio") is preferable from the viewpoint of solvent solubility and compatibility with other compounds. Here, the styrene content is the mass of the styrene unit contained in the elastomer (C1) having a styrene structure at both ends (a) g, and the mass of the entire elastomer (C1) having a styrene structure at both ends (b). ) G, it is represented by (a) / (b) × 100 (unit:%). The elastomer (C1) having a styrene structure at both ends used in the present embodiment usually has two ends, but when there are three or more, it is sufficient that the elastomer (C1) having a styrene structure at two ends thereof. It is preferable that 90% or more of the ends have a styrene structure, and it is more preferable that all the ends have a styrene structure.
Examples of the elastomer (C1) having a styrene content of 17% by mass or more and having a styrene structure at both ends in the resin composition according to the present embodiment include styrene-butadiene-styrene block copolymer and styrene. -Isoprene-styrene block copolymer, styrene-hydrogenated butadiene-styrene block copolymer, styrene-hydrogenated isoprene-styrene block copolymer, styrene-hydrogenated (isoprene / butadiene) -styrene block copolymer Be done. These elastomers may be used alone or in combination of two or more. By using these elastomers, excellent low dielectric constant, excellent low dielectric loss tangent property, and high glass transition temperature can be achieved at the same time.
スチレン含有量が17質量%以上であり、かつ、両末端にスチレン構造を有するエラストマー(C1)が有するスチレン構造としては、スチレンは置換基を有したものを用いてもよい。具体的には、α−メチルスチレン、3−メチルスチレン、4−プロピルスチレン、4−シクロヘキシルスチレン等のスチレン誘導体を用いることができる。 As the styrene structure of the elastomer (C1) having a styrene content of 17% by mass or more and having a styrene structure at both ends, styrene having a substituent may be used. Specifically, styrene derivatives such as α-methylstyrene, 3-methylstyrene, 4-propylstyrene, and 4-cyclohexylstyrene can be used.
スチレン含有量が17質量%以上であり、かつ、両末端にスチレン構造を有するエラストマー(C1)中のスチレン含有量の上限値は、99質量%以下であることが好ましく、90質量%以下であることがより好ましく、70質量%以下であることがより好ましく、60質量%以下であることが更に好ましく、50質量%以下であることが一層好ましく、45質量%以下であることがより一層好ましい。 The upper limit of the styrene content in the elastomer (C1) having a styrene content of 17% by mass or more and having a styrene structure at both ends is preferably 99% by mass or less, preferably 90% by mass or less. More preferably, it is more preferably 70% by mass or less, further preferably 60% by mass or less, further preferably 50% by mass or less, and even more preferably 45% by mass or less.
本実施形態におけるスチレン含有量が17質量%以上であり、かつ、両末端にスチレン構造を有するエラストマー(C1)としては、市販品を用いてもよく、例えばスチレン−ブタジエン−スチレンブロック共重合体としてはTR2630(JSR(株)製)、TR2003(JSR(株)製)が挙げられる。またスチレン−イソプレン−スチレンブロック共重合体としては、SIS5250(JSR(株)製)が挙げられる。スチレン−水添イソプレン−スチレンブロック共重合体としては、SEPTON2104((株)クラレ製)が挙げられる。 As the elastomer (C1) having a styrene content of 17% by mass or more and having a styrene structure at both ends in the present embodiment, a commercially available product may be used, for example, as a styrene-butadiene-styrene block copolymer. Examples include TR2630 (manufactured by JSR Corporation) and TR2003 (manufactured by JSR Corporation). Examples of the styrene-isoprene-styrene block copolymer include SIS5250 (manufactured by JSR Corporation). Examples of the styrene-hydrogenated isoprene-styrene block copolymer include SEPTON2104 (manufactured by Kuraray Co., Ltd.).
本実施形態におけるスチレン含有量が17質量%以上であり、かつ、両末端にスチレン構造を有するエラストマー(C1)の含有量は、(C1)及び後述する(C2)の質量の和が、樹脂固形分100質量部に対し、5〜25質量部である限り特に限定されないが、誘電率、誘電正接、金属箔(銅箔)ピール強度の観点から、(C1)については、5〜20質量部が好ましく、5〜15質量部が特に好ましい。また(C1)及び(C2)は適宜混合して用いることができる。 The content of the elastomer (C1) having a styrene content of 17% by mass or more and having a styrene structure at both ends in the present embodiment is such that the sum of the masses of (C1) and (C2) described later is a resin solid. It is not particularly limited as long as it is 5 to 25 parts by mass with respect to 100 parts by mass, but from the viewpoint of dielectric constant, dielectric loss tangent, and metal foil (copper foil) peel strength, 5 to 20 parts by mass is used for (C1). It is preferable, and 5 to 15 parts by mass is particularly preferable. Further, (C1) and (C2) can be appropriately mixed and used.
[両末端にマレイミド構造を有するシリコーン(C2)]
本実施形態における両末端にマレイミド構造を有するシリコーン(C2)は、シリコーン構造の両末端にマレイミド構造を有し、かつ、式(4)で表される化合物である限り、特に限定されない。本実施形態における両末端にマレイミド構造を有するシリコーン(C2)を用いることで、高い耐燃性を維持したまま、低誘電率性、低誘電正接性、ガラス転移温度が向上する。[Silicone (C2) having a maleimide structure at both ends]
The silicone (C2) having a maleimide structure at both ends in the present embodiment is not particularly limited as long as it is a compound having a maleimide structure at both ends of the silicone structure and represented by the formula (4). By using silicone (C2) having a maleimide structure at both ends in the present embodiment, low dielectric constant, low dielectric loss tangent property, and glass transition temperature are improved while maintaining high flame resistance.
式(4)中、R5は各々独立して、炭素数1〜12の非置換又は置換の1価の炭化水素基を示し、非置換の1価の炭化水素基であることが好ましい。In the formula (4), R 5 independently represents an unsubstituted or substituted monovalent hydrocarbon group having 1 to 12 carbon atoms, and is preferably an unsubstituted monovalent hydrocarbon group.
炭素数1〜12の非置換又は置換の1価の炭化水素基としては、特に限定されないが、例えば、メチル基、エチル基、プロピル基、ブチル基、イソプロピル基、イソブチル基、t−ブチル基、ペンチル基、ヘキシル基、ヘプチル基、オクチル基、2−エチルヘキシル基等のアルキル基、ビニル基、アリル基、ブテニル基、ペンテニル基、ヘキセニル基等のアルケニル基、フェニル基、トリル基、キシリル基、ナフチル基、ビフェニル基等のアリール基、ベンジル基、フェネチル基等のアラルキル基等が挙げられる。これらの中でも、工業的な理由から、メチル基、エチル基、フェニル基又はベンジル基が好ましく、メチル基又はフェニル基がより好ましく、メチル基がさらに好ましい。 The unsubstituted or substituted monovalent hydrocarbon group having 1 to 12 carbon atoms is not particularly limited, and for example, a methyl group, an ethyl group, a propyl group, a butyl group, an isopropyl group, an isobutyl group, a t-butyl group, and the like. Alkyl group such as pentyl group, hexyl group, heptyl group, octyl group, 2-ethylhexyl group, alkenyl group such as vinyl group, allyl group, butenyl group, penthenyl group, hexenyl group, phenyl group, trill group, xsilyl group, naphthyl Examples thereof include an aryl group such as a group and a biphenyl group, and an aralkyl group such as a benzyl group and a phenethyl group. Among these, for industrial reasons, a methyl group, an ethyl group, a phenyl group or a benzyl group is preferable, a methyl group or a phenyl group is more preferable, and a methyl group is further preferable.
式(4)中、全てのR5のうち、メチル基であるR5の割合は50モル%以上であり、好ましくは65モル%以上あり、より好ましくは工業的な理由から、70モル%以上である。上限は特に限定されないが、100モル%、すなわち、全てメチル基であることが好ましい。In the formula (4), of all the R 5, the ratio of R 5 is a methyl group is at least 50 mol%, preferably in more than 65 mole%, more preferably from an industrial reasons, 70 mol% or more Is. The upper limit is not particularly limited, but it is preferably 100 mol%, that is, all methyl groups.
式(4)中、n3は、溶剤溶解性の観点から、及び前記シロキサン結合を有しないマレイミド化合物(A)及び変性されていないシアン酸エステル化合物(B)との相溶性の観点から、0〜2の整数を表す。n3は、0〜1であることが好ましく、0であることがより好ましい。式(4)で表される化合物は、n3が異なる2種以上の化合物の混合物であってもよい。In formula (4), n 3 is 0 from the viewpoint of solvent solubility and compatibility with the maleimide compound (A) having no siloxane bond and the unmodified cyanate ester compound (B). Represents an integer of ~ 2. n 3 is preferably 0 to 1, more preferably 0. The compound represented by formula (4) is, n 3 may be a mixture of two or more different compounds.
本実施形態において、両末端にマレイミド構造を有するシリコーン(C2)は、粉体として用いることもでき、単独で用いても、2種以上を併用してもよい。 In the present embodiment, the silicone (C2) having a maleimide structure at both ends can be used as a powder, and may be used alone or in combination of two or more.
両末端にマレイミド構造を有するシリコーン(C2)の製造方法としては、特に限定されるものではなく、例えば、酸無水物系化合物とシロキサン化合物とを、これらの原料を溶解させることができる有機溶剤中にて混合し、反応させる方法が挙げられる。反応過程において、必要に応じて、触媒を用いてもよい。また、反応は、低温にて行うことが好ましい。 The method for producing silicone (C2) having a maleimide structure at both ends is not particularly limited, and for example, an acid anhydride compound and a siloxane compound are dissolved in an organic solvent capable of dissolving these raw materials. A method of mixing and reacting with each other can be mentioned. If necessary, a catalyst may be used in the reaction process. Moreover, it is preferable that the reaction is carried out at a low temperature.
酸無水物系化合物としては、特に限定されないが、無水フタル酸、無水トリメリット酸、無水ピロメリット酸、無水マレイン酸、テトラヒドロ無水フタル酸、メチルテトラヒドロ無水フタル酸、無水メチルナジック酸、ヘキサヒドロ無水フタル酸、メチルヘキサヒドロ無水フタル酸などが挙げられる。工業的な点から、無水マレイン酸が好ましい。これらの酸無水物系化合物は、単独で用いても、2種以上を併用してもよい。 The acid anhydride-based compound is not particularly limited, but is phthalic anhydride, trimellitic anhydride, pyromellitic anhydride, maleic anhydride, tetrahydrophthalic anhydride, methyltetrahydrophthalic anhydride, methylnadic anhydride, hexahydrophthalic anhydride. Acids, methylhexahydrophthalic anhydride and the like can be mentioned. Maleic anhydride is preferred from an industrial point of view. These acid anhydride compounds may be used alone or in combination of two or more.
シロキサン化合物としては、特に限定されないが、1,3−ビス(3−アミノプロピル)テトラメチルジシロキサン、ビス(3−アミノブチル)テトラメチルジシロキサン、ビス(3−アミノプロピル)テトラフェニルジシロキサン、ビス(3−アミノブチル)テトラフェニルジシロキサン、ビス(4−アミノフェニル)テトラメチルジシロキサン、ビス(4−アミノ−3−メチルフェニル)テトラメチルジシロキサン、ビス(4−アミノフェニル)テトラフェニルジシロキサンなどが挙げられる。工業的な点から、1,3−ビス(3−アミノプロピル)テトラメチルジシロキサンが好ましい。これらのシロキサン化合物は、単独で用いても、2種以上を併用してもよい。 The siloxane compound is not particularly limited, but 1,3-bis (3-aminopropyl) tetramethyldisiloxane, bis (3-aminobutyl) tetramethyldisiloxane, bis (3-aminopropyl) tetraphenyldisiloxane, Bis (3-aminobutyl) tetraphenyldisiloxane, bis (4-aminophenyl) tetramethyldisiloxane, bis (4-amino-3-methylphenyl) tetramethyldisiloxane, bis (4-aminophenyl) tetraphenyldi Examples include siloxane. From an industrial point of view, 1,3-bis (3-aminopropyl) tetramethyldisiloxane is preferable. These siloxane compounds may be used alone or in combination of two or more.
有機溶剤としては、特に限定されないが、ジメチルスルホン、ジメチルスルホキシド、N,N−ジメチルホルムアミド、N,N−ジメチルアセトアミド、1,3−ジメチル−2−イミダゾリジノン、N−メチルピロリドンなどの非プロトン性極性溶剤、テトラメチレンスルフォン等のスルフォン類、ジエチレングリコールジメチルエーテル、ジエチレングリコールジエチルエーテル、プロピレングリコール、プロピレングリコールモノメチルエーテル、プロピレングリコールモノメチルエーテルモノアセテート、プロピレングリコールモノブチルエーテル等のエーテル系溶剤、メチルエチルケトン、メチルイソブチルケトン、シクロペンタノン、シクロヘキサノン等のケトン系溶剤、トルエン、キシレンなどの芳香族系溶剤が挙げられる。中でも、反応性の点から、非プロトン性極性溶剤が好ましい。 これらの有機溶剤は、単独で用いても、2種以上を併用してもよい。 The organic solvent is not particularly limited, but is an aproton such as dimethyl sulfone, dimethyl sulfoxide, N, N-dimethylformamide, N, N-dimethylacetamide, 1,3-dimethyl-2-imidazolidinone, N-methylpyrrolidone and the like. Sexual polar solvents, sulphons such as tetramethylene sulphon, ether solvents such as diethylene glycol dimethyl ether, diethylene glycol diethyl ether, propylene glycol, propylene glycol monomethyl ether, propylene glycol monomethyl ether monoacetate, propylene glycol monobutyl ether, methyl ethyl ketone, methyl isobutyl ketone, Examples thereof include ketone solvents such as cyclopentanone and cyclohexanone, and aromatic solvents such as toluene and xylene. Of these, an aprotic polar solvent is preferable from the viewpoint of reactivity. These organic solvents may be used alone or in combination of two or more.
触媒としては、特に限定されないが、オクチル酸スズ、オクチル酸亜鉛、ジブチルスズジマレエート、ナフテン酸亜鉛、ナフテン酸コバルト、オレイン酸スズ等の有機金属塩、塩化亜鉛、塩化アルミニウム、塩化スズなどの金属塩化物が挙げられる。中でも、反応性の点から、ナフテン酸コバルトが好ましい。
これらの触媒は、単独で用いても、2種以上を併用してもよい。The catalyst is not particularly limited, but is an organic metal salt such as tin octylate, zinc octylate, dibutyltin dimaleate, zinc naphthenate, cobalt naphthenate, tin oleate, and a metal such as zinc chloride, aluminum chloride, and tin chloride. Chloride is mentioned. Of these, cobalt naphthenate is preferable from the viewpoint of reactivity.
These catalysts may be used alone or in combination of two or more.
本実施形態に係る樹脂組成物における両末端にマレイミド構造を有するシリコーン(C2)の含有量は、(C1)及び(C2)の質量の和が、樹脂固形分100質量部に対し、5〜25質量部である限り特に限定されないが、誘電率、誘電正接、耐燃性の観点から、(C2)については10〜20質量部が特に好ましい。また(C1)及び(C2)は適宜混合して用いることができる。 The content of the silicone (C2) having a maleimide structure at both ends in the resin composition according to the present embodiment is such that the sum of the masses of (C1) and (C2) is 5 to 25 with respect to 100 parts by mass of the resin solid content. The portion by mass is not particularly limited, but 10 to 20 parts by mass is particularly preferable for (C2) from the viewpoint of dielectric constant, dielectric loss tangent, and flame resistance. Further, (C1) and (C2) can be appropriately mixed and used.
[充填材(D)]
本実施形態に係る樹脂組成物は、低誘電率性、低誘電正接性、耐燃性及び低熱膨張性の向上のため、充填材(D)を含むことが望ましい。本実施形態で使用される充填材(D)としては、公知のものを適宜使用することができ、その種類は特に限定されず、当業界において一般に使用されているものを好適に用いることができる。具体的には、天然シリカ、溶融シリカ、合成シリカ、アモルファスシリカ、アエロジル、中空シリカ等のシリカ類、ホワイトカーボン、チタンホワイト、酸化亜鉛、酸化マグネシウム、酸化ジルコニウム、窒化ホウ素、凝集窒化ホウ素、窒化ケイ素、窒化アルミニウム、硫酸バリウム、水酸化アルミニウム、水酸化アルミニウム加熱処理品(水酸化アルミニウムを加熱処理し、結晶水の一部を減じたもの)、ベーマイト、水酸化マグネシウム等の金属水和物、酸化モリブデンやモリブデン酸亜鉛等のモリブデン化合物、ホウ酸亜鉛、錫酸亜鉛、アルミナ、クレー、カオリン、タルク、焼成クレー、焼成カオリン、焼成タルク、マイカ、E−ガラス、A−ガラス、NE−ガラス、C−ガラス、L−ガラス、D−ガラス、S−ガラス、M−ガラスG20、ガラス短繊維(Eガラス、Tガラス、Dガラス、Sガラス、Qガラス等のガラス微粉末類を含む。)、中空ガラス、球状ガラスなど無機系の充填材の他、スチレン型、ブタジエン型、アクリル型などのゴムパウダー、コアシェル型のゴムパウダー、シリコーンレジンパウダー、シリコーンゴムパウダー、シリコーン複合パウダーなど有機系の充填材などが挙げられる。これらの充填材は、単独で用いても、2種以上を併用してもよい。これらの中でも、シリカ、水酸化アルミニウム、ベーマイト、酸化マグネシウム及び水酸化マグネシウムからなる群より選択される1種又は2種以上が好適である。これらの充填材を使用することで、樹脂組成物の熱膨張特性、寸法安定性、耐燃性などの特性が向上する。[Filler (D)]
The resin composition according to the present embodiment preferably contains a filler (D) in order to improve low dielectric constant, low dielectric loss tangent property, flame resistance and low thermal expansion property. As the filler (D) used in the present embodiment, a known filler (D) can be appropriately used, and the type thereof is not particularly limited, and a filler generally used in the art can be preferably used. .. Specifically, silicas such as natural silica, molten silica, synthetic silica, amorphous silica, aerodil, and hollow silica, white carbon, titanium white, zinc oxide, magnesium oxide, zirconium oxide, boron nitride, aggregated boron nitride, and silicon nitride. , Aluminum nitride, barium sulfate, aluminum hydroxide, aluminum hydroxide heat-treated product (aluminum hydroxide heat-treated to reduce a part of crystalline water), boehmite, metal hydrates such as magnesium hydroxide, oxidation Molybdenum compounds such as molybdenum and zinc molybdenate, zinc borate, zinc nitrate, alumina, clay, kaolin, talc, calcined clay, calcined kaolin, calcined talc, mica, E-glass, A-glass, NE-glass, C -Glass, L-glass, D-glass, S-glass, M-glass G20, glass short fiber (including fine glass powders such as E glass, T glass, D glass, S glass, Q glass), hollow In addition to inorganic fillers such as glass and spherical glass, organic fillers such as styrene type, butadiene type, acrylic type rubber powder, core shell type rubber powder, silicone resin powder, silicone rubber powder, and silicone composite powder, etc. Can be mentioned. These fillers may be used alone or in combination of two or more. Among these, one or more selected from the group consisting of silica, aluminum hydroxide, boehmite, magnesium oxide and magnesium hydroxide is preferable. By using these fillers, the properties such as thermal expansion characteristics, dimensional stability, and flame resistance of the resin composition are improved.
本実施形態に係る樹脂組成物における充填材(D)の含有量は、所望する特性に応じて適宜設定することができ、特に限定されないが、樹脂組成物中の樹脂固形分を100質量部とした場合、50〜1600質量部が好ましく、50〜500質量部がより好ましく、50〜300質量部がより好ましい。あるいは、充填材(D)が、75〜250質量部であってもよく、100〜200質量部であってもよい。充填材の含有量をこの範囲とすることで、樹脂組成物の成形性が良好となる。 The content of the filler (D) in the resin composition according to the present embodiment can be appropriately set according to the desired properties, and is not particularly limited, but the resin solid content in the resin composition is 100 parts by mass. If so, 50 to 1600 parts by mass is preferable, 50 to 500 parts by mass is more preferable, and 50 to 300 parts by mass is more preferable. Alternatively, the filler (D) may be 75 to 250 parts by mass or 100 to 200 parts by mass. By setting the content of the filler in this range, the moldability of the resin composition is improved.
樹脂組成物は、充填材(D)を、1種のみ含んでいてもよいし、2種以上含んでいてもよい。2種以上含む場合、合計量が上記範囲となることが好ましい。 The resin composition may contain only one type of filler (D), or may contain two or more types of filler (D). When two or more kinds are included, the total amount is preferably in the above range.
ここで充填材(D)を使用するにあたり、シランカップリング剤及び湿潤分散剤からなる群より選ばれた少なくとも1種を併用することが好ましい。シランカップリング剤としては、一般に無機物の表面処理に使用されているものを好適に用いることができ、その種類は特に限定されない。具体的には、γ−アミノプロピルトリエトキシシラン、N−β−(アミノエチル)−γ−アミノプロピルトリメトキシランなどのアミノシラン系、γ−グリシドキシプロピルトリメトキシシラン、β−(3,4−エポキシシクロヘキシル)エチルトリメトキシシランなどのエポキシシラン系、γ−メタアクリロキシプロピルトリメトキシシラン、ビニルートリ(β−メトキシエトキシ)シランなどのビニルシラン系、N−β−(N−ビニルベンジルアミノエチル)−γ−アミノプロピルトリメトキシシラン塩酸塩などのカチオニックシラン系、フェニルシラン系などが挙げられる。シランカップリング剤は、単独で用いても、2種以上を併用してもよい。また、湿潤分散剤としては、一般に塗料用に使用されているものを好適に用いることができ、その種類は特に限定されない。好ましくは、共重合体ベースの湿潤分散剤が使用され、その具体例としては、ビックケミー・ジャパン(株)製のDisperbyk−110、111、161、180、2009、2152、BYK−W996、BYK−W9010、BYK−W903、BYK−W940などが挙げられる。湿潤分散剤は、単独で用いても、2種以上を併用してもよい。 Here, when using the filler (D), it is preferable to use at least one selected from the group consisting of a silane coupling agent and a wet dispersant in combination. As the silane coupling agent, those generally used for surface treatment of inorganic substances can be preferably used, and the type thereof is not particularly limited. Specifically, aminosilanes such as γ-aminopropyltriethoxysilane and N-β- (aminoethyl) -γ-aminopropyltrimethoxylan, γ-glycidoxypropyltrimethoxysilane, β- (3,4) -Epoxycyclohexyl) Epoxysilanes such as ethyltrimethoxysilane, vinylsilanes such as γ-methacryloxipropyltrimethoxysilane, vinyl-tri (β-methoxyethoxy) silane, N-β- (N-vinylbenzylaminoethyl)- Examples thereof include a cationic silane type such as γ-aminopropyltrimethoxysilane hydrochloride and a phenylsilane type. The silane coupling agent may be used alone or in combination of two or more. Further, as the wet dispersant, those generally used for paints can be preferably used, and the type thereof is not particularly limited. Preferably, a copolymer-based wet dispersant is used, and specific examples thereof include Disperbyk-110, 111, 161, 180, 2009, 2152, BYK-W996, BYK-W9010 manufactured by Big Chemie Japan Co., Ltd. , BYK-W903, BYK-W940 and the like. The wet dispersant may be used alone or in combination of two or more.
シランカップリング剤の含有量は、特に限定されず、樹脂組成物中の樹脂固形分100質量部に対して、1〜5質量部程度であってもよい。分散剤(特に湿潤分散剤)の含有量は、特に限定されず、樹脂組成物中の樹脂固形分100質量部に対して、例えば、0.5〜5質量部程度であってもよい。 The content of the silane coupling agent is not particularly limited, and may be about 1 to 5 parts by mass with respect to 100 parts by mass of the resin solid content in the resin composition. The content of the dispersant (particularly the wet dispersant) is not particularly limited, and may be, for example, about 0.5 to 5 parts by mass with respect to 100 parts by mass of the resin solid content in the resin composition.
[他の成分]
さらに、本実施形態に係る樹脂組成物においては、所期の特性が損なわれない範囲において、上記シロキサン結合を有しないマレイミド化合物(A)以外のマレイミド化合物、上記変性されていないシアン酸エステル化合物(B)以外のシアン酸エステル化合物、上記スチレン含有量が17質量%以上であり、かつ、両末端にスチレン構造を有するエラストマー(C1)以外のエラストマー、上記両末端にマレイミド構造を有するシリコーン(C2)以外のシリコーン、エポキシ樹脂、フェノール樹脂、オキセタン樹脂、ベンゾオキサジン化合物、ポリフェニレンエーテル化合物、スチレンオリゴマー((C1)に該当するものを除く)、難燃剤、硬化促進剤、有機溶剤等を含有していてもよい。これらを併用することで、樹脂組成物を硬化した硬化物の耐燃性、高い金属箔(銅箔)ピール強度、低誘電性など所望する特性を向上させることができる。
本実施形態に係る樹脂組成物は、上記シロキサン結合を有しないマレイミド化合物(A)以外のマレイミド化合物、上記変性されていないシアン酸エステル化合物(B)以外のシアン酸エステル化合物、上記スチレン含有量が17質量%以上であり、かつ、両末端にスチレン構造を有するエラストマー(C1)以外のエラストマー、及び、上記両末端にマレイミド構造を有するシリコーン(C2)以外のシリコーンの総量が、樹脂固形分の3質量%以下であることが好ましく、1質量%以下であることがより好ましい。このような構成とすることにより、本発明の効果がより効果的に発揮される。[Other ingredients]
Further, in the resin composition according to the present embodiment, a maleimide compound other than the maleimide compound (A) having no siloxane bond and the unmodified cyanate ester compound (the unmodified cyanate ester compound) are used as long as the desired properties are not impaired. Cyanic acid ester compounds other than B), elastomers other than the elastomer (C1) having a styrene content of 17% by mass or more and having a styrene structure at both ends, and a silicone (C2) having a maleimide structure at both ends. Contains silicones, epoxy resins, phenolic resins, oxetane resins, benzoxazine compounds, polyphenylene ether compounds, styrene oligomers (excluding those corresponding to (C1)), flame retardants, curing accelerators, organic solvents, etc. May be good. By using these in combination, desired properties such as flame resistance of a cured product obtained by curing the resin composition, high metal leaf (copper foil) peel strength, and low dielectric property can be improved.
The resin composition according to the present embodiment has a maleimide compound other than the maleimide compound (A) having no siloxane bond, a cyanate ester compound other than the unmodified cyanate ester compound (B), and the styrene content. The total amount of the elastomer other than the elastomer (C1) which is 17% by mass or more and has a styrene structure at both ends and the silicone other than the silicone (C2) which has a maleimide structure at both ends is 3 of the resin solid content. It is preferably 1% by mass or less, and more preferably 1% by mass or less. With such a configuration, the effect of the present invention is more effectively exhibited.
[エポキシ樹脂]
エポキシ樹脂としては、1分子中に2個以上のエポキシ基を有する化合物又は樹脂であれば特に限定されず、例えば、ビスフェノールA型エポキシ樹脂、ビスフェノールE型エポキシ樹脂、ビスフェノールF型エポキシ樹脂、ビスフェノールS型エポキシ樹脂、フェノールノボラック型エポキシ樹脂、ビスフェノールAノボラック型エポキシ樹脂、グリシジルエステル型エポキシ樹脂、アラルキルノボラック型エポキシ樹脂、ビフェニルアラルキル型エポキシ樹脂、ナフチレンエーテル型エポキシ樹脂、クレゾールノボラック型エポキシ樹脂、多官能フェノール型エポキシ樹脂、ナフタレン型エポキシ樹脂、アントラセン型エポキシ樹脂、ナフタレン骨格変性ノボラック型エポキシ樹脂、フェノールアラルキル型エポキシ樹脂、ナフトールアラルキル型エポキシ樹脂、ジシクロペンタジエン型エポキシ樹脂、ビフェニル型エポキシ樹脂、脂環式エポキシ樹脂、ポリオール型エポキシ樹脂、リン含有エポキシ樹脂、グリシジルアミン、グリシジルエステル、ブタジエン等の二重結合をエポキシ化した化合物、水酸基含有シリコーン樹脂類とエピクロロヒドリンとの反応により得られる化合物等が挙げられる。これらのエポキシ樹脂は、単独で用いても、2種以上を併用してもよい。これらの中でも、耐燃性及び耐熱性をより一層向上する観点から、ビフェニルアラルキル型エポキシ樹脂、ナフチレンエーテル型エポキシ樹脂、多官能フェノール型エポキシ樹脂、ナフタレン型エポキシ樹脂であることが好ましい。[Epoxy resin]
The epoxy resin is not particularly limited as long as it is a compound or resin having two or more epoxy groups in one molecule. For example, bisphenol A type epoxy resin, bisphenol E type epoxy resin, bisphenol F type epoxy resin, bisphenol S. Type epoxy resin, phenol novolac type epoxy resin, bisphenol A novolac type epoxy resin, glycidyl ester type epoxy resin, aralkyl novolac type epoxy resin, biphenyl aralkyl type epoxy resin, naphthylene ether type epoxy resin, cresol novolac type epoxy resin, polyfunctional Phenol-type epoxy resin, naphthalene-type epoxy resin, anthracene-type epoxy resin, naphthalene skeleton-modified novolac-type epoxy resin, phenol-aralkyl-type epoxy resin, naphthol-aralkyl-type epoxy resin, dicyclopentadiene-type epoxy resin, biphenyl-type epoxy resin, alicyclic type Epoxy resins, polyol-type epoxy resins, phosphorus-containing epoxy resins, glycidylamine, glycidyl esters, butadiene and other double-bonded epoxy compounds, hydroxyl group-containing silicone resins and compounds obtained by the reaction of epichlorohydrin, etc. Can be mentioned. These epoxy resins may be used alone or in combination of two or more. Among these, from the viewpoint of further improving flame resistance and heat resistance, biphenyl aralkyl type epoxy resin, naphthylene ether type epoxy resin, polyfunctional phenol type epoxy resin, and naphthalene type epoxy resin are preferable.
[フェノール樹脂]
フェノール樹脂としては、1分子中に2個以上のフェノール性ヒドロキシ基を有する化合物又は樹脂であれば特に限定されず、例えば、ビスフェノールA型フェノール樹脂、ビスフェノールE型フェノール樹脂、ビスフェノールF型フェノール樹脂、ビスフェノールS型フェノール樹脂、フェノールノボラック樹脂、ビスフェノールAノボラック型フェノール樹脂、グリシジルエステル型フェノール樹脂、アラルキルノボラックフェノール樹脂、ビフェニルアラルキル型フェノール樹脂、クレゾールノボラック型フェノール樹脂、多官能フェノール樹脂、ナフトール樹脂、ナフトールノボラック樹脂、多官能ナフトール樹脂、アントラセン型フェノール樹脂、ナフタレン骨格変性ノボラック型フェノール樹脂、フェノールアラルキル型フェノール樹脂、ナフトールアラルキル型フェノール樹脂、ジシクロペンタジエン型フェノール樹脂、ビフェニル型フェノール樹脂、脂環式フェノール樹脂、ポリオール型フェノール樹脂、リン含有フェノール樹脂、水酸基含有シリコーン樹脂類等が挙げられる。これらのフェノール樹脂は、単独で用いても、2種以上を併用してもよい。これらの中でも、耐燃性をより一層向上する観点から、ビフェニルアラルキル型フェノール樹脂、ナフトールアラルキル型フェノール樹脂、リン含有フェノール樹脂、及び水酸基含有シリコーン樹脂からなる群より選択される少なくとも1種であることが好ましい。[Phenol resin]
The phenol resin is not particularly limited as long as it is a compound or resin having two or more phenolic hydroxy groups in one molecule, and for example, a bisphenol A type phenol resin, a bisphenol E type phenol resin, a bisphenol F type phenol resin, and the like. Bisphenol S type phenol resin, phenol novolac resin, bisphenol A novolak type phenol resin, glycidyl ester type phenol resin, aralkyl novolac phenol resin, biphenyl aralkyl type phenol resin, cresol novolac type phenol resin, polyfunctional phenol resin, naphthol resin, naphthol novolac Resin, polyfunctional naphthol resin, anthracene type phenol resin, naphthalene skeleton modified novolac type phenol resin, phenol aralkyl type phenol resin, naphthol aralkyl type phenol resin, dicyclopentadiene type phenol resin, biphenyl type phenol resin, alicyclic phenol resin, Examples thereof include polyol-type phenolic resins, phosphorus-containing phenolic resins, and hydroxyl-containing silicone resins. These phenol resins may be used alone or in combination of two or more. Among these, at least one selected from the group consisting of biphenyl aralkyl type phenol resin, naphthol aralkyl type phenol resin, phosphorus-containing phenol resin, and hydroxyl group-containing silicone resin from the viewpoint of further improving flame resistance. preferable.
[オキセタン樹脂]
オキセタン樹脂としては、特に限定されず、例えば、オキセタン、アルキルオキセタン(例えば、2−メチルオキセタン、2,2−ジメチルオキセタン、3−メチルオキセタン、3,3−ジメチルオキサタン等)、3−メチル−3−メトキシメチルオキセタン、3,3−ジ(トリフルオロメチル)パーフルオキセタン、2−クロロメチルオキセタン、3,3−ビス(クロロメチル)オキセタン、ビフェニル型オキセタン、OXT−101(東亞合成(株)製品)、OXT−121(東亞合成(株)製品)等が挙げられる。これらのオキセタン樹脂は、単独で用いても、2種以上を併用してもよい。[Oxetane resin]
The oxetane resin is not particularly limited, and is, for example, oxetane, alkyl oxetane (for example, 2-methyloxetane, 2,2-dimethyloxetane, 3-methyloxetane, 3,3-dimethyloxatan, etc.), 3-methyl-. 3-methoxymethyl oxetane, 3,3-di (trifluoromethyl) perfluoxetane, 2-chloromethyl oxetane, 3,3-bis (chloromethyl) oxetane, biphenyl-type oxetane, OXT-101 (Toa Synthetic Co., Ltd.) Product), OXT-121 (product of Toa Synthetic Co., Ltd.) and the like. These oxetane resins may be used alone or in combination of two or more.
[ベンゾオキサジン化合物]
ベンゾオキサジン化合物としては、1分子中に2個以上のジヒドロベンゾオキサジン環を有する化合物であれば特に限定されず、例えば、ビスフェノールA型ベンゾオキサジンBA−BXZ(小西化学(株)製品)、ビスフェノールF型ベンゾオキサジンBF−BXZ(小西化学(株)製品)、ビスフェノールS型ベンゾオキサジンBS−BXZ(小西化学(株)製品)等が挙げられる。これらのベンゾオキサジン化合物は、単独で用いても、2種以上を併用してもよい。[Benzooxazine compound]
The benzoxazine compound is not particularly limited as long as it is a compound having two or more dihydrobenzoxazine rings in one molecule, and for example, bisphenol A type benzoxazine BA-BXZ (product of Konishi Chemical Co., Ltd.), bisphenol F. Examples thereof include type benzoxazine BF-BXZ (product of Konishi Chemical Co., Ltd.) and bisphenol S type benzoxazine BS-BXZ (product of Konishi Chemical Co., Ltd.). These benzoxazine compounds may be used alone or in combination of two or more.
[ポリフェニレンエーテル化合物]
ポリフェニレンエーテル化合物としては、式(8):
で表される構成単位の重合体を含む化合物を用いることができる。
前記化合物は、式(9):
で表される構造、及び、式(10):
で表される構造からなる群より選ばれた少なくとも1種をさらに含んでもよい。[Polyphenylene ether compound]
As the polyphenylene ether compound, the formula (8):
A compound containing a polymer of the structural unit represented by is used.
The compound has the formula (9):
Structure represented by and equation (10):
It may further contain at least one selected from the group consisting of the structures represented by.
ポリフェニレンエーテル化合物としては、末端の一部又は全部が、ビニルベンジル基等のエチレン性不飽和基、エポキシ基、アミノ基、水酸基、メルカプト基、カルボキシ基、メタクリル基及びシリル基等で官能基化された変性ポリフェニレンエーテルを用いることもできる。これらは1種単独又は2種以上を組み合わせて用いてもよい。
末端が水酸基である変性ポリフェニレンエーテルとしては、例えば、SABICイノベーティブプラスチックス社製SA90等が挙げられる。また、末端がメタクリル基である変性ポリフェニレンエーテルとしては、例えば、SABICイノベーティブプラスチック社製SA9000等が挙げられる。As the polyphenylene ether compound, a part or all of the terminal is functionalized with an ethylenically unsaturated group such as a vinylbenzyl group, an epoxy group, an amino group, a hydroxyl group, a mercapto group, a carboxy group, a methacryl group, a silyl group and the like. Modified polyphenylene ether can also be used. These may be used individually by 1 type or in combination of 2 or more type.
Examples of the modified polyphenylene ether having a hydroxyl group at the end include SA90 manufactured by SABIC Innovative Plastics Co., Ltd. Examples of the modified polyphenylene ether having a methacrylic group at the end include SA9000 manufactured by SABIC Innovative Plastics Co., Ltd.
変性ポリフェニレンエーテルの製造方法は、本発明の効果が得られるものであれば特に限定されない。例えば、特許第4591665号公報に記載の方法によって製造することができる。 The method for producing the modified polyphenylene ether is not particularly limited as long as the effects of the present invention can be obtained. For example, it can be produced by the method described in Japanese Patent No. 4591665.
変性ポリフェニレンエーテルは、末端にエチレン性不飽和基を有する変性ポリフェニレンエーテルを含むものであることが好ましい。エチレン性不飽和基としては、エテニル基、アリル基、アクリル基、メタクリル基、プロペニル基、ブテニル基、ヘキセニル基及びオクテニル基等のアルケニル基、シクロペンテニル基及びシクロヘキセニル基等のシクロアルケニル基、ビニルベンジル基及びビニルナフチル基等のアルケニルアリール基が挙げられ、ビニルベンジル基が好ましい。末端のエチレン性不飽和基は、単一又は複数でもよく、同一の官能基であってもよいし、異なる官能基であってもよい。 The modified polyphenylene ether preferably contains a modified polyphenylene ether having an ethylenically unsaturated group at the terminal. Examples of the ethylenically unsaturated group include an alkenyl group such as an ethenyl group, an allyl group, an acrylic group, a methacrylic group, a propenyl group, a butenyl group, a hexenyl group and an octenyl group, a cycloalkenyl group such as a cyclopentenyl group and a cyclohexenyl group, and vinyl. Examples thereof include an alkenylaryl group such as a benzyl group and a vinylnaphthyl group, and a vinylbenzyl group is preferable. The terminal ethylenically unsaturated group may be single or plural, may be the same functional group, or may be a different functional group.
末端にエチレン性不飽和基を有する変性ポリフェニレンエーテルとして式(11):
で表される化合物が挙げられる。n10、n11及びn12の少なくとも1つが異なる2種以上の化合物の混合物であってもよい。Formula (11): as a modified polyphenylene ether having an ethylenically unsaturated group at the end:
Examples thereof include compounds represented by. It may be a mixture of two or more compounds in which at least one of n 10 , n 11 and n 12 is different.
式(11)におけるXが表すアリール基としては、ベンゼン環構造、ビフェニル構造、インデニル環構造、及びナフタレン環構造から選ばれた1種の環構造から、n12個の水素原子を除いた基(例えば、フェニル基、ビフェニル基、インデニル基、及びナフチル基)が挙げられ、好ましくはビフェニル基である。
ここで、Xが表すアリール基は、上記のアリール基が酸素原子で結合されているジフェニルエーテル基等や、カルボニル基で結合されたベンゾフェノン基等、アルキレン基により結合された2,2−ジフェニルプロパン基等を含んでもよい。
また、アリール基は、アルキル基(好適には炭素数1〜6のアルキル基、特にメチル基)、アルケニル基、アルキニル基やハロゲン原子など、一般的な置換基によって置換されていてもよい。但し、前記「アリール基」は、酸素原子を介してポリフェニレンエーテル部分に置換されているので、一般的置換基の数の限界は、ポリフェニレンエーテル部分の数に依存する。The aryl group represented by X in the formula (11), a benzene ring structure, biphenyl structure, indenyl ring structure, and one ring structure selected from a naphthalene ring structure, except for the n 12 hydrogen atoms group ( For example, a phenyl group, a biphenyl group, an indenyl group, and a naphthyl group), and a biphenyl group is preferable.
Here, the aryl group represented by X is a 2,2-diphenylpropane group bonded by an alkylene group such as a diphenyl ether group in which the above aryl group is bonded with an oxygen atom or a benzophenone group bonded with a carbonyl group. Etc. may be included.
Further, the aryl group may be substituted with a general substituent such as an alkyl group (preferably an alkyl group having 1 to 6 carbon atoms, particularly a methyl group), an alkenyl group, an alkynyl group or a halogen atom. However, since the "aryl group" is substituted with a polyphenylene ether moiety via an oxygen atom, the limit on the number of general substituents depends on the number of polyphenylene ether moieties.
式(11)におけるポリフェニレンエーテル部分としては、式(8)、(9)、又は(10)で表される構造単位を用いることができ、特に式(8)で表される構造単位を含むことが特に好ましい。 As the polyphenylene ether moiety in the formula (11), the structural unit represented by the formula (8), (9), or (10) can be used, and in particular, the structural unit represented by the formula (8) is included. Is particularly preferable.
また、式(11)が表す変性ポリフェニレンエーテルとしては、数平均分子量が1000以上7000以下であることが好ましい。また、式(1)において、最低溶融粘度が50000Pa・s以下のものを用いることができる。特に、式(1)において、数平均分子量が1000以上7000以下であり、最低溶融粘度が50000Pa・s以下のものが好ましい。
数平均分子量は、定法に従ってゲル浸透クロマトグラフィーを使用して測定される。数平均分子量は、1000〜3000であることがより好ましい。数平均分子量を1000以上7000以下とすることにより、成形性及び電気特性(低誘電率性、低誘電正接性)の両立という効果がより効果的に発揮される。
最低溶融粘度は、定法に従って動的粘弾性測定装置を使用して測定される。最低溶融粘度は、500〜50000Pa・sがより好ましい。最低溶融粘度を50000Pa・s以下とすることにより、成形性及び電気特性の両立という効果がより効果的に発揮される。The modified polyphenylene ether represented by the formula (11) preferably has a number average molecular weight of 1000 or more and 7000 or less. Further, in the formula (1), one having a minimum melt viscosity of 50,000 Pa · s or less can be used. In particular, in the formula (1), those having a number average molecular weight of 1000 or more and 7000 or less and a minimum melt viscosity of 50,000 Pa · s or less are preferable.
The number average molecular weight is measured using gel permeation chromatography according to a conventional method. The number average molecular weight is more preferably 1000 to 3000. By setting the number average molecular weight to 1000 or more and 7000 or less, the effect of achieving both moldability and electrical properties (low dielectric constant and low dielectric loss tangent property) is more effectively exhibited.
The minimum melt viscosity is measured using a dynamic viscoelasticity measuring device according to a conventional method. The minimum melt viscosity is more preferably 500 to 50,000 Pa · s. By setting the minimum melt viscosity to 50,000 Pa · s or less, the effect of achieving both moldability and electrical characteristics is more effectively exhibited.
変性ポリフェニレンエーテルとしては、式(11)で表される化合物の中でも、下記式(12)で表される化合物であることが好ましい。
Xは、式(11)におけるXにおいて2価基である以外は同義である。連結基−(Y−O)n13−は、式(11)における−(Y−O)n10−と同義である。また、式(12)で表される化合物は、X又はn13が異なる2種以上の化合物の混合物であってもよい。Among the compounds represented by the formula (11), the modified polyphenylene ether is preferably a compound represented by the following formula (12).
X is synonymous except that it is a divalent group in X in the formula (11). Linking group - (Y-O) n13 - is in the formula (11) - (Y-O ) n10 - synonymous. The compound represented by the formula (12) may be a mixture of X or n 13 is two or more different compounds.
式(11)及び式(12)におけるXが、式(13)、式(14)、又は式(15)であり、式(11)における−(Y−O)n10−及び式(12)における−(Y−O)n13−が、式(16)若しくは式(17)が配列した構造であるか、又は式(16)と式(17)がランダムに配列した構造がより好ましい。X in the formula (11) and the formula (12) is the formula (13), the formula (14), or the formula (15), and − (YO) n 10 − and the formula (12) in the formula (11). In, − (YO) n 13 − is more preferably a structure in which the formula (16) or the formula (17) is arranged, or a structure in which the formula (16) and the formula (17) are randomly arranged.
式(12)で表される構造を有する変性ポリフェニレンエーテルの製造方法は、特に限定されるものではなく、例えば、2官能フェノール化合物と1官能フェノール化合物を酸化カップリングさせて得られる2官能フェニレンエーテルオリゴマーの末端フェノール性水酸基をビニルベンジルエーテル化することで製造することができる。
また、このような変性ポリフェニレンエーテルは市販品を用いることができ、例えば、三菱ガス化学(株)製OPE−2St1200、OPE−2st2200を好適に使用することができる。The method for producing the modified polyphenylene ether having the structure represented by the formula (12) is not particularly limited, and for example, the bifunctional phenylene ether obtained by oxidation-coupling a bifunctional phenol compound and a monofunctional phenol compound. It can be produced by converting the terminal phenolic hydroxyl group of the oligomer into vinylbenzyl ether.
Further, as such a modified polyphenylene ether, a commercially available product can be used, and for example, OPE-2St1200 and OPE-2st2200 manufactured by Mitsubishi Gas Chemical Company, Inc. can be preferably used.
[スチレンオリゴマー]
スチレンオリゴマーは、スチレン含有量が17質量%以上であり、かつ、両末端にスチレン構造を有するエラストマー(C1)とは区別される。スチレンオリゴマーは、スチレン及びスチレン誘導体、ビニルトルエンからなる群のうち、いずれか1種以上を重合してなり、数平均分子量は、178〜1600、平均の芳香環数が2〜14、芳香環数の2〜14の総量が50質量%以上、沸点が300℃以上である分岐構造のない化合物である。スチレン誘導体とは、具体的には、α−メチルスチレン、3−メチルスチレン、4−プロピルスチレン、4−シクロヘキシルスチレン等のスチレン誘導体を示す。[Styrene oligomer]
The styrene oligomer is distinguished from the elastomer (C1) having a styrene content of 17% by mass or more and having a styrene structure at both ends. The styrene oligomer is obtained by polymerizing any one or more of the group consisting of styrene, styrene derivatives, and vinyltoluene, and has a number average molecular weight of 178 to 1600, an average aromatic ring number of 2 to 14, and an aromatic ring number. The compound has no branched structure and has a total amount of 2 to 14 of 50% by mass or more and a boiling point of 300 ° C. or more. Specific examples of the styrene derivative include styrene derivatives such as α-methylstyrene, 3-methylstyrene, 4-propylstyrene, and 4-cyclohexylstyrene.
スチレンオリゴマーとしては、例えば、スチレン重合体、ビニルトルエン重合体、α−メチルスチレン重合体、ビニルトルエン−α−メチルスチレン重合体、スチレン−α−スチレン重合体等が挙げられる。スチレン重合体としては市販品を用いてもよく、例えばピコラスチックA5(イーストマンケミカル社製)、ピコラスチックA−75(イーストマンケミカル社製)、ピコテックス75(イーストマンケミカル社製)、FTR−8100(三井化学(株)製)、FTR−8120(三井化学(株)製)が挙げられる。また、ビニルトルエン−α−メチルスチレン重合体としては、ピコテックスLC(イーストマンケミカル社製)が挙げられる。また、α−メチルスチレン重合体としてはクリスタレックス3070(イーストマンケミカル社製)、クリスタレックス3085(イーストマンケミカル社製)、クリスタレックス(3100)、クリスタレックス5140(イーストマンケミカル社製)、FMR−0100(三井化学(株)製)、FMR−0150(三井化学(株)製)が挙げられる。また、スチレン−α−スチレン重合体としてはFTR−2120(三井化学(株)製)が挙げられる。これらのスチレンオリゴマーは単独で用いても、2種以上を併用してもよい。 Examples of the styrene oligomer include styrene polymer, vinyltoluene polymer, α-methylstyrene polymer, vinyltoluene-α-methylstyrene polymer, styrene-α-styrene polymer and the like. Commercially available products may be used as the styrene polymer, for example, Picolastic A5 (manufactured by Eastman Chemical Co., Ltd.), Picolastic A-75 (manufactured by Eastman Chemical Co., Ltd.), Picotex 75 (manufactured by Eastman Chemical Co., Ltd.), FTR. -8100 (manufactured by Mitsui Chemicals, Inc.) and FTR-8120 (manufactured by Mitsui Chemicals, Inc.) can be mentioned. Examples of the vinyltoluene-α-methylstyrene polymer include Picotex LC (manufactured by Eastman Chemical Company). As α-methylstyrene polymers, Crystallex 3070 (manufactured by Eastman Chemical Company), Crystallex 3085 (manufactured by Eastman Chemical Company), Crystallex (3100), Crystallex 5140 (manufactured by Eastman Chemical Company), FMR Examples thereof include -01100 (manufactured by Mitsui Chemicals, Inc.) and FMR-0150 (manufactured by Mitsui Chemicals, Inc.). Examples of the styrene-α-styrene polymer include FTR-2120 (manufactured by Mitsui Chemicals, Inc.). These styrene oligomers may be used alone or in combination of two or more.
スチレンオリゴマーの含有量は、樹脂組成物の樹脂固形分100質量部に対し、1〜30質量部であることが、低誘電率性、低誘電正接性及び耐薬品性の観点から好ましく、5〜15質量部であることが特に好ましい。 The content of the styrene oligomer is preferably 1 to 30 parts by mass with respect to 100 parts by mass of the resin solid content of the resin composition, preferably from the viewpoint of low dielectric constant, low dielectric loss tangent property and chemical resistance. It is particularly preferably 15 parts by mass.
[難燃剤]
難燃剤としては、公知のものが使用でき、例えば、臭素化エポキシ樹脂、臭素化ポリカーボネート、臭素化ポリスチレン、臭素化スチレン、臭素化フタルイミド、テトラブロモビスフェノールA、ペンタブロモベンジル(メタ)アクリレート、ペンタブロモトルエン、トリブロモフェノール、ヘキサブロモベンゼン、デカブロモジフェニルエーテル、ビス−1,2−ペンタブロモフェニルエタン、塩素化ポリスチレン、塩素化パラフィン等のハロゲン系難燃剤、赤リン、トリクレジルホスフェート、トリフェニルホスフェート、クレジルジフェニルホスフェート、トリキシレニルホスフェート、トリアルキルホスフェート、ジアルキルホスフェート、トリス(クロロエチル)ホスフェート、ホスファゼン、1,3−フェニレンビス(2,6−ジキシレニルホスフェート)、10−(2,5−ジヒドロキシフェニル)−10H−9−オキサ−10−ホスファフェナントレン−10−オキサイド、等のリン系難燃剤、水酸化アルミニウム、水酸化マグネシウム、部分ベーマイト、ベーマイト、ほう酸亜鉛、三酸化アンチモン等の無機系難燃剤、シリコーンゴム、シリコーンレジン等のシリコーン系難燃剤が挙げられる。これらの難燃剤は単独で用いても、2種以上を併用してもよい。これらの中でも、1,3−フェニレンビス(2,6−ジキシレニルホスフェート)が低誘電特性を損ない難いことから好ましい。樹脂組成物中のリン含有量は0.1〜5質量%が好ましい。[Flame retardants]
Known flame retardants can be used, for example, brominated epoxy resin, brominated polycarbonate, brominated polystyrene, brominated styrene, brominated phthalimide, tetrabromobisphenol A, pentabromobenzyl (meth) acrylate, pentabromo. Halogen flame retardants such as toluene, tribromophenol, hexabromobenzene, decabromodiphenyl ether, bis-1,2-pentabromophenylethane, chlorinated polystyrene, chlorinated paraffin, red phosphorus, tricresyl phosphate, triphenyl phosphate , Cresyldiphenyl phosphate, trixylenyl phosphate, trialkyl phosphate, dialkyl phosphate, tris (chloroethyl) phosphate, phosphate, 1,3-phenylenebis (2,6-dixylenyl phosphate), 10- (2,5-) Dihydroxyphenyl) -10H-9-oxa-10-phosphaphenanthrene-10-oxide, etc. Phosphoric flame retardants, aluminum hydroxide, magnesium hydroxide, partial boehmite, boehmite, zinc borate, antimony trioxide, etc. Examples thereof include silicone flame retardants such as flame retardants, polystyrene rubbers and silicone resins. These flame retardants may be used alone or in combination of two or more. Among these, 1,3-phenylenebis (2,6-dixylenyl phosphate) is preferable because it does not easily impair the low dielectric property. The phosphorus content in the resin composition is preferably 0.1 to 5% by mass.
[硬化促進剤]
本実施形態に係る樹脂組成物は、硬化速度を適宜調節するための硬化促進剤を含有してもよい。硬化促進剤としては、マレイミド化合物、シアン酸エステル化合物、エポキシ樹脂などの硬化促進剤として通常用いられているものが挙げられ、有機金属塩類(例えば、オクチル酸亜鉛、ナフテン酸亜鉛、ナフテン酸コバルト、ナフテン酸銅、アセチルアセトン鉄、オクチル酸ニッケル、オクチル酸マンガン等)、フェノール化合物(例えば、フェノール、キシレノール、クレゾール、レゾルシン、カテコール、オクチルフェノール、ノニルフェノール等)、アルコール類(例えば、1−ブタノール、2−エチルヘキサノール等)、イミダゾール類(例えば、2−メチルイミダゾール、2−エチル−4−メチルイミダゾール、2−フェニルイミダゾール、1−シアノエチル−2−フェニルイミダゾール、1−シアノエチル−2−エチル−4−メチルイミダゾール、2−フェニル−4,5−ジヒドロキシメチルイミダゾール、2−フェニル−4−メチル−5−ヒドロキシメチルイミダゾール等)、及びこれらのイミダゾール類のカルボン酸若しくはその酸無水類の付加体等の誘導体、アミン類(例えば、ジシアンジアミド、ベンジルジメチルアミン、4−メチル−N,N−ジメチルベンジルアミン等)、リン化合物(例えば、ホスフィン系化合物、ホスフィンオキサイド系化合物、ホスホニウム塩系化合物、ダイホスフィン系化合物等)、エポキシ−イミダゾールアダクト系化合物、過酸化物(例えば、ベンゾイルパーオキサイド、p−クロロベンゾイルパーオキサイド、ジ−t−ブチルパーオキサイド、ジイソプロピルパーオキシカーボネート、ジ−2−エチルヘキシルパーオキシカーボネート等)、アゾ化合物(例えば、アゾビスイソブチロニトリル等)が挙げられる。硬化促進剤は、単独で用いても、2種以上を併用してもよい。[Curing accelerator]
The resin composition according to the present embodiment may contain a curing accelerator for appropriately adjusting the curing rate. Examples of the curing accelerator include those commonly used as curing accelerators such as maleimide compounds, cyanate ester compounds, and epoxy resins, and organic metal salts (for example, zinc octylate, zinc naphthenate, cobalt naphthenate, etc.). Copper naphthenate, iron acetylacetone, nickel octylate, manganese octylate, etc.), phenol compounds (eg, phenol, xylenol, cresol, resorcin, catechol, octylphenol, nonylphenol, etc.), alcohols (eg, 1-butanol, 2-ethyl) Hexanol, etc.), imidazoles (eg, 2-methylimidazole, 2-ethyl-4-methylimidazole, 2-phenylimidazole, 1-cyanoethyl-2-phenylimidazole, 1-cyanoethyl-2-ethyl-4-methylimidazole, 2-Phenyl-4,5-dihydroxymethylimidazole, 2-phenyl-4-methyl-5-hydroxymethylimidazole, etc.), derivatives of these imidazoles such as carboxylic acids or adducts of acid anhydrides thereof, amines, etc. (For example, dicyandiamide, benzyldimethylamine, 4-methyl-N, N-dimethylbenzylamine, etc.), phosphorus compounds (for example, phosphine compounds, phosphine oxide compounds, phosphonium salt compounds, diphosphin compounds, etc.), epoxy -Imidazole adduct compounds, peroxides (eg, benzoyl peroxide, p-chlorobenzoyl peroxide, di-t-butyl peroxide, diisopropyl peroxycarbonate, di-2-ethylhexyl peroxycarbonate, etc.), azo compounds (eg For example, azobisisobutyronitrile, etc.). The curing accelerator may be used alone or in combination of two or more.
硬化促進剤の含有量は、通常、樹脂組成物中の樹脂固形分100質量部に対し、0.005〜10質量部程度であってもよい。 The content of the curing accelerator may be about 0.005 to 10 parts by mass with respect to 100 parts by mass of the resin solid content in the resin composition.
本実施形態に係る樹脂組成物は、上記の成分以外の他の熱硬化性樹脂、熱可塑性樹脂、及びそのオリゴマー等の種々の高分子化合物、各種添加剤を含有してもよい。添加剤としては、紫外線吸収剤、酸化防止剤、光重合開始剤、蛍光増白剤、光増感剤、染料、顔料、増粘剤、流動調整剤、滑剤、消泡剤、分散剤、レベリング剤、光沢剤、重合禁止剤等が挙げられる。これらの添加剤は、単独で用いても、2種以上を併用してもよい。 The resin composition according to the present embodiment may contain various polymer compounds such as thermosetting resins, thermoplastic resins, and oligomers thereof, and various additives other than the above-mentioned components. Additives include UV absorbers, antioxidants, photopolymerization initiators, optical brighteners, photosensitizers, dyes, pigments, thickeners, flow modifiers, lubricants, defoaming agents, dispersants, leveling. Examples include agents, brighteners, polymerization inhibitors and the like. These additives may be used alone or in combination of two or more.
[有機溶剤]
本実施形態に係る樹脂組成物は、有機溶剤を含有してもよい。この場合、本実施形態に係る樹脂組成物は、上述した各種樹脂成分の少なくとも一部、好ましくは全部が有機溶剤に溶解又は相溶した形態(溶液又はワニス)である。有機溶剤としては、上述した各種樹脂成分の少なくとも一部、好ましくは全部を溶解又は相溶可能な極性有機溶剤又は無極性有機溶剤であれば特に限定されず、極性有機溶剤としては、例えば、ケトン類(例えば、アセトン、メチルエチルケトン、メチルイソブチルケトン等)、セロソルブ類(例えば、プロピレングリコールモノメチルエーテル、プロピレングリコールモノメチルエーテルアセテート等)、エステル類(例えば、乳酸エチル、酢酸メチル、酢酸エチル、酢酸ブチル、酢酸イソアミル、乳酸エチル、メトキシプロピオン酸メチル、ヒドロキシイソ酪酸メチル等)アミド類(例えば、ジメトキシアセトアミド、ジメチルホルムアミド類等)が挙げられ、無極性有機溶剤としては、芳香族炭化水素(例えば、トルエン、キシレン等)が挙げられる。これらの有機溶剤は、単独で用いても、2種以上を併用してもよい。[Organic solvent]
The resin composition according to this embodiment may contain an organic solvent. In this case, the resin composition according to the present embodiment is in the form (solution or varnish) in which at least a part, preferably all of the above-mentioned various resin components are dissolved or compatible with an organic solvent. The organic solvent is not particularly limited as long as it is a polar organic solvent or a non-polar organic solvent capable of dissolving or compatible with at least a part, preferably all of the above-mentioned various resin components, and the polar organic solvent is, for example, ketone. Classes (eg, acetone, methyl ethyl ketone, methyl isobutyl ketone, etc.), cellosolves (eg, propylene glycol monomethyl ether, propylene glycol monomethyl ether acetate, etc.), esters (eg, ethyl lactate, methyl acetate, ethyl acetate, butyl acetate, acetate, etc.) Examples include isoamyl, ethyl lactate, methyl methoxypropionate, methyl hydroxyisobutyrate, etc.) amides (eg, dimethoxyacetamide, dimethylformamide, etc.), and examples of the non-polar organic solvent include aromatic hydrocarbons (eg, toluene, xylene). Etc.). These organic solvents may be used alone or in combination of two or more.
[樹脂組成物]
本実施形態に係る樹脂組成物は、常法にしたがって調製することができ、シロキサン結合を有しないマレイミド化合物(A)、変性されていないシアン酸エステル化合物(B)、スチレン含有量が17質量%以上であり、かつ、両末端にスチレン構造を有するエラストマー(C1)及び両末端にマレイミド構造を有するシリコーン(C2)からなる群から選ばれた少なくとも1種、並びに、必要に応じて上述したその他の任意成分を均一に含有する樹脂組成物が得られる方法であれば、その調製方法は特に限定されない。例えば、シロキサン結合を有しないマレイミド化合物(A)、変性されていないシアン酸エステル化合物(B)並びにスチレン含有量が17質量%以上であり、かつ、両末端にスチレン構造を有するエラストマー(C1)及び両末端にマレイミド構造を有するシリコーン(C2)からなる群より選ばれた少なくとも1種を順次溶剤に配合し、十分に撹拌することで本実施形態に係る樹脂組成物を容易に調整することができる。[Resin composition]
The resin composition according to the present embodiment can be prepared according to a conventional method, and has a maleimide compound (A) having no siloxane bond, an unmodified cyanate ester compound (B), and a styrene content of 17% by mass. At least one selected from the group consisting of an elastomer (C1) having a styrene structure at both ends and a silicone (C2) having a maleimide structure at both ends, and other above-mentioned other as necessary. The preparation method is not particularly limited as long as it is a method for obtaining a resin composition uniformly containing an arbitrary component. For example, a maleimide compound (A) having no siloxane bond, an unmodified cyanate ester compound (B), and an elastomer (C1) having a styrene content of 17% by mass or more and having a styrene structure at both ends. The resin composition according to the present embodiment can be easily prepared by sequentially blending at least one selected from the group consisting of silicone (C2) having a maleimide structure at both ends with a solvent and sufficiently stirring the mixture. ..
本実施形態に係る樹脂組成物は、シロキサン結合を有しないマレイミド化合物(A)、変性されていないシアン酸エステル化合物(B)、エラストマー(C1)、及び、シリコーン(C2)の質量の和が樹脂組成物に含まれる樹脂固形分の90質量%以上を占めることが好ましく、95質量%以上を占めることがより好ましく、98質量%以上を占めてもよい。 In the resin composition according to the present embodiment, the sum of the masses of the maleimide compound (A) having no siloxane bond, the unmodified cyanate ester compound (B), the elastomer (C1), and the silicone (C2) is a resin. The resin solid content contained in the composition preferably occupies 90% by mass or more, more preferably 95% by mass or more, and may occupy 98% by mass or more.
[用途]
本実施形態に係る樹脂組成物は、プリント配線板の絶縁層、半導体パッケージ用材料として好適に用いることができる。本実施形態に係る樹脂組成物は、プリプレグ、プリプレグを用いた金属箔張積層板、樹脂シート、及びプリント配線板を構成する材料として好適に用いることができる。[Use]
The resin composition according to this embodiment can be suitably used as an insulating layer of a printed wiring board and a material for a semiconductor package. The resin composition according to the present embodiment can be suitably used as a material for constituting a prepreg, a metal foil-clad laminate using a prepreg, a resin sheet, and a printed wiring board.
[プリプレグ]
本実施形態に係るプリプレグは、基材と、本実施形態に係る樹脂組成物から形成される。本実施形態に係るプリプレグは、例えば、本実施形態に係る樹脂組成物を基材に含浸又は塗布させた後、120〜220℃で2〜15分程度乾燥させる方法等によって半硬化させることにより得られる。この場合、基材に対する樹脂組成物の付着量、すなわち半硬化後のプリプレグの総量に対する樹脂組成物量(充填材(D)を含む。)は、20〜99質量%の範囲であることが好ましい。[Prepreg]
The prepreg according to the present embodiment is formed from a base material and a resin composition according to the present embodiment. The prepreg according to the present embodiment is obtained, for example, by impregnating or coating the base material with the resin composition according to the present embodiment and then semi-curing it by a method of drying at 120 to 220 ° C. for about 2 to 15 minutes. Be done. In this case, the amount of the resin composition adhered to the substrate, that is, the amount of the resin composition (including the filler (D)) with respect to the total amount of prepreg after semi-curing is preferably in the range of 20 to 99% by mass.
基材としては、各種プリント配線板材料に用いられている基材であれば特に限定されない。基材の材質としては、例えば、ガラス繊維(例えば、E−ガラス、D−ガラス、L−ガラス、S−ガラス、T−ガラス、Q−ガラス、UN−ガラス、NE−ガラス、球状ガラス等)ガラス以外の無機繊維(例えば、クォーツ等)、有機繊維(例えば、ポリイミド、ポリアミド、ポリエステル、液晶ポリエステル、ポリテトラフルオロエチレン等)が挙げられる。基材の形態としては、特に限定されず、織布、不織布、ロービング、チョップドストランドマット、サーフェシングマット等が挙げられる。これらの基材は、単独で用いても、2種以上を併用してもよい。これらの基材の中でも、寸法安定性の観点から、超開繊処理、目詰め処理を施した織布が好ましく、強度と吸水性の観点から、基材は、厚み200μm以下、質量250g/m2以下のガラス織布が好ましく、吸湿耐熱性の観点から、エポキシシラン処理、アミノシラン処理などのシランカップリング剤等により表面処理したガラス織布が好ましい。電気特性の観点から、L−ガラスやNE−ガラス、Q−ガラス等の低誘電率性、低誘電正接性を示すガラス繊維からなる、低誘電ガラスクロスがより好ましい。The base material is not particularly limited as long as it is a base material used for various printed wiring board materials. As the material of the base material, for example, glass fiber (for example, E-glass, D-glass, L-glass, S-glass, T-glass, Q-glass, UN-glass, NE-glass, spherical glass, etc.) Examples thereof include inorganic fibers other than glass (for example, quartz) and organic fibers (for example, polyimide, polyamide, polyester, liquid crystal polyester, polytetrafluoroethylene, etc.). The form of the base material is not particularly limited, and examples thereof include woven fabrics, non-woven fabrics, rovings, chopped strand mats, and surfaced mats. These base materials may be used alone or in combination of two or more. Among these base materials, woven fabrics that have undergone super-spreading treatment and filling treatment are preferable from the viewpoint of dimensional stability, and the base material has a thickness of 200 μm or less and a mass of 250 g / m from the viewpoint of strength and water absorption. A glass woven fabric of 2 or less is preferable, and from the viewpoint of moisture absorption and heat resistance, a glass woven fabric whose surface is treated with a silane coupling agent such as epoxy silane treatment or amino silane treatment is preferable. From the viewpoint of electrical characteristics, a low-dielectric glass cloth made of glass fibers exhibiting low dielectric constant and low dielectric loss tangent properties such as L-glass, NE-glass, and Q-glass is more preferable.
[金属箔張積層板]
本実施形態に係る金属箔張積層板は、少なくとも1枚以上重ねた本実施形態に係るプリプレグと、プリプレグの片面又は両面に配置した金属箔とを有する。本実施形態に係る金属箔張積層板は、例えば、本実施形態に係るプリプレグを少なくとも1枚以上重ね、その片面又は両面に金属箔を配置して積層成形する方法が挙げられ、より詳細にはその片面又は両面に銅、アルミニウム等の金属箔を配置して積層成形することにより作製できる。金属箔としては、プリント配線板用材料に用いられるものであれば特に限定されないが、例えば、圧延銅箔、電解銅箔等の銅箔が挙げられる。金属箔(銅箔)の厚さは、特に限定されず、1.5〜70μm程度であってもよい。成形方法としては、プリント配線板用積層板及び多層板を成形する際に通常用いられる方法が挙げられ、より詳細には多段プレス機、多段真空プレス機、連続成形機、オートクレーブ成形機等を使用して、温度180〜350℃程度、加熱時間100〜300分程度、面圧20〜100kg/cm2程度で積層成形する方法が挙げられる。また、本実施形態に係るプリプレグと、別途作製した内層用の配線板とを組み合わせて積層成形することにより、多層板とすることもできる。多層板の製造方法としては、例えば、本実施形態に係るプリプレグ1枚の両面に35μm程度の金属箔(銅箔)を配置し、上記の成形方法にて積層形成した後、内層回路を形成し、この回路に黒化処理を実施して内層回路板を形成し、この後、この内層回路板と本実施形態に係るプリプレグとを交互に1枚ずつ配置し、さらに最外層に金属箔(銅箔)を配置して、上記条件にて好ましくは真空下で積層成形することにより、多層板を作製することができる。本実施形態に係る金属箔張積層板は、プリント配線板として好適に使用することができる。[Metal leaf-clad laminate]
The metal foil-clad laminate according to the present embodiment includes a prepreg according to the present embodiment in which at least one or more sheets are stacked, and a metal foil arranged on one side or both sides of the prepreg. Examples of the metal leaf-clad laminate according to the present embodiment include a method in which at least one or more prepregs according to the present embodiment are laminated and metal foils are arranged on one side or both sides thereof for laminating and molding. It can be produced by arranging a metal foil such as copper or aluminum on one side or both sides and laminating and molding. The metal foil is not particularly limited as long as it is used as a material for a printed wiring board, and examples thereof include copper foils such as rolled copper foils and electrolytic copper foils. The thickness of the metal foil (copper foil) is not particularly limited and may be about 1.5 to 70 μm. Examples of the molding method include a method usually used when molding a laminated board for a printed wiring board and a multi-layer board, and more specifically, a multi-stage press machine, a multi-stage vacuum press machine, a continuous molding machine, an autoclave molding machine and the like are used. Then, a method of laminating molding at a temperature of about 180 to 350 ° C., a heating time of about 100 to 300 minutes, and a surface pressure of about 20 to 100 kg / cm 2 can be mentioned. Further, the prepreg according to the present embodiment and the wiring board for the inner layer separately produced can be combined and laminated to form a multilayer board. As a method for manufacturing a multilayer plate, for example, a metal foil (copper foil) of about 35 μm is arranged on both sides of one prepreg according to the present embodiment, laminated by the above molding method, and then an inner layer circuit is formed. , This circuit is blackened to form an inner layer circuit board, after which the inner layer circuit board and the prepreg according to the present embodiment are alternately arranged one by one, and further, a metal foil (copper) is placed on the outermost layer. A multilayer plate can be produced by arranging the foil) and laminating and molding under the above conditions, preferably under vacuum. The metal foil-clad laminate according to the present embodiment can be suitably used as a printed wiring board.
[プリント配線板]
本実施形態に係るプリント配線板は、絶縁層と、絶縁層の表面に配置した導体層とを含み、絶縁層が、本実施形態に係る樹脂組成物から形成された層を含む。このようなプリント配線板は、常法に従って製造でき、その製造方法は特に限定されない。以下、プリント配線板の製造方法の一例を示す。まず上述した銅張積層板等の金属箔張積層板を用意する。次に、金属箔張積層板の表面にエッチング処理を施して内層回路の形成を行い、内層基板を作製する。この内層基板の内層回路表面に、必要に応じて接着強度を高めるための表面処理を行い、次いでその内層回路表面に上述したプリプレグを所要枚数重ね、さらにその外側に外層回路用の金属箔を積層し、加熱加圧して一体成形する。このようにして、内層回路と外層回路用の金属箔との間に、基材及び熱硬化性樹脂組成物の硬化物からなる絶縁層が形成された多層の積層板が製造される。次いで、この多層の積層板にスルーホールやバイアホール用の穴あけ加工を施した後、この穴の壁面に内層回路と外層回路用の金属箔とを導通させるめっき金属皮膜を形成し、さらに外層回路用の金属箔にエッチング処理を施して外層回路を形成することで、プリント配線板が製造される。[Printed circuit board]
The printed wiring board according to the present embodiment includes an insulating layer and a conductor layer arranged on the surface of the insulating layer, and the insulating layer includes a layer formed from the resin composition according to the present embodiment. Such a printed wiring board can be manufactured according to a conventional method, and the manufacturing method is not particularly limited. The following is an example of a method for manufacturing a printed wiring board. First, a metal foil-clad laminate such as the copper-clad laminate described above is prepared. Next, the surface of the metal foil-clad laminate is etched to form an inner layer circuit, and an inner layer substrate is produced. The inner layer circuit surface of this inner layer substrate is subjected to surface treatment to increase the adhesive strength as necessary, then the required number of the above-mentioned prepregs are laminated on the inner layer circuit surface, and the metal foil for the outer layer circuit is laminated on the outer side thereof. Then, heat and pressurize to integrally mold. In this way, a multi-layer laminated board in which an insulating layer made of a base material and a cured product of a thermosetting resin composition is formed between an inner layer circuit and a metal foil for an outer layer circuit is manufactured. Next, after drilling holes for through holes and via holes in this multilayer laminated plate, a plated metal film for conducting the inner layer circuit and the metal foil for the outer layer circuit is formed on the wall surface of the holes, and further, the outer layer circuit is formed. A printed wiring board is manufactured by forming an outer layer circuit by subjecting a metal foil for etching to an outer layer circuit.
上記の製造例で得られるプリント配線板は、絶縁層と、この絶縁層の表面に形成された導体層とを有し、絶縁層が上述した本実施形態に係る樹脂組成物及びその硬化物の少なくともいずれかを含む構成となる。すなわち、上述した本実施形態に係るプリプレグ(基材及びこれに含浸又は塗布された本実施形態に係る樹脂組成物及びその硬化物の少なくともいずれかを含む)、上述した本実施形態に係る金属箔張積層板の樹脂組成物の層(本実施形態に係る樹脂組成物及びその硬化物の少なくともいずれかを含む層)が、本実施形態に係る樹脂組成物及びその硬化物の少なくともいずれかを含む絶縁層から構成されることになる。 The printed wiring board obtained in the above production example has an insulating layer and a conductor layer formed on the surface of the insulating layer, and the insulating layer is the resin composition according to the present embodiment described above and a cured product thereof. The configuration includes at least one of them. That is, the prepreg according to the above-described embodiment (including at least one of the base material and the resin composition according to the present embodiment impregnated or coated thereto and a cured product thereof), and the metal foil according to the above-mentioned present embodiment. The layer of the resin composition of the tension laminate (the layer containing at least one of the resin composition according to the present embodiment and the cured product thereof) contains at least one of the resin composition according to the present embodiment and the cured product thereof. It will be composed of an insulating layer.
[樹脂シート]
本実施形態に係る樹脂シートは、支持体と、前記支持体の表面に配置した本実施形態に係る樹脂組成物から形成される層と、を含む。樹脂シートは、ビルドアップ用フィルム又はドライフィルムソルダーレジストとして使用することができる。樹脂シートの製造方法としては、特に限定されないが、例えば、上記の本実施形態に係る樹脂組成物を溶剤に溶解させた溶液を支持体に塗布(塗工)し乾燥することで樹脂シートを得る方法が挙げられる。[Resin sheet]
The resin sheet according to the present embodiment includes a support and a layer formed from the resin composition according to the present embodiment arranged on the surface of the support. The resin sheet can be used as a build-up film or a dry film solder resist. The method for producing the resin sheet is not particularly limited, but for example, the resin sheet is obtained by applying (coating) a solution prepared by dissolving the resin composition according to the present embodiment in a solvent to a support and drying the resin sheet. The method can be mentioned.
ここで用いる支持体としては、例えば、ポリエチレンフィルム、ポリプロピレンフィルム、ポリカーボネートフィルム、ポリエチレンテレフタレートフィルム、エチレンテトラフルオロエチレン共重合体フィルム、並びにこれらのフィルムの表面に離型剤を塗布した離型フィルム、ポリイミドフィルム等の有機系のフィルム基材、銅箔、アルミ箔等の導体箔、ガラス板、SUS板、FRP等の板状のものが挙げられるが、特に限定されるものではない。 Examples of the support used here include a polyethylene film, a polypropylene film, a polycarbonate film, a polyethylene terephthalate film, an ethylene tetrafluoroethylene copolymer film, a release film in which a release agent is applied to the surface of these films, and a polyimide. Examples thereof include an organic film base material such as a film, a conductor foil such as a copper foil and an aluminum foil, and a plate-like material such as a glass plate, a SUS plate, and an FRP, but the present invention is not particularly limited.
塗布方法(塗工方法)としては、例えば、本実施形態に係る樹脂組成物を溶剤に溶解させた溶液を、バーコーター、ダイコーター、ドクターブレード、ベーカーアプリケーター等で支持体上に塗布する方法が挙げられる。また、乾燥後に、支持体と樹脂組成物が積層された樹脂シートから支持体を剥離又はエッチングすることで、単層シート(樹脂シート)とすることもできる。なお、上記の本実施形態に係る樹脂組成物を溶剤に溶解させた溶液を、シート状のキャビティを有する金型内に供給し乾燥する等してシート状に成形することで、支持体を用いることなく単層シート(樹脂シート)を得ることもできる。 As a coating method (coating method), for example, a method in which a solution obtained by dissolving the resin composition according to the present embodiment in a solvent is coated on a support with a bar coater, a die coater, a doctor blade, a baker applicator, or the like. Can be mentioned. Further, after drying, the support can be peeled off or etched from the resin sheet on which the support and the resin composition are laminated to obtain a single-layer sheet (resin sheet). A support is used by supplying a solution prepared by dissolving the resin composition according to the present embodiment in a solvent into a mold having a sheet-like cavity and drying the solution to form a sheet. It is also possible to obtain a single-layer sheet (resin sheet) without this.
なお、本実施形態に係る単層シート又は樹脂シートの作製において、溶剤を除去する際の乾燥条件は、特に限定されないが、低温であると樹脂組成物中に溶剤が残り易く、高温であると樹脂組成物の硬化が進行することから、20℃〜200℃の温度で1〜90分間が好ましい。また、単層シート又は樹脂シートにおいて、樹脂組成物は溶剤を乾燥しただけの未硬化の状態で使用することもできるし、必要に応じて半硬化(Bステージ化)の状態にして使用することもできる。さらに、本実施形態に係る単層又は樹脂シートの樹脂層の厚みは、本実施形態に係る樹脂組成物の溶液の濃度と塗布厚みにより調整することができ、特に限定されないが、一般的には塗布厚みが厚くなると乾燥時に溶剤が残り易くなることから、0.1〜500μmが好ましい。 In the production of the single-layer sheet or the resin sheet according to the present embodiment, the drying conditions for removing the solvent are not particularly limited, but when the temperature is low, the solvent tends to remain in the resin composition and the temperature is high. Since the resin composition is cured, it is preferably at a temperature of 20 ° C. to 200 ° C. for 1 to 90 minutes. Further, in the single-layer sheet or the resin sheet, the resin composition can be used in an uncured state in which the solvent is simply dried, or if necessary, used in a semi-cured state (B-staged). You can also. Further, the thickness of the single layer or the resin layer of the resin sheet according to the present embodiment can be adjusted by the concentration of the solution of the resin composition according to the present embodiment and the coating thickness, and is not particularly limited, but is generally limited. The thicker the coating thickness, the easier it is for the solvent to remain during drying, so 0.1 to 500 μm is preferable.
(合成例1)ナフトールアラルキル型シアン酸エステル化合物(SNCN)の合成
1−ナフトールアラルキル樹脂(新日鉄住金化学株式会社製)300g(OH基換算1.28mol)及びトリエチルアミン194.6g(1.92mol)(ヒドロキシ基1molに対して1.5mol)をジクロロメタン1800gに溶解させ、これを溶液1とした。
塩化シアン125.9g(2.05mol)(ヒドロキシ基1molに対して1.6mol)、ジクロロメタン293.8g、36%塩酸194.5g(1.92mol)(ヒドロキシ基1モルに対して1.5モル)、水1205.9gを、撹拌下、液温−2〜−0.5℃に保ちながら、溶液1を30分かけて注下した。溶液1注下終了後、同温度にて30分撹拌した後、トリエチルアミン65g(0.64mol)(ヒドロキシ基1molに対して0.5mol)をジクロロメタン65gに溶解させた溶液(溶液2)を10分かけて注下した。溶液2注下終了後、同温度にて30分撹拌して反応を完結させた。
その後反応液を静置して有機相と水相を分離した。得られた有機相を水1300gで5回洗浄した。水洗5回目の廃水の電気伝導度は5μS/cmであり、水による洗浄により、除けるイオン性化合物は十分に除けられたことを確認した。
水洗後の有機相を減圧下で濃縮し、最終的に90℃で1時間濃縮乾固させて目的とするナフトールアラルキル型シアン酸エステル化合物(SNCN)(橙色粘性物)を331g得た。得られたSNCNの重量平均分子量Mwは600であった。また、SNCNのIRスペクトルは2250cm−1(シアン酸エステル基)の吸収を示し、且つ、ヒドロキシ基の吸収は示さなかった。(Synthesis Example 1) Synthesis of naphthol aralkyl type cyanate ester compound (SNCN) 1-naphthol aralkyl resin (manufactured by Nippon Steel & Sumitomo Metal Chemical Co., Ltd.) 300 g (OH group equivalent 1.28 mol) and triethylamine 194.6 g (1.92 mol) ( 1.5 mol per 1 mol of hydroxy group) was dissolved in 1800 g of dichloromethane, and this was used as solution 1.
Cyanogen chloride 125.9 g (2.05 mol) (1.6 mol with respect to 1 mol of hydroxy group), dichloromethane 293.8 g, 36% hydrochloric acid 194.5 g (1.92 mol) (1.5 mol with respect to 1 mol of hydroxy group) ), 1205.9 g of water was poured over 30 minutes while maintaining the liquid temperature at -2 to -0.5 ° C. with stirring. After pouring 1 solution, the mixture was stirred at the same temperature for 30 minutes, and then a solution (solution 2) in which 65 g (0.64 mol) of triethylamine (0.5 mol with respect to 1 mol of hydroxy group) was dissolved in 65 g of dichloromethane was added for 10 minutes. I poured it over. After 2 pouring of the solution was completed, the reaction was completed by stirring at the same temperature for 30 minutes.
After that, the reaction solution was allowed to stand to separate the organic phase and the aqueous phase. The obtained organic phase was washed 5 times with 1300 g of water. The electrical conductivity of the waste water after the fifth washing with water was 5 μS / cm, and it was confirmed that the ionic compounds that could be removed were sufficiently removed by washing with water.
The organic phase after washing with water was concentrated under reduced pressure, and finally concentrated to dryness at 90 ° C. for 1 hour to obtain 331 g of the target naphthol aralkyl type cyanate ester compound (SNCN) (orange viscous substance). The weight average molecular weight Mw of the obtained SNCN was 600. In addition, the IR spectrum of SNCN showed absorption of 2250 cm -1 (cyanic acid ester group) and no absorption of hydroxy group.
(合成例2)式(18)で示される、両末端にマレイミド構造を有するシリコーン(C2)の合成
撹拌機、温度計及びコンデンサーを備えた反応容器に、無水マレイン酸50.5部とN−メチルピロリドン125部を加え、10℃以下に保ちながら、東レ・ダウコーニング製の1,3−ビス(3−アミノプロピル)テトラメチルジシロキサン(商品名:BY16−871)15部を、100部のN−メチルピロリドンに溶解した溶液を滴下した。滴下終了後、反応混合物を室温で6時間撹拌した。次いで、この反応混合物にナフテン酸コバルト11部と無水酢酸102部を加え、80℃で4時間反応させた。(Synthesis Example 2) Synthesis of silicone (C2) having a maleimide structure at both ends represented by the formula (18) In a reaction vessel equipped with a stirrer, a thermometer and a condenser, 50.5 parts of maleic anhydride and N- Add 125 parts of methylpyrrolidone and keep the temperature below 10 ° C., and add 100 parts of 1,3-bis (3-aminopropyl) tetramethyldisiloxane (trade name: BY16-871) manufactured by Toray Dow Corning. The solution dissolved in N-methylpyrrolidone was added dropwise. After completion of the dropping, the reaction mixture was stirred at room temperature for 6 hours. Next, 11 parts of cobalt naphthenate and 102 parts of acetic anhydride were added to this reaction mixture, and the mixture was reacted at 80 ° C. for 4 hours.
反応混合物を5℃以下に保ちながら、500部の水を加え、析出した沈殿物を濾別した。得られた固体をさらに水洗した後に乾燥し、式(4)においてR5が全てメチル基であり、n3が0である式(18)の化合物、1,1’−((1,1,3,3−テトラメチルジシロキサン−1,3−ジイル)ビス(プロパン−3,1−ジイル))ビス(1H−ピロール−2,5−ジオン)13部を得た。収率は53%であった。While keeping the reaction mixture at 5 ° C. or lower, 500 parts of water was added and the precipitated precipitate was filtered off. The obtained solid was further washed with water and then dried , and the compound of the formula (18) in which R 5 was all methyl groups and n 3 was 0 in the formula (4), 1,1'-((1,1,1). 13 parts of 3,3-tetramethyldisiloxane-1,3-diyl) bis (propane-3,1-diyl)) bis (1H-pyrrole-2,5-dione) were obtained. The yield was 53%.
(実施例1)
シロキサン結合を有しないマレイミド化合物(A)として、式(1)において、R1が全て水素原子であり、n1が1〜3の混合物を含有するマレイミド化合物(BMI−2300、大和化成工業(株)製)27質量部、変性されていないシアン酸エステル化合物(B)として、2,2−ビス(4−シアナトフェニル)プロパン(CYTESTER(登録商標)三菱瓦斯化学(株)製)63質量部、スチレン含有量が17質量%以上であり、かつ、両末端にスチレン構造を有するエラストマー(C1)として、スチレン−ブタジエン−スチレンブロック共重合体(TR2003、JSR(株)製、スチレン率40質量%)10質量部、充填材(D)として球状シリカ(SC2050−MB、(株)アドマテックス製、平均粒子径0.5μm)150質量部を混合し、メチルエチルケトンで固形分を65質量%に希釈しワニスを得た。(Example 1)
As the maleimide compound (A) having no siloxane bond, in the formula (1), a maleimide compound (BMI-2300, Daiwa Kasei Kogyo Co., Ltd.) containing a mixture in which R 1 is an all hydrogen atom and n 1 is 1 to 3 ), 27 parts by mass, 63 parts by mass of 2,2-bis (4-cyanatophenyl) propane (CYTESTER®, manufactured by Mitsubishi Gas Chemicals, Inc.) as the unmodified cyanate ester compound (B). , Styrene-butadiene-styrene block copolymer (TR2003, manufactured by JSR Co., Ltd., styrene ratio 40% by mass) as an elastomer (C1) having a styrene content of 17% by mass or more and having a styrene structure at both ends. ) 10 parts by mass and 150 parts by mass of spherical silica (SC2050-MB, manufactured by Admatex Co., Ltd., average particle size 0.5 μm) as a filler (D) were mixed, and the solid content was diluted to 65% by mass with methyl ethyl ketone. I got a crocodile.
この得られたワニスを厚さ0.069mmの低誘電ガラスクロスに含浸塗工し、乾燥機(耐圧防爆型スチーム乾燥機、(株)高杉製作所製))を用いて165℃、5分加熱乾燥し、樹脂組成物含有量60質量%のプリプレグを得た。このプリプレグ1枚及び4枚を重ねた状態で、両面に12μm銅箔(3EC−M3−VLP、三井金属鉱業(株)製)を配置し、圧力30kg/cm2、温度210℃で150分間真空プレスを行い、厚さ0.1mm及び0.4mmの12μm銅張積層板(金属箔張積層板)を得た。得られた銅張積層板を用いて、誘電率、誘電正接、ガラス転移温度、銅箔ピール強度、及び耐燃性の評価を行った。結果を表1に示す。The obtained varnish is impregnated and coated on a low-dielectric glass cloth having a thickness of 0.069 mm, and dried by heating at 165 ° C. for 5 minutes using a dryer (pressure-resistant explosion-proof steam dryer, manufactured by Takasugi Seisakusho Co., Ltd.). Then, a prepreg having a resin composition content of 60% by mass was obtained. With one and four prepregs stacked, 12 μm copper foil (3EC-M3-VLP, manufactured by Mitsui Metal Mining Co., Ltd.) was placed on both sides, and vacuumed at a pressure of 30 kg / cm 2 and a temperature of 210 ° C for 150 minutes. Pressing was performed to obtain 12 μm copper-clad laminates (metal foil-clad laminates) having thicknesses of 0.1 mm and 0.4 mm. Using the obtained copper-clad laminate, the dielectric constant, dielectric loss tangent, glass transition temperature, copper foil peel strength, and flame resistance were evaluated. The results are shown in Table 1.
(実施例2)
実施例1において、スチレン含有量が17質量%以上であり、かつ、両末端にスチレン構造を有するエラストマー(C1)として、スチレン−ブタジエン−スチレンブロック共重合体(TR2003、JSR(株)製、スチレン率40質量%)10質量部を用いる代わりに、スチレン−イソプレン−スチレンブロック共重合体(SIS5250、JSR(株)製、スチレン率20質量%)10質量部を用いた以外は、実施例1と同様にして厚さ0.1mm及び0.4mmの銅張積層板を得た。得られた銅張積層板の評価結果を表1に示す。(Example 2)
In Example 1, as an elastomer (C1) having a styrene content of 17% by mass or more and having a styrene structure at both ends, a styrene-butadiene-styrene block copolymer (TR2003, manufactured by JSR Co., Ltd., styrene). Example 1 and Example 1 except that 10 parts by mass of a styrene-isoprene-styrene block copolymer (SIS5250, manufactured by JSR Co., Ltd., styrene ratio 20% by mass) was used instead of 10 parts by mass. Similarly, copper-clad laminates having a thickness of 0.1 mm and 0.4 mm were obtained. Table 1 shows the evaluation results of the obtained copper-clad laminate.
(実施例3)
実施例1において、スチレン−ブタジエン−スチレンブロック共重合体(TR2003、JSR(株)製、スチレン率40質量%)を用いず、両末端にマレイミド構造を有するシリコーン(C2)として、合成例2より得られた1,1’−((1,1,3,3−テトラメチルジシロキサン−1,3−ジイル)ビス(プロパン−3,1−ジイル))ビス(1H−ピロール−2,5−ジオン)10質量部を用いた以外は、実施例1と同様にして厚さ0.1mm及び0.4mmの銅張積層板を得た。得られた銅張積層板の評価結果を表2に示す。(Example 3)
In Example 1, a silicone (C2) having a maleimide structure at both ends was used as a silicone (C2) having a maleimide structure at both ends without using a styrene-butadiene-styrene block copolymer (TR2003, manufactured by JSR Co., Ltd., styrene ratio 40% by mass) from Synthesis Example 2. The obtained 1,1'-((1,1,3,3-tetramethyldisiloxane-1,3-diyl) bis (propane-3,1-diyl)) bis (1H-pyrrole-2,5-) Zeon) Copper-clad laminates with thicknesses of 0.1 mm and 0.4 mm were obtained in the same manner as in Example 1 except that 10 parts by mass was used. Table 2 shows the evaluation results of the obtained copper-clad laminate.
(実施例4)
シロキサン結合を有しないマレイミド化合物(A)として、式(1)において、R1が全て水素原子であり、n1が1〜3であるマレイミド化合物(BMI−2300、大和化成工業(株)製)28.5質量部、変性されていないシアン酸エステル化合物(B)として、合成例1より得られたSNCN66.5質量部、スチレン含有量が17質量%以上であり、かつ、両末端にスチレン構造を有するエラストマー(C1)として、スチレン−ブタジエン−スチレンブロック共重合体(TR2630、JSR(株)製、スチレン率32質量%)5質量部、充填材(D)として、球状シリカ(D)(SC2050−MB、(株)アドマテックス製、平均粒子径0.5μm)150質量部を混合し、メチルエチルケトンで固形分を65質量%に希釈しワニスを得た。以降、実施例1と同様にして厚さ0.1mm及び0.4mmの銅張積層板を得た。得られた銅張積層板の評価結果を表1に示す。(Example 4)
As the maleimide compound (A) having no siloxane bond, in the formula (1), the maleimide compound in which R 1 is all hydrogen atoms and n 1 is 1 to 3 (BMI-2300, manufactured by Daiwa Kasei Kogyo Co., Ltd.) 28.5 parts by mass, as an unmodified cyanate ester compound (B), 66.5 parts by mass of SNCN obtained from Synthesis Example 1, a styrene content of 17% by mass or more, and a styrene structure at both ends. Styrene-butadiene-styrene block copolymer (TR2630, manufactured by JSR Co., Ltd., styrene ratio 32% by mass) as an elastomer (C1) having 5 parts by mass, and spherical silica (D) (SC2050) as a filler (D). -MB, manufactured by Admatex Co., Ltd., average particle size 0.5 μm) was mixed with 150 parts by mass, and the solid content was diluted to 65% by mass with methyl ethyl ketone to obtain a varnish. Subsequently, copper-clad laminates having a thickness of 0.1 mm and 0.4 mm were obtained in the same manner as in Example 1. Table 1 shows the evaluation results of the obtained copper-clad laminate.
(実施例5)
実施例4において、シロキサン結合を有しないマレイミド化合物(A)として、実施例4で用いたBMI−2300を27質量部、変性されていないシアン酸エステル化合物(B)として、実施例4で用いたSNCNを63質量部、スチレン含有量が17質量%以上であり、かつ、両末端にスチレン構造を有するエラストマー(C1)として、実施例4で用いたTR2630を10質量部用い、以降実施例4と同様にして厚さ0.1mm及び0.4mmの銅張積層板を得た。得られた銅張積層板の評価結果を表1に示す。(Example 5)
In Example 4, as the maleimide compound (A) having no siloxane bond, 27 parts by mass of BMI-2300 used in Example 4 was used as the unmodified cyanate ester compound (B) in Example 4. As an elastomer (C1) having SNCN of 63 parts by mass, a styrene content of 17% by mass or more, and a styrene structure at both ends, TR2630 used in Example 4 was used in an amount of 10 parts by mass. Similarly, copper-clad laminates having a thickness of 0.1 mm and 0.4 mm were obtained. Table 1 shows the evaluation results of the obtained copper-clad laminate.
(実施例6)
実施例4において、シロキサン結合を有しないマレイミド化合物(A)として、実施例4で用いたBMI−2300を24質量部、変性されていないシアン酸エステル化合物(B)として、実施例4で用いたSNCNを56質量部、スチレン含有量が17質量%以上であり、かつ、両末端にスチレン構造を有するエラストマー(C1)として、実施例4で用いたTR2630を20質量部用い、以降実施例4と同様にして厚さ0.1mm及び0.4mmの銅張積層板を得た。得られた銅張積層板の評価結果を表1に示す。(Example 6)
In Example 4, as the maleimide compound (A) having no siloxane bond, 24 parts by mass of BMI-2300 used in Example 4 was used as the unmodified cyanate ester compound (B) in Example 4. As an elastomer (C1) having 56 parts by mass of SNCN, a styrene content of 17% by mass or more, and a styrene structure at both ends, 20 parts by mass of TR2630 used in Example 4 was used. Similarly, copper-clad laminates having a thickness of 0.1 mm and 0.4 mm were obtained. Table 1 shows the evaluation results of the obtained copper-clad laminate.
(比較例1)
シロキサン結合を有しないマレイミド化合物(A)として、式(1)において、R1が全て水素原子であり、n1が1〜3であるマレイミド化合物(BMI−2300、大和化成工業(株)製)30質量部、変性されていないシアン酸エステル化合物(B)として、2,2−ビス(4−シアナトフェニル)プロパン(CYTESTER(登録商標)三菱瓦斯化学(株)製)70質量部、充填材(D)として球状シリカ(SC2050−MB、(株)アドマテックス製、平均粒子径0.5μm)150質量部を混合し、以降実施例1と同様にして厚さ0.1mm及び0.4mmの銅張積層板を得た。得られた銅張積層板の評価結果を表1及び2に示す。(Comparative Example 1)
As the maleimide compound (A) having no siloxane bond, in the formula (1), the maleimide compound in which R 1 is all hydrogen atoms and n 1 is 1 to 3 (BMI-2300, manufactured by Daiwa Kasei Kogyo Co., Ltd.) 30 parts by mass, as unmodified cyanate ester compound (B), 2,2-bis (4-cyanatophenyl) propane (CYTESTER®, manufactured by Mitsubishi Gas Chemicals, Inc.) 70 parts by mass, filler As (D), 150 parts by mass of spherical silica (SC2050-MB, manufactured by Admatex Co., Ltd., average particle diameter 0.5 μm) was mixed, and thereafter, the thickness was 0.1 mm and 0.4 mm in the same manner as in Example 1. A copper-clad laminate was obtained. The evaluation results of the obtained copper-clad laminate are shown in Tables 1 and 2.
(比較例2)
比較例1において、変性されていないシアン酸エステル化合物(B)として、2,2−ビス(4−シアナトフェニル)プロパン(CYTESTER(登録商標)三菱瓦斯化学(株)製)を用いる代わりに、合成例1より得られたSNCNを70質量部用いた以外は、比較例1と同様にして厚さ0.1mm及び0.4mmの銅張積層板を得た。得られた銅張積層板の評価結果を表1に示す。(Comparative Example 2)
In Comparative Example 1, instead of using 2,2-bis (4-cyanatophenyl) propane (manufactured by CYTESTER®, Mitsubishi Gas Chemical Company, Inc.) as the unmodified cyanate ester compound (B), Copper-clad laminates with thicknesses of 0.1 mm and 0.4 mm were obtained in the same manner as in Comparative Example 1 except that 70 parts by mass of SNCN obtained from Synthesis Example 1 was used. Table 1 shows the evaluation results of the obtained copper-clad laminate.
(比較例3)
実施例3において、合成例2より得られた両末端にマレイミド構造を有するシリコーン(C2)1,1’−((1,1,3,3−テトラメチルジシロキサン−1,3−ジイル)ビス(プロパン−3,1−ジイル))ビス(1H−ピロール−2,5−ジオン)10質量部を用いず、代わりにアクリルポリマー(重量平均分子量:2900、東亞合成(株)製ARUFON(登録商標)US−6170)10質量部を用いた以外は、実施例3と同様にして厚さ0.1mm及び0.4mmの銅張積層板を得た。得られた銅張積層板の評価結果を表2に示す。(Comparative Example 3)
In Example 3, a silicone (C2) 1,1'-((1,1,3,3-tetramethyldisiloxane-1,3-diyl) screw having a maleimide structure at both ends obtained from Synthesis Example 2) (Propane-3,1-diyl)) Bis (1H-pyrrole-2,5-dione) 10 parts by mass is not used, and instead an acrylic polymer (weight average molecular weight: 2900, ARUFON® manufactured by Toa Synthesis Co., Ltd.) is used. ) US-6170) Copper-clad laminates with thicknesses of 0.1 mm and 0.4 mm were obtained in the same manner as in Example 3 except that 10 parts by mass was used. Table 2 shows the evaluation results of the obtained copper-clad laminate.
(比較例4)
実施例3において、合成例2より得られた両末端にマレイミド構造を有するシリコーン(C2)1,1’−((1,1,3,3−テトラメチルジシロキサン−1,3−ジイル)ビス(プロパン−3,1−ジイル))ビス(1H−ピロール−2,5−ジオン)10質量部を用いず、代わりにアクリルポリマー(重量平均分子量:10000、東亞合成(株)製ARUFON(登録商標)UC−3000)10質量部を用いた以外は、実施例3と同様にして厚さ0.1mm及び0.4mmの銅張積層板を得た。得られた銅張積層板の評価結果を表2に示す。(Comparative Example 4)
In Example 3, a silicone (C2) 1,1'-((1,1,3,3-tetramethyldisiloxane-1,3-diyl) screw having a maleimide structure at both ends obtained from Synthesis Example 2) (Propane-3,1-diyl)) Bis (1H-pyrrole-2,5-dione) 10 parts by mass is not used, and instead acrylic polymer (weight average molecular weight: 10000, ARUFON® manufactured by Toa Synthesis Co., Ltd.) is used. ) UC-3000) Copper-clad laminates with thicknesses of 0.1 mm and 0.4 mm were obtained in the same manner as in Example 3 except that 10 parts by mass was used. Table 2 shows the evaluation results of the obtained copper-clad laminate.
(比較例5)
実施例1において、スチレン含有量が17質量%以上であり、かつ、両末端にスチレン構造を有するエラストマー(C1)であるスチレン−ブタジエン−スチレンブロック共重合体(TR2003、JSR(株)製、スチレン率40質量%)を用いず、代わりに両末端又は片末端がブタジエンであるスチレンブタジエンゴム(L−SBR−820、(株)クラレ製、重量平均分子量8000)10質量部を用いた以外は、実施例1と同様にして厚さ0.1mm及び0.4mmの銅張積層板を得た。得られた銅張積層板の評価結果を表1に示す。(Comparative Example 5)
In Example 1, a styrene-butadiene-styrene block copolymer (TR2003, manufactured by JSR Co., Ltd., styrene) which is an elastomer (C1) having a styrene content of 17% by mass or more and having a styrene structure at both ends. Styrene butadiene rubber (L-SBR-820, manufactured by Kuraray Co., Ltd., weight average molecular weight 8000) with butadiene at both ends or one end was used instead of 10 parts by mass. Copper-clad laminates with thicknesses of 0.1 mm and 0.4 mm were obtained in the same manner as in Example 1. Table 1 shows the evaluation results of the obtained copper-clad laminate.
(比較例6)
実施例4において、シロキサン結合を有しないマレイミド化合物(A)として、実施例4で用いたBMI−2300を21質量部、変性されていないシアン酸エステル化合物(B)として、実施例4で用いたSNCNを49質量部、スチレン含有量が17質量%以上であり、かつ、両末端にスチレン構造を有するエラストマー(C1)として、実施例4で用いたTR2630を30質量部用い、以降実施例4と同様にして厚さ0.1mm及び0.4mmの銅張積層板を得た。得られた銅張積層板の評価結果を表1に示す。(Comparative Example 6)
In Example 4, as the maleimide compound (A) having no siloxane bond, 21 parts by mass of BMI-2300 used in Example 4 was used as the unmodified cyanate ester compound (B) in Example 4. As an elastomer (C1) having 49 parts by mass of SNCN, a styrene content of 17% by mass or more, and a styrene structure at both ends, 30 parts by mass of TR2630 used in Example 4 was used. Similarly, copper-clad laminates having a thickness of 0.1 mm and 0.4 mm were obtained. Table 1 shows the evaluation results of the obtained copper-clad laminate.
(比較例7)
実施例5において、スチレン含有量が17%以上であり、両末端にスチレン構造を有するエラストマー(C1)であるスチレン−ブタジエン−スチレンブロック共重合体(TR2630、JSR(株)製、スチレン率32質量%)10質量部を用いず、代わりにスチレン−イソプレン−スチレンブロック共重合体(SIS5229、JSR(株)製、スチレン率15質量%)10質量部を用いた以外は、実施例5と同様にして厚さ0.1mm及び0.4mmの銅張積層板を作製した。比較例7においては、樹脂組成物の成分間で相分離が見られ、一様な銅張積層板を得ることができなかったため、各物性の値を取得できなかった。(Comparative Example 7)
In Example 5, a styrene-butadiene-styrene block copolymer (TR2630, manufactured by JSR Co., Ltd., styrene ratio 32 mass) which is an elastomer (C1) having a styrene content of 17% or more and a styrene structure at both ends. %) Same as in Example 5 except that 10 parts by mass of a styrene-isoprene-styrene block copolymer (SIS5229, manufactured by JSR Co., Ltd., styrene ratio 15% by mass) was used instead. A copper-clad laminate having a thickness of 0.1 mm and 0.4 mm was produced. In Comparative Example 7, phase separation was observed between the components of the resin composition, and a uniform copper-clad laminate could not be obtained, so that the values of each physical property could not be obtained.
(比較例8)
シロキサン結合を有しないマレイミド化合物(A)として、式(1)において、R1が全て水素原子であり、n1が1〜3であるマレイミド化合物(BMI−2300、大和化成工業(株)製)27質量部、変性されていないシアン酸エステル化合物(B)として、合成例1より得られたSNCN63質量部、式(4)においてR5がメチル基であり、n3に相応する部分が7である両末端にマレイミド構造を有するシリコーン10質量部、充填材(D)として、球状シリカ(D)(SC2050−MB、(株)アドマテックス製、平均粒子径0.5μm)150質量部を混合し、メチルエチルケトンで固形分を65質量%に希釈しワニスを得た。以降、実施例1と同様にして厚さ0.1mm及び0.4mmの銅張積層板を得た。比較例8においては、樹脂組成物の成分間で相分離が見られ、一様な銅張積層板を得ることができなかったため、各物性の値を取得できなかった。(Comparative Example 8)
As the maleimide compound (A) having no siloxane bond, in the formula (1), the maleimide compound in which R 1 is all hydrogen atoms and n 1 is 1 to 3 (BMI-2300, manufactured by Daiwa Kasei Kogyo Co., Ltd.) 27 parts by mass, 63 parts by mass of SNCN obtained from Synthesis Example 1 as the unmodified cyanate ester compound (B), R 5 is a methyl group in the formula (4), and the portion corresponding to n 3 is 7. 10 parts by mass of silicone having a maleimide structure at both ends and 150 parts by mass of spherical silica (D) (SC2050-MB, manufactured by Admatex Co., Ltd., average particle size 0.5 μm) as a filler (D) are mixed. , The solid content was diluted to 65% by mass with methyl ethyl ketone to obtain a varnish. Subsequently, copper-clad laminates having a thickness of 0.1 mm and 0.4 mm were obtained in the same manner as in Example 1. In Comparative Example 8, phase separation was observed between the components of the resin composition, and a uniform copper-clad laminate could not be obtained, so that the values of each physical property could not be obtained.
(測定方法及び評価方法)
(1)誘電率(Dk)及び誘電正接(Df):
各実施例及び各比較例で得られた厚さ0.4mmの銅張積層板の銅箔をエッチングにより除去したサンプルを用いて、摂動法空洞共振器(アジレントテクノロジー(株)製品、Agilent8722ES)により、10GHzの誘電率及び誘電正接を測定した。
(2)ガラス転移温度:
各実施例及び各比較例で得られた厚さ0.1mmの銅張積層板の銅箔をエッチングにより除去したサンプルを用いて、JIS C6481:1996に準拠して、動的粘弾性分析装置(TAインスツルメン卜製)を用いて測定した。
(3)銅箔ピール強度:
各実施例及び各比較例で得られた厚さ0.4mmの銅張積層板を用いて、JIS C6481:1996に準拠して、銅箔の引き剥がし強度を測定した。0.5kN/m以上の結果が得られたものを○、0.5kN/m未満の結果が得られたものを×で、それぞれ表す。
(4)耐燃性:
実施例3、比較例1、比較例3、及び比較例4で得られた厚さ0.4mmの銅張積層板の銅箔をエッチングにより除去したサンプルを用いて、UL94垂直燃焼試験法に準拠して評価した。(Measurement method and evaluation method)
(1) Permittivity (Dk) and dielectric loss tangent (Df):
Using a sample obtained by removing the copper foil of a copper-clad laminate having a thickness of 0.4 mm obtained in each example and each comparative example by etching, a perturbation method cavity resonator (Agilent Technology Co., Ltd. product, Agent 8722ES) was used. The dielectric constant and dielectric loss tangent at 10 GHz were measured.
(2) Glass transition temperature:
A dynamic viscoelastic analyzer (based on JIS C6481: 1996) using a sample obtained by removing the copper foil of a copper-clad laminate having a thickness of 0.1 mm obtained in each example and each comparative example by etching. It was measured using TA instrument copper).
(3) Copper foil peel strength:
The peel strength of the copper foil was measured according to JIS C6481: 1996 using the copper-clad laminates having a thickness of 0.4 mm obtained in each Example and each Comparative Example. Those with a result of 0.5 kN / m or more are represented by ◯, and those with a result of less than 0.5 kN / m are represented by x.
(4) Flame resistance:
Compliant with the UL94 vertical combustion test method using samples obtained by removing the copper foil of the 0.4 mm thick copper-clad laminate obtained in Example 3, Comparative Example 1, Comparative Example 3, and Comparative Example 4 by etching. And evaluated.
以上説明した通り、本発明の樹脂組成物は、電気・電子材料、工作機械材料、航空材料等の各種用途において、例えば、電気絶縁材料、半導体プラスチックパッケージ、封止材料、接着剤、積層材料、レジスト、ビルドアップ積層板材料等として、広く且つ有効に利用可能であり、とりわけ、近年の情報端末機器や通信機器などの高集積・高密度化対応のプリント配線板材料として殊に有効に利用可能である。また、本発明の積層板及び金属箔張積層板等では、特に、優れた低誘電率性、低誘電正接性、高いガラス転移温度、高い銅箔ピール強度を同時に達成できるため、その工業的な実用性は極めて高いものとなる。 As described above, the resin composition of the present invention is used in various applications such as electrical / electronic materials, machine tool materials, and aviation materials, for example, electrically insulating materials, semiconductor plastic packages, sealing materials, adhesives, laminated materials, and the like. It can be widely and effectively used as a resist, build-up laminated board material, etc., and in particular, it can be particularly effectively used as a printed wiring board material for high integration and high density in recent information terminal equipment and communication equipment. Is. Further, the laminated plate and the metal foil-clad laminate of the present invention can simultaneously achieve excellent low dielectric constant, low dielectric loss tangent property, high glass transition temperature, and high copper foil peel strength, and thus are industrial. Practicality is extremely high.
表1から明らかなように、本発明の樹脂組成物を用いることで、優れた低誘電率性、低誘電正接性、高いガラス転移温度、高い銅箔ピール強度を同時に達成するプリプレグ及びプリント配線板等を実現できることが確認された。 As is clear from Table 1, a prepreg and a printed wiring board that simultaneously achieve excellent low dielectric constant, low dielectric loss tangent property, high glass transition temperature, and high copper foil peel strength by using the resin composition of the present invention. It was confirmed that such things can be realized.
Claims (10)
前記(C1)及び(C2)の質量の和が、樹脂固形分100質量部に対し、5〜25質量部であり、
前記両末端にマレイミド構造を有するシリコーン(C2)が、下記式(4)で表されるマレイミド末端シリコーンを含有する、樹脂組成物。
The sum of the masses of (C1) and (C2) is 5 to 25 parts by mass with respect to 100 parts by mass of the resin solid content.
A resin composition in which the silicone (C2) having a maleimide structure at both ends contains a maleimide-terminal silicone represented by the following formula (4).
A printed wiring board including an insulating layer and a conductor layer arranged on the surface of the insulating layer, wherein the insulating layer is formed from the resin composition according to any one of claims 1 to 6. Including printed wiring board.
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2019
- 2019-05-31 JP JP2020522626A patent/JP7279716B2/en active Active
- 2019-05-31 CN CN201980036113.8A patent/CN112236464B/en active Active
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JP2017008174A (en) * | 2015-06-19 | 2017-01-12 | 日立化成株式会社 | Thermosetting resin composition, prepreg, laminate and multilayer printed board |
JP2017125176A (en) * | 2016-08-31 | 2017-07-20 | 三井化学株式会社 | Low-dielectric resin composition, cured product, dry film, film, prepreg, metal-clad laminate, printed wiring board and electronic apparatus |
JP2018062568A (en) * | 2016-10-12 | 2018-04-19 | 三菱瓦斯化学株式会社 | Resin composition for printed wiring boards, prepreg, metal foil-clad laminate, laminate resin sheet, resin sheet, and printed wiring board |
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JP7279716B2 (en) | 2023-05-23 |
KR20210018288A (en) | 2021-02-17 |
CN112236464B (en) | 2024-02-23 |
WO2019230944A1 (en) | 2019-12-05 |
TWI796488B (en) | 2023-03-21 |
CN112236464A (en) | 2021-01-15 |
TW202006039A (en) | 2020-02-01 |
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