JPWO2018193849A1 - Channel plate, heat exchange element, heat exchange ventilator, and channel plate manufacturing method - Google Patents

Channel plate, heat exchange element, heat exchange ventilator, and channel plate manufacturing method Download PDF

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JPWO2018193849A1
JPWO2018193849A1 JP2019513547A JP2019513547A JPWO2018193849A1 JP WO2018193849 A1 JPWO2018193849 A1 JP WO2018193849A1 JP 2019513547 A JP2019513547 A JP 2019513547A JP 2019513547 A JP2019513547 A JP 2019513547A JP WO2018193849 A1 JPWO2018193849 A1 JP WO2018193849A1
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flow path
substrate
plate
channel
forming plate
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義浩 細川
保博 中村
一 外川
詩野 金川
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Mitsubishi Electric Corp
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Mitsubishi Electric Corp
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F28HEAT EXCHANGE IN GENERAL
    • F28DHEAT-EXCHANGE APPARATUS, NOT PROVIDED FOR IN ANOTHER SUBCLASS, IN WHICH THE HEAT-EXCHANGE MEDIA DO NOT COME INTO DIRECT CONTACT
    • F28D9/00Heat-exchange apparatus having stationary plate-like or laminated conduit assemblies for both heat-exchange media, the media being in contact with different sides of a conduit wall
    • F28D9/0062Heat-exchange apparatus having stationary plate-like or laminated conduit assemblies for both heat-exchange media, the media being in contact with different sides of a conduit wall the conduits for one heat-exchange medium being formed by spaced plates with inserted elements
    • F28D9/0068Heat-exchange apparatus having stationary plate-like or laminated conduit assemblies for both heat-exchange media, the media being in contact with different sides of a conduit wall the conduits for one heat-exchange medium being formed by spaced plates with inserted elements with means for changing flow direction of one heat exchange medium, e.g. using deflecting zones
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F28HEAT EXCHANGE IN GENERAL
    • F28DHEAT-EXCHANGE APPARATUS, NOT PROVIDED FOR IN ANOTHER SUBCLASS, IN WHICH THE HEAT-EXCHANGE MEDIA DO NOT COME INTO DIRECT CONTACT
    • F28D21/00Heat-exchange apparatus not covered by any of the groups F28D1/00 - F28D20/00
    • F28D21/0001Recuperative heat exchangers
    • F28D21/0014Recuperative heat exchangers the heat being recuperated from waste air or from vapors
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F28HEAT EXCHANGE IN GENERAL
    • F28FDETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
    • F28F3/00Plate-like or laminated elements; Assemblies of plate-like or laminated elements
    • F28F3/08Elements constructed for building-up into stacks, e.g. capable of being taken apart for cleaning
    • F28F3/10Arrangements for sealing the margins
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F28HEAT EXCHANGE IN GENERAL
    • F28DHEAT-EXCHANGE APPARATUS, NOT PROVIDED FOR IN ANOTHER SUBCLASS, IN WHICH THE HEAT-EXCHANGE MEDIA DO NOT COME INTO DIRECT CONTACT
    • F28D21/00Heat-exchange apparatus not covered by any of the groups F28D1/00 - F28D20/00
    • F28D21/0015Heat and mass exchangers, e.g. with permeable walls
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F28HEAT EXCHANGE IN GENERAL
    • F28DHEAT-EXCHANGE APPARATUS, NOT PROVIDED FOR IN ANOTHER SUBCLASS, IN WHICH THE HEAT-EXCHANGE MEDIA DO NOT COME INTO DIRECT CONTACT
    • F28D9/00Heat-exchange apparatus having stationary plate-like or laminated conduit assemblies for both heat-exchange media, the media being in contact with different sides of a conduit wall
    • F28D9/0025Heat-exchange apparatus having stationary plate-like or laminated conduit assemblies for both heat-exchange media, the media being in contact with different sides of a conduit wall the conduits being formed by zig-zag bend plates
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F28HEAT EXCHANGE IN GENERAL
    • F28FDETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
    • F28F2275/00Fastening; Joining
    • F28F2275/02Fastening; Joining by using bonding materials; by embedding elements in particular materials
    • F28F2275/025Fastening; Joining by using bonding materials; by embedding elements in particular materials by using adhesives

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  • Engineering & Computer Science (AREA)
  • Physics & Mathematics (AREA)
  • Thermal Sciences (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Heat-Exchange Devices With Radiators And Conduit Assemblies (AREA)

Abstract

熱交換素子に使用される流路板において、第1の側部流路部材(131)と中央流路部材(121)を、対向する第1の端部と第3の端部を当接させて、接合テープ(180)を貼付することで接合させる。第2の側部流路部材(141)と中央流路部材(121)を、対向する第2の端部と第4の端部を当接させて、接合テープ(180)を貼付することで接合させる。接合テープ(180)が貼付された第1の側部流路部材(131)の板面と、接合テープ(180)が貼付された第2の側部流路部材(141)の板面に、流路板間の間隔を均一にするための調整テープ(190)を貼付した。In the flow path plate used for the heat exchange element, the first side flow path member (131) and the central flow path member (121) are brought into contact with the first end and the third end facing each other. Then, bonding is performed by applying a bonding tape (180). The second side channel member (141) and the central channel member (121) are brought into contact with the second end and the fourth end facing each other, and the joining tape (180) is applied. Join. On the plate surface of the first side channel member (131) to which the bonding tape (180) is affixed, and the plate surface of the second side channel member (141) to which the junction tape (180) is affixed, An adjustment tape (190) for evenly spacing the flow path plates was attached.

Description

本発明は、流路板、熱交換素子、熱交換換気装置、及び流路板の製造方法に関する。   The present invention relates to a flow path plate, a heat exchange element, a heat exchange ventilator, and a flow path plate manufacturing method.

近年、省エネルギーの観点から室内を換気する装置として熱交換換気装置が採用されている。熱交換換気装置は、室内の空気の温度と湿度(併せて全熱という。)と、室外の全熱とを、熱交換素子を介して交換し換気に伴う熱のロスを低減する装置である。熱交換換気装置に使用される熱交換素子は、熱交換をする方式により、給気流と排気流を直交させて熱交換する直交流形熱交換素子と、給気流と排気流を対向させて熱交換する対向流形熱交換素子とに分類される。   In recent years, a heat exchange ventilator has been adopted as a device for ventilating a room from the viewpoint of energy saving. A heat exchange ventilator is a device that reduces the loss of heat associated with ventilation by exchanging the indoor air temperature and humidity (also referred to as total heat) and the outdoor total heat via a heat exchange element. . The heat exchange element used in the heat exchange ventilator is a cross-flow heat exchange element that exchanges heat by making the supply air flow and the exhaust flow orthogonal to each other, and heat supply by making the supply air flow and the exhaust flow face each other. It classify | categorizes into the counterflow type heat exchange element to replace | exchange.

直交流形熱交換素子は、例えば、図22に示すように、基板601上に断面形状が波形に形成された流路形成板602を接着し、基板601と流路形成板602との間に流路603を形成した流路板604を積層して形成される。具体的には、直交流形熱交換素子600は、流路板604を、1層毎に90°回転させて積層させて形成する。流路板604には、図示しない給気ファンにより室外の空気OAを室内に給気SAとして取り込む給気用流路板604aと、図示しない排気用ファンにより室内の空気RAを室外に排気EAする排気用流路板604bとがある。給気用流路板604aと排気用流路板604bとの間で、給気流と排気流は直交して流れ、給気流と排気流の全熱は、基板601を介して熱交換される。   For example, as shown in FIG. 22, the cross flow type heat exchange element has a flow path forming plate 602 having a corrugated cross-sectional shape formed on a substrate 601, and the substrate 601 and the flow path forming plate 602 are bonded to each other. The channel plate 604 in which the channel 603 is formed is laminated. Specifically, the cross flow heat exchange element 600 is formed by rotating the flow path plate 604 by rotating 90 ° for each layer. In the flow path plate 604, an air supply flow path plate 604a that takes the outdoor air OA into the room as an air supply SA by an air supply fan (not shown), and an indoor air RA is exhausted EA to the outdoors by an exhaust fan (not shown). And an exhaust passage plate 604b. Between the air supply flow path plate 604a and the exhaust flow path plate 604b, the supply airflow and the exhaust flow flow orthogonally, and the total heat of the supply airflow and the exhaust flow is heat exchanged via the substrate 601.

対向流形熱交換素子は、例えば、特許文献1に開示されたように、流路板を積層して形成した対向流路部と、対向流路部の一方の端部に接続された第1の分離流路部と、他方の端部に接続された第2の分離流路部と、を備える。特許文献1に開示された対向流形熱交換素子は、コルゲートロールから方形部材を切り出して、切り出した方形部材を、対向流路部と第1及び第2の分離流路部を形成する単位部材として使用する。切り出した方形部材を、対向流路部、第1及び第2の分離流路部のそれぞれに適した単位部材に成形し、これらの単位部材を接合して流路板を作成する。   For example, as disclosed in Patent Document 1, the counter flow type heat exchange element includes a counter channel portion formed by stacking channel plates, and a first channel connected to one end of the counter channel portion. And a second separation channel portion connected to the other end. The counterflow type heat exchange element disclosed in Patent Document 1 is a unit member that cuts out a rectangular member from a corrugated roll and forms the cutout rectangular member as a counter flow channel portion and first and second separation flow channel portions. Use as The cut-out rectangular member is formed into a unit member suitable for each of the opposing flow channel portion and the first and second separation flow channel portions, and these unit members are joined to create a flow channel plate.

国際公開第2016/147359号International Publication No. 2016/147359

流路板の単位部材をテープにより接合した場合、テープの材質によっては、流路板の板面のテープが貼付された箇所は、テープが貼付されていない箇所と比べて、板面からテープの厚み分盛り上がる。このような流路板に他の流路板を重ねると、他の流路板との間で、テープが貼付されたところと、そうでないところで、流路板間の間隔が異なる。流路板間の間隔が流路板の位置により異なるので、流路板に形成された流路の断面積が流路板の位置により異なる。流路の断面積が異なることは、流路板の耐久性に影響し、熱交換の効率も下がる。また、流路板間の間隔が流路板の位置により異なることにより、流路板間に隙間が生じ、熱交換用の気体が漏れるという不都合が生じていた。   When the unit members of the flow path plate are joined with tape, depending on the material of the tape, the location where the tape on the plate surface of the flow path plate is affixed from the plate surface compared to the location where the tape is not affixed. It rises by the thickness. When another flow path plate is stacked on such a flow path plate, the space between the flow path plates is different between the place where the tape is affixed and the other flow path plate. Since the interval between the flow path plates varies depending on the position of the flow path plate, the cross-sectional area of the flow path formed in the flow path plate varies depending on the position of the flow path plate. The difference in cross-sectional area of the flow path affects the durability of the flow path plate, and the efficiency of heat exchange also decreases. Further, since the distance between the flow path plates differs depending on the position of the flow path plate, a gap is generated between the flow path plates, causing a disadvantage that the gas for heat exchange leaks.

本発明は、上述のような課題を解決するためになされたもので、流路の断面の大きさを揃え、流路板の耐久性及び熱交換の効率を向上させるとともに、流路板間からの気体漏れを低減する流路板、熱交換素子、熱交換換気装置、及び流路板の製造方法を提供することを目的とする。   The present invention has been made to solve the above-described problems, and has the same cross-sectional size of the flow path, improves the durability of the flow path plate and the efficiency of heat exchange, and from between the flow path plates. An object of the present invention is to provide a flow path plate, a heat exchange element, a heat exchange ventilator, and a flow path plate manufacturing method that reduce gas leakage.

上記問題点を解決し、目的を達成するために、本発明に係る熱交換素子の流路板は、第1の基板と、頂部が伸びる山部と谷部を備え、山部又は谷部の頂部が第1の基板の一方の面に接着して2以上の第1の流路を形成する第1の流路形成板と、を備える中央流路部材であって、第1の流路の伸びる方向となす角度がα度である仮想線で切断された形状を有する第1の端部と、第1の端部と対向し、第1の流路の伸びる方向とのなす角度がβ度である仮想線で切断された形状を有する第2の端部と、を備え、第1の端部と第2の端部に第1の流路が開口する中央流路部材と、第2の基板と、頂部が伸びる山部と谷部を備え、山部又は谷部の頂部が第2の基板の一方の面に接着して2以上の第2の流路を形成する第2の流路形成板と、を備える第1の側部流路部材であって、第2の流路が開口し、第1の端部と当接して第1の流路と第2の流路が連通するとともに、第2の流路の伸びる方向となす角度がγ度である仮想線で切断された形状を有する第3の端部を備える第1の側部流路部材と、第3の基板と、頂部が伸びる山部と谷部を備え、山部又は谷部の頂部が第3の基板の一方の面に接着して2以上の第3の流路を形成する第3の流路形成板と、を備える第2の側部流路部材であって、第3の流路が開口し、第2の端部と当接して第1の流路と第3の流路が連通するとともに、第3の流路の伸びる方向となす角度がω度である仮想線で切断された形状を有する第4の端部を備える第2の側部流路部材と、第1の基板の他方の面と、第2の基板の他方の面の、第1の端部と第3の端部の当接部に貼付され、中央流路部材と第1の側部流路部材を接合する第1の接合テープと、第1の基板の他方の面と第3の基板の他方の面の、第2の端部と第4の端部の当接部に貼付され、中央流路部材と第2の側部流路部材を接合する第2の接合テープと、第2の基板の他方の、第1の接合テープが貼付された位置以外の位置に貼付され、流路板に他の流路板が積層されたときの流路板間の間隔を調整する第1の調整テープと、第3の基板の他方の面の、第2の接合テープが貼付された位置以外の位置に貼付され、流路板に他の流路板が積層されたときの流路板間の間隔を調整する第2の調整テープと、を備える。   In order to solve the above-described problems and achieve the object, the flow path plate of the heat exchange element according to the present invention includes a first substrate, a peak portion and a valley portion extending from the top portion, and a peak portion or a valley portion. A first flow path forming plate having a top portion bonded to one surface of the first substrate to form two or more first flow path plates, wherein the central flow path member includes: The angle formed between the first end having a shape cut by an imaginary line whose angle to the extending direction is α degrees, and the direction in which the first flow path extends opposite to the first end is β degrees. A second end portion having a shape cut by an imaginary line, a central flow path member having a first flow path opening at the first end portion and the second end portion, and a second end portion A second flow path including a substrate, a peak portion and a valley portion extending from the top portion, and the top portion of the peak portion or the valley portion is bonded to one surface of the second substrate to form two or more second flow paths. A first plate comprising: a forming plate; A side channel member of the second channel, wherein the second channel opens, contacts the first end, the first channel and the second channel communicate, and the second channel A first side channel member having a third end portion having a shape cut by an imaginary line whose angle to the extending direction is γ degrees, a third substrate, a peak portion and a trough portion where the top portion extends And a third flow path forming plate in which the top of the crest or trough is bonded to one surface of the third substrate to form two or more third flow paths, and a second side part A flow path member, wherein the third flow path is open, contacts the second end portion, the first flow path and the third flow path communicate, and the third flow path extends; A second side channel member having a fourth end portion having a shape cut by an imaginary line having an angle of ω degrees, the other surface of the first substrate, and the other side of the second substrate. The first and third ends of the surface A first bonding tape affixed to the contact portion and bonding the central flow path member and the first side flow path member; a second surface of the other surface of the first substrate and a third surface of the third substrate; A second bonding tape that is affixed to the abutting portion of the first end portion and the fourth end portion to join the central flow path member and the second side flow path member, and the other of the second substrate, A first adjusting tape that is attached to a position other than the position where the bonding tape is attached and adjusts the interval between the flow path plates when another flow path plate is laminated on the flow path plate; and a third substrate The second surface of the second surface is affixed to a position other than the position where the second bonding tape is affixed to adjust the distance between the flow path plates when another flow path plate is laminated on the flow path plate. An adjustment tape.

本発明によれば、接合テープの他に調整テープを備えるので、流路の断面の大きさを揃え、流路板の耐久性及び熱交換の効率を向上させるとともに、流路板間からの気体漏れを低減する流路板、熱交換素子、熱交換換気装置、及び流路板の製造方法を提供できる。   According to the present invention, since the adjustment tape is provided in addition to the bonding tape, the size of the cross section of the flow path is made uniform, the durability of the flow path plate and the efficiency of heat exchange are improved, and the gas from between the flow path plates A flow path plate, a heat exchange element, a heat exchange ventilator, and a flow path plate manufacturing method that reduce leakage can be provided.

本発明の実施の形態1に係る流路板を備える熱交換素子の分解斜視図1 is an exploded perspective view of a heat exchange element including a flow path plate according to Embodiment 1 of the present invention. 図1の流路板の中央流路部材の斜視図1 is a perspective view of a central channel member of the channel plate of FIG. 図1の流路板の第1の側部流路部材の斜視図1 is a perspective view of a first side channel member of the channel plate of FIG. 図1の流路板の第2の側部流路部材の斜視図The perspective view of the 2nd side part flow-path member of the flow-path board of FIG. 図2AのA−A’線の断面図Sectional drawing of the A-A 'line of FIG. 2A 図1のB−B’線の断面図Sectional view along line B-B 'in FIG. 第1の流路板の上面図Top view of the first flow path plate 第2の流路板の上面図Top view of second flow path plate 図4Bの第2の流路板をP方向から見た図The figure which looked at the 2nd channel board of Drawing 4B from the P direction 実施の形態1に係る流路板の他の流路板の上面図The top view of the other flow-path board of the flow-path board which concerns on Embodiment 1. FIG. 変形例1の第1の流路板の上面図Top view of first flow path plate of modification 1 変形例1の第2の流路板の上面図Top view of second flow path plate of modification 1 図6Bの第2の流路板をQ方向から見た図The figure which looked at the 2nd channel board of Drawing 6B from the Q direction 変形例1の流路板の他の流路板の上面図The top view of the other flow-path board of the flow-path board of the modification 1. 変形例2の流路板の第1の流路板の上面図The top view of the 1st channel plate of the channel plate of modification 2 変形例2の第2の流路板の上面図Top view of second flow path plate of modification 2 図8Bの第2の流路板をS方向から見た図The figure which looked at the 2nd channel board of Drawing 8B from the S direction 変形例3の流路板の第1の流路板の上面図The top view of the 1st channel plate of the channel plate of modification 3 変形例3の第2の流路板の上面図Top view of second flow path plate of modification 3 実施の形態1に係る中央流路部材を製造する方法を示す図The figure which shows the method of manufacturing the center flow-path member which concerns on Embodiment 1. FIG. 実施の形態1に係る第1の側部流路部材を製造する方法を示す図The figure which shows the method of manufacturing the 1st side part flow-path member which concerns on Embodiment 1. FIG. 実施の形態1に係る第2の側部流路部材を製造する方法を示す図The figure which shows the method of manufacturing the 2nd side part flow-path member which concerns on Embodiment 1. FIG. 本発明の実施の形態2に係る流路板の第1の流路板の上面図The top view of the 1st channel plate of the channel plate concerning Embodiment 2 of the present invention. 第2の流路板の上面図Top view of second flow path plate 図13Aの第1の流路板をR方向から見た流路部材の接合部の変形例を示す図The figure which shows the modification of the junction part of the flow-path member which looked at the 1st flow-path board of FIG. 13A from the R direction. 図13Aの第1の流路板をR方向から見た流路部材の接合部の変形例を示す図The figure which shows the modification of the junction part of the flow-path member which looked at the 1st flow-path board of FIG. 13A from the R direction. 図13Aの第1の流路板をR方向から見た流路部材の接合部の変形例を示す図The figure which shows the modification of the junction part of the flow-path member which looked at the 1st flow-path board of FIG. 13A from the R direction. 本発明の実施の形態3に係る流路板の第1の流路板の上面図The top view of the 1st channel plate of the channel plate concerning Embodiment 3 of the present invention. 第2の流路板の上面図Top view of second flow path plate 図15AのG−G‘線での断面図Sectional view taken along line GG 'in FIG. 15A 図15Aの第1の流路板をT方向から見た図であり、第1の流路板に第2の流路板を積層した直後の図It is the figure which looked at the 1st channel plate of Drawing 15A from the T direction, and is the figure immediately after laminating the 2nd channel plate on the 1st channel plate. 図15Aの第1の流路板をT方向から見た図であり、第1の流路板に第2の流路板を積層し第1の流路板に自重がかかった状態の図It is the figure which looked at the 1st channel board of Drawing 15A from the T direction, and is the figure of the state where the 2nd channel board was laminated on the 1st channel board, and the first channel board was weighted. 本発明の実施の形態4に係る第1の流路板の断面図Sectional drawing of the 1st flow-path board which concerns on Embodiment 4 of this invention. 第1の流路板に第2の流路板を積層したときの断面図Sectional view when the second channel plate is stacked on the first channel plate 実施の形態4に係る第1の流路板の上面図Top view of first flow path plate according to Embodiment 4 第2の流路板の上面図Top view of second flow path plate 流路形成板の他の変形例を示す図The figure which shows the other modification of a flow-path formation board 流路形成板の他の変形例を示す図The figure which shows the other modification of a flow-path formation board 実施の形態1〜4の熱交換素子を備える熱交換換気装置を示す図The figure which shows the heat exchange ventilation apparatus provided with the heat exchange element of Embodiment 1-4 従来の熱交換素子を示す図A diagram showing a conventional heat exchange element

以下、本発明の実施の形態にかかる流路板、熱交換素子、熱交換換気装置、流路板の製造方法について、図面に基づいて詳細に説明する。なお、この実施の形態により発明が限定されるものではない。   Hereinafter, a flow path plate, a heat exchange element, a heat exchange ventilation device, and a flow path plate manufacturing method according to embodiments of the present invention will be described in detail based on the drawings. The invention is not limited to the embodiments.

(実施の形態1)
以下、本発明の実施の形態1に係る流路板を備える対向流形熱交換素子を、図面を参照しつつ説明する。熱交換素子の幅方向をX軸とし、奥行き方向をY軸とし、高さ方向をZ軸とするXYZ座標を設定し、適宜当該座標を参照して説明する。
(Embodiment 1)
Hereinafter, a counter flow type heat exchange element including a flow path plate according to Embodiment 1 of the present invention will be described with reference to the drawings. An explanation will be given by setting XYZ coordinates in which the width direction of the heat exchange element is the X axis, the depth direction is the Y axis, and the height direction is the Z axis, and the coordinates are referred to as appropriate.

図1に示すように、熱交換素子100は、第1の流路板120と、第2の流路板150とを、Z軸方向に積層して形成される。   As shown in FIG. 1, the heat exchange element 100 is formed by laminating a first flow path plate 120 and a second flow path plate 150 in the Z-axis direction.

第1の流路板120と、第2の流路板150は、流路部材により成形される。流路部材は、図10に示すように、シート状の流路部材110であり、当該シート状の流路部材110を巻回して形成したコルゲートロール1100として保管される。第1の流路板120と第2の流路板150は、コルゲートロール1100から必要な長さの流路部材110を切り取って作成される。   The first flow path plate 120 and the second flow path plate 150 are formed by a flow path member. As shown in FIG. 10, the channel member is a sheet-like channel member 110 and is stored as a corrugated roll 1100 formed by winding the sheet-like channel member 110. The first flow path plate 120 and the second flow path plate 150 are created by cutting the flow path member 110 having a required length from the corrugated roll 1100.

流路部材110は、基板111と、基板111の一方の面に接着される流路形成板112とを含む。流路形成板112は、板状部材が折り曲げられて形成された円弧状の山部112aと谷部112bを有する。山部112aと谷部112bの頂部は、互いにそれぞれ平行に伸びる。基板111の一方の面に、流路形成板112の谷部112bの頂部が接着剤により接着され、基板111の一方の面と流路形成板112との間に、流路113が形成される。   The flow path member 110 includes a substrate 111 and a flow path forming plate 112 that is bonded to one surface of the substrate 111. The flow path forming plate 112 has arcuate peaks 112a and valleys 112b formed by bending plate members. The tops of the peaks 112a and the valleys 112b extend in parallel with each other. The top of the valley 112b of the flow path forming plate 112 is adhered to one surface of the substrate 111 with an adhesive, and the flow path 113 is formed between the one surface of the substrate 111 and the flow path forming plate 112. .

基板111は、伝熱性と透湿性とを有する素材、又は伝熱性のみを有する素材で形成される。流路形成板112は、少なくとも通気性のない素材で形成される。基板111と流路形成板112の素材として、例えば、パルプ素材、金属素材、樹脂素材、カーボン素材が使用される。具体的には、紙、アルミニウム、鉄、ステンレス、プラスチックである。   The substrate 111 is formed of a material having heat conductivity and moisture permeability, or a material having only heat conductivity. The flow path forming plate 112 is formed of a material having at least no air permeability. For example, a pulp material, a metal material, a resin material, or a carbon material is used as the material for the substrate 111 and the flow path forming plate 112. Specifically, paper, aluminum, iron, stainless steel, and plastic.

(第1の流路板の構成)
第1の流路板120は、図1に示すように、シート状の流路部材110を切断して成形された、中央流路部材121と、中央流路部材121の一方の端部に接合される第1の側部流路部材131と、中央流路部材121の他方の端部に接合される第2の側部流路部材141と、を備える。
(Configuration of first flow path plate)
As shown in FIG. 1, the first flow path plate 120 is formed by cutting a sheet-shaped flow path member 110 and is joined to one end of the central flow path member 121. A first side channel member 131 and a second side channel member 141 joined to the other end of the central channel member 121.

中央流路部材121は、図2Aに示すように、長方形形状の第1の基板122と、第1の基板122の一方の面に接着された第1の流路形成板123と、を備える。第1の流路形成板123は、第1の基板122の一辺に平行な円弧状の山部123aと谷部123bとを備え、谷部123bの頂部が、第1の基板122に接着剤により接着され、第1の基板122との間に第1の流路124を形成する。第1の流路形成板123の山部123aと谷部123bは、円弧状に形成されることにより、表面積を大きくとれるので、熱交換の効率を向上できる。   As shown in FIG. 2A, the central flow path member 121 includes a rectangular first substrate 122 and a first flow path forming plate 123 bonded to one surface of the first substrate 122. The first flow path forming plate 123 includes arc-shaped peaks 123 a and valleys 123 b parallel to one side of the first substrate 122, and the top of the valleys 123 b is attached to the first substrate 122 with an adhesive. The first flow path 124 is formed between the first substrate 122 and the first substrate 122. Since the peak portion 123a and the valley portion 123b of the first flow path forming plate 123 are formed in an arc shape, the surface area can be increased, so that the efficiency of heat exchange can be improved.

中央流路部材121は、第1の流路124の伸びる方向となす角度がα度である仮想線aと、β度である仮想線bとで切断されて形成される。本実施の形態では、第1の流路124の伸びる方向となす角度α、βは、90度である。中央流路部材121は、仮想線aと仮想線bで切断して形成された、互いに対向する第1の端部125aと第2の端部125bを備え、第1の端部125aと第2の端部125bには、第1の流路124が開口する。   The central flow path member 121 is formed by cutting along a virtual line a having an angle of α degrees and an imaginary line b having a degree of β with respect to the direction in which the first flow path 124 extends. In the present embodiment, the angles α and β formed with the extending direction of the first flow path 124 are 90 degrees. The central flow path member 121 includes a first end 125a and a second end 125b, which are formed by cutting along a virtual line a and a virtual line b, and are opposed to each other, and the first end 125a and the second end 125b. The first flow path 124 opens at the end 125b of the first end.

中央流路部材121を、図2AのA−A’線で切断した断面を図3Aに示す。第1の基板122と、第1の流路形成板123とが接続されることにより、中央流路部材121には、複数の第1の流路124が形成される。図示した二重丸の印は、紙面の裏側から表面を貫通する方向に気流が流れることを意味する。なお、○の中に×印で示す印は、紙面の表側から裏側に貫通する方向に気流が流れることを意味する。   FIG. 3A shows a cross section of the central flow path member 121 taken along the line A-A ′ of FIG. 2A. A plurality of first flow paths 124 are formed in the central flow path member 121 by connecting the first substrate 122 and the first flow path forming plate 123. The double circle mark shown in the figure means that the airflow flows in the direction penetrating the surface from the back side of the paper surface. In addition, the mark shown by x in ○ means that the airflow flows in a direction penetrating from the front side to the back side of the paper.

第1の側部流路部材131は、図2Bに示すように、三角形形状の第2の基板132と、第2の基板132の一方の面に接着された第2の流路形成板133と、を備える。第2の流路形成板133は、第2の基板132の一辺に平行な円弧状の山部133aと谷部133bとを備え、谷部133bの頂部が、第2の基板132に接着剤により接着され、第2の基板132との間に第2の流路134を形成する。   As shown in FIG. 2B, the first side channel member 131 includes a triangular second substrate 132, and a second channel forming plate 133 bonded to one surface of the second substrate 132. . The second flow path forming plate 133 includes arc-shaped peaks 133a and valleys 133b parallel to one side of the second substrate 132, and the top of the valleys 133b is attached to the second substrate 132 by an adhesive. The second flow path 134 is formed between the second substrate 132 and the second substrate 132.

第1の側部流路部材131は、第2の流路134の伸びる方向とγ度の角度をもつ仮想線cで切断されて形成された第3の端部135aを備え、第3の端部135aに、第2の流路134が開口する。ここで、γは、鋭角であり、90°以下の角度である。   The first side channel member 131 includes a third end 135a formed by cutting along a virtual line c having an angle of γ degrees with the direction in which the second channel 134 extends, and the third end The second flow path 134 opens in the portion 135a. Here, γ is an acute angle and is an angle of 90 ° or less.

第3の端部135aは、中央流路部材121の第1の端部125aに当接される。第1の側部流路部材131の第3の端部135aに対向する端部135bにも第2の流路134が開口し、室外又は室内に繋がる流路に接続される。   The third end portion 135 a is in contact with the first end portion 125 a of the central flow path member 121. The second flow path 134 also opens at an end portion 135b of the first side flow path member 131 that faces the third end portion 135a, and is connected to a flow path that is connected outdoors or indoors.

第2の側部流路部材141は、図2Cに示すように、三角形形状の第3の基板142と、第3の基板142の一方の端部に接着された第3の流路形成板143と、を備える。第3の流路形成板143は、第3の基板142の一辺に平行な円弧状の山部143aと谷部143bを備え、谷部143bの頂部が、第3の基板142に接着剤により接着され、第3の基板142との間に第3の流路144を形成する。   As shown in FIG. 2C, the second side channel member 141 includes a triangular third substrate 142 and a third channel forming plate 143 bonded to one end of the third substrate 142. And comprising. The third flow path forming plate 143 includes arc-shaped peaks 143a and valleys 143b parallel to one side of the third substrate 142, and the tops of the valleys 143b are bonded to the third substrate 142 with an adhesive. Then, a third flow path 144 is formed between the third substrate 142 and the third substrate 142.

第2の側部流路部材141は、第3の流路144の伸びる方向とω度の角度をもつ仮想線dで切断されて形成された第4の端部145aを備え、第4の端部145aに、第3の流路144が開口する。ここで、ωは鈍角であり、90°以上の角度である。   The second side channel member 141 includes a fourth end 145a formed by cutting along a virtual line d having an angle of ω degrees with the direction in which the third channel 144 extends, A third flow path 144 opens in the portion 145a. Here, ω is an obtuse angle and is an angle of 90 ° or more.

第4の端部145aは、中央流路部材121の第2の端部125bに当接される。第2の側部流路部材141の第4の端部145aに対向する端部145bにも第3の流路144が開口し、室外又は室内に繋がる流路に接続される。   The fourth end portion 145 a is in contact with the second end portion 125 b of the central flow path member 121. The third channel 144 is also opened at the end 145b of the second side channel member 141 facing the fourth end 145a, and is connected to the channel connected to the outside or the room.

中央流路部材121の第1の端部125aと、第1の側部流路部材131の第3の端部135aが当接した状態で、第1の基板122の端部と第2の基板132の端部とは対向し、第1の基板122の一辺と第2の基板132の一辺とが対向して当接する。図1に示すように、第1の基板122と第2の基板132の当接する一辺を含んで、第1の基板122の第1の流路形成板123が接着された面の反対の面と、第2の基板132の第2の流路形成板133が接着された面の反対の面とに、第1の接合テープである接合テープ180が貼り付けられ、中央流路部材121と第1の側部流路部材131とが接合される。中央流路部材121と第1の側部流路部材131とが接合されることにより、第1の流路124と第2の流路134は連通される。   With the first end 125a of the central flow path member 121 and the third end 135a of the first side flow path member 131 in contact, the end of the first substrate 122 and the second substrate One end of the first substrate 122 and one side of the second substrate 132 are opposed to and in contact with the end portion of the first substrate 122. As shown in FIG. 1, the surface opposite to the surface to which the first flow path forming plate 123 of the first substrate 122 is bonded, including one side where the first substrate 122 and the second substrate 132 abut. A bonding tape 180, which is a first bonding tape, is affixed to a surface of the second substrate 132 opposite to the surface to which the second flow path forming plate 133 is bonded, and the central flow path member 121 and the first flow path The side flow path member 131 is joined. The first flow path 124 and the second flow path 134 are communicated with each other by joining the central flow path member 121 and the first side flow path member 131.

中央流路部材121の第2の端部125bと、第2の側部流路部材141の第4の端部145aが当接した状態で、第1の基板122の端部と第3の基板142の端部とは対向し、第1の基板122の一辺と第3の基板142の一辺とが対向して当接する。図1に示すように、第1の基板122と第3の基板142の当接する一辺を含んで、第1の基板122の第1の流路形成板123が接着された面の反対の面と、第3の基板142の第3の流路形成板143が接着された面の反対の面とに、第2の接合テープである接合テープ180が貼り付けられ、中央流路部材121と第2の側部流路部材141とが接合される。中央流路部材121と第2の側部流路部材141とが接合されることにより、第1の流路124と第3の流路144は連通される。   With the second end 125b of the central flow path member 121 and the fourth end 145a of the second side flow path member 141 in contact with each other, the end of the first substrate 122 and the third substrate The side of the first substrate 122 and the side of the third substrate 142 are opposed to and in contact with the end portion of the first substrate 122. As shown in FIG. 1, including the side where the first substrate 122 and the third substrate 142 are in contact with each other, the surface opposite to the surface to which the first flow path forming plate 123 of the first substrate 122 is bonded. The bonding tape 180, which is the second bonding tape, is affixed to the surface of the third substrate 142 opposite to the surface to which the third flow path forming plate 143 is bonded, and the central flow path member 121 and the second flow path The side flow path member 141 is joined. By joining the central flow path member 121 and the second side flow path member 141, the first flow path 124 and the third flow path 144 are communicated.

第1の側部流路部材131と、中央流路部材121と、第2の側部流路部材141が、この順で接合されているので、第1の流路124と第2の流路134と第3の流路144とで、図1の矢印126で示す一本の給気流路を形成する。なお、第1の側部流路部材131と、中央流路部材121と、第2の側部流路部材141とは、第1の端部125aと第3の端部135a、第2の端部125bと第4の端部145aに接着材を塗布して接合してもよい。   Since the first side channel member 131, the central channel member 121, and the second side channel member 141 are joined in this order, the first channel 124 and the second channel 134 and the third flow path 144 form a single air supply flow path indicated by an arrow 126 in FIG. The first side channel member 131, the central channel member 121, and the second side channel member 141 have a first end 125a, a third end 135a, and a second end. An adhesive may be applied and bonded to the portion 125b and the fourth end portion 145a.

(第2の流路板の構成)
次に、第2の流路板150は、図1に示すように、シート状の流路部材110を切断して形成された、中央流路部材151と、中央流路部材151の一方の端部に接合される第1の側部流路部材161と、中央流路部材151の他方の端部に接合される第2の側部流路部材171と、を備える。第1の流路板120の中央流路部材121と第2の流路板150の中央流路部材151、同じく第1の側部流路部材131と第1の側部流路部材161、同じく第2の側部流路部材141と第2の側部流路部材171とは、各々対応し、同一の構成である。第1の流路板120は、第2の流路板150とは、第1の側部流路部材と第2の側部流部材の、中央流路部材の接合される端部が逆となる点で相違する。
(Configuration of second flow path plate)
Next, as shown in FIG. 1, the second flow path plate 150 includes a central flow path member 151 formed by cutting the sheet-shaped flow path member 110 and one end of the central flow path member 151. A first side channel member 161 joined to the first part, and a second side channel member 171 joined to the other end of the central channel member 151. The central flow channel member 121 of the first flow channel plate 120 and the central flow channel member 151 of the second flow channel plate 150, the first side flow channel member 131 and the first side flow channel member 161, the same The second side channel member 141 and the second side channel member 171 correspond to each other and have the same configuration. The first flow path plate 120 is opposite to the second flow path plate 150 in that the end of the first flow path member and the second flow flow member where the central flow path member is joined is reversed. It is different in the point.

中央流路部材151は、図2Aに示すように、第1の基板152と、第1の基板152に接着される第1の流路形成板153と、を備える。第1の流路形成板153の谷部153bの頂部が、第1の基板152に接着剤により接着され、第1の基板152との間に第1の流路154を形成する。   As shown in FIG. 2A, the central flow path member 151 includes a first substrate 152 and a first flow path forming plate 153 bonded to the first substrate 152. The top of the valley portion 153 b of the first flow path forming plate 153 is bonded to the first substrate 152 with an adhesive, and the first flow path 154 is formed between the first flow path forming plate 153 and the first substrate 152.

中央流路部材151は、第1の流路154の伸びる方向に直交して互いに対向する第1の端部155aと第2の端部155bを備え、第1の端部155aと第2の端部155bには、第1の流路154が開口する。   The central flow path member 151 includes a first end 155a and a second end 155b that are orthogonal to each other in the direction in which the first flow path 154 extends, and includes the first end 155a and the second end 155b. A first flow path 154 opens in the portion 155b.

第1の側部流路部材161は、図2Bに示すように、第2の基板162と、第2の基板162に接着される第2の流路形成板163と、を備える。第2の流路形成板163の谷部163bの頂部が、第2の基板162に接着剤により接着され、第2の基板162との間に第2の流路164を形成する。   The first side channel member 161 includes a second substrate 162 and a second channel forming plate 163 bonded to the second substrate 162, as shown in FIG. 2B. The top part of the valley part 163 b of the second flow path forming plate 163 is bonded to the second substrate 162 with an adhesive, and a second flow path 164 is formed between the second flow path forming plate 163 and the second substrate 162.

第1の側部流路部材161は、第2の流路164の伸びる方向にγ度の角度をもつ第3の端部165aを備え、第3の端部165aに、第2の流路164が開口する。ここでγ度は、鋭角であり、90°以下の角度である。   The first side channel member 161 includes a third end portion 165a having an angle of γ degrees in the direction in which the second channel 164 extends, and the second channel 164 is provided at the third end portion 165a. Opens. Here, γ degree is an acute angle and is an angle of 90 ° or less.

第3の端部165aは、中央流路部材151の第2の端部155bに当接される。第1の側部流路部材161の第3の端部165aに対向する端部165bにも第2の流路164が開口し、室外又は室内に繋がる流路に接続される。   The third end 165a is in contact with the second end 155b of the central flow path member 151. The second channel 164 is also opened at the end 165b facing the third end 165a of the first side channel member 161, and is connected to the channel connected to the outside or the room.

第2の側部流路部材171は、図2Cに示すように、第3の基板172と、第3の基板172に接着される第3の流路形成板173と、を備える。第3の流路形成板173の谷部173bの頂部が、第3の基板172に接着剤により接着され、第3の基板172との間に第3の流路174を形成する。   As shown in FIG. 2C, the second side channel member 171 includes a third substrate 172 and a third channel forming plate 173 bonded to the third substrate 172. The top of the valley 173 b of the third flow path forming plate 173 is adhered to the third substrate 172 with an adhesive, and a third flow path 174 is formed between the third flow path forming plate 173 and the third substrate 172.

第2の側部流路部材171は、第3の流路174の伸びる方向にω度の角度をもつ第4の端部175aを備え、第4の端部175aに、第3の流路174が開口する。ここでω度は、鈍角であり、90°以上の角度である。   The second side channel member 171 includes a fourth end 175a having an angle of ω degrees in the direction in which the third channel 174 extends, and the third channel 174 is provided at the fourth end 175a. Opens. Here, ω degrees is an obtuse angle and is an angle of 90 ° or more.

第4の端部175aは、中央流路部材151の第1の端部155aに当接される。第2の側部流路部材171の第4の端部175aに対向する端部175bにも第3の流路174が開口し、室外又は室内に繋がる流路に接続される。   The fourth end 175a is in contact with the first end 155a of the central flow path member 151. The third channel 174 is also opened at the end 175b of the second side channel member 171 facing the fourth end 175a, and is connected to the channel connected to the outside or the room.

中央流路部材151の第2の端部155bと、第1の側部流路部材161の第3の端部165aが当接した状態で、第1の基板152の端部と第2の基板162の端部とは対向し、第1の基板152の一辺と第2の基板162の一辺とが対向して当接する。図1に示すように、第1の基板152と第2の基板162の当接する一辺を含んで、第1の基板152の第1の流路形成板153が接着された面と反対の面と、第2の基板162の第2の流路形成板163が接着された面と反対の面とに、接合テープ180が貼り付けられ、中央流路部材151と第1の側部流路部材161とが接合される。中央流路部材151と第1の側部流路部材161とが接合されることにより、第1の流路154と第2の流路164は連通される。   With the second end 155b of the central flow path member 151 and the third end 165a of the first side flow path member 161 in contact, the end of the first substrate 152 and the second substrate The side of the first substrate 152 and the side of the second substrate 162 are opposed to and in contact with the end portion of the first substrate 152. As shown in FIG. 1, the surface opposite to the surface to which the first flow path forming plate 153 of the first substrate 152 is bonded, including one side where the first substrate 152 and the second substrate 162 abut. The bonding tape 180 is attached to the surface of the second substrate 162 opposite to the surface to which the second flow path forming plate 163 is bonded, and the central flow path member 151 and the first side flow path member 161 are attached. And are joined. By joining the central flow path member 151 and the first side flow path member 161, the first flow path 154 and the second flow path 164 are communicated.

中央流路部材151の第1の端部155aと、第2の側部流路部材171の第4の端部175aが当接した状態で、第1の基板152の端部と第3の基板172の端部とは対向し、第1の基板152の一辺と第2の基板162の一辺とが対向して当接する。図1に示すように、第1の基板152と第3の基板172の当接する一辺を含んで、第1の基板152の第1の流路形成板153が接着された面と反対の面と、第3の基板172の第2の流路形成板163が接着された面と反対の面とに、接合テープ180が貼り付けられ、中央流路部材151と第2の側部流路部材171とが接合される。中央流路部材151と第2の側部流路部材171とが接合されることにより、第1の流路154と第3の流路174は連通される。   With the first end 155a of the central flow path member 151 and the fourth end 175a of the second side flow path member 171 in contact, the end of the first substrate 152 and the third substrate The one side of the first substrate 152 and the one side of the second substrate 162 are opposed to and in contact with the end portion of 172. As shown in FIG. 1, the surface opposite to the surface to which the first flow path forming plate 153 of the first substrate 152 is bonded, including one side where the first substrate 152 and the third substrate 172 come into contact with each other. The bonding tape 180 is attached to the surface of the third substrate 172 opposite to the surface to which the second flow path forming plate 163 is bonded, and the central flow path member 151 and the second side flow path member 171 are attached. And are joined. By joining the central flow path member 151 and the second side flow path member 171, the first flow path 154 and the third flow path 174 are communicated.

第2の側部流路部材171と、中央流路部材151と、第1の側部流路部材161が、この順で接合されているので、第1の流路154と第2の流路164と第3の流路174で、図1の矢印156で示す一本の排気流路を形成する。なお、第1の側部流路部材161と、中央流路部材151と、第2の側部流路部材171とは、第1の端部155aと第4の端部175a、第2の端部155bと第3の端部165aに、接着剤を塗布して接合してもよい。   Since the second side channel member 171, the central channel member 151, and the first side channel member 161 are joined in this order, the first channel 154 and the second channel 164 and the third flow path 174 form one exhaust flow path indicated by an arrow 156 in FIG. The first side channel member 161, the central channel member 151, and the second side channel member 171 are a first end 155a, a fourth end 175a, and a second end. The portion 155b and the third end portion 165a may be joined by applying an adhesive.

第1の流路板120では、図1に示すように、中央流路部材121の左側に反時計回りに傾斜する流路を備える第1の側部流路部材131が接合され、中央流路部材121の右側に時計回りに傾斜する流路を備える第2の側部流路部材141が接合される。一方、第2の流路板150では、図1に示すように、中央流路部材151の左側に時計回りに傾斜する流路を備える第2の側部流路部材171が接合され、中央流路部材151の右側に時計回りに傾斜する流路を備える第1の側部流路部材161が接合される。   In the first flow path plate 120, as shown in FIG. 1, a first side flow path member 131 having a flow path inclined in the counterclockwise direction is joined to the left side of the central flow path member 121. A second side channel member 141 having a channel inclined in the clockwise direction is joined to the right side of the member 121. On the other hand, in the second flow path plate 150, as shown in FIG. 1, a second side flow path member 171 having a flow path inclined in the clockwise direction on the left side of the central flow path member 151 is joined. A first side channel member 161 having a channel inclined in the clockwise direction is joined to the right side of the path member 151.

このような構成を備える第1の流路板120と第2の流路板150を、Z軸方向に交互に積層することにより、熱交換素子100が形成される。   The heat exchange element 100 is formed by alternately laminating the first flow path plate 120 and the second flow path plate 150 having such a configuration in the Z-axis direction.

(熱交換素子の構成)
熱交換素子100は、図1に示すように、中央流路部材121と中央流路部材151とを重ねて接着して形成された対向流路部10と、第1の側部流路部材131と第2の側部流路部材171とを重ねて接着して形成された第1の分離流路部20と、第2の側部流路部材141と第1の側部流路部材161とを重ねて接着して形成された第2の分離流路部30と、を備える。
(Configuration of heat exchange element)
As shown in FIG. 1, the heat exchange element 100 includes a counter channel portion 10 formed by overlapping and bonding a central channel member 121 and a central channel member 151, and a first side channel member 131. And a second side channel member 161, a second side channel member 161, a first side channel member 161, and a second side channel member 161. And a second separation channel part 30 formed by overlapping and adhering.

対向流路部10は、図1のB−B’線の断面図を図3Bに示すように、複数の第1の流路124を備える第1の流路板120と、複数の第1の流路154を備える第2の流路板150を交互に積層した断面を備える。第1の流路124の流れと第1の流路154の流れの方向は逆方向であり、いずれか一方の流路に給気流が流れ、いずれか他方の流路に排気流が流れる。第1の流路124と第1の流路154とは、図3Bの断面図において、上下方向に流路が対向しないように配置され、対向流路部10を上方から見て、平行に配置される。   As shown in FIG. 3B, the opposing flow path unit 10 includes a first flow path plate 120 including a plurality of first flow paths 124 and a plurality of first flow paths. It has a cross section in which second flow path plates 150 including flow paths 154 are alternately stacked. The flow direction of the first flow path 124 and the flow direction of the first flow path 154 are opposite directions, and the supply airflow flows through one of the flow paths, and the exhaust flow flows through the other flow path. The first flow path 124 and the first flow path 154 are arranged so that the flow paths do not oppose each other in the vertical direction in the cross-sectional view of FIG. 3B and are arranged in parallel when the opposed flow path portion 10 is viewed from above. Is done.

第1の流路板120の第1の流路124に流れる空気流と、第2の流路板150の第1の流路154に流れる空気流は、いずれか一方が給気流であり他方が排気流となる。第1の基板122,152を境にして空気流の温度が相違するので、第1の基板122,152を介して全熱交換される。   One of the air flow flowing in the first flow path 124 of the first flow path plate 120 and the air flow flowing in the first flow path 154 of the second flow path plate 150 is a supply air flow and the other is Exhaust flow. Since the temperature of the air flow differs between the first substrates 122 and 152, the total heat exchange is performed via the first substrates 122 and 152.

第1の分離流路部20は、中央流路部材121の左側に接続された第1の側部流路部材131と、中央流路部材151の左側に接続された第2の側部流路部材171とを重ねて形成される。第1の側部流路部材131と第2の側部流路部材171は、流路の傾斜が逆なので、Z軸方向から見ると第2の流路134と第3の流路174は傾斜が交差するにように配置される。第2の分離流路部30も同様に、第3の流路144と第2の流路164の流路の傾斜が交差するように重ねて形成される。第1の分離流路部20と第2の分離流路部30とは、対向流路部10を通過した給気流と排気流とを、交差させて流し、室内と室外へと分流させる。   The first separation channel portion 20 includes a first side channel member 131 connected to the left side of the central channel member 121 and a second side channel connected to the left side of the central channel member 151. It is formed by overlapping the member 171. Since the first side channel member 131 and the second side channel member 171 have the opposite channel inclinations, the second channel 134 and the third channel 174 are inclined when viewed from the Z-axis direction. Are arranged to intersect. Similarly, the second separation flow path section 30 is also formed so that the inclinations of the flow paths of the third flow path 144 and the second flow path 164 intersect each other. The first separation flow path unit 20 and the second separation flow path unit 30 flow the supply air flow and the exhaust flow that have passed through the opposed flow path unit 10 in an intersecting manner, and divide them into the room and the outdoor.

交互に積層された第1の流路板120と第2の流路板150の側面には、補強テープ181が貼付され、排気流及び給気流が熱交換素子100から外へ漏れることを防止する。   Reinforcing tape 181 is affixed to the side surfaces of the first flow path plate 120 and the second flow path plate 150 that are alternately stacked to prevent the exhaust flow and the supply air flow from leaking out of the heat exchange element 100. .

(接合テープ、調整テープ)
次に、接合テープ180と、調整テープについて、図4〜10を参照して詳述する。
(Bonding tape, adjustment tape)
Next, the bonding tape 180 and the adjustment tape will be described in detail with reference to FIGS.

図4Aは、図1の第1の流路板120を−Z軸方向から見た図、図4Bは、図1の第2の流路板150を−Z軸方向から見た図、図4Cは、図4Bの第2の流路板150を矢印P方向から見た図である。   4A is a view of the first flow path plate 120 of FIG. 1 as viewed from the −Z axis direction, FIG. 4B is a view of the second flow path plate 150 of FIG. 1 as viewed from the −Z axis direction, and FIG. These are the figures which looked at the 2nd flow-path board 150 of FIG. 4B from the arrow P direction.

接合テープ180は、中央流路部材121,151と第1の側部流路部材131,161、及び中央流路部材121,151と第2の側部流路部材141,171との間を接合連結するテープである。接合テープ180は、テープ基材の一方の面に粘着材を塗布したテープである。   The joining tape 180 joins the central flow path members 121 and 151 and the first side flow path members 131 and 161, and the central flow path members 121 and 151 and the second side flow path members 141 and 171. It is a tape to be connected. The bonding tape 180 is a tape in which an adhesive material is applied to one surface of a tape base material.

第1の流路板120において、図4Aに示すように、第1の接合テープである接合テープ180は、中央流路部材121と第1の側部流路部材131との当接した辺に沿って貼付される。具体的には、接合テープ180は、中央流路部材121の第1の側部流路部材131と対向する一方の短辺と、この短辺に対向する第1の側部流路部材131の三角形の一辺と、に跨がって貼付される。また、第2の接合テープである接合テープ180は、中央流路部材121と第2の側部流路部材141との当接した辺に沿って貼付される。具体的には、接合テープ180は、中央流路部材121の第2の側部流路部材141と対向する他方の短辺と、この短辺に対向する第2の側部流路部材141の三角形の一辺と、に跨がって貼付される。   In the first flow path plate 120, as shown in FIG. 4A, the bonding tape 180, which is the first bonding tape, is on the side where the central flow path member 121 and the first side flow path member 131 are in contact with each other. Attached along. Specifically, the bonding tape 180 has one short side facing the first side flow path member 131 of the central flow path member 121 and the first side flow path member 131 facing the short side. Affixed across one side of the triangle. Further, the bonding tape 180 as the second bonding tape is attached along the side where the central flow path member 121 and the second side flow path member 141 are in contact with each other. Specifically, the bonding tape 180 includes the other short side of the central flow path member 121 facing the second side flow path member 141 and the second side flow path member 141 facing the short side. Affixed across one side of the triangle.

第2の流路板150において、図4Bに示すように、接合テープ180は、中央流路部材151と第1の側部流路部材161とが当接した辺に沿って貼付される。具体的には、接合テープ180は、中央流路部材151の第1の側部流路部材161と対向する一方の短辺と、この短辺に対向する第1の側部流路部材161の三角形の一辺と、に跨がって貼付される。また、接合テープ180は、中央流路部材151と第2の側部流路部材171との当接した辺に沿って貼付される。具体的には、接合テープ180は、中央流路部材151の第2の側部流路部材171と対向する他方の短辺と、この短辺に対向する第2の側部流路部材171の三角形の一辺と、に跨がって貼付される。   In the second flow path plate 150, as shown in FIG. 4B, the bonding tape 180 is attached along the side where the central flow path member 151 and the first side flow path member 161 are in contact. Specifically, the bonding tape 180 has one short side facing the first side flow path member 161 of the central flow path member 151 and the first side flow path member 161 facing the short side. Affixed across one side of the triangle. Further, the bonding tape 180 is attached along the side where the central flow path member 151 and the second side flow path member 171 are in contact with each other. Specifically, the bonding tape 180 includes the other short side of the central flow path member 151 facing the second side flow path member 171 and the second side flow path member 171 facing the short side. Affixed across one side of the triangle.

調整テープ190は、第1の流路板120と第2の流路板150との流路板間の間隔を調整する調整テープであり、接合テープ180と同一の素材で形成される。   The adjustment tape 190 is an adjustment tape that adjusts the distance between the flow path plates of the first flow path plate 120 and the second flow path plate 150, and is formed of the same material as the bonding tape 180.

第1の流路板120では、図4Aに示すように、第1の調整テープである調整テープ190は、第1の側部流路部材131の接合テープ180が貼付された面の、接合テープ180が貼付された辺以外の三角形の辺に貼付される。第2の調整テープである調整テープ190は、第2の側部流路部材141の接合テープ180が貼付された面の、接合テープ180が貼付された辺以外の三角形の辺に貼付される。   In the first flow path plate 120, as shown in FIG. 4A, the adjustment tape 190, which is the first adjustment tape, is a bonding tape on the surface of the first side flow path member 131 on which the bonding tape 180 is affixed. Attached to a triangle side other than the side to which 180 is attached. The adjustment tape 190, which is the second adjustment tape, is attached to a triangular side other than the side to which the bonding tape 180 is attached on the surface of the second side channel member 141 to which the bonding tape 180 is attached.

第2の流路板150では、図4Bに示すように、調整テープ190は、第1の流路板120と同様に、第1の側部流路部材161と第2の側部流路部材171の接合テープ180が貼付された辺以外の三角形の辺に貼付される。   In the second flow path plate 150, as shown in FIG. 4B, the adjustment tape 190 is similar to the first flow path plate 120 in that the first side flow path member 161 and the second side flow path member. It is affixed to a triangular side other than the side to which the 171 bonding tape 180 is affixed.

第1の側部流路部材131,161と、第2の側部流路部材141,171に貼付される調整テープ190及び接合テープ180は、互いに重ならないように貼付される。貼付される接合テープ180と調整テープ190の長さは、種々の形態を適用ができる。   The first side channel members 131 and 161 and the adjustment tape 190 and the bonding tape 180 that are affixed to the second side channel members 141 and 171 are affixed so as not to overlap each other. Various forms can be applied to the lengths of the bonding tape 180 and the adjustment tape 190 to be attached.

具体的には、図4A,4Bに示すように、中央流路部材121,151の対向する短辺の始点から終点まで接合テープ180を貼付し、第1の側部流路部材131,161と第2の側部流路部材141,171の、接合テープ180が貼付されていない辺に、調整テープ190を貼付する。   Specifically, as shown in FIGS. 4A and 4B, a bonding tape 180 is applied from the start point to the end point of the opposing short sides of the central flow path members 121 and 151, and the first side flow path members 131 and 161 and The adjustment tape 190 is affixed to the sides of the second side channel members 141 and 171 where the bonding tape 180 is not affixed.

また、図5に示すように、第1の側部流路部材161と、第2の側部流路部材171の三角形の隣り合う二辺の始点から終点まで調整テープ190を貼付し、第1の側部流路部材161又は第2の側部流路部材171と対向する中央流路部材151の辺の調整テープ190が貼付されていない部分全てに、接合テープ180を貼付してもよい。第1の側部流路部材131と、第2の側部流路部材141にも同様に調整テープを貼付ができる。   Further, as shown in FIG. 5, the adjustment tape 190 is attached from the start point to the end point of two adjacent sides of the triangle of the first side channel member 161 and the second side channel member 171. The bonding tape 180 may be applied to all the portions of the side of the central flow channel member 151 facing the side flow channel member 161 or the second side flow channel member 171 where the adjustment tape 190 is not applied. The adjustment tape can be similarly applied to the first side channel member 131 and the second side channel member 141.

第1の側部流路部材131,161と、第2の側部流路部材141,171とに、調整テープ190を貼付することにより、第1の流路板120が第2の流路板150に積層されたときに、接合テープ180が貼付されたことによる段差を是正できる。図4Cは、第2の流路板150を、図4BのP方向から見た図である。第1の側部流路部材161の第2の基板162の板面には、接合テープ180と調整テープ190が貼付されている。両テープは同一素材であるため、厚みが同一であり、第2の流路板150の上に第1の流路板120を重ねた場合に、流路板間の間隔は均一となる。   By attaching the adjustment tape 190 to the first side channel members 131 and 161 and the second side channel members 141 and 171, the first channel plate 120 becomes the second channel plate. When laminated on 150, the step due to the bonding tape 180 being applied can be corrected. FIG. 4C is a view of the second flow path plate 150 viewed from the P direction of FIG. 4B. A bonding tape 180 and an adjustment tape 190 are attached to the plate surface of the second substrate 162 of the first side channel member 161. Since both tapes are made of the same material, they have the same thickness, and when the first flow path plate 120 is stacked on the second flow path plate 150, the distance between the flow path plates becomes uniform.

このように、本実施の形態では、第1の側部流路部材131,161と第2の側部流路部材141,171に調整テープ190を貼付したので、第1の流路板120と第2の流路板150が交互に積層された場合、両流路板間の間隔を均一に保つことができ、流路の形状の変形を防止できる。   As described above, in the present embodiment, since the adjustment tape 190 is attached to the first side channel members 131 and 161 and the second side channel members 141 and 171, the first channel plate 120 and When the second flow path plates 150 are alternately stacked, the distance between the flow path plates can be kept uniform, and deformation of the flow path shape can be prevented.

また、調整テープ190は、第1の側部流路部材131,161と第2の側部流路部材141,171の接合テープ180が貼付された辺以外の辺の、全辺に渡って貼付されるので、第1の側部流路部材131,161と第2の側部流路部材141,171の全面にわたって、板面に歪みを生ずることも少ない。   Further, the adjustment tape 190 is applied over the entire side other than the side where the bonding tape 180 of the first side channel members 131 and 161 and the second side channel members 141 and 171 is applied. Therefore, the plate surface is less likely to be distorted over the entire surfaces of the first side channel members 131 and 161 and the second side channel members 141 and 171.

(変形例1)
実施の形態1では、接合テープ180と調整テープ190を使用したが、本発明は、テープに限定されず接着シートを切り抜いて貼り付けてもよい。接着シートのみで、接合テープ180と調整テープ190の役割を果たす。
(Modification 1)
In Embodiment 1, although the joining tape 180 and the adjustment tape 190 were used, this invention is not limited to a tape, You may cut out and affix an adhesive sheet. Only the adhesive sheet serves as a bonding tape 180 and an adjustment tape 190.

接着シートは、第1の側部流路部材131,161と第2の側部流路部材141,171の三角形の三辺に沿って、中央流路部材121,151との当接部分を含んで切り抜かれて、形成される。第1の流路板120において、図6Aに示すように、第1の側部流路部材131と第2の側部流路部材141の三角形の三辺に沿った形状で、中央流路部材121との当接部分を含んだ形状に切り抜かれた接着シート200が、第1の側部流路部材131と第2の側部流路部材141の板面に貼付されている。同様に、第2の流路板150において、図6Bに示すように、第1の側部流路部材161と第2の側部流路部材171の三角形の三辺に沿った形状で、中央流路部材151との当接部分を含んだ形状に切り抜かれた接着シート200が、第1の側部流路部材161と第2の側部流路部材171に貼付されている。   The adhesive sheet includes contact portions with the central flow path members 121 and 151 along the three triangular sides of the first side flow path members 131 and 161 and the second side flow path members 141 and 171. Cut out and formed. In the first flow path plate 120, as shown in FIG. 6A, the central flow path member has a shape along the three sides of the triangle of the first side flow path member 131 and the second side flow path member 141. An adhesive sheet 200 cut out in a shape including a contact portion with 121 is attached to the plate surfaces of the first side channel member 131 and the second side channel member 141. Similarly, in the second flow path plate 150, as shown in FIG. 6B, the first side flow path member 161 and the second side flow path member 171 have a shape along the three sides of the triangle. An adhesive sheet 200 cut into a shape including a contact portion with the flow path member 151 is attached to the first side flow path member 161 and the second side flow path member 171.

図6Cは、図6Bの第2の流路板150を矢印Qの方向から見た図である。図6Cに示すように、第1の側部流路部材161の第2の基板162の板面には、一辺に沿って接着シート200が均一に貼付される。したがって、接着シート200を第1の流路板120と第2の流路板150に貼付すると、流路板間の間隔は均一となる。   6C is a view of the second flow path plate 150 of FIG. As shown in FIG. 6C, the adhesive sheet 200 is uniformly attached along the one side of the plate surface of the second substrate 162 of the first side channel member 161. Therefore, when the adhesive sheet 200 is attached to the first flow path plate 120 and the second flow path plate 150, the distance between the flow path plates becomes uniform.

本変形例によれば、同一素材の接着シートから、接合テープと調整テープを一体として切り抜いたので、接合テープ180と調整テープ190を別々に使用したときの切れ目がない。したがって、流路板の板面において段差を生じることがなく、第1の側部流路部材131,161と中央流路部材121,151、第2の側部流路部材141,171と中央流路部材121,151を接合できる。   According to this modification, since the joining tape and the adjustment tape are cut out integrally from the adhesive sheet of the same material, there is no break when the joining tape 180 and the adjustment tape 190 are used separately. Therefore, there is no step on the plate surface of the flow path plate, and the first side flow path members 131 and 161 and the central flow path members 121 and 151, the second side flow path members 141 and 171, and the central flow The road members 121 and 151 can be joined.

図6A〜6Cでは、第1の側部流路部材131,161と、第2の側部流路部材141,171の全辺に沿った形状を備える接着シート200を貼付したが、全辺に沿った形状の接着シート200でなくてもよい。図7に示すように、第2の流路板150において、中央流路部材151と第1の側部流路部材161、中央流路部材151と第2の側部流路部材171とは、接合テープ180を貼付して接合し、第1の側部流路部材161と第2の側部流路部材171の接合テープ180が貼付されていない2辺に、一体的に切り抜いた接着シート200を貼付してもよい。   6A to 6C, the adhesive sheet 200 having a shape along all sides of the first side channel members 131 and 161 and the second side channel members 141 and 171 is pasted. The adhesive sheet 200 may not be along the shape. As shown in FIG. 7, in the second flow path plate 150, the central flow path member 151 and the first side flow path member 161, the central flow path member 151 and the second side flow path member 171 are: The adhesive sheet 200 is bonded by bonding the bonding tape 180 and cut out integrally on the two sides of the first side channel member 161 and the second side channel member 171 to which the bonding tape 180 is not applied. May be affixed.

(変形例2)
実施の形態1では、第1の側部流路部材131,161と、第2の側部流路部材141,171の接合テープ180が貼付されていない辺の全辺に調整テープ190を貼付したが、調整テープ190は、一辺の全てに貼付しなくてもよい。
(Modification 2)
In the first embodiment, the adjustment tape 190 is attached to all sides of the first side passage members 131 and 161 and the second side passage members 141 and 171 to which the joining tape 180 is not attached. However, the adjustment tape 190 may not be attached to all of one side.

図8A〜8Cに示すように、第1の側部流路部材131,161と、第2の側部流路部材141,171の接合テープ180を貼付した面の、第1の側部流路部材131,161と、第2の側部流路部材141,171の接合テープ180を貼付した辺の対向する端部、すなわち、三角形の頂部に調整テープ190を貼付してもよい。   As shown in FIGS. 8A to 8C, the first side channel on the surface to which the bonding tape 180 of the first side channel members 131 and 161 and the second side channel members 141 and 171 is attached. The adjustment tape 190 may be affixed to the opposite ends of the sides of the members 131 and 161 and the second side flow path members 141 and 171 to which the bonding tape 180 is affixed, that is, the top of the triangle.

第1の流路板120では、図8Aに示すように、第1の側部流路部材131の接合テープ180が貼付された辺と対向する端部に第1の調整テープである調整テープ190が貼付される。第2の側部流路部材141の接合テープ180が貼付された辺と対向する端部に、第2の調整テープである調整テープ190が貼付される。同様に、第2の流路板150でも、図8Bに示すように、第1の側部流路部材161の接合テープ180が貼付された辺と対向する端部と、第2の側部流路部材171の接合テープ180が貼付された辺と対向する端部である、三角形の頂部に、調整テープ190が貼付される。   In the first flow path plate 120, as shown in FIG. 8A, an adjustment tape 190, which is a first adjustment tape, at an end portion of the first side flow path member 131 opposite to the side where the bonding tape 180 is affixed. Is affixed. An adjustment tape 190 that is a second adjustment tape is affixed to the end of the second side channel member 141 that faces the side where the bonding tape 180 is affixed. Similarly, in the second flow path plate 150, as shown in FIG. 8B, the end of the first side flow path member 161 facing the side where the joining tape 180 is applied, and the second side flow The adjustment tape 190 is affixed to the top of the triangle, which is the end of the path member 171 opposite to the side where the bonding tape 180 is affixed.

図8Cは、図8Bの第2の流路板150を矢印Sの方向から見た図である。図8Cに示すように、第2の流路板150の第1の側部流路部材161の、第2の基板162の板面の対向する辺には、接合テープ180と調整テープ190が貼付される。接合テープ180と調整テープ190とは、同一の素材で形成されているので、第2の基板162の板面に同一の厚みを持って貼付される。   FIG. 8C is a view of the second flow path plate 150 of FIG. As shown in FIG. 8C, the bonding tape 180 and the adjustment tape 190 are attached to the opposite sides of the plate surface of the second substrate 162 of the first side channel member 161 of the second channel plate 150. Is done. Since the bonding tape 180 and the adjustment tape 190 are formed of the same material, they are attached to the plate surface of the second substrate 162 with the same thickness.

また、図8Cに示すように、接合テープ180の幅L1は、第2の流路形成板163の1つの山部の頂部から隣の山部の頂部、又は1つの谷部の頂部から隣の谷部の頂部までの1つの周期の長さC1と同一か広い。したがって、接合テープ180の上に他の流路板が積層されたとき、他の流路板から接合テープ180にかかる荷重を分散させることができる。また、調整テープ190の幅L2も、第2の流路形成板163の山部又は谷部の1つの周期の長さC2と同一か広いので、接合テープ180と同様な効果を奏する。   Further, as shown in FIG. 8C, the width L1 of the bonding tape 180 is equal to the top of the next peak from the top of one peak of the second flow path forming plate 163, or from the top of one valley. It is the same or wider than the length C1 of one cycle to the top of the valley. Therefore, when another flow path plate is laminated on the bonding tape 180, the load applied to the bonding tape 180 from the other flow path plate can be dispersed. In addition, the width L2 of the adjustment tape 190 is the same as or wider than the length C2 of one cycle of the crest or trough of the second flow path forming plate 163, so that the same effect as the bonding tape 180 is obtained.

本変形例によれば、接合テープ180と調整テープ190は、同一の素材で形成され、第2の基板162の板面に同一の厚みをもって貼付されているので、第2の流路板150に第1の流路板120を積層した場合、流路板間の間隔は均一となる。   According to this modification, the bonding tape 180 and the adjustment tape 190 are formed of the same material and are affixed to the plate surface of the second substrate 162 with the same thickness. When the first flow path plates 120 are stacked, the distance between the flow path plates is uniform.

調整テープ190は、第1の側部流路部材131,161と第2の側部流路部材141,171の三角形の頂部にのみ貼付されているので、調整テープ190の使用量を減少させ、コストを削減できる。   Since the adjustment tape 190 is affixed only to the tops of the triangles of the first side channel members 131 and 161 and the second side channel members 141 and 171, the usage amount of the adjustment tape 190 is reduced, Cost can be reduced.

(変形例3)
実施の形態1、変形例1、2では、第1の側部流路部材131,161と、第2の側部流路部材141,171に調整テープ190を貼付したが、本発明はこれに限定されない。実施の形態1、変形例1、2の中央流路部材121,151に、追加の調整テープである第3の調整テープを貼付してもよい。
(Modification 3)
In Embodiment 1 and Modifications 1 and 2, the adjustment tape 190 is attached to the first side channel members 131 and 161 and the second side channel members 141 and 171, but the present invention is applied to this. It is not limited. A third adjustment tape that is an additional adjustment tape may be attached to the central flow path members 121 and 151 of the first embodiment and the first and second modifications.

具体的には、図9に示すように、実施の形態1、変形例1、2の中央流路部材121,151の接合テープ180が貼付されていない、対向する辺に第3の調整テープである調整テープ191を貼付する。   Specifically, as shown in FIG. 9, the third adjustment tape is used on the opposite sides where the joining tape 180 of the central flow path members 121 and 151 of the first embodiment and the first and second modifications is not affixed. A certain adjustment tape 191 is affixed.

第1の流路板120において、図9Aに示すように、接合テープ180により、中央流路部材121と第1の側部流路部材131とを、及び中央流路部材121と第2の側部流路部材141とが接合される。第1の側部流路部材131と第2の側部流路部材141の接合テープ180が貼付されていない辺には、調整テープ190が貼付される。第2の流路板150においては、図9Bに示すように、接合テープ180により、中央流路部材151と第1の側部流路部材161とを、及び中央流路部材151と第2の側部流路部材171とが接合される。第1の側部流路部材161と第2の側部流路部材171の接合テープ180が貼付されていない辺に調整テープ191が貼付される。   In the first flow path plate 120, as shown in FIG. 9A, the central flow path member 121 and the first side flow path member 131 and the central flow path member 121 and the second side are joined by the bonding tape 180. The partial flow path member 141 is joined. The adjustment tape 190 is affixed to the side of the first side channel member 131 and the second side channel member 141 where the joining tape 180 is not affixed. In the second flow path plate 150, as shown in FIG. 9B, the central flow path member 151 and the first side flow path member 161, and the central flow path member 151 and the second flow path plate are joined by the bonding tape 180. The side channel member 171 is joined. The adjustment tape 191 is affixed to the side of the first side flow path member 161 and the second side flow path member 171 where the bonding tape 180 is not affixed.

図9A,9Bに示すように、中央流路部材121,151の接合テープ180が貼付されていない辺である、対向する長辺の全長に渡って調整テープ191が貼付される。調整テープ191は、調整テープ190と同一の素材で形成される。   As shown in FIGS. 9A and 9B, the adjustment tape 191 is applied over the entire length of the opposing long sides, which is the side where the joining tape 180 of the central flow path members 121 and 151 is not applied. The adjustment tape 191 is made of the same material as the adjustment tape 190.

調整テープ191の幅は、中央流路部材121,151に接着された第1の流路形成板123,153の山部又は谷部の1つの周期の長さと同一か広い。したがって、調整テープ191の上に他の流路板が積層されたとき、他の流路板から調整テープ191にかかる荷重を分散させることができる。   The width of the adjustment tape 191 is equal to or wider than the length of one cycle of the crests or troughs of the first flow path forming plates 123 and 153 bonded to the central flow path members 121 and 151. Therefore, when another flow path plate is laminated on the adjustment tape 191, the load applied to the adjustment tape 191 from the other flow path plate can be dispersed.

本変形例によれば、中央流路部材121,151に、調整テープ190に加えて、調整テープ191を貼付したので、長い流路を備える中央流路部材121,151の端部でたるみが生じることを防止し、第1の流路板120と第2の流路板150の間隔を均一に保持できる。   According to this modification, since the adjustment tape 191 is affixed to the central flow path members 121 and 151 in addition to the adjustment tape 190, sagging occurs at the ends of the central flow path members 121 and 151 having long flow paths. This can be prevented and the distance between the first flow path plate 120 and the second flow path plate 150 can be kept uniform.

(流路板の製造方法)
次に、本実施の形態における流路板を製造する方法について、図10〜12を参照して説明する。
(Manufacturing method of flow path plate)
Next, a method for manufacturing the flow path plate in the present embodiment will be described with reference to FIGS.

コルゲートロール1100は、図10に示すように、シート状の流路部材110を巻回した部材である。流路部材110は、上述の通り、基板111と、基板111の一方の面に接着された流路形成板112と、を含む。流路形成板112は、コルゲートロール1100を引き出す方向と垂直な方向に山部112aと谷部112bの頂部が伸びる流路113が形成されている。コルゲートロール1100から、流路部材110を引き出して切断し、中央流路部材121、151、第1の側部流路部材131,161、第2の側部流路部材141,171を作成する。   As shown in FIG. 10, the corrugated roll 1100 is a member obtained by winding a sheet-like flow path member 110. As described above, the flow path member 110 includes the substrate 111 and the flow path forming plate 112 bonded to one surface of the substrate 111. The flow path forming plate 112 is formed with a flow path 113 in which the peaks 112a and the valleys 112b extend in the direction perpendicular to the direction in which the corrugated roll 1100 is pulled out. From the corrugated roll 1100, the flow path member 110 is pulled out and cut to form the central flow path members 121 and 151, the first side flow path members 131 and 161, and the second side flow path members 141 and 171.

中央流路部材121,151は、図10に示すように、コルゲートロール1100から、流路部材110を引き出し、C−C’線で切断し、更に、C−C’線と垂直な方向であるD−D’線で切断することにより、取得される。   As shown in FIG. 10, the central flow path members 121 and 151 are pulled out from the corrugated roll 1100, cut along the line CC ′, and are perpendicular to the line CC ′. It is obtained by cutting along the line DD ′.

第1の側部流路部材131,161は、コルゲートロール1100から、流路部材110を図10に示すC−C’線で切断した後、図11に示す流路方向に対して左回り(反時計回り)にγ度傾いたE1−E1’線とE2−E2’線で切断して平行四辺形し、さらに三角形に切断することにより取得される。ここで角度γは鋭角である。第2の側部流路部材141,171は、コルゲートロール1100から、流路部材110を図10に示すC−C’線で切断した後、図12に示す流路方向に対して右回り(時計回り)にω度傾いたF1−F1’線とF2−F2’線で切断して平行四辺形とし、さらに三角形に切断することにより取得される。ここで、角度ωは鋭角である。   The first side channel members 131 and 161 are rotated counterclockwise with respect to the channel direction shown in FIG. 11 after the channel member 110 is cut from the corrugated roll 1100 along the line CC ′ shown in FIG. It is obtained by cutting along the E1-E1 ′ line and the E2-E2 ′ line inclined γ degrees counterclockwise) into parallelograms, and further cutting into triangles. Here, the angle γ is an acute angle. The second side channel members 141 and 171 are cut clockwise from the corrugated roll 1100 along the line CC ′ shown in FIG. It is obtained by cutting along a F1-F1 ′ line and an F2-F2 ′ line inclined ω degrees clockwise (clockwise) into parallelograms, and further cutting into triangles. Here, the angle ω is an acute angle.

切り出された中央流路部材121,151に、切断して成形された第1の側部流路部材131,161と第2の側部流路部材141,171が、接合テープ180により接合されて、第1の流路板120と第2の流路板150が形成される。   The first side channel members 131 and 161 and the second side channel members 141 and 171 that are cut and molded are joined to the cut out central channel members 121 and 151 by the joining tape 180. The first flow path plate 120 and the second flow path plate 150 are formed.

第1の流路板120を製造するときには、例えば、図1、図2に示すように、仮想線aで切断し、中央流路部材121の第1の端部125aに形成される第1の切断面と、仮想線cで切断し、第1の側部流路部材131の第3の端部135aに形成される第3の切断面とを当接させ、当接された線を含んで、中央流路部材121と第1の側部流路部材131とを接合テープ180により接合する。さらに、仮想線bで切断し、中央流路部材121の第2の端部125bに形成される第2の切断面と、仮想線dで切断し、第2の側部流路部材141の第4の端部145aに形成される第4の切断面を当接させ、当接された線を含んで、中央流路部材121と第2の側部流路部材141を接合テープ180により接合する。そして、第1の側部流路部材131と第2の側部流路部材141の接合テープ180が貼付されていない辺、例えば、三角形の辺に沿って調整テープ190を貼付する。   When the first flow path plate 120 is manufactured, for example, as shown in FIGS. 1 and 2, the first flow path plate 120 is cut at an imaginary line a and is formed at the first end 125 a of the central flow path member 121. The cut surface and the third cut surface formed at the third end portion 135a of the first side channel member 131 are brought into contact with each other by cutting along the imaginary line c, and include the contacted line. The central flow path member 121 and the first side flow path member 131 are joined by the joining tape 180. Furthermore, it cut | disconnects by the virtual line b, and cut | disconnects by the 2nd cut surface formed in the 2nd end part 125b of the center flow path member 121 and the virtual line d, and the 2nd side flow path member 141 1st The fourth cut surface formed on the end portion 145a of the fourth contact is brought into contact, and the central flow path member 121 and the second side flow path member 141 are joined by the joining tape 180 including the abutted line. . And the adjustment tape 190 is affixed along the edge | side where the joining tape 180 of the 1st side channel member 131 and the 2nd side channel member 141 is not affixed, for example, a triangle side.

第2の流路板150を製造するときには、例えば、図1、図2に示すように、仮想線bで切断し、中央流路部材151に形成される第2の切断面と、仮想線cで切断し、第1の側部流路部材161に形成される第3の切断面を当接させ、当接させた状態で、中央流路部材151と第1の側部流路部材161とを接合テープ180により接合する。さらに、仮想線aで切断し、中央流路部材151に形成される第1の切断面と、仮想線dで切断し、第2の側部流路部材171に形成される第4の切断面を当接させ、当接させた状態で、中央流路部材121と第2の側部流路部材141を接合テープ180により接合する。そして、第1の側部流路部材131と第2の側部流路部材141の接合テープ180が貼付されていない辺、例えば、三角形の辺に沿って調整テープ190を貼付する。   When the second flow path plate 150 is manufactured, for example, as shown in FIG. 1 and FIG. 2, the second cut surface formed on the central flow path member 151 by cutting along the virtual line b, and the virtual line c In the state where the third cut surface formed on the first side flow passage member 161 is brought into contact with and in contact with the central flow passage member 151 and the first side flow passage member 161. Are joined by the joining tape 180. Further, a first cut surface formed on the central flow path member 151 by cutting along the virtual line a and a fourth cut surface formed on the second side flow path member 171 by cutting along the virtual line d. The central flow path member 121 and the second side flow path member 141 are joined by the joining tape 180 in a state where they are brought into contact with each other. And the adjustment tape 190 is affixed along the edge | side where the joining tape 180 of the 1st side channel member 131 and the 2nd side channel member 141 is not affixed, for example, a triangle side.

このように製造された第1の流路板120と第2の流路板150を、Z軸方向に交互に積層することにより、熱交換素子100が形成される。なお、実施の形態2〜4において説明する流路板も、当該流路板を積層することにより熱交換素子100が形成される。   The heat exchange element 100 is formed by alternately stacking the first flow path plate 120 and the second flow path plate 150 thus manufactured in the Z-axis direction. In addition, the heat exchanger element 100 is also formed by laminating the flow path plates described in the second to fourth embodiments.

(実施の形態2)
実施の形態1では、第1の側部流路部材131,161と第2の側部流路部材141,171に調整テープ190を貼付して、流路板間の間隔を均一に保持していたが、調整テープ190を貼付せずに、流路板間の間隔を均一にできる。中央流路部材121,151と第1の側部流路部材131,161が当接する部分に第1の凹部を形成し、この第1の凹部に第1の接合部材を挿入して、中央流路部材121,151と第1の側部流路部材131,161を接合する。また、中央流路部材121,151と第2の側部流路部材141,171が当接する部分に第2の凹部を形成し、この第2の凹部に第2の接合部材を挿入して、中央流路部材121,151と第2の側部流路部材141,171を接合する。
(Embodiment 2)
In the first embodiment, the adjustment tape 190 is affixed to the first side channel members 131 and 161 and the second side channel members 141 and 171 so as to maintain a uniform spacing between the channel plates. However, the interval between the flow path plates can be made uniform without attaching the adjustment tape 190. A first recess is formed in a portion where the central flow path members 121, 151 and the first side flow path members 131, 161 abut, and the first bonding member is inserted into the first recess to The path members 121 and 151 and the first side flow path members 131 and 161 are joined. Further, a second recess is formed in a portion where the central flow path members 121 and 151 and the second side flow path members 141 and 171 are in contact with each other, and a second bonding member is inserted into the second recess. The central flow path members 121 and 151 and the second side flow path members 141 and 171 are joined.

第1の流路板120は、図13Aに示すように、中央流路部材121と、中央流路部材121の一方の端部に接合される第1の側部流路部材131と、中央流路部材121の他方の端部に接合される第2の側部流路部材141と、を備える。第2の流路板150は、図13Bに示すように、中央流路部材151と、第1の側部流路部材161と、第2の側部流路部材171と、を備える。中央流路部材121,151、第1の側部流路部材131,161、第2の側部流路部材141,171の構造は、第1の凹部と第2の凹部を除いて、実施の形態1と同一である。   As shown in FIG. 13A, the first flow path plate 120 includes a central flow path member 121, a first side flow path member 131 joined to one end of the central flow path member 121, and a central flow path. A second side channel member 141 joined to the other end of the path member 121. As shown in FIG. 13B, the second flow path plate 150 includes a central flow path member 151, a first side flow path member 161, and a second side flow path member 171. The structure of the central flow path members 121 and 151, the first side flow path members 131 and 161, and the second side flow path members 141 and 171 is the same as that of the embodiment except for the first recess and the second recess. It is the same as Form 1.

図13Aの第1の流路板120をR方向から見た図を、図14Aに示す。   A view of the first flow path plate 120 of FIG. 13A viewed from the R direction is shown in FIG. 14A.

図14Aに示すように、中央流路部材121の第1の基板122と、第1の側部流路部材131の第2の基板132とは、対向する端部において当接する。中央流路部材121の第1の流路形成板123と、第1の側部流路部材131の第2の流路形成板133との、対向する端部には、対向する辺に沿って、一対の切欠部123c、133cが形成される。一対の切欠部123c、133cは、対向する端部を切除して形成される。切欠部123c,133cと、第1の基板122の板面122aと、第2の基板132の板面132aと、により第1の基板122が配置された方向と反対の方向に開口する第1の凹部40を形成する。中央流路部材121と第1の側部流路部材131との対向する辺に沿って形成された第1の凹部40の底面には、当該辺に沿って、接合テープ180が貼付される。接合テープ180が貼付されることにより、中央流路部材121と第2の側部流路部材141とは接合される。第1の凹部40の幅M1は、接合テープ180の幅L3より大きく形成され、第1の凹部40の深さは、接合テープ180の厚みより大きく形成されている。   As shown in FIG. 14A, the first substrate 122 of the central flow path member 121 and the second substrate 132 of the first side flow path member 131 are in contact with each other at opposite ends. At the opposite ends of the first flow path forming plate 123 of the central flow path member 121 and the second flow path forming plate 133 of the first side flow path member 131, along the opposite sides. A pair of notches 123c and 133c are formed. The pair of notches 123c and 133c are formed by cutting away opposing ends. The first notch 123c, 133c, the plate surface 122a of the first substrate 122, and the plate surface 132a of the second substrate 132 open in a direction opposite to the direction in which the first substrate 122 is disposed. A recess 40 is formed. A bonding tape 180 is attached to the bottom surface of the first recess 40 formed along the opposite sides of the central flow path member 121 and the first side flow path member 131 along the side. By attaching the bonding tape 180, the central flow path member 121 and the second side flow path member 141 are bonded. The width M 1 of the first recess 40 is formed larger than the width L 3 of the bonding tape 180, and the depth of the first recess 40 is formed larger than the thickness of the bonding tape 180.

中央流路部材121と第2の側部流路部材141との当接部分も、中央流路部材121と第1の側部流路部材131との当接部分と同様に形成される。中央流路部材121と第2の側部流路部材141との当接部分には、第1の流路形成板と第3の流路形成板の対向する端部に一対の切欠部が形成され、一対の切欠部と、第1の基板122と、第3の基板142と、により、図13Aに示す第2の凹部50を形成する。形成された第2の凹部50の底部に接合テープ180が貼付されることで、中央流路部材121と第2の側部流路部材141とは接合される。   The contact portion between the central flow channel member 121 and the second side flow channel member 141 is also formed in the same manner as the contact portion between the central flow channel member 121 and the first side flow channel member 131. A pair of notches are formed at the opposing ends of the first flow path forming plate and the third flow path forming plate at the contact portion between the central flow path member 121 and the second side flow path member 141. The pair of notches, the first substrate 122, and the third substrate 142 form the second recess 50 shown in FIG. 13A. The central flow path member 121 and the second side flow path member 141 are bonded together by applying the bonding tape 180 to the bottom of the formed second recess 50.

図13Bに示すように、第2の流路板150の中央流路部材151と第1の側部流路部材161との当接部分に第1の凹部40が形成され、第1の凹部40の底部に接合テープ180が貼付されて、中央流路部材151と第1の側部流路部材161とは接合される。中央流路部材151と第2の側部流路部材171との当接部分に第2の凹部50が形成されて、第2の凹部50の底部に接合テープ180が貼付されて、中央流路部材151と第2の側部流路部材171は接合される。   As shown in FIG. 13B, a first recess 40 is formed at a contact portion between the central flow path member 151 and the first side flow path member 161 of the second flow path plate 150. The bonding tape 180 is affixed to the bottom of the central flow channel member 151 and the central flow channel member 151 and the first side flow channel member 161 are bonded. A second recess 50 is formed at a contact portion between the central flow path member 151 and the second side flow path member 171, and a bonding tape 180 is attached to the bottom of the second recess 50, so that the central flow path The member 151 and the second side channel member 171 are joined.

このように、本実施の形態によれば、第1の流路板120と第2の流路板150に第1の凹部40と第2の凹部50を設け、双方の凹部に接合テープ180を貼付した。したがって、第1の流路板120と第2の流路板150を交互に積層させても、接合テープ180の厚さにより、流路板間の間隔に不均一を生じることはない。   Thus, according to the present embodiment, the first recess 40 and the second recess 50 are provided in the first flow path plate 120 and the second flow path plate 150, and the bonding tape 180 is provided in both the recesses. Affixed. Therefore, even if the first flow path plate 120 and the second flow path plate 150 are alternately stacked, the gap between the flow path plates does not vary due to the thickness of the bonding tape 180.

調整テープ190を貼付せずに、第1の接合部材と第2の接合部材により流路部材どうしを接合する他の例を、図14Bを参照しながら説明する。図14Bも、図13Aの第1の流路板120を矢印R方向から見た図である。   Another example of joining the flow path members with the first joining member and the second joining member without attaching the adjustment tape 190 will be described with reference to FIG. 14B. FIG. 14B is also a view of the first flow path plate 120 of FIG.

図14Bにおいて、第1の流路形成板123と第2の流路形成板133は、対向する端部において、対向する辺に沿って切欠部123c、133cが形成される。第2の基板132の、第1の基板122に対向する端部は折曲され、対向する第1の基板122の端部の底面に重ねられる。切欠部123c,133cと、第1の基板122の板面122aと、第2の基板132の板面132aと、により第1の凹部40を形成する。そして、第1の基板122の板面122aと第2の基板132の板面132aが重なった部分を第1の凹部40の内部で接着剤41により接着することにより、中央流路部材121と第1の側部流路部材131は接合される。第1の流路板120の第1の流路形成板123と、第3の流路形成板143との対向する端部にも、図13Bに示すように、第2の凹部50が形成され、第2の凹部50の内部で基板どうしが接着されて、中央流路部材121と第2の側部流路部材141は接合される。   In FIG. 14B, the first flow path forming plate 123 and the second flow path forming plate 133 are formed with notches 123c and 133c along opposite sides at opposite ends. The end portion of the second substrate 132 facing the first substrate 122 is bent and overlapped with the bottom surface of the end portion of the facing first substrate 122. The first recess 40 is formed by the notches 123c and 133c, the plate surface 122a of the first substrate 122, and the plate surface 132a of the second substrate 132. Then, the portion where the plate surface 122a of the first substrate 122 and the plate surface 132a of the second substrate 132 overlap each other is adhered inside the first recess 40 with the adhesive 41, so that the central flow path member 121 and the first flow passage One side channel member 131 is joined. As shown in FIG. 13B, a second recess 50 is also formed at the end of the first flow path plate 120 facing the first flow path forming plate 123 and the third flow path forming plate 143. The substrates are bonded to each other inside the second recess 50, and the central flow path member 121 and the second side flow path member 141 are joined.

「接着剤」とは、流体状の粘着性のある部材、または溶着において溶加材を溶解させて接着する場合の溶加材を含む。流路を流れる空気が漏れない方法であれば、いかなる接着方法を用いてもよい。   The “adhesive” includes a fluid-like sticky member, or a filler material in the case of bonding by melting a filler material in welding. Any bonding method may be used as long as the air flowing through the channel does not leak.

このように、第1の側部流路部材131の第2の基板132の端部は折曲され、第1の凹部40の内部で、第1の基板122の端部に重ねられて接着されるので、第1の流路板120と第2の流路板150を交互に積層させても、流路板間の間隔に不均一を生じることはない。   As described above, the end of the second substrate 132 of the first side channel member 131 is bent, and is overlapped and bonded to the end of the first substrate 122 inside the first recess 40. Therefore, even if the first flow path plate 120 and the second flow path plate 150 are alternately stacked, the gap between the flow path plates does not become uneven.

第2の流路板150の中央流路部材151と第1の側部流路部材161と、中央流路部材151と第2の側部流路部材171も、第1の流路板120と同様に、接着剤41により接合される。   The central flow path member 151 and the first side flow path member 161 of the second flow path plate 150, and the central flow path member 151 and the second side flow path member 171 are also connected to the first flow path plate 120. Similarly, it is joined by the adhesive 41.

調整テープ190を貼付せずに、流路板間の間隔を均一にする他の方法として、中央流路部材121,151と第1の側部流路部材131,161が当接する部分に第1の凹部を形成し、この第1の凹部に他の流路板に貼付された接合テープを受け入れ、中央流路部材121,151と第2の側部流路部材141,171が当接する部分に第2の凹部を形成し、この第2の凹部に他の流路板に貼付された接合テープを受け入れてよい。   As another method for making the interval between the flow path plates uniform without attaching the adjustment tape 190, the first flow path member 131, 161 and the first side flow path member 131, 161 are in contact with each other. Is formed on the portion where the central flow path members 121 and 151 and the second side flow path members 141 and 171 are in contact with each other. A second recess may be formed, and a joining tape affixed to another flow path plate in the second recess may be received.

図14Cに示す形態では、第1の流路板120の中央流路部材121の第1の基板122と、第1の側部流路部材131の第2の基板132とは、対向する端部において当接している。第1の流路形成板123と第2の流路形成板133の、対向する端部には、対向する辺に沿って、第1の段部123dと、第2の段部133dが形成される。第1の段部123dと第2の段部133dとで第1の凹部40を形成する。第1の基板122と第2の基板132が当接する位置には、接合テープ180が貼付されている。接合テープ180は、第1の凹部40に対向する位置に貼付される。第1の流路形成板123と第3の流路形成板143の、対向する端部にも、対向する辺に沿って、第1の段部と、第2の段部が形成され、第1の段部と第2の段部とで第2の凹部を形成される。第1の基板122と第3の基板142が当接する位置には、接合テープ180が貼付されている。   14C, the first substrate 122 of the central flow channel member 121 of the first flow channel plate 120 and the second substrate 132 of the first side flow channel member 131 are opposed to each other. In contact. A first step portion 123d and a second step portion 133d are formed at opposite ends of the first flow path forming plate 123 and the second flow path forming plate 133 along the opposite sides. The A first recess 40 is formed by the first step 123d and the second step 133d. A bonding tape 180 is attached to a position where the first substrate 122 and the second substrate 132 are in contact with each other. The bonding tape 180 is affixed at a position facing the first recess 40. A first step portion and a second step portion are also formed at opposite ends of the first flow path forming plate 123 and the third flow path forming plate 143 along the opposite sides. The first step portion and the second step portion form a second recess. A bonding tape 180 is attached to a position where the first substrate 122 and the third substrate 142 are in contact with each other.

第1の段部123dと第2の段部133dを形成するには、例えば、第1の流路形成板123と第2の流路形成板133が形成された後に、これらの板面を圧縮機で圧縮し、形成する方法、あるいは第1の流路形成板123と第2の流路形成板133の一部を切除する方法がある。   In order to form the first step portion 123d and the second step portion 133d, for example, after the first flow path forming plate 123 and the second flow path forming plate 133 are formed, the plate surfaces are compressed. There is a method of compressing and forming with a machine, or a method of cutting off part of the first flow path forming plate 123 and the second flow path forming plate 133.

接合テープ180の幅L4は、第1の凹部40の幅M2と同一の幅に形成される。接合テープ180の厚さは、第1の凹部40の深さよりも薄く形成される。さらに、第1の凹部40の幅M2は、第1の流路板120の上に第2の流路板150が重ねられたとき、第2の流路板150の板面に貼付された接合テープの幅と同一である。第2の凹部50の反対側に貼付される接合テープも、第1の凹部40に貼付される接合テープ180と同様な寸法を備える。   The width L4 of the bonding tape 180 is formed to be the same width as the width M2 of the first recess 40. The thickness of the bonding tape 180 is formed to be thinner than the depth of the first recess 40. Further, the width M2 of the first recess 40 is determined by the bonding pasted on the plate surface of the second flow path plate 150 when the second flow path plate 150 is overlaid on the first flow path plate 120. It is the same as the width of the tape. The joining tape attached to the opposite side of the second recess 50 also has the same dimensions as the joining tape 180 attached to the first recess 40.

第2の流路板150の中央流路部材151と、第1の側部流路部材161との当接部分にも第1の凹部が形成され、中央流路部材151と第2の側部流路部材171との当接部分にも第2の凹部が形成される。第1の凹部40と第2の凹部50の反対側に貼付される接合テープも、第1の流路板120の接合テープ180と同様な寸法を備える。   A first recess is also formed in a contact portion between the central flow path member 151 of the second flow path plate 150 and the first side flow path member 161, and the central flow path member 151 and the second side section are formed. A second recess is also formed at the contact portion with the flow path member 171. The bonding tape attached to the opposite side of the first recess 40 and the second recess 50 also has the same dimensions as the bonding tape 180 of the first flow path plate 120.

このように、第1の凹部40の幅M2は、接合テープ180の幅L4と同一の幅に形成されているので、第2の流路板150に第1の流路板120を積層させると、第2の流路板150に貼付された接合テープ180が、第1の流路板120に形成された第1の凹部40に挿入されて、接合テープ180の厚みを吸収し、流路板間の間隔に不均一を生じることはない。   Thus, since the width M2 of the first recess 40 is formed to be the same width as the width L4 of the bonding tape 180, the first flow path plate 120 is laminated on the second flow path plate 150. The bonding tape 180 attached to the second flow path plate 150 is inserted into the first recess 40 formed in the first flow path plate 120 to absorb the thickness of the bonding tape 180, and the flow path plate There is no non-uniformity in the spacing between them.

本実施の形態によれば、流路形成板の対向する端部に凹部を形成し、凹部を利用して第1の側部流路部材131,161と中央流路部材121,151とを接合し、第2の側部流路部材141,171と中央流路部材を121,151とを接合した。または、凹部を利用して他の流路基板の接合テープを受け入れることができる。したがって、調整テープ190を使用せずに流路板間の間隔を均一にでき、コストを削減できる。また、接合テープ180と調整テープ190を用いる接合方法と相違して、流路板を重ねたときに、テープの厚みが積層方向に加わらないため、熱交換素子の積層方向の高さを低くできる。   According to the present embodiment, the concave portions are formed at the opposite ends of the flow channel forming plate, and the first side flow channel members 131 and 161 and the central flow channel members 121 and 151 are joined using the concave portions. The second side channel members 141 and 171 and the central channel member 121 and 151 were joined. Alternatively, the bonding tape of another flow path substrate can be received using the recess. Therefore, the interval between the flow path plates can be made uniform without using the adjustment tape 190, and the cost can be reduced. Further, unlike the joining method using the joining tape 180 and the adjustment tape 190, when the flow path plates are stacked, the thickness of the tape is not added in the laminating direction, so that the height of the heat exchange element in the laminating direction can be reduced. .

(実施の形態3)
実施の形態1、2では、第1の流路板120と第2の流路板150は、それぞれ給気流路と排気流路のいずれか一方を形成する流路板であったが、本発明はこのような流路板に限定されない。図15,16に示すように、1つの流路板に給気流路と排気流路の2つの流路を形成してもよい。
(Embodiment 3)
In the first and second embodiments, the first flow path plate 120 and the second flow path plate 150 are flow path plates that respectively form either an air supply flow path or an exhaust flow path. Is not limited to such a flow path plate. As shown in FIGS. 15 and 16, two flow paths, an air supply flow path and an exhaust flow path, may be formed on one flow path plate.

本実施の形態における第1の流路板120と第2の流路板150の構造は、実施の形態1、2と同一であり、第1の流路板120は、図15Aに示すように、中央流路部材121と、中央流路部材121の一方の端部に接合される第1の側部流路部材131と、中央流路部材121の他方の端部に接合される第2の側部流路部材141を備える。第2の流路板150は、図15Bに示すように、中央流路部材151と、中央流路部材151の一方の端部に接合される第1の側部流路部材161と、中央流路部材151の他方の端部に接合される第2の側部流路部材171を備える。   The structure of the first flow path plate 120 and the second flow path plate 150 in the present embodiment is the same as in the first and second embodiments, and the first flow path plate 120 is as shown in FIG. 15A. , A central flow path member 121, a first side flow path member 131 joined to one end of the central flow path member 121, and a second joined to the other end of the central flow path member 121. A side channel member 141 is provided. As shown in FIG. 15B, the second flow path plate 150 includes a central flow path member 151, a first side flow path member 161 joined to one end of the central flow path member 151, A second side channel member 171 joined to the other end of the path member 151 is provided.

中央流路部材121,151は、基板と、基板の一方の面に接着された流路形成板とを含む。図15AのG−G’線で切断した切断面を図16に示す。図16に示すように、中央流路部材121は、第1の基板122と、第1の基板122の一方の面に接続された第1の流路形成板123と、を備える。中央流路部材151も、第1の基板152と、第1の基板152の一方の面に接着された第1の流路形成板153と、を備える。   The central flow path members 121 and 151 include a substrate and a flow path forming plate bonded to one surface of the substrate. FIG. 16 shows a cut surface taken along the line G-G ′ of FIG. 15A. As shown in FIG. 16, the central flow path member 121 includes a first substrate 122 and a first flow path forming plate 123 connected to one surface of the first substrate 122. The central flow path member 151 also includes a first substrate 152 and a first flow path forming plate 153 bonded to one surface of the first substrate 152.

中央流路部材121には、図16に示すように、第1の基板122と第1の流路形成板123の谷部123bの頂部が接着されることにより、給気流路60が形成される。また、中央流路部材121に積層された第1の基板152と、第1の流路形成板123の山部123aの頂部が接着されることにより、排気流路70が形成される。   As shown in FIG. 16, the air supply flow path 60 is formed on the central flow path member 121 by bonding the first substrate 122 and the top of the valley 123 b of the first flow path forming plate 123. . Further, the exhaust passage 70 is formed by bonding the first substrate 152 stacked on the central passage member 121 and the top of the peak portion 123a of the first passage forming plate 123 to each other.

中央流路部材151にも同様に、図16に示すように、第1の基板152と第1の流路形成板153の谷部153bの頂部が接着されることにより、給気流路60が形成される。また、中央流路部材151に積層される第1の流路板120の第1の基板122と、第1の流路形成板153の山部153aの頂部が接着されることにより、排気流路70が形成される。   Similarly, as shown in FIG. 16, the air supply channel 60 is also formed on the central channel member 151 by bonding the first substrate 152 and the top of the valley portion 153 b of the first channel forming plate 153. Is done. In addition, the first flow path plate 120 stacked on the central flow path member 151 and the top of the peak portion 153a of the first flow path forming plate 153 are bonded to each other, so that the exhaust flow path 70 is formed.

第1の流路形成板123,153は、山部と谷部で給気流路60と排気流路70を形成するので、第1の流路形成板123,153を介して、給気流と排気流との間での熱交換を行う。   Since the first flow path forming plates 123 and 153 form the air supply flow path 60 and the exhaust flow path 70 at the peaks and troughs, the air flow and exhaust air are passed through the first flow path forming plates 123 and 153. Heat exchange with the stream.

第1の側部流路部材131、第2の側部流路部材141にも、中央流路部材121と同一構造により給気流路が形成される。中央流路部材121に形成された給気流路を第1の流路とし、第1の側部流路部材131に形成された給気流路を第2の流路とし、第2の側部流路部材141に形成された給気流路を第3の流路とする。これらの流路は接続され、1つの給気流路を形成する。   An air supply channel is formed in the first side channel member 131 and the second side channel member 141 by the same structure as the central channel member 121. The air supply flow path formed in the central flow path member 121 is a first flow path, the air supply flow path formed in the first side flow path member 131 is a second flow path, and the second side flow The air supply flow path formed in the path member 141 is defined as a third flow path. These flow paths are connected to form one air supply flow path.

第1の側部流路部材131、第2の側部流路部材141にも、中央流路部材121と同一構造により排気流路が形成される。中央流路部材121に形成された排気流路は、第4の流路とし、第1の側部流路部材131に形成された排気流路は第5の流路とし、第2の側部流路部材141に形成された排気流路は第6の流路とする。これらの流路は接続され、1つの排気流路を形成する。   An exhaust passage is also formed in the first side passage member 131 and the second side passage member 141 by the same structure as the central passage member 121. The exhaust passage formed in the central passage member 121 is a fourth passage, the exhaust passage formed in the first side passage member 131 is a fifth passage, and the second side portion. The exhaust passage formed in the passage member 141 is a sixth passage. These flow paths are connected to form one exhaust flow path.

中央流路部材121と第1の側部流路部材131との接合方法を、図15Aの第1の流路板120の矢印Tから見た図である図17A,17Bを参照して説明する。中央流路部材121と第2の側部流路部材141との接合方法、中央流路部材151と第1の側部流路部材161との接合方法、中央流路部材151と第2の側部流路部材171との接合方法も同様な接合方法である。   A method of joining the central flow path member 121 and the first side flow path member 131 will be described with reference to FIGS. 17A and 17B which are views seen from the arrow T of the first flow path plate 120 in FIG. 15A. . Method of joining central flow channel member 121 and second side flow channel member 141, method of joining central flow channel member 151 and first side flow channel member 161, central flow channel member 151 and second side The joining method with the partial flow path member 171 is the same joining method.

図17Aに示すように、第1の側部流路部材131には、第2の基板132の一方の面に第2の流路形成板133が接着剤により接着され、中央流路部材121には、第1の基板122の一方の面に第1の流路形成板123が接着剤で接着されている。   As shown in FIG. 17A, a second flow path forming plate 133 is bonded to one surface of the second substrate 132 with an adhesive to the first side flow path member 131, and the central flow path member 121 is attached to the first side flow path member 131. The first flow path forming plate 123 is bonded to one surface of the first substrate 122 with an adhesive.

第1の側部流路部材131と中央流路部材121の端部は対向し、対向する端部における、第1の流路形成板123を第1の基板122から、第2の流路形成板133を第2の基板132から剥がす。第1の流路形成板123と第2の流路形成板133の剥がした長さの合計は、接合テープ180の幅と同一か大きくなることが好ましい。   The ends of the first side channel member 131 and the central channel member 121 are opposed to each other, and the first channel forming plate 123 is formed from the first substrate 122 at the opposite end to form the second channel. The plate 133 is peeled off from the second substrate 132. The total length of the first flow path forming plate 123 and the second flow path forming plate 133 peeled is preferably equal to or larger than the width of the bonding tape 180.

図17Aに示すように、第1の流路板120において、第1の流路形成板123と第2の流路形成板133を剥がして形成された空間である、第1の流路形成板123と第1の基板122との間、及び第2の流路形成板133と第2の基板132との間に、接合テープ180が挿入され、第1の基板122と第2の基板132に貼付される。これにより、第1の基板122と第2の基板132が接合される。さらに、第1の流路形成板123と第2の流路形成板133の、接合テープ180が挿入された空間の反対の面に、第1の流路形成板123と第2の流路形成板133を接合する接合テープ180が貼付される。   As shown in FIG. 17A, in the first flow path plate 120, a first flow path formation plate that is a space formed by peeling off the first flow path formation plate 123 and the second flow path formation plate 133. 123 and the first substrate 122, and between the second flow path forming plate 133 and the second substrate 132, the bonding tape 180 is inserted into the first substrate 122 and the second substrate 132. Affixed. Thereby, the first substrate 122 and the second substrate 132 are bonded. Further, the first flow path forming plate 123 and the second flow path forming plate 133 are formed on opposite surfaces of the space where the bonding tape 180 is inserted, on the first flow path forming plate 123 and the second flow path forming plate 133. A bonding tape 180 for bonding the plate 133 is affixed.

第2の流路板150は、中央流路部材151の端部と第2の側部流路部材171の端部とが対向し、第1の流路板120と同様な方法により接合されている。このように形成された第2の流路板150に第1の流路板120を積層すると、図17Bに示すように、第1の流路板120の自重により、第1の流路板120と第2の流路板150とは、対向する面で接触し、接合テープ180の厚みは吸収される。   In the second flow path plate 150, the end of the central flow path member 151 and the end of the second side flow path member 171 face each other, and are joined by the same method as the first flow path plate 120. Yes. When the first flow path plate 120 is laminated on the second flow path plate 150 formed in this way, the first flow path plate 120 is caused by the weight of the first flow path plate 120 as shown in FIG. 17B. And the second flow path plate 150 are in contact with each other on the opposing surface, and the thickness of the bonding tape 180 is absorbed.

本実施の形態によれば、ひとつの流路板に、給気流路60と排気流路70を形成できるので、熱交換の効率を高めることができる。また、調整テープ190を使用せずに流路板間の間隔を均一にできるので、材料費を削減できる。   According to the present embodiment, the air supply channel 60 and the exhaust channel 70 can be formed on one channel plate, so that the efficiency of heat exchange can be increased. Moreover, since the space | interval between flow-path plates can be made uniform, without using the adjustment tape 190, material cost can be reduced.

(実施の形態4)
実施の形態1〜3に記載された流路板は、基板の一方の面に流路形成板を接着することにより形成されたが、本発明はこのような流路板に限定されない。例えば、図18、19に示すように、基板の両面に一対の流路形成板を接着した流路板を適用できる。このような流路板を第1の流路板とし、第1の流路板に積層する板状の部材を第2の流路板とする。
(Embodiment 4)
Although the flow path plate described in the first to third embodiments is formed by adhering the flow path forming plate to one surface of the substrate, the present invention is not limited to such a flow path plate. For example, as shown in FIGS. 18 and 19, a flow path plate in which a pair of flow path forming plates is bonded to both surfaces of the substrate can be applied. Such a flow path plate is referred to as a first flow path plate, and a plate-like member laminated on the first flow path plate is referred to as a second flow path plate.

図19Aに示す第1の流路板300は、シート状の流路部材を用いて製造される。流路部材は、実施の形態1で説明した当該シート状の流路部材110と同様に巻回して形成したコルゲートロールとして保管され、当該流路部材から必要な長さを切り取って、第1の流路板300が作成される。   The first flow path plate 300 shown in FIG. 19A is manufactured using a sheet-shaped flow path member. The flow path member is stored as a corrugated roll formed by winding in the same manner as the sheet-shaped flow path member 110 described in the first embodiment, and a necessary length is cut out from the flow path member. A flow path plate 300 is created.

図18Aに示すように、流路部材は、基板311と、基板311の一方の面に接着される表面流路形成板312と、基板311の他方の面に接着される裏面流路形成板313と、を備える。ここで、表面流路形成板312が接着される基板311の面を表面、裏面流路形成板313が接着される基板311の面を裏面とする。   As shown in FIG. 18A, the flow path member includes a substrate 311, a front surface flow path forming plate 312 bonded to one surface of the substrate 311, and a back surface flow path forming plate 313 bonded to the other surface of the substrate 311. And comprising. Here, the surface of the substrate 311 to which the front surface flow path forming plate 312 is bonded is the front surface, and the surface of the substrate 311 to which the rear surface flow path forming plate 313 is bonded is the back surface.

表面流路形成板312と裏面流路形成板313は、それぞれ、板状部材が折り曲げられて円弧状の山部と谷部が形成された板である。表面流路形成板312は、山部312aと谷部312bを備え、谷部312bの頂部が基板311の表面に接着剤で接着される。裏面流路形成板313は、山部313aと谷部313bを備え、山部313aの頂部が基板311の裏面に接着剤で接着される。   Each of the front surface flow path forming plate 312 and the back surface flow path forming plate 313 is a plate in which a plate-like member is bent to form arcuate peaks and valleys. The surface flow path forming plate 312 includes a peak portion 312a and a valley portion 312b, and the top portion of the valley portion 312b is bonded to the surface of the substrate 311 with an adhesive. The back surface flow path forming plate 313 includes a peak portion 313 a and a valley portion 313 b, and the top portion of the peak portion 313 a is bonded to the back surface of the substrate 311 with an adhesive.

第1の流路板300は、上述の流路部材から必要な長さを切断して形成され、図19Aに示すように、中央流路部材301と、第1の側部流路部材302と、第2の側部流路部材303と、を備える。中央流路部材301と、第1の側部流路部材302と、第2の側部流路部材303の構造は、図1,2に示す流路板と比較して、基板の両面に流路形成板が接着された点が相違するが、他の構造は同一である。   The first flow path plate 300 is formed by cutting a necessary length from the above flow path member, and as shown in FIG. 19A, a central flow path member 301, a first side flow path member 302, and And a second side flow path member 303. The structures of the central flow path member 301, the first side flow path member 302, and the second side flow path member 303 are arranged on both sides of the substrate as compared with the flow path plate shown in FIGS. The difference is that the path forming plate is bonded, but the other structures are the same.

中央流路部材301は、第1の基板と、第1の表面流路を形成する第1の表面流路形成板と、第1の裏面流路を形成する第1の裏面流路形成板と、を備える。第1の表面流路と第1の裏面流路の伸びる方向に直交して互いに対向する一対の第1の端部と第2の端部と、を備え、当該第1の端部と第2の端部に第1の表面流路と第1の裏面流路が開口する。なお、第1の基板、第1の表面流路形成板、及び第1の裏面流路形成板の具体的構造は、後述する図18Bの説明で説明する。   The central channel member 301 includes a first substrate, a first surface channel forming plate that forms a first surface channel, and a first back channel forming plate that forms a first back channel. . A first end and a second end facing each other perpendicular to the direction in which the first surface channel and the first back channel extend, the first end and the second end The first surface flow path and the first back surface flow path are opened at the end of the first surface flow path. The specific structures of the first substrate, the first surface flow path forming plate, and the first back surface flow path forming plate will be described in the description of FIG. 18B described later.

第1の側部流路部材302は、図示しない第2の基板と、第2の流路を形成する第2の表面流路形成板と、第2の裏面流路を形成する第2の裏面流路形成板と、を備える。第2の基板に垂直で、第2の表面流路と第2の裏面流路の流路の伸びる方向に90°以上の角度をもつ第3の端部と、を備え、当該第3の端部に第2の表面流路と第2の裏面流路が開口する。   The first side channel member 302 includes a second substrate (not shown), a second surface channel forming plate that forms the second channel, and a second back surface that forms the second back channel. A flow path forming plate. A third end perpendicular to the second substrate and having an angle of 90 ° or more in the extending direction of the second front surface flow path and the second back surface flow path, and the third end A second surface channel and a second back channel are opened in the part.

第2の側部流路部材303は、図示しない第3の基板と、第3の表面流路を形成する第3の表面流路形成板と、第3の裏面流路を形成する第3の裏面流路形成板と、を備える。第3の基板に垂直で、第3の表面流路と第3の裏面流路の流路の伸びる方向と90°以下の角度をもつ第4の端部と、を備え、当該第4の端部に第3の表面流路と第3の裏面流路が開口する。   The second side channel member 303 includes a third substrate (not shown), a third surface channel forming plate that forms a third surface channel, and a third surface that forms a third back channel. A back surface flow path forming plate. A fourth end portion perpendicular to the third substrate and having an angle of 90 ° or less with the direction of extension of the third surface channel and the third back channel, and the fourth end A third surface channel and a third back channel are opened in the part.

中央流路部材301の第1の端部と、第1の側部流路部材の第3の端部と、が当接し、中央流路部材301の第2の端部と、第2の流路板の第4の端部とが当接する。   The first end of the central flow path member 301 and the third end of the first side flow path member abut, and the second end of the central flow path member 301 and the second flow path The fourth end of the road plate comes into contact.

第2の流路板400は、図19Bに示すように、一枚の平坦な板状部材であり、一方の板面が、第1の流路板300に、接着剤により接着される。第2の流路板400の形状は、本実施の形態では、中央流路部材301と、第1の側部流路部材と、が当接し、中央流路部材301と、第2の流路板とが当接した状態の、第1の流路板300の上から見た外郭線と同一の形状である。第2の流路板400の形状は、第1の流路板300の上から見た外郭線より大きければどのような形状でもよい。   As shown in FIG. 19B, the second flow path plate 400 is a single flat plate-like member, and one plate surface is bonded to the first flow path plate 300 with an adhesive. In the present embodiment, the shape of the second flow path plate 400 is such that the central flow path member 301 and the first side flow path member come into contact with each other, so that the central flow path member 301 and the second flow path plate are in contact with each other. It is the same shape as the outline seen from the top of the first flow path plate 300 in a state where the plate abuts. The shape of the second flow path plate 400 may be any shape as long as it is larger than the outline seen from above the first flow path plate 300.

第1の流路板300に第2の流路板400を重ねることで形成される流路について、第1の流路板300の中央流路部材301の流路に垂直に切断した図である図18Bを参照して説明する。   FIG. 5 is a diagram in which a flow path formed by overlapping the second flow path plate 400 on the first flow path plate 300 is cut perpendicularly to the flow path of the central flow path member 301 of the first flow path plate 300. This will be described with reference to FIG. 18B.

中央流路部材301は、第1の基板304と、第1の基板304の表面に接着された第1の表面流路形成板305と、第1の基板304の裏面に接着された第1の裏面流路形成板306と、を備える。第1の表面流路形成板305は、山部305aと谷部305bとを備え、第1の裏面流路形成板306は、山部306aと谷部306bとを備える。   The central flow path member 301 includes a first substrate 304, a first surface flow path forming plate 305 bonded to the surface of the first substrate 304, and a first surface bonded to the back surface of the first substrate 304. A back surface flow path forming plate 306. The 1st surface flow path formation board 305 is provided with the peak part 305a and the trough part 305b, and the 1st back surface flow path formation board 306 is provided with the peak part 306a and the trough part 306b.

第1の裏面流路形成板306の山部306aの頂部は、第1の基板304に接着剤により接着され、第1の基板304との間に排気流路307を形成する。第1の表面流路形成板305の上に、第2の流路板400が重ねられ、第1の表面流路形成板305の山部305aの頂部が、第2の流路板400に接着剤により接着される。そして、第1の表面流路形成板305と第2の流路板400との間に給気流路308を形成する。給気流路308と排気流路307は逆でもよい。   The top of the peak portion 306 a of the first back surface flow path forming plate 306 is bonded to the first substrate 304 with an adhesive, and forms an exhaust flow path 307 with the first substrate 304. The second flow path plate 400 is overlaid on the first surface flow path formation plate 305, and the top of the peak portion 305 a of the first surface flow path formation plate 305 is bonded to the second flow path plate 400. Bonded by the agent. Then, an air supply channel 308 is formed between the first surface channel forming plate 305 and the second channel plate 400. The air supply channel 308 and the exhaust channel 307 may be reversed.

第1の表面流路形成板305により形成される給気流路308と、第1の裏面流路形成板306により形成される排気流路307は、第1の基板304と第2の流路板400により分離されている。給気流路308と排気流路307から発生する全熱は、第1の基板304と第2の流路板400を介して交換される。   The air supply flow path 308 formed by the first surface flow path forming plate 305 and the exhaust flow path 307 formed by the first back surface flow path forming plate 306 are the first substrate 304 and the second flow path plate. 400. Total heat generated from the air supply flow path 308 and the exhaust flow path 307 is exchanged via the first substrate 304 and the second flow path plate 400.

中央流路部材301と第1の側部流路部材302、及び中央流路部材301と第2の側部流路部材303とは、図14A、14Bで示す接合方法で接合される。具体的には、中央流路部材301と第1の側部流路部材302には、対向する第1の表面流路形成板305と第2の表面流路形成板の端部、又は対向する第1の裏面流路形成板306と第2の裏面流路形成板の端部に、図19Aに示す第1の凹部40が形成される。第1の凹部40は、対向する第1の表面流路形成板305と第2の表面流路形成板の辺、又は対向する第1の裏面流路形成板306第2の裏面流路形成板の辺に沿って形成される。第1の凹部40の底部に接合テープ180が貼付されて、中央流路部材301と第1の側部流路部材302とは接合される。中央流路部材301と第2の側部流路部材303にも、対向する第1の表面流路形成板305と第3の表面流路形成板の端部、又は対向する第1の裏面流路形成板306と第3の裏面流路形成板の端部に、図19Aに示す第2の凹部50が形成される。第2の凹部50の底部に接合テープ180が貼付されて、中央流路部材301と第2の側部流路部材303とは接合される。   The central flow path member 301 and the first side flow path member 302, and the central flow path member 301 and the second side flow path member 303 are joined by the joining method shown in FIGS. 14A and 14B. Specifically, the central flow path member 301 and the first side flow path member 302 are opposed to the ends of the first surface flow path forming plate 305 and the second surface flow path formation plate facing each other. A first recess 40 shown in FIG. 19A is formed at the ends of the first back surface flow path forming plate 306 and the second back surface flow path forming plate. The first recess 40 is formed between the first surface flow path forming plate 305 and the second surface flow path forming plate facing each other, or the first back surface flow path forming plate 306 and the second back surface flow path forming plate facing each other. It is formed along the side. The bonding tape 180 is affixed to the bottom of the first recess 40, and the central flow path member 301 and the first side flow path member 302 are bonded. The central flow path member 301 and the second side flow path member 303 are also opposed to the end portions of the first surface flow path forming plate 305 and the third surface flow path formation plate, or the first back surface flow facing each other. A second recess 50 shown in FIG. 19A is formed at the ends of the path forming plate 306 and the third back surface flow path forming plate. The joining tape 180 is affixed to the bottom of the second recess 50, and the central flow path member 301 and the second side flow path member 303 are joined.

本実施の形態によれば、基板の両面に流路形成板を接着させた流路部材を予め作成し、この流路部材を用いて第1の流路板300を作成し、さらに第1の流路板300に板状の第2の流路板400を接着した。したがって、作業工程を減少させることができるとともに、熱交換素子の製造も簡単になる。また、調整テープを用いずに流路板を形成するので、調整テープにかかるコストを削減することもできる。   According to the present embodiment, a flow path member in which a flow path forming plate is bonded to both surfaces of a substrate is created in advance, and the first flow path plate 300 is created using this flow path member, A plate-like second flow path plate 400 was bonded to the flow path plate 300. Therefore, the number of work steps can be reduced and the manufacture of the heat exchange element is simplified. Further, since the flow path plate is formed without using the adjustment tape, the cost for the adjustment tape can be reduced.

本実施の形態1から4において説明した熱交換素子100は、図21に示す熱交換換気装置500に適用される。熱交換換気装置500は、熱交換素子100と、排気ファン501と、給気ファン502を備える。室外の空気OAは、給気ファン502が稼働されることにより、熱交換素子100を介して給気ファン502に給気されて、給気SAとして室内に導入される。一方、室内の空気RAは、排気ファン501が稼働されることにより、熱交換素子100を介して排気ファン501により排気され、排気EAとして室外に排気される。給気流と排気流が熱交換素子100の中央流路部材の部分で対向する気流となることにより、全熱交換されて、効率的に熱交換をすることができる。   The heat exchange element 100 described in the first to fourth embodiments is applied to a heat exchange ventilator 500 shown in FIG. The heat exchange ventilator 500 includes a heat exchange element 100, an exhaust fan 501, and an air supply fan 502. The outdoor air OA is supplied to the supply fan 502 via the heat exchange element 100 when the supply fan 502 is operated, and is introduced into the room as supply air SA. On the other hand, the indoor air RA is exhausted by the exhaust fan 501 through the heat exchange element 100 when the exhaust fan 501 is operated, and is exhausted outside as the exhaust EA. When the air supply air flow and the exhaust air flow are opposed to each other at the central flow path member of the heat exchange element 100, the total heat exchange is performed, and heat exchange can be performed efficiently.

実施の形態1から4の流路板は、α度とβ度は、90度であり、γ度は鋭角であり、ω度は鈍角であると説明したが、中央流路部材と第1の側部流路部材、及び中央流路部材と第2の側部流路部材を接合して、給気流路又は排気流路を形成することができれば、α、β、γ、ωの角度としていかなる角度を設定してもよい。例えば、中央流路部材121のα度を鋭角とし、第1の側部流路部材131のγ度を鈍角としてもよいし、中央流路部材121のβ度を鈍角とし、第2の側部流路部材141のω度を鈍角としてもよい。   In the flow path plates of Embodiments 1 to 4, it has been described that α degree and β degree are 90 degrees, γ degree is an acute angle, and ω degree is an obtuse angle. If the side flow path member and the central flow path member and the second side flow path member can be joined to form an air supply flow path or an exhaust flow path, any angle of α, β, γ, ω can be used. An angle may be set. For example, the α degree of the central channel member 121 may be an acute angle, the γ degree of the first side channel member 131 may be an obtuse angle, the β degree of the central channel member 121 may be an obtuse angle, and the second side part The ω degree of the flow path member 141 may be an obtuse angle.

実施の形態1から4の流路部材は、コルゲートロール1100から切り出して成形すると説明した。コルゲートロール1100は、ひとつのコルゲートロールから中央流路部材121、151、第1の側部流路部材131,161、第2の側部流路部材141,171と、を切り出してもよいし、別々のコルゲートロールから切り出してもよい。各流路部材を、別々のコルゲートロールから形成すれば、効率的に各流路部材を成形できる。   It has been described that the flow path members of Embodiments 1 to 4 are cut out from the corrugated roll 1100 and molded. The corrugated roll 1100 may cut out the central flow path members 121 and 151, the first side flow path members 131 and 161, and the second side flow path members 141 and 171 from one corrugated roll, You may cut out from a separate corrugated roll. If each flow path member is formed from a separate corrugated roll, each flow path member can be efficiently formed.

実施の形態1から4の流路形成板は、円弧状に形成された山部と谷部を備えるとして説明したが、円弧状の形状でなくてもよい。例えば、図20Aに示すように、第1の流路形成板123は、三角形の断面形状の山部と谷部を備える流路形成板であってもよい。三角形という直線で形成された形状にすることにより、成形が容易となる。また、図20Bに示すように、第1の流路形成板123は、円弧状の山部と谷部との間隔を空けて形成した流路形成板であってもよい。このような形状とすることで、製造工程を減少できる。   Although the flow path forming plate of Embodiments 1 to 4 has been described as including a crest and a trough formed in an arc shape, the flow path forming plate may not have an arc shape. For example, as shown in FIG. 20A, the first flow path forming plate 123 may be a flow path forming plate having a triangular cross-sectional peak and valley. Molding is facilitated by forming a shape formed by a straight line called a triangle. As shown in FIG. 20B, the first flow path forming plate 123 may be a flow path forming plate formed with an interval between an arcuate peak and a valley. By setting it as such a shape, a manufacturing process can be reduced.

実施の形態1から4において使用される接合テープ180、調整テープ190は、接着剤が一方の面に塗布された片面テープであると説明したが、接着剤が両方の面に塗布された両面テープを用いてもよい。両面テープを使用することにより、流路板を積層するときの糊付けが不要となり材料費を削減することができる。   The bonding tape 180 and the adjustment tape 190 used in the first to fourth embodiments have been described as a single-sided tape in which an adhesive is applied to one side, but a double-sided tape in which an adhesive is applied to both sides. May be used. By using the double-sided tape, no glue is required when the flow path plates are laminated, and the material cost can be reduced.

実施の形態1において、給気流路と排気流路は、第1の流路板120と第2の流路板150において、上下方向において対向しないで配置されているが、対向して配置してもよい。   In the first embodiment, the air supply flow path and the exhaust flow path are arranged in the first flow path plate 120 and the second flow path plate 150 so as not to face each other in the vertical direction. Also good.

実施の形態1において、接合テープ180と調整テープ190の素材は同一であると説明したが、同一の厚さを備える異なる素材を使用してもよい。   In the first embodiment, it has been described that the materials of the bonding tape 180 and the adjustment tape 190 are the same, but different materials having the same thickness may be used.

実施の形態1では、接合テープ180と調整テープ190は、中央流路部材121,151、第1の側部流路部材131,161、及び第2の側部流路部材141,171の一辺に連続して貼付すると説明したが、例えば、接合テープ180と調整テープ190は、各辺に沿って、間隔を空けて貼付してもよい。   In the first embodiment, the bonding tape 180 and the adjustment tape 190 are arranged on one side of the central flow path members 121 and 151, the first side flow path members 131 and 161, and the second side flow path members 141 and 171. Although described as being applied continuously, for example, the bonding tape 180 and the adjustment tape 190 may be applied at intervals along each side.

変形例2、3において、接合テープ180、調整テープ190、調整テープ191を使用する例を用いて説明したが、いずれか1つのテープ又は全てのテープを接着シートを切り抜いて使用してもよい。   In the modified examples 2 and 3, the example in which the bonding tape 180, the adjustment tape 190, and the adjustment tape 191 are used has been described. However, any one or all of the tapes may be cut out from the adhesive sheet.

変形例3において、調整テープ191は、中央流路部材121,151の長辺の全長に渡って貼付すると説明したが、例えば、短い調整テープ191を間隔を空けて貼付することも可能である。このような貼付の方法によれば、調整テープ191の使用量を減らすことができ、コストを削減することができる。なお、短い調整テープ191を貼付する場合にも、調整テープ191の幅は、中央流路部材121,151の流路形成板の山部と谷部の頂部の一周期の間隔と同一か広くする。   In the third modification, it has been described that the adjustment tape 191 is applied over the entire length of the long sides of the central flow path members 121 and 151. However, for example, a short adjustment tape 191 may be applied at intervals. According to such a sticking method, the amount of the adjustment tape 191 used can be reduced, and the cost can be reduced. Even when a short adjustment tape 191 is affixed, the width of the adjustment tape 191 is equal to or wider than the interval of one cycle of the crests and troughs of the flow path forming plates of the central flow path members 121 and 151. .

変形例3において、調整テープ191は、中央流路部材121,151の辺に沿って貼付すると説明したが、辺に沿って貼付しなくてもよい。中央流路部材121,151の板面の接合テープ180が貼付されていない位置に、他の流路板との間隔を考慮して貼付してもよい。   In the third modification, the adjustment tape 191 has been described as being attached along the sides of the central flow path members 121 and 151, but may not be attached along the sides. You may affix in the position where the bonding tape 180 of the plate | board surface of the center flow path members 121 and 151 is not affixed in consideration of the space | interval with another flow path board.

接合テープ180と調整テープ190は、連続して貼付する辺、間隔を空けて貼付する辺と使い分けてもよい。このような貼付の方法を取ることで、第1の流路板120と第2の流路板150間の間隔に応じて、微調整が可能となる。   The bonding tape 180 and the adjustment tape 190 may be used separately from the side to be applied continuously and the side to be applied with a gap. By adopting such a sticking method, fine adjustment is possible according to the interval between the first flow path plate 120 and the second flow path plate 150.

実施の形態2において、第1の流路形成板123と第2の流路形成板133の対向する端部を切除した切欠部123c,133cにより第1の凹部40を形成すると説明した。第1の凹部40は、例えば、第1の流路形成板123と第2の流路形成板133の対向する端部の一部を切除し、一対の段部を形成し、この一対の段部により第1の凹部40を形成してもよい。   In the second embodiment, it has been described that the first recess 40 is formed by the notches 123c and 133c obtained by cutting away the opposing end portions of the first flow path forming plate 123 and the second flow path forming plate 133. For example, the first recess 40 is formed by cutting away a part of the opposing end portions of the first flow path forming plate 123 and the second flow path forming plate 133 to form a pair of stepped portions. You may form the 1st recessed part 40 by a part.

実施の形態2において、第1の凹部40に接合テープ180を貼付して、中央流路部材121と第1の側部流路部材131を接合すると説明したが、例えば、第1の凹部40に接着剤を充填して、接合してもよい。   In the second embodiment, it has been described that the bonding tape 180 is applied to the first recess 40 and the central flow path member 121 and the first side flow path member 131 are bonded. Adhesives may be filled and joined.

実施の形態2において、第1の凹部40と第2の凹部50の内部で、第1の基板122と第2の基板132の重複部、及び第1の基板152と第2の基板162の重複部を接着すると説明した。接着方法は、例えば、第1の凹部40、第2の凹部50に、接着剤を充填して、中央流路部材121と第1の側部流路部材131、中央流路部材151と第1の側部流路部材161とを接合してもよい。このとき、接着剤は、第1の凹部40の深さより浅く充填される。   In the second embodiment, the overlap between the first substrate 122 and the second substrate 132 and the overlap between the first substrate 152 and the second substrate 162 inside the first recess 40 and the second recess 50. It was explained that the parts were bonded. For example, the first recess 40 and the second recess 50 are filled with an adhesive, and the central flow path member 121 and the first side flow path member 131, the central flow path member 151 and the first flow path are bonded. The side channel member 161 may be joined. At this time, the adhesive is filled shallower than the depth of the first recess 40.

実施の形態2において、各流路形成板112の対向する端部に凹部を形成し、当該凹部を利用して第1の側部流路部材131,161と中央流路部材121,151とを接合し、第2の側部流路部材141,171と中央流路部材を121,151とを接合した。凹部を利用した接合は、第1の側部流路部材131,161と中央流路部材121,151との間、第2の側部流路部材141,171と中央流路部材121,151との間のいずれか一方のみでもよい。他方は凹部を形成せずに実施の形態1で説明した接合テープ180を用いて接合してもよい。   In the second embodiment, a recess is formed at the opposite end of each flow path forming plate 112, and the first side flow path members 131 and 161 and the central flow path members 121 and 151 are connected using the recess. The second side channel members 141 and 171 and the central channel member 121 and 151 were joined. The joining using the recesses is performed between the first side channel members 131 and 161 and the central channel members 121 and 151, and between the second side channel members 141 and 171 and the central channel members 121 and 151. Only one of the two may be used. The other may be joined using the joining tape 180 described in Embodiment 1 without forming a recess.

実施の形態3において、中央流路部材151と第2の側部流路部材171を接合する方法を説明したが、この接合方法は、実施の形態3のみでなく、実施の形態1、2においても適用することが可能である。また、給気流路と排気流路とは逆でもよい。   In the third embodiment, the method of joining the central flow path member 151 and the second side flow path member 171 has been described. This joining method is not limited to the third embodiment, but in the first and second embodiments. Can also be applied. Further, the air supply channel and the exhaust channel may be reversed.

実施の形態4において、第2の流路板400は、一体の一枚の板で形成されていたが、一体の一枚の板でなくてもよい。例えば、中央流路部材301と、第1の側部流路部材302と、第2の側部流路部材303のそれぞれと、同一の大きさと形状を備える板を3つ用意し、これらを、対応する流路形成板の山部または谷部と接着させてもよい。3つに分割された第2の流路板400は、分割された板どうしを接合テープで接合し、第1の側部流路部材131と第2の側部流路部材141の基板面に、調整テープを貼付してもよい。   In the fourth embodiment, the second flow path plate 400 is formed of an integral single plate, but may not be an integral single plate. For example, each of the central flow path member 301, the first side flow path member 302, and the second side flow path member 303 is prepared with three plates having the same size and shape. You may make it adhere | attach with the peak part or trough part of a corresponding flow-path formation board. The second flow path plate 400 divided into three parts is joined to the substrate surface of the first side flow path member 131 and the second side flow path member 141 by joining the divided plates with a bonding tape. An adjustment tape may be attached.

実施の形態4において、中央流路部材301の第1の端部と、第1の側部流路部材302の第3の端部と、が当接し、中央流路部材301の第2の端部と、第2の側部流路部材303の第4の端部とが当接すると説明したが、端部の組合せは、他の組合せであってもよい。中央流路部材301の第2の端部と、第1の側部流路部材302の第3の端部と、が当接し、中央流路部材301の第1の端部と、第2の側部流路部材303の第4の端部とが当接する第1の流路板300を用いてもよい。   In the fourth embodiment, the first end of the central flow path member 301 and the third end of the first side flow path member 302 abut, and the second end of the central flow path member 301 However, the combination of the end portions may be other combinations, although the portion and the fourth end portion of the second side flow path member 303 are in contact with each other. The second end portion of the central flow path member 301 and the third end portion of the first side flow path member 302 are in contact with each other, and the first end portion of the central flow path member 301 and the second end portion You may use the 1st flow path board 300 which the 4th edge part of the side part flow path member 303 contact | abuts.

本発明は、本発明の広義の精神と範囲を逸脱することなく、様々な実施の形態及び変形が可能とされるものである。また、上述した実施の形態は、この発明を説明するためのものであり、本発明の範囲を限定するものではない。すなわち、本発明の範囲は、実施の形態ではなく、特許請求の範囲によって示される。そして、特許請求の範囲内及びそれと同等の発明の意義の範囲内で施される様々な変形が、この発明の範囲内とみなされる。   Various embodiments and modifications can be made to the present invention without departing from the broad spirit and scope of the present invention. The above-described embodiments are for explaining the present invention and do not limit the scope of the present invention. In other words, the scope of the present invention is shown not by the embodiments but by the claims. Various modifications within the scope of the claims and within the scope of the equivalent invention are considered to be within the scope of the present invention.

本出願は、2017年4月21日に出願された、日本国特許出願特願2017−084333号に基づく。本明細書中に日本国特許出願特願2017−084333号の明細書、特許請求の範囲、図面全体を参照として取り込むものとする。   This application is based on Japanese Patent Application No. 2017-084333 filed on Apr. 21, 2017. In this specification, the specification, claims, and entire drawings of Japanese Patent Application No. 2017-084333 are incorporated by reference.

本発明は、流路板、熱交換素子、熱交換換気装置、及び流路板の製造方法に好適に利用できる。   The present invention can be suitably used for a flow path plate, a heat exchange element, a heat exchange ventilator, and a flow path plate manufacturing method.

10 対向流路部、20 第1の分離流路部、30 第2の分離流路部、40 第1の凹部、50 第2の凹部、60 給気流路、70 排気流路、100 熱交換素子、110 流路部材、111 基板、112 流路形成板、112a 山部、112b 谷部、113 流路、120 第1の流路板、121,151 中央流路部材、122,152 第1の基板、123,153 第1の流路形成板、123a,153a 山部、123b,153b 谷部、123c,133c 切欠部、123d 第1の段部、133d 第2の段部、124,154 第1の流路、125a,155a 第1の端部、125b,155b 第2の端部、126 給気流路、131,161 第1の側部流路部材、132,162 第2の基板、122a,132a 板面、133,163 第2の流路形成板、133a,163a 山部、133b,163b 谷部、134,164 第2の流路、135a,165a 第3の端部、135b,165b 端部、141,171 第2の側部流路部材、142,172 第3の基板、143,173 第3の流路形成板、143a,173a 山部、143b,173b 谷部、144,174 第3の流路、145a,175a 第4の端部、145b,175b 端部、150 第2の流路板、156 排気流路、180 接合テープ、181 補強テープ、190,191 調整テープ、200 接着シート、300 第1の流路板、301 中央流路部材、302 第1の側部流路部材、303 第2の側部流路部材、304 第1の基板、305 第1の表面流路形成板、305a,306a 山部、306 第1の裏面流路形成板、305b,306b 谷部、307 排気流路、308 給気流路、311 基板、312 表面流路形成板、313 裏面流路形成板、312a,313a 山部、312b,313b 谷部、400 第2の流路板、500 熱交換換気装置、501 排気ファン、502 給気ファン、600 直交流形熱交換素子、601 基板、602 流路形成板、603 流路、604 流路板、604a 給気用流路板、604b 排気用流路板、1100 コルゲートロール。   DESCRIPTION OF SYMBOLS 10 Opposite flow path part, 20 1st separation flow path part, 30 2nd separation flow path part, 40 1st recessed part, 50 2nd recessed part, 60 Supply air flow path, 70 Exhaust flow path, 100 Heat exchange element , 110 channel member, 111 substrate, 112 channel forming plate, 112a peak, 112b valley, 113 channel, 120 first channel plate, 121, 151 central channel member, 122, 152 first substrate 123, 153 First flow path forming plate, 123a, 153a Mountain, 123b, 153b Valley, 123c, 133c Notch, 123d First step, 133d Second step, 124, 154 First Flow path, 125a, 155a first end, 125b, 155b second end, 126 air supply flow path, 131, 161 first side flow path member, 132, 162 second substrate, 122a, 132a plate 133, 163 2nd flow path forming plate, 133a, 163a crest, 133b, 163b trough, 134, 164 2nd flow path, 135a, 165a 3rd end, 135b, 165b end, 141, 171 Second side channel member, 142, 172 Third substrate, 143, 173 Third channel forming plate, 143a, 173a Mountain, 143b, 173b Valley, 144, 174 Third channel, 145a, 175a Fourth end, 145b, 175b end, 150 Second flow path plate, 156 Exhaust flow path, 180 Joining tape, 181 Reinforcement tape, 190, 191 Adjustment tape, 200 Adhesive sheet, 300 First Channel plate, 301 central channel member, 302 first side channel member, 303 second side channel member, 304 first substrate, 305 first surface channel type Plate, 305a, 306a peak, 306 first back surface flow path forming plate, 305b, 306b trough, 307 exhaust flow path, 308 supply air flow path, 311 substrate, 312 surface flow path forming plate, 313 back surface flow path forming plate , 312a, 313a Mountain, 312b, 313b Valley, 400 Second flow path plate, 500 Heat exchange ventilator, 501 Exhaust fan, 502 Air supply fan, 600 Cross-flow heat exchange element, 601 Substrate, 602 Flow path Forming plate, 603 channel, 604 channel plate, 604a air supply channel plate, 604b exhaust channel plate, 1100 corrugated roll.

上記問題点を解決し、目的を達成するために、本発明に係る熱交換素子の流路板は、第1の基板と、頂部が伸びる山部と谷部を備え、山部又は谷部の頂部が第1の基板の一方の面に接着して2以上の第1の流路を形成する第1の流路形成板と、を備える中央流路部材であって、第1の流路の伸びる方向となす角度がα度である仮想線で切断された形状を有する第1の端部と、第1の端部と対向し、第1の流路の伸びる方向とのなす角度がβ度である仮想線で切断された形状を有する第2の端部と、を備え、第1の端部と第2の端部に第1の流路が開口する中央流路部材と、第2の基板と、頂部が伸びる山部と谷部を備え、山部又は谷部の頂部が第2の基板の一方の面に接着して2以上の第2の流路を形成する第2の流路形成板と、を備える第1の側部流路部材であって、第2の流路が開口し、第1の端部と当接して第1の流路と第2の流路が連通するとともに、第2の流路の伸びる方向となす角度がγ度である仮想線で切断された形状を有する第3の端部を備える第1の側部流路部材と、第3の基板と、頂部が伸びる山部と谷部を備え、山部又は谷部の頂部が第3の基板の一方の面に接着して2以上の第3の流路を形成する第3の流路形成板と、を備える第2の側部流路部材であって、第3の流路が開口し、第2の端部と当接して第1の流路と第3の流路が連通するとともに、第3の流路の伸びる方向となす角度がω度である仮想線で切断された形状を有する第4の端部を備える第2の側部流路部材と、第1の基板の他方の面と、第2の基板の他方の面の、第1の端部と第3の端部の当接部に貼付され、中央流路部材と第1の側部流路部材を接合する第1の接合テープと、第1の基板の他方の面と第3の基板の他方の面の、第2の端部と第4の端部の当接部に貼付され、中央流路部材と第2の側部流路部材を接合する第2の接合テープと、第2の基板の他方の、第1の接合テープが貼付された位置以外の位置に貼付され、流路板に他の流路板が積層されたときの流路板間の間隔を調整する第1の調整テープと、第3の基板の他方の面の、第2の接合テープが貼付された位置以外の位置に貼付され、流路板に他の流路板が積層されたときの流路板間の間隔を調整する第2の調整テープと、を備え、第1の接合テープの幅は、第2の流路形成板の山部又は谷部の一つの頂部から隣りの頂部までの長さより長く、第2の接合テープの幅は、第3の流路形成板の山部又は谷部の一つの頂部から隣りの頂部までの長さより長いIn order to solve the above-described problems and achieve the object, the flow path plate of the heat exchange element according to the present invention includes a first substrate, a peak portion and a valley portion extending from the top portion, and a peak portion or a valley portion. A first flow path forming plate having a top portion bonded to one surface of the first substrate to form two or more first flow path plates, wherein the central flow path member includes: The angle formed between the first end having a shape cut by an imaginary line whose angle to the extending direction is α degrees, and the direction in which the first flow path extends opposite to the first end is β degrees. A second end portion having a shape cut by an imaginary line, a central flow path member having a first flow path opening at the first end portion and the second end portion, and a second end portion A second flow path including a substrate, a peak portion and a valley portion extending from the top portion, and the top portion of the peak portion or the valley portion is bonded to one surface of the second substrate to form two or more second flow paths. A first plate comprising: a forming plate; A side channel member of the second channel, wherein the second channel opens, contacts the first end, the first channel and the second channel communicate, and the second channel A first side channel member having a third end portion having a shape cut by an imaginary line whose angle to the extending direction is γ degrees, a third substrate, a peak portion and a trough portion where the top portion extends And a third flow path forming plate in which the top of the crest or trough is bonded to one surface of the third substrate to form two or more third flow paths, and a second side part A flow path member, wherein the third flow path is open, contacts the second end portion, the first flow path and the third flow path communicate, and the third flow path extends; A second side channel member having a fourth end portion having a shape cut by an imaginary line having an angle of ω degrees, the other surface of the first substrate, and the other side of the second substrate. The first and third ends of the surface A first bonding tape affixed to the contact portion and bonding the central flow path member and the first side flow path member; a second surface of the other surface of the first substrate and a third surface of the third substrate; A second bonding tape that is affixed to the abutting portion of the first end portion and the fourth end portion to join the central flow path member and the second side flow path member, and the other of the second substrate, A first adjusting tape that is attached to a position other than the position where the bonding tape is attached and adjusts the interval between the flow path plates when another flow path plate is laminated on the flow path plate; and a third substrate The second surface of the second surface is affixed to a position other than the position where the second bonding tape is affixed to adjust the distance between the flow path plates when another flow path plate is laminated on the flow path plate. comprising an adjustment tape, the width of the first bonding tape is longer than the length of the to the top of the next from the crest or valley one of the top of the second flow path forming plate, the second bonding tape It is longer than the length up to the top of the next from a third crest of the flow path forming plate or valleys One of the top of the.

Claims (13)

第1の基板と、頂部が伸びる山部と谷部を備え、前記山部又は前記谷部の頂部が前記第1の基板の一方の面に接着して2以上の第1の流路を形成する第1の流路形成板と、を備える中央流路部材であって、前記第1の流路の伸びる方向となす角度がα度である仮想線で切断された形状を有する第1の端部と、前記第1の端部と対向し、前記第1の流路の伸びる方向とのなす角度がβ度である仮想線で切断された形状を有する第2の端部と、を備え、前記第1の端部と前記第2の端部に前記第1の流路が開口する中央流路部材と、
第2の基板と、頂部が伸びる山部と谷部を備え、前記山部又は前記谷部の頂部が前記第2の基板の一方の面に接着して2以上の第2の流路を形成する第2の流路形成板と、を備える第1の側部流路部材であって、前記第2の流路が開口し、前記第1の端部と当接して前記第1の流路と前記第2の流路が連通するとともに、前記第2の流路の伸びる方向となす角度がγ度である仮想線で切断された形状を有する第3の端部を備える第1の側部流路部材と、
第3の基板と、頂部が伸びる山部と谷部を備え、前記山部又は前記谷部の頂部が前記第3の基板の一方の面に接着して2以上の第3の流路を形成する第3の流路形成板と、を備える第2の側部流路部材であって、前記第3の流路が開口し、前記第2の端部と当接して前記第1の流路と前記第3の流路が連通するとともに、前記第3の流路の伸びる方向となす角度がω度である仮想線で切断された形状を有する第4の端部を備える第2の側部流路部材と、
前記第1の基板の他方の面と前記第2の基板の他方の面の、前記第1の端部と前記第3の端部の当接部に貼付され、前記中央流路部材と前記第1の側部流路部材を接合する第1の接合テープと、
前記第1の基板の他方の面と前記第3の基板の他方の面の、前記第2の端部と前記第4の端部の当接部に貼付され、前記中央流路部材と前記第2の側部流路部材を接合する第2の接合テープと、
前記第2の基板の他方の面の、前記第1の接合テープが貼付された位置以外の位置に貼付され、流路板に他の流路板が積層されたときの流路板間の間隔を調整する第1の調整テープと、
前記第3の基板の他方の面の、前記第2の接合テープが貼付された位置以外の位置に貼付され、流路板に他の流路板が積層されたときの流路板間の間隔を調整する第2の調整テープと、
を備える熱交換素子の流路板。
A first substrate, and a peak portion and a valley portion extending from the top portion, and the peak portion of the peak portion or the valley portion is bonded to one surface of the first substrate to form two or more first flow paths. A first flow path forming plate having a shape cut by an imaginary line having an angle of α degrees with an extending direction of the first flow path. And a second end having a shape cut by an imaginary line having an angle between the first end and the direction in which the first flow path extends is β degrees, A central flow path member in which the first flow path opens at the first end and the second end; and
A second substrate, and a crest and a trough extending from the top, and the crest or the crest of the trough is bonded to one surface of the second substrate to form two or more second flow paths. A first side channel member comprising: a second channel forming plate, wherein the second channel opens and contacts the first end portion. And a second side that includes a third end portion that has a shape cut by an imaginary line having an angle of γ degrees with respect to the direction in which the second channel extends. A channel member;
A third substrate and a crest and a trough extending from the top are provided, and the crest or the crest of the trough is bonded to one surface of the third substrate to form two or more third flow paths. And a third flow path forming plate, wherein the third flow path is open and abuts against the second end portion to contact the first flow path. And the third flow path, and a second side portion including a fourth end portion having a shape cut by an imaginary line whose angle with the extending direction of the third flow path is ω degrees A channel member;
Affixed to the abutment portion of the first end and the third end of the other surface of the first substrate and the other surface of the second substrate; A first joining tape that joins one side channel member;
Affixed to the abutment portion of the second end portion and the fourth end portion of the other surface of the first substrate and the other surface of the third substrate; A second joining tape for joining the two side channel members;
The interval between the flow path plates when the other surface of the second substrate is affixed to a position other than the position where the first bonding tape is affixed and another flow path plate is laminated on the flow path plate. A first adjusting tape for adjusting
The interval between the flow path plates when the other surface of the third substrate is affixed to a position other than the position where the second bonding tape is affixed and another flow path plate is laminated on the flow path plate. A second adjusting tape for adjusting
A heat exchanger element flow path plate comprising:
前記第1の流路は、前記第1の流路形成板の谷部の頂部が、前記第1の基板の一方の面に接着して前記第1の流路形成板と前記第1の基板との間に形成された流路であり、
前記第2の流路は、前記第2の流路形成板の谷部の頂部が、前記第2の基板の一方の面に接着して前記第2の流路形成板と前記第2の基板との間に形成された流路であり、
前記第3の流路は、前記第3の流路形成板の谷部の頂部が、前記第3の基板の一方の面に接着して前記第3の流路形成板と前記第3の基板との間に形成された流路であり、
前記第1の流路と前記第2の流路と前記第3の流路とは連通して、給気流路又は排気流路を形成する、請求項1に記載の流路板。
In the first flow path, the top of the trough of the first flow path forming plate is bonded to one surface of the first substrate, and the first flow path forming plate and the first substrate A flow path formed between and
In the second flow path, the top of the valley of the second flow path forming plate is bonded to one surface of the second substrate, and the second flow path forming plate and the second substrate A flow path formed between and
In the third flow path, the top of the valley portion of the third flow path forming plate is bonded to one surface of the third substrate, and the third flow path forming plate and the third substrate are bonded. A flow path formed between and
The flow path plate according to claim 1, wherein the first flow path, the second flow path, and the third flow path communicate with each other to form an air supply flow path or an exhaust flow path.
前記第1の流路形成板の山部の頂部が他の流路板に接着して、前記他の流路板と前記第1の流路形成板との間に形成された第4の流路と、
前記第2の流路形成板の山部の頂部が前記他の流路板に接着して、前記他の流路板と前記第2の流路形成板との間に形成された第5の流路と、
前記第3の流路形成板の山部の頂部が前記他の流路板に接着して、前記他の流路板と前記第3の流路形成板との間に形成された第6の流路と、
をさらに備え、
前記第1の流路と前記第2の流路と前記第3の流路とは連通して、給気流路又は排気流路のいずれか一方を形成し、
前記第4の流路と前記第5の流路と前記第6の流路とは連通して、給気流路又は排気流路のいずれか他方を形成する、
請求項2に記載の流路板。
The top of the peak portion of the first flow path forming plate is bonded to another flow path plate, and a fourth flow formed between the other flow path plate and the first flow path forming plate. Road,
The top of the peak portion of the second flow path forming plate is bonded to the other flow path plate, and a fifth flow path is formed between the other flow path plate and the second flow path forming plate. A flow path;
The top of the peak portion of the third flow path forming plate is bonded to the other flow path plate, and a sixth flow path plate formed between the other flow path plate and the third flow path forming plate is formed. A flow path;
Further comprising
The first flow path, the second flow path, and the third flow path communicate with each other to form either an air supply flow path or an exhaust flow path,
The fourth flow path, the fifth flow path, and the sixth flow path communicate with each other to form either the supply flow path or the exhaust flow path;
The flow path plate according to claim 2.
前記第1の調整テープは、前記第2の基板の他方の面の、前記第3の端部に対向する端部に貼付され、
前記第2の調整テープは、前記第3の基板の他方の面の、前記第4の端部に対向する端部に貼付された、
請求項1から3のいずれか1項に記載の流路板。
The first adjustment tape is affixed to an end of the other surface of the second substrate facing the third end,
The second adjustment tape is affixed to an end of the other surface of the third substrate that faces the fourth end,
The flow path plate according to any one of claims 1 to 3.
前記第1の基板の他方の面の、前記第1の接合テープと前記第2の接合テープが貼付された位置以外の位置に貼付された第3の調整テープを、さらに備える、
請求項1から4のいずれか1項に記載の流路板。
A third adjustment tape attached to a position other than the position where the first bonding tape and the second bonding tape are bonded on the other surface of the first substrate;
The flow path plate according to any one of claims 1 to 4.
第1の基板と、頂部が伸びる山部と谷部を備え、前記山部又は前記谷部の頂部が前記第1の基板の一方の面に接着して2以上の第1の流路を形成する第1の流路形成板と、を備える中央流路部材であって、前記第1の流路の伸びる方向となす角度がα度である仮想線で切断された形状を有する第1の端部と、前記第1の端部と対向し、前記第1の流路の伸びる方向とのなす角度がβ度である仮想線で切断された形状を有する第2の端部と、を備え、前記第1の端部と前記第2の端部に前記第1の流路が開口する中央流路部材と、
第2の基板と、頂部が伸びる山部と谷部を備え、前記山部又は前記谷部の頂部が前記第2の基板の一方の面に接着して2以上の第2の流路を形成する第2の流路形成板と、を備える第1の側部流路部材であって、前記第2の流路が開口し、前記第1の端部と当接して前記第1の流路と前記第2の流路が連通するとともに、前記第2の流路の伸びる方向となす角度がγ度である仮想線で切断された形状を有する第3の端部を備える第1の側部流路部材と、
第3の基板と、頂部が伸びる山部と谷部を備え、前記山部又は前記谷部の頂部が前記第3の基板の一方の面に接着して2以上の第3の流路を形成する第3の流路形成板と、を備える第2の側部流路部材であって、前記第3の流路が開口し、前記第2の端部と当接して前記第1の流路と前記第3の流路が連通するとともに、前記第3の流路の伸びる方向となす角度がω度である仮想線で切断された形状を有する第4の端部を備える第2の側部流路部材と、
前記第1の流路形成板と前記第2の流路形成板との対向する端部に形成され、前記第1の基板及び前記第2の基板が配置された方向と反対方向に開口する第1の凹部と、
前記第1の流路形成板と前記第3の流路形成板との対向する端部に形成され、前記第1の基板及び前記第3の基板が配置された方向と反対方向に開口する第2の凹部と、
前記第1の凹部に取り付けられ、前記中央流路部材と前記第1の側部流路部材とを接合する第1の接合部材と、
前記第2の凹部に取り付けられ、前記中央流路部材と前記第2の側部流路部材とを接合する第2の接合部材と、
を備える熱交換素子の流路板。
A first substrate, and a peak portion and a valley portion extending from the top portion, and the peak portion of the peak portion or the valley portion is bonded to one surface of the first substrate to form two or more first flow paths. A first flow path forming plate having a shape cut by an imaginary line having an angle of α degrees with an extending direction of the first flow path. And a second end having a shape cut by an imaginary line having an angle between the first end and the direction in which the first flow path extends is β degrees, A central flow path member in which the first flow path opens at the first end and the second end; and
A second substrate, and a crest and a trough extending from the top, and the crest or the crest of the trough is bonded to one surface of the second substrate to form two or more second flow paths. A first side channel member comprising: a second channel forming plate, wherein the second channel opens and contacts the first end portion. And a second side that includes a third end portion that has a shape cut by an imaginary line having an angle of γ degrees with respect to the direction in which the second channel extends. A channel member;
A third substrate and a crest and a trough extending from the top are provided, and the crest or the crest of the trough is bonded to one surface of the third substrate to form two or more third flow paths. And a third flow path forming plate, wherein the third flow path is open and abuts against the second end portion to contact the first flow path. And the third flow path, and a second side portion including a fourth end portion having a shape cut by an imaginary line whose angle with the extending direction of the third flow path is ω degrees A channel member;
A first opening formed in an opposite end of the first flow path forming plate and the second flow path forming plate and opening in a direction opposite to the direction in which the first substrate and the second substrate are disposed. 1 recess,
A first opening formed in an opposite end of the first flow path forming plate and the third flow path forming plate and opening in a direction opposite to the direction in which the first substrate and the third substrate are disposed. Two recesses;
A first joining member attached to the first recess and joining the central channel member and the first side channel member;
A second joining member attached to the second recess for joining the central channel member and the second side channel member;
A heat exchanger element flow path plate comprising:
前記第1の接合部材は接合テープであり、
前記第1の凹部に前記接合テープが貼付されて、前記第1の側部流路部材と前記中央流路部材が接合されている、
請求項6に記載の流路板。
The first joining member is a joining tape;
The bonding tape is affixed to the first recess, and the first side channel member and the central channel member are bonded.
The flow path plate according to claim 6.
前記第1の接合部材は、接着剤であり、
前記第1の基板と前記第2の基板との対向する端部は、前記第1の凹部の内部で重なり、重なった部分が前記接着剤で接着されている、
請求項6に記載の流路板。
The first joining member is an adhesive;
The opposite end portions of the first substrate and the second substrate overlap inside the first recess, and the overlapped portion is bonded with the adhesive.
The flow path plate according to claim 6.
第1の基板と、頂部が伸びる山部と谷部を備え、前記山部又は前記谷部の頂部が前記第1の基板に接着して2以上の第1の流路を形成する、前記第1の基板の両面に接着された一対の第1の流路形成板と、を備える中央流路部材であって、前記第1の流路の伸びる方向となす角度がα度である仮想線で切断された形状を有する第1の端部と、前記第1の端部と対向し、前記第1の流路の伸びる方向とのなす角度がβ度である仮想線で切断された形状を有する第2の端部と、を備え、前記第1の端部と前記第2の端部に前記第1の流路が開口する中央流路部材と、
第2の基板と、頂部が伸びる山部と谷部を備え、前記山部又は前記谷部の頂部が前記第2の基板に接着して2以上の第2の流路を形成する、前記第2の基板の両面に接着された一対の第2の流路形成板と、を備える第1の側部流路部材であって、前記第2の流路が開口し、前記第1の端部と当接して前記第1の流路と前記第2の流路が連通するとともに、前記第2の流路の伸びる方向となす角度がγ度である仮想線で切断された形状を有する第3の端部を備える第1の側部流路部材と、
第3の基板と、頂部が伸びる山部と谷部を備え、前記山部又は前記谷部の頂部が前記第3の基板に接着して2以上の第3の流路を形成する、前記第3の基板の両面に接着された一対の第3の流路形成板と、を備える第2の側部流路部材であって、前記第3の流路が開口し、前記第2の端部と当接して前記第1の流路と前記第3の流路が連通するとともに、前記第3の流路の伸びる方向となす角度がω度である仮想線で切断された形状を有する第4の端部を備える第2の側部流路部材と、
前記第1の流路形成板と前記第2の流路形成板との対向する端部に形成され、前記第1の基板及び前記第2の基板が配置された方向と反対方向に開口する第1の凹部と、
前記第1の流路形成板と前記第3の流路形成板との対向する端部に形成され、前記第1の基板及び前記第3の基板が配置された方向と反対方向に開口する第2の凹部と、
前記第1の凹部に取り付けられ、前記中央流路部材と前記第1の側部流路部材とを接合する第1の接合部材と、
前記第2の凹部に取り付けられ、前記中央流路部材と前記第2の側部流路部材とを接合する第2の接合部材と、
を備える熱交換素子の流路板。
A first substrate, and a crest and a trough extending from the top, wherein the crest or the crest of the trough is bonded to the first substrate to form two or more first flow paths. A central flow path member having a pair of first flow path forming plates bonded to both surfaces of a single substrate, wherein the angle formed with the direction in which the first flow path extends is α degrees. It has a shape cut by an imaginary line whose angle between the first end portion having a cut shape and the first end portion facing the first end portion and the direction in which the first flow path extends is β degrees. A second end portion, and a central flow path member in which the first flow path opens at the first end portion and the second end portion, and
A second substrate, and a crest and a trough extending from the top, wherein the crest or the crest of the trough is bonded to the second substrate to form two or more second flow paths. A first side channel member including a pair of second channel forming plates bonded to both surfaces of the second substrate, wherein the second channel opens and the first end portion The first channel and the second channel are in contact with each other, and the third channel has a shape cut by an imaginary line having an angle of γ degrees with the direction in which the second channel extends. A first side channel member comprising the ends of
A third substrate, and a crest and a trough extending from the top, wherein the crest or the crest of the trough is bonded to the third substrate to form two or more third flow paths. A second side channel member comprising a pair of third channel forming plates bonded to both surfaces of the third substrate, wherein the third channel opens and the second end portion The first channel and the third channel are in contact with each other, and the fourth channel has a shape cut by an imaginary line having an angle of ω degrees with the direction in which the third channel extends. A second side channel member comprising the ends of
A first opening formed in an opposite end of the first flow path forming plate and the second flow path forming plate and opening in a direction opposite to the direction in which the first substrate and the second substrate are disposed. 1 recess,
A first opening formed in an opposite end of the first flow path forming plate and the third flow path forming plate and opening in a direction opposite to the direction in which the first substrate and the third substrate are disposed. Two recesses;
A first joining member attached to the first recess and joining the central channel member and the first side channel member;
A second joining member attached to the second recess for joining the central channel member and the second side channel member;
A heat exchanger element flow path plate comprising:
第1の基板と、頂部が伸びる山部と谷部を備え、前記山部又は前記谷部の頂部が前記第1の基板の一方の面に接着して2以上の第1の流路を形成する第1の流路形成板と、を備える中央流路部材であって、前記第1の流路の伸びる方向となす角度がα度である仮想線で切断された形状を有する第1の端部と、前記第1の端部と対向し、前記第1の流路の伸びる方向とのなす角度がβ度である仮想線で切断された形状を有する第2の端部と、を備え、前記第1の端部と前記第2の端部に前記第1の流路が開口する中央流路部材と、
第2の基板と、頂部が伸びる山部と谷部を備え、前記山部又は前記谷部の頂部が前記第2の基板の一方の面に接着して2以上の第2の流路を形成する第2の流路形成板と、を備える第1の側部流路部材であって、前記第2の流路が開口し、前記第1の端部と当接して前記第1の流路と前記第2の流路が連通するとともに、前記第2の流路の伸びる方向となす角度がγ度である仮想線で切断された形状を有する第3の端部を備える第1の側部流路部材と、
第3の基板と、頂部が伸びる山部と谷部を備え、前記山部又は前記谷部の頂部が前記第3の基板の一方の面に接着して2以上の第3の流路を形成する第3の流路形成板と、を備える第2の側部流路部材であって、前記第3の流路が開口し、前記第2の端部と当接して前記第1の流路と前記第3の流路が連通するとともに、前記第3の流路の伸びる方向となす角度がω度である仮想線で切断された形状を有する第4の端部を備える第2の側部流路部材と、
前記第1の流路形成板と前記第2の流路形成板の対向する端部に形成され、前記第1の基板及び前記第2の基板が配置された方向と反対方向に開口し、他の流路板に積層されたときに、他の流路板に貼付された接合テープを受け入れる第1の凹部と、
前記第1の流路形成板と前記第3の流路形成板の対向する端部に形成され、前記第1の基板及び前記第3の基板が配置された方向と反対方向に開口し、他の流路板に積層されたときに、他の流路板に貼付された接合テープを受け入れる第2の凹部と、
前記第1の基板の他方の面と前記第2の基板の他方の面の、前記第1の基板と前記第2の基板の当接する部分に貼付され、前記中央流路部材と前記第1の側部流路部を接合する第1の接合テープと、
前記第1の基板の他方の面と前記第3の基板の他方の面の、前記第1の基板と前記第3の基板の当接する部分に貼付され、前記中央流路部材と前記第2の側部流路部材を接合する第2の接合テープと、
を備える熱交換素子の流路板。
A first substrate, and a peak portion and a valley portion extending from the top portion, and the peak portion of the peak portion or the valley portion is bonded to one surface of the first substrate to form two or more first flow paths. A first flow path forming plate having a shape cut by an imaginary line having an angle of α degrees with an extending direction of the first flow path. And a second end having a shape cut by an imaginary line having an angle between the first end and the direction in which the first flow path extends is β degrees, A central flow path member in which the first flow path opens at the first end and the second end; and
A second substrate, and a crest and a trough extending from the top, and the crest or the crest of the trough is bonded to one surface of the second substrate to form two or more second flow paths. A first side channel member comprising: a second channel forming plate, wherein the second channel opens and contacts the first end portion. And a second side that includes a third end portion that has a shape cut by an imaginary line having an angle of γ degrees with respect to the direction in which the second channel extends. A channel member;
A third substrate and a crest and a trough extending from the top are provided, and the crest or the crest of the trough is bonded to one surface of the third substrate to form two or more third flow paths. And a third flow path forming plate, wherein the third flow path is open and abuts against the second end portion to contact the first flow path. And the third flow path, and a second side portion including a fourth end portion having a shape cut by an imaginary line whose angle with the extending direction of the third flow path is ω degrees A channel member;
Formed at opposite ends of the first flow path forming plate and the second flow path forming plate, opening in a direction opposite to the direction in which the first substrate and the second substrate are disposed, and the like. A first recess for receiving a bonding tape affixed to another flow path plate when laminated on the flow path plate;
Formed at opposite ends of the first flow path forming plate and the third flow path forming plate, opening in a direction opposite to the direction in which the first substrate and the third substrate are disposed, and the like. A second recess for receiving a bonding tape affixed to another flow path plate when laminated on the flow path plate;
Affixed to a portion of the other surface of the first substrate and the other surface of the second substrate where the first substrate and the second substrate are in contact, and the central flow path member and the first substrate A first joining tape for joining the side flow passage portions;
Affixed to a portion of the other surface of the first substrate and the other surface of the third substrate where the first substrate and the third substrate are in contact, and the central flow path member and the second substrate A second joining tape for joining the side channel members;
A heat exchanger element flow path plate comprising:
請求項1から10のいずれか1項に記載された流路板が、複数枚積層されて形成された熱交換素子。   A heat exchange element formed by laminating a plurality of flow path plates according to any one of claims 1 to 10. 請求項11に記載された熱交換素子と、
室外から前記熱交換素子を介して室内に空気を給気する給気ファンと、
室内から前記熱交換素子を介して室外に空気を排気する排気ファンと、
を備える熱交換換気装置。
A heat exchange element according to claim 11;
An air supply fan for supplying air into the room from outside through the heat exchange element;
An exhaust fan for exhausting air from the room to the outside through the heat exchange element;
Heat exchange ventilator with.
基板と、頂部が伸びる山部と谷部を備え、前記山部又は前記谷部の頂部が前記基板の一方の面に接着して2以上の流路を形成する流路形成板と、を備えるシート状の流路部材を用いて熱交換素子の流路板を製造する方法であって、
前記流路部材から、前記流路の伸びる方向とのなす角度がα度である仮想線と、前記流路の伸びる方向とのなす角度がβ度である仮想線で切断して、中央流路部材を切り出す工程と、
前記流路部材から、前記流路の伸びる方向とのなす角度がγ度である仮想線で切断して、第1の側部流路部材を切り出す工程と、
前記流路部材から、前記流路の伸びる方向とのなす角度がω度である仮想線で切断して、第2の側部流路部材を切り出す工程と、
前記流路の伸びる方向とのなす角度がα度である仮想線で切断して形成された第1の切断面と、前記流路の伸びる方向とのなす角度がγ度である仮想線で切断して形成された第3の切断面を当接させる工程と、
前記流路の伸びる方向とのなす角度がβ度である仮想線で切断して形成された第2の切断面と、前記流路の伸びる方向とのなす角度がω度である仮想線で切断して形成された第4の切断面を当接させる工程と、
前記中央流路部材の流路形成板が接着された面の反対の面と、前記第1の側部流路部材の流路形成板が接着された面の反対の面の、前記第1の切断面と前記第3の切断面との当接部に第1の接合テープを貼付して、前記中央流路部材と前記第1の側部流路部材とを接合する工程と、
前記中央流路部材の流路形成板が接着された面の反対の面と、前記第2の側部流路部材の流路形成板が接着された面の反対の面の、前記第2の切断面と前記第4の切断面との当接部に第2の接合テープを貼付して、前記中央流路部材と前記第2の側部流路部材とを接合する工程と、
前記第1の側部流路部材の前記第1の接合テープが貼付された面の、前記第1の接合テープが貼付された位置以外の位置に第1の調整テープを貼付する工程と、
前記第2の側部流路部材の前記第2の接合テープが貼付された面の、前記第2の接合テープが貼付された位置以外の位置に第2の調整テープを貼付する工程と、
を備える流路板の製造方法。
A substrate, and a channel forming plate that includes a crest and a trough that extend from the top, and the crest or the crest of the trough adheres to one surface of the substrate to form two or more channels. A method of manufacturing a flow plate of a heat exchange element using a sheet-shaped flow channel member,
The central flow path is cut from the flow path member by a virtual line whose angle formed with the direction in which the flow path extends is α degrees and a virtual line whose angle formed with the direction in which the flow path extends is β degrees. Cutting out the member;
Cutting the first side channel member from the channel member by cutting along an imaginary line having an angle of γ degrees with the direction in which the channel extends; and
Cutting the second side channel member from the channel member by cutting along an imaginary line having an angle of ω degrees with the direction in which the channel extends; and
Cut along a virtual line whose angle formed between the first cut surface formed by cutting with a virtual line whose angle with the direction in which the flow path extends is α degrees and the direction in which the flow path extends with is γ degrees A step of contacting the third cut surface formed by
Cut along an imaginary line whose angle formed between the second cut surface formed by cutting with an imaginary line whose angle with the direction in which the flow path extends is β degrees and an angle between the direction in which the flow path extends is ω degrees A step of bringing the fourth cut surface formed into contact with each other;
The first surface of the surface opposite to the surface where the flow path forming plate of the central flow channel member is bonded and the surface opposite to the surface of the first side flow channel member where the flow path forming plate is bonded. Attaching a first joining tape to a contact portion between the cut surface and the third cut surface, and joining the central flow path member and the first side flow path member;
The second surface of the surface opposite to the surface where the flow path forming plate of the central flow path member is bonded and the surface opposite to the surface where the flow path forming plate of the second side flow channel member is bonded. Attaching a second bonding tape to a contact portion between the cut surface and the fourth cut surface, and bonding the central flow path member and the second side flow path member;
Applying the first adjustment tape to a position other than the position where the first bonding tape is applied on the surface of the first side channel member where the first bonding tape is applied;
Applying the second adjustment tape to a position other than the position where the second bonding tape is applied on the surface of the second side channel member where the second bonding tape is applied;
The manufacturing method of a flow-path board provided with.
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