JPWO2018221037A1 - Polyolefin adhesive composition - Google Patents
Polyolefin adhesive composition Download PDFInfo
- Publication number
- JPWO2018221037A1 JPWO2018221037A1 JP2019522010A JP2019522010A JPWO2018221037A1 JP WO2018221037 A1 JPWO2018221037 A1 JP WO2018221037A1 JP 2019522010 A JP2019522010 A JP 2019522010A JP 2019522010 A JP2019522010 A JP 2019522010A JP WO2018221037 A1 JPWO2018221037 A1 JP WO2018221037A1
- Authority
- JP
- Japan
- Prior art keywords
- acid
- mass
- parts
- solvent
- adhesive composition
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 229920000098 polyolefin Polymers 0.000 title claims abstract description 56
- 239000000203 mixture Substances 0.000 title claims abstract description 47
- 239000000853 adhesive Substances 0.000 title claims abstract description 44
- 230000001070 adhesive effect Effects 0.000 title claims abstract description 44
- 239000003795 chemical substances by application Substances 0.000 claims abstract description 44
- 229910052751 metal Inorganic materials 0.000 claims abstract description 41
- 239000002184 metal Substances 0.000 claims abstract description 41
- 239000000758 substrate Substances 0.000 claims abstract description 39
- 229920005989 resin Polymers 0.000 claims abstract description 34
- 239000011347 resin Substances 0.000 claims abstract description 34
- 239000002253 acid Substances 0.000 claims abstract description 26
- 239000005056 polyisocyanate Substances 0.000 claims abstract description 22
- 229920001228 polyisocyanate Polymers 0.000 claims abstract description 22
- 229920005672 polyolefin resin Polymers 0.000 claims abstract description 22
- 239000003960 organic solvent Substances 0.000 claims abstract description 21
- 238000003811 acetone extraction Methods 0.000 claims abstract description 18
- 239000002904 solvent Substances 0.000 claims description 45
- -1 alicyclic hydrocarbon Chemical class 0.000 claims description 31
- 239000005022 packaging material Substances 0.000 claims description 20
- MTHSVFCYNBDYFN-UHFFFAOYSA-N diethylene glycol Chemical compound OCCOCCO MTHSVFCYNBDYFN-UHFFFAOYSA-N 0.000 claims description 7
- HBBGRARXTFLTSG-UHFFFAOYSA-N Lithium ion Chemical compound [Li+] HBBGRARXTFLTSG-UHFFFAOYSA-N 0.000 claims description 5
- 150000004945 aromatic hydrocarbons Chemical class 0.000 claims description 5
- 229930195733 hydrocarbon Natural products 0.000 claims description 5
- 229910001416 lithium ion Inorganic materials 0.000 claims description 5
- 150000001338 aliphatic hydrocarbons Chemical class 0.000 claims description 4
- 239000003759 ester based solvent Substances 0.000 claims description 4
- 239000004210 ether based solvent Substances 0.000 claims description 4
- 239000005453 ketone based solvent Substances 0.000 claims description 4
- 239000004215 Carbon black (E152) Substances 0.000 claims description 3
- 239000005456 alcohol based solvent Substances 0.000 claims description 3
- 150000008282 halocarbons Chemical class 0.000 claims description 3
- 239000000470 constituent Substances 0.000 claims description 2
- 239000000126 substance Substances 0.000 abstract description 23
- 238000010586 diagram Methods 0.000 abstract 1
- ZWEHNKRNPOVVGH-UHFFFAOYSA-N 2-Butanone Chemical compound CCC(C)=O ZWEHNKRNPOVVGH-UHFFFAOYSA-N 0.000 description 72
- YXFVVABEGXRONW-UHFFFAOYSA-N Toluene Chemical compound CC1=CC=CC=C1 YXFVVABEGXRONW-UHFFFAOYSA-N 0.000 description 39
- KWYUFKZDYYNOTN-UHFFFAOYSA-M Potassium hydroxide Chemical compound [OH-].[K+] KWYUFKZDYYNOTN-UHFFFAOYSA-M 0.000 description 31
- 238000004519 manufacturing process Methods 0.000 description 28
- 229920005653 propylene-ethylene copolymer Polymers 0.000 description 23
- 238000003860 storage Methods 0.000 description 22
- 239000010410 layer Substances 0.000 description 17
- 239000000243 solution Substances 0.000 description 17
- 239000003792 electrolyte Substances 0.000 description 16
- FPYJFEHAWHCUMM-UHFFFAOYSA-N maleic anhydride Chemical compound O=C1OC(=O)C=C1 FPYJFEHAWHCUMM-UHFFFAOYSA-N 0.000 description 16
- CSCPPACGZOOCGX-UHFFFAOYSA-N Acetone Chemical compound CC(C)=O CSCPPACGZOOCGX-UHFFFAOYSA-N 0.000 description 15
- 150000001875 compounds Chemical class 0.000 description 15
- 238000011156 evaluation Methods 0.000 description 15
- 229910052782 aluminium Inorganic materials 0.000 description 13
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 11
- 150000001732 carboxylic acid derivatives Chemical class 0.000 description 11
- LSXWFXONGKSEMY-UHFFFAOYSA-N di-tert-butyl peroxide Chemical compound CC(C)(C)OOC(C)(C)C LSXWFXONGKSEMY-UHFFFAOYSA-N 0.000 description 11
- 239000000463 material Substances 0.000 description 11
- 239000012790 adhesive layer Substances 0.000 description 10
- 239000011888 foil Substances 0.000 description 10
- 238000000034 method Methods 0.000 description 10
- 230000035484 reaction time Effects 0.000 description 10
- 238000001226 reprecipitation Methods 0.000 description 10
- 238000005259 measurement Methods 0.000 description 9
- 150000003839 salts Chemical class 0.000 description 8
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 7
- 125000005442 diisocyanate group Chemical group 0.000 description 7
- 239000008151 electrolyte solution Substances 0.000 description 7
- 238000003756 stirring Methods 0.000 description 7
- 239000004711 α-olefin Substances 0.000 description 7
- QTBSBXVTEAMEQO-UHFFFAOYSA-N Acetic acid Chemical compound CC(O)=O QTBSBXVTEAMEQO-UHFFFAOYSA-N 0.000 description 6
- OKKJLVBELUTLKV-UHFFFAOYSA-N Methanol Chemical compound OC OKKJLVBELUTLKV-UHFFFAOYSA-N 0.000 description 6
- 239000004743 Polypropylene Substances 0.000 description 6
- 150000008065 acid anhydrides Chemical class 0.000 description 6
- 229910052744 lithium Inorganic materials 0.000 description 6
- 238000000465 moulding Methods 0.000 description 6
- XNGIFLGASWRNHJ-UHFFFAOYSA-N phthalic acid Chemical compound OC(=O)C1=CC=CC=C1C(O)=O XNGIFLGASWRNHJ-UHFFFAOYSA-N 0.000 description 6
- 229920000642 polymer Polymers 0.000 description 6
- 229920001155 polypropylene Polymers 0.000 description 6
- 238000012360 testing method Methods 0.000 description 6
- WWZKQHOCKIZLMA-UHFFFAOYSA-N Caprylic acid Natural products CCCCCCCC(O)=O WWZKQHOCKIZLMA-UHFFFAOYSA-N 0.000 description 5
- KFZMGEQAYNKOFK-UHFFFAOYSA-N Isopropanol Chemical compound CC(C)O KFZMGEQAYNKOFK-UHFFFAOYSA-N 0.000 description 5
- 238000006243 chemical reaction Methods 0.000 description 5
- 230000000052 comparative effect Effects 0.000 description 5
- 238000003475 lamination Methods 0.000 description 5
- 238000002844 melting Methods 0.000 description 5
- 230000008018 melting Effects 0.000 description 5
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 5
- VXNZUUAINFGPBY-UHFFFAOYSA-N 1-Butene Chemical compound CCC=C VXNZUUAINFGPBY-UHFFFAOYSA-N 0.000 description 4
- FERIUCNNQQJTOY-UHFFFAOYSA-N Butyric acid Chemical compound CCCC(O)=O FERIUCNNQQJTOY-UHFFFAOYSA-N 0.000 description 4
- VGGSQFUCUMXWEO-UHFFFAOYSA-N Ethene Chemical compound C=C VGGSQFUCUMXWEO-UHFFFAOYSA-N 0.000 description 4
- 239000005977 Ethylene Substances 0.000 description 4
- KRHYYFGTRYWZRS-UHFFFAOYSA-N Fluorane Chemical compound F KRHYYFGTRYWZRS-UHFFFAOYSA-N 0.000 description 4
- WHXSMMKQMYFTQS-UHFFFAOYSA-N Lithium Chemical compound [Li] WHXSMMKQMYFTQS-UHFFFAOYSA-N 0.000 description 4
- LRHPLDYGYMQRHN-UHFFFAOYSA-N N-Butanol Chemical compound CCCCO LRHPLDYGYMQRHN-UHFFFAOYSA-N 0.000 description 4
- ISWSIDIOOBJBQZ-UHFFFAOYSA-N Phenol Chemical compound OC1=CC=CC=C1 ISWSIDIOOBJBQZ-UHFFFAOYSA-N 0.000 description 4
- WNLRTRBMVRJNCN-UHFFFAOYSA-N adipic acid Chemical compound OC(=O)CCCCC(O)=O WNLRTRBMVRJNCN-UHFFFAOYSA-N 0.000 description 4
- 230000004888 barrier function Effects 0.000 description 4
- 229920006026 co-polymeric resin Polymers 0.000 description 4
- 238000013329 compounding Methods 0.000 description 4
- DIOQZVSQGTUSAI-UHFFFAOYSA-N decane Chemical compound CCCCCCCCCC DIOQZVSQGTUSAI-UHFFFAOYSA-N 0.000 description 4
- 239000003822 epoxy resin Substances 0.000 description 4
- ZSIAUFGUXNUGDI-UHFFFAOYSA-N hexan-1-ol Chemical compound CCCCCCO ZSIAUFGUXNUGDI-UHFFFAOYSA-N 0.000 description 4
- 230000001771 impaired effect Effects 0.000 description 4
- IQPQWNKOIGAROB-UHFFFAOYSA-N isocyanate group Chemical group [N-]=C=O IQPQWNKOIGAROB-UHFFFAOYSA-N 0.000 description 4
- 239000007788 liquid Substances 0.000 description 4
- UAEPNZWRGJTJPN-UHFFFAOYSA-N methylcyclohexane Chemical compound CC1CCCCC1 UAEPNZWRGJTJPN-UHFFFAOYSA-N 0.000 description 4
- 239000003208 petroleum Substances 0.000 description 4
- 229920000647 polyepoxide Polymers 0.000 description 4
- 125000004805 propylene group Chemical group [H]C([H])([H])C([H])([*:1])C([H])([H])[*:2] 0.000 description 4
- 150000003254 radicals Chemical class 0.000 description 4
- 238000010998 test method Methods 0.000 description 4
- 150000007934 α,β-unsaturated carboxylic acids Chemical class 0.000 description 4
- OBETXYAYXDNJHR-UHFFFAOYSA-N 2-Ethylhexanoic acid Chemical compound CCCCC(CC)C(O)=O OBETXYAYXDNJHR-UHFFFAOYSA-N 0.000 description 3
- UHOVQNZJYSORNB-UHFFFAOYSA-N Benzene Chemical compound C1=CC=CC=C1 UHOVQNZJYSORNB-UHFFFAOYSA-N 0.000 description 3
- 229920000089 Cyclic olefin copolymer Polymers 0.000 description 3
- XEKOWRVHYACXOJ-UHFFFAOYSA-N Ethyl acetate Chemical compound CCOC(C)=O XEKOWRVHYACXOJ-UHFFFAOYSA-N 0.000 description 3
- LYCAIKOWRPUZTN-UHFFFAOYSA-N Ethylene glycol Chemical compound OCCO LYCAIKOWRPUZTN-UHFFFAOYSA-N 0.000 description 3
- 239000005057 Hexamethylene diisocyanate Substances 0.000 description 3
- 239000004698 Polyethylene Substances 0.000 description 3
- OFOBLEOULBTSOW-UHFFFAOYSA-N Propanedioic acid Natural products OC(=O)CC(O)=O OFOBLEOULBTSOW-UHFFFAOYSA-N 0.000 description 3
- DNIAPMSPPWPWGF-UHFFFAOYSA-N Propylene glycol Chemical compound CC(O)CO DNIAPMSPPWPWGF-UHFFFAOYSA-N 0.000 description 3
- 239000000654 additive Substances 0.000 description 3
- 125000002723 alicyclic group Chemical group 0.000 description 3
- 150000007942 carboxylates Chemical class 0.000 description 3
- KRKNYBCHXYNGOX-UHFFFAOYSA-N citric acid Chemical compound OC(=O)CC(O)(C(O)=O)CC(O)=O KRKNYBCHXYNGOX-UHFFFAOYSA-N 0.000 description 3
- 238000001816 cooling Methods 0.000 description 3
- 229920001577 copolymer Polymers 0.000 description 3
- 239000007822 coupling agent Substances 0.000 description 3
- 238000001035 drying Methods 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 230000004927 fusion Effects 0.000 description 3
- 238000001879 gelation Methods 0.000 description 3
- RRAMGCGOFNQTLD-UHFFFAOYSA-N hexamethylene diisocyanate Chemical compound O=C=NCCCCCCN=C=O RRAMGCGOFNQTLD-UHFFFAOYSA-N 0.000 description 3
- ZFSLODLOARCGLH-UHFFFAOYSA-N isocyanuric acid Chemical group OC1=NC(O)=NC(O)=N1 ZFSLODLOARCGLH-UHFFFAOYSA-N 0.000 description 3
- VLKZOEOYAKHREP-UHFFFAOYSA-N n-Hexane Chemical compound CCCCCC VLKZOEOYAKHREP-UHFFFAOYSA-N 0.000 description 3
- 150000001451 organic peroxides Chemical class 0.000 description 3
- 239000004014 plasticizer Substances 0.000 description 3
- 229920000573 polyethylene Polymers 0.000 description 3
- 238000002360 preparation method Methods 0.000 description 3
- QQONPFPTGQHPMA-UHFFFAOYSA-N propylene Natural products CC=C QQONPFPTGQHPMA-UHFFFAOYSA-N 0.000 description 3
- 238000010992 reflux Methods 0.000 description 3
- 239000000565 sealant Substances 0.000 description 3
- 229920002725 thermoplastic elastomer Polymers 0.000 description 3
- 229910052725 zinc Inorganic materials 0.000 description 3
- 239000011701 zinc Substances 0.000 description 3
- ZGEGCLOFRBLKSE-UHFFFAOYSA-N 1-Heptene Chemical compound CCCCCC=C ZGEGCLOFRBLKSE-UHFFFAOYSA-N 0.000 description 2
- KBPLFHHGFOOTCA-UHFFFAOYSA-N 1-Octanol Chemical compound CCCCCCCCO KBPLFHHGFOOTCA-UHFFFAOYSA-N 0.000 description 2
- KWKAKUADMBZCLK-UHFFFAOYSA-N 1-octene Chemical compound CCCCCCC=C KWKAKUADMBZCLK-UHFFFAOYSA-N 0.000 description 2
- OZAIFHULBGXAKX-UHFFFAOYSA-N 2-(2-cyanopropan-2-yldiazenyl)-2-methylpropanenitrile Chemical compound N#CC(C)(C)N=NC(C)(C)C#N OZAIFHULBGXAKX-UHFFFAOYSA-N 0.000 description 2
- IMSODMZESSGVBE-UHFFFAOYSA-N 2-Oxazoline Chemical compound C1CN=CO1 IMSODMZESSGVBE-UHFFFAOYSA-N 0.000 description 2
- UPMLOUAZCHDJJD-UHFFFAOYSA-N 4,4'-Diphenylmethane Diisocyanate Chemical compound C1=CC(N=C=O)=CC=C1CC1=CC=C(N=C=O)C=C1 UPMLOUAZCHDJJD-UHFFFAOYSA-N 0.000 description 2
- ZEYHEAKUIGZSGI-UHFFFAOYSA-N 4-methoxybenzoic acid Chemical compound COC1=CC=C(C(O)=O)C=C1 ZEYHEAKUIGZSGI-UHFFFAOYSA-N 0.000 description 2
- WSSSPWUEQFSQQG-UHFFFAOYSA-N 4-methyl-1-pentene Chemical compound CC(C)CC=C WSSSPWUEQFSQQG-UHFFFAOYSA-N 0.000 description 2
- KWOLFJPFCHCOCG-UHFFFAOYSA-N Acetophenone Chemical compound CC(=O)C1=CC=CC=C1 KWOLFJPFCHCOCG-UHFFFAOYSA-N 0.000 description 2
- PAYRUJLWNCNPSJ-UHFFFAOYSA-N Aniline Chemical compound NC1=CC=CC=C1 PAYRUJLWNCNPSJ-UHFFFAOYSA-N 0.000 description 2
- HEDRZPFGACZZDS-UHFFFAOYSA-N Chloroform Chemical compound ClC(Cl)Cl HEDRZPFGACZZDS-UHFFFAOYSA-N 0.000 description 2
- XDTMQSROBMDMFD-UHFFFAOYSA-N Cyclohexane Chemical compound C1CCCCC1 XDTMQSROBMDMFD-UHFFFAOYSA-N 0.000 description 2
- OIFBSDVPJOWBCH-UHFFFAOYSA-N Diethyl carbonate Chemical compound CCOC(=O)OCC OIFBSDVPJOWBCH-UHFFFAOYSA-N 0.000 description 2
- RTZKZFJDLAIYFH-UHFFFAOYSA-N Diethyl ether Chemical compound CCOCC RTZKZFJDLAIYFH-UHFFFAOYSA-N 0.000 description 2
- KMTRUDSVKNLOMY-UHFFFAOYSA-N Ethylene carbonate Chemical compound O=C1OCCO1 KMTRUDSVKNLOMY-UHFFFAOYSA-N 0.000 description 2
- IMNFDUFMRHMDMM-UHFFFAOYSA-N N-Heptane Chemical compound CCCCCCC IMNFDUFMRHMDMM-UHFFFAOYSA-N 0.000 description 2
- AMQJEAYHLZJPGS-UHFFFAOYSA-N N-Pentanol Chemical compound CCCCCO AMQJEAYHLZJPGS-UHFFFAOYSA-N 0.000 description 2
- CTQNGGLPUBDAKN-UHFFFAOYSA-N O-Xylene Chemical compound CC1=CC=CC=C1C CTQNGGLPUBDAKN-UHFFFAOYSA-N 0.000 description 2
- OAICVXFJPJFONN-UHFFFAOYSA-N Phosphorus Chemical compound [P] OAICVXFJPJFONN-UHFFFAOYSA-N 0.000 description 2
- BCKXLBQYZLBQEK-KVVVOXFISA-M Sodium oleate Chemical compound [Na+].CCCCCCCC\C=C/CCCCCCCC([O-])=O BCKXLBQYZLBQEK-KVVVOXFISA-M 0.000 description 2
- 229910000831 Steel Inorganic materials 0.000 description 2
- PPBRXRYQALVLMV-UHFFFAOYSA-N Styrene Chemical compound C=CC1=CC=CC=C1 PPBRXRYQALVLMV-UHFFFAOYSA-N 0.000 description 2
- KDYFGRWQOYBRFD-UHFFFAOYSA-N Succinic acid Natural products OC(=O)CCC(O)=O KDYFGRWQOYBRFD-UHFFFAOYSA-N 0.000 description 2
- WYURNTSHIVDZCO-UHFFFAOYSA-N Tetrahydrofuran Chemical compound C1CCOC1 WYURNTSHIVDZCO-UHFFFAOYSA-N 0.000 description 2
- 239000001361 adipic acid Substances 0.000 description 2
- 235000011037 adipic acid Nutrition 0.000 description 2
- 230000032683 aging Effects 0.000 description 2
- KMJRBSYFFVNPPK-UHFFFAOYSA-K aluminum;dodecanoate Chemical compound [Al+3].CCCCCCCCCCCC([O-])=O.CCCCCCCCCCCC([O-])=O.CCCCCCCCCCCC([O-])=O KMJRBSYFFVNPPK-UHFFFAOYSA-K 0.000 description 2
- HSMXEPWDIJUMSS-UHFFFAOYSA-K aluminum;tetradecanoate Chemical compound [Al+3].CCCCCCCCCCCCCC([O-])=O.CCCCCCCCCCCCCC([O-])=O.CCCCCCCCCCCCCC([O-])=O HSMXEPWDIJUMSS-UHFFFAOYSA-K 0.000 description 2
- 150000001408 amides Chemical class 0.000 description 2
- 239000012298 atmosphere Substances 0.000 description 2
- 230000008901 benefit Effects 0.000 description 2
- UJMDYLWCYJJYMO-UHFFFAOYSA-N benzene-1,2,3-tricarboxylic acid Chemical compound OC(=O)C1=CC=CC(C(O)=O)=C1C(O)=O UJMDYLWCYJJYMO-UHFFFAOYSA-N 0.000 description 2
- WPYMKLBDIGXBTP-UHFFFAOYSA-N benzoic acid Chemical compound OC(=O)C1=CC=CC=C1 WPYMKLBDIGXBTP-UHFFFAOYSA-N 0.000 description 2
- WGQKYBSKWIADBV-UHFFFAOYSA-N benzylamine Chemical compound NCC1=CC=CC=C1 WGQKYBSKWIADBV-UHFFFAOYSA-N 0.000 description 2
- OHJMTUPIZMNBFR-UHFFFAOYSA-N biuret Chemical group NC(=O)NC(N)=O OHJMTUPIZMNBFR-UHFFFAOYSA-N 0.000 description 2
- HQABUPZFAYXKJW-UHFFFAOYSA-N butan-1-amine Chemical compound CCCCN HQABUPZFAYXKJW-UHFFFAOYSA-N 0.000 description 2
- KDYFGRWQOYBRFD-NUQCWPJISA-N butanedioic acid Chemical compound O[14C](=O)CC[14C](O)=O KDYFGRWQOYBRFD-NUQCWPJISA-N 0.000 description 2
- NMJJFJNHVMGPGM-UHFFFAOYSA-N butyl formate Chemical compound CCCCOC=O NMJJFJNHVMGPGM-UHFFFAOYSA-N 0.000 description 2
- 239000011575 calcium Substances 0.000 description 2
- 229910052791 calcium Inorganic materials 0.000 description 2
- CJZGTCYPCWQAJB-UHFFFAOYSA-L calcium stearate Chemical compound [Ca+2].CCCCCCCCCCCCCCCCCC([O-])=O.CCCCCCCCCCCCCCCCCC([O-])=O CJZGTCYPCWQAJB-UHFFFAOYSA-L 0.000 description 2
- 239000008116 calcium stearate Substances 0.000 description 2
- 235000013539 calcium stearate Nutrition 0.000 description 2
- HIAAVKYLDRCDFQ-UHFFFAOYSA-L calcium;dodecanoate Chemical compound [Ca+2].CCCCCCCCCCCC([O-])=O.CCCCCCCCCCCC([O-])=O HIAAVKYLDRCDFQ-UHFFFAOYSA-L 0.000 description 2
- 238000005119 centrifugation Methods 0.000 description 2
- 239000013522 chelant Substances 0.000 description 2
- 229910052802 copper Inorganic materials 0.000 description 2
- 239000010949 copper Substances 0.000 description 2
- 239000013078 crystal Substances 0.000 description 2
- JHIVVAPYMSGYDF-UHFFFAOYSA-N cyclohexanone Chemical compound O=C1CCCCC1 JHIVVAPYMSGYDF-UHFFFAOYSA-N 0.000 description 2
- HGCIXCUEYOPUTN-UHFFFAOYSA-N cyclohexene Chemical compound C1CCC=CC1 HGCIXCUEYOPUTN-UHFFFAOYSA-N 0.000 description 2
- 230000032798 delamination Effects 0.000 description 2
- JQVDAXLFBXTEQA-UHFFFAOYSA-N dibutylamine Chemical compound CCCCNCCCC JQVDAXLFBXTEQA-UHFFFAOYSA-N 0.000 description 2
- IEJIGPNLZYLLBP-UHFFFAOYSA-N dimethyl carbonate Chemical compound COC(=O)OC IEJIGPNLZYLLBP-UHFFFAOYSA-N 0.000 description 2
- UKMSUNONTOPOIO-UHFFFAOYSA-N docosanoic acid Chemical compound CCCCCCCCCCCCCCCCCCCCCC(O)=O UKMSUNONTOPOIO-UHFFFAOYSA-N 0.000 description 2
- LQZZUXJYWNFBMV-UHFFFAOYSA-N dodecan-1-ol Chemical compound CCCCCCCCCCCCO LQZZUXJYWNFBMV-UHFFFAOYSA-N 0.000 description 2
- POULHZVOKOAJMA-UHFFFAOYSA-N dodecanoic acid Chemical compound CCCCCCCCCCCC(O)=O POULHZVOKOAJMA-UHFFFAOYSA-N 0.000 description 2
- BXKDSDJJOVIHMX-UHFFFAOYSA-N edrophonium chloride Chemical compound [Cl-].CC[N+](C)(C)C1=CC=CC(O)=C1 BXKDSDJJOVIHMX-UHFFFAOYSA-N 0.000 description 2
- 229920001971 elastomer Polymers 0.000 description 2
- JBTWLSYIZRCDFO-UHFFFAOYSA-N ethyl methyl carbonate Chemical compound CCOC(=O)OC JBTWLSYIZRCDFO-UHFFFAOYSA-N 0.000 description 2
- IIEWJVIFRVWJOD-UHFFFAOYSA-N ethylcyclohexane Chemical compound CCC1CCCCC1 IIEWJVIFRVWJOD-UHFFFAOYSA-N 0.000 description 2
- 230000001747 exhibiting effect Effects 0.000 description 2
- IPCSVZSSVZVIGE-UHFFFAOYSA-N hexadecanoic acid Chemical compound CCCCCCCCCCCCCCCC(O)=O IPCSVZSSVZVIGE-UHFFFAOYSA-N 0.000 description 2
- VKYKSIONXSXAKP-UHFFFAOYSA-N hexamethylenetetramine Chemical compound C1N(C2)CN3CN1CN2C3 VKYKSIONXSXAKP-UHFFFAOYSA-N 0.000 description 2
- 239000012948 isocyanate Substances 0.000 description 2
- HJOVHMDZYOCNQW-UHFFFAOYSA-N isophorone Chemical compound CC1=CC(=O)CC(C)(C)C1 HJOVHMDZYOCNQW-UHFFFAOYSA-N 0.000 description 2
- 150000002576 ketones Chemical class 0.000 description 2
- 238000010030 laminating Methods 0.000 description 2
- AZEPWULHRMVZQR-UHFFFAOYSA-M lithium;dodecanoate Chemical compound [Li+].CCCCCCCCCCCC([O-])=O AZEPWULHRMVZQR-UHFFFAOYSA-M 0.000 description 2
- 239000011777 magnesium Substances 0.000 description 2
- 229910052749 magnesium Inorganic materials 0.000 description 2
- 229940063002 magnesium palmitate Drugs 0.000 description 2
- ABSWXCXMXIZDSN-UHFFFAOYSA-L magnesium;hexadecanoate Chemical compound [Mg+2].CCCCCCCCCCCCCCCC([O-])=O.CCCCCCCCCCCCCCCC([O-])=O ABSWXCXMXIZDSN-UHFFFAOYSA-L 0.000 description 2
- GYNNXHKOJHMOHS-UHFFFAOYSA-N methyl-cycloheptane Natural products CC1CCCCCC1 GYNNXHKOJHMOHS-UHFFFAOYSA-N 0.000 description 2
- 238000002156 mixing Methods 0.000 description 2
- TVMXDCGIABBOFY-UHFFFAOYSA-N n-Octanol Natural products CCCCCCCC TVMXDCGIABBOFY-UHFFFAOYSA-N 0.000 description 2
- KJFMBFZCATUALV-UHFFFAOYSA-N phenolphthalein Chemical compound C1=CC(O)=CC=C1C1(C=2C=CC(O)=CC=2)C2=CC=CC=C2C(=O)O1 KJFMBFZCATUALV-UHFFFAOYSA-N 0.000 description 2
- 239000011574 phosphorus Substances 0.000 description 2
- 229910052698 phosphorus Inorganic materials 0.000 description 2
- 239000000049 pigment Substances 0.000 description 2
- 229910052700 potassium Inorganic materials 0.000 description 2
- 229940114930 potassium stearate Drugs 0.000 description 2
- ANBFRLKBEIFNQU-UHFFFAOYSA-M potassium;octadecanoate Chemical compound [K+].CCCCCCCCCCCCCCCCCC([O-])=O ANBFRLKBEIFNQU-UHFFFAOYSA-M 0.000 description 2
- PYJBVGYZXWPIKK-UHFFFAOYSA-M potassium;tetradecanoate Chemical compound [K+].CCCCCCCCCCCCCC([O-])=O PYJBVGYZXWPIKK-UHFFFAOYSA-M 0.000 description 2
- 229920001384 propylene homopolymer Polymers 0.000 description 2
- 238000000746 purification Methods 0.000 description 2
- BBEAQIROQSPTKN-UHFFFAOYSA-N pyrene Chemical compound C1=CC=C2C=CC3=CC=CC4=CC=C1C2=C43 BBEAQIROQSPTKN-UHFFFAOYSA-N 0.000 description 2
- 230000009257 reactivity Effects 0.000 description 2
- CXMXRPHRNRROMY-UHFFFAOYSA-N sebacic acid Chemical compound OC(=O)CCCCCCCCC(O)=O CXMXRPHRNRROMY-UHFFFAOYSA-N 0.000 description 2
- 239000012748 slip agent Substances 0.000 description 2
- 239000002002 slurry Substances 0.000 description 2
- 239000011734 sodium Substances 0.000 description 2
- 229910052708 sodium Inorganic materials 0.000 description 2
- BTURAGWYSMTVOW-UHFFFAOYSA-M sodium dodecanoate Chemical compound [Na+].CCCCCCCCCCCC([O-])=O BTURAGWYSMTVOW-UHFFFAOYSA-M 0.000 description 2
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- SEVNKWFHTNVOLD-UHFFFAOYSA-L copper;3-(4-ethylcyclohexyl)propanoate;3-(3-ethylcyclopentyl)propanoate Chemical compound [Cu+2].CCC1CCC(CCC([O-])=O)C1.CCC1CCC(CCC([O-])=O)CC1 SEVNKWFHTNVOLD-UHFFFAOYSA-L 0.000 description 1
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- KORSJDCBLAPZEQ-UHFFFAOYSA-N dicyclohexylmethane-4,4'-diisocyanate Chemical compound C1CC(N=C=O)CCC1CC1CCC(N=C=O)CC1 KORSJDCBLAPZEQ-UHFFFAOYSA-N 0.000 description 1
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- 150000002978 peroxides Chemical class 0.000 description 1
- WVDDGKGOMKODPV-ZQBYOMGUSA-N phenyl(114C)methanol Chemical compound O[14CH2]C1=CC=CC=C1 WVDDGKGOMKODPV-ZQBYOMGUSA-N 0.000 description 1
- 229920001200 poly(ethylene-vinyl acetate) Polymers 0.000 description 1
- 229920002857 polybutadiene Polymers 0.000 description 1
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- 229920005862 polyol Polymers 0.000 description 1
- 229920006124 polyolefin elastomer Polymers 0.000 description 1
- 150000003077 polyols Chemical class 0.000 description 1
- 229920005990 polystyrene resin Polymers 0.000 description 1
- 150000003097 polyterpenes Chemical class 0.000 description 1
- RWMKSKOZLCXHOK-UHFFFAOYSA-M potassium;butanoate Chemical compound [K+].CCCC([O-])=O RWMKSKOZLCXHOK-UHFFFAOYSA-M 0.000 description 1
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- YLLIGHVCTUPGEH-UHFFFAOYSA-M potassium;ethanol;hydroxide Chemical compound [OH-].[K+].CCO YLLIGHVCTUPGEH-UHFFFAOYSA-M 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 239000010734 process oil Substances 0.000 description 1
- BDERNNFJNOPAEC-UHFFFAOYSA-N propan-1-ol Chemical compound CCCO BDERNNFJNOPAEC-UHFFFAOYSA-N 0.000 description 1
- ULWHHBHJGPPBCO-UHFFFAOYSA-N propane-1,1-diol Chemical compound CCC(O)O ULWHHBHJGPPBCO-UHFFFAOYSA-N 0.000 description 1
- RUOJZAUFBMNUDX-UHFFFAOYSA-N propylene carbonate Chemical compound CC1COC(=O)O1 RUOJZAUFBMNUDX-UHFFFAOYSA-N 0.000 description 1
- 150000003242 quaternary ammonium salts Chemical class 0.000 description 1
- 230000000630 rising effect Effects 0.000 description 1
- 239000005060 rubber Substances 0.000 description 1
- 239000001632 sodium acetate Substances 0.000 description 1
- 235000017281 sodium acetate Nutrition 0.000 description 1
- 229960004249 sodium acetate Drugs 0.000 description 1
- WXMKPNITSTVMEF-UHFFFAOYSA-M sodium benzoate Chemical compound [Na+].[O-]C(=O)C1=CC=CC=C1 WXMKPNITSTVMEF-UHFFFAOYSA-M 0.000 description 1
- 239000004299 sodium benzoate Substances 0.000 description 1
- 235000010234 sodium benzoate Nutrition 0.000 description 1
- BYKRNSHANADUFY-UHFFFAOYSA-M sodium octanoate Chemical compound [Na+].CCCCCCCC([O-])=O BYKRNSHANADUFY-UHFFFAOYSA-M 0.000 description 1
- CVYDEWKUJFCYJO-UHFFFAOYSA-M sodium;docosanoate Chemical compound [Na+].CCCCCCCCCCCCCCCCCCCCCC([O-])=O CVYDEWKUJFCYJO-UHFFFAOYSA-M 0.000 description 1
- 235000012424 soybean oil Nutrition 0.000 description 1
- 239000003549 soybean oil Substances 0.000 description 1
- 239000008117 stearic acid Substances 0.000 description 1
- 239000011975 tartaric acid Substances 0.000 description 1
- 235000002906 tartaric acid Nutrition 0.000 description 1
- ROEHNQZQCCPZCH-UHFFFAOYSA-N tert-butyl 2-tert-butylperoxycarbonylbenzoate Chemical compound CC(C)(C)OOC(=O)C1=CC=CC=C1C(=O)OC(C)(C)C ROEHNQZQCCPZCH-UHFFFAOYSA-N 0.000 description 1
- GJBRNHKUVLOCEB-UHFFFAOYSA-N tert-butyl benzenecarboperoxoate Chemical compound CC(C)(C)OOC(=O)C1=CC=CC=C1 GJBRNHKUVLOCEB-UHFFFAOYSA-N 0.000 description 1
- 125000000999 tert-butyl group Chemical group [H]C([H])([H])C(*)(C([H])([H])[H])C([H])([H])[H] 0.000 description 1
- TUNFSRHWOTWDNC-HKGQFRNVSA-N tetradecanoic acid Chemical compound CCCCCCCCCCCCC[14C](O)=O TUNFSRHWOTWDNC-HKGQFRNVSA-N 0.000 description 1
- YLQBMQCUIZJEEH-UHFFFAOYSA-N tetrahydrofuran Natural products C=1C=COC=1 YLQBMQCUIZJEEH-UHFFFAOYSA-N 0.000 description 1
- 229910052718 tin Inorganic materials 0.000 description 1
- 229910052719 titanium Inorganic materials 0.000 description 1
- 238000004448 titration Methods 0.000 description 1
- DVKJHBMWWAPEIU-UHFFFAOYSA-N toluene 2,4-diisocyanate Chemical compound CC1=CC=C(N=C=O)C=C1N=C=O DVKJHBMWWAPEIU-UHFFFAOYSA-N 0.000 description 1
- RUELTTOHQODFPA-UHFFFAOYSA-N toluene 2,6-diisocyanate Chemical compound CC1=C(N=C=O)C=CC=C1N=C=O RUELTTOHQODFPA-UHFFFAOYSA-N 0.000 description 1
- VZCYOOQTPOCHFL-UHFFFAOYSA-N trans-butenedioic acid Natural products OC(=O)C=CC(O)=O VZCYOOQTPOCHFL-UHFFFAOYSA-N 0.000 description 1
- KHPCPRHQVVSZAH-UHFFFAOYSA-N trans-cinnamyl beta-D-glucopyranoside Natural products OC1C(O)C(O)C(CO)OC1OCC=CC1=CC=CC=C1 KHPCPRHQVVSZAH-UHFFFAOYSA-N 0.000 description 1
- PWBHRVGYSMBMIO-UHFFFAOYSA-M tributylstannanylium;acetate Chemical compound CCCC[Sn](CCCC)(CCCC)OC(C)=O PWBHRVGYSMBMIO-UHFFFAOYSA-M 0.000 description 1
- HFFZSMFXOBHQLV-UHFFFAOYSA-M tributylstannyl dodecanoate Chemical compound CCCCCCCCCCCC(=O)O[Sn](CCCC)(CCCC)CCCC HFFZSMFXOBHQLV-UHFFFAOYSA-M 0.000 description 1
- AVWRKZWQTYIKIY-UHFFFAOYSA-N urea-1-carboxylic acid Chemical group NC(=O)NC(O)=O AVWRKZWQTYIKIY-UHFFFAOYSA-N 0.000 description 1
- 239000003981 vehicle Substances 0.000 description 1
- 239000003643 water by type Substances 0.000 description 1
- 230000037303 wrinkles Effects 0.000 description 1
- 229940057977 zinc stearate Drugs 0.000 description 1
- NWONKYPBYAMBJT-UHFFFAOYSA-L zinc sulfate Chemical compound [Zn+2].[O-]S([O-])(=O)=O NWONKYPBYAMBJT-UHFFFAOYSA-L 0.000 description 1
- WDHVIZKSFZNHJB-UHFFFAOYSA-L zinc;butanoate Chemical compound [Zn+2].CCCC([O-])=O.CCCC([O-])=O WDHVIZKSFZNHJB-UHFFFAOYSA-L 0.000 description 1
- JDLYKQWJXAQNNS-UHFFFAOYSA-L zinc;dibenzoate Chemical compound [Zn+2].[O-]C(=O)C1=CC=CC=C1.[O-]C(=O)C1=CC=CC=C1 JDLYKQWJXAQNNS-UHFFFAOYSA-L 0.000 description 1
Classifications
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- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B15/00—Layered products comprising a layer of metal
- B32B15/04—Layered products comprising a layer of metal comprising metal as the main or only constituent of a layer, which is next to another layer of the same or of a different material
- B32B15/08—Layered products comprising a layer of metal comprising metal as the main or only constituent of a layer, which is next to another layer of the same or of a different material of synthetic resin
- B32B15/085—Layered products comprising a layer of metal comprising metal as the main or only constituent of a layer, which is next to another layer of the same or of a different material of synthetic resin comprising polyolefins
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/06—Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B7/00—Layered products characterised by the relation between layers; Layered products characterised by the relative orientation of features between layers, or by the relative values of a measurable parameter between layers, i.e. products comprising layers having different physical, chemical or physicochemical properties; Layered products characterised by the interconnection of layers
- B32B7/04—Interconnection of layers
- B32B7/12—Interconnection of layers using interposed adhesives or interposed materials with bonding properties
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J11/00—Features of adhesives not provided for in group C09J9/00, e.g. additives
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J123/00—Adhesives based on homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Adhesives based on derivatives of such polymers
- C09J123/26—Adhesives based on homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Adhesives based on derivatives of such polymers modified by chemical after-treatment
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M50/00—Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
- H01M50/10—Primary casings; Jackets or wrappings
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M50/00—Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
- H01M50/10—Primary casings; Jackets or wrappings
- H01M50/116—Primary casings; Jackets or wrappings characterised by the material
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M50/00—Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
- H01M50/10—Primary casings; Jackets or wrappings
- H01M50/116—Primary casings; Jackets or wrappings characterised by the material
- H01M50/121—Organic material
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M50/00—Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
- H01M50/10—Primary casings; Jackets or wrappings
- H01M50/116—Primary casings; Jackets or wrappings characterised by the material
- H01M50/124—Primary casings; Jackets or wrappings characterised by the material having a layered structure
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M50/00—Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
- H01M50/10—Primary casings; Jackets or wrappings
- H01M50/183—Sealing members
- H01M50/19—Sealing members characterised by the material
- H01M50/193—Organic material
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M50/00—Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
- H01M50/10—Primary casings; Jackets or wrappings
- H01M50/102—Primary casings; Jackets or wrappings characterised by their shape or physical structure
- H01M50/105—Pouches or flexible bags
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/10—Energy storage using batteries
Landscapes
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- General Chemical & Material Sciences (AREA)
- Electrochemistry (AREA)
- Organic Chemistry (AREA)
- Adhesives Or Adhesive Processes (AREA)
- Laminated Bodies (AREA)
- Adhesive Tapes (AREA)
- Sealing Battery Cases Or Jackets (AREA)
Abstract
【課題】 ポットライフ性が良好で、かつ金属基材とポリオレフィン樹脂基材との接着性、耐薬品性、および成形性が良好な、酸変性ポリオレフィンおよび多官能ポリイソシアネート硬化剤を含有する接着剤組成物を提供することである。【解決手段】酸変性ポリオレフィン(A)、多官能ポリイソシアネート硬化剤(B)および有機溶剤(C)を含有する接着剤組成物であって、酸変性ポリオレフィン(A)の酸価が2〜50mgKOH/g-resin、アセトン抽出成分比率が0.01〜2質量%である接着剤組成物。【選択図】なしPROBLEM TO BE SOLVED: To provide an adhesive containing an acid-modified polyolefin and a polyfunctional polyisocyanate curing agent, which has good pot life and good adhesion, chemical resistance, and moldability between a metal substrate and a polyolefin resin substrate. It is to provide a composition. An adhesive composition comprising an acid-modified polyolefin (A), a polyfunctional polyisocyanate curing agent (B) and an organic solvent (C), wherein the acid-modified polyolefin (A) has an acid value of 2 to 50 mgKOH. / G-resin, the adhesive composition whose acetone extraction component ratio is 0.01-2 mass%. [Selection diagram] None
Description
本発明は、ポリオレフィン樹脂基材と金属基材との良好な接着性、耐薬品性、成形性を示す接着剤組成物に関する。より詳しくは酸変性ポリオレフィン、多官能ポリイソシアネート硬化剤、および有機溶剤を含有する接着剤組成物に関する。特にリチウムイオン電池(以下LiBと略す)用接着剤組成物、ならびにそれを含む積層体である包装材料に関する。 The present invention relates to an adhesive composition exhibiting good adhesion, chemical resistance, and moldability between a polyolefin resin substrate and a metal substrate. More specifically, the present invention relates to an adhesive composition containing an acid-modified polyolefin, a polyfunctional polyisocyanate curing agent, and an organic solvent. In particular, the present invention relates to an adhesive composition for a lithium ion battery (hereinafter abbreviated as LiB) and a packaging material that is a laminate containing the same.
近年、パソコン、携帯電話等の携帯端末装置、ビデオカメラ、衛星などに用いられる電池として、超薄型化、小型化の可能なLiBが盛んに開発されている。このLiBの包装材料は、従来用いられていた金属製缶とは異なり、軽量で電池の形状を自由に選択できるという利点から、基材層/バリア層/シーラント層のような構成の積層体が用いられるようになってきた。 2. Description of the Related Art In recent years, LiBs that can be made ultrathin and compact have been actively developed as batteries used in personal digital assistants, mobile phones and other portable terminal devices, video cameras, satellites, and the like. Unlike the conventional metal cans, this LiB packaging material has the advantage of being lightweight and allowing the battery shape to be freely selected, so that a laminate having a structure such as a base material layer / barrier layer / sealant layer is used. It is being used.
LiBは、電池内容物として正極材及び負極材と共に、炭酸プロピレン、炭酸エチレン、炭酸ジメチル、炭酸ジエチル、炭酸エチルメチルなどの非プロトン性溶媒にリチウム塩を溶解した電解液若しくはその電解液を含浸させたポリマーゲルからなる電解質層を含んでいる。このような強浸透性の溶媒がシーラント層を通過すると、バリア層とシーラント層間のラミネート強度を低下させてデラミネーションを生じさせ、最終的には電解液が漏れ出すといった問題が生じる。また、電池の電解質であるリチウム塩としてはLiPF6、LiBF4 等の物質が用いられているが、これらの塩は水分との加水分解反応によりフッ酸を発生させ、フッ酸がバリア層を腐食することによりラミネート強度を低下させる。電池用包装材料は、このように電解質に対する耐性を有していることが必要である。 LiB is impregnated with an electrolyte or a lithium electrolyte dissolved in an aprotic solvent such as propylene carbonate, ethylene carbonate, dimethyl carbonate, diethyl carbonate, and ethyl methyl carbonate, together with the cathode material and the anode material as battery contents. And an electrolyte layer made of a polymer gel. When such a highly permeable solvent passes through the sealant layer, the lamination strength between the barrier layer and the sealant layer is reduced to cause delamination, which eventually causes a problem that the electrolyte leaks out. LiPF6, LiBF4, and other substances are used as lithium salts, which are electrolytes for batteries. These salts generate hydrofluoric acid by a hydrolysis reaction with moisture, and hydrofluoric acid corrodes the barrier layer. Reduces the laminate strength. It is necessary that the battery packaging material has resistance to the electrolyte as described above.
また、LiBはさまざまな環境下で使用されることを想定して、より過酷な耐性を備えている必要がある。例えば、モバイル機器に使用される場合には、車内等の60〜70℃という高温環境での耐漏液性が要求される。また、携帯電話に使用され誤って水中に落としたことを想定し、水分が浸入しないよう耐水性も必要とされる。 Also, LiB needs to have more severe durability, assuming that it will be used in various environments. For example, when used in a mobile device, it is required to have a liquid leakage resistance in a high temperature environment of 60 to 70 ° C. such as in a vehicle. Also, assuming that it is used by a mobile phone and accidentally dropped into water, it is necessary to have water resistance so that moisture does not enter.
このような状況のもと、耐電解液性を向上させたリチウム電池用包装材料が種々提案されている(例えば、特許文献1〜3参照)。 Under such circumstances, various packaging materials for lithium batteries with improved electrolyte resistance have been proposed (for example, see Patent Documents 1 to 3).
さらに、 電池用包装材料においては、電池素子を封入する際に金型で成形し、電池素子を収容する空間が形成される。この成形の際に、電池用包装材料が引き延ばされることによって、
金型のフランジ部において、バリア層にクラックやピンホールが発生しやすいという問題がある。特に、近年の電池の小型化、薄型化の要請に伴い、より一層薄い電池用包装材料が求められており、このような問題がより顕著に発生しやすくなっている。Further, in the battery packaging material, when enclosing the battery element, it is molded with a mold to form a space for accommodating the battery element. During this molding, the battery packaging material is stretched,
There is a problem that cracks and pinholes are easily generated in the barrier layer at the flange portion of the mold. In particular, with the recent demand for smaller and thinner batteries, thinner battery packaging materials are required, and such problems are more likely to occur.
このような状況のもと、成形性を向上させた電池用包装材料が提案されている(例えば、特許文献4〜5参照)。 Under such circumstances, packaging materials for batteries with improved moldability have been proposed (for example, see Patent Documents 4 and 5).
しかしながら、前記提案されているリチウム電池用包装材料は、耐電解液性および成形性の点でいまだ不十分であった。また耐電解液性および成形性の改善が大きくても、問題がみられるものであった。
具体的には、硬化剤配合後の接着剤のポットライフ性確保と耐電解液性両立が困難であり(特許文献1)、押出ラミネーションによる接着を行っていることからラミネート機台が制約されたり、高温での貼り合せによってポリオレフィン基材が熱収縮の影響を受ける(特許文献2)、ポリオレフィン主剤が水系であることから乾燥時間が長く、生産条件が限定されてしまう(特許文献3)。また、外層フィルム表面にアマイド系スリップ剤をコーティングする工程を設けなければならず、生産性が低下する上に、コーティングしたアマイド系スリップ剤により外層フィルムとアルミニウム箔とのラミネート強度が十分に得られない(特許文献4)、アルミニウム箔より内層側に未延伸ポリプロピレン樹脂フィルムのみが配置された構成、或いはアルミニウム箔より内層側にポリプロピレンとポリエチレンのブレンド樹脂のフィルムのみが配置された構成であるので、直方体形状等に成形される際にアルミニウム箔にピンホールが発生したり、或いはアルミニウム箔に破断部(割れ)が発生し易く、十分な成形性が得られない(特許文献5)などの問題が見られるものであった。However, the proposed packaging materials for lithium batteries are still insufficient in terms of electrolyte resistance and moldability. Further, even if the improvement in the electrolytic solution resistance and the moldability was large, a problem was observed.
Specifically, it is difficult to ensure both the pot life of the adhesive after the curing agent is compounded and the resistance to the electrolytic solution (Patent Document 1), and the lamination machine base is restricted due to the bonding by extrusion lamination. However, the polyolefin substrate is affected by heat shrinkage due to bonding at a high temperature (Patent Literature 2). Since the polyolefin base is an aqueous material, the drying time is long and the production conditions are limited (Patent Literature 3). In addition, it is necessary to provide a step of coating the amide-based slip agent on the surface of the outer-layer film.In addition to lowering the productivity, the coated amide-based slip agent provides sufficient lamination strength between the outer-layer film and the aluminum foil. No (Patent Literature 4), a configuration in which only an unstretched polypropylene resin film is disposed on the inner layer side of the aluminum foil, or a configuration in which only a blended resin film of polypropylene and polyethylene is disposed on the inner layer side of the aluminum foil, When formed into a rectangular parallelepiped or the like, pinholes are generated in the aluminum foil, or broken portions (cracks) are likely to be generated in the aluminum foil, and sufficient moldability cannot be obtained (Patent Document 5). It was something that could be seen.
本発明の課題は、ポットライフ性や生産条件の制限といった問題なく、接着性、耐薬品性(耐電解液性)および成形性に優れる接着剤組成物を提供することにある。さらにその接着剤組成物からなる接着剤層を含む電池用包装材料及び前記包装材料を用いた電池を提供することにある。 An object of the present invention is to provide an adhesive composition which is excellent in adhesiveness, chemical resistance (electrolyte resistance) and moldability without problems such as pot life and restrictions on production conditions. Another object of the present invention is to provide a battery packaging material including an adhesive layer made of the adhesive composition, and a battery using the packaging material.
上記課題を達成するため、本発明者らは鋭意検討し、アルミニウム箔の外層側のみならず内層側にも成形時の伸びに対して十分追従できる層を配することが有効であることを見出し、以下の発明を提案するに至った。 In order to achieve the above object, the present inventors diligently studied and found that it is effective to arrange a layer that can sufficiently follow the elongation during molding not only on the outer layer side but also on the inner layer side of the aluminum foil. The following inventions have been proposed.
酸変性ポリオレフィン(A)、多官能ポリイソシアネート硬化剤(B)および有機溶剤(C)を含有する接着剤組成物であって、酸変性ポリオレフィン(A)の酸価が2〜50mgKOH/g-resin、アセトン抽出成分比率が0.01〜2質量%である接着剤組成物。 An adhesive composition containing an acid-modified polyolefin (A), a polyfunctional polyisocyanate curing agent (B), and an organic solvent (C), wherein the acid value of the acid-modified polyolefin (A) is 2 to 50 mgKOH / g-resin. And an adhesive composition having an acetone extraction component ratio of 0.01 to 2% by mass.
前記酸変性ポリオレフィン(A)100質量部に対して、多官能ポリイソシアネート硬化剤(B)を0.5〜40質量部、有機溶剤(C)を80〜2000質量部含有することが好ましい。また、有機溶剤(C)は、溶剤(C1)と溶剤(C2)の混合液であって、溶剤(C1)が芳香族炭化水素、脂肪族炭化水素、脂環族炭化水素およびハロゲン化炭化水素からなる群より選択された1種以上の溶剤であり、溶剤(C2)がアルコール系溶剤、ケトン系溶剤、エステル系溶剤およびグリコールエーテル系溶剤からなる群より選択された1種以上の溶剤であり、溶剤(C1)/溶剤(C2)=50〜97/50〜3(質量比)であることが好ましい。 It is preferable to contain 0.5 to 40 parts by mass of the polyfunctional polyisocyanate curing agent (B) and 80 to 2,000 parts by mass of the organic solvent (C) based on 100 parts by mass of the acid-modified polyolefin (A). The organic solvent (C) is a mixture of the solvent (C1) and the solvent (C2), and the solvent (C1) is an aromatic hydrocarbon, an aliphatic hydrocarbon, an alicyclic hydrocarbon, and a halogenated hydrocarbon. Wherein the solvent (C2) is one or more solvents selected from the group consisting of alcohol solvents, ketone solvents, ester solvents and glycol ether solvents. , Solvent (C1) / solvent (C2) = 50 to 97/50 to 3 (mass ratio).
前記接着剤組成物は、ポリオレフィン樹脂基材と金属基材との接着に用いられることが好ましい。 The adhesive composition is preferably used for bonding a polyolefin resin substrate and a metal substrate.
前記接着剤組成物によって接着されたポリオレフィン樹脂基材と金属基材の積層体および該積層体を構成部材とするリチウムイオン電池用包装材料。 A laminate of a polyolefin resin substrate and a metal substrate bonded by the adhesive composition, and a packaging material for a lithium ion battery including the laminate as a constituent member.
本発明にかかる接着剤組成物は、酸変性ポリオレフィン、多官能ポリイソシアネート硬化剤、および有機溶剤を含有し、長期間保存しても増粘やゲル化を生じることなく良好なポットライフ性を維持することができる。さらにポリオレフィン基材の熱収縮影響が小さい120℃以下のような低温で張り合わせ、40℃以下のような低温でのエージングを行ってもポリオレフィン樹脂基材と金属基材との良好な接着性、耐薬品性さらに成形性を両立することが可能である。 The adhesive composition according to the present invention contains an acid-modified polyolefin, a polyfunctional polyisocyanate curing agent, and an organic solvent, and maintains good pot life without thickening or gelling even when stored for a long time. can do. Further, even when the polyolefin substrate is bonded at a low temperature such as 120 ° C. or less where the heat shrinkage effect is small and aging is performed at a low temperature such as 40 ° C. or less, good adhesion between the polyolefin resin substrate and the metal substrate can be obtained. It is possible to achieve both chemical properties and moldability.
本発明によれば、良好なポットライフ性を維持しながら、貼り合せ後のエージング工程により十分に硬化させることができ、優れた接着性および耐薬品性を発現することができる。さらに、優れた成形性を発現するのに必要な貯蔵弾性率および破断伸度を満たす接着剤層を得ることが可能である。 ADVANTAGE OF THE INVENTION According to this invention, while maintaining favorable pot life property, it can fully be hardened by the aging process after bonding, and can exhibit excellent adhesiveness and chemical resistance. Furthermore, it is possible to obtain an adhesive layer that satisfies the storage elastic modulus and elongation at break necessary for exhibiting excellent moldability.
以下、本発明の実施の形態について詳細に説明する。 Hereinafter, embodiments of the present invention will be described in detail.
<酸変性ポリオレフィン(A)>
本発明で用いる酸変性ポリオレフィン(A)は、酸価が2〜50mgKOH/g-resin、アセトン抽出成分比率が0.01〜2質量%の酸変性ポリオレフィンである。<Acid-modified polyolefin (A)>
The acid-modified polyolefin (A) used in the present invention is an acid-modified polyolefin having an acid value of 2 to 50 mgKOH / g-resin and an acetone extraction component ratio of 0.01 to 2% by mass.
本発明で用いる酸変性ポリオレフィン(A)は限定的ではないが、ポリエチレン、ポリプロピレン及びプロピレン−α−オレフィン共重合体の少なくとも1種に、α,β−不飽和カルボン酸及びその酸無水物の少なくとも1種をグラフトすることにより得られるものが好ましい。 The acid-modified polyolefin (A) used in the present invention is not limited, but at least one of polyethylene, polypropylene and propylene-α-olefin copolymer may contain at least one of α, β-unsaturated carboxylic acid and its acid anhydride. Those obtained by grafting one type are preferred.
プロピレン−α−オレフィン共重合体は、プロピレンを主体としてこれにα−オレフィンを共重合したものである。α−オレフィンとしては、例えば、エチレン、1−ブテン、1−ヘプテン、1−オクテン、4−メチル−1−ペンテン、酢酸ビニルなどを1種又は数種用いるこができる。これらのα−オレフィンの中では、エチレン、1−ブテンが好ましい。プロピレン−α−オレフィン共重合体のプロピレン成分とα−オレフィン成分との比率は限定されないが、プロピレン成分が50モル%以上であることが好ましく、70モル%以上であることがより好ましい。 The propylene-α-olefin copolymer is obtained by copolymerizing α-olefin with propylene as a main component. As the α-olefin, for example, one or several kinds of ethylene, 1-butene, 1-heptene, 1-octene, 4-methyl-1-pentene, vinyl acetate and the like can be used. Among these α-olefins, ethylene and 1-butene are preferred. The ratio between the propylene component and the α-olefin component of the propylene-α-olefin copolymer is not limited, but the propylene component is preferably at least 50 mol%, more preferably at least 70 mol%.
α,β−不飽和カルボン酸及びその酸無水物の少なくとも1種としては、例えば、マレイン酸、イタコン酸、シトラコン酸及びこれらの酸無水物が挙げられる。これらの中でも酸無水物が好ましく、無水マレイン酸がより好ましい。具体的には、無水マレイン酸変性ポリプロピレン、無水マレイン酸変性プロピレン−エチレン共重合体、無水マレイン酸変性プロピレン−ブテン共重合体、無水マレイン酸変性プロピレン−エチレン−ブテン共重合体等が挙げられ、これら酸変性ポリオレフィンを1種類又は2種類以上を組み合わせて使用することができる。 Examples of at least one of the α, β-unsaturated carboxylic acids and their acid anhydrides include maleic acid, itaconic acid, citraconic acid and acid anhydrides thereof. Of these, acid anhydrides are preferred, and maleic anhydride is more preferred. Specifically, maleic anhydride-modified polypropylene, maleic anhydride-modified propylene-ethylene copolymer, maleic anhydride-modified propylene-butene copolymer, maleic anhydride-modified propylene-ethylene-butene copolymer, and the like, These acid-modified polyolefins can be used alone or in combination of two or more.
酸変性ポリオレフィン(A)の酸価は、ポリオレフィン樹脂基材と金属基材との接着性および耐電解液性の観点から、2〜50mgKOH/g−resinの範囲であることが必要である。好ましくは3〜45mgKOH/g−resin、より好ましくは5〜40mgKOH/g−resin、特に好ましくは7〜35mgKOH/g−resinの範囲である。前記の値未満であると、硬化剤との相溶性が乏しくなることがある。そのため、架橋密度が低く、接着強度、耐薬品性(耐電解液性)が低下することがある。前記の値を超えると、分子量が低く、凝集力が弱くなるため、接着強度、耐薬品性(耐電解液性)が低下することがある。さらに製造効率も低下するため好ましくない。 The acid value of the acid-modified polyolefin (A) needs to be in the range of 2 to 50 mgKOH / g-resin from the viewpoint of the adhesion between the polyolefin resin base and the metal base and the resistance to electrolytic solution. It is preferably in the range of 3 to 45 mg KOH / g-resin, more preferably 5 to 40 mg KOH / g-resin, and particularly preferably 7 to 35 mg KOH / g-resin. If it is less than the above value, the compatibility with the curing agent may be poor. Therefore, the crosslinking density is low, and the adhesive strength and the chemical resistance (electrolyte resistance) may decrease. If the above value is exceeded, the molecular weight is low and the cohesive strength is weak, so that the adhesive strength and chemical resistance (electrolyte resistance) may be reduced. Further, the production efficiency is undesirably reduced.
酸変性ポリオレフィン(A)の酸価は、α,β−不飽和カルボン酸、α,β−不飽和カルボン酸の酸無水物およびラジカル発生剤の使用量により調整することができる。 The acid value of the acid-modified polyolefin (A) can be adjusted by the amount of the α, β-unsaturated carboxylic acid, the acid anhydride of the α, β-unsaturated carboxylic acid, and the amount of the radical generator used.
酸変性ポリオレフィン(A)のアセトン抽出成分比率は、ポリオレフィン樹脂基材と金属基材との接着性および耐電解液性の観点から、0.01質量%〜2質量%の範囲であることが必要である。好ましくは0.03質量%〜1.7質量%であり、より好ましくは0.05質量%〜1.4質量%であり、さらに好ましくは0.07質量%〜1.2質量%であり、特に好ましくは0.1質量%〜1質量%の範囲である。前記の値未満であると、製造効率が低下するため好ましくない。前記の値を超えると、凝集力が弱くなり接着性、耐薬品性および成形性が劣る場合がある。 The ratio of the acetone-extracted component of the acid-modified polyolefin (A) must be in the range of 0.01% by mass to 2% by mass from the viewpoint of the adhesion between the polyolefin resin substrate and the metal substrate and the resistance to electrolytic solution. It is. It is preferably from 0.03% by mass to 1.7% by mass, more preferably from 0.05% by mass to 1.4% by mass, even more preferably from 0.07% by mass to 1.2% by mass, Particularly preferably, it is in the range of 0.1% by mass to 1% by mass. If it is less than the above value, the production efficiency is undesirably reduced. If it exceeds the above-mentioned value, the cohesive strength becomes weak, and the adhesiveness, chemical resistance and moldability may be poor.
酸変性ポリオレフィン(A)の25℃における貯蔵弾性率(E’)は、ポリオレフィン樹脂基材と金属基材の接着性および耐薬品性(耐電解液性)の観点から、10〜2000MPaの範囲であることが好ましい。より好ましくは15〜1700MPaであり、さらに好ましくは20〜1400MPaであり、特に好ましいのは25〜1100MPaであり、最も好ましいのは30〜800MPaの範囲である。前記の値未満であると接着剤組成物からなる接着剤層の凝集力不足につながり、接着性および耐薬品性(耐電解液性)が劣る場合がある。前記の値を超えると接着剤組成物からなる接着剤層の追従性が低下し、接着性が劣る場合がある。 また、前記の範囲内であれば、接着性、基材追従性が向上するため、積層体の成形性まで良好になるためリチウムイオン電池用包装材料としてより好ましい。 The storage elastic modulus (E ′) of the acid-modified polyolefin (A) at 25 ° C. is in the range of 10 to 2000 MPa from the viewpoints of adhesion between the polyolefin resin base and the metal base and chemical resistance (electrolyte resistance). Preferably, there is. It is more preferably 15 to 1700 MPa, further preferably 20 to 1400 MPa, particularly preferably 25 to 1100 MPa, and most preferably 30 to 800 MPa. If it is less than the above-mentioned value, the cohesive strength of the adhesive layer composed of the adhesive composition may be insufficient, and the adhesiveness and chemical resistance (electrolyte resistance) may be poor. When the value exceeds the above-mentioned value, the followability of the adhesive layer composed of the adhesive composition is lowered, and the adhesiveness may be poor. Further, when the content is within the above range, the adhesiveness and the substrate followability are improved, and the moldability of the laminate is improved, so that it is more preferable as a packaging material for a lithium ion battery.
酸変性ポリオレフィン(A)の25℃における引張破断伸度(Eb)はが50%〜1000%の範囲であることが好ましい。より好ましくは80%〜900%であり、さらに好ましくは120%〜800%であり、特に好ましくは160%〜700%であり、最も好ましくは200%〜600%である。前記の値未満であると接着剤組成物からなる接着剤層の追従性が低下し、成形時のピンホールなどにつながり成形性が劣る場合がある。また、一般的に引張破断伸度(Eb)と貯蔵弾性率(E’)は相反する性質であり、前記の値を超えると貯蔵弾性率(E’)が低くなり、接着性および耐電解液性が劣る場合がある。また、前記の範囲内であれば、接着性、基材追従性が向上するため、積層体の成形性まで良好になるためリチウムイオン電池用包装材料としてより好ましい。 The tensile elongation at break (Eb) at 25 ° C. of the acid-modified polyolefin (A) is preferably in the range of 50% to 1000%. It is more preferably from 80% to 900%, further preferably from 120% to 800%, particularly preferably from 160% to 700%, and most preferably from 200% to 600%. If it is less than the above-mentioned value, the followability of the adhesive layer made of the adhesive composition is reduced, which may lead to pinholes or the like during molding, resulting in poor moldability. In general, the tensile elongation at break (Eb) and the storage modulus (E ') are contradictory properties. If the value exceeds the above value, the storage modulus (E') becomes low, and the adhesiveness and the electrolytic solution May be inferior. Further, when the content is within the above range, the adhesiveness and the substrate followability are improved, and the moldability of the laminate is improved, so that it is more preferable as a packaging material for a lithium ion battery.
酸変性ポリオレフィン(A)の重量平均分子量(Mw)は、10,000〜200,000の範囲であることが好ましい。より好ましくは20,000〜180,000の範囲であり、さらに好ましくは30,000〜160,000の範囲であり、特に好ましくは40,000〜140,000の範囲であり、最も好ましくは、50,000〜110,000の範囲である。前記の値未満であると、凝集力が弱くなり接着性が劣る場合がある。一方、前記の値を超えると、流動性が低く接着する際の操作性に問題が生じる場合がある。前記範囲内であれば、硬化剤との硬化反応が活かされるため好ましい。 The weight-average molecular weight (Mw) of the acid-modified polyolefin (A) is preferably in the range of 10,000 to 200,000. It is more preferably in the range of 20,000 to 180,000, further preferably in the range of 30,000 to 160,000, particularly preferably in the range of 40,000 to 140,000, and most preferably in the range of 50 to 140,000. 000 to 110,000. If it is less than the above value, the cohesive strength may be weak and the adhesiveness may be poor. On the other hand, if it exceeds the above-mentioned value, there may be a problem in operability when bonding with low fluidity. It is preferable if it is in the above-mentioned range because the curing reaction with the curing agent is utilized.
酸変性ポリオレフィン(A)における結晶性とは、示差走査型熱量計(DSC)を用いて、−100℃〜250℃ まで20℃/分で昇温し、該昇温過程に明確な融解ピークを示すものを指す。 The crystallinity in the acid-modified polyolefin (A) means that the temperature is raised from −100 ° C. to 250 ° C. at a rate of 20 ° C./min using a differential scanning calorimeter (DSC), and a clear melting peak is observed in the temperature rising process. Indicates what is shown.
酸変性ポリオレフィンを結晶性とすることで、非晶性に比べ、凝集力が強く、接着性や耐薬品性に優れるため有利である。 Making the acid-modified polyolefin crystalline is advantageous because it has a stronger cohesive force and is more excellent in adhesiveness and chemical resistance than amorphous.
酸変性ポリオレフィン(A)の融点(Tm)は、50℃〜120℃の範囲であることが好ましい。より好ましくは60℃〜100℃の範囲であり、最も好ましくは70℃〜90℃の範囲である。前記の値未満であると、結晶由来の凝集力が弱くなり、接着性や耐薬品性が劣る場合がある。一方、前記の値を超えると、溶液安定性、流動性が低く接着する際の操作性に問題が生じる場合がある。 The melting point (Tm) of the acid-modified polyolefin (A) is preferably in the range of 50C to 120C. It is more preferably in the range of 60 ° C to 100 ° C, most preferably in the range of 70 ° C to 90 ° C. When the value is less than the above value, the cohesive force derived from the crystal becomes weak, and the adhesiveness and chemical resistance may be poor. On the other hand, if the above value is exceeded, the solution stability and the fluidity are low, and there may be a problem in the operability at the time of bonding.
酸変性ポリオレフィン(A)の融解熱(ΔH)は、1J/g〜60J/gの範囲であることが好ましい。より好ましくは3J/g〜50J/gの範囲であり、最も好ましくは5J/g〜40J/gの範囲である。前記の値未満であると、結晶由来の凝集力が弱くなり、接着性や耐薬品性が劣る場合がある。一方、前記の値を超えると、溶液安定性、流動性が低く接着する際の操作性に問題が生じる場合がある。 The heat of fusion (ΔH) of the acid-modified polyolefin (A) is preferably in the range of 1 J / g to 60 J / g. It is more preferably in the range of 3 J / g to 50 J / g, and most preferably in the range of 5 J / g to 40 J / g. When the value is less than the above value, the cohesive force derived from the crystal becomes weak, and the adhesiveness and chemical resistance may be poor. On the other hand, if the above value is exceeded, the solution stability and the fluidity are low, and there may be a problem in the operability at the time of bonding.
酸変性ポリオレフィン(A)の製造方法としては、特に限定されず、例えばラジカルグラフト反応(すなわち主鎖となるポリマーに対してラジカル種を生成し、そのラジカル種を重合開始点として不飽和カルボン酸および酸無水物をグラフト重合させる反応)、などが挙げられる。 The method for producing the acid-modified polyolefin (A) is not particularly limited, and may be, for example, a radical grafting reaction (that is, a method in which a radical species is generated with respect to a polymer serving as a main chain, the unsaturated carboxylic acid and A reaction for graft-polymerizing an acid anhydride).
ラジカル発生剤としては、特に限定されないが、有機過酸化物を使用することが好ましい。有機過酸化物としては、特に限定されないが、ジ−tert−ブチルパーオキシフタレート、tert−ブチルヒドロパーオキサイド、ジクミルパーオキサイド、ベンゾイルパーオキサイド、tert−ブチルパーオキシベンゾエート、tert−ブチルパーオキシ−2−エチルヘキサノエート、tert−ブチルパーオキシピバレート、メチルエチルケトンパーオキサイド、ジ−tert−ブチルパーオキサイド、ラウロイルパーオキサイド等の過酸化物;アゾビスイソブチロニトリル、アゾビスイソプロピオニトリル等のアゾニトリル類等が挙げられる。 The radical generator is not particularly limited, but it is preferable to use an organic peroxide. The organic peroxide is not particularly limited, but may be di-tert-butylperoxyphthalate, tert-butyl hydroperoxide, dicumyl peroxide, benzoyl peroxide, tert-butylperoxybenzoate, tert-butylperoxy- Peroxides such as 2-ethylhexanoate, tert-butylperoxypivalate, methyl ethyl ketone peroxide, di-tert-butyl peroxide and lauroyl peroxide; azobisisobutyronitrile, azobisisopropionitrile and the like Azonitriles and the like.
<多官能ポリイソシアネート硬化剤(B)>
本発明に用いる多官能ポリイソシアネート硬化剤(B)は、1分子中に2個以上のイソシアネート基を有するポリイソシアネートであれば特に限定されず、周知のジイソシアネートおよびこれらから誘導された化合物を好ましく用いることができる。
例えば、2,4−トリレンジイソシアネート、2,6−トリレンジイソシアネート、キシリレンジイソシアネート、ジフェニルメタンジイソシアネート、イソホロンジイソシアネート、1,5−ナフタレンジイソシアネート、ヘキサメチレンジイソシアネート、ビス(4−イソシアネートシクロヘキシル)メタン、または水添化ジフェニルメタンジイソシアネート等のジイソシアネートが挙げられる。さらに前記ジイソシアネートから誘導された化合物、即ち、前記ジイソシアネートのイソシアヌレート体、アダクト体、ビウレット型、ウレトジオン体、アロファネート体、イソシアネート残基を有するプレポリマー(ジイソシアネートとポリオールから得られる低重合体)、またはこれらの複合体等が挙げられる。これらを単独で使用しても良いし、2種以上を任意に組み合わせて使用しても良い。<Polyfunctional polyisocyanate curing agent (B)>
The polyfunctional polyisocyanate curing agent (B) used in the present invention is not particularly limited as long as it is a polyisocyanate having two or more isocyanate groups in one molecule, and well-known diisocyanates and compounds derived therefrom are preferably used. be able to.
For example, 2,4-tolylene diisocyanate, 2,6-tolylene diisocyanate, xylylene diisocyanate, diphenylmethane diisocyanate, isophorone diisocyanate, 1,5-naphthalene diisocyanate, hexamethylene diisocyanate, bis (4-isocyanatocyclohexyl) methane, or water And diisocyanates such as added diphenylmethane diisocyanate. Further, a compound derived from the diisocyanate, that is, an isocyanurate form, an adduct form, a biuret form, a uretdione form, an allophanate form of the diisocyanate, a prepolymer having an isocyanate residue (a low polymer obtained from diisocyanate and polyol), or These complexes are exemplified. These may be used alone or in combination of two or more.
また、上記イソシアネート化合物の一部のイソシアネート基を、イソシアネート基との反応性を有する化合物と反応させた化合物を、多官能イソシアネート硬化剤として使用してもよい。 イソシアネート基と反応性を有する化合物としては、ブチルアミン、ヘキシルアミン、オクチルアミン、2−エチルヘキシルアミン、ジブチルアミン、エチレンジアミン、ベンジルアミン、アニリン等のアミノ基を含有する化合物類; メタノール、エタノール、プロパノール、イソプロパノール、ブタノール、ヘキサノール、オクタノール、2−エチルヘキシルアルコール、ドデシルアルコール、エチレングリコール、プロピレングリコール、ベンジルアルコール、フェノール等の水酸基を含有する化合物類; アリルグリシジルエーテル、2−エチルヘキシルグリシジルエーテル、フェニルグリシジルエーテル、ネオペンチルグリコールジグリシジルエーテル、1,6−ヘキサンジオールジグリシジルエーテル、シクロヘキサンジメタノールジグリシジルエーテル等のエポキシ基を有する化合物類; 酢酸、ブタン酸、ヘキサン酸、オクタン酸、コハク酸、アジピン酸、セバシン酸、フタル酸等のカルボン酸を含有する化合物等が挙げられる。 In addition, a compound obtained by reacting a part of the isocyanate compound with a compound having reactivity with an isocyanate group may be used as a polyfunctional isocyanate curing agent. Compounds having reactivity with an isocyanate group include compounds having an amino group such as butylamine, hexylamine, octylamine, 2-ethylhexylamine, dibutylamine, ethylenediamine, benzylamine, and aniline; methanol, ethanol, propanol, and isopropanol. , Butanol, hexanol, octanol, 2-ethylhexyl alcohol, dodecyl alcohol, ethylene glycol, propylene glycol, benzyl alcohol, phenol and other compounds containing a hydroxyl group; allyl glycidyl ether, 2-ethylhexyl glycidyl ether, phenyl glycidyl ether, neopentyl Glycol diglycidyl ether, 1,6-hexanediol diglycidyl ether, cyclohexane dimethano Compounds having an epoxy group such as rudiglycidyl ether; and compounds containing a carboxylic acid such as acetic acid, butanoic acid, hexanoic acid, octanoic acid, succinic acid, adipic acid, sebacic acid and phthalic acid.
本発明で使用される多官能ポリイソシアネート硬化剤(B)として、中でも耐電解液性が優れるという理由から、前記ジイソシアネートのイソシアヌレート体を有するものが好ましい。 As the polyfunctional polyisocyanate curing agent (B) used in the present invention, those having an isocyanurate form of the diisocyanate are preferable because of excellent electrolytic solution resistance.
本発明で使用される多官能ポリイソシアネート硬化剤(B)の配合量は、酸変性ポリオレフィン(A)100質量部に対して、0.5〜40質量部の範囲が好ましく、より好ましくは1〜35質量部であり、さらに好ましくは2〜30質量部であり、特に好ましくは3〜25質量部の範囲である。前記の値未満であると、十分な硬化効果が得られず接着性および耐薬品性が低い場合がある。前記の範囲を超えると、ポットライフ性や接着性が低下することがあり、また追従性の低下により成形時にピンホールが発生することがある。さらにコスト面の観点から好ましくない。 The amount of the polyfunctional polyisocyanate curing agent (B) used in the present invention is preferably in the range of 0.5 to 40 parts by mass, more preferably 1 to 40 parts by mass, per 100 parts by mass of the acid-modified polyolefin (A). The amount is 35 parts by mass, more preferably 2 to 30 parts by mass, and particularly preferably 3 to 25 parts by mass. If it is less than the above value, a sufficient curing effect cannot be obtained, and the adhesiveness and chemical resistance may be low. If it exceeds the above range, the pot life and the adhesiveness may decrease, and a pinhole may occur during molding due to a decrease in followability. Further, it is not preferable from the viewpoint of cost.
<有機溶剤(C)>
本発明で用いる有機溶剤(C)は、酸変性ポリオレフィン(A)、多官能ポリイソシアネート硬化剤(B)を溶解させるものであれば、特に限定されない。具体的には、例えば、ベンゼン、トルエン、キシレン等の芳香族炭化水素、ヘキサン、ヘプタン、オクタン、デカン等の脂肪族炭化水素、シクロヘキサン、シクロヘキセン、メチルシクロヘキサン、エチルシクロへキサン等の脂環族炭化水素、トリクロルエチレン、ジクロルエチレン、クロルベンゼン、クロロホルム等のハロゲン化炭化水素、メタノール、エタノール、イソプロピルアルコール、ブタノール、ペンタノール、ヘキサノール、プロパンジオール、フェノール等のアルコール系溶剤、アセトン、メチルイソブチルケトン、メチルエチルケトン、ペンタノン、ヘキサノン、シクロヘキサノン、イソホロン、アセトフェノン等のケトン系溶剤、メチルセルソルブ、エチルセルソルブ等のセルソルブ類、酢酸メチル、酢酸エチル、酢酸ブチル、プロピオン酸メチル、ギ酸ブチル等のエステル系溶剤、エチレングリコールモノ−n−ブチルエーテル、エチレングリコールモノ−iso−ブチルエーテル、エチレングリコールモノ−tert−ブチルエーテル、ジエチレングリコールモノ−n−ブチルエーテル、ジエチレングリコールモノ−iso−ブチルエーテル、トリエチレングリコールモノ−n−ブチルエーテル、テトラエチレングリコールモノ−n−ブチルエーテル等のグリコールエーテル系溶剤等を使用することができ、これら1種または2種以上を併用することができる。<Organic solvent (C)>
The organic solvent (C) used in the present invention is not particularly limited as long as it can dissolve the acid-modified polyolefin (A) and the polyfunctional polyisocyanate curing agent (B). Specifically, for example, benzene, toluene, xylene and other aromatic hydrocarbons, hexane, heptane, octane, decane and other aliphatic hydrocarbons, cyclohexane, cyclohexene, methylcyclohexane, ethylcyclohexane and other alicyclic hydrocarbons Halogenated hydrocarbons such as trichloroethylene, dichloroethylene, chlorobenzene, and chloroform; alcoholic solvents such as methanol, ethanol, isopropyl alcohol, butanol, pentanol, hexanol, propanediol, and phenol; acetone, methyl isobutyl ketone, and methyl ethyl ketone Ketone solvents such as pentanone, hexanone, cyclohexanone, isophorone, acetophenone, cellsolves such as methylcellsolve and ethylcellsolve, methyl acetate, ethyl acetate, acetic acid Ester solvents such as chill, methyl propionate and butyl formate, ethylene glycol mono-n-butyl ether, ethylene glycol mono-iso-butyl ether, ethylene glycol mono-tert-butyl ether, diethylene glycol mono-n-butyl ether, diethylene glycol mono-iso- Glycol ether solvents such as butyl ether, triethylene glycol mono-n-butyl ether and tetraethylene glycol mono-n-butyl ether can be used, and one or more of these can be used in combination.
有機溶剤(C)は、酸変性ポリオレフィン(A)100質量部に対して、80〜2000質量部の範囲であることが好ましい。より好ましくは90〜1600質量部、さらに好ましくは100〜1200質量部であり、特に好ましくは110〜800質量部の範囲である。前記範囲未満では、溶液状態およびポットライフ性が低下することがあり、前記範囲を超えると積層体および積層体を含むLiB用包装材料の生産性、製造コスト、輸送コストの面から不利となる場合がある。 The amount of the organic solvent (C) is preferably in the range of 80 to 2,000 parts by mass based on 100 parts by mass of the acid-modified polyolefin (A). It is more preferably in the range of 90 to 1600 parts by mass, further preferably 100 to 1200 parts by mass, and particularly preferably in the range of 110 to 800 parts by mass. If the amount is less than the above range, the solution state and the pot life may decrease.If the amount exceeds the above range, productivity, production cost, and transport cost of the laminate and the LiB packaging material including the laminate are disadvantageous. There is.
有機溶剤(C)は、接着剤組成物の溶液状態およびポットライフ性の観点から、芳香族炭化水素、脂肪族炭化水素、脂環族炭化水素およびハロゲン化炭化水素からなる群より選択された1種以上の溶剤(C1)、アルコール系溶剤、ケトン系溶剤、エステル系溶剤およびグリコールエーテル系溶剤からなる群より選択された1種以上の溶剤(C2)の混合液が好ましい。混合比としては、溶剤(C1)/溶剤(C2)=50〜97/50〜3(質量比)の範囲であることが好ましく、55〜95/45〜5(質量比)であることがより好ましく、60〜90/40〜10(質量比)であることがさらに好ましく、70〜80/30〜20(質量比)であることが特に好ましい。上記範囲を外れると接着剤組成物の溶液状態およびポットライフ性が低下することがある。また、溶剤(C1)が芳香族炭化水素または脂環族炭化水素であり、溶剤(C2)がケトン系溶剤であることが特に好ましい。 The organic solvent (C) is selected from the group consisting of aromatic hydrocarbons, aliphatic hydrocarbons, alicyclic hydrocarbons, and halogenated hydrocarbons from the viewpoint of the solution state and pot life of the adhesive composition. A mixed solution of at least one solvent (C1) selected from the group consisting of at least one solvent (C1), an alcohol solvent, a ketone solvent, an ester solvent, and a glycol ether solvent is preferred. The mixing ratio is preferably in a range of solvent (C1) / solvent (C2) = 50 to 97/50 to 3 (mass ratio), more preferably 55 to 95/45 to 5 (mass ratio). Preferably, it is more preferably 60 to 90/40 to 10 (mass ratio), and particularly preferably 70 to 80/30 to 20 (mass ratio). If the ratio is outside the above range, the solution state and pot life of the adhesive composition may decrease. It is particularly preferable that the solvent (C1) is an aromatic hydrocarbon or an alicyclic hydrocarbon, and the solvent (C2) is a ketone solvent.
<接着剤組成物>
本発明にかかる接着剤組成物は、前記酸変性ポリオレフィン(A)、多官能ポリイソシアネート硬化剤(B)および有機溶剤(C)の混合物であり、酸変性ポリオレフィン(A)、硬化剤(B)は、有機溶剤(C)に溶解しても良いし、分散しても良い。ポットライフ性の観点から溶解していることが好ましい。<Adhesive composition>
The adhesive composition according to the present invention is a mixture of the acid-modified polyolefin (A), the polyfunctional polyisocyanate curing agent (B) and the organic solvent (C), and comprises an acid-modified polyolefin (A) and a curing agent (B). May be dissolved or dispersed in the organic solvent (C). It is preferably dissolved from the viewpoint of pot life.
本発明にかかる接着剤組成物は、本発明の性能を損なわない範囲で、前記酸変性ポリオレフィン(A)、多官能ポリイソシアネート硬化剤(B)および有機溶剤(C)の他に各種の粘着付与剤、熱可塑性エラストマー、可塑剤を配合して使用することができる。 粘着付与剤としては、特に限定されないが、ポリテルペン系樹脂、ロジン系樹脂、脂肪族系石油樹脂、脂環族系石油樹脂、共重合系石油樹脂及び水添石油樹脂等が挙げられる。また、熱可塑性エラストマーとしては、スチレン−エチレン−ブチレン−スチレン共重合樹脂、スチレン−エチレン−プロピレン−スチレンなどのスチレン系エラストマー、エチレンープロピレン共重合樹脂、エチレン−ブテン共重合樹脂、エチレン−酢酸ビニル共重合樹脂、エチレン−エチルアクリレート共重合樹脂等のオレフィン系エラストマー等が挙げられる。更に可塑剤としては、好ましくはポリイソプレン、ポリブテン等の液状ゴム、プロセスオイル等が挙げられる。また、これらの粘着付与剤、熱可塑性エラストマー、可塑剤は1種のみ用いてもよいし、2種以上を併用してもよい。 The adhesive composition according to the present invention provides various tackifiers in addition to the acid-modified polyolefin (A), the polyfunctional polyisocyanate curing agent (B) and the organic solvent (C) as long as the performance of the present invention is not impaired. Agents, thermoplastic elastomers and plasticizers can be used. Examples of the tackifier include, but are not particularly limited to, polyterpene resins, rosin resins, aliphatic petroleum resins, alicyclic petroleum resins, copolymer petroleum resins, and hydrogenated petroleum resins. Further, as the thermoplastic elastomer, styrene-ethylene-butylene-styrene copolymer resin, styrene-based elastomer such as styrene-ethylene-propylene-styrene, ethylene-propylene copolymer resin, ethylene-butene copolymer resin, ethylene-vinyl acetate Olefin-based elastomers such as copolymer resins and ethylene-ethyl acrylate copolymer resins are exemplified. Further, as the plasticizer, preferably, a liquid rubber such as polyisoprene, polybutene, or the like, a process oil, or the like is used. These tackifiers, thermoplastic elastomers and plasticizers may be used alone or in combination of two or more.
本発明にかかる接着剤組成物は、本発明の性能を損なわない範囲で、前記酸変性ポリオレフィン(A)、多官能ポリイソシアネート硬化剤(B)および有機溶剤(C)の他に各種の硬化剤を併用して使用することができる。硬化剤としては、特に限定されないが、エポキシ樹脂、カルボジイミド化合物、オキサゾリン化合物、カップリング剤類等が挙げられる。エポキシ樹脂としては、ヘキサヒドロフタル酸グリシジルエステル、ダイマー酸グリシジルエステル等のグリシジルエステルタイプ、トリグリシジルイソシアヌレート、3,4−エポキシシクロヘキシルメチルカルボキシレート、エポキシ化ポリブタジエン、エポキシ化大豆油等の脂環族もしくは脂肪族エポキサイド、グリシジルエーテル型のエポキシ樹脂、またはグリシジルアミン型のエポキシ樹脂等が挙げられる。また、カルボジイミド化合物としては、ジメチルカルボジイミド、ジイソプロピルカルボジイミド、ジシクロヘキシルカルボジイミド、t−ブチルイソプロピルカルボジイミド、ジフェニルカルボジイミド、ジ−β−ナフチルカルボジイミド等のモノカルボジイミド化合物類、または脂肪族ジイソシアネート、芳香族ジイソシアネート、もしくは脂環族ジイソシアネートなど有機ジイソシアネートを縮合触媒の存在下、無溶媒又は不活性溶媒中で、脱炭酸縮合反応を行なうことにより製造することができるポリカルボジイミド化合物類等が挙げられる。また、オキサゾリン化合物としては、2−オキサゾリン、2−メチル−2−オキサゾリン、2−フェニル−2−オキサゾリン、2,5−ジメチル−2−オキサゾリン、または2,4−ジフェニル−2−オキサゾリンなどのモノオキサゾリン化合物、2,2’−(1,3−フェニレン)−ビス(2−オキサゾリン)、2,2’−(1,2−エチレン)−ビス(2−オキサゾリン)、2,2’−(1,4−ブチレン)−ビス(2−オキサゾリン)、または2,2’−(1,4−フェニレン)−ビス(2−オキサゾリン)などのジオキサゾリン化合物等が挙げられる。また、カップリング剤としては、シランカップリング剤、チタネートカップリング剤等が挙げられる。 The adhesive composition according to the present invention includes various curing agents in addition to the acid-modified polyolefin (A), the polyfunctional polyisocyanate curing agent (B), and the organic solvent (C) as long as the performance of the invention is not impaired. Can be used in combination. Examples of the curing agent include, but are not particularly limited to, an epoxy resin, a carbodiimide compound, an oxazoline compound, and a coupling agent. Epoxy resins include glycidyl ester types such as glycidyl hexahydrophthalate and glycidyl dimer, alicyclic groups such as triglycidyl isocyanurate, 3,4-epoxycyclohexylmethyl carboxylate, epoxidized polybutadiene, and epoxidized soybean oil. Alternatively, an aliphatic epoxide, a glycidyl ether type epoxy resin, a glycidylamine type epoxy resin, or the like may be used. Further, as the carbodiimide compound, dimethylcarbodiimide, diisopropylcarbodiimide, dicyclohexylcarbodiimide, t-butylisopropylcarbodiimide, diphenylcarbodiimide, monocarbodiimide compounds such as di-β-naphthylcarbodiimide, or aliphatic diisocyanate, aromatic diisocyanate, or alicyclic ring And polycarbodiimide compounds which can be produced by conducting a decarboxylation condensation reaction of an organic diisocyanate such as an aromatic diisocyanate in the presence of a condensation catalyst in the absence of a solvent or an inert solvent. Examples of the oxazoline compound include monooxazoles such as 2-oxazoline, 2-methyl-2-oxazoline, 2-phenyl-2-oxazoline, 2,5-dimethyl-2-oxazoline, and 2,4-diphenyl-2-oxazoline. Oxazoline compound, 2,2 ′-(1,3-phenylene) -bis (2-oxazoline), 2,2 ′-(1,2-ethylene) -bis (2-oxazoline), 2,2 ′-(1 And dioxazoline compounds such as 2,4-butylene) -bis (2-oxazoline) and 2,2 ′-(1,4-phenylene) -bis (2-oxazoline). Examples of the coupling agent include a silane coupling agent and a titanate coupling agent.
本発明にかかる接着剤組成物は、本発明の性能を損なわない範囲で、前記酸変性ポリオレフィン(A)、多官能ポリイソシアネート硬化剤(B)および有機溶剤(C)の他に、硬化促進剤を配合して使用することができる。硬化促進剤としては、特に限定されないが、カルボン酸金属塩、3級アミン類、4級アンモニウム塩、有機過酸化物、ヒドラジン化合物、金属キレート化合物、含リン化合物、塩基性加硫剤類等が挙げられる。前記カルボン酸金属塩としては、炭素数1〜30のカルボン酸の金属塩が挙げられる。当該カルボン酸金属塩を構成するカルボン酸としては、例えば、酢酸,酪酸,オクタン酸,デカン酸,ラウリン酸,ミリスチン酸,パルミチン酸,ステアリン酸,オレイン酸,ベヘン酸,オクテン酸,エルカ酸,エライジン酸,アジピン酸,マロン酸,コハク酸,グルタル酸,クエン酸,酒石酸,リンゴ酸,ジグリコール酸などの脂肪族カルボン酸;安息香酸,クロロ安息香酸,アニス酸,アミノ安息香酸,フタル酸,テレフタル酸,ナフトエ酸,ナフタレンジカルボン酸,ベンゼントリカルボン酸等の芳香族カルボン酸;ナフテン酸;アセトン酸等が挙げられる。また、当該カルボン酸金属塩を構成する金属としては、例えば、Li、Na、K、Mg、Ca、Zn、Al、Cu、Pb、Co、Fe、Mn、Sn、Ti等が挙げられる。当該カルボン酸金属塩として、具体的には、酢酸リチウム,酢酸ナトリウム,酢酸マグネシウム,酢酸アルミニウム,酪酸カリウム,酪酸カルシウム,酪酸亜鉛,オクタン酸ナトリウム,オクタン酸カルシウム,デカン酸カリウム,デカン酸マグネシウム,デカン酸亜鉛,ラウリン酸リチウム,ラウリン酸ナトリウム,ラウリン酸カルシウム,ラウリン酸アルミニウム,ミリスチン酸カリウム,ミリスチン酸ナトリウム,ミリスチン酸アルミニウム,パルミチン酸ナトリウム,パルミチン酸亜鉛,パルミチン酸マグネシウム,ステアリン酸ナトリウム,ステアリン酸カリウム,ステアリン酸カルシウム,ステアリン酸亜鉛,オレイン酸ナトリウム,ベヘン酸ナトリウム、安息香酸ナトリウム,安息香酸亜鉛,フタル酸ナトリウム,フタル酸アルミニウム,テレフタル酸マグネシウム,ナフタレンジカルボン酸カルシウム、ラウリン酸ジブチルスズ、ラウリン酸トリブチルスズ、ラウリン酸ジオクチルスズ、トリブチルスズアセテート、ジブチルスズジアセテート、ジオクチルスズジアセテート、ジブチルスズ2−エチルヘキソエート、テトラブチルチタネート、テトライソブチルチタネート、テトラ2−エチルヘキシルチタネート、ナフテン酸コバルト、ナフテン酸銅、ナフテン酸マグネシウム、アセト酢酸コバルト等が挙げられる。これらの中でも、好ましくは、ラウリン酸リチウム,ラウリン酸ナトリウム,ラウリン酸カルシウム,ラウリン酸アルミニウム,ミリスチン酸カリウム,ミリスチン酸ナトリウム,ミリスチン酸アルミニウム,パルミチン酸ナトリウム,パルミチン酸亜鉛,パルミチン酸マグネシウム,ステアリン酸ナトリウム,ステアリン酸カリウム,ステアリン酸カルシウム,ステアリン酸亜鉛、オレイン酸ナトリウムが挙げられる。また、カルボン酸の金属塩としては、カルボン酸の金属塩構造を有する重合体を使用することもできる。このような重合体としては、エチレンとラジカル重合性カルボン酸のIA族,IIA族,IIB族, IIIB族の金属(例えばLi,Na,K,Mg,Ca,Zn,Al等)塩とを共重合した構造を有するもの;エチレンとラジカル重合性カルボン酸の金属塩と他のラジカル重合性カルボン酸及び/またはその誘導体とを多元共重合した構造を有するもの等が挙げられる。また、前記3級アミン類としては、例えば、ジメチルアニリン、トリエタノールアミン、ジメチル−p−トルイジン等が挙げられる。また、前記ヒドラジン化合物としては、例えば、1−アセチル−2−フェニルヒドラジン等が挙げられる。また、前記金属キレート化合物としては、例えば、バナジウムアセチルアセトネート等が挙げられる。また、前記含リン化合物としては、例えば、ジメチルホスフィン、トリフェニルフォスフィン等が挙げられる。また、前記塩基性加硫剤類としては、例えば、ヘキサメチレンテトラアミン、n−ブチルアルデヒド−アニリン縮合物等が挙げられる。 The adhesive composition according to the present invention may further comprise a curing accelerator in addition to the acid-modified polyolefin (A), the polyfunctional polyisocyanate curing agent (B), and the organic solvent (C) as long as the performance of the invention is not impaired. Can be used in combination. Examples of the curing accelerator include, but are not particularly limited to, carboxylic acid metal salts, tertiary amines, quaternary ammonium salts, organic peroxides, hydrazine compounds, metal chelate compounds, phosphorus-containing compounds, and basic vulcanizing agents. No. Examples of the carboxylic acid metal salt include a metal salt of a carboxylic acid having 1 to 30 carbon atoms. Examples of the carboxylic acid constituting the metal carboxylate include acetic acid, butyric acid, octanoic acid, decanoic acid, lauric acid, myristic acid, palmitic acid, stearic acid, oleic acid, behenic acid, octenoic acid, erucic acid, and elaidin. Aliphatic carboxylic acids such as acid, adipic acid, malonic acid, succinic acid, glutaric acid, citric acid, tartaric acid, malic acid, diglycolic acid; benzoic acid, chlorobenzoic acid, anisic acid, aminobenzoic acid, phthalic acid, terephthalic acid Aromatic carboxylic acids such as acid, naphthoic acid, naphthalenedicarboxylic acid, and benzenetricarboxylic acid; naphthenic acid; and acetone acid. Examples of the metal constituting the metal carboxylate include Li, Na, K, Mg, Ca, Zn, Al, Cu, Pb, Co, Fe, Mn, Sn, and Ti. Specific examples of the metal carboxylate include lithium acetate, sodium acetate, magnesium acetate, aluminum acetate, potassium butyrate, calcium butyrate, zinc butyrate, sodium octanoate, calcium octanoate, potassium decanoate, magnesium decanoate, and decane. Zincate, lithium laurate, sodium laurate, calcium laurate, aluminum laurate, potassium myristate, sodium myristate, aluminum myristate, sodium palmitate, zinc palmitate, magnesium palmitate, sodium stearate, potassium stearate, Calcium stearate, zinc stearate, sodium oleate, sodium behenate, sodium benzoate, zinc benzoate, sodium phthalate, phthalic acid Minium, magnesium terephthalate, calcium naphthalenedicarboxylate, dibutyltin laurate, tributyltin laurate, dioctyltin laurate, tributyltin acetate, dibutyltin diacetate, dioctyltin diacetate, dibutyltin 2-ethylhexoate, tetrabutyl titanate, tetraisobutyl Titanate, tetra-2-ethylhexyl titanate, cobalt naphthenate, copper naphthenate, magnesium naphthenate, cobalt acetoacetate, and the like. Among these, lithium laurate, sodium laurate, calcium laurate, aluminum laurate, potassium myristate, sodium myristate, aluminum myristate, sodium palmitate, zinc palmitate, magnesium palmitate, sodium stearate are preferred. Examples include potassium stearate, calcium stearate, zinc stearate, and sodium oleate. Further, as the carboxylic acid metal salt, a polymer having a carboxylic acid metal salt structure can also be used. As such a polymer, ethylene is used in combination with a metal (eg, Li, Na, K, Mg, Ca, Zn, Al, etc.) salt of a group IA, IIA, IIB, or IIIB of a radically polymerizable carboxylic acid. Those having a polymerized structure; those having a structure in which ethylene and a metal salt of a radically polymerizable carboxylic acid and another radically polymerizable carboxylic acid and / or a derivative thereof are multi-component copolymerized; The tertiary amines include, for example, dimethylaniline, triethanolamine, dimethyl-p-toluidine and the like. Examples of the hydrazine compound include 1-acetyl-2-phenylhydrazine. Examples of the metal chelate compound include vanadium acetylacetonate. Examples of the phosphorus-containing compound include dimethylphosphine and triphenylphosphine. Examples of the basic vulcanizing agents include hexamethylenetetraamine and n-butyraldehyde-aniline condensate.
本発明にかかる接着剤組成物は、本発明の性能を損なわない範囲で前記酸変性ポリオレフィン(A)、多官能ポリイソシアネート硬化剤(B)および有機溶剤(C)の他に各種の添加剤を配合して使用することができる。添加剤としては、特に限定されないが、難燃剤、顔料、ブロッキング防止剤等を使用することが好ましい。 The adhesive composition according to the present invention contains various additives in addition to the acid-modified polyolefin (A), the polyfunctional polyisocyanate curing agent (B), and the organic solvent (C) as long as the performance of the present invention is not impaired. It can be used in combination. The additive is not particularly limited, but it is preferable to use a flame retardant, a pigment, an anti-blocking agent and the like.
<積層体>
本発明の積層体は、ポリオレフィン樹脂基材と金属基材を本発明にかかる接着剤組成物で積層したものである。<Laminate>
The laminate of the present invention is obtained by laminating a polyolefin resin base and a metal base with the adhesive composition according to the present invention.
積層する方法としては、従来公知のラミネート製造技術を利用することができる。例えば、特に限定されないが、金属基材の表面に接着剤組成物をロールコータやバーコータ等の適当な塗布手段を用いて塗布し、乾燥させる。乾燥後、金属基材表面に形成された接着剤組成物の層(接着剤層)が溶融状態にある間に、その塗布面にポリオレフィン樹脂基材を積層接着(ラミ接着)して積層体を得ることができる。
前記接着剤組成物により形成される接着剤層の厚みは、特に限定されないが、0.5〜10μmにすることが好ましく、0.8〜9.5μmにすることがより好ましく、1〜9μmにすることがさらに好ましい。As a method of laminating, a conventionally known laminate manufacturing technique can be used. For example, although not particularly limited, the adhesive composition is applied to the surface of the metal substrate by using an appropriate application means such as a roll coater or a bar coater, and dried. After drying, while the layer of the adhesive composition (adhesive layer) formed on the surface of the metal substrate is in a molten state, the polyolefin resin substrate is laminated and adhered (laminated) to the application surface to form a laminate. Obtainable.
The thickness of the adhesive layer formed by the adhesive composition is not particularly limited, but is preferably 0.5 to 10 μm, more preferably 0.8 to 9.5 μm, and more preferably 1 to 9 μm. More preferably,
<ポリオレフィン樹脂基材>
ポリオレフィン樹脂基材としては、従来から公知のポリオレフィン樹脂の中から適宜選択すればよい。例えば、特に限定されないが、ポリエチレン、ポリプロピレン、エチレン−プロピレン共重合体などを用いることができる。中でも、ポリプロピレンの無延伸フィルム(以下、CPPともいう。)の使用が好ましい。その厚さは、特に限定されないが、20〜100μmであることが好ましく、25〜95μmであることがより好ましく、30〜90μmであることがさらに好ましい。なお、ポリオレフィン樹脂基材には必要に応じて顔料や種々の添加物を配合してもよいし、表面処理を施してもよい。<Polyolefin resin substrate>
The polyolefin resin substrate may be appropriately selected from conventionally known polyolefin resins. For example, although not particularly limited, polyethylene, polypropylene, ethylene-propylene copolymer and the like can be used. Among them, use of a non-stretched polypropylene film (hereinafter, also referred to as CPP) is preferable. The thickness is not particularly limited, but is preferably 20 to 100 μm, more preferably 25 to 95 μm, and further preferably 30 to 90 μm. The polyolefin resin base material may be mixed with a pigment or various additives as necessary, or may be subjected to a surface treatment.
<金属基材>
金属基材としては、特に限定されないが、例えばアルミニウム、銅、鉄鋼、クロム、亜鉛、ジュラルミン、ダイカストなどの各種金属およびその合金を使用することができる。また、その形状としては、金属箔、圧延鋼板、パネル、パイプ、カン、キャップなど任意の形状を取り得ることができる。一般的には、加工性等の観点からアルミ二ウム箔が好ましい。また、使用目的によっても異なるが、一般的には0.01〜10mm、好ましくは0.02〜5mmの厚みのシートの形で使用される。
また、これら金属基材の表面を予め表面処理を施しておいてもよいし、未処理のままでもよい。いずれも場合であっても同等の効果を発揮することができる。<Metal base material>
Although it does not specifically limit as a metal base material, For example, various metals, such as aluminum, copper, steel, chromium, zinc, duralumin, and die casting, and alloys thereof can be used. In addition, any shape such as a metal foil, a rolled steel plate, a panel, a pipe, a can, and a cap can be used. Generally, aluminum foil is preferred from the viewpoint of workability and the like. Further, although it varies depending on the purpose of use, it is generally used in the form of a sheet having a thickness of 0.01 to 10 mm, preferably 0.02 to 5 mm.
The surface of these metal substrates may be subjected to a surface treatment in advance, or may be left untreated. In any case, the same effect can be exhibited.
以下、実施例を挙げて本発明を更に詳細に説明する。但し、本発明は実施例に限定されない。実施例中および比較例中に単に部とあるのは質量部を示す。 Hereinafter, the present invention will be described in more detail with reference to examples. However, the present invention is not limited to the embodiments. In the examples and comparative examples, “parts” simply indicates parts by mass.
<酸変性ポリオレフィン(A)の製造例>
製造例1
1Lオートクレーブに、プロピレン−エチレン共重合体(25℃における貯蔵弾性率320MPa、25℃における引張破断伸度760%)100質量部、トルエン233質量部及び無水マレイン酸1質量部、ジ−tert−ブチルパーオキサイド0.5質量部を加え、140℃まで昇温した後、更に1時間撹拌した(ここで、1時間「反応」したという)。その後、得られた反応液を100℃まで冷却後、予め40℃に加温したトルエン717質量部とメチルエチルケトン950質量部が入った容器に攪拌しながら注ぎ、40℃まで冷却し、更に30分間攪拌し、更に25℃まで冷却することで樹脂を析出させた(ここで、反応液をメチルエチルケトンなどの溶剤に攪拌しながら注ぎ込み、冷却することで樹脂を析出させる操作を「再沈」という)。その後、当該樹脂を含有するスラリー液を遠心分離することで無水マレイン酸がグラフト重合した酸変性プロピレン−エチレン共重合体と(ポリ)無水マレイン酸および低分子量物とを分離した。
更に、遠心分離して取り出した酸変性プロピレン−エチレン共重合体を、予め25℃に保温した新たな2000質量部のメチルエチルケトンが入った容器に攪拌しながら投入し、1時間攪拌を続けた。その後、スラリー液を遠心分離することで、更に酸変性プロピレン−エチレン共重合体と(ポリ)無水マレイン酸および低分子量物とを分離した。当該操作を2回繰り返すことで、精製した(ここで、遠心分離して取り出した酸変性プロピレン−エチレン共重合体をメチルエチルケトンに攪拌しながら投入し、再度遠心分離することで、精製を強化する操作を「リスラリー」とする)。
精製後、減圧下70℃で5時間乾燥させることにより、酸変性ポリオレフィンである無水マレイン酸変性プロピレン−エチレン共重合体(PO−1、酸価2mgKOH/g-resin、アセトン抽出成分比率0.1質量%、25℃における貯蔵弾性率300MPa、25℃における引張破断伸度600%、重量平均分子量190,000、Tm88℃、△H37J/g)を得た。<Production example of acid-modified polyolefin (A)>
Production Example 1
In a 1 L autoclave, 100 parts by mass of a propylene-ethylene copolymer (storage modulus at 25 ° C., 320 MPa, tensile elongation at break at 750%: 760%), 233 parts by mass of toluene and 1 part by mass of maleic anhydride, di-tert-butyl After 0.5 part by mass of peroxide was added and the temperature was raised to 140 ° C., the mixture was further stirred for 1 hour (here, it was referred to as “reacted” for 1 hour). Thereafter, the obtained reaction solution was cooled to 100 ° C., and then poured with stirring into a container containing 717 parts by mass of toluene and 950 parts by mass of methyl ethyl ketone, which had been previously heated to 40 ° C., cooled to 40 ° C., and further stirred for 30 minutes. Then, the resin was precipitated by further cooling to 25 ° C. (Here, an operation of pouring the reaction solution into a solvent such as methyl ethyl ketone with stirring and cooling to precipitate the resin is referred to as “reprecipitation”). Thereafter, the slurry liquid containing the resin was centrifuged to separate an acid-modified propylene-ethylene copolymer on which maleic anhydride was graft-polymerized from (poly) maleic anhydride and a low molecular weight product.
Further, the acid-modified propylene-ethylene copolymer taken out by centrifugation was charged with stirring into a new container of 2,000 parts by mass of methyl ethyl ketone kept at 25 ° C. in advance, and stirring was continued for 1 hour. Thereafter, the slurry liquid was centrifuged to further separate the acid-modified propylene-ethylene copolymer from (poly) maleic anhydride and a low molecular weight product. This operation was repeated twice to purify (here, the acid-modified propylene-ethylene copolymer taken out by centrifugation was added to methyl ethyl ketone while stirring, and centrifuged again to strengthen the purification. Is referred to as “reslurry”).
After purification, the polymer was dried under reduced pressure at 70 ° C. for 5 hours to obtain a maleic anhydride-modified propylene-ethylene copolymer (PO-1, acid value 2 mgKOH / g-resin, acetone extraction component ratio 0.1), which is an acid-modified polyolefin. Mass%, storage elastic modulus at 25 ° C of 300 MPa, tensile elongation at break of 600% at 25 ° C, weight average molecular weight of 190,000, Tm of 88 ° C, and ΔH37J / g).
製造例2
無水マレイン酸の仕込み量を3質量部に変更し、リスラリー回数を1回、リスラリーの際に投入するメチルエチルケトンの量を1000質量部に変更した以外は製造例1と同様にすることにより、酸変性ポリオレフィンである無水マレイン酸変性プロピレン−エチレン共重合体(PO−2、酸価5mgKOH/g-resin、アセトン抽出成分比率1.8質量%、25℃における貯蔵弾性率280MPa、25℃における引張破断伸度650%、重量平均分子量180,000、Tm88℃、△H36J/g)を得た。 Production Example 2
The acid modification was performed in the same manner as in Production Example 1 except that the charged amount of maleic anhydride was changed to 3 parts by mass, the number of reslurries was changed to 1, and the amount of methyl ethyl ketone to be charged at the time of reslurry was changed to 1000 parts by mass. Polyolefin maleic anhydride-modified propylene-ethylene copolymer (PO-2, acid value 5 mg KOH / g-resin, acetone extraction component ratio 1.8 mass%, storage elastic modulus 280 MPa at 25 ° C., tensile elongation at break at 25 ° C.) Degree 650%, weight average molecular weight 180,000, Tm 88 ° C, ΔH36J / g).
製造例3
トルエンの仕込み量を150質量部、無水マレイン酸の仕込み量を40質量部、ジ−tert−ブチルパーオキサイドの仕込み量を8質量部、反応時間を3時間、再沈に用いる溶剤をメチルエチルケトン700質量部、リスラリー回数を5回に変更した以外は製造例1と同様にすることにより、酸変性ポリオレフィンである無水マレイン酸変性プロピレン−エチレン共重合体(PO−3、酸価48mgKOH/g-resin、アセトン抽出成分比率0.1質量%、25℃における貯蔵弾性率180MPa、25℃における引張破断伸度350%、重量平均分子量31,000、Tm85℃、△H31J/g)を得た。 Production Example 3
150 parts by weight of toluene, 40 parts by weight of maleic anhydride, 8 parts by weight of di-tert-butyl peroxide, 3 hours of reaction time, and 700 parts by weight of a solvent used for reprecipitation using methyl ethyl ketone. Parts, the number of reslurries was changed to 5 times, and the same procedure as in Production Example 1 was carried out to obtain a maleic anhydride-modified propylene-ethylene copolymer (PO-3, acid value 48 mg KOH / g-resin, an acid-modified polyolefin). An acetone extraction component ratio of 0.1% by mass, a storage elastic modulus at 25 ° C of 180 MPa, a tensile elongation at break of 350% at 25 ° C, a weight average molecular weight of 31,000, a Tm of 85 ° C, and ΔH31J / g) were obtained.
製造例4
トルエンの仕込み量を150質量部、無水マレイン酸の仕込み量を40質量部、ジ−tert−ブチルパーオキサイドの仕込み量を8質量部、反応時間を3時間、再沈に用いる溶剤をメチルエチルケトン700質量部、リスラリーに用いる溶剤をメチルエチルケトン1000質量部、リスラリー回数を3回に変更した以外は製造例1と同様にすることにより、酸変性ポリオレフィンである無水マレイン酸変性プロピレン−エチレン共重合体(PO−4、酸価48mgKOH/g-resin、アセトン抽出成分比率1.8質量%、25℃における貯蔵弾性率150MPa、25℃における引張破断伸度300%、重量平均分子量27,000、Tm85℃、△H30J/g)を得た。 Production Example 4
150 parts by weight of toluene, 40 parts by weight of maleic anhydride, 8 parts by weight of di-tert-butyl peroxide, 3 hours of reaction time, and 700 parts by weight of a solvent used for reprecipitation using methyl ethyl ketone. Parts, the solvent used for the reslurry was changed to 1,000 parts by mass of methyl ethyl ketone, and the number of reslurries was changed to three times, thereby producing a maleic anhydride-modified propylene-ethylene copolymer (PO- 4, acid value 48mgKOH / g-resin, acetone extraction component ratio 1.8% by mass, storage elastic modulus at 25 ° C 150 MPa, tensile elongation at break 300% at 25 ° C, weight average molecular weight 27,000, Tm 85 ° C, ΔH30J / G).
製造例5
トルエンの仕込み量を150質量部、無水マレイン酸の仕込み量を20質量部、ジ−tert−ブチルパーオキサイドの仕込み量を6質量部、反応時間を3時間、再沈に用いる溶剤をメチルエチルケトン700質量部、リスラリーに用いる溶剤をメチルエチルケトン1000質量部、リスラリー回数を2回に変更した以外は製造例1と同様にすることにより、酸変性ポリオレフィンである無水マレイン酸変性プロピレン−エチレン共重合体(PO−5、酸価25mgKOH/g-resin、アセトン抽出成分比率0.9質量%、25℃における貯蔵弾性率400MPa、25℃における引張破断伸度500%、重量平均分子量60,000、Tm87℃、△H35J/g)を得た。 Production Example 5
The amount of toluene was 150 parts by mass, the amount of maleic anhydride was 20 parts by mass, the amount of di-tert-butyl peroxide was 6 parts by mass, the reaction time was 3 hours, and the solvent used for reprecipitation was 700 parts by mass of methyl ethyl ketone. Parts, the solvent used for the reslurry was changed to 1,000 parts by mass of methyl ethyl ketone, and the number of reslurries was changed to two times to produce a maleic anhydride-modified propylene-ethylene copolymer (PO- 5, acid value 25mgKOH / g-resin, acetone extraction component ratio 0.9 mass%, storage elastic modulus at 25 ° C 400 MPa, tensile elongation at break 500% at 25 ° C, weight average molecular weight 60,000, Tm87 ° C, ΔH35J / G).
製造例6
プロピレン−エチレン共重合体(25℃における貯蔵弾性率52MPa、25℃における引張破断伸度1050%)を100質量部、トルエンの仕込み量を150質量部、無水マレイン酸の仕込み量を30質量部、ジ−tert−ブチルパーオキサイドの仕込み量を6質量部、反応時間を3時間、再沈に用いる溶剤をメチルエチルケトン700質量部、リスラリーに用いる溶剤をメチルエチルケトン1000質量部、リスラリー回数を2回に変更した以外は製造例1と同様にすることにより、酸変性ポリオレフィンである無水マレイン酸変性プロピレン−エチレン共重合体(PO−6、酸価25mgKOH/g-resin、アセトン抽出成分比率1.0質量%、25℃における貯蔵弾性率12MPa、25℃における引張破断伸度900%、重量平均分子量60,000、Tm58℃、△H7J/g)を得た。 Production Example 6
100 parts by mass of a propylene-ethylene copolymer (storage modulus at 25 ° C., 52 MPa, tensile elongation at break at 25 ° C., 1050%), 150 parts by mass of toluene, 30 parts by mass of maleic anhydride, The charged amount of di-tert-butyl peroxide was changed to 6 parts by mass, the reaction time was changed to 3 hours, the solvent used for reprecipitation was changed to 700 parts by mass of methyl ethyl ketone, the solvent used for reslurry was changed to 1000 parts by mass of methyl ethyl ketone, and the number of reslurries was changed to twice. Except for the above, the same procedure as in Production Example 1 was carried out to obtain a maleic anhydride-modified propylene-ethylene copolymer (PO-6, acid value 25 mgKOH / g-resin, an acetone extraction component ratio of 1.0% by mass, which is an acid-modified polyolefin) Storage elastic modulus at 25 ° C 12 MPa, tensile elongation at break 900% at 25 ° C, weight average molecular weight 0,000, Tm58 ℃, △ H7J / g) was obtained.
製造例7
プロピレン単独重合体(25℃における貯蔵弾性率2100MPa、25℃における引張破断伸度900%)を100質量部、トルエンの仕込み量を150質量部、無水マレイン酸の仕込み量を30質量部、ジ−tert−ブチルパーオキサイドの仕込み量を6質量部、反応時間を3時間、再沈に用いる溶剤をメチルエチルケトン700質量部、リスラリーに用いる溶剤をメチルエチルケトン1000質量部、リスラリー回数を2回に変更した以外は製造例1と同様にすることにより、酸変性ポリオレフィンである無水マレイン酸変性プロピレン単独重合体(PO−7、酸価25mgKOH/g-resin、アセトン抽出成分比率0.9質量%、25℃における貯蔵弾性率1800MPa、25℃における引張破断伸度60%、重量平均分子量60,000、Tm85℃、△H5J/g)を得た。 Production Example 7
100 parts by mass of a propylene homopolymer (storage elastic modulus at 25 ° C., 2100 MPa, tensile elongation at break at 25 ° C .: 900%), 150 parts by mass of toluene, 30 parts by mass of maleic anhydride, Except that the charged amount of tert-butyl peroxide was 6 parts by mass, the reaction time was 3 hours, the solvent used for reprecipitation was 700 parts by mass of methyl ethyl ketone, the solvent used for reslurry was 1000 parts by mass of methyl ethyl ketone, and the number of reslurries was changed to twice. In the same manner as in Production Example 1, a maleic anhydride-modified propylene homopolymer (PO-7, acid value 25 mgKOH / g-resin, an acetone-extracting component ratio of 0.9% by mass, storage at 25 ° C.) was used as an acid-modified polyolefin. Modulus of elasticity 1800MPa, tensile elongation at break at 25 ° C 60%, weight average molecular weight 60,000 Tm85 ℃, to obtain a △ H5J / g).
製造例8
プロピレン−エチレン共重合体(25℃における貯蔵弾性率2720MPa、25℃における引張破断伸度400%)を100質量部、トルエンの仕込み量を186質量部、無水マレイン酸の仕込み量を20質量部、ジ−tert−ブチルパーオキサイドの仕込み量を6質量部、反応時間を3時間、再沈に用いる溶剤をメチルエチルケトン700質量部、リスラリーに用いる溶剤をメチルエチルケトン1000質量部、リスラリー回数を2回に変更した以外は製造例1と同様にすることにより、酸変性ポリオレフィンである無水マレイン酸変性プロピレン−エチレン共重合体(PO−8、酸価25mgKOH/g-resin、アセトン抽出成分比率1.0質量%、25℃における貯蔵弾性率2350MPa、25℃における引張破断伸度38%、重量平均分子量60,000、Tm125℃、△H63J/g)を得た。 Production Example 8
100 parts by mass of a propylene-ethylene copolymer (a storage elastic modulus at 25 ° C. of 2,720 MPa and a tensile elongation at break of 400% at 25 ° C.), a charged amount of toluene of 186 parts by mass, and a charged amount of maleic anhydride of 20 parts by mass. The charged amount of di-tert-butyl peroxide was changed to 6 parts by mass, the reaction time was changed to 3 hours, the solvent used for reprecipitation was changed to 700 parts by mass of methyl ethyl ketone, the solvent used for reslurry was changed to 1000 parts by mass of methyl ethyl ketone, and the number of reslurries was changed to twice. Except for the above, the same procedure as in Production Example 1 was carried out to produce a maleic anhydride-modified propylene-ethylene copolymer (PO-8, acid value 25 mgKOH / g-resin, an acetone extraction component ratio of 1.0% by mass, which is an acid-modified polyolefin) Storage elastic modulus at 25 ° C 2350 MPa, tensile elongation at break 38% at 25 ° C, weight average The amount 60,000, Tm125 ℃, △ H63J / g) was obtained.
製造例9
トルエンの仕込み量を186質量部、無水マレイン酸の仕込み量を20質量部、ジ−tert−ブチルパーオキサイドの仕込み量を6質量部、反応時間を3時間、再沈に用いる溶剤をメチルエチルケトン1200質量部、リスラリーに用いる溶剤をメチルエチルケトン1200質量部、リスラリー回数を2回に変更した以外は製造例1と同様にすることにより、酸変性ポリオレフィンである無水マレイン酸変性プロピレン−エチレン共重合体(PO−9、酸価25mgKOH/g-resin、アセトン抽出成分比率1.2質量%、25℃における貯蔵弾性率7MPa、25℃における引張破断伸度1200%、重量平均分子量60,000、Tmピークなし、△H0J/g)を得た。 Production Example 9
The charged amount of toluene was 186 parts by weight, the charged amount of maleic anhydride was 20 parts by weight, the charged amount of di-tert-butyl peroxide was 6 parts by weight, the reaction time was 3 hours, and the solvent used for reprecipitation was 1200 parts by weight of methyl ethyl ketone. Parts, the solvent used for the reslurry was changed to 1200 parts by mass of methyl ethyl ketone, and the number of reslurries was changed to two times to produce a maleic anhydride-modified propylene-ethylene copolymer (PO- 9, acid value 25 mg KOH / g-resin, acetone extraction component ratio 1.2 mass%, storage elastic modulus 7 MPa at 25 ° C, tensile elongation at break 1200% at 25 ° C, weight average molecular weight 60,000, no Tm peak, Δ H0J / g).
製造例10
プロピレン−エチレン共重合体(25℃における貯蔵弾性率500MPa、25℃における引張破断伸度680%)を100質量部、トルエンの仕込み量を150質量部、無水マレイン酸の仕込み量を0.5質量部、ジ−tert−ブチルパーオキサイドの仕込み量を0.2質量部、反応時間を1時間、再沈に用いる溶剤をメチルエチルケトン1000質量部、リスラリーに用いる溶剤をメチルエチルケトン1000質量部、リスラリー回数を2回に変更した以外は製造例1と同様にすることにより、酸変性ポリオレフィンである無水マレイン酸変性プロピレン−エチレン共重合体(PO−10、酸価1mgKOH/g-resin、アセトン抽出成分比率0.1質量%、25℃における貯蔵弾性率400MPa、25℃における引張破断伸度600%、重量平均分子量65,000、Tm71℃、△H35J/g)を得た。 Production Example 10
100 parts by mass of a propylene-ethylene copolymer (storage elastic modulus at 25 ° C .: 500 MPa, tensile elongation at break at 680%: 680%), 150 parts by mass of toluene, and 0.5 parts by mass of maleic anhydride Parts, the amount of di-tert-butyl peroxide charged was 0.2 parts by mass, the reaction time was 1 hour, the solvent used for reprecipitation was 1000 parts by mass of methyl ethyl ketone, the solvent used for reslurry was 1000 parts by mass of methyl ethyl ketone, and the number of reslurries was 2 The same procedure as in Production Example 1 was carried out except that the number of times was changed to the number of times, whereby a maleic anhydride-modified propylene-ethylene copolymer (PO-10, an acid value of 1 mg KOH / g-resin, an acetone extraction component ratio of 0.1) was used as an acid-modified polyolefin. 1% by mass, storage modulus at 25 ° C of 400 MPa, tensile elongation at break of 600% at 25 ° C, weight Average molecular weight 65,000, Tm71 ℃, △ H35J / g) was obtained.
製造例11
トルエンの仕込み量を150質量部、無水マレイン酸の仕込み量を50質量部、ジ−tert−ブチルパーオキサイドの仕込み量を10質量部、反応時間を3時間、再沈に用いる溶剤をメチルエチルケトン700質量部、リスラリーに用いる溶剤をメチルエチルケトン1000質量部、リスラリー回数を3回に変更した以外は製造例1と同様にすることにより、酸変性ポリオレフィンである無水マレイン酸変性プロピレン−エチレン共重合体(PO−11、酸価55mgKOH/g-resin、アセトン抽出成分比率1.0質量%、25℃における貯蔵弾性率150MPa、25℃における引張破断伸度320%、重量平均分子量30,000、Tm83℃、△H25J/g)を得た。 Production Example 11
The charged amount of toluene was 150 parts by weight, the charged amount of maleic anhydride was 50 parts by weight, the charged amount of di-tert-butyl peroxide was 10 parts by weight, the reaction time was 3 hours, and the solvent used for reprecipitation was 700 parts by weight of methyl ethyl ketone. Parts, the solvent used for the reslurry was changed to 1,000 parts by mass of methyl ethyl ketone, and the number of reslurries was changed to three times, thereby producing a maleic anhydride-modified propylene-ethylene copolymer (PO- 11, acid value 55 mgKOH / g-resin, acetone extraction component ratio 1.0 mass%, storage elastic modulus at 25 ° C 150 MPa, tensile elongation at break 320% at 25 ° C, weight average molecular weight 30,000, Tm83 ° C, ΔH25J / G).
製造例12
トルエンの仕込み量を150質量部、無水マレイン酸の仕込み量を40質量部、ジ−tert−ブチルパーオキサイドの仕込み量を8質量部、反応時間を3時間リスラリー回数を3回に変更した以外は製造例1と同様にすることにより、酸変性ポリオレフィンである無水マレイン酸変性プロピレン−エチレン共重合体(PO−12、酸価46mgKOH/g-resin、アセトン抽出成分比率4.5質量%、25℃における貯蔵弾性率110MPa、25℃における引張破断伸度90%、重量平均分子量35,000、Tm86℃、△H30J/g)を得た。 Production Example 12
Except that the charged amount of toluene was 150 parts by weight, the charged amount of maleic anhydride was 40 parts by weight, the charged amount of di-tert-butyl peroxide was 8 parts by weight, the reaction time was 3 hours, and the number of reslurries was changed to 3 times. In the same manner as in Production Example 1, a maleic anhydride-modified propylene-ethylene copolymer (PO-12, acid value: 46 mgKOH / g-resin, an acetone-extractable component ratio of 4.5% by mass, 25 ° C.) was used as an acid-modified polyolefin. , A tensile elongation at break of 90% at 25 ° C, a weight average molecular weight of 35,000, a Tm of 86 ° C, and ΔH30J / g).
(主剤1の作製)
水冷還流凝縮器と撹拌機を備えた500mlの四つ口フラスコに、製造例1で得られた無水マレイン酸変性プロピレン−エチレン共重合体(PO−1)を100質量部、メチルシクロヘキサンを280質量部およびメチルエチルケトンを120質量部仕込み、撹拌しながら80℃まで昇温し、撹拌を1時間続けた後、冷却することで主剤1を得た。溶液状態を表1に示す。 (Preparation of main agent 1)
In a 500 ml four-necked flask equipped with a water-cooled reflux condenser and a stirrer, 100 parts by mass of the maleic anhydride-modified propylene-ethylene copolymer (PO-1) obtained in Production Example 1 and 280 parts by mass of methylcyclohexane And 120 parts by mass of methyl ethyl ketone were charged, the temperature was raised to 80 ° C. with stirring, stirring was continued for 1 hour, and then the mixture was cooled to obtain a main agent 1. Table 1 shows the solution state.
(主剤2〜19の作製)
酸変性ポリオレフィンおよび有機溶剤を表1に示すとおりに変更し、主剤1と同様な方法で主剤2〜19を作製した。配合量、溶液状態を表1に示す。 (Preparation of main agents 2 to 19)
The acid-modified polyolefin and the organic solvent were changed as shown in Table 1, and main agents 2 to 19 were produced in the same manner as in main agent 1. Table 1 shows the compounding amount and the solution state.
実施例1
主剤1を500質量部、多官能ポリイソシアネート硬化剤(B)としてスミジュール(登録商表)N−3300を1質量部配合し、接着剤組成物を得た。ポットライフ性、接着性、耐薬品性および成形性の評価結果を表2に示す。 Example 1
500 parts by mass of the main agent 1 and 1 part by mass of Sumidur (registered trade table) N-3300 as a polyfunctional polyisocyanate curing agent (B) were blended to obtain an adhesive composition. Table 2 shows the evaluation results of the pot life, adhesion, chemical resistance, and moldability.
実施例2〜21、比較例1〜3
主剤1〜19および各硬化剤を表2、3に示すとおりに変更し、実施例1と同様な方法で実施例2〜21、比較例1〜3を行った。配合量、ポットライフ性、接着性、耐薬品性および成形性の結果を表2、3に示す。 Examples 2 to 21, Comparative Examples 1 to 3
The main agents 1 to 19 and the respective curing agents were changed as shown in Tables 2 and 3, and Examples 2 to 21 and Comparative Examples 1 to 3 were carried out in the same manner as in Example 1. Tables 2 and 3 show the results of the compounding amount, pot life, adhesion, chemical resistance and moldability.
表2、3で用いた硬化剤は以下のものである。
<多官能ポリイソシアネート硬化剤(B)>
ヘキサメチレンジイソシアネートのイソシアヌレート体:スミジュール(登録商標)N−3300(バイエル社製)
ヘキサメチレンジイソシアネートのビウレット体:デュラネート(登録商標)24A-100(旭化成ケミカルズ社製)The curing agents used in Tables 2 and 3 are as follows.
<Polyfunctional polyisocyanate curing agent (B)>
Isocyanurate of hexamethylene diisocyanate: Sumidur (registered trademark) N-3300 (manufactured by Bayer)
Biuret of hexamethylene diisocyanate: Duranate (registered trademark) 24A-100 (manufactured by Asahi Kasei Chemicals Corporation)
上記のようにして得られた各酸変性ポリオレフィン、主剤および接着剤組成物に対して下記方法に基づいて分析測定および評価を行った。
酸価の測定
本発明における酸価(mgKOH/g-resin)は、1gの酸変性ポリオレフィン(A)を中和するのに必要とするKOH量のことであり、JIS K0070(1992)の試験方法に準じて、測定した。具体的には、100℃に温度調整したキシレン100gに、酸変性ポリオレフィン1gを溶解させた後、同温度でフェノールフタレインを指示薬として、0.1mol/L水酸化カリウムエタノール溶液[商品名「0.1mol/Lエタノール性水酸化カリウム溶液」、和光純薬(株)製]で滴定を行った。この際、滴定に要した水酸化カリウム量をmgに換算して酸価(mgKOH/g)を算出した。Analytical measurement and evaluation were performed on each of the acid-modified polyolefin, main agent, and adhesive composition obtained as described above based on the following methods.
Measurement of Acid Value The acid value (mg KOH / g-resin) in the present invention is the amount of KOH required to neutralize 1 g of acid-modified polyolefin (A), and is a test method according to JIS K0070 (1992). It measured according to. Specifically, after dissolving 1 g of the acid-modified polyolefin in 100 g of xylene adjusted to a temperature of 100 ° C., a 0.1 mol / L potassium hydroxide ethanol solution [trade name “0” using phenolphthalein as an indicator at the same temperature. .1 mol / L ethanolic potassium hydroxide solution ", manufactured by Wako Pure Chemical Industries, Ltd.]. At this time, the acid value (mgKOH / g) was calculated by converting the amount of potassium hydroxide required for the titration into mg.
アセトン抽出成分比率の測定
本発明におけるアセトン抽出成分比率は、ソックスレー抽出器を使用して、アセトンで2時間還流することで測定した。具体的には、円筒ろ紙に酸変性ポリオレフィン(A)50gを秤取し、ソックスレー抽出管の中に入れた後、1100mLのアセトンを入れた平底フラスコ、冷却管を取り付け組み立てて、ウォーターバスにて2時間還流することでアセトン抽出した。その後、円筒ろ紙を取り出し、平底フラスコ内のアセトン抽出液を留去し、更に100℃×1時間減圧乾燥した後の残留物の重量を計量し、下記式により算出した値である。
アセトン抽出成分比率(質量%)=(抽出残留物重量/試料採取量)×100 Measurement of Acetone Extraction Component Ratio The acetone extraction component ratio in the present invention was measured by refluxing with acetone for 2 hours using a Soxhlet extractor. Specifically, 50 g of the acid-modified polyolefin (A) was weighed into a cylindrical filter paper, placed in a Soxhlet extraction tube, and then assembled with a flat-bottomed flask containing 1100 mL of acetone and a cooling tube, and assembled in a water bath. Acetone extraction was performed by refluxing for 2 hours. Thereafter, the cylindrical filter paper was taken out, the acetone extract in the flat-bottomed flask was distilled off, and the residue after drying under reduced pressure at 100 ° C. for 1 hour was weighed, and the value was calculated by the following equation.
Acetone extraction component ratio (% by mass) = (weight of extraction residue / sampled amount) × 100
25℃における貯蔵弾性率(E’)の測定
本発明における貯蔵弾性率(E’)は、JIS K7244−4(1999)の試験法に準拠して測定した。具体的には、アイティー計測制御社製、動的粘弾性測定装置 DVA-200を用いて、周波数10Hzにて、−50℃から5℃/分の速度で昇温しながら測定した値である。 Measurement of Storage Elastic Modulus (E ') at 25 ° C The storage elastic modulus (E') in the present invention was measured according to the test method of JIS K7244-4 (1999). Specifically, it is a value measured using a dynamic viscoelasticity measuring device DVA-200 manufactured by IT Measurement Control Co., Ltd. at a frequency of 10 Hz while increasing the temperature from -50 ° C at a rate of 5 ° C / min. .
25℃における引張破断伸度(Eb)の測定
本発明における引張破断伸度(Eb)は、JIS K7161(2014)の試験法に準拠して測定した。具体的には、オリエンテックコーポレーション社製のテンシロンRTM−100を用いて、25℃環境下で、速度50mm/分における引張において破断した際の伸度(%)を測定した値である。 Measurement of tensile elongation at break (Eb) at 25 ° C. The tensile elongation at break (Eb) in the present invention was measured according to the test method of JIS K7161 (2014). Specifically, it is a value obtained by measuring the elongation (%) at the time of breaking at a tension of 50 mm / min in a 25 ° C. environment under a 25 ° C. environment using Tensilon RTM-100 manufactured by Orientec Corporation.
重量平均分子量(Mw)の測定
本発明における重量平均分子量は日本ウォーターズ社製ゲルパーミエーションクロマトグラフAlliance e2695(以下、GPC、標準物質:ポリスチレン樹脂、移動相:テトラヒドロフラン、カラム:Shodex KF-806 + KF-803、カラム温度:40℃、流速:1.0ml/分、検出器:フォトダイオードアレイ検出器(波長254nm = 紫外線))によって測定した値である。 Measurement of weight average molecular weight (Mw) The weight average molecular weight in the present invention is determined by gel permeation chromatograph Alliance e2695 manufactured by Nippon Waters (hereinafter, GPC, standard substance: polystyrene resin, mobile phase: tetrahydrofuran, column: Shodex KF-806 + KF). -803, column temperature: 40 ° C., flow rate: 1.0 ml / min, detector: value measured by a photodiode array detector (wavelength 254 nm = ultraviolet light).
融点、融解熱量の測定
本発明における融点、融解熱量は示差走査熱量計(以下、DSC、ティー・エー・インスツルメント・ジャパン製、Q−2000)を用いて、20℃/分の速度で昇温融解、冷却樹脂化して、再度昇温融解した際の融解ピークのトップ温度および面積から測定した値である。 Measurement of melting point and heat of fusion The melting point and heat of fusion in the present invention are increased at a rate of 20 ° C./min using a differential scanning calorimeter (hereinafter, DSC, manufactured by TA Instruments Japan, Q-2000). It is a value measured from the top temperature and the area of the melting peak when the resin is heated and melted, cooled and then heated again.
主剤溶液状態の評価
主剤1〜19の溶液状態について、東機産業社製のブルックフィールド型粘度計TVB−10M(以下、B型粘度計ともいう)を用いて25℃の溶液粘度を測定することで評価した。
<評価基準>
◎(実用上優れる):500mPa・s未満
○(実用可能):500mPa・s以上1000mPa・s未満
×(実用不可能):1000mPa・s以上またはゲル化により粘度測定不可 Evaluation of Main Agent Solution State For the solution state of the main agents 1 to 19, measuring the solution viscosity at 25 ° C. using a Brookfield viscometer TVB-10M (hereinafter also referred to as a B-type viscometer) manufactured by Toki Sangyo Co., Ltd. Was evaluated.
<Evaluation criteria>
◎ (excellent in practical use): less than 500 mPa · s ○ (practicable): 500 mPa · s or more and less than 1000 mPa · s × (impractical): 1000 mPa · s or more or viscosity measurement impossible due to gelation
ポットライフ性の評価
ポットライフ性とは、酸変性ポリオレフィンに架橋剤または硬化剤を配合し、その配合直後または配合後一定時間経過後の該溶液の安定性を指す。ポットライフ性が良好な場合は、溶液の粘度上昇が少なく長期間保存が可能であることを指し、ポットライフ性が不良な場合は、溶液の粘度が上昇(増粘)し、ひどい場合にはゲル化現象を起こし、基材への塗布が困難となり、長期間保存が不可能であることを指す。
実施例1〜21および比較例1〜3で得られた接着剤組成物のポットライフ性を、25℃および40℃雰囲気で24時間貯蔵した後に、B型粘度計を用いて25℃において溶液粘度を測定することで評価した。評価結果を表2、3に示す。
<評価基準>
◎(実用上優れる):500mPa・s未満
○(実用可能):500mPa・s以上1000mPa・s未満
×(実用不可能):1000mPa・s以上またはゲル化により粘度測定不可 Evaluation of Pot Life Pot life refers to the stability of a solution obtained by mixing a crosslinking agent or a curing agent with an acid-modified polyolefin and immediately after the compounding or after a certain period of time from the compounding. If the pot life property is good, it means that the solution has a small increase in viscosity and can be stored for a long period of time. If the pot life property is poor, the viscosity of the solution increases (thickness), and if it is severe, This indicates that gelation occurs, making it difficult to apply the composition to a base material and making it impossible to store for a long period of time.
The pot life of the adhesive compositions obtained in Examples 1 to 21 and Comparative Examples 1 to 3 was stored at 25 ° C and 40 ° C for 24 hours, and then the solution viscosity was measured at 25 ° C using a B-type viscometer. Was evaluated by measuring. The evaluation results are shown in Tables 2 and 3.
<Evaluation criteria>
◎ (excellent in practical use): less than 500 mPa · s ○ (practicable): 500 mPa · s or more and less than 1000 mPa · s × (impractical): 1000 mPa · s or more or viscosity measurement impossible due to gelation
金属基材とポリオレフィン樹脂基材との積層体の作製
金属基材にはアルミニウム箔(住軽アルミ箔社製、8079−0、厚さ40μm)を使用し、ポリオレフィン樹脂基材には無延伸ポリプロピレンフィルム(東洋紡社製パイレン(登録商標)フィルムCT、厚さ40μm)(以下、CPPともいう。)を使用した。
実施例1〜19および比較例1〜15で得られた接着剤組成物を金属基材にバーコータを用いて乾燥後の接着剤層の膜厚が3μmになるように調整して塗布した。塗布面を温風乾燥機を用いて100℃雰囲気で1分間乾燥させ、膜厚3μmの接着剤層が積層された金属基材を得た。前記接着剤層表面にポリオレフィン樹脂基材を重ね合わせ、テスター産業社製の小型卓上テストラミネーター(SA−1010−S)を用いて、ラミネート温度80℃あるいは120℃で、0.3MPa、1m/分にて貼り合わせ、25℃、50%RHにて36時間養生することで積層体を得た。 Preparation of a laminate of a metal substrate and a polyolefin resin substrate An aluminum foil (8079-0, 40 μm thick, manufactured by Sumi Light Aluminum Foil Co., Ltd.) was used as the metal substrate, and unstretched polypropylene was used as the polyolefin resin substrate A film (Pyrene (registered trademark) film CT, manufactured by Toyobo Co., Ltd., thickness: 40 μm) (hereinafter, also referred to as CPP) was used.
The adhesive compositions obtained in Examples 1 to 19 and Comparative Examples 1 to 15 were applied to a metal substrate by using a bar coater so that the thickness of the dried adhesive layer was 3 μm. The coated surface was dried in a 100 ° C. atmosphere for 1 minute using a warm air drier to obtain a metal substrate on which an adhesive layer having a thickness of 3 μm was laminated. A polyolefin resin substrate is superimposed on the surface of the adhesive layer, and using a small table-top test laminator (SA-1010-S) manufactured by Tester Sangyo Co., at a lamination temperature of 80 ° C. or 120 ° C., 0.3 MPa, 1 m / min. And cured at 25 ° C. and 50% RH for 36 hours to obtain a laminate.
上記のようにして得られた積層体に対して、下記方法にて評価を行った。 The laminate obtained as described above was evaluated by the following method.
接着性の評価
前記積層体を100mm×15mm大きさに切断し、T型剥離試験により接着性を以下の基準により評価した。評価結果を表2〜3に示す。 Evaluation of Adhesiveness The laminate was cut into a size of 100 mm × 15 mm, and the adhesiveness was evaluated by a T-type peel test according to the following criteria. The evaluation results are shown in Tables 2 and 3.
<T型剥離試験>
ASTM−D1876−61の試験法に準拠し、オリエンテックコーポレーション社製のテンシロンRTM−100を用いて、25℃環境下で、引張速度50mm/分における剥離強度を測定した。金属基材/ポリオレフィン樹脂基材間の剥離強度(N/cm)は5回の試験値の平均値とした。<T-type peel test>
Based on the test method of ASTM-D1876-61, the peel strength at a tensile speed of 50 mm / min was measured at 25 ° C. using Tensilon RTM-100 manufactured by Orientec Corporation. The peel strength (N / cm) between the metal substrate and the polyolefin resin substrate was an average of five test values.
<評価基準>
☆(実用上特に優れる):8.0N/cm以上またはCPPが材破する(以下、単に「材破」ともいう。)。材破とは、金属基材/CPPの界面で剥離が生じず、金属基材またはCPPが破壊されることをいう。
◎(実用上優れる):7.5N/cm以上8.0N/cm未満
○(実用可能):7.0N/cm以上7.5N/cm未満
×(実用不可能):7.0N/cm未満<Evaluation criteria>
☆ (Especially excellent in practical use): 8.0 N / cm or more or CPP is broken (hereinafter simply referred to as “broken”). The material fracture means that the metal substrate or CPP is destroyed without delamination occurring at the interface between the metal substrate and the CPP.
◎ (excellent in practical use): 7.5 N / cm or more and less than 8.0 N / cm ○ (practicable): 7.0 N / cm or more and less than 7.5 N / cm × (impractical): less than 7.0 N / cm
耐薬品性の評価
LiBの包装材としての利用性を検討するため電解液試験による耐薬品性(以下、耐電解液性ともいう)の評価を行った。前記積層体を、100mm×15mm大きさに切断し、電解液[エチレンカーボネート/ジエチルカーボネート/ジメチルカーボネート=1/1/1(容積比)に6フッ化リン酸リチウムを添加したもの]に85℃で1日間浸漬させた。その後、積層体を取り出しイオン交換水で洗浄、ペーパーワイパーで水を拭き取り、十分に水分を乾燥させ、、T型剥離試験により耐薬品性を以下の基準により評価した。評価結果を表2〜3に示す。 Evaluation of chemical resistance
In order to examine the utility of LiB as a packaging material, the chemical resistance (hereinafter, also referred to as electrolyte resistance) was evaluated by an electrolyte test. The laminate was cut into a size of 100 mm × 15 mm, and added to an electrolytic solution [ethylene carbonate / diethyl carbonate / dimethyl carbonate = 1/1/1 (volume ratio) to which lithium hexafluorophosphate was added] at 85 ° C. For one day. Thereafter, the laminate was taken out, washed with ion-exchanged water, wiped off with a paper wiper, dried sufficiently, and evaluated for chemical resistance by a T-type peel test according to the following criteria. The evaluation results are shown in Tables 2 and 3.
<評価基準>
☆(実用上特に優れる):8.0N/cm以上または材破
◎(実用上優れる):7.5N/cm以上8.0N/cm未満
○(実用可能):7.0N/cm以上7.5N/cm未満
×(実用不可能):7.0N/cm未満<Evaluation criteria>
☆ (excellent in practical use): 8.0 N / cm or more or material breakage ◎ (excellent in practical use): 7.5 N / cm or more and less than 8.0 N / cm ○ (practicable): 7.0 N / cm or more Less than 5 N / cm × (impractical): less than 7.0 N / cm
成形性の評価
同じくLiBの包装材としての利用性を検討するため深絞り試験機による成形性の評価を行った。
前記積層体を80×120mm大きさに切断し、冷間成形を行った。具体的には、株式会社アマダ製の張り出し成形機(品番:TP−25C−X2)と、55mm×35mmの口径を有する形成金型(雌型)と、これに対応した成形金型(雄型)を用いて、25℃雰囲気下押え圧0.4MPaで0.5mmの成形深さから0.5mm単位で成形深さを変えて、それぞれ10個のサンプル(積層体)について冷間成形を行った。冷間成形後のサンプルについて、皺やアルミニウム箔にピンホール、クラックが10個のサンプル全てにおいて発生しない最も深い成形深さを、そのサンプルの限界成形深さとした。この限界成形深さから、以下の基準により電池用包装材料の成形性を評価した。評価結果を表3〜4に示す。
<判定基準>
☆(実用上特に優れる):限界成形深さ6.0mm以上
◎(実用上優れる):限界成形深さ4.0mm以上6.0mm未満
○(実用可能):限界成形深さ2.0mm以上4.0mm未満
×:限界成形深さ2.0mm未満 Evaluation of formability Similarly, in order to examine the utility of LiB as a packaging material, the formability was evaluated by a deep drawing tester.
The laminate was cut into a size of 80 × 120 mm and cold-formed. Specifically, an overhang molding machine (product number: TP-25C-X2) manufactured by Amada Co., Ltd., a forming die (female die) having a diameter of 55 mm × 35 mm, and a forming die (male die) corresponding thereto ), Cold forming was performed on 10 samples (laminates) at a holding pressure of 0.4 MPa in a 25 ° C. atmosphere and a forming depth of 0.5 mm from a forming depth of 0.5 mm. Was. Regarding the sample after cold forming, the deepest forming depth at which pinholes and cracks did not occur in all ten samples in wrinkles and aluminum foil was defined as the limit forming depth of the sample. From the limit molding depth, the moldability of the battery packaging material was evaluated according to the following criteria. The evaluation results are shown in Tables 3 and 4.
<Judgment criteria>
☆ (Especially excellent in practical use): Limit forming depth of 6.0 mm or more ◎ (Excellent in practical use): Limit forming depth of 4.0 mm or more and less than 6.0 mm ○ (Practical use): Limit forming depth of 2.0 mm or more 4 Less than 0.0 mm ×: less than 2.0 mm limit forming depth
本発明にかかる接着剤組成物は、酸変性ポリオレフィン、多官能ポリイソシアネート硬化剤および有機溶剤を含有し、長期保存しても増粘やゲル化を生じることなく良好なポットライフ性を維持し、かつ金属基材とポリオレフィン樹脂基材との良好な接着性、耐電解液性、成形性を両立させることができる。そのため、本発明の接着剤組成物から形成されるポリオレフィン樹脂基材と金属基材との積層体は、家電外板、家具用素材、建築内装用部材などの分野のみならず、パソコン、携帯電話、ビデオカメラなどに用いられるリチウム電池の包装材(パウチ形態)としても幅広く利用し得るものである。 The adhesive composition according to the present invention contains an acid-modified polyolefin, a polyfunctional polyisocyanate curing agent and an organic solvent, and maintains a good pot life without causing thickening or gelling even when stored for a long time. In addition, good adhesion between the metal substrate and the polyolefin resin substrate, resistance to electrolytes, and moldability can be achieved at the same time. Therefore, a laminate of a polyolefin resin base material and a metal base material formed from the adhesive composition of the present invention can be used not only in the fields of household electrical appliance outer panels, furniture materials, architectural interior members, and the like, but also in personal computers and mobile phones. It can be widely used as a packaging material (pouch type) for lithium batteries used in video cameras and the like.
Claims (6)
A packaging material for a lithium ion battery comprising the laminate according to claim 6 as a constituent member.
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