JPWO2017141970A1 - Curable composition - Google Patents
Curable composition Download PDFInfo
- Publication number
- JPWO2017141970A1 JPWO2017141970A1 JP2018500159A JP2018500159A JPWO2017141970A1 JP WO2017141970 A1 JPWO2017141970 A1 JP WO2017141970A1 JP 2018500159 A JP2018500159 A JP 2018500159A JP 2018500159 A JP2018500159 A JP 2018500159A JP WO2017141970 A1 JPWO2017141970 A1 JP WO2017141970A1
- Authority
- JP
- Japan
- Prior art keywords
- meth
- group
- compound
- acrylate
- catalyst
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 239000000203 mixture Substances 0.000 title claims abstract description 120
- NIXOWILDQLNWCW-UHFFFAOYSA-M Acrylate Chemical compound [O-]C(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-M 0.000 claims abstract description 117
- 238000004519 manufacturing process Methods 0.000 claims abstract description 71
- 125000002887 hydroxy group Chemical group [H]O* 0.000 claims abstract description 43
- WXZMFSXDPGVJKK-UHFFFAOYSA-N pentaerythritol Chemical compound OCC(CO)(CO)CO WXZMFSXDPGVJKK-UHFFFAOYSA-N 0.000 claims abstract description 43
- OKKJLVBELUTLKV-UHFFFAOYSA-N Methanol Chemical compound OC OKKJLVBELUTLKV-UHFFFAOYSA-N 0.000 claims abstract description 21
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims abstract description 16
- NBIIXXVUZAFLBC-UHFFFAOYSA-N Phosphoric acid Chemical compound OP(O)(O)=O NBIIXXVUZAFLBC-UHFFFAOYSA-N 0.000 claims abstract description 12
- 239000007788 liquid Substances 0.000 claims abstract description 8
- 239000003480 eluent Substances 0.000 claims abstract description 7
- 229910000147 aluminium phosphate Inorganic materials 0.000 claims abstract description 6
- 239000000377 silicon dioxide Substances 0.000 claims abstract description 6
- 239000007864 aqueous solution Substances 0.000 claims abstract description 5
- 238000004587 chromatography analysis Methods 0.000 claims abstract 3
- -1 cyclic tertiary amine Chemical class 0.000 claims description 106
- 150000001875 compounds Chemical class 0.000 claims description 91
- 239000003054 catalyst Substances 0.000 claims description 78
- 238000000034 method Methods 0.000 claims description 36
- 238000005809 transesterification reaction Methods 0.000 claims description 28
- 239000011701 zinc Substances 0.000 claims description 27
- 229910052725 zinc Inorganic materials 0.000 claims description 27
- HCHKCACWOHOZIP-UHFFFAOYSA-N Zinc Chemical compound [Zn] HCHKCACWOHOZIP-UHFFFAOYSA-N 0.000 claims description 21
- 150000001252 acrylic acid derivatives Chemical class 0.000 claims description 21
- 125000003647 acryloyl group Chemical group O=C([*])C([H])=C([H])[H] 0.000 claims description 21
- 150000003839 salts Chemical class 0.000 claims description 19
- XYFCBTPGUUZFHI-UHFFFAOYSA-N Phosphine Chemical compound P XYFCBTPGUUZFHI-UHFFFAOYSA-N 0.000 claims description 14
- 239000011248 coating agent Substances 0.000 claims description 14
- JUJWROOIHBZHMG-UHFFFAOYSA-N Pyridine Chemical group C1=CC=NC=C1 JUJWROOIHBZHMG-UHFFFAOYSA-N 0.000 claims description 11
- 238000000576 coating method Methods 0.000 claims description 11
- 229910000073 phosphorus hydride Inorganic materials 0.000 claims description 10
- 150000007524 organic acids Chemical class 0.000 claims description 7
- 125000004183 alkoxy alkyl group Chemical group 0.000 claims description 6
- 150000001409 amidines Chemical class 0.000 claims description 5
- 238000002156 mixing Methods 0.000 claims description 4
- 230000008569 process Effects 0.000 claims description 3
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 abstract description 31
- 239000000853 adhesive Substances 0.000 abstract description 22
- 230000001070 adhesive effect Effects 0.000 abstract description 21
- 239000010408 film Substances 0.000 description 55
- 238000006243 chemical reaction Methods 0.000 description 50
- YXFVVABEGXRONW-UHFFFAOYSA-N Toluene Chemical compound CC1=CC=CC=C1 YXFVVABEGXRONW-UHFFFAOYSA-N 0.000 description 36
- 239000000243 solution Substances 0.000 description 22
- CERQOIWHTDAKMF-UHFFFAOYSA-N Methacrylic acid Chemical compound CC(=C)C(O)=O CERQOIWHTDAKMF-UHFFFAOYSA-N 0.000 description 18
- GQHTUMJGOHRCHB-UHFFFAOYSA-N 2,3,4,6,7,8,9,10-octahydropyrimido[1,2-a]azepine Chemical compound C1CCCCN2CCCN=C21 GQHTUMJGOHRCHB-UHFFFAOYSA-N 0.000 description 16
- 239000012264 purified product Substances 0.000 description 16
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 description 15
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 15
- 239000001301 oxygen Substances 0.000 description 15
- 229910052760 oxygen Inorganic materials 0.000 description 15
- 238000006116 polymerization reaction Methods 0.000 description 15
- BKIMMITUMNQMOS-UHFFFAOYSA-N nonane Chemical compound CCCCCCCCC BKIMMITUMNQMOS-UHFFFAOYSA-N 0.000 description 14
- YKWNDAOEJQMLGH-UHFFFAOYSA-N phenyl 2,2-diphenylacetate Chemical compound C=1C=CC=CC=1C(C=1C=CC=CC=1)C(=O)OC1=CC=CC=C1 YKWNDAOEJQMLGH-UHFFFAOYSA-N 0.000 description 14
- 230000001681 protective effect Effects 0.000 description 14
- VHYFNPMBLIVWCW-UHFFFAOYSA-N 4-Dimethylaminopyridine Chemical compound CN(C)C1=CC=NC=C1 VHYFNPMBLIVWCW-UHFFFAOYSA-N 0.000 description 13
- IMNFDUFMRHMDMM-UHFFFAOYSA-N N-Heptane Chemical compound CCCCCCC IMNFDUFMRHMDMM-UHFFFAOYSA-N 0.000 description 13
- 239000003963 antioxidant agent Substances 0.000 description 13
- 230000018044 dehydration Effects 0.000 description 13
- 238000006297 dehydration reaction Methods 0.000 description 13
- 238000005886 esterification reaction Methods 0.000 description 13
- KWYUFKZDYYNOTN-UHFFFAOYSA-M Potassium hydroxide Chemical compound [OH-].[K+] KWYUFKZDYYNOTN-UHFFFAOYSA-M 0.000 description 12
- 125000000217 alkyl group Chemical group 0.000 description 12
- 239000012860 organic pigment Substances 0.000 description 12
- 239000003795 chemical substances by application Substances 0.000 description 11
- 239000003112 inhibitor Substances 0.000 description 11
- 239000000047 product Substances 0.000 description 11
- CSCPPACGZOOCGX-UHFFFAOYSA-N Acetone Chemical compound CC(C)=O CSCPPACGZOOCGX-UHFFFAOYSA-N 0.000 description 10
- QAOWNCQODCNURD-UHFFFAOYSA-N Sulfuric acid Chemical compound OS(O)(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-N 0.000 description 10
- NIXOWILDQLNWCW-UHFFFAOYSA-N acrylic acid group Chemical group C(C=C)(=O)O NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 description 10
- 238000010438 heat treatment Methods 0.000 description 10
- 239000000758 substrate Substances 0.000 description 10
- SMZOUWXMTYCWNB-UHFFFAOYSA-N 2-(2-methoxy-5-methylphenyl)ethanamine Chemical compound COC1=CC=C(C)C=C1CCN SMZOUWXMTYCWNB-UHFFFAOYSA-N 0.000 description 9
- ZWEHNKRNPOVVGH-UHFFFAOYSA-N 2-Butanone Chemical compound CCC(C)=O ZWEHNKRNPOVVGH-UHFFFAOYSA-N 0.000 description 9
- UHOVQNZJYSORNB-UHFFFAOYSA-N Benzene Chemical compound C1=CC=CC=C1 UHOVQNZJYSORNB-UHFFFAOYSA-N 0.000 description 9
- 239000004698 Polyethylene Substances 0.000 description 9
- 239000007789 gas Substances 0.000 description 9
- 239000003607 modifier Substances 0.000 description 9
- 229910052757 nitrogen Inorganic materials 0.000 description 9
- 229920000642 polymer Polymers 0.000 description 9
- 238000003756 stirring Methods 0.000 description 9
- IMNIMPAHZVJRPE-UHFFFAOYSA-N triethylenediamine Chemical compound C1CN2CCN1CC2 IMNIMPAHZVJRPE-UHFFFAOYSA-N 0.000 description 9
- QUSNBJAOOMFDIB-UHFFFAOYSA-N Ethylamine Chemical compound CCN QUSNBJAOOMFDIB-UHFFFAOYSA-N 0.000 description 8
- LYCAIKOWRPUZTN-UHFFFAOYSA-N Ethylene glycol Chemical compound OCCO LYCAIKOWRPUZTN-UHFFFAOYSA-N 0.000 description 8
- 125000004432 carbon atom Chemical group C* 0.000 description 8
- 238000001914 filtration Methods 0.000 description 8
- 239000000049 pigment Substances 0.000 description 8
- 229920000139 polyethylene terephthalate Polymers 0.000 description 8
- 239000005020 polyethylene terephthalate Substances 0.000 description 8
- 238000000746 purification Methods 0.000 description 8
- 239000002994 raw material Substances 0.000 description 8
- 239000002904 solvent Substances 0.000 description 8
- 238000012719 thermal polymerization Methods 0.000 description 8
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 7
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 7
- PEDCQBHIVMGVHV-UHFFFAOYSA-N Glycerine Chemical compound OCC(O)CO PEDCQBHIVMGVHV-UHFFFAOYSA-N 0.000 description 7
- 239000012295 chemical reaction liquid Substances 0.000 description 7
- 230000032050 esterification Effects 0.000 description 7
- 239000000463 material Substances 0.000 description 7
- NWVVVBRKAWDGAB-UHFFFAOYSA-N p-methoxyphenol Chemical compound COC1=CC=C(O)C=C1 NWVVVBRKAWDGAB-UHFFFAOYSA-N 0.000 description 7
- 229960000549 4-dimethylaminophenol Drugs 0.000 description 6
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 6
- 239000006087 Silane Coupling Agent Substances 0.000 description 6
- WYURNTSHIVDZCO-UHFFFAOYSA-N Tetrahydrofuran Chemical group C1CCOC1 WYURNTSHIVDZCO-UHFFFAOYSA-N 0.000 description 6
- XLOMVQKBTHCTTD-UHFFFAOYSA-N Zinc monoxide Chemical compound [Zn]=O XLOMVQKBTHCTTD-UHFFFAOYSA-N 0.000 description 6
- 125000002947 alkylene group Chemical group 0.000 description 6
- DIOQZVSQGTUSAI-UHFFFAOYSA-N decane Chemical compound CCCCCCCCCC DIOQZVSQGTUSAI-UHFFFAOYSA-N 0.000 description 6
- 239000012973 diazabicyclooctane Substances 0.000 description 6
- 125000002496 methyl group Chemical group [H]C([H])([H])* 0.000 description 6
- 125000001997 phenyl group Chemical group [H]C1=C([H])C([H])=C(*)C([H])=C1[H] 0.000 description 6
- 239000003505 polymerization initiator Substances 0.000 description 6
- UMJSCPRVCHMLSP-UHFFFAOYSA-N pyridine Natural products COC1=CC=CN=C1 UMJSCPRVCHMLSP-UHFFFAOYSA-N 0.000 description 6
- 230000009257 reactivity Effects 0.000 description 6
- 238000000926 separation method Methods 0.000 description 6
- 229910052717 sulfur Inorganic materials 0.000 description 6
- YOYAIZYFCNQIRF-UHFFFAOYSA-N 2,6-dichlorobenzonitrile Chemical compound ClC1=CC=CC(Cl)=C1C#N YOYAIZYFCNQIRF-UHFFFAOYSA-N 0.000 description 5
- 239000002253 acid Substances 0.000 description 5
- 230000003078 antioxidant effect Effects 0.000 description 5
- 239000002585 base Substances 0.000 description 5
- 238000002425 crystallisation Methods 0.000 description 5
- 230000008025 crystallization Effects 0.000 description 5
- 239000003999 initiator Substances 0.000 description 5
- 239000000976 ink Substances 0.000 description 5
- TVMXDCGIABBOFY-UHFFFAOYSA-N octane Chemical compound CCCCCCCC TVMXDCGIABBOFY-UHFFFAOYSA-N 0.000 description 5
- 229920001187 thermosetting polymer Polymers 0.000 description 5
- XKMZOFXGLBYJLS-UHFFFAOYSA-L zinc;prop-2-enoate Chemical compound [Zn+2].[O-]C(=O)C=C.[O-]C(=O)C=C XKMZOFXGLBYJLS-UHFFFAOYSA-L 0.000 description 5
- MCTWTZJPVLRJOU-UHFFFAOYSA-N 1-methyl-1H-imidazole Chemical compound CN1C=CN=C1 MCTWTZJPVLRJOU-UHFFFAOYSA-N 0.000 description 4
- HFCUBKYHMMPGBY-UHFFFAOYSA-N 2-methoxyethyl prop-2-enoate Chemical compound COCCOC(=O)C=C HFCUBKYHMMPGBY-UHFFFAOYSA-N 0.000 description 4
- QTBSBXVTEAMEQO-UHFFFAOYSA-M Acetate Chemical compound CC([O-])=O QTBSBXVTEAMEQO-UHFFFAOYSA-M 0.000 description 4
- YCKRFDGAMUMZLT-UHFFFAOYSA-N Fluorine atom Chemical compound [F] YCKRFDGAMUMZLT-UHFFFAOYSA-N 0.000 description 4
- VEXZGXHMUGYJMC-UHFFFAOYSA-N Hydrochloric acid Chemical compound Cl VEXZGXHMUGYJMC-UHFFFAOYSA-N 0.000 description 4
- ISWSIDIOOBJBQZ-UHFFFAOYSA-N Phenol Chemical compound OC1=CC=CC=C1 ISWSIDIOOBJBQZ-UHFFFAOYSA-N 0.000 description 4
- HVVWZTWDBSEWIH-UHFFFAOYSA-N [2-(hydroxymethyl)-3-prop-2-enoyloxy-2-(prop-2-enoyloxymethyl)propyl] prop-2-enoate Chemical compound C=CC(=O)OCC(CO)(COC(=O)C=C)COC(=O)C=C HVVWZTWDBSEWIH-UHFFFAOYSA-N 0.000 description 4
- 239000006096 absorbing agent Substances 0.000 description 4
- ZOIORXHNWRGPMV-UHFFFAOYSA-N acetic acid;zinc Chemical compound [Zn].CC(O)=O.CC(O)=O ZOIORXHNWRGPMV-UHFFFAOYSA-N 0.000 description 4
- 239000012298 atmosphere Substances 0.000 description 4
- MUALRAIOVNYAIW-UHFFFAOYSA-N binap Chemical compound C1=CC=CC=C1P(C=1C(=C2C=CC=CC2=CC=1)C=1C2=CC=CC=C2C=CC=1P(C=1C=CC=CC=1)C=1C=CC=CC=1)C1=CC=CC=C1 MUALRAIOVNYAIW-UHFFFAOYSA-N 0.000 description 4
- LLEMOWNGBBNAJR-UHFFFAOYSA-N biphenyl-2-ol Chemical compound OC1=CC=CC=C1C1=CC=CC=C1 LLEMOWNGBBNAJR-UHFFFAOYSA-N 0.000 description 4
- 239000006227 byproduct Substances 0.000 description 4
- 239000008199 coating composition Substances 0.000 description 4
- 238000004040 coloring Methods 0.000 description 4
- 230000000052 comparative effect Effects 0.000 description 4
- 238000001816 cooling Methods 0.000 description 4
- 238000001723 curing Methods 0.000 description 4
- 238000001514 detection method Methods 0.000 description 4
- 238000004821 distillation Methods 0.000 description 4
- 125000001495 ethyl group Chemical group [H]C([H])([H])C([H])([H])* 0.000 description 4
- 239000011737 fluorine Substances 0.000 description 4
- 229910052731 fluorine Inorganic materials 0.000 description 4
- 238000005227 gel permeation chromatography Methods 0.000 description 4
- 235000011187 glycerol Nutrition 0.000 description 4
- WGCNASOHLSPBMP-UHFFFAOYSA-N hydroxyacetaldehyde Natural products OCC=O WGCNASOHLSPBMP-UHFFFAOYSA-N 0.000 description 4
- 229910052751 metal Inorganic materials 0.000 description 4
- 239000002184 metal Substances 0.000 description 4
- 238000006386 neutralization reaction Methods 0.000 description 4
- 239000012074 organic phase Substances 0.000 description 4
- 229920005862 polyol Polymers 0.000 description 4
- 238000011403 purification operation Methods 0.000 description 4
- 229920005989 resin Polymers 0.000 description 4
- 239000011347 resin Substances 0.000 description 4
- 239000012453 solvate Substances 0.000 description 4
- RIOQSEWOXXDEQQ-UHFFFAOYSA-N triphenylphosphine Chemical compound C1=CC=CC=C1P(C=1C=CC=CC=1)C1=CC=CC=C1 RIOQSEWOXXDEQQ-UHFFFAOYSA-N 0.000 description 4
- 239000006097 ultraviolet radiation absorber Substances 0.000 description 4
- 238000005406 washing Methods 0.000 description 4
- 239000004246 zinc acetate Substances 0.000 description 4
- 150000003752 zinc compounds Chemical class 0.000 description 4
- FTTATHOUSOIFOQ-UHFFFAOYSA-N 1,2,3,4,6,7,8,8a-octahydropyrrolo[1,2-a]pyrazine Chemical compound C1NCCN2CCCC21 FTTATHOUSOIFOQ-UHFFFAOYSA-N 0.000 description 3
- MYWOJODOMFBVCB-UHFFFAOYSA-N 1,2,6-trimethylphenanthrene Chemical compound CC1=CC=C2C3=CC(C)=CC=C3C=CC2=C1C MYWOJODOMFBVCB-UHFFFAOYSA-N 0.000 description 3
- 239000012956 1-hydroxycyclohexylphenyl-ketone Substances 0.000 description 3
- OISVCGZHLKNMSJ-UHFFFAOYSA-N 2,6-dimethylpyridine Chemical compound CC1=CC=CC(C)=N1 OISVCGZHLKNMSJ-UHFFFAOYSA-N 0.000 description 3
- TXBCBTDQIULDIA-UHFFFAOYSA-N 2-[[3-hydroxy-2,2-bis(hydroxymethyl)propoxy]methyl]-2-(hydroxymethyl)propane-1,3-diol Chemical compound OCC(CO)(CO)COCC(CO)(CO)CO TXBCBTDQIULDIA-UHFFFAOYSA-N 0.000 description 3
- 125000004200 2-methoxyethyl group Chemical group [H]C([H])([H])OC([H])([H])C([H])([H])* 0.000 description 3
- IVLICPVPXWEGCA-UHFFFAOYSA-N 3-quinuclidinol Chemical compound C1C[C@@H]2C(O)C[N@]1CC2 IVLICPVPXWEGCA-UHFFFAOYSA-N 0.000 description 3
- QTBSBXVTEAMEQO-UHFFFAOYSA-N Acetic acid Chemical compound CC(O)=O QTBSBXVTEAMEQO-UHFFFAOYSA-N 0.000 description 3
- RTZKZFJDLAIYFH-UHFFFAOYSA-N Diethyl ether Chemical compound CCOCC RTZKZFJDLAIYFH-UHFFFAOYSA-N 0.000 description 3
- XEKOWRVHYACXOJ-UHFFFAOYSA-N Ethyl acetate Chemical compound CCOC(C)=O XEKOWRVHYACXOJ-UHFFFAOYSA-N 0.000 description 3
- OAICVXFJPJFONN-UHFFFAOYSA-N Phosphorus Chemical compound [P] OAICVXFJPJFONN-UHFFFAOYSA-N 0.000 description 3
- DNIAPMSPPWPWGF-UHFFFAOYSA-N Propylene glycol Chemical compound CC(O)CO DNIAPMSPPWPWGF-UHFFFAOYSA-N 0.000 description 3
- NRCMAYZCPIVABH-UHFFFAOYSA-N Quinacridone Chemical compound N1C2=CC=CC=C2C(=O)C2=C1C=C1C(=O)C3=CC=CC=C3NC1=C2 NRCMAYZCPIVABH-UHFFFAOYSA-N 0.000 description 3
- CQHKDHVZYZUZMJ-UHFFFAOYSA-N [2,2-bis(hydroxymethyl)-3-prop-2-enoyloxypropyl] prop-2-enoate Chemical compound C=CC(=O)OCC(CO)(CO)COC(=O)C=C CQHKDHVZYZUZMJ-UHFFFAOYSA-N 0.000 description 3
- 125000003342 alkenyl group Chemical group 0.000 description 3
- ISAOCJYIOMOJEB-UHFFFAOYSA-N benzoin Chemical class C=1C=CC=CC=1C(O)C(=O)C1=CC=CC=C1 ISAOCJYIOMOJEB-UHFFFAOYSA-N 0.000 description 3
- 239000012965 benzophenone Substances 0.000 description 3
- 125000001797 benzyl group Chemical group [H]C1=C([H])C([H])=C(C([H])=C1[H])C([H])([H])* 0.000 description 3
- 230000001588 bifunctional effect Effects 0.000 description 3
- MQDJYUACMFCOFT-UHFFFAOYSA-N bis[2-(1-hydroxycyclohexyl)phenyl]methanone Chemical compound C=1C=CC=C(C(=O)C=2C(=CC=CC=2)C2(O)CCCCC2)C=1C1(O)CCCCC1 MQDJYUACMFCOFT-UHFFFAOYSA-N 0.000 description 3
- 230000005587 bubbling Effects 0.000 description 3
- 125000000484 butyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 3
- 239000007795 chemical reaction product Substances 0.000 description 3
- LOUPRKONTZGTKE-UHFFFAOYSA-N cinchonine Natural products C1C(C(C2)C=C)CCN2C1C(O)C1=CC=NC2=CC=C(OC)C=C21 LOUPRKONTZGTKE-UHFFFAOYSA-N 0.000 description 3
- ORTQZVOHEJQUHG-UHFFFAOYSA-L copper(II) chloride Chemical compound Cl[Cu]Cl ORTQZVOHEJQUHG-UHFFFAOYSA-L 0.000 description 3
- 125000000113 cyclohexyl group Chemical group [H]C1([H])C([H])([H])C([H])([H])C([H])(*)C([H])([H])C1([H])[H] 0.000 description 3
- 229940105990 diglycerin Drugs 0.000 description 3
- 239000000975 dye Substances 0.000 description 3
- 238000010894 electron beam technology Methods 0.000 description 3
- 238000000605 extraction Methods 0.000 description 3
- 239000000706 filtrate Substances 0.000 description 3
- 125000000524 functional group Chemical group 0.000 description 3
- 125000003055 glycidyl group Chemical group C(C1CO1)* 0.000 description 3
- 238000004128 high performance liquid chromatography Methods 0.000 description 3
- RAXXELZNTBOGNW-UHFFFAOYSA-N imidazole Natural products C1=CNC=N1 RAXXELZNTBOGNW-UHFFFAOYSA-N 0.000 description 3
- 239000001023 inorganic pigment Substances 0.000 description 3
- 238000005259 measurement Methods 0.000 description 3
- QSHDDOUJBYECFT-UHFFFAOYSA-N mercury Chemical compound [Hg] QSHDDOUJBYECFT-UHFFFAOYSA-N 0.000 description 3
- 229910052753 mercury Inorganic materials 0.000 description 3
- 239000000178 monomer Substances 0.000 description 3
- 239000012044 organic layer Substances 0.000 description 3
- 150000001451 organic peroxides Chemical class 0.000 description 3
- 239000012071 phase Substances 0.000 description 3
- 239000002530 phenolic antioxidant Substances 0.000 description 3
- 150000003003 phosphines Chemical class 0.000 description 3
- 229910052698 phosphorus Inorganic materials 0.000 description 3
- 239000011574 phosphorus Substances 0.000 description 3
- 230000000704 physical effect Effects 0.000 description 3
- 239000004033 plastic Substances 0.000 description 3
- 239000002985 plastic film Substances 0.000 description 3
- 229920006255 plastic film Polymers 0.000 description 3
- 229920000233 poly(alkylene oxides) Polymers 0.000 description 3
- 229920000515 polycarbonate Polymers 0.000 description 3
- 239000004417 polycarbonate Substances 0.000 description 3
- 229920000728 polyester Polymers 0.000 description 3
- 229920001296 polysiloxane Polymers 0.000 description 3
- 238000011085 pressure filtration Methods 0.000 description 3
- LLBIOIRWAYBCKK-UHFFFAOYSA-N pyranthrene-8,16-dione Chemical compound C12=CC=CC=C2C(=O)C2=CC=C3C=C4C5=CC=CC=C5C(=O)C5=C4C4=C3C2=C1C=C4C=C5 LLBIOIRWAYBCKK-UHFFFAOYSA-N 0.000 description 3
- LOUPRKONTZGTKE-LHHVKLHASA-N quinidine Chemical compound C([C@H]([C@H](C1)C=C)C2)C[N@@]1[C@H]2[C@@H](O)C1=CC=NC2=CC=C(OC)C=C21 LOUPRKONTZGTKE-LHHVKLHASA-N 0.000 description 3
- 238000001179 sorption measurement Methods 0.000 description 3
- 239000003381 stabilizer Substances 0.000 description 3
- CXWXQJXEFPUFDZ-UHFFFAOYSA-N tetralin Chemical compound C1=CC=C2CCCCC2=C1 CXWXQJXEFPUFDZ-UHFFFAOYSA-N 0.000 description 3
- 239000002023 wood Substances 0.000 description 3
- 235000014692 zinc oxide Nutrition 0.000 description 3
- 239000011787 zinc oxide Substances 0.000 description 3
- NHXVNEDMKGDNPR-UHFFFAOYSA-N zinc;pentane-2,4-dione Chemical compound [Zn+2].CC(=O)[CH-]C(C)=O.CC(=O)[CH-]C(C)=O NHXVNEDMKGDNPR-UHFFFAOYSA-N 0.000 description 3
- DTGKSKDOIYIVQL-WEDXCCLWSA-N (+)-borneol Chemical group C1C[C@@]2(C)[C@@H](O)C[C@@H]1C2(C)C DTGKSKDOIYIVQL-WEDXCCLWSA-N 0.000 description 2
- DHKHKXVYLBGOIT-UHFFFAOYSA-N 1,1-Diethoxyethane Chemical compound CCOC(C)OCC DHKHKXVYLBGOIT-UHFFFAOYSA-N 0.000 description 2
- KVNYFPKFSJIPBJ-UHFFFAOYSA-N 1,2-diethylbenzene Chemical compound CCC1=CC=CC=C1CC KVNYFPKFSJIPBJ-UHFFFAOYSA-N 0.000 description 2
- LVEYOSJUKRVCCF-UHFFFAOYSA-N 1,3-bis(diphenylphosphino)propane Chemical compound C=1C=CC=CC=1P(C=1C=CC=CC=1)CCCP(C=1C=CC=CC=1)C1=CC=CC=C1 LVEYOSJUKRVCCF-UHFFFAOYSA-N 0.000 description 2
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- QLAGHGSFXJZWKY-UHFFFAOYSA-N triphenylborane;triphenylphosphane Chemical compound C1=CC=CC=C1B(C=1C=CC=CC=1)C1=CC=CC=C1.C1=CC=CC=C1P(C=1C=CC=CC=1)C1=CC=CC=C1 QLAGHGSFXJZWKY-UHFFFAOYSA-N 0.000 description 1
- LENZDBCJOHFCAS-UHFFFAOYSA-N tris Chemical compound OCC(N)(CO)CO LENZDBCJOHFCAS-UHFFFAOYSA-N 0.000 description 1
- FQLSDFNKTNBQLC-UHFFFAOYSA-N tris(2,3,4,5,6-pentafluorophenyl)phosphane Chemical compound FC1=C(F)C(F)=C(F)C(F)=C1P(C=1C(=C(F)C(F)=C(F)C=1F)F)C1=C(F)C(F)=C(F)C(F)=C1F FQLSDFNKTNBQLC-UHFFFAOYSA-N 0.000 description 1
- CMLWFCUAXGSMBB-UHFFFAOYSA-N tris(2,6-dimethoxyphenyl)phosphane Chemical compound COC1=CC=CC(OC)=C1P(C=1C(=CC=CC=1OC)OC)C1=C(OC)C=CC=C1OC CMLWFCUAXGSMBB-UHFFFAOYSA-N 0.000 description 1
- LFNXCUNDYSYVJY-UHFFFAOYSA-N tris(3-methylphenyl)phosphane Chemical compound CC1=CC=CC(P(C=2C=C(C)C=CC=2)C=2C=C(C)C=CC=2)=C1 LFNXCUNDYSYVJY-UHFFFAOYSA-N 0.000 description 1
- GEPJPYNDFSOARB-UHFFFAOYSA-N tris(4-fluorophenyl)phosphane Chemical compound C1=CC(F)=CC=C1P(C=1C=CC(F)=CC=1)C1=CC=C(F)C=C1 GEPJPYNDFSOARB-UHFFFAOYSA-N 0.000 description 1
- ITJHLZVYLDBFOJ-UHFFFAOYSA-N tris[3,5-bis(trifluoromethyl)phenyl]phosphane Chemical compound FC(F)(F)C1=CC(C(F)(F)F)=CC(P(C=2C=C(C=C(C=2)C(F)(F)F)C(F)(F)F)C=2C=C(C=C(C=2)C(F)(F)F)C(F)(F)F)=C1 ITJHLZVYLDBFOJ-UHFFFAOYSA-N 0.000 description 1
- KUCPTMZJPDVWJL-UHFFFAOYSA-N trithiophen-2-ylphosphane Chemical compound C1=CSC(P(C=2SC=CC=2)C=2SC=CC=2)=C1 KUCPTMZJPDVWJL-UHFFFAOYSA-N 0.000 description 1
- 125000002221 trityl group Chemical group [H]C1=C([H])C([H])=C([H])C([H])=C1C([*])(C1=C(C(=C(C(=C1[H])[H])[H])[H])[H])C1=C([H])C([H])=C([H])C([H])=C1[H] 0.000 description 1
- 235000013799 ultramarine blue Nutrition 0.000 description 1
- 125000005065 undecenyl group Chemical group C(=CCCCCCCCCC)* 0.000 description 1
- 125000002948 undecyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 1
- 150000003672 ureas Chemical class 0.000 description 1
- 238000005292 vacuum distillation Methods 0.000 description 1
- 239000000984 vat dye Substances 0.000 description 1
- PXXNTAGJWPJAGM-UHFFFAOYSA-N vertaline Natural products C1C2C=3C=C(OC)C(OC)=CC=3OC(C=C3)=CC=C3CCC(=O)OC1CC1N2CCCC1 PXXNTAGJWPJAGM-UHFFFAOYSA-N 0.000 description 1
- YZYKBQUWMPUVEN-UHFFFAOYSA-N zafuleptine Chemical compound OC(=O)CCCCCC(C(C)C)NCC1=CC=C(F)C=C1 YZYKBQUWMPUVEN-UHFFFAOYSA-N 0.000 description 1
- VNTDZUDTQCZFKN-UHFFFAOYSA-L zinc 2,2-dimethyloctanoate Chemical compound [Zn++].CCCCCCC(C)(C)C([O-])=O.CCCCCCC(C)(C)C([O-])=O VNTDZUDTQCZFKN-UHFFFAOYSA-L 0.000 description 1
- 239000011592 zinc chloride Substances 0.000 description 1
- 235000005074 zinc chloride Nutrition 0.000 description 1
- UGZADUVQMDAIAO-UHFFFAOYSA-L zinc hydroxide Chemical compound [OH-].[OH-].[Zn+2] UGZADUVQMDAIAO-UHFFFAOYSA-L 0.000 description 1
- 229940007718 zinc hydroxide Drugs 0.000 description 1
- 229910021511 zinc hydroxide Inorganic materials 0.000 description 1
- 229940098697 zinc laurate Drugs 0.000 description 1
- 229940105125 zinc myristate Drugs 0.000 description 1
- IFNXAMCERSVZCV-UHFFFAOYSA-L zinc;2-ethylhexanoate Chemical compound [Zn+2].CCCCC(CC)C([O-])=O.CCCCC(CC)C([O-])=O IFNXAMCERSVZCV-UHFFFAOYSA-L 0.000 description 1
- KVSXXOUZYJZCPY-UHFFFAOYSA-L zinc;4-cyclohexylbutanoate Chemical compound [Zn+2].[O-]C(=O)CCCC1CCCCC1.[O-]C(=O)CCCC1CCCCC1 KVSXXOUZYJZCPY-UHFFFAOYSA-L 0.000 description 1
- JDLYKQWJXAQNNS-UHFFFAOYSA-L zinc;dibenzoate Chemical compound [Zn+2].[O-]C(=O)C1=CC=CC=C1.[O-]C(=O)C1=CC=CC=C1 JDLYKQWJXAQNNS-UHFFFAOYSA-L 0.000 description 1
- NDKWCCLKSWNDBG-UHFFFAOYSA-N zinc;dioxido(dioxo)chromium Chemical compound [Zn+2].[O-][Cr]([O-])(=O)=O NDKWCCLKSWNDBG-UHFFFAOYSA-N 0.000 description 1
- GPYYEEJOMCKTPR-UHFFFAOYSA-L zinc;dodecanoate Chemical compound [Zn+2].CCCCCCCCCCCC([O-])=O.CCCCCCCCCCCC([O-])=O GPYYEEJOMCKTPR-UHFFFAOYSA-L 0.000 description 1
- CHJMFFKHPHCQIJ-UHFFFAOYSA-L zinc;octanoate Chemical compound [Zn+2].CCCCCCCC([O-])=O.CCCCCCCC([O-])=O CHJMFFKHPHCQIJ-UHFFFAOYSA-L 0.000 description 1
- ZPEJZWGMHAKWNL-UHFFFAOYSA-L zinc;oxalate Chemical compound [Zn+2].[O-]C(=O)C([O-])=O ZPEJZWGMHAKWNL-UHFFFAOYSA-L 0.000 description 1
- GBFLQPIIIRJQLU-UHFFFAOYSA-L zinc;tetradecanoate Chemical compound [Zn+2].CCCCCCCCCCCCCC([O-])=O.CCCCCCCCCCCCCC([O-])=O GBFLQPIIIRJQLU-UHFFFAOYSA-L 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07C—ACYCLIC OR CARBOCYCLIC COMPOUNDS
- C07C67/00—Preparation of carboxylic acid esters
- C07C67/03—Preparation of carboxylic acid esters by reacting an ester group with a hydroxy group
-
- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07C—ACYCLIC OR CARBOCYCLIC COMPOUNDS
- C07C67/00—Preparation of carboxylic acid esters
- C07C67/08—Preparation of carboxylic acid esters by reacting carboxylic acids or symmetrical anhydrides with the hydroxy or O-metal group of organic compounds
-
- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07C—ACYCLIC OR CARBOCYCLIC COMPOUNDS
- C07C69/00—Esters of carboxylic acids; Esters of carbonic or haloformic acids
- C07C69/52—Esters of acyclic unsaturated carboxylic acids having the esterified carboxyl group bound to an acyclic carbon atom
- C07C69/533—Monocarboxylic acid esters having only one carbon-to-carbon double bond
- C07C69/54—Acrylic acid esters; Methacrylic acid esters
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
- C08F2/00—Processes of polymerisation
- C08F2/46—Polymerisation initiated by wave energy or particle radiation
- C08F2/48—Polymerisation initiated by wave energy or particle radiation by ultraviolet or visible light
- C08F2/50—Polymerisation initiated by wave energy or particle radiation by ultraviolet or visible light with sensitising agents
-
- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07B—GENERAL METHODS OF ORGANIC CHEMISTRY; APPARATUS THEREFOR
- C07B61/00—Other general methods
Landscapes
- Chemical & Material Sciences (AREA)
- Organic Chemistry (AREA)
- Health & Medical Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Medicinal Chemistry (AREA)
- Polymers & Plastics (AREA)
- Organic Low-Molecular-Weight Compounds And Preparation Thereof (AREA)
- Low-Molecular Organic Synthesis Reactions Using Catalysts (AREA)
- Polymerisation Methods In General (AREA)
- Addition Polymer Or Copolymer, Post-Treatments, Or Chemical Modifications (AREA)
Abstract
硬化膜の硬度が高い上、水接触角が低く、接着剤の濡れ性に優れる硬化型組成物、及び、その製造方法を提供すること。
ペンタエリスリトールの(メタ)アクリレートの混合物であって、逆相シリカカラムを用い且つリン酸水溶液/メタノール系の溶離液を用いた高速液体クロマトグラフ分析により得られた値としてペンタエリスリトールジ(メタ)アクリレート含有量が15〜40面積%、且つ水酸基価が190〜400mgKOH/gである混合物(A)を含む硬化型組成物。To provide a curable composition having a high hardness of a cured film, a low water contact angle, and excellent wettability of an adhesive, and a method for producing the same.
Pentaerythritol di (meth) acrylate as a value obtained by high performance liquid chromatographic analysis using a reverse phase silica column and using an aqueous solution of phosphoric acid / methanol as an eluent. A curable composition comprising a mixture (A) having a content of 15 to 40 area% and a hydroxyl value of 190 to 400 mgKOH / g.
Description
本発明は、硬化型組成物に関し、好ましくは活性エネルギー線硬化型組成物に関する。本発明の組成物は、ハードコート等のコーティング剤、インクジェット印刷等のインキ、感光性平版印刷版やカラーレジスト等のパターン形成剤及び接着剤等の種々の用途に使用可能であり、特に、コーティング剤の用途に好ましく使用でき、これら技術分野に属する。
尚、本明細書においては、アクリロイル基及びメタクリロイル基のいずれか、又は、その両方を(メタ)アクリロイル基と表し、アクリレート及びメタクリレートのいずれか、又は、その両方を(メタ)アクリレートと表し、アクリル酸及びメタクリル酸のいずれか、又は、その両方を(メタ)アクリル酸と表す。The present invention relates to a curable composition, and preferably to an active energy ray curable composition. The composition of the present invention can be used in various applications such as coating agents such as hard coats, inks such as inkjet printing, pattern forming agents such as photosensitive lithographic printing plates and color resists, and adhesives. It can be preferably used for the use of agents and belongs to these technical fields.
In the present specification, either or both of an acryloyl group and a methacryloyl group are represented as a (meth) acryloyl group, and either one or both of an acrylate and a methacrylate are represented as a (meth) acrylate, and an acrylic. Either or both of acid and methacrylic acid are represented as (meth) acrylic acid.
活性エネルギー線硬化型組成物として、2個以上の(メタ)アクリロイル基を有する化合物を含む組成物は種々の用途で使用され、特にペンタエリスリトールトリアクリレートとペンタエリスリトールテトラアクリレートの混合物(以下、「PETTA」という)を主成分とする組成物は、その優れた物性を利用して様々な用途で利用されている。 As an active energy ray-curable composition, a composition containing a compound having two or more (meth) acryloyl groups is used in various applications. In particular, a mixture of pentaerythritol triacrylate and pentaerythritol tetraacrylate (hereinafter referred to as “PETTA”). ")" As a main component is used for various purposes by utilizing its excellent physical properties.
例えば、タッチパネル型画像表示装置のタッチセンサに用いるプラスチックフィルムのハードコート剤として、表面硬度が高く、アクリル系粘着剤との密着性が良いという特長からPETTAを含む組成物が知られている(特許文献1)。 For example, as a hard coating agent for a plastic film used for a touch sensor of a touch panel type image display device, a composition containing PETTA is known because of its high surface hardness and good adhesion to an acrylic adhesive (patent) Reference 1).
しかしながら、従来のPETTAからなる硬化膜は、水接触角が高いため、紫外線硬化型接着剤(Optically Clear Resin:以下、「OCR」という)等の接着剤の濡れ性が不充分という問題があった。 However, a conventional cured film made of PETTA has a problem that wettability of an adhesive such as an ultraviolet curable adhesive (hereinafter referred to as “OCR”) is insufficient because of a high water contact angle. .
本発明者らは、硬化膜の硬度が高い上、水接触角が低く、OCR等の接着剤の濡れ性に優れる硬化型組成物、好ましくは活性エネルギー線硬化型組成物を見出すため鋭意検討を行ったのである。 The inventors of the present invention have made extensive studies in order to find a curable composition, preferably an active energy ray curable composition, having a high hardness of the cured film, a low water contact angle, and excellent wettability of an adhesive such as OCR. I went there.
本発明者らは、水酸基価がより大きいPETTAであれば、前記課題を解決できるのではないかとの着想の基、種々の検討を行った。
その結果、ペンタエリスリトールの(メタ)アクリレート混合物であって、特定のペンタエリスリトールジアクリレート含有量及び水酸基価を有する混合物を含む硬化型組成物が、硬化膜の硬度が高い上、水接触角が低く、接着剤の濡れ性に優れることを見出し、本発明を完成した。
以下、本発明を詳細に説明する。The present inventors have made various studies based on the idea that the above problem can be solved if PETTA has a higher hydroxyl value.
As a result, a curable composition containing a pentaerythritol (meth) acrylate mixture having a specific pentaerythritol diacrylate content and a hydroxyl value has a high cured film hardness and a low water contact angle. The present inventors have found that the adhesive has excellent wettability and completed the present invention.
Hereinafter, the present invention will be described in detail.
本発明によれば、硬化膜の硬度が高い上、水接触角が低く、OCR等の接着剤の濡れ性に優れる硬化型組成物を提供することができる。 ADVANTAGE OF THE INVENTION According to this invention, the hardness of a cured film is high, a water contact angle is low, and the curable composition excellent in the wettability of adhesive agents, such as OCR, can be provided.
本発明は、ペンタエリスリトールの(メタ)アクリレートの混合物であって、高速液体クロマトグラフ(以下、HPLC」という)分析により得られた値としてペンタエリスリトールジアクリレート含有量が15〜40面積%且つ水酸基価が190〜400mgKOH/gである混合物(A)を含む硬化型組成物に関する。
以下、(A)成分、硬化型組成物、用途及び使用方法について説明する。The present invention is a mixture of (meth) acrylates of pentaerythritol, which has a pentaerythritol diacrylate content of 15 to 40 area% and a hydroxyl value as a value obtained by high performance liquid chromatograph (hereinafter referred to as HPLC) analysis. Relates to a curable composition comprising a mixture (A) having a molecular weight of 190 to 400 mgKOH / g.
Hereinafter, (A) component, a curable composition, a use, and a usage method are demonstrated.
1.(A)成分
(A)成分は、ペンタエリスリトールの(メタ)アクリレートの混合物であって、HPLC分析により得られた値としてペンタエリスリトールジ(メタ)アクリレート(以下、「PEDM」という)含有量が15〜40面積%且つ水酸基価が190〜400mgKOH/gである混合物である。1. Component (A) The component (A) is a mixture of pentaerythritol (meth) acrylate, and has a pentaerythritol di (meth) acrylate (hereinafter referred to as “PEDM”) content of 15 as a value obtained by HPLC analysis. It is a mixture having ˜40 area% and a hydroxyl value of 190 to 400 mg KOH / g.
(A)成分において「ペンタエリスリトールの(メタ)アクリレート混合物」とは、ペンタエリスリトールのモノ(メタ)アクリレート、ジ(メタ)アクリレート(PEDM)、トリ(メタ)アクリレート及びテトラ(メタ)アクリレートの混合物を意味する。
(A)成分の水酸基価は、190〜400mgKOH/gであり、200〜380mgKOH/gであることが好ましく、200〜360mgKOH/gであることがより好ましい。
(A)成分の水酸基価が190mgKOH/gに満たないと、硬化膜の水接触角が高く、接着剤の濡れ性に劣ってしまう。一方、(A)成分の水酸基価が400mgKOH/gを超えると他の成分との相溶性が悪いものとなってしまう。
尚、本発明において水酸基価とは、試料1g中の水酸基と当量の水酸化カリウムのmg数を意味する。In the component (A), “a (meth) acrylate mixture of pentaerythritol” means a mixture of mono (meth) acrylate, di (meth) acrylate (PEDM), tri (meth) acrylate and tetra (meth) acrylate of pentaerythritol. means.
The hydroxyl value of the component (A) is 190 to 400 mgKOH / g, preferably 200 to 380 mgKOH / g, and more preferably 200 to 360 mgKOH / g.
When the hydroxyl value of the component (A) is less than 190 mgKOH / g, the water contact angle of the cured film is high and the wettability of the adhesive is inferior. On the other hand, when the hydroxyl value of the component (A) exceeds 400 mgKOH / g, the compatibility with other components becomes poor.
In the present invention, the hydroxyl value means the number of mg of potassium hydroxide equivalent to the hydroxyl group in 1 g of a sample.
本発明において、(A)成分中のPEDM含有量としては、逆相シリカカラムを用い且つリン酸水溶液/メタノール系の溶離液を用いたHPLC分析による値として、15〜40面積%が好ましく、より好ましくは20〜40面積%である。
PEDMの含有量が15面積%に満たない場合には、硬化膜の水接触角が高く、接着剤の濡れ性に劣り、40面積%を超える場合には他の成分との相溶性が悪くなる事がある。In the present invention, the PEDM content in the component (A) is preferably 15 to 40 area% as a value by HPLC analysis using a reverse phase silica column and using an eluent of an aqueous phosphoric acid solution / methanol system. Preferably it is 20-40 area%.
When the content of PEDM is less than 15 area%, the water contact angle of the cured film is high and the wettability of the adhesive is inferior, and when it exceeds 40 area%, the compatibility with other components is deteriorated. There is a thing.
(A)成分中のPEDM含有量を測定する場合のより詳細な定義としては、HPLCを使用して、以下の条件に従い測定された値を意味する。
・装置:HPLC(高速液体クロマトグラフ)
・カラムの種類:HPLC用逆相シリカカラム(炭素数18のアルキル基で修飾されたシリカゲル、粒子経:3.5μm、2.1mm×50mm)
・カラムの温度:40℃
・溶離液組成:0.015重量%リン酸水溶液/メタノール=50/50(0−25分)→30/70(25−30分)→0/100(30−45分)
・UV検出器:波長210nm
・流速:0.8mL/min(A) As a more detailed definition in the case of measuring PEDM content in a component, the value measured according to the following conditions using HPLC is meant.
・ Apparatus: HPLC (high performance liquid chromatograph)
Column type: HPLC reversed phase silica column (silica gel modified with an alkyl group having 18 carbon atoms, particle size: 3.5 μm, 2.1 mm × 50 mm)
Column temperature: 40 ° C
Eluent composition: 0.015 wt% phosphoric acid aqueous solution / methanol = 50/50 (0-25 minutes) → 30/70 (25-30 minutes) → 0/100 (30-45 minutes)
・ UV detector: wavelength 210nm
・ Flow rate: 0.8mL / min
さらに、本発明においては、(A)成分中の高分子量体の割合が少ないものが、得られる(A)成分を低粘度とすることができ、さらに、得られる組成物の硬化膜を高硬度にすることができる点で好ましい。
この場合の高分子量体の割合としては、ゲルパーミエーションクロマトグラフ(以下、「GPC」という)測定により得られた高分子量体の面積%として下式(P1)で表すことができる。
高分子量体の面積%=〔(R−I−L)/R〕×100 ・・・(P1)
式(P1)における記号及び用語は、以下を意味する。
・R:(A)成分中の検出ピークの総面積
・I:PEDM、ペンタエリスリトールトリ(メタ)アクリレート及びペンタエリスリトールテトラ(メタ)アクリレートを含む検出ピークの面積
・L:PEDM、ペンタエリスリトールトリ(メタ)アクリレート及びペンタエリスリトールテトラ(メタ)アクリレートを含む検出ピークよりも重量平均分子量(以下、「Mw」という)が小さい検出ピークの総面積
尚、本発明において、Mwとは、溶媒としてテトラヒドロフラン(以下、「THF」という)を使用し、GPCにより測定した分子量をポリスチレンの分子量を基準にして換算した値を意味する。
尚、本発明におけるGPCにより測定した分子量は、以下の条件で測定した値を意味する。
・検出器:示差屈折計(RI検出器)
・カラムの種類:架橋ポリスチレン系カラム
・カラムの温度:25〜50℃の範囲内
・溶離液:THFFurthermore, in the present invention, the component (A) having a small proportion of the high molecular weight component can reduce the viscosity of the resulting component (A), and the cured film of the resulting composition can have a high hardness. It is preferable at the point which can be made.
The ratio of the high molecular weight in this case can be expressed by the following formula (P1) as the area% of the high molecular weight obtained by gel permeation chromatography (hereinafter referred to as “GPC”) measurement.
High molecular weight area% = [(R−I−L) / R] × 100 (P1)
The symbols and terms in formula (P1) mean the following.
R: Total area of detection peaks in component (A) I: Area of detection peaks containing PEDM, pentaerythritol tri (meth) acrylate and pentaerythritol tetra (meth) acrylate L: PEDM, pentaerythritol tri (meta ) The total area of the detection peak having a smaller weight average molecular weight (hereinafter referred to as “Mw”) than the detection peak containing acrylate and pentaerythritol tetra (meth) acrylate. In the present invention, Mw is tetrahydrofuran (hereinafter referred to as “Mw”) as a solvent. This is a value obtained by converting the molecular weight measured by GPC with reference to the molecular weight of polystyrene.
In addition, the molecular weight measured by GPC in the present invention means a value measured under the following conditions.
・ Detector: Differential refractometer (RI detector)
-Column type: Cross-linked polystyrene column-Column temperature: within 25-50 ° C-Eluent: THF
(A)成分は、ペンタエリスリトールと(メタ)アクリル酸の脱水エステル化反応により得られる化合物、及びペンタエリスリトールと1個の(メタ)アクリロイル基をする化合物〔以下、単官能(メタ)アクリレート」という〕をエステル交換反応させて得られる化合物のいずれも使用できる。
(A)成分としては、ペンタエリスリトールと単官能(メタ)アクリレートをエステル交換反応させて得られる化合物が、前記した特定水酸基価を有する(A)成分を高収率で製造でき、しかも得られる(A)成分中の高分子量体が少ないために低粘度で、得られる組成物の硬化膜が高硬度となる点で好ましい。The component (A) is a compound obtained by dehydration esterification reaction of pentaerythritol and (meth) acrylic acid, and a compound having pentaerythritol and one (meth) acryloyl group [hereinafter referred to as monofunctional (meth) acrylate] Any of the compounds obtained by transesterification can be used.
As the component (A), a compound obtained by transesterification of pentaerythritol and a monofunctional (meth) acrylate can produce the component (A) having the specific hydroxyl value described above in a high yield, and is obtained ( A) Since the high molecular weight body in the component is small, the viscosity is low, and the cured film of the resulting composition is preferable in that it has high hardness.
1−1.脱水エステル化反応
(A)成分は、ペンタエリスリトールと(メタ)アクリル酸を脱水エステル化反応させて製造することができる。 1-1. The dehydration esterification (A) component can be produced by subjecting pentaerythritol and (meth) acrylic acid to a dehydration esterification reaction.
脱水エステル化反応に用いられる(メタ)アクリル酸は、アクリル酸又はメタクリル酸のいずれかを使用してもよいし、アクリル酸及びメタクリル酸の両方を使用してもよいが、アクリル酸のみを使用することが好ましい。
又、(A)成分の製造には、(メタ)アクリル酸の代わりに、(メタ)アクリル酸等価体として、(メタ)アクリル酸ハライドや、(メタ)アクリル酸無水物等を使用してもよい。(Meth) acrylic acid used in the dehydration esterification reaction may be either acrylic acid or methacrylic acid, or both acrylic acid and methacrylic acid, but only acrylic acid is used. It is preferable to do.
In addition, in the production of the component (A), instead of (meth) acrylic acid, (meth) acrylic acid equivalent, (meth) acrylic acid halide, (meth) acrylic anhydride, etc. may be used. Good.
(A)成分を、ペンタエリスリトールと(メタ)アクリル酸の脱水エステル化反応により製造する場合において、(メタ)アクリル酸の使用割合は、得られる(メタ)アクリル酸エステル化物の水酸基価が190〜400mgKOH/gとなる量であれば、特に制限はない。
(メタ)アクリル酸の使用モル量は、使用するペンタエリスリトールの水酸基のモル量より少ないことが好ましく、ペンタエリスリトールの水酸基の合計モル数に対して、0.75〜1.25モル当量が好ましく、より好ましくは0.85〜1.15モル当量である。In the case where the component (A) is produced by a dehydration esterification reaction of pentaerythritol and (meth) acrylic acid, the proportion of (meth) acrylic acid used is such that the hydroxyl value of the resulting (meth) acrylic acid ester is 190 to If it is the quantity used as 400 mgKOH / g, there will be no restriction | limiting in particular.
The molar amount of (meth) acrylic acid used is preferably less than the molar amount of the hydroxyl group of pentaerythritol to be used, preferably 0.75 to 1.25 molar equivalents relative to the total number of hydroxyl groups of pentaerythritol, More preferably, it is 0.85-1.15 molar equivalent.
(A)成分の製造方法としては、特に制限はなく、公知の脱水エステル化反応を用いることができるが、触媒や安定剤を使用することが好ましい。
触媒としては、酸触媒を好適に挙げることができる。
又、安定剤としては、ハイドロキノンモノメチルエーテル等の公知の重合禁止剤を好適に挙げることができる。又、安定剤、特に重合禁止剤として、酸素を用いることも好ましい。例えば、酸素含有雰囲気中において、(A)成分の製造を行うことにより、不必要な(メタ)アクリル酸や(メタ)アクリレートの重合を防止することができる。又、雰囲気中の酸素の含有割合は、1〜20体積%であることが好ましく、1〜10体積%であることがより好ましい。
又、(A)成分の製造方法は、液液抽出(分液)を少なくとも行い精製する方法を含むことが好ましい。上記態様であると、水酸基価が190〜400mgKOH/gである化合物を容易に製造することができる。There is no restriction | limiting in particular as a manufacturing method of (A) component, Although well-known dehydration esterification reaction can be used, It is preferable to use a catalyst and a stabilizer.
As the catalyst, an acid catalyst can be preferably exemplified.
Moreover, as a stabilizer, well-known polymerization inhibitors, such as hydroquinone monomethyl ether, can be mentioned suitably. It is also preferable to use oxygen as a stabilizer, particularly a polymerization inhibitor. For example, unnecessary polymerization of (meth) acrylic acid or (meth) acrylate can be prevented by producing the component (A) in an oxygen-containing atmosphere. Moreover, it is preferable that it is 1-20 volume%, and, as for the content rate of oxygen in atmosphere, it is more preferable that it is 1-10 volume%.
Moreover, it is preferable that the manufacturing method of (A) component includes the method of refine | purifying at least liquid-liquid extraction (separation). In the above embodiment, a compound having a hydroxyl value of 190 to 400 mgKOH / g can be easily produced.
1−2.エステル交換反応
(A)成分は、エステル交換触媒の存在下に、ペンタエリスリトールと単官能(メタ)アクリレートをエステル交換反応させて製造することもできる。
前記触媒X及びYを併用するペンタエリスリトールと単官能(メタ)アクリレートのエステル交換反応によれば、ペンタエリスリトールと(メタ)アクリル酸を脱水エステル化反応と比較して、(A)成分中の高分子量体が少ないために低粘度で不純物が少なく、このため前記物性に優れる多官能(メタ)アクリレート混合物を製造することが可能となる。
以下、単官能(メタ)アクリレート、触媒X、触媒Y及び(A)成分の製造方法について説明する。 1-2. The transesterification (A) component can also be produced by transesterification of pentaerythritol and monofunctional (meth) acrylate in the presence of a transesterification catalyst.
According to the transesterification reaction of pentaerythritol and monofunctional (meth) acrylate using the catalysts X and Y together, compared with the dehydration esterification reaction of pentaerythritol and (meth) acrylic acid, Since the molecular weight is small, it is possible to produce a polyfunctional (meth) acrylate mixture having low viscosity and few impurities, and thus excellent physical properties.
Hereinafter, the manufacturing method of a monofunctional (meth) acrylate, the catalyst X, the catalyst Y, and the (A) component is demonstrated.
1−2−1.単官能(メタ)アクリレート
(A)成分の原料として使用する単官能(メタ)アクリレートは、分子中に1個の(メタ)アクリロイル基を有する化合物であり、例えば、下記式(1)で示される化合物が挙げられる。 1-2-1. The monofunctional (meth) acrylate used as a raw material for the monofunctional (meth) acrylate (A) component is a compound having one (meth) acryloyl group in the molecule, and is represented by the following formula (1), for example. Compounds.
式(1)において、R1は水素原子又はメチル基を表す。R2は炭素数1〜50の有機基を表す。In Formula (1), R 1 represents a hydrogen atom or a methyl group. R 2 represents an organic group having 1 to 50 carbon atoms.
上記式(1)におけるR2の具体例としては、メチル基、エチル基、n−又はi−プロピル基、n−、i−又はt−ブチル基、n−、s−又はt−アミル基、ネオペンチル基、n−、s−又はt−ヘキシル基、n−、s−又はt−ヘプチル基、n−、s−又はt−オクチル基、2−エチルヘキシル基、カプリル基、ノニル基、デシル基、ウンデシル基、ラウリル基、トリデシル基、ミリスチル基、ペンタデシル基、セチル基、ヘプタデシル基、ステアリル基、ノナデシル基、アラキル基、セリル基、ミリシル基、メリシル基、ビニル基、アリル基、メタリル基、クロチル基、1,1−ジメチル−2−プロペニル基、2−メチルブテニル基、3−メチル−2−ブテニル基、3−メチル−3−ブテニル基、2−メチル−3−ブテニル基、ブテニル基、ペンテニル基、ヘキセニル基、ヘプテニル基、オクテニル基、ノネニル基、デセニル基、ウンデセニル基、ドデセニル基、トリデセニル基、テトラデセニル基、ペンタデセニル基、ヘキサデセニル基、ヘプタデセニル基、オレイル基、リノール基、リノレン基、シクロペンチル基、シクロペンチルメチル基、シクロヘキシル基、シクロヘキシルメチル基、4−メチルシクロヘキシル基、4−t−ブチルシクロヘキシル基、トリシクロデカニル基、イソボルニル基、アダマンチル基、ジシクロペンタニル基、ジシクロペンテニル基、フェニル基、メチルフェニル基、ジメチルフェニル基、トリメチルフェニル基、4−t−ブチルフェニル基、ベンジル基、ジフェニルメチル基、ジフェニルエチル基、トリフェニルメチル基、シンナミル基、ナフチル基、アントラニル基、メトキシエチル基、メトキシエトキシエチル基、メトキシエトシキエトキシエチル基、3−メトキシブチル基、エトキシエチル基、エトキシエトキシエチル基、シクロペントキシエチル基、シクロヘキシルオキシエチル基、シクロペントキシエトキシエチル基、シクロヘキシルオキシエトキシエチル基、ジシクロペンテニルオキシエチル基、フェノキシエチル基、フェノキシエトキシエチル基、グリシジル基、β−メチルグリシジル基、β−エチルグリシジル基、3,4−エポキシシクロヘキシルメチル基、2−オキセタンメチル基、3−メチル−3−オキセタンメチル基、3−エチル−3−オキセタンメチル基、テトラヒドロフラニル基、テトラヒドロフルフリル基、テトラヒドロピラニル基、ジオキサゾラニル基、ジオキサニル基、N,N−ジメチルアミノエチル基、N,N−ジエチルアミノエチル基、N,N−ジメチルアミノプロピル基、N,N−ジエチルアミノプロピル基、N−ベンジル−N−メチルアミノエチル基、N−ベンジル−N−メチルアミノプロピル基等が挙げられる。
R2としては、これら官能基の中でも、メチル基、エチル基、プロピル基、ペンチル基、ブチル基、へプチル基、オクチル基、へプチル基及び2−エチルヘキシル基等の炭素数1〜8のアルキル基、2−メトキシエチル基、2−エトキシエチル基及び2−メトキシブチル基等のアルコキシアルキル基、N,N−ジメチルアミノエチル基、N,N−ジエチルアミノエチル基、N,N−ジメチルアミノプロピル基、N,N−ジエチルアミノプロピル基等のジアルキルアミノ基が好ましい。Specific examples of R 2 in the above formula (1) include methyl group, ethyl group, n- or i-propyl group, n-, i- or t-butyl group, n-, s- or t-amyl group, Neopentyl group, n-, s- or t-hexyl group, n-, s- or t-heptyl group, n-, s- or t-octyl group, 2-ethylhexyl group, capryl group, nonyl group, decyl group, Undecyl group, lauryl group, tridecyl group, myristyl group, pentadecyl group, cetyl group, heptadecyl group, stearyl group, nonadecyl group, aralkyl group, seryl group, myricyl group, melicyl group, vinyl group, allyl group, methallyl group, crotyl group 1,1-dimethyl-2-propenyl group, 2-methylbutenyl group, 3-methyl-2-butenyl group, 3-methyl-3-butenyl group, 2-methyl-3-butenyl group, butenyl , Pentenyl group, hexenyl group, heptenyl group, octenyl group, nonenyl group, decenyl group, undecenyl group, dodecenyl group, tridecenyl group, tetradecenyl group, pentadecenyl group, hexadecenyl group, heptadecenyl group, oleyl group, linol group, linolene group, cyclopentyl Group, cyclopentylmethyl group, cyclohexyl group, cyclohexylmethyl group, 4-methylcyclohexyl group, 4-t-butylcyclohexyl group, tricyclodecanyl group, isobornyl group, adamantyl group, dicyclopentanyl group, dicyclopentenyl group, Phenyl group, methylphenyl group, dimethylphenyl group, trimethylphenyl group, 4-t-butylphenyl group, benzyl group, diphenylmethyl group, diphenylethyl group, triphenylmethyl group, cinnamyl group, Butyl, anthranyl, methoxyethyl, methoxyethoxyethyl, methoxyethoxyethoxyethyl, 3-methoxybutyl, ethoxyethyl, ethoxyethoxyethyl, cyclopentoxyethyl, cyclohexyloxyethyl, cyclopent Toxiethoxyethyl group, cyclohexyloxyethoxyethyl group, dicyclopentenyloxyethyl group, phenoxyethyl group, phenoxyethoxyethyl group, glycidyl group, β-methylglycidyl group, β-ethylglycidyl group, 3,4-epoxycyclohexylmethyl group 2-oxetanemethyl group, 3-methyl-3-oxetanemethyl group, 3-ethyl-3-oxetanemethyl group, tetrahydrofuranyl group, tetrahydrofurfuryl group, tetrahydropyranyl group, dioxazolanyl Group, dioxanyl group, N, N-dimethylaminoethyl group, N, N-diethylaminoethyl group, N, N-dimethylaminopropyl group, N, N-diethylaminopropyl group, N-benzyl-N-methylaminoethyl group, N-benzyl-N-methylaminopropyl group etc. are mentioned.
Among these functional groups, R 2 is alkyl having 1 to 8 carbon atoms such as methyl, ethyl, propyl, pentyl, butyl, heptyl, octyl, heptyl and 2-ethylhexyl. Group, alkoxyalkyl group such as 2-methoxyethyl group, 2-ethoxyethyl group and 2-methoxybutyl group, N, N-dimethylaminoethyl group, N, N-diethylaminoethyl group, N, N-dimethylaminopropyl group A dialkylamino group such as N, N-diethylaminopropyl group is preferred.
本発明ではこれらの単官能(メタ)アクリレートを単独で又は二種以上を任意に組み合わせて使用できる。
これらの単官能(メタ)アクリレートの中では、メチル(メタ)アクリレート、エチル(メタ)アクリレート、n−ブチル(メタ)アクリレート及びi−ブチル(メタ)アクリレート及び2−エチルヘキシル(メタ)アクリレート等の炭素数1〜8のアルキル基を有するアルキル(メタ)アクリレート、2−メトキシエチルアクリレート等のアルコキシアルキル(メタ)アクリレート、並びにN,N−ジメチルアミノエチル(メタ)アクリレートが好ましく挙げられ、特にペンタエリスリトールに対して良好な反応性を示し、入手が容易な炭素数1〜4のアルキル基を有する(メタ)アクリレート、及び炭素数1〜2のアルキル基を有するアルコキシアルキル(メタ)アクリレートがより好ましく挙げられる。
さらに、ペンタエリスリトールの溶解を促進し、極めて良好な反応性を示す炭素数1〜2のアルキル基を有するアルコキシアルキル(メタ)アクリレートが更に好ましく、2−メトキシエチル(メタ)アクリレートが特に好ましい。
さらに又、単官能(メタ)アクリレートとしては、単官能アクリレートが反応性に優れるため特に好ましい。In the present invention, these monofunctional (meth) acrylates can be used alone or in combination of two or more.
Among these monofunctional (meth) acrylates, carbon such as methyl (meth) acrylate, ethyl (meth) acrylate, n-butyl (meth) acrylate and i-butyl (meth) acrylate and 2-ethylhexyl (meth) acrylate Preferred examples include alkyl (meth) acrylates having a number 1 to 8 alkyl group, alkoxyalkyl (meth) acrylates such as 2-methoxyethyl acrylate, and N, N-dimethylaminoethyl (meth) acrylate, particularly pentaerythritol. More preferable examples include (meth) acrylates having an alkyl group having 1 to 4 carbon atoms, which are excellent in reactivity and easily available, and alkoxyalkyl (meth) acrylates having an alkyl group having 1 to 2 carbon atoms. .
Furthermore, an alkoxyalkyl (meth) acrylate having a C1-C2 alkyl group that promotes dissolution of pentaerythritol and exhibits extremely good reactivity is more preferred, and 2-methoxyethyl (meth) acrylate is particularly preferred.
Furthermore, as monofunctional (meth) acrylate, monofunctional acrylate is particularly preferable because of its excellent reactivity.
(A)成分の製造方法におけるペンタエリスリトールと単官能(メタ)アクリレートの使用割合は特に制限はないが、ペンタエリスリトール中の水酸基合計1モルに対して単官能(メタ)アクリレートを0.4〜10.0モルが好ましく、より好ましくは0.6〜5.0モルである。単官能(メタ)アクリレートを0.4モル以上にすることにより副反応を抑制することができる。又、10.0モル以下とすることで、(A)成分の生成量を多くすることができ、生産性を向上させることができる。 Although there is no restriction | limiting in particular in the usage-amount of the pentaerythritol and monofunctional (meth) acrylate in the manufacturing method of (A) component, 0.4-10 is monofunctional (meth) acrylate with respect to 1 mol of total hydroxyl groups in pentaerythritol. 0.0 mol is preferable, and 0.6 to 5.0 mol is more preferable. By making the monofunctional (meth) acrylate 0.4 mol or more, side reactions can be suppressed. Moreover, the production amount of (A) component can be increased by making it 10.0 mol or less, and productivity can be improved.
1−2−2.触媒
(A)成分の製造方法におけるエステル交換反応触媒としては、例えば、スズ系触媒、チタン系触媒及び硫酸等の従来公知のものを使用することができる。
本発明では、(A)成分を効率的に高収率で製造できる点で、触媒として下記触媒X及びYを併用することが好ましい。
触媒X:アザビシクロ構造を有する環状3級アミン又はその塩若しくは錯体(以下、「アザビシクロ系化合物」という)、アミジン又はその塩若しくは錯体(以下、「アミジン系化合物」という)、ピリジン環を有する化合物又はその塩若しくは錯体(以下、「ピリジン系化合物」という)、及びホスフィン又はその塩若しくは錯体(以下、「ホスフィン系化合物」という)からなる群から選ばれる一種以上の化合物
触媒Y:亜鉛を含む化合物。
以下、触媒X及び触媒Yについて説明する。 1-2-2. As the transesterification catalyst in the method for producing the catalyst (A) component, conventionally known ones such as a tin-based catalyst, a titanium-based catalyst, and sulfuric acid can be used.
In the present invention, the following catalysts X and Y are preferably used in combination as a catalyst in that the component (A) can be efficiently produced in high yield.
Catalyst X: a cyclic tertiary amine having an azabicyclo structure or a salt or complex thereof (hereinafter referred to as “azabicyclo compound”), an amidine or a salt or complex thereof (hereinafter referred to as “amidine compound”), a compound having a pyridine ring, or One or more compound catalysts selected from the group consisting of salts or complexes thereof (hereinafter referred to as “pyridine compounds”) and phosphines or salts or complexes thereof (hereinafter referred to as “phosphine compounds”): a compound containing zinc.
Hereinafter, the catalyst X and the catalyst Y will be described.
1−2−3.触媒X
触媒Xは、アザビシクロ系化合物、アミジン系化合物、ピリジン系化合物及びホスフィン系化合物よりなる群から選ばれる一種以上の化合物である。
触媒Xとしては、前記した化合物群の中でも、アザビシクロ系化合物、アミジン系化合物及びピリジン系化合物よりなる群から選ばれる一種以上の化合物が好ましい。これら化合物は、触媒活性に優れ(A)成分を好ましく製造できる他、反応終了後に後記する触媒Yと錯体を形成し、当該錯体は反応液に難溶解性であるため、ろ過及び吸着等による簡便な方法により反応終了後の反応液から容易に除去できる。特に、アザシクロ系化合物は、その触媒Yとの錯体が反応液に難溶解性となるため、ろ過及び吸着等によりさらに容易に除去することができる。
一方、ホスフィン系化合物は、触媒活性に優れるものの、触媒Yと錯体を形成し難いか、又は、錯体を形成した場合は反応液に易溶解性であり、反応終了後の反応液中に大部分が溶解したままとなるため、ろ過及び吸着等による簡便な方法により反応液から除去し難い。 1-2-3. Catalyst X
The catalyst X is one or more compounds selected from the group consisting of azabicyclo compounds, amidine compounds, pyridine compounds and phosphine compounds.
The catalyst X is preferably one or more compounds selected from the group consisting of an azabicyclo compound, an amidine compound, and a pyridine compound, among the compound groups described above. These compounds are excellent in catalytic activity and can preferably produce the component (A), and also form a complex with the catalyst Y described later after completion of the reaction. Since the complex is hardly soluble in the reaction solution, it can be easily filtered and adsorbed. By this method, it can be easily removed from the reaction solution after completion of the reaction. In particular, since the complex with the catalyst Y becomes hardly soluble in the reaction solution, the azacyclo compound can be more easily removed by filtration and adsorption.
On the other hand, although the phosphine compound is excellent in catalytic activity, it is difficult to form a complex with the catalyst Y, or when the complex is formed, the phosphine compound is easily soluble in the reaction solution, and most of the phosphine compound is present in the reaction solution after completion of the reaction. Since it remains dissolved, it is difficult to remove it from the reaction solution by a simple method such as filtration and adsorption.
アザビシクロ系化合物の具体例としては、1−アザビシクロ[1.1.0]ブタン、1,3−ジアザビシクロ[1.1.0]ブタン、1−アザビシクロ[2.1.0]ヘプタン、1,3−ジアザビシクロ[2.1.0]ヘプタン、1,4−ジアザビシクロ[2.1.0]ヘプタン、1−アザビシクロ[2.2.0]ヘキサン、1,3−ジアザビシクロ[2.2.0]ヘキサン、1−アザビシクロ[2.1.1]ヘキサン、1,3−ジアザビシクロ[2.1.1]ヘキサン、1−アザビシクロ[2.2.1]ヘプタン、1,3−ジアザビシクロ[2.2.1]ヘプタン、1,4−ジアザビシクロ[2.2.1]ヘプタン、1−アザビシクロ[3.2.0]ヘプタン、1,3−ジアザビシクロ[3.2.0]ヘプタン、1,4−ジアザビシクロ[3.2.0]ヘプタン、1,6−ジアザビシクロ[3.2.0]ヘプタン、1,3−ジアザビシクロ[2.2.2]オクタン、1−アザビシクロ[3.2.1]オクタン、1,3−ジアザビシクロ[3.2.1]オクタン、1,4−ジアザビシクロ[3.2.1]オクタン、1,5−ジアザビシクロ[3.2.1]オクタン、1,6−ジアザビシクロ[3.2.1]オクタン、1−アザビシクロ[4.1.1]オクタン、1,3−ジアザビシクロ[4.1.1]オクタン、1,4−ジアザビシクロ[4.1.1]オクタン、1,5−ジアザビシクロ[4.1.1]オクタン、1,6−ジアザビシクロ[4.1.1]オクタン、1,7−ジアザビシクロ[4.1.1]オクタン、1−アザビシクロ[4.2.0]オクタン、1,3−ジアザビシクロ[4.2.0]オクタン、1,4−ジアザビシクロ[4.2.0]オクタン、1,5−ジアザビシクロ[4.2.0]オクタン、1,7−ジアザビシクロ[4.2.0]オクタン、1−アザビシクロ[3.3.1]ノナン、1,3−ジアザビシクロ[3.3.1]ノナン、1,4−ジアザビシクロ[3.3.1]ノナン、1,5−ジアザビシクロ[3.3.1]ノナン、1−アザビシクロ[3.2.2]ノナン、1,3−ジアザビシクロ[3.2.2]ノナン、1,4−ジアザビシクロ[3.2.2]ノナン、1,5−ジアザビシクロ[3.2.2]ノナン、1,6−ジアザビシクロ[3.2.2]ノナン、1,8−ジアザビシクロ[3.2.2]ノナン、1−アザビシクロ[4.3.0]ノナン、1,3−ジアザビシクロ[4.3.0]ノナン、1,4−ジアザビシクロ[4.3.0]ノナン、1,5−ジアザビシクロ[4.3.0]ノナン、1,6−ジアザビシクロ[4.3.0]ノナン、1,7−ジアザビシクロ[4.3.0]ノナン、1,8−ジアザビシクロ[4.3.0]ノナン、1−アザビシクロ[4.2.1]ノナン、1,3−ジアザビシクロ[4.2.1]ノナン、1,4−ジアザビシクロ[4.2.1]ノナン、1,5−ジアザビシクロ[4.2.1]ノナン、1,6−ジアザビシクロ[4.2.1]ノナン、1,7−ジアザビシクロ[4.2.1]ノナン、1−アザビシクロ[5.2.0]ノナン、1,3−ジアザビシクロ[5.2.0]ノナン、1,3−ジアザビシクロ[5.2.0]ノナン、1,4−ジアザビシクロ[5.2.0]ノナン、1,5−ジアザビシクロ[5.2.0]ノナン、1,6−ジアザビシクロ[5.2.0]ノナン、1,7−ジアザビシクロ[5.2.0]ノナン、1,8−ジアザビシクロ[5.2.0]ノナン、1−アザビシクロ[5.1.1]ノナン、1,3−アザビシクロ[5.1.1]ノナン、1,4−アザビシクロ[5.1.1]ノナン、1,5−アザビシクロ[5.1.1]ノナン、1,6−アザビシクロ[5.1.1]ノナン、1,7−アザビシクロ[5.1.1]ノナン、1−アザビシクロ[6.1.0]ノナン、1,3−ジアザビシクロ[6.1.0]ノナン、1,4−ジアザビシクロ[6.1.0]ノナン、1,5−ジアザビシクロ[6.1.0]ノナン、1,6−ジアザビシクロ[6.1.0]ノナン、1,7−ジアザビシクロ[6.1.0]ノナン、1,8−ジアザビシクロ[6.1.0]ノナン、1−アザビシクロ[7.1.0]デカン、1,9−ジアザビシクロ[7.1.0]デカン、1−アザビシクロ[6.2.0]デカン、1,8−ジアザビシクロ[6.2.0]デカン、1−アザビシクロ[6.1.1]デカン、1,8−ジアザビシクロ[6.1.1]デカン、1−アザビシクロ[5.3.0]デカン、1,7−ジアザビシクロ[5.3.0]デカン、1−アザビシクロ[5.2.1]デカン、1,7−ジアザビシクロ[5.2.1]デカン、1−アザビシクロ[4.3.1]デカン、1,6−ジアザビシクロ[4.3.1]デカン、1−アザビシクロ[4.2.2]デカン、1,6−ジアザビシクロ[4.2.2]デカン、1−アザビシクロ[5.4.0]ウンデカン、1,7−ジアザビシクロ[5.4.0]ウンデカン、1−アザビシクロ[5.3.1]ウンデカン、1,7−ジアザビシクロ[5.3.1]ウンデカン、1−アザビシクロ[5.2.2]ウンデカン、1,7−ジアザビシクロ[5.2.2]ウンデカン、1−アザビシクロ[4.4.1]ウンデカン、1,7−ジアザビシクロ[4.4.1]ウンデカン、1−アザビシクロ[4.3.2]ウンデカン、1,7−ジアザビシクロ[4.3.2]ウンデカン、1−アザビシクロ[3.3.0]オクタン、1−アザビシクロ[4.3.0]ノナン、キヌクリジン、ルピナン、ルピニン、キノリジジン、3−ヒドロキシキヌクリジン、3−キヌクリジノン、キンコリン、キンコリジン、シンコニジン、シンコニン、キニジン、キニン、クプレイン、イボガイン、スワインソニン、カスタノスペルミン、ミアンセリン、ミルタザピン、カナジン、トレーガー塩基、1−アザビシクロ[2.2.2]オクタン−3−カルボン酸、トリエチレンジアミン(別名:1,4−ジアザビシクロ[2.2.2]オクタン。以下、「DABCO」という)、ヘキサメチレンテトラミン、3−キノリジノン塩酸塩、3−クロロ−1−アザビシクロ[2.2.2]オクタン塩酸塩、シンコニジン二塩酸塩、シンコニン塩酸塩水和物、シンコニジン硫酸塩二水和物、ヒドロキニジン塩酸塩、シンコニン硫酸塩二水和物、キニン塩酸塩二水和物、硫酸キニーネ二水和物、キニンリン酸塩、キニジン硫酸塩二水和物、ミアンセリン塩酸塩、1,1’−(ブタン−1,4−ジイル)ビス[4−アザ−1−アゾニアビシクロ[2.2.2]オクタン]ジブロミド、1,1’−(デカン−1,10−ジイル)ビス[4−アザ−1−アゾニアビシクロ[2.2.2]オクタン]ジブロミド、ビス(トリメチルアルミニウム)−1,4−ジアザビシクロ[2.2.2]オクタン付加物、ビスムチン、キヌクリジン塩酸塩、3−キヌクリジノン塩酸塩、3−ヒドロキシキヌクリジン塩酸塩、DABCO塩酸塩、キヌクリジン酢酸塩、3−キヌクリジノン酢酸塩、3−ヒドロキシキヌクリジン酢酸塩、DABCO酢酸塩、キヌクリジンアクリル酸塩、3−キヌクリジノンアクリル酸塩、3−ヒドロキシキヌクリジンアクリル酸塩、DABCOアクリル酸塩等が挙げられる。 Specific examples of the azabicyclo compounds include 1-azabicyclo [1.1.0] butane, 1,3-diazabicyclo [1.1.0] butane, 1-azabicyclo [2.1.0] heptane, 1,3 -Diazabicyclo [2.1.0] heptane, 1,4-diazabicyclo [2.1.0] heptane, 1-azabicyclo [2.2.0] hexane, 1,3-diazabicyclo [2.2.0] hexane 1-azabicyclo [2.1.1] hexane, 1,3-diazabicyclo [2.1.1] hexane, 1-azabicyclo [2.2.1] heptane, 1,3-diazabicyclo [2.2.1]. ] Heptane, 1,4-diazabicyclo [2.2.1] heptane, 1-azabicyclo [3.2.0] heptane, 1,3-diazabicyclo [3.2.0] heptane, 1,4-diazabicyclo [ .2.0] heptane, 1,6-diazabicyclo [3.2.0] heptane, 1,3-diazabicyclo [2.2.2] octane, 1-azabicyclo [3.2.1] octane, 1,3 -Diazabicyclo [3.2.1] octane, 1,4-diazabicyclo [3.2.1] octane, 1,5-diazabicyclo [3.2.1] octane, 1,6-diazabicyclo [3.2.1] ] Octane, 1-azabicyclo [4.1.1] octane, 1,3-diazabicyclo [4.1.1] octane, 1,4-diazabicyclo [4.1.1] octane, 1,5-diazabicyclo [4] 1.1] octane, 1,6-diazabicyclo [4.1.1] octane, 1,7-diazabicyclo [4.1.1] octane, 1-azabicyclo [4.2.0] octane, 1,3 -Diazabi B [4.2.0] octane, 1,4-diazabicyclo [4.2.0] octane, 1,5-diazabicyclo [4.2.0] octane, 1,7-diazabicyclo [4.2.0] Octane, 1-azabicyclo [3.3.1] nonane, 1,3-diazabicyclo [3.3.1] nonane, 1,4-diazabicyclo [3.3.1] nonane, 1,5-diazabicyclo [3. 3.1] Nonane, 1-azabicyclo [3.2.2] nonane, 1,3-diazabicyclo [3.2.2] nonane, 1,4-diazabicyclo [3.2.2] nonane, 1,5- Diazabicyclo [3.2.2] nonane, 1,6-diazabicyclo [3.2.2] nonane, 1,8-diazabicyclo [3.2.2] nonane, 1-azabicyclo [4.3.0] nonane, 1,3-diazabicyclo [4.3.0] Nonane, 1,4-diazabicyclo [4.3.0] nonane, 1,5-diazabicyclo [4.3.0] nonane, 1,6-diazabicyclo [4.3.0] nonane, 1,7-diazabicyclo [ 4.3.0] nonane, 1,8-diazabicyclo [4.3.0] nonane, 1-azabicyclo [4.2.1] nonane, 1,3-diazabicyclo [4.2.1] nonane, 1, 4-diazabicyclo [4.2.1] nonane, 1,5-diazabicyclo [4.2.1] nonane, 1,6-diazabicyclo [4.2.1] nonane, 1,7-diazabicyclo [4.2. 1] nonane, 1-azabicyclo [5.2.0] nonane, 1,3-diazabicyclo [5.2.0] nonane, 1,3-diazabicyclo [5.2.0] nonane, 1,4-diazabicyclo [ 5.2.0] Nonane, 1,5-di Zabicyclo [5.2.0] nonane, 1,6-diazabicyclo [5.2.0] nonane, 1,7-diazabicyclo [5.2.0] nonane, 1,8-diazabicyclo [5.2.0] Nonane, 1-azabicyclo [5.1.1] nonane, 1,3-azabicyclo [5.1.1] nonane, 1,4-azabicyclo [5.1.1] nonane, 1,5-azabicyclo [5. 1.1] nonane, 1,6-azabicyclo [5.1.1] nonane, 1,7-azabicyclo [5.1.1] nonane, 1-azabicyclo [6.1.0] nonane, 1,3- Diazabicyclo [6.1.0] nonane, 1,4-diazabicyclo [6.1.0] nonane, 1,5-diazabicyclo [6.1.0] nonane, 1,6-diazabicyclo [6.1.0] Nonane, 1,7-diazabicyclo [6.1.0] no 1,8-diazabicyclo [6.1.0] nonane, 1-azabicyclo [7.1.0] decane, 1,9-diazabicyclo [7.1.0] decane, 1-azabicyclo [6.2. 0] decane, 1,8-diazabicyclo [6.2.0] decane, 1-azabicyclo [6.1.1] decane, 1,8-diazabicyclo [6.1.1] decane, 1-azabicyclo [5. 3.0] decane, 1,7-diazabicyclo [5.3.0] decane, 1-azabicyclo [5.2.1] decane, 1,7-diazabicyclo [5.2.1] decane, 1-azabicyclo [ 4.3.1] decane, 1,6-diazabicyclo [4.3.1] decane, 1-azabicyclo [4.2.2] decane, 1,6-diazabicyclo [4.2.2] decane, 1- Azabicyclo [5.4.0] undecane, 1 , 7-diazabicyclo [5.4.0] undecane, 1-azabicyclo [5.3.1] undecane, 1,7-diazabicyclo [5.3.1] undecane, 1-azabicyclo [5.2.2] undecane. 1,7-diazabicyclo [5.2.2] undecane, 1-azabicyclo [4.4.1] undecane, 1,7-diazabicyclo [4.4.1] undecane, 1-azabicyclo [4.3.2]. ] Undecane, 1,7-diazabicyclo [4.3.2] undecane, 1-azabicyclo [3.3.0] octane, 1-azabicyclo [4.3.0] nonane, quinuclidine, lupinan, lupinin, quinolizidine, 3 -Hydroxyquinuclidine, 3-quinuclidinone, quincholine, quincolidine, cinchonidine, cinchonine, quinidine, quinine, cupurein, warts In, swainsonine, castanospermine, mianserin, mirtazapine, canazine, Trager base, 1-azabicyclo [2.2.2] octane-3-carboxylic acid, triethylenediamine (also known as 1,4-diazabicyclo [2.2 .2] Octane. Hereinafter referred to as “DABCO”), hexamethylenetetramine, 3-quinolidinone hydrochloride, 3-chloro-1-azabicyclo [2.2.2] octane hydrochloride, cinchonidine dihydrochloride, cinchonine hydrochloride hydrate, cinchonidine sulfate Dihydrate, hydroquinidine hydrochloride, cinchonine sulfate dihydrate, quinine hydrochloride dihydrate, quinine sulfate dihydrate, quinine phosphate, quinidine sulfate dihydrate, mianserin hydrochloride, 1 , 1 ′-(butane-1,4-diyl) bis [4-aza-1-azoniabicyclo [2.2.2] octane] dibromide, 1,1 ′-(decane-1,10-diyl) bis [4 -Aza-1-azoniabicyclo [2.2.2] octane] dibromide, bis (trimethylaluminum) -1,4-diazabicyclo [2.2.2] octane adduct, Sumtin, quinuclidine hydrochloride, 3-quinuclidinone hydrochloride, 3-hydroxyquinuclidine hydrochloride, DABCO hydrochloride, quinuclidine acetate, 3-quinuclidinone acetate, 3-hydroxyquinuclidine acetate, DABCO acetate, quinucli Examples thereof include gin acrylate, 3-quinuclidinone acrylate, 3-hydroxyquinuclidine acrylate, and DABCO acrylate.
アミジン系化合物の具体例としては、イミダゾール、N−メチルイミダゾール、N−エチルイミダゾール、1−ベンジル−2−メチルイミダゾール、1−ベンジル−2−フェニルイミダゾール、1−ビニルイミダゾール、1−アリルイミダゾール、1,8−ジアザビシクロ[5.4.0]ウンデカ−7−エン(以下、「DBU」という)、1,5−ジアザビシクロ[4.3.0]ノナ−5−エン(以下、「DBN」という)、N−メチルイミダゾール塩酸塩、DBU塩酸塩、DBN塩酸塩、N−メチルイミダゾール酢酸塩、DBU酢酸塩、DBN酢酸塩、N−メチルイミダゾールアクリル酸塩、DBUアクリル酸塩、DBNアクリル酸塩、フタルイミドDBU等が挙げられる。 Specific examples of the amidine compound include imidazole, N-methylimidazole, N-ethylimidazole, 1-benzyl-2-methylimidazole, 1-benzyl-2-phenylimidazole, 1-vinylimidazole, 1-allylimidazole, 1 , 8-diazabicyclo [5.4.0] undec-7-ene (hereinafter referred to as “DBU”), 1,5-diazabicyclo [4.3.0] non-5-ene (hereinafter referred to as “DBN”) N-methylimidazole hydrochloride, DBU hydrochloride, DBN hydrochloride, N-methylimidazole acetate, DBU acetate, DBN acetate, N-methylimidazole acrylate, DBU acrylate, DBN acrylate, phthalimide DBU etc. are mentioned.
ピリジン系化合物の具体例としては、ピリジン、2−メチルピリジン、3−メチルピリジン、4−メチルピリジン、2−エチルピリジン、3−エチルピリジン、4−エチルピリジン、2−プロピルピリジン、4−プロピルピリジン、4−イソプロピルピリジン、4−tert−ブチルピリジン、4−アミルピリジン、4−(1−エチルプロピル)ピリジン、4−(5−ノニル)ピリジン、2−ビニルピリジン、2,3−ジメチルピリジン、2,4−ジメチルピリジン、2,5−ジメチルピリジン、2,6−ジメチルピリジン、3,4−ジメチルピリジン、3,5−ジメチルピリジン、3,5−ジエチルピリジン、N,N−ジメチル−4−アミノピリジン(以下、「DMAP」という)、2,4,6−トリメチルピリジン、2,6−ジ−tert−ブチルピリジン、N,N−ジメチル−2−アミノピリジン、4−ピペリジノピリジン、4−ピロリジノピリジン、4−フェニルピリジン、キノリン、2−メチルキノリン、3−メチルキノリン、4−メチルキノリン、6−メチルキノリン、7−メチルキノリン、8−メチルキノリン、イソキノリン、1−メチルイソキノリン、アクリジン、3,4−ベンゾキノリン、5,6−ベンゾキノリン、7,8−ベンゾキノリン、2−ヒドロキシピリジン、3−ヒドロキシピリジン、4−ヒドロキシピリジン、2,6−ジヒドロキシピリジン、2−(ヒドロキシメチル)ピリジン、3−(ヒドロキシメチル)ピリジン、4−(ヒドロキシメチル)ピリジン、5−ヒドロキシイソキノリン、2−メトキシピリジン、3−メトキシピリジン、4−メトキシピリジン、2,6−ジメトキシピリジン、1,5−ナフチリジン、1,6−ナフチリジン、1,7−ナフチリジン、1,8−ナフチリジン、2,6−ナフチリジン、2,7−ナフチリジン、2,2’−ビピリジル、3,3’−ビピリジル、4,4’−ビピリジル、2,3’−ビピリジル、2,4’−ビピリジル、3,4’−ビピリジル、4,4’−エチレンジピリジン、1,3−ジ(4−ピリジル)プロパン、1,10−フェナントロリン一水和物、2−(トリメチルシリル)ピリジン、DMAP塩酸塩、DMAP酢酸塩、DMAPアクリル酸塩、1−メチルピリジニウムクロリド、1−プロピルピリジニウムクロリド、ボラン−ピリジン コンプレックス、ボラン−2−ピコリン コンプレックス、パラトルエンスルホン酸ピリジニウム等が挙げられる。 Specific examples of the pyridine compound include pyridine, 2-methylpyridine, 3-methylpyridine, 4-methylpyridine, 2-ethylpyridine, 3-ethylpyridine, 4-ethylpyridine, 2-propylpyridine, and 4-propylpyridine. 4-isopropylpyridine, 4-tert-butylpyridine, 4-amylpyridine, 4- (1-ethylpropyl) pyridine, 4- (5-nonyl) pyridine, 2-vinylpyridine, 2,3-dimethylpyridine, 2 , 4-dimethylpyridine, 2,5-dimethylpyridine, 2,6-dimethylpyridine, 3,4-dimethylpyridine, 3,5-dimethylpyridine, 3,5-diethylpyridine, N, N-dimethyl-4-amino Pyridine (hereinafter referred to as “DMAP”), 2,4,6-trimethylpyridine, 2,6-di-ter -Butylpyridine, N, N-dimethyl-2-aminopyridine, 4-piperidinopyridine, 4-pyrrolidinopyridine, 4-phenylpyridine, quinoline, 2-methylquinoline, 3-methylquinoline, 4-methylquinoline, 6-methylquinoline, 7-methylquinoline, 8-methylquinoline, isoquinoline, 1-methylisoquinoline, acridine, 3,4-benzoquinoline, 5,6-benzoquinoline, 7,8-benzoquinoline, 2-hydroxypyridine, 3-hydroxypyridine, 4-hydroxypyridine, 2,6-dihydroxypyridine, 2- (hydroxymethyl) pyridine, 3- (hydroxymethyl) pyridine, 4- (hydroxymethyl) pyridine, 5-hydroxyisoquinoline, 2-methoxypyridine , 3-methoxypyridine, 4-methoxy Pyridine, 2,6-dimethoxypyridine, 1,5-naphthyridine, 1,6-naphthyridine, 1,7-naphthyridine, 1,8-naphthyridine, 2,6-naphthyridine, 2,7-naphthyridine, 2,2′- Bipyridyl, 3,3′-bipyridyl, 4,4′-bipyridyl, 2,3′-bipyridyl, 2,4′-bipyridyl, 3,4′-bipyridyl, 4,4′-ethylenedipyridine, 1,3- Di (4-pyridyl) propane, 1,10-phenanthroline monohydrate, 2- (trimethylsilyl) pyridine, DMAP hydrochloride, DMAP acetate, DMAP acrylate, 1-methylpyridinium chloride, 1-propylpyridinium chloride, Borane-pyridine complex, borane-2-picoline complex, pyridinium paratoluenesulfonate, etc. And the like.
ホスフィン系化合物は、下記式(2)で示される構造を含む化合物等が挙げられる。 Examples of the phosphine compound include compounds having a structure represented by the following formula (2).
〔式(2)において、R3、R4及びR5は、炭素数1〜20の直鎖状又は分岐状アルキル基、炭素数1〜20の直鎖状又は分岐状アルケニル基、炭素数6〜24のアリール基、若しくは、炭素数5〜20のシクロアルキル基を意味する。R3、R4及びR5としては、同一であっても異なっていても良い。〕
表す。)[In Formula (2), R < 3 >, R < 4 > and R < 5 > are a C1-C20 linear or branched alkyl group, a C1-C20 linear or branched alkenyl group, carbon number 6 Means an aryl group of ˜24 or a cycloalkyl group of 5 to 20 carbon atoms. R 3 , R 4 and R 5 may be the same or different. ]
Represent. )
ホスフィン系化合物の具体例としては、トリフェニルホスフィン、(S)−(−)−BINAP、(R)−(+)−BINAP(2,2'-bis(diphenylphosphino)-1,1'-binaphthyl)、(±)−BINAP、2,2’−ビス(ジフェニルホスフィノ)ビフェニル、キサントホス、4,6−ビス(ジフェニルホスフィノ)フェノキサジン、ビス[2−(ジフェニルホスフィノ)フェニル]エーテル、(2−ブロモフェニル)ジフェニルホスフィン、ビス(ペンタフルオロフェニル)フェニルホスフィン、ジフェニルホスフィノベンゼン−3−スルホン酸ナトリウム、ジフェニル−1−ピレニルホスフィン、ジフェニル−2−ピリジルホスフィン、4−(ジメチルアミノ)フェニルジフェニルホスフィン、1,1’−ビス(ジフェニルホスフィノ)フェロセン、(R,R”)−2,2”−ビス(ジフェニルホスフィノ)−1,1”−ビフェロセン、(R)−N,N−ジメチル−1−[(S)−2−(ジフェニルホスフィノ)フェロセニル]エチルアミン、(S)−N,N−ジメチル−1−[(R)−2−(ジフェニルホスフィノ)フェロセニル]エチルアミン、(R)−N,N−ジメチル−1−[(S)−1’,2−ビス(ジフェニルホスフィノ)フェロセニル]エチルアミン、(S)−N,N−ジメチル−1−[(R)−1’,2−ビス(ジフェニルホスフィノ)フェロセニル]エチルアミン、4−ジフェニルホスフィノメチルポリスチレン樹脂、(R)−(+)−2−ジフェニルホスフィノ−2’−メトキシ−1,1’−ビナフチル、(S)−(−)−2−ジフェニルホスフィノ−2’−メトキシ−1,1’−ビナフチル、2−(ジフェニルホスフィノ)安息香酸、4−(ジフェニルホスフィノ)安息香酸、2−(ジフェニルホスフィノ)ベンズアルデヒド、(S)−(−)−5,5’−ビス[ジ(3,5−キシリル)ホスフィノ]−4,4’−ビ−1,3−ベンゾジオキソール、(R)−(+)−5,5’−ビス[ジ(3,5−キシリル)ホスフィノ]−4,4’−ビ−1,3−ベンゾジオキソール、(S)−(+)−5,5’−ビス[ジ(3,5−ジ−tert−ブチル−4−メトキシフェニル)ホスフィノ]−4,4’−ビ−1,3−ベンゾジオキソール、(R)−(−)−5,5’−ビス[ジ(3,5−ジ−tert−ブチル−4−メトキシフェニル)ホスフィノ]−4,4’−ビ−1,3−ベンゾジオキソール、(ペンタフルオロフェニル)ジフェニルホスフィン、(S)−(−)−5,5’−ビス(ジフェニルホスフィノ)−4,4’−ビ−1,3−ベンゾジオキソール、(R)−(+)−5,5’−ビス(ジフェニルホスフィノ)−4,4’−ビ−1,3−ベンゾジオキソール、トリス(4−メトキシフェニル)ホスフィン、トリ(p−トリル)ホスフィン、トリ(o−トリル)ホスフィン、トリ(m−トリル)ホスフィン、トリス(2,6−ジメトキシフェニル)ホスフィン、トリフェニルボラン−トリフェニルホスフィン コンプレックス、トリフェニルホスフィンボラン、トリス(ペンタフルオロフェニル)ホスフィン、トリス[3,5−ビス(トリフルオロメチル)フェニル]ホスフィン、トリス(4−フルオロフェニル)ホスフィン、パラスチリルジフェニルホスフィン、テトラフェニルホスホニウムブロマイド、メチルトリフェニルホスホニウムブロマイド、n−ブチルトリフェニルホスホニウムブロマイド、メトキシメチルトリフェニルホスホニウムクロライド、ベンジルトリフェニルホスホニウムクロライド、テトラフェニルホスホニウムテトラフェニルボレート、テトラフェニルホスホニウムテトラ−p−トリルボレート、エチルトリフェニルホスホニウムアセテート・酢酸錯体、エチルトリフェニルホスホニウムヨード、トリス(4−メトキシ−3,5−ジメチルフェニル)ホスフィン、(+)−DIOP(2,3-O-isopropylidene-2,3-dihydroxy-1,4-bis(diphenylphosphino)butane)、(−)−DIOP、1,2−ビス(ジフェニルホスフィノ)エタン、1,3−ビス(ジフェニルホスフィノ)プロパン、1,2−ビス(ジメチルホスフィノ)エタン、1,4−ビス(ジフェニルホスフィノ)ブタン、1,6−ビス(ジフェニルホスフィノ)ヘキサン、1,5−ビス(ジフェニルホスフィノ)ペンタン、ビス(ジフェニルホスフィノ)メタン、trans−1,2−ビス(ジフェニルホスフィノ)エチレン、(S,S)−キラホス、(R,R)−DIPAMP(Ethane-1,2-diylbis[(2-methoxyphenyl)phenylphosphane])、(S,S)−DIPAMP、1,2−ビス[ビス(ペンタフルオロフェニル)ホスフィノ]エタン、(2R,3R)−(−)−Norphos、(2S,3S)−(+)−Norphos、2−ブテニル(ジ−tert−ブチル)ホスフィン、シクロヘキシルジフェニルホスフィン、ジシクロヘキシル(1,1−ジフェニル−1−プロペン−2−イル)ホスフィン、ジエチルフェニルホスフィン、ジシクロヘキシルフェニルホスフィン、ジフェニルプロピルホスフィン、2−(ジ−tert−ブチルホスフィノ)ビフェニル、2−(ジシクロヘキシルホスフィノ)ビフェニル、2−(ジシクロヘキシルホスフィノ)−2’−(ジメチルアミノ)ビフェニル、1−[2−(ジ−tert−ブチルホスフィノ)フェニル]−3,5−ジフェニル−1H−ピラゾール、ジ−tert−ブチルフェニルホスフィン、(4−ジメチルアミノフェニル)ジ−tert−ブチルホスフィン、ジ−tert−ブチル(3−メチル−2−ブテニル)ホスフィン、エチルジフェニルホスフィン、イソプロピルジフェニルホスフィン、メチルジフェニルホスフィン、トリシクロヘキシルホスフィン、トリ(2−フリル)ホスフィン、トリ(2−チエニル)ホスフィン、トリ−tert−ブチルホスフィン、トリシクロペンチルホスフィン等が挙げられる。 Specific examples of the phosphine compound include triphenylphosphine, (S)-(−)-BINAP, (R)-(+)-BINAP (2,2′-bis (diphenylphosphino) -1,1′-binaphthyl) , (±) -BINAP, 2,2′-bis (diphenylphosphino) biphenyl, xanthophos, 4,6-bis (diphenylphosphino) phenoxazine, bis [2- (diphenylphosphino) phenyl] ether, (2 -Bromophenyl) diphenylphosphine, bis (pentafluorophenyl) phenylphosphine, sodium diphenylphosphinobenzene-3-sulfonate, diphenyl-1-pyrenylphosphine, diphenyl-2-pyridylphosphine, 4- (dimethylamino) phenyldiphenyl Phosphine, 1,1′-bis (diphenylphosphino) ferrocene, (R R ")-2,2" -bis (diphenylphosphino) -1,1 "-biferrocene, (R) -N, N-dimethyl-1-[(S) -2- (diphenylphosphino) ferrocenyl] ethylamine , (S) -N, N-dimethyl-1-[(R) -2- (diphenylphosphino) ferrocenyl] ethylamine, (R) -N, N-dimethyl-1-[(S) -1 ′, 2 -Bis (diphenylphosphino) ferrocenyl] ethylamine, (S) -N, N-dimethyl-1-[(R) -1 ', 2-bis (diphenylphosphino) ferrocenyl] ethylamine, 4-diphenylphosphinomethylpolystyrene Resin, (R)-(+)-2-diphenylphosphino-2′-methoxy-1,1′-binaphthyl, (S)-(−)-2-diphenylphosphino-2′-methoxy-1 1'-binaphthyl, 2- (diphenylphosphino) benzoic acid, 4- (diphenylphosphino) benzoic acid, 2- (diphenylphosphino) benzaldehyde, (S)-(-)-5,5'-bis [di (3,5-xylyl) phosphino] -4,4′-bi-1,3-benzodioxole, (R)-(+)-5,5′-bis [di (3,5-xylyl) phosphino ] -4,4'-bi-1,3-benzodioxole, (S)-(+)-5,5'-bis [di (3,5-di-tert-butyl-4-methoxyphenyl) Phosphino] -4,4′-bi-1,3-benzodioxole, (R)-(−)-5,5′-bis [di (3,5-di-tert-butyl-4-methoxyphenyl) Phosphino] -4,4′-bi-1,3-benzodioxole, (pentafluoroph Enyl) diphenylphosphine, (S)-(−)-5,5′-bis (diphenylphosphino) -4,4′-bi-1,3-benzodioxole, (R)-(+)-5 , 5′-bis (diphenylphosphino) -4,4′-bi-1,3-benzodioxole, tris (4-methoxyphenyl) phosphine, tri (p-tolyl) phosphine, tri (o-tolyl) Phosphine, tri (m-tolyl) phosphine, tris (2,6-dimethoxyphenyl) phosphine, triphenylborane-triphenylphosphine complex, triphenylphosphineborane, tris (pentafluorophenyl) phosphine, tris [3,5-bis (Trifluoromethyl) phenyl] phosphine, tris (4-fluorophenyl) phosphine, parastyryl dipheny Phosphine, tetraphenylphosphonium bromide, methyltriphenylphosphonium bromide, n-butyltriphenylphosphonium bromide, methoxymethyltriphenylphosphonium chloride, benzyltriphenylphosphonium chloride, tetraphenylphosphonium tetraphenylborate, tetraphenylphosphonium tetra-p-tolylborate , Ethyltriphenylphosphonium acetate / acetic acid complex, ethyltriphenylphosphonium iodide, tris (4-methoxy-3,5-dimethylphenyl) phosphine, (+)-DIOP (2,3-O-isopropylidene-2,3-dihydroxy -1,4-bis (diphenylphosphino) butane), (−)-DIOP, 1,2-bis (diphenylphosphino) ethane, 1,3-bis (diphenylphosphino) propane, 1, -Bis (dimethylphosphino) ethane, 1,4-bis (diphenylphosphino) butane, 1,6-bis (diphenylphosphino) hexane, 1,5-bis (diphenylphosphino) pentane, bis (diphenylphosphino) ) Methane, trans-1,2-bis (diphenylphosphino) ethylene, (S, S) -kiraphos, (R, R) -DIPAMP (Ethane-1,2-diylbis [(2-methoxyphenyl) phenylphosphane]), (S, S) -DIPAMP, 1,2-bis [bis (pentafluorophenyl) phosphino] ethane, (2R, 3R)-(−)-Norphos, (2S, 3S)-(+)-Norphos, 2- Butenyl (di-tert-butyl) phosphine, cyclohexyl diphenylphosphine, dicyclohexyl (1,1-diphenyl-1-propen-2-yl ) Phosphine, diethylphenylphosphine, dicyclohexylphenylphosphine, diphenylpropylphosphine, 2- (di-tert-butylphosphino) biphenyl, 2- (dicyclohexylphosphino) biphenyl, 2- (dicyclohexylphosphino) -2 ′-(dimethyl) Amino) biphenyl, 1- [2- (di-tert-butylphosphino) phenyl] -3,5-diphenyl-1H-pyrazole, di-tert-butylphenylphosphine, (4-dimethylaminophenyl) di-tert- Butylphosphine, di-tert-butyl (3-methyl-2-butenyl) phosphine, ethyldiphenylphosphine, isopropyldiphenylphosphine, methyldiphenylphosphine, tricyclohexylphosphine, tri (2-free E) phosphine, tri (2-thienyl) phosphine, tri-tert-butylphosphine, tricyclopentylphosphine and the like.
本発明ではこれらの触媒Xを単独で又は二種以上を任意に組み合わせて使用できる。これらの触媒Xの中では、キヌクリジン、3−キヌクリジノン、3−ヒドロキシキヌクリジン、DABCO、N−メチルイミダゾール、DBU、DBN、DMAP、トリフェニルホスフィン、トリ(p−トリル)ホスフィン、トリ(m−トリル)ホスフィン、トリス(4−メトキシフェニル)ホスフィン及びトリス(4−メトキシ−3,5−ジメチルフェニル)ホスフィンよりなる群から選ばれた少なくとも1種の化合物が好ましく、特にペンタエリスリトールに対して良好な反応性を示し、入手が容易な3−ヒドロキシキヌクリジン、DABCO、N−メチルイミダゾール、DBU及びDMAPよりなる群から選ばれた少なくとも1種の化合物がより好ましい。 In this invention, these catalysts X can be used individually or in combination of 2 or more types. Among these catalysts X, quinuclidine, 3-quinuclidinone, 3-hydroxyquinuclidine, DABCO, N-methylimidazole, DBU, DBN, DMAP, triphenylphosphine, tri (p-tolyl) phosphine, tri (m- At least one compound selected from the group consisting of (tolyl) phosphine, tris (4-methoxyphenyl) phosphine and tris (4-methoxy-3,5-dimethylphenyl) phosphine is preferable, and particularly good for pentaerythritol More preferable is at least one compound selected from the group consisting of 3-hydroxyquinuclidine, DABCO, N-methylimidazole, DBU and DMAP, which shows reactivity and is easily available.
(A)成分の製造方法における触媒Xの使用割合は特に制限はないが、ペンタエリスリトール中の水酸基合計1モルに対して、触媒Xを0.0001〜0.5モル使用することが好ましく、より好ましくは0.0005〜0.2モルである。触媒Xを0.0001モル以上使用することで、目的の(A)成分の生成量を多くすることができ、0.5モル以下とすることで、副生成物の生成や反応液の着色を抑制し、反応終了後の精製工程を簡便にすることができる。 (A) Although there is no restriction | limiting in particular in the usage-amount of the catalyst X in the manufacturing method of a component, It is preferable to use 0.0001-0.5 mol of catalyst X with respect to 1 mol of total hydroxyl groups in pentaerythritol. Preferably it is 0.0005-0.2 mol. By using the catalyst X in an amount of 0.0001 mol or more, the amount of the target component (A) can be increased, and by setting it to 0.5 mol or less, by-products can be generated and the reaction liquid can be colored. It can suppress and the purification process after completion | finish of reaction can be simplified.
1−2−4.触媒Y
触媒Yは、亜鉛を含む化合物である。
触媒Yとしては、亜鉛を含む化合物であれば種々の化合物を使用することができるが、反応性に優れることから有機酸亜鉛及び亜鉛ジケトンエノラートが好ましい。
有機酸亜鉛としては、蓚酸亜鉛等の二塩基酸亜鉛及び下記式(3)で表される化合物を挙げることができる。1-2-4. Catalyst Y
The catalyst Y is a compound containing zinc.
As the catalyst Y, various compounds can be used as long as they contain zinc, but organic acids zinc and zinc diketone enolate are preferable because of excellent reactivity.
Examples of the organic acid zinc include dibasic acid zinc such as zinc oxalate and a compound represented by the following formula (3).
〔式(3)において、R6及びR7は、炭素数1〜20の直鎖状又は分岐状アルキル基、炭素数1〜20の直鎖状又は分岐状アルケニル基、炭素数6〜24のアリール基、若しくは、炭素数5〜20のシクロアルキル基を意味する。R6及びR7としては、同一であっても異なっていても良い。〕
前記式(3)の化合物としては、R6及びR7が、炭素数1〜20の直鎖状又は分岐状アルキル基である化合物が好ましい。R6及びR7において、炭素数1〜20の直鎖状又は分岐状アルキル基は、フッ素及び塩素等のハロゲン原子を有しない官能基であり、当該官能基を有する触媒Yは、高収率で(A)成分を製造できるため好ましい。[In Formula (3), R < 6 > and R < 7 > are C1-C20 linear or branched alkyl groups, C1-C20 linear or branched alkenyl groups, C6-C24 An aryl group or a C5-C20 cycloalkyl group is meant. R 6 and R 7 may be the same or different. ]
As the compound of the formula (3), a compound in which R 6 and R 7 are linear or branched alkyl groups having 1 to 20 carbon atoms is preferable. In R 6 and R 7 , the linear or branched alkyl group having 1 to 20 carbon atoms is a functional group having no halogen atom such as fluorine and chlorine, and the catalyst Y having the functional group has a high yield. It is preferable because the component (A) can be produced.
亜鉛ジケトンエノラートとしては、下記式(4)で表される化合物を挙げることができる。 Examples of the zinc diketone enolate include compounds represented by the following formula (4).
〔式(4)において、R8、R9、R10、R11、R12及びR13は、炭素数1〜20の直鎖状又は分岐状アルキル基、炭素数1〜20の直鎖状又は分岐状アルケニル基、炭素数6〜24のアリール基、若しくは炭素数5〜20のシクロアルキル基を意味する。R8、R9、R10、R11、R12及びR13としては、同一であっても異なっていても良い。〕[In Formula (4), R < 8 >, R < 9 >, R < 10 >, R < 11 >, R < 12 > and R < 13 > are C1-C20 linear or branched alkyl groups, C1-C20 linear Or a branched alkenyl group, a C6-C24 aryl group, or a C5-C20 cycloalkyl group is meant. R 8 , R 9 , R 10 , R 11 , R 12 and R 13 may be the same or different. ]
上記式(3)で表される亜鉛を含む化合物の具体例としては、酢酸亜鉛、酢酸亜鉛二水和物、プロピオン酸亜鉛、オクチル酸亜鉛、ネオデカン酸亜鉛、ラウリン酸亜鉛、ミリスチン酸亜鉛、ステアリン酸亜鉛、シクロヘキサン酪酸亜鉛、2−エチルヘキサン酸亜鉛、安息香酸亜鉛、t−ブチル安息香酸亜鉛、サリチル酸亜鉛、ナフテン酸亜鉛、アクリル酸亜鉛、メタクリル酸亜鉛等が挙げられる。
尚、これらの亜鉛を含む化合物について、その水和物又は溶媒和物又は触媒Xとの錯体が存在する場合には、該水和物及び溶媒和物及び触媒Xとの錯体も(A)成分の製造方法における触媒Yとして使用できる。Specific examples of the compound containing zinc represented by the above formula (3) include zinc acetate, zinc acetate dihydrate, zinc propionate, zinc octylate, zinc neodecanoate, zinc laurate, zinc myristate, stearin. Examples include zinc oxide, zinc cyclohexanebutyrate, zinc 2-ethylhexanoate, zinc benzoate, zinc t-butylbenzoate, zinc salicylate, zinc naphthenate, zinc acrylate, and zinc methacrylate.
In addition, about these compounds containing zinc, when the complex with the hydrate, solvate, or catalyst X exists, this complex with the hydrate, solvate, and catalyst X is also component (A). It can be used as the catalyst Y in the production method.
上記式(4)で表される亜鉛を含む化合物の具体例としては、亜鉛アセチルアセトナート、亜鉛アセチルアセトナート水和物、ビス(2,6−ジメチル−3,5−ヘプタンジオナト)亜鉛、ビス(2,2,6,6−テトラメチル−3,5−ヘプタンジオナト)亜鉛、ビス(5,5−ジメチル−2,4−ヘキサンジオナト)亜鉛等が挙げられる。尚、これらの亜鉛を含む化合物について、その水和物又は溶媒和物又は触媒Xとの錯体が存在する場合には、該水和物及び溶媒和物及び触媒Xとの錯体も(A)成分の製造方法における触媒Yとして使用できる。 Specific examples of the compound containing zinc represented by the above formula (4) include zinc acetylacetonate, zinc acetylacetonate hydrate, bis (2,6-dimethyl-3,5-heptanedionato) zinc, bis ( 2,2,6,6-tetramethyl-3,5-heptanedionato) zinc, bis (5,5-dimethyl-2,4-hexanedionato) zinc and the like. In addition, about these compounds containing zinc, when the complex with the hydrate, solvate, or catalyst X exists, this complex with the hydrate, solvate, and catalyst X is also component (A). It can be used as the catalyst Y in the production method.
触媒Yにおける、有機酸亜鉛及び亜鉛ジケトンエノラートとしては、前記した化合物を直接使用することができるが、反応系内でこれら化合物を発生させ使用することもできる。
例えば、金属亜鉛、酸化亜鉛、水酸化亜鉛、塩化亜鉛及び硝酸亜鉛等の亜鉛化合物(以下、「原料亜鉛化合物」という)を原料として使用し、有機酸亜鉛の場合は、原料亜鉛化合物と有機酸を反応させる方法、亜鉛ジケトンエノラートの場合は、原料亜鉛化合物と1,3−ジケトンを反応させる方法等が挙げられる。As the organic acid zinc and zinc diketone enolate in the catalyst Y, the aforementioned compounds can be used directly, but these compounds can also be generated and used in the reaction system.
For example, zinc compounds such as metal zinc, zinc oxide, zinc hydroxide, zinc chloride and zinc nitrate (hereinafter referred to as “raw zinc compounds”) are used as raw materials. In the case of organic acid zinc, raw zinc compounds and organic acids are used. In the case of zinc diketone enolate, a method of reacting a raw material zinc compound with 1,3-diketone and the like can be mentioned.
本発明ではこれらの触媒Yを単独で又は二種以上を任意に組み合わせて使用できる。これらの触媒Yの中では、酢酸亜鉛、プロピオン酸亜鉛、アクリル酸亜鉛、メタクリル酸亜鉛、亜鉛アセチルアセトナートが好ましく、特にペンタエリスリトールに対して良好な反応性を示し、入手が容易な酢酸亜鉛、アクリル酸亜鉛、亜鉛アセチルアセトナートが好ましい。 In this invention, these catalysts Y can be used individually or in combination of 2 or more types. Among these catalysts Y, zinc acetate, zinc propionate, zinc acrylate, zinc methacrylate, zinc acetylacetonate are preferable, particularly zinc acetate which shows good reactivity with pentaerythritol and is easily available, Zinc acrylate and zinc acetylacetonate are preferred.
(A)成分の製造方法における触媒Yの使用割合は特に制限はないが、ペンタエリスリトール中の水酸基合計1モルに対して、触媒Yを0.0001〜0.5モル使用することが好ましく、より好ましくは0.0005〜0.2モルである。触媒Yを0.0001モル以上使用することで、目的の(A)成分の生成量を多くすることができ、0.5モル以下とすることで、副生成物の生成や反応液の着色を抑制し、反応終了後の精製工程を簡便にすることができる。 (A) Although the usage-amount of the catalyst Y in the manufacturing method of a component does not have a restriction | limiting in particular, it is preferable to use 0.0001-0.5 mol of catalyst Y with respect to 1 mol of total hydroxyl groups in pentaerythritol. Preferably it is 0.0005-0.2 mol. By using 0.0001 mol or more of catalyst Y, the production amount of the target component (A) can be increased, and by setting it to 0.5 mol or less, by-product formation and reaction liquid coloring can be achieved. It can suppress and the purification process after completion | finish of reaction can be simplified.
1−2−5.エステル交換反応
前記した通り、(A)成分のエステル交換反応による製造方法としては、触媒として前記触媒X及びYを併用する製造方法が好ましく、以下、当該製造方法について説明する。 1-2-5. Transesterification Reaction As described above, the production method by the transesterification reaction of component (A) is preferably a production method in which the catalysts X and Y are used in combination as a catalyst. The production method will be described below.
(A)成分の製造方法における触媒Xと触媒Yの使用割合は特に制限はないが、触媒Yの1モルに対して、触媒Xを0.005〜10.0モル使用することが好ましく、より好ましくは0.05〜5.0モルである。0.005モル以上使用することで、目的の(A)成分の生成量を多くすることができ、10.0モル以下とすることで、副生成物の生成や反応液の着色を抑制し、反応終了後の精製工程を簡便にすることができる。 (A) Although the usage-amount of the catalyst X and the catalyst Y in the manufacturing method of a component does not have a restriction | limiting in particular, It is preferable to use 0.005-10.0 mol of catalyst X with respect to 1 mol of catalyst Y, Preferably it is 0.05-5.0 mol. By using 0.005 mol or more, the production amount of the target (A) component can be increased, and by making it 10.0 mol or less, generation of by-products and coloring of the reaction solution are suppressed, The purification process after completion of the reaction can be simplified.
本発明で併用する触媒Xと触媒Yの組合せとしては、触媒Xがアザビシクロ系化合物で、触媒Yが前記式(3)で表される化合物の組み合わせが好ましく、さらに、アザビシクロ系化合物がDABCOであり、前記式(3)で表される化合物が酢酸亜鉛及びアクリル酸亜鉛よりなる群から選ばれた少なくとも1種の化合物である組み合わせが最も好ましい。
この組合せが、(A)成分を収率よく得られることに加え、反応終了後の色調に優れることから、色調が重要視される各種工業用途に好適に使用できる。さらには比較的安価に入手可能な触媒であることから、経済的に有利な製造方法となる。As a combination of the catalyst X and the catalyst Y used in the present invention, the catalyst X is an azabicyclo compound, the catalyst Y is preferably a compound represented by the formula (3), and the azabicyclo compound is DABCO. A combination in which the compound represented by the formula (3) is at least one compound selected from the group consisting of zinc acetate and zinc acrylate is most preferable.
In addition to being able to obtain the component (A) with good yield, this combination is excellent in color tone after completion of the reaction, and therefore can be suitably used for various industrial applications in which color tone is regarded as important. Furthermore, since the catalyst is available at a relatively low cost, it is an economically advantageous production method.
本発明で使用する触媒X及び触媒Yは、上記反応の最初から添加してもよいし、途中から添加してもよい。又、所望の使用量を一括で添加してもよいし、分割して添加してもよい。 The catalyst X and catalyst Y used in the present invention may be added from the beginning of the above reaction or may be added midway. Moreover, a desired use amount may be added all at once, or may be added in divided portions.
(A)成分の製造方法における反応温度は40〜180℃であることが好ましく、より好ましくは60〜160℃である。反応温度を40℃以上にすることで、反応速度を速くすることができ、180℃以下とすることで、原料や生成物中の(メタ)アクリロイル基の熱重合を抑制し、反応液の着色を抑制でき、反応終了後の精製工程を簡便にすることができる。 (A) It is preferable that the reaction temperature in the manufacturing method of a component is 40-180 degreeC, More preferably, it is 60-160 degreeC. By setting the reaction temperature to 40 ° C. or higher, the reaction rate can be increased, and by setting it to 180 ° C. or lower, thermal polymerization of (meth) acryloyl groups in raw materials and products is suppressed, and coloring of the reaction liquid is performed. And the purification process after completion of the reaction can be simplified.
(A)成分の製造方法における反応圧力は、所定の反応温度を維持できれば特に制限はなく、減圧状態で実施してもよく、又加圧状態で実施してもよい。好ましくは0.000001〜10MPa(絶対圧力)である。 The reaction pressure in the method for producing the component (A) is not particularly limited as long as the predetermined reaction temperature can be maintained, and may be performed in a reduced pressure state or in a pressurized state. Preferably it is 0.000001-10MPa (absolute pressure).
(A)成分の製造方法においては、エステル交換反応の進行に伴い単官能(メタ)アクリレートに由来する1価アルコールが副生する。該1価アルコールを反応系内に共存させたままでもよいが、該1価アルコールを反応系外に排出することにより、エステル交換反応の進行をより促進することができる。 In the manufacturing method of (A) component, the monohydric alcohol derived from monofunctional (meth) acrylate byproduces with progress of transesterification. Although the monohydric alcohol may be allowed to coexist in the reaction system, the transesterification reaction can be further promoted by discharging the monohydric alcohol out of the reaction system.
(A)成分の製造方法では溶媒を使用せずに反応させることもできるが、必要に応じて溶媒を使用してもよい。
溶媒の具体例としては、n−ヘキサン、シクロヘキサン、メチルシクロヘキサン、n−ヘプタン、n−オクタン、n−ノナン、n−デカン、ベンゼン、トルエン、キシレン、エチルベンゼン、ジエチルベンゼン、イソプロピルベンゼン、アミルベンゼン、ジアミルベンゼン、トリアミルベンゼン、ドデシルベンゼン、ジドデシルベンゼン、アミルトルエン、イソプロピルトルエン、デカリン及びテトラリン等の炭化水素類;ジエチルエーテル、ジプロピルエーテル、ジイソプロピルエーテル、ジブチルエーテル、ジアミルエーテル、ジエチルアセタール、ジヘキシルアセタール、t−ブチルメチルエーテル、シクロペンチルメチルエーテル、テトラヒドロフラン、テトラヒドロピラン、トリオキサン、ジオキサン、アニソール、ジフェニルエーテル、ジメチルセロソルブ、ジグライム、トリグライム及びテトラグライム等のエーテル類;18−クラウン−6等のクラウンエーテル類;安息香酸メチル及びγ−ブチロラクトン等のエステル類;アセトン、メチルエチルケトン、メチルイソブチルケトン、シクロヘキサノン、アセトフェノン及びベンゾフェノン等のケトン類;炭酸ジメチル、炭酸ジエチル、エチレンカーボネート、プロピレンカーボネート、1,2−ブチレンカーボネート等のカーボネート化合物;スルホラン等のスルホン類;ジメチルスルホキサイド等のスルホキサイド類;尿素類又はその誘導体;トリブチルホスフィンオキサイド等のホスフィンオキサイド類、イミダゾリウム塩、ピペリジニウム塩及びピリジニウム塩等のイオン液体;シリコンオイル並びに;水等が挙げられる。
これらの溶媒の中では、炭化水素類、エーテル類、カーボネート化合物及びイオン液体が好ましい。
これらの溶媒は単独で使用してもよく、二種以上を任意に組み合わせて混合溶媒として使用してもよい。In the method for producing the component (A), the reaction can be carried out without using a solvent, but a solvent may be used as necessary.
Specific examples of the solvent include n-hexane, cyclohexane, methylcyclohexane, n-heptane, n-octane, n-nonane, n-decane, benzene, toluene, xylene, ethylbenzene, diethylbenzene, isopropylbenzene, amylbenzene, diamyl. Hydrocarbons such as benzene, triamylbenzene, dodecylbenzene, didodecylbenzene, amyltoluene, isopropyltoluene, decalin and tetralin; diethyl ether, dipropyl ether, diisopropyl ether, dibutyl ether, diamyl ether, diethyl acetal, dihexyl acetal , T-butyl methyl ether, cyclopentyl methyl ether, tetrahydrofuran, tetrahydropyran, trioxane, dioxane, anisole, diphenyl ether Ethers such as tellurium, dimethylcellosolve, diglyme, triglyme and tetraglyme; crown ethers such as 18-crown-6; esters such as methyl benzoate and γ-butyrolactone; acetone, methyl ethyl ketone, methyl isobutyl ketone, cyclohexanone, acetophenone And ketones such as benzophenone; carbonate compounds such as dimethyl carbonate, diethyl carbonate, ethylene carbonate, propylene carbonate, and 1,2-butylene carbonate; sulfones such as sulfolane; sulfoxides such as dimethyl sulfoxide; ureas or derivatives thereof Ionic liquids such as phosphine oxides such as tributylphosphine oxide, imidazolium salts, piperidinium salts and pyridinium salts; silicon oil; and water Is mentioned.
Of these solvents, hydrocarbons, ethers, carbonate compounds and ionic liquids are preferred.
These solvents may be used alone, or two or more kinds may be arbitrarily combined and used as a mixed solvent.
(A)成分の製造方法においては、反応液の色調を良好に維持する目的で系内にアルゴン、ヘリウム、窒素及び炭酸ガス等の不活性ガスを導入してもよいが、(メタ)アクリロイル基の重合を防止する目的で系内に含酸素ガスを導入してもよい。含酸素ガスの具体例としては、空気、酸素と窒素の混合ガス、酸素とヘリウムの混合ガス等が挙げられる。含酸素ガスの導入方法としては、反応液中に溶存させたり、又は反応液中に吹込む(いわゆるバブリング)方法がある。 In the method for producing the component (A), an inert gas such as argon, helium, nitrogen and carbon dioxide may be introduced into the system for the purpose of maintaining a good color tone of the reaction solution, but a (meth) acryloyl group For the purpose of preventing polymerization of oxygen, an oxygen-containing gas may be introduced into the system. Specific examples of the oxygen-containing gas include air, a mixed gas of oxygen and nitrogen, a mixed gas of oxygen and helium, and the like. As a method for introducing the oxygen-containing gas, there is a method in which the oxygen-containing gas is dissolved in the reaction solution or blown into the reaction solution (so-called bubbling).
(A)成分の製造方法においては、(メタ)アクリロイル基の重合を防止する目的で反応液中に重合禁止剤を添加することが好ましい。
重合禁止剤の具体例としては、ハイドロキノン、tert−ブチルハイドロキノン、ハイドロキノンモノメチルエーテル、2,6−ジ−tert−ブチル−4−メチルフェノール、2,4,6−トリ−tert−ブチルフェノール、4−tert−ブチルカテコール、ベンゾキノン、フェノチアジン、N−ニトロソ−N−フェニルヒドロキシルアミンアンモニウム、2,2,6,6−テトラメチルピペリジン−1−オキシル、4−ヒドロキシ−2,2,6,6−テトラメチルピペリジン−1−オキシル等の有機系重合禁止剤、塩化銅、硫酸銅及び硫酸鉄等の無機系重合禁止剤、並びにジブチルジチオカルバミン酸銅、N−ニトロソ−N−フェニルヒドロキシルアミンアルミニウム塩等の有機塩系重合禁止剤が挙げられる。
重合禁止剤は、一種を単独で添加しても又は二種以上を任意に組み合わせて添加してもよく、本発明の最初から添加してもよいし、途中から添加してもよい。又、所望の使用量を一括で添加してもよいし、分割して添加してもよい。又、精留塔を経由して連続的に添加してもよい。
重合禁止剤の添加割合としては、反応液中に5〜30,000wtppmが好ましく、より好ましくは25〜10,000wtppmである。この割合を5wtppm以上とすることで、重合禁止効果を発揮することができ、30,000wtppm以下にすることで、反応液の着色を抑制でき、反応終了後の精製工程を簡便にすることができ、又、得られる(A)成分の硬化速度の低下を防止することができる。In the manufacturing method of (A) component, it is preferable to add a polymerization inhibitor in the reaction liquid for the purpose of preventing the polymerization of the (meth) acryloyl group.
Specific examples of the polymerization inhibitor include hydroquinone, tert-butyl hydroquinone, hydroquinone monomethyl ether, 2,6-di-tert-butyl-4-methylphenol, 2,4,6-tri-tert-butylphenol, 4-tert -Butylcatechol, benzoquinone, phenothiazine, N-nitroso-N-phenylhydroxylamine ammonium, 2,2,6,6-tetramethylpiperidine-1-oxyl, 4-hydroxy-2,2,6,6-tetramethylpiperidine Organic polymerization inhibitors such as -1-oxyl, inorganic polymerization inhibitors such as copper chloride, copper sulfate and iron sulfate, and organic salt systems such as copper dibutyldithiocarbamate and N-nitroso-N-phenylhydroxylamine aluminum salt A polymerization inhibitor is mentioned.
A polymerization inhibitor may be added individually by 1 type, or may be added in combination of 2 or more types, may be added from the beginning of this invention, and may be added from the middle. Moreover, a desired use amount may be added all at once, or may be added in divided portions. Moreover, you may add continuously via a rectification column.
The addition ratio of the polymerization inhibitor is preferably 5 to 30,000 wtppm in the reaction solution, and more preferably 25 to 10,000 wtppm. By setting this ratio to 5 wtppm or more, the polymerization inhibition effect can be exerted, and by setting it to 30,000 wtppm or less, coloring of the reaction solution can be suppressed, and the purification step after completion of the reaction can be simplified. Moreover, the fall of the cure rate of the (A) component obtained can be prevented.
(A)成分の製造方法における反応時間は、触媒の種類と使用量、反応温度、反応圧力等により異なるが、好ましくは0.1〜150時間、より好ましくは0.5〜80時間である。 Although the reaction time in the manufacturing method of (A) component changes with the kind and usage-amount of a catalyst, reaction temperature, reaction pressure, etc., Preferably it is 0.1 to 150 hours, More preferably, it is 0.5 to 80 hours.
(A)成分の製造方法は、回分式、半回分式及び連続式のいずれの方法によっても実施できる。回分式の一例としては、反応器にペンタエリスリトール、単官能(メタ)アクリレート、触媒及び重合禁止剤を仕込み、含酸素ガスを反応液中にバブリングさせながら所定の温度で撹拌する。その後、エステル交換反応の進行に伴い副生した1価アルコールを所定の圧力にて反応器から抜出すことで目的の(A)成分を生成させる等の方法で実施できる。 The method for producing the component (A) can be carried out by any of batch, semi-batch and continuous methods. As an example of a batch system, pentaerythritol, monofunctional (meth) acrylate, a catalyst and a polymerization inhibitor are charged into a reactor, and stirred at a predetermined temperature while bubbling oxygen-containing gas into the reaction solution. Then, it can implement by the method of producing | generating the target (A) component by extracting the monohydric alcohol byproduced with progress of transesterification from a reactor by predetermined | prescribed pressure.
(A)成分の製造方法で得られた反応生成物に対しては、分離・精製操作を実施することが目的の(A)成分を純度よく得ることができるため好ましい。
分離・精製操作としては、晶析操作、ろ過操作、蒸留操作及び抽出操作等が挙げられ、これらを組合わせることが好ましい。晶析操作としては、冷却晶析及び濃縮晶析等が挙げられ、ろ過操作としては、加圧ろ過、吸引ろ過及び遠心ろ過等が挙げられ、蒸留操作としては、単式蒸留、分別蒸留、分子蒸留及び水蒸気蒸留等が挙げられ、抽出操作としては、固液抽出、液液抽出等が挙げられる。
該分離精製操作においては溶媒を使用してもよい。
又、本発明で使用した触媒及び重合禁止剤のいずれか又はその両方を中和するための中和剤や、吸着除去するための吸着剤、副生成物を分解又は除去するための酸又はアルカリ、色調を改善するための活性炭、ろ過効率及びろ過速度を向上するためのケイソウ土等を使用してもよい。For the reaction product obtained by the method for producing the component (A), it is preferable to carry out a separation / purification operation because the desired component (A) can be obtained with high purity.
Examples of the separation / purification operation include a crystallization operation, a filtration operation, a distillation operation, and an extraction operation, and these are preferably combined. Examples of the crystallization operation include cooling crystallization and concentration crystallization. Examples of the filtration operation include pressure filtration, suction filtration, and centrifugal filtration. Examples of the distillation operation include single distillation, fractional distillation, and molecular distillation. And steam distillation, and the extraction operation includes solid-liquid extraction and liquid-liquid extraction.
A solvent may be used in the separation and purification operation.
Further, a neutralizing agent for neutralizing either or both of the catalyst and polymerization inhibitor used in the present invention, an adsorbing agent for removing by adsorption, and an acid or alkali for decomposing or removing by-products Further, activated carbon for improving the color tone, diatomaceous earth for improving the filtration efficiency and filtration speed, and the like may be used.
2.硬化型組成物
本発明は、前記(A)成分を含む硬化型組成物に関する。
組成物の製造方法としては、ペンタエリスリトールと単官能(メタ)アクリレートを、前記触媒X及びYの存在下にエステル交換反応させ(メタ)アクリレート混合物を製造する工程を含む製造方法が好ましい。
当該製造方法によれば、特定水酸基価を有する(A)成分を高収率で製造でき、しかも得られる(A)成分中の高分子量体が少ないために低粘度となり、得られる組成物を塗工性やレベリング性に優れるものとすることができ、又、得られる組成物の硬化膜を高硬度とすることができる点で好ましい。
当該工程としては、前記した(A)成分の製造方法に従えば良い。 2. Curable composition TECHNICAL FIELD This invention relates to the curable composition containing the said (A) component.
As a method for producing the composition, a production method including a step of producing a (meth) acrylate mixture by transesterifying pentaerythritol and a monofunctional (meth) acrylate in the presence of the catalysts X and Y is preferable.
According to the production method, the component (A) having a specific hydroxyl value can be produced in a high yield, and since the high molecular weight product in the component (A) obtained is small, the viscosity becomes low, and the resulting composition is applied. It is preferable in that it can be excellent in workability and leveling properties, and the cured film of the resulting composition can have high hardness.
What is necessary is just to follow the manufacturing method of above-described (A) component as the said process.
組成物の粘度としては、目的に応じて適宜設定すれば良い。
(A)成分をコーティング剤、インキ及びパターン形成剤等の好ましい用途に使用する場合には、組成物の粘度は目的に応じて適宜設定すれば良く、1〜100,000mPa・sが好ましく、より好ましくは5〜50,000mPa・sである。当該粘度範囲とすることで、組成物の塗工時のレベリング性に優れ、硬化物の外観に優れるものとすることができる。
尚、本発明における粘度とは、E型粘度計を使用して25℃で測定した値を意味する。What is necessary is just to set suitably as a viscosity of a composition according to the objective.
When the component (A) is used for a preferred application such as a coating agent, an ink and a pattern forming agent, the viscosity of the composition may be appropriately set according to the purpose, and is preferably 1 to 100,000 mPa · s. Preferably, it is 5 to 50,000 mPa · s. By setting it as the said viscosity range, it is excellent in the leveling property at the time of the coating of a composition, and shall be excellent in the external appearance of hardened | cured material.
The viscosity in the present invention means a value measured at 25 ° C. using an E-type viscometer.
本発明の組成物は、活性エネルギー線硬化型組成物及び熱硬化型組成物のいずれにも使用することができるが、活性エネルギー線硬化型組成物が好ましい。
本発明の組成物は、前記(A)を必須成分とするものであるが、目的に応じて種々の成分を配合することができる。
その他成分としては、具体的には、光重合開始剤〔以下、「(B)成分」という〕、熱重合開始剤〔以下、「(C)成分」という〕、前記(A)成分以外のエチレン性不飽和基を有する化合物〔以下、「(D)成分」という〕及び有機溶剤〔以下、「(E)成分」という〕等が挙げられる。
以下、これらの成分について説明する。
尚、後記するその他の成分は、例示した化合物の1種のみを使用しても良く、2種以上を併用しても良い。Although the composition of this invention can be used for both an active energy ray hardening-type composition and a thermosetting type composition, an active energy ray hardening-type composition is preferable.
The composition of the present invention contains (A) as an essential component, but various components can be blended depending on the purpose.
Specific examples of other components include a photopolymerization initiator (hereinafter referred to as “component (B)”), a thermal polymerization initiator (hereinafter referred to as “component (C)”), and ethylene other than the component (A). And a compound having an unsaturated group (hereinafter referred to as “component (D)”) and an organic solvent (hereinafter referred to as “component (E)”).
Hereinafter, these components will be described.
In addition, the other component mentioned later may use only 1 type of the illustrated compound, and may use 2 or more types together.
2−1.(B)成分
本発明の組成物を活性エネルギー線硬化型組成物として使用し、さらに電子線硬化型組成物として使用する場合は、(B)成分(光重合開始剤)を含有させず、電子線により硬化させることも可能である。
本発明の組成物を活性エネルギー線硬化型組成物として使用する場合において、特に、活性エネルギー線として紫外線及び可視光線を用いたときには、硬化の容易性やコストの観点から、(B)成分を更に含有することが好ましい。
活性エネルギー線として電子線を使用する場合には、必ずしも配合する必要はないが、硬化性を改善させるため必要に応じて少量配合することもできる。 2-1. (B) Component When the composition of the present invention is used as an active energy ray curable composition and further used as an electron beam curable composition, it does not contain the component (B) (photopolymerization initiator) and is an electron. It can also be cured by a wire.
In the case where the composition of the present invention is used as an active energy ray-curable composition, particularly when ultraviolet rays and visible rays are used as active energy rays, the component (B) is further added from the viewpoint of ease of curing and cost. It is preferable to contain.
When an electron beam is used as the active energy ray, it is not always necessary to add it, but a small amount can be added as necessary in order to improve curability.
(B)成分の具体例としては、ベンジルジメチルケタール、1−ヒドロキシシクロヘキシルフェニルケトン、2−ヒドロキシ−2−メチル−1−フェニルプロパン−1−オン、1−[4−(2−ヒドロキシエトキシ)フェニル]−2−ヒドロキシ−2−メチル−1−プロパン−1−オン、オリゴ[2−ヒドロキシ−2−メチル−1−[4−1−(メチルビニル)フェニル]プロパノン、2−ヒドロキシ−1−{4−[4−(2−ヒドロキシ−2−メチルプロピオニル)ベンジル]フェニル}−2−メチルプロパン−1−オン、2−メチル−1−[4−(メチルチオ)]フェニル]−2−モルフォリノプロパン−1−オン、2−ベンジル−2−ジメチルアミノ−1−(4−モルフォリノフェニル)ブタン−1−オン、2−ジメチルアミノ−2−(4−メチルベンジル)−1−(4−モルフォリン−4−イルフェニル)ブタン−1−オン及び3,6−ビス(2−メチル−2−モルフォリノプロピオニル)−9−n−オクチルカルバゾール等のアセトフェノン系化合物;
ベンゾイン、ベンゾインエチルエーテル、ベンゾインイソプロピルエーテル及びベンゾインイソブチルエーテル等のベンゾイン化合物;
ベンゾフェノン、2−メチルベンゾフェノン、3−メチルベンゾフェノン、4−メチルベンゾフェノン、2,4,6−トリメチルベンゾフェノン、4−フェニルベンゾフェノン、メチル−2−ベンゾフェノン、1−[4−(4−ベンゾイルフェニルスルファニル)フェニル]−2−メチル−2−(4−メチルフェニルスルフォニル)プロパン−1−オン、4,4’−ビス(ジメチルアミノ)ベンゾフェノン、4,4’−ビス(ジエチルアミノ)ベンゾフェノン及び4−メトキシ−4’−ジメチルアミノベンゾフェノン等のベンゾフェノン系化合物;
ビス(2,4,6−トリメチルベンゾイル)フェニルホスフィンオキサイド、2,4,6−トリメチルベンゾイルジフェニルホスフィンオキサイド、及びビス(2,6−ジメトキシベンゾイル)−2,4,4−トリメチルペンチルホスフィンオキサイド等のアシルホスフィンオキサイド化合物;並びに
チオキサントン、2−クロロチオキサントン、2,4−ジエチルチオキサントン、イソプロピルチオキサントン、1−クロロ−4−プロピルチオキサントン、3−[3,4−ジメチル−9−オキソ−9H−チオキサントン−2−イル−オキシ]−2−ヒドロキシプロピル−N,N,N―トリメチルアンモニウムクロライド及びフルオロチオキサントン等のチオキサントン系化合物等が挙げられる。
前記以外の化合物としては、ベンジル、フェニルグリオキシ酸メチル、エチル(2,4,6−トリメチルベンゾイル)フェニルホスフィネート、エチルアントラキノン及びフェナントレンキノン及びカンファーキノン等が挙げられる。Specific examples of the component (B) include benzyldimethyl ketal, 1-hydroxycyclohexyl phenyl ketone, 2-hydroxy-2-methyl-1-phenylpropan-1-one, and 1- [4- (2-hydroxyethoxy) phenyl. ] -2-hydroxy-2-methyl-1-propan-1-one, oligo [2-hydroxy-2-methyl-1- [4-1- (methylvinyl) phenyl] propanone, 2-hydroxy-1- { 4- [4- (2-hydroxy-2-methylpropionyl) benzyl] phenyl} -2-methylpropan-1-one, 2-methyl-1- [4- (methylthio)] phenyl] -2-morpholinopropane -1-one, 2-benzyl-2-dimethylamino-1- (4-morpholinophenyl) butan-1-one, 2-dimethylamino-2- Such as 4-methylbenzyl) -1- (4-morpholin-4-ylphenyl) butan-1-one and 3,6-bis (2-methyl-2-morpholinopropionyl) -9-n-octylcarbazole Acetophenone compounds;
Benzoin compounds such as benzoin, benzoin ethyl ether, benzoin isopropyl ether and benzoin isobutyl ether;
Benzophenone, 2-methylbenzophenone, 3-methylbenzophenone, 4-methylbenzophenone, 2,4,6-trimethylbenzophenone, 4-phenylbenzophenone, methyl-2-benzophenone, 1- [4- (4-benzoylphenylsulfanyl) phenyl ] -2-Methyl-2- (4-methylphenylsulfonyl) propan-1-one, 4,4′-bis (dimethylamino) benzophenone, 4,4′-bis (diethylamino) benzophenone and 4-methoxy-4 ′ -Benzophenone compounds such as dimethylaminobenzophenone;
Such as bis (2,4,6-trimethylbenzoyl) phenylphosphine oxide, 2,4,6-trimethylbenzoyldiphenylphosphine oxide, and bis (2,6-dimethoxybenzoyl) -2,4,4-trimethylpentylphosphine oxide. Acylphosphine oxide compounds; and thioxanthone, 2-chlorothioxanthone, 2,4-diethylthioxanthone, isopropylthioxanthone, 1-chloro-4-propylthioxanthone, 3- [3,4-dimethyl-9-oxo-9H-thioxanthone-2 -Yl-oxy] -2-hydroxypropyl-N, N, N-trimethylammonium chloride and thioxanthone compounds such as fluorothioxanthone.
Examples of the compound other than the above include benzyl, methyl phenylglyoxylate, ethyl (2,4,6-trimethylbenzoyl) phenyl phosphinate, ethyl anthraquinone, phenanthrenequinone and camphorquinone.
これら化合物の中でも、α−ヒドロキシフェニルケトン類が、大気下において、薄膜のコーティングであっても表面硬化性が良好で好ましく、具体的には、1−ヒドロキシシクロヘキシルフェニルケトン、及び2−ヒドロキシ−2−メチル−1−フェニルプロパン−1−オンがより好ましい。
又、硬化物の膜厚を厚くする必要がある場合、例えば50μm以上とする必要がある場合は、硬化物内部の硬化性を向上させる目的や、紫外線吸収剤や顔料を併用する場合は、ビス(2,4,6−トリメチルベンゾイル)フェニルホスフィンオキサイド、2,4,6−トリメチルベンゾイルジフェニルホスフィンオキサイド及びビス(2,6−ジメトキシベンゾイル)−2,4,4−トリメチルペンチルホスフィンオキサイド等のアシルホスフィンオキサイド化合物や、2−メチル−1−[4−(メチルチオ)]フェニル]−2−モルフォリノプロパン−1−オン、2−ベンジル−2−ジメチルアミノ−1−(4−モルフォリノフェニル)ブタン−1−オン、2−ジメチルアミノ−2−(4−メチルベンジル)−1−(4−モルフォリン−4−イルフェニル)−ブタン−1−オン等を併用することが好ましい。Among these compounds, α-hydroxyphenyl ketones are preferable because they have good surface curability even in the case of thin film coating in the atmosphere. Specifically, 1-hydroxycyclohexyl phenyl ketone and 2-hydroxy-2 -Methyl-1-phenylpropan-1-one is more preferred.
In addition, when it is necessary to increase the film thickness of the cured product, for example, when it is necessary to make it 50 μm or more, the purpose of improving the curability inside the cured product, or when using an ultraviolet absorber or a pigment together, Acylphosphines such as (2,4,6-trimethylbenzoyl) phenylphosphine oxide, 2,4,6-trimethylbenzoyldiphenylphosphine oxide and bis (2,6-dimethoxybenzoyl) -2,4,4-trimethylpentylphosphine oxide Oxide compounds, 2-methyl-1- [4- (methylthio)] phenyl] -2-morpholinopropan-1-one, 2-benzyl-2-dimethylamino-1- (4-morpholinophenyl) butane- 1-one, 2-dimethylamino-2- (4-methylbenzyl) -1- (4-morpholine-4 Yl phenyl) - is preferably used in combination with butan-1-one and the like.
(B)成分の含有割合は、硬化性成分合計量100重量部に対して0.1〜10重量部が好ましく、より好ましくは0.5〜8重量部である。(B)成分の割合を0.1重量部以上にすることで、組成物の光硬化性を良好にし、密着性に優れるものとすることができ、10重量部以下とすることで、硬化膜の内部硬化性が良好にすることができ、基材との密着性を良好にすることができる。
尚、本発明において「硬化性成分」とは、熱又は活性エネルギー線により硬化する成分であり、(A)成分を意味し、後記する(D)成分を配合する場合は、(A)及び(D)成分を意味する。As for the content rate of (B) component, 0.1-10 weight part is preferable with respect to 100 weight part of sclerosing | hardenable component total amount, More preferably, it is 0.5-8 weight part. (B) By making the ratio of a component into 0.1 weight part or more, the photocurability of a composition can be made favorable and it can be excellent in adhesiveness, and a cured film can be made into 10 weight part or less. The internal curability can be improved, and the adhesion to the substrate can be improved.
In the present invention, the “curable component” is a component that is cured by heat or active energy rays, and means the component (A). When the component (D) described later is blended, (A) and ( D) means a component.
2−2.(C)成分
本発明の組成物を熱硬化型組成物として使用する場合には、熱重合開始剤を配合することができる。
熱重合開始剤としては、種々の化合物を使用することができ、有機過酸化物及びアゾ系開始剤が好ましい。
有機過酸化物の具体例としては、1,1−ビス(t−ブチルパーオキシ)−2−メチルシクロヘキサン、1,1−ビス(t−ヘキシルパーオキシ)−3,3,5−トリメチルシクロヘキサン、1,1−ビス(t−ヘキシルパーオキシ)シクロヘキサン、1,1−ビス(t−ブチルパーオキシ)−3,3,5−トリメチルシクロヘキサン、1,1−ビス(t−ブチルパーオキシ)シクロヘキサン、2,2−ビス(4,4−ジ−ブチルパーオキシシクロヘキシル)プロパン、1,1−ビス(t−ブチルパーオキシ)シクロドデカン、t−ヘキシルパーオキシイソプロピルモノカーボネート、t−ブチルパーオキシマレイン酸、t−ブチルパーオキシ−3,5,5−トリメチルヘキサノエート、t−ブチルパーオキシラウレート、2,5−ジメチル−2,5−ジ(m−トルオイルパーオキシ)ヘキサン、t−ブチルパーオキシイソプロピルモノカーボネート、t−ブチルパーオキシ2−エチルヘキシルモノカーボネート、t−ヘキシルパーオキシベンゾエート、2,5−ジーメチル−2,5−ジ(ベンゾイルパーオキシ)ヘキサン、t−ブチルパーオキシアセテート、2,2−ビス(t−ブチルパーオキシ)ブタン、t−ブチルパーオキシベンゾエート、n−ブチル−4,4−ビス(t−ブチルパーオキシ)バレレート、ジ−t−ブチルパーオキシイソフタレート、α,α’−ビス(t−ブチルパーオキシ)ジイソプロピルベンゼン、ジクミルパーオキサイド、2,5−ジメチル−2,5−ジ(t−ブチルパーオキシ)ヘキサン、t−ブチルクミルパーオキサイド、ジ−t−ブチルパーオキサイド、p−メンタンハイドロパーオキサイド、2,5−ジメチル−2,5−ジ(t−ブチルパーオキシ)ヘキシン−3、ジイソプロピルベンゼンハイドロパーオキサイド、t−ブチルトリメチルシリルパーオキサイド、1,1,3,3−テトラメチルブチルハイドロパーオキサイド、クメンハイドロパーオキサイド、t−ヘキシルハイドロパーオキサイド、t−ブチルハイドロパーオキサイド等が挙げられる。
アゾ系化合物の具体例としては、1,1’−アゾビス(シクロヘキサン−1−カルボニトリル)、2−(カルバモイルアゾ)イソブチロニトリル、2−フェニルアゾ−4−メトキシ−2,4−ジメチルバレロニトリル、アゾジ−t−オクタン、アゾジ−t−ブタン等が挙げられる。
これらは単独で用いても良いし、2種以上を併用しても良い。又、有機過酸化物は還元剤と組み合わせることによりレドックス反応とすることも可能である。 2-2. (C) component When using the composition of this invention as a thermosetting type composition, a thermal-polymerization initiator can be mix | blended.
Various compounds can be used as the thermal polymerization initiator, and organic peroxides and azo initiators are preferred.
Specific examples of the organic peroxide include 1,1-bis (t-butylperoxy) -2-methylcyclohexane, 1,1-bis (t-hexylperoxy) -3,3,5-trimethylcyclohexane, 1,1-bis (t-hexylperoxy) cyclohexane, 1,1-bis (t-butylperoxy) -3,3,5-trimethylcyclohexane, 1,1-bis (t-butylperoxy) cyclohexane, 2,2-bis (4,4-di-butylperoxycyclohexyl) propane, 1,1-bis (t-butylperoxy) cyclododecane, t-hexylperoxyisopropyl monocarbonate, t-butylperoxymaleic acid , T-butylperoxy-3,5,5-trimethylhexanoate, t-butylperoxylaurate, 2,5-dimethyl 2,5-di (m-toluoylperoxy) hexane, t-butylperoxyisopropyl monocarbonate, t-butylperoxy 2-ethylhexyl monocarbonate, t-hexylperoxybenzoate, 2,5-dimethyl-2, 5-di (benzoylperoxy) hexane, t-butylperoxyacetate, 2,2-bis (t-butylperoxy) butane, t-butylperoxybenzoate, n-butyl-4,4-bis (t- Butylperoxy) valerate, di-t-butylperoxyisophthalate, α, α′-bis (t-butylperoxy) diisopropylbenzene, dicumyl peroxide, 2,5-dimethyl-2,5-di (t -Butylperoxy) hexane, t-butylcumyl peroxide, di-t-butylperoxide Id, p-menthane hydroperoxide, 2,5-dimethyl-2,5-di (t-butylperoxy) hexyne-3, diisopropylbenzene hydroperoxide, t-butyltrimethylsilyl peroxide, 1,1,3 Examples include 3-tetramethylbutyl hydroperoxide, cumene hydroperoxide, t-hexyl hydroperoxide, and t-butyl hydroperoxide.
Specific examples of the azo compound include 1,1′-azobis (cyclohexane-1-carbonitrile), 2- (carbamoylazo) isobutyronitrile, 2-phenylazo-4-methoxy-2,4-dimethylvaleronitrile. Azodi-t-octane, azodi-t-butane and the like.
These may be used alone or in combination of two or more. Moreover, an organic peroxide can also be made into a redox reaction by combining with a reducing agent.
これら熱重合開始剤の使用量としては、硬化性成分合計量100重量部に対して、10重量部以下が好ましい。
熱重合開始剤を単独で用いる場合は、通常のラジカル熱重合の常套手段にしたがって行えばよく、場合によっては(B)成分(光重合開始剤)と併用し、光硬化させた後にさらに反応率を向上させる目的で熱硬化を行うこともできる。The amount of these thermal polymerization initiators used is preferably 10 parts by weight or less with respect to 100 parts by weight of the total amount of curable components.
When the thermal polymerization initiator is used alone, it may be carried out in accordance with conventional means of normal radical thermal polymerization. In some cases, it is used in combination with the component (B) (photopolymerization initiator). For the purpose of improving the temperature, thermosetting can also be performed.
2−3.(D)成分
(D)成分は、前記(A)成分以外のエチレン性不飽和化合物であり、組成物の硬化物に種々の物性を付与する目的で配合する。
(D)成分におけるエチレン性不飽和基としては、(メタ)アクリロイル基、(メタ)アクリルアミド基、ビニル基及び(メタ)アリル基等が挙げられ、(メタ)アクリロイル基が好ましい。
尚、下記において、「単官能」とは、エチレン性不飽和基を1個有する化合物を意味し、「X官能」とはエチレン性不飽和基をX個有する化合物を意味し、「多官能」とはエチレン性不飽和基を2個以上有する化合物を意味する。 2-3. Component (D) The component (D) is an ethylenically unsaturated compound other than the component (A), and is blended for the purpose of imparting various physical properties to the cured product of the composition.
Examples of the ethylenically unsaturated group in component (D) include a (meth) acryloyl group, a (meth) acrylamide group, a vinyl group, and a (meth) allyl group, and a (meth) acryloyl group is preferred.
In the following, “monofunctional” means a compound having one ethylenically unsaturated group, “X function” means a compound having X ethylenically unsaturated groups, and “polyfunctional”. Means a compound having two or more ethylenically unsaturated groups.
(D)成分において、単官能エチレン性不飽和化合物の具体例としては、前記した単官能(メタ)アクリレートと同様の化合物が挙げられ、メチル(メタ)アクリレート、エチル(メタ)アクリレート、ブチル(メタ)アクリレート、2−エチルヘキシル(メタ)アクリレート、シクロヘキシル(メタ)アクリレート、tert−ブチルシクロヘキシル(メタ)アクリレート及び2−メトキシエチル(メタ)アクリレートが好ましい。
前記した単官能(メタ)アクリレート以外の化合物としては、(メタ)アクリル酸、アクリル酸のマイケル付加型のダイマー、ω−カルボキシ−ポリカプロラクトンモノ(メタ)アクリレート、フタル酸モノヒドロキシエチル(メタ)アクリレート、エチルカルビトール(メタ)アクリレート、ブチルカルビトール(メタ)アクリレート、2−エチルヘキシルカルビトール(メタ)アクリレート、ベンジル(メタ)アクリレート、フェニル(メタ)アクリレート、フェノールのアルキレンオキサイド付加物の(メタ)アクリレート、アルキルフェノールのアルキレンオキサイド付加物の(メタ)アクリレート、2−ヒドロキシエチル(メタ)アクリレート、2−ヒドロキシプロピル(メタ)アクリレート、4−ヒドロキシブチルアクリレート、パラクミルフェノールのアルキレンオキサイド付加物の(メタ)アクリレート、オルトフェニルフェノール(メタ)アクリレート、オルトフェニルフェノールのアルキレンオキサイド付加物の(メタ)アクリレート、テトラヒドロフルフリル(メタ)アクリレート、イソボルニル(メタ)アクリレート、トリシクロデカンメチロール(メタ)アクリレート、2−ヒドロキシ−3−フェノキシプロピル(メタ)アクリレート、N−(2−(メタ)アクリロキシエチル)ヘキサヒドロフタルイミド、N−(2−(メタ)アクリロキシエチル)テトラヒドロフタルイミド、N,N−ジメチルアクリルアミド、アクリロイルモルホリン、N−ビニルピロリドン及びN−ビニルカプロラクタム等が挙げられる。In the component (D), specific examples of the monofunctional ethylenically unsaturated compound include compounds similar to the monofunctional (meth) acrylate described above, and include methyl (meth) acrylate, ethyl (meth) acrylate, butyl (meth) ) Acrylate, 2-ethylhexyl (meth) acrylate, cyclohexyl (meth) acrylate, tert-butylcyclohexyl (meth) acrylate and 2-methoxyethyl (meth) acrylate are preferred.
As compounds other than the monofunctional (meth) acrylate described above, (meth) acrylic acid, Michael addition dimer of acrylic acid, ω-carboxy-polycaprolactone mono (meth) acrylate, monohydroxyethyl (meth) acrylate phthalate , Ethyl carbitol (meth) acrylate, butyl carbitol (meth) acrylate, 2-ethylhexyl carbitol (meth) acrylate, benzyl (meth) acrylate, phenyl (meth) acrylate, (meth) acrylate of alkylene oxide adduct of phenol , (Meth) acrylate, 2-hydroxyethyl (meth) acrylate, 2-hydroxypropyl (meth) acrylate, 4-hydroxybutyl acrylate of alkylene oxide adduct of alkylphenol (Meth) acrylates of alkylene oxide adducts of paraxamylphenol, orthophenylphenol (meth) acrylates, (meth) acrylates of alkylene oxide adducts of orthophenylphenol, tetrahydrofurfuryl (meth) acrylates, isobornyl (meth) acrylates, Tricyclodecanemethylol (meth) acrylate, 2-hydroxy-3-phenoxypropyl (meth) acrylate, N- (2- (meth) acryloxyethyl) hexahydrophthalimide, N- (2- (meth) acryloxyethyl) Examples include tetrahydrophthalimide, N, N-dimethylacrylamide, acryloylmorpholine, N-vinylpyrrolidone and N-vinylcaprolactam.
2官能エチレン性不飽和化合物としては、2個の(メタ)アクリロイル基を有する化合物〔以下、「2官能(メタ)アクリレート」という〕が挙げられる。
2官能(メタ)アクリレートの具体例としては、エチレングリコールジ(メタ)アクリレート、プロピレングリコールジ(メタ)アクリレート、ブタンジオールジ(メタ)アクリレート、ヘキサンジオールジ(メタ)アクリレート及びノナンジオールジ(メタ)アクリレート等のアルカンジオールジ(メタ)アクリレート;
ポリエチレングリコールジ(メタ)アクリレート、ポリプロピレングリコールジ(メタ)アクリレート及びポリテトラメチレングリコールジ(メタ)アクリレート等のポリアルキレングリコールジ(メタ)アクリレート;
トリメチロールプロパンのジ(メタ)アクリレート、グリセリンのジ(メタ)アクリレート、ジトリメチロールプロパンのジ(メタ)アクリレート、ジグリセリンのジ(メタ)アクリレート、及びジペンタエリスリトールのジ(メタ)アクリレート等のポリオールジ(メタ)アクリレート;
グリセリンアルキレンオキサイド付加物のジ(メタ)アクリレート、ペンタエリスリトールアルキレンオキサイド付加物のジ(メタ)アクリレート、ジトリメチロールプロパンアルキレンオキサイド付加物のジ(メタ)アクリレート、ジグリセリンアルキレンオキサイド付加物のジ(メタ)アクリレート及びジペンタエリスリトールアルキレンオキサイド付加物のジ(メタ)アクリレート等のポリオールアルキレンオキサイド付加物のジ(メタ)アクリレート;並びに
ビスフェノールAのアルキレンオキサイド付加物のジ(メタ)アクリレート及びビスフェノールFのアルキレンオキサイド付加物のジ(メタ)アクリレート
等が挙げられる。
このほかに、ビスフェノール骨格や、ポリエーテル骨格、ポリアルキレン骨格を有するエポキシ(メタ)アクリレート、ポリエステル骨格、ポリエーテル骨格又はポリカーボネート骨格を有するウレタン(メタ)アクリレート、及びポリエステル(メタ)アクリレート等も用いることができる。Examples of the bifunctional ethylenically unsaturated compound include compounds having two (meth) acryloyl groups (hereinafter referred to as “bifunctional (meth) acrylate”).
Specific examples of the bifunctional (meth) acrylate include ethylene glycol di (meth) acrylate, propylene glycol di (meth) acrylate, butanediol di (meth) acrylate, hexanediol di (meth) acrylate and nonanediol di (meth). Alkanediol di (meth) acrylates such as acrylates;
Polyalkylene glycol di (meth) acrylates such as polyethylene glycol di (meth) acrylate, polypropylene glycol di (meth) acrylate and polytetramethylene glycol di (meth) acrylate;
Polyols such as di (meth) acrylate of trimethylolpropane, di (meth) acrylate of glycerin, di (meth) acrylate of ditrimethylolpropane, di (meth) acrylate of diglycerin, and di (meth) acrylate of dipentaerythritol Di (meth) acrylate;
Di (meth) acrylate of glycerine alkylene oxide adduct, di (meth) acrylate of pentaerythritol alkylene oxide adduct, di (meth) acrylate of ditrimethylolpropane alkylene oxide adduct, di (meth) of diglycerin alkylene oxide adduct Di (meth) acrylates of polyol alkylene oxide adducts such as di (meth) acrylate of acrylate and dipentaerythritol alkylene oxide adducts; and di (meth) acrylates of bisphenol A alkylene oxide adducts and alkylene oxide additions of bisphenol F And di (meth) acrylate of the product.
In addition, epoxy (meth) acrylate having a bisphenol skeleton, polyether skeleton, polyalkylene skeleton, polyester skeleton, urethane (meth) acrylate having a polyether skeleton or a polycarbonate skeleton, and polyester (meth) acrylate may also be used. Can do.
3官能以上エチレン性不飽和化合物としては、3個以上の(メタ)アクリロイル基を有する化合物〔以下、「3官能以上(メタ)アクリレート」という〕が挙げられる。
3官能以上(メタ)アクリレートとしては、3個以上の(メタ)アクリロイル基を有する化合物であれば種々の化合物が挙げられ、例えば、トリメチロールプロパンのトリ(メタ)アクリレート、グリセリンのトリ(メタ)アクリレート、ジトリメチロールプロパンのトリ又はテトラ(メタ)アクリレート、ジグリセリンのトリ又はテトラ(メタ)アクリレート、及びジペンタエリスリトールのトリ、テトラ、ペンタ又はヘキサ(メタ)アクリレート等のポリオールポリ(メタ)アクリレート;並びに
トリメチロールプロパンアルキレンオキサイド付加物のトリ(メタ)アクリレート、グリセリンアルキレンオキサイド付加物のトリ(メタ)アクリレート、ペンタエリスリトールアルキレンオキサイド付加物のトリ又はテトラ(メタ)アクリレート、ジトリメチロールプロパンアルキレンオキサイド付加物のトリ又はテトラ(メタ)アクリレート、ジグリセリンアルキレンオキサイド付加物のトリ又はテトラ(メタ)アクリレート、ジペンタエリスリトールアルキレンオキサイド付加物のトリ、テトラ、ペンタ又はヘキサ(メタ)アクリレート等のポリオールアルキレンオキサイド付加物のポリ(メタ)アクリレート;
イソシアヌル酸アルキレンオキサイド付加物のトリ(メタ)アクリレート;並びに
ペンタエリスリトールトリ(メタ)アクリレート、ジペンタエリスリトールペンタ(メタ)アクリレート等の水酸基を有し3個以上の(メタ)アクリロイル基を有する化合物と有機ポリイソシアネートとの反応物であるウレタン(メタ)アクリレート等を挙げることができる。Examples of the trifunctional or more ethylenically unsaturated compound include compounds having three or more (meth) acryloyl groups [hereinafter referred to as “trifunctional or more (meth) acrylates”].
Examples of the tri- or higher functional (meth) acrylate include various compounds as long as the compound has three or more (meth) acryloyl groups. For example, trimethylolpropane tri (meth) acrylate, glycerin tri (meth) Polyol poly (meth) acrylates such as acrylate, tritrimethylolpropane tri or tetra (meth) acrylate, diglycerin tri or tetra (meth) acrylate, and dipentaerythritol tri, tetra, penta or hexa (meth) acrylate; And tri (meth) acrylate of trimethylolpropane alkylene oxide adduct, tri (meth) acrylate of glycerol alkylene oxide adduct, tri or tetra (meth) acrylate of pentaerythritol alkylene oxide adduct Ditrimethylolpropane alkylene oxide adduct tri- or tetra (meth) acrylate, diglycerol alkylene oxide adduct tri- or tetra (meth) acrylate, dipentaerythritol alkylene oxide adduct tri-, tetra-, penta- or hexa- ( Poly (meth) acrylates of polyol alkylene oxide adducts such as (meth) acrylates;
Tris (meth) acrylates of isocyanuric acid alkylene oxide adducts; and compounds having 3 or more (meth) acryloyl groups and hydroxyl groups, such as pentaerythritol tri (meth) acrylate and dipentaerythritol penta (meth) acrylate Examples thereof include urethane (meth) acrylate that is a reaction product with polyisocyanate.
前記したアルキレンオキサイド付加物の例としては、エチレンオキサイド付加物、プロピレンオキサイド付加物、並びに、エチレンオキサイド及びプロピレンオキサイド付加物等が挙げられる。 Examples of the alkylene oxide adduct include ethylene oxide adduct, propylene oxide adduct, ethylene oxide and propylene oxide adduct, and the like.
(D)成分の含有割合は、硬化性成分の合計量100重量部中に0〜60重量%含むことが好ましく、より好ましくは0〜30重量%である。
(D)成分の含有割合が60重量%以下とすることで、特に(D)成分が多官能エチレン性不飽和化合物の場合には、硬化膜が脆くなることを防止することができる。(D) It is preferable that the content rate of a component is 0-60 weight% in 100 weight part of total amounts of a sclerosing | hardenable component, More preferably, it is 0-30 weight%.
By making the content rate of (D) component 60 weight% or less, especially when (D) component is a polyfunctional ethylenically unsaturated compound, it can prevent that a cured film becomes weak.
2−4.(E)成分
本発明の組成物は、基材への塗工性を改善する等の目的で、(E)成分の有機溶剤を含むことができる。 2-4. (E) Component The composition of this invention can contain the organic solvent of (E) component for the purpose of improving the coating property to a base material.
(E)成分の具体例としては、メタノール、エタノール、イソプロパノール及びブタノール等のアルコール化合物;エチレングリコールモノメチルエーテル及びプロピレングリコールモノメチルエーテル等のアルキレングリコールモノエーテル化合物;ダイアセトンアルコール等のアセトンアルコール;ベンゼン、トルエン及びキシレン等の芳香族化合物;プロピレングリコールモノメチルエーテルアセテート、酢酸エチル、酢酸ブチル等のエステル化合物;アセトン、メチルエチルケトン及びメチルイソブチルケトン等のケトン化合物;ジブチルエーテル等のエーテル化合物;並びにN−メチルピロリドン等が挙げられる。
これらの中でも、アルキレングリコールモノエーテル化合物、ケトン化合物が好ましく、アルキレングリコールモノエーテル化合物がより好ましい。Specific examples of the component (E) include alcohol compounds such as methanol, ethanol, isopropanol and butanol; alkylene glycol monoether compounds such as ethylene glycol monomethyl ether and propylene glycol monomethyl ether; acetone alcohols such as diacetone alcohol; benzene and toluene And aromatic compounds such as xylene; ester compounds such as propylene glycol monomethyl ether acetate, ethyl acetate and butyl acetate; ketone compounds such as acetone, methyl ethyl ketone and methyl isobutyl ketone; ether compounds such as dibutyl ether; and N-methylpyrrolidone Can be mentioned.
Among these, alkylene glycol monoether compounds and ketone compounds are preferable, and alkylene glycol monoether compounds are more preferable.
(E)成分の含有割合は、硬化性成分の合計量100重量部に対して、10〜1,000重量部であることが好ましく、50〜500重量部であることがより好ましく、50〜300重量部であることがさらに好ましい。上記範囲であると、組成物を塗工に適当な粘度とすることができ、後記する公知の塗布方法で組成物を容易に塗布することができる。 (E) It is preferable that the content rate of a component is 10-1,000 weight part with respect to 100 weight part of total amounts of a sclerosing | hardenable component, It is more preferable that it is 50-500 weight part, 50-300 More preferably, it is part by weight. Within the above range, the composition can have a viscosity suitable for coating, and the composition can be easily applied by a known application method described later.
3.用途
本発明の組成物は、コーティング剤、インキ、パターン形成剤及び接着剤等の種々の用途に使用可能であり、特に、ハードコート等のコーティング用途により好ましく使用することが可能である。
以下、コーティング用組成物について説明する。 3. Applications The composition of the present invention can be used for various applications such as coating agents, inks, patterning agents, and adhesives, and can be preferably used particularly for coating applications such as hard coats.
Hereinafter, the coating composition will be described.
本発明の組成物は、硬化膜の硬度が高い上、水接触角が低く、接着剤の濡れ性に優れるため、コーティング用組成物として好ましく使用することができる。 The composition of the present invention can be preferably used as a coating composition because the cured film has a high hardness, a low water contact angle, and excellent adhesive wettability.
コーティング用組成物は、ハードコート用途として好ましく使用でき、基材としては、タッチセンサに用いられるプラスチックフィルム、偏光子保護フィルムや反射防止フィルムに用いられるプラスチックフィルム、家電製品や自動車内外装部品に用いられる樹脂成型品等が挙げられる。 The coating composition can be preferably used for hard coat applications, and the substrate is used for plastic films used for touch sensors, plastic films used for polarizer protective films and antireflection films, home appliances and automotive interior and exterior parts. Resin molded products, and the like.
本発明の組成物を偏光子保護フィルム(以下、単に「保護フィルム」という)のハードコート用途に使用する場合について説明する。
保護フィルムとしては、通常使用されるものに適用でき、トリアセチルセルロース及びジアセチルセルロース等のセルロースアセテート樹脂、アクリル樹脂、ポリエチレンテレフタレート、ポリカーボネート、ノルボルネン等の環状オレフィンをモノマーとする環状ポリオレフィン樹脂等が挙げられる。
組成物にはシリカ粒子を配合して、硬化膜をアンチグレア層とすることもできる。
又、組成物の硬化膜を保護フィルムに形成して、これを偏光板の最表面としても、又、保護フィルムのプライマーとして使用し、保護フィルムと偏光子との間に硬化膜を形成しても良い。
偏光板の最表面として使用する場合の具体例としては、硬化膜/保護フィルム/接着剤/偏光子の構成や、硬化膜/保護フィルム/接着剤/偏光子/接着剤/保護フィルム/硬化膜の構成の例が挙げられる。
保護フィルムのプライマーとして使用する場合の具体例としては、保護フィルム/硬化膜/接着剤/偏光子の構成や、保護フィルム/硬化膜/接着剤/偏光子/接着剤/硬化膜/保護フィルムの構成の例が挙げられる。The case where the composition of the present invention is used for a hard coat application of a polarizer protective film (hereinafter simply referred to as “protective film”) will be described.
The protective film can be applied to those usually used, and examples thereof include cellulose acetate resins such as triacetyl cellulose and diacetyl cellulose, cyclic polyolefin resins having cyclic olefins such as acrylic resin, polyethylene terephthalate, polycarbonate and norbornene as monomers. .
Silica particles can be blended in the composition to make the cured film an antiglare layer.
Moreover, a cured film of the composition is formed on a protective film, and this is used as the outermost surface of the polarizing plate or as a primer for the protective film, and a cured film is formed between the protective film and the polarizer. Also good.
Specific examples of use as the outermost surface of the polarizing plate include the configuration of a cured film / protective film / adhesive / polarizer, and a cured film / protective film / adhesive / polarizer / adhesive / protective film / cured film. An example of the configuration is given.
Specific examples of use as a primer for a protective film include the configuration of protective film / cured film / adhesive / polarizer, and protective film / cured film / adhesive / polarizer / adhesive / cured film / protective film. An example of the configuration is given.
コーティング用組成物は、前記(A)を必須成分とするものであるが、目的に応じて種々の成分を配合することができる。
その他成分としては、具体的には、前記した(B)、(C)、(D)及び(E)成分の他、酸化防止剤、紫外線吸収剤、顔料・染料、シランカップリング剤、表面改質剤及びポリマー等が挙げられる。
以下、これらの成分について説明する。
尚、後記するその他の成分は、例示した化合物の1種のみを使用しても良く、2種以上を併用しても良い。The coating composition contains the component (A) as an essential component, but various components can be blended depending on the purpose.
Specifically, as other components, in addition to the components (B), (C), (D) and (E) described above, antioxidants, ultraviolet absorbers, pigments / dyes, silane coupling agents, surface modification Examples include a quality agent and a polymer.
Hereinafter, these components will be described.
In addition, the other component mentioned later may use only 1 type of the illustrated compound, and may use 2 or more types together.
3−1.酸化防止剤
酸化防止剤は、硬化膜の耐熱性、耐候性等の耐久性を向上させる目的で配合する。
酸化防止剤としては、たとえばフェノール系酸化防止剤やリン系酸化防止剤、硫黄系酸化防止剤等が挙げられる。
フェノール系酸化防止剤としては、例えば、ジt−ブチルヒドロキシトルエン等のヒンダードフェノール類を挙げることができる。市販されているものとしては、(株)アデカ製のAO−20、AO−30、AO−40、AO−50、AO−60、AO−70、AO−80等が挙げられる。
リン系酸化防止剤としては、トリアルキルホスフィン、トリアリールホスフィン等のホスフィン類や、亜リン酸トリアルキルや亜リン酸トリアリール等が挙げられる。これらの誘導体で市販品としては、例えば、(株)アデカ製、アデカスタブPEP−4C、PEP−8、PEP−24G、PEP−36、HP−10、260、522A、329K、1178、1500、135A、3010等が挙げられる。
硫黄系酸化防止剤としては、チオエーテル系化合物が挙げられ、市販品としては(株)アデカ製AO−23、AO−412S、AO−503A等が挙げられる。
これらは1種を用いても2種類以上を用いてもよい。これら酸化防止剤の好ましい組合せとしては、フェノール系酸化防止剤とリン系酸化防止剤との併用、及びフェノール系酸化防止剤と硫黄系酸化防止剤の併用が挙げられる。
酸化防止剤の含有割合としては、目的に応じて適宜設定すれば良く、硬化性成分合計量100重量部に対して0.01〜5重量部が好ましく、より好ましくは0.1〜1重量部である。
含有割合を0.1重量部以上とすることで、組成物の耐久性を向上させることができ、一方、5重量部以下とすることで、硬化性や密着性を良好にすることができる。 3-1. Antioxidant Antioxidant is mix | blended in order to improve durability, such as the heat resistance of a cured film, and a weather resistance.
Examples of the antioxidant include phenol-based antioxidants, phosphorus-based antioxidants, and sulfur-based antioxidants.
Examples of the phenolic antioxidant include hindered phenols such as di-t-butylhydroxytoluene. As what is marketed, Ade-20 Co., Ltd. AO-20, AO-30, AO-40, AO-50, AO-60, AO-70, AO-80 etc. are mentioned.
Examples of the phosphorus-based antioxidant include phosphines such as trialkylphosphine and triarylphosphine, and trialkyl phosphites and triaryl phosphites. Examples of commercially available products of these derivatives include Adeka Co., Ltd., ADK STAB PEP-4C, PEP-8, PEP-24G, PEP-36, HP-10, 260, 522A, 329K, 1178, 1500, 135A, 3010 etc. are mentioned.
Examples of sulfur-based antioxidants include thioether compounds, and examples of commercially available products include AO-23, AO-412S, and AO-503A manufactured by Adeka Corporation.
These may be used alone or in combination of two or more. Preferred combinations of these antioxidants include the combined use of phenolic antioxidants and phosphorus antioxidants, and the combined use of phenolic antioxidants and sulfurous antioxidants.
What is necessary is just to set suitably as content rate of antioxidant according to the objective, 0.01-5 weight part is preferable with respect to 100 weight part of sclerosing | hardenable component total amount, More preferably, it is 0.1-1 weight part. It is.
When the content ratio is 0.1 parts by weight or more, the durability of the composition can be improved. On the other hand, when the content ratio is 5 parts by weight or less, curability and adhesion can be improved.
3−2.紫外線吸収剤
紫外線吸収剤は、硬化膜の耐光性を向上させる目的で配合する。
紫外線吸収剤としては、BASF社製TINUVIN400、TINUVIN405、TINUVIN460、TINUVIN479等のトリアジン系紫外線吸収剤や、TINUVIN900、TINUVIN928、TINUVIN1130等のベンゾトリアゾール系紫外線吸収剤を挙げることができる。
紫外線吸収剤の含有割合としては、目的に応じて適宜設定すれば良く、硬化性成分合計量100重量部に対して0.01〜5重量部が好ましく、より好ましくは0.1〜1重量部である。含有割合を0.01重量%以上とすることで、硬化膜の耐光性を良好なものとすることができ、一方、5重量%以下とすることで、組成物の硬化性に優れるものとすることができる。 3-2. Ultraviolet absorber An ultraviolet absorber is mix | blended in order to improve the light resistance of a cured film.
Examples of the UV absorber include triazine UV absorbers such as TINUVIN400, TINUVIN405, TINUVIN460, and TINUVIN479 manufactured by BASF, and benzotriazole UV absorbers such as TINUVIN900, TINUVIN928, and TINUVIN1130.
What is necessary is just to set suitably as a content rate of a ultraviolet absorber according to the objective, 0.01-5 weight part is preferable with respect to 100 weight part of sclerosing | hardenable component total amount, More preferably, it is 0.1-1 weight part. It is. When the content ratio is 0.01% by weight or more, the light resistance of the cured film can be improved, and when it is 5% by weight or less, the curability of the composition is excellent. be able to.
3−3.顔料、及び、染料
顔料としては、有機顔料及び無機顔料等が挙げられる。
有機顔料の具体例としては、トルイジンレッド、トルイジンマルーン、ハンザエロー、ベンジジンエロー及びピラゾロンレッド等の不溶性アゾ顔料;リトールレッド、ヘリオボルドー、ピグメントスカーレット及びパーマネントレッド2B等の溶性アゾ顔料;アリザリン、インダントロン及びチオインジゴマルーン等の建染染料からの誘導体;フタロシアニンブルー及びフタロシアニングリーン等のフタロシアニン系有機顔料;キナクリドンレッド及びキナクリドンマゼンタ等のキナクリドン系有機顔料、ペリレンレッド及びペリレンスカーレット等のペリレン系有機顔料;イソインドリノンエロー及びイソインドリノンオレンジ等のイソインドリノン系有機顔料;ピランスロンレッド及びピランスロンオレンジ等のピランスロン系有機顔料;チオインジゴ系有機顔料;縮合アゾ系有機顔料;ベンズイミダゾロン系有機顔料;キノフタロンエロー等のキノフタロン系有機顔料、イソインドリンエロー等のイソインドリン系有機顔料;並びにその他の顔料として、フラバンスロンエロー、アシルアミドエロー、ニッケルアゾエロー、銅アゾメチンエロー、ペリノンオレンジ、アンスロンオレンジ、ジアンスラキノニルレッド及びジオキサジンバイオレット等が挙げられる。
又、前記無機顔料の具体例としては、酸化チタン、硫酸バリウム、炭酸カルシウム、亜鉛華、硫酸鉛、黄色鉛、亜鉛黄、べんがら(赤色酸化鉄(III))、カドミウム赤、群青、紺青、酸化クロム緑、コバルト緑、アンバー、チタンブラック及び合成鉄黒等を挙げることができる。尚、前記フィラーで例示したカーボンブラックは、無機顔料としても使用することができる。
染料としては、従来から知られた種々の化合物を使用することができる。 3-3. Examples of pigments and dye pigments include organic pigments and inorganic pigments.
Specific examples of organic pigments include insoluble azo pigments such as toluidine red, toluidine maroon, Hansa Yellow, benzidine yellow and pyrazolone red; soluble azo pigments such as Ritol Red, Helio Bordeaux, Pigment Scarlet and Permanent Red 2B; Alizarin, Indantron And derivatives from vat dyes such as thioindigo maroon; phthalocyanine organic pigments such as phthalocyanine blue and phthalocyanine green; quinacridone organic pigments such as quinacridone red and quinacridone magenta; perylene organic pigments such as perylene red and perylene scarlet; Isoindolinone organic pigments such as indolinone yellow and isoindolinone orange; pyranthrone organic pigments such as pyranthrone red and pyranthrone orange Thioindigo organic pigments; condensed azo organic pigments; benzimidazolone organic pigments; quinophthalone organic pigments such as quinophthalone yellow; isoindoline organic pigments such as isoindoline yellow; and other pigments such as flavanthrone yellow and acylamide Examples include yellow, nickel azo yellow, copper azomethine yellow, perinone orange, anthrone orange, dianthraquinonyl red, and dioxazine violet.
Specific examples of the inorganic pigment include titanium oxide, barium sulfate, calcium carbonate, zinc white, lead sulfate, yellow lead, zinc yellow, red bean (red iron (III) oxide), cadmium red, ultramarine blue, bitumen, and oxidation. Examples include chrome green, cobalt green, amber, titanium black, and synthetic iron black. The carbon black exemplified as the filler can also be used as an inorganic pigment.
Various conventionally known compounds can be used as the dye.
3−4.シランカップリング剤
シランカップリング剤は、硬化膜と基材との界面接着強度を改善する目的で配合する。
シランカップリング剤としては、基材との接着性向上に寄与できるものであれば特に特に限定されるものではない。 3-4. Silane coupling agent A silane coupling agent is mix | blended in order to improve the interface adhesive strength of a cured film and a base material.
The silane coupling agent is not particularly limited as long as it can contribute to improvement in adhesion to the substrate.
シランカップリング剤としては、具体的には、2−(3,4−エポキシシクロヘキシル)エチルトリメトキシシラン、3−グリシドキシプロピルトリメトキシシラン、3−グリシドキシプロピルメチルジエトキシシラン、3−グリシドキシプロピルトリエトキシシラン、N−2−(アミノエチル)−3−アミノプロピルメチルジメトキシシラン、N−2−(アミノエチル)−3−アミノプロピルトリメトキシシラン、N−2−(アミノエチル)−3−アミノプロピルトリエトキシシラン、3−アミノプロピルトリメトキシシラン、3−アミノプロピルトリエトキシシラン、3−トリエトキシシリル−N−(1,3−ジメチルブチリデン)プロピルアミン、N−フェニル−3−アミノプロピルトリメトキシシラン、3−メルカプトプロピルメチルジメトキシシラン、3−メルカプトプロピルトリメトキシシラン等が挙げられる。 Specific examples of the silane coupling agent include 2- (3,4-epoxycyclohexyl) ethyltrimethoxysilane, 3-glycidoxypropyltrimethoxysilane, 3-glycidoxypropylmethyldiethoxysilane, 3- Glycidoxypropyltriethoxysilane, N-2- (aminoethyl) -3-aminopropylmethyldimethoxysilane, N-2- (aminoethyl) -3-aminopropyltrimethoxysilane, N-2- (aminoethyl) -3-aminopropyltriethoxysilane, 3-aminopropyltrimethoxysilane, 3-aminopropyltriethoxysilane, 3-triethoxysilyl-N- (1,3-dimethylbutylidene) propylamine, N-phenyl-3 -Aminopropyltrimethoxysilane, 3-mercaptopropylmethyl Dimethoxysilane, 3-mercaptopropyl trimethoxy silane and the like.
シランカップリング剤の配合割合は、目的に応じて適宜設定すれば良く、硬化性成分合計量100重量部に対して0.1〜10重量部が好ましく、より好ましくは1〜5重量部である。
配合割合を0.1重量部以上にすることで、組成物の接着力を向上させることができ、一方、10重量部以下とすることで、接着力の経時変化を防止することができる。The blending ratio of the silane coupling agent may be appropriately set according to the purpose, and is preferably 0.1 to 10 parts by weight, more preferably 1 to 5 parts by weight with respect to 100 parts by weight of the total amount of the curable component. .
When the blending ratio is 0.1 parts by weight or more, the adhesive strength of the composition can be improved. On the other hand, when the blending ratio is 10 parts by weight or less, it is possible to prevent the adhesive force from changing over time.
3−5.表面改質剤
本発明の組成物は、塗布時のレベリング性を高める目的や、硬化膜の滑り性を高めて耐擦傷性を高める目的等のため、表面改質剤を添加してもよい。
表面改質剤としては、表面調整剤、界面活性剤、レベリング剤、消泡剤、スベリ性付与剤及び防汚性付与剤等が挙げられ、これら公知の表面改質剤を使用することができる。
それらのうち、シリコーン系表面改質剤及びフッ素系表面改質剤が好適に挙げられる。具体例としては、シリコーン鎖とポリアルキレンオキサイド鎖とを有するシリコーン系ポリマー及びオリゴマー、シリコーン鎖とポリエステル鎖とを有するシリコーン系ポリマー及びオリゴマー、パーフルオロアルキル基とポリアルキレンオキサイド鎖とを有するフッ素系ポリマー及びオリゴマー、並びに、パーフルオロアルキルエーテル鎖とポリアルキレンオキサイド鎖とを有するフッ素系ポリマー及びオリゴマー等が挙げられる。
又、滑り性の持続力を高める等の目的で、分子中にエチレン性不飽和基、好ましくは(メタ)アクリロイル基を有する表面改質剤を使用してもよい。 3-5. Surface modifier For the composition of the present invention, a surface modifier may be added for the purpose of increasing the leveling property at the time of coating, the purpose of increasing the slipping property of the cured film and improving the scratch resistance, and the like.
Examples of the surface modifier include a surface modifier, a surfactant, a leveling agent, an antifoaming agent, a slipperiness imparting agent, and an antifouling imparting agent, and these known surface modifiers can be used. .
Of these, silicone-based surface modifiers and fluorine-based surface modifiers are preferred. Specific examples include silicone polymers and oligomers having a silicone chain and a polyalkylene oxide chain, silicone polymers and oligomers having a silicone chain and a polyester chain, and fluorine polymers having a perfluoroalkyl group and a polyalkylene oxide chain. And a fluorine-based polymer and an oligomer having a perfluoroalkyl ether chain and a polyalkylene oxide chain.
Further, for the purpose of increasing the slidability, a surface modifier having an ethylenically unsaturated group, preferably a (meth) acryloyl group, in the molecule may be used.
表面改質剤の含有割合は、硬化性成分の合計量100重量部に対して、0.01〜1.0重量部であることが好ましい。上記範囲であると、塗膜の表面平滑性に優れる。 It is preferable that the content rate of a surface modifier is 0.01-1.0 weight part with respect to 100 weight part of total amounts of a sclerosing | hardenable component. It is excellent in the surface smoothness of a coating film as it is the said range.
3−6.ポリマー
本発明の組成物は、得られる硬化膜の耐カール性をより改良する目的等で、ポリマーをさらに含有していてもよい。
好適なポリマーとしては、(メタ)アクリル系ポリマーが挙げられ、好適な構成モノマーとしては、メチル(メタ)アクリレート、シクロヘキシル(メタ)アクリレート、(メタ)アクリル酸、グリシジル(メタ)アクリレート、N−(2−(メタ)アクリロキシエチル)テトラヒドロフタルイミド等が挙げられる。(メタ)アクリル酸を共重合したポリマーの場合、グリシジル(メタ)アクリレートを付加させて(メタ)アクリロイル基をポリマー鎖に導入してもよい。
ポリマーの含有割合は、硬化性成分の合計量100重量部に対して、0.01〜10重量部であることが好ましい。上記範囲であると、得られる硬化膜の耐カール性により優れる。 3-6. Polymer The composition of the present invention may further contain a polymer for the purpose of further improving the curl resistance of the resulting cured film.
Suitable polymers include (meth) acrylic polymers, and suitable constituent monomers include methyl (meth) acrylate, cyclohexyl (meth) acrylate, (meth) acrylic acid, glycidyl (meth) acrylate, N- ( 2- (meth) acryloxyethyl) tetrahydrophthalimide and the like. In the case of a polymer copolymerized with (meth) acrylic acid, glycidyl (meth) acrylate may be added to introduce a (meth) acryloyl group into the polymer chain.
It is preferable that the content rate of a polymer is 0.01-10 weight part with respect to 100 weight part of total amounts of a sclerosing | hardenable component. It is excellent in the curl resistance of the cured film obtained as it is the said range.
4.使用方法
本発明の組成物の使用方法としては、常法に従えば良い。
例えば、基材に組成物を塗布した後、活性エネルギー線を照射するか又は加熱することにより硬化させて硬化させる方法等が挙げられる。
具体的には、適用される基材に組成物を通常の塗装方法により塗布した後、活性エネルギー線硬化型組成物の場合には活性エネルギー線を照射して硬化させる方法、又熱硬化型組成物の場合は加熱して硬化させる方法等が挙げられる。成形材料等の用途の場合には、所定の型枠に組成物を注入した後、活性エネルギー線硬化型組成物の場合には活性エネルギー線を照射することにより硬化させる方法、又熱硬化型組成物の場合は加熱して硬化させる方法等が挙げられる。
活性エネルギー線の照射方法や加熱方法は、従来の硬化方法として知られている一般的
な方法を採用すれば良い。
又、組成物に(B)成分(光重合開始剤)及び(C)成分(熱重合開始剤)を併用し、これを活性エネルギー線照射した後、加熱硬化させることにより、基材との密着性を向上させる方法も採用することができる。 4). Method of Use As a method of using the composition of the present invention, a conventional method may be followed.
For example, after apply | coating a composition to a base material, the method of making it harden | cure by irradiating an active energy ray or heating, etc. are mentioned.
Specifically, after applying the composition to the substrate to be applied by an ordinary coating method, in the case of an active energy ray curable composition, a method of irradiating and curing active energy rays, or a thermosetting composition In the case of a thing, the method of heating and hardening etc. is mentioned. In the case of applications such as molding materials, the composition is injected into a predetermined mold and then cured in the case of an active energy ray curable composition by irradiation with active energy rays, or a thermosetting composition. In the case of a thing, the method of heating and hardening etc. is mentioned.
A general method known as a conventional curing method may be adopted as the active energy ray irradiation method and heating method.
In addition, the component (B) (photopolymerization initiator) and the component (C) (thermal polymerization initiator) are used in combination with the composition, irradiated with active energy rays, and then heat-cured, thereby adhering to the substrate. A method for improving the property can also be adopted.
本発明の組成物が適用できる基材としては、種々の材料に適用でき、プラスチック、木材、金属、無機材料及び紙等が挙げられる。
プラスチックの具体例としては、ポリビニルアルコール、トリアセチルセルロース及びジアセチルセルロース等のセルロースアセテート樹脂、アクリル樹脂、ポリエチレンテレフタレート、ポリカーボネート、ポリアリレート、ポリエーテルサルホン、ノルボルネン等の環状オレフィンをモノマーとする環状ポリオレフィン樹脂、ポリ塩化ビニル、エポキシ樹脂及びポリウレタン樹脂等が挙げられる。
木材としては、自然の木材及び合成木材等が挙げられる。
金属としては、鋼板、アルミ及びクロム等の金属、酸化亜鉛(ZnO)及び酸化インジウムスズ(ITO)等の金属酸化物等が挙げられる。
無機材料としては、ガラス、モルタル、コンクリート及び石材等が挙げられる。
これらの中でも、プラスチック基材が特に好ましい。The substrate to which the composition of the present invention can be applied is applicable to various materials, and examples thereof include plastic, wood, metal, inorganic material, and paper.
Specific examples of plastics include cellulose acetate resins such as polyvinyl alcohol, triacetyl cellulose and diacetyl cellulose, cyclic polyolefin resins having cyclic olefins such as acrylic resin, polyethylene terephthalate, polycarbonate, polyarylate, polyethersulfone, norbornene as monomers. , Polyvinyl chloride, epoxy resin, polyurethane resin and the like.
Examples of the wood include natural wood and synthetic wood.
Examples of the metal include steel plates, metals such as aluminum and chromium, and metal oxides such as zinc oxide (ZnO) and indium tin oxide (ITO).
Examples of inorganic materials include glass, mortar, concrete, and stone.
Among these, a plastic substrate is particularly preferable.
基材に対する組成物硬化膜の膜厚は、目的に応じて適宜設定すればよい。硬化膜の厚さとしては、使用する基材や製造した硬化膜を有する基材の用途に応じて選択すればよいが、1〜500μmであることが好ましく、5〜200μmであることがより好ましい。 What is necessary is just to set the film thickness of the composition cured film with respect to a base material suitably according to the objective. The thickness of the cured film may be selected according to the substrate to be used and the use of the substrate having the produced cured film, but is preferably 1 to 500 μm, more preferably 5 to 200 μm. .
本発明の組成物の基材への塗工方法としては、目的に応じて適宜設定すれば良く、バーコーター、アプリケーター、ドクターブレード、ディップコーター、ロールコーター、スピンコーター、フローコーター、ナイフコーター、コンマコーター、リバースロールコーター、ダイコーター、リップコーター、グラビアコーター、マイクログラビアコーター及びインクジェット等で塗工する方法が挙げられる。 The method of applying the composition of the present invention to the substrate may be appropriately set according to the purpose, and is a bar coater, applicator, doctor blade, dip coater, roll coater, spin coater, flow coater, knife coater, comma. Examples of the coating method include a coater, a reverse roll coater, a die coater, a lip coater, a gravure coater, a micro gravure coater, and an ink jet.
本発明の組成物を硬化させるための活性エネルギー線としては、紫外線、可視光線及び電子線等が挙げられるが、紫外線が好ましい。
紫外線照射装置としては、高圧水銀ランプ、メタルハライドランプ、紫外線(UV)無電極ランプ、発光ダイオード(LED)等が挙げられる。
照射エネルギーは、活性エネルギー線の種類や配合組成に応じて適宜設定すれば良く、一例として高圧水銀ランプを使用する場合を挙げると、UV−A領域(315〜380nm)の照射エネルギーで100〜5,000mJ/cm2が好ましく、200〜1,000mJ/cm2がより好ましい。Examples of the active energy ray for curing the composition of the present invention include ultraviolet rays, visible rays, and electron beams, and ultraviolet rays are preferred.
Examples of the ultraviolet irradiation device include a high pressure mercury lamp, a metal halide lamp, an ultraviolet (UV) electrodeless lamp, and a light emitting diode (LED).
Irradiation energy may be appropriately set according to the type and composition of the active energy ray. For example, when a high-pressure mercury lamp is used, the irradiation energy in the UV-A region (315 to 380 nm) is 100 to 5 1,000 mJ / cm 2 is preferable, and 200 to 1,000 mJ / cm 2 is more preferable.
以下に、実施例及び比較例を示し、本発明をより具体的に説明する。
尚、以下において「部」とは重量部を意味する。Hereinafter, the present invention will be described in more detail with reference to Examples and Comparative Examples.
In the following, “parts” means parts by weight.
1.製造例
1)製造例1〔脱水エステル化法による(A)成分の製造〕
温度計、撹拌機、水冷コンデンサー及び吹き込み口を備えた4つ口フラスコに、5容量%酸素含有窒素ガスを吹き込みなから、アクリル酸301部(4.18モル)、ペンタエリスリトール〔広栄化学(株)製。以下、「PE」という。〕167部(1.23モル)、硫酸7部、ハイドロキノンモノメチルエーテル(以下、「MEHQ」という)0.14部及びトルエン224部を混合し、反応温度約80℃及び370Torr(絶対圧)の条件で縮合水を除去しながら、PE中の全水酸基の45モル%がエステル化されるまで反応させた。
発生した縮合水は28部であり、未反応のPEを42部回収した。反応終了後に、トルエン870部を追加した。
このトルエンを追加した反応液の酸分に対して1倍モル量に相当する20%水酸化ナトリウム水溶液を撹拌下に添加して中和処理を実施し、過剰なアクリル酸及び硫酸を除去した。有機層を分離し、撹拌下で有機層100部に対して水10部を添加し水洗処理を行った。有機層を分離し、減圧下に加熱してトルエンを留去し、精製処理物185部を得た。
精製処理物のHPLC分析を行った結果、ペンタエリスリトールモノアクリレート、ペンタエリスリトールジアクリレート(以下、PEDA」という)及びペンタエリスリトールトリアクリレート及びペンタエリスリトールテトラアクリレートを含むことを確認した。
得られた精製処理物中のPEDA含有量は21面積%、水酸基価は204mgKOH/g、粘度570mPa・sであった(以下、「DE−PETA1」という)。その結果を表1に示す。 1. Production example
1) Production Example 1 [Production of Component (A) by Dehydration Esterification Method]
Since nitrogen gas containing 5% by volume of oxygen was not blown into a four-necked flask equipped with a thermometer, a stirrer, a water-cooled condenser and a blower, 301 parts (4.18 mol) of acrylic acid, pentaerythritol [Kouei Chemical Co., Ltd. ) Made. Hereinafter, it is referred to as “PE”. 167 parts (1.23 mol), 7 parts of sulfuric acid, 0.14 part of hydroquinone monomethyl ether (hereinafter referred to as “MEHQ”) and 224 parts of toluene were mixed, and the reaction temperature was about 80 ° C. and the conditions were 370 Torr (absolute pressure). The reaction was continued until 45 mol% of all hydroxyl groups in the PE had been esterified while removing the condensed water.
The generated condensed water was 28 parts, and 42 parts of unreacted PE was recovered. After completion of the reaction, 870 parts of toluene was added.
A 20% aqueous sodium hydroxide solution corresponding to a molar amount of 1 times the molar amount of the reaction solution to which toluene was added was added with stirring to carry out a neutralization treatment to remove excess acrylic acid and sulfuric acid. The organic layer was separated, and 10 parts of water was added to 100 parts of the organic layer under stirring, followed by washing with water. The organic layer was separated and heated under reduced pressure to distill off the toluene to obtain 185 parts of a purified product.
As a result of HPLC analysis of the purified product, it was confirmed that pentaerythritol monoacrylate, pentaerythritol diacrylate (hereinafter referred to as PEDA), pentaerythritol triacrylate, and pentaerythritol tetraacrylate were contained.
The PEDA content in the purified product thus obtained was 21 area%, the hydroxyl value was 204 mgKOH / g, and the viscosity was 570 mPa · s (hereinafter referred to as “DE-PETAl”). The results are shown in Table 1.
◆HPLC測定条件
・HPLC装置:LC10AD〔(株)島津製作所製〕
・カラム:HPLC用逆相シリカカラム〔日本ウオーターズ(株)製Sunfire C18、粒子経3.5μm、4.6mm×20mm〕
・カラム温度:40℃
・溶離液組成:0.015重量%リン酸水溶液/メタノール=50/50(0−25分)→30/70(25−30分)→0/100(30−45分)
・UV検出器:波長210nm
・流速:0.8mL/min ◆ HPLC measurement conditions / HPLC apparatus: LC10AD [manufactured by Shimadzu Corporation]
Column: Reversed-phase silica column for HPLC (Sunwater C18 manufactured by Japan Waters Co., Ltd., particle size 3.5 μm, 4.6 mm × 20 mm)
-Column temperature: 40 ° C
Eluent composition: 0.015 wt% phosphoric acid aqueous solution / methanol = 50/50 (0-25 minutes) → 30/70 (25-30 minutes) → 0/100 (30-45 minutes)
・ UV detector: wavelength 210nm
・ Flow rate: 0.8mL / min
◆水酸基価の測定方法
試料にアセチル化試薬を加えて92℃の温浴槽中で1時間加熱処理する。放冷後、少量の水を添加して92℃の温浴槽中で10分間加熱処理する。放冷後、フェノールフタレイン溶液を指示薬として水酸化カリウムエタノール溶液で酸を滴定して水酸基価を求めた。 ◆ Method for measuring hydroxyl value Add an acetylating reagent to the sample and heat-treat in a warm bath at 92 ° C for 1 hour. After standing to cool, a small amount of water is added and heat-treated in a warm bath at 92 ° C. for 10 minutes. After allowing to cool, the hydroxyl value was determined by titrating the acid with a potassium hydroxide ethanol solution using a phenolphthalein solution as an indicator.
◆粘度
得られた精製処理物の粘度をE型粘度計(25℃)で測定した。 ◆ Viscosity The viscosity of the purified product obtained was measured with an E-type viscometer (25 ° C).
2)製造例2〔脱水エステル化法による(A)成分の製造〕
アクリル酸301部(4.18モル)、PE167部(1.23モル)、硫酸7部、MEHQ0.14部及びトルエン224部を使用する以外は、原料製造例1と同様の条件で縮合水を除去しながら、PET中の全水酸基の30%がエステル化されるまで反応させた。
発生した縮合水は18部であり、未反応のPEを83.5部回収した。反応終了後に、トルエン870部を追加した。
製造例1と同様の操作により、同様の量の水酸化ナトリウム水溶液及び水を使用して、中和処理及び水洗処理を行った後、トルエンを留去し、精製処理物120部を得た。
得られた精製処理物中のPEDA含有量は23面積%、水酸基価は224mgKOH/g、粘度630mPa・sであった(以下、「DE−PETA2」という)。その結果を表1に示す。 2) Production Example 2 [Production of Component (A) by Dehydration Esterification Method]
Condensed water was used under the same conditions as in Raw Material Production Example 1 except that 301 parts (4.18 mol) of acrylic acid, 167 parts (1.23 mol) of PE, 7 parts of sulfuric acid, 0.14 part of MEHQ and 224 parts of toluene were used. While removing, the reaction was continued until 30% of all hydroxyl groups in the PET were esterified.
The generated condensed water was 18 parts, and 83.5 parts of unreacted PE was recovered. After completion of the reaction, 870 parts of toluene was added.
By the same operation as in Production Example 1, the same amount of aqueous sodium hydroxide solution and water were used for neutralization treatment and water washing treatment, and then toluene was distilled off to obtain 120 parts of a purified treated product.
The purified product obtained had a PEDA content of 23 area%, a hydroxyl value of 224 mgKOH / g, and a viscosity of 630 mPa · s (hereinafter referred to as “DE-PET A2”). The results are shown in Table 1.
3)製造例3〔脱水エステル化法による(A)成分の製造〕
アクリル酸301部(4.18モル)、PE167部(1.23モル)、硫酸7部、MEHQの0.14部及びトルエン224部を使用する以外は、原料製造例1と同様の条件で縮合水を除去しながら、PET中の全水酸基の15%がエステル化されるまで反応させた。
発生した縮合水は10部であり、未反応のPEを101部回収した。反応終了後に、トルエン870部を追加した。
製造例1と同様の操作により、同様の量の水酸化ナトリウム水溶液及び水を使用して、中和処理及び水洗処理を行った後、トルエンを留去し、精製処理物50部を得た。
得られた精製処理物中のPEDA含有量は29面積%、水酸基価は240mgKOH/g、粘度678mPa・sであった(以下、「DE−PETA3」という)。その結果を表1に示す。 3) Production Example 3 [Production of Component (A) by Dehydration Esterification Method]
Condensation under the same conditions as in Raw Material Production Example 1 except that 301 parts (4.18 moles) of acrylic acid, 167 parts (1.23 moles) of PE, 7 parts of sulfuric acid, 0.14 parts of MEHQ and 224 parts of toluene are used. While removing water, the reaction was continued until 15% of all hydroxyl groups in the PET were esterified.
The generated condensed water was 10 parts, and 101 parts of unreacted PE was recovered. After completion of the reaction, 870 parts of toluene was added.
By the same operation as in Production Example 1, the same amount of aqueous sodium hydroxide solution and water were used for neutralization treatment and water washing treatment, and then toluene was distilled off to obtain 50 parts of a purified product.
The purified product obtained had a PEDA content of 29 area%, a hydroxyl value of 240 mg KOH / g, and a viscosity of 678 mPa · s (hereinafter referred to as “DE-PET A3”). The results are shown in Table 1.
4)製造例4〔脱水エステル化法による(A)成分の製造〕
製造例1と同様のフラスコに、5容量%酸素含有窒素ガスを吹き込みなから、アクリル酸1163部(16.2モル)、PE732部(5.4モル)、p−トルエンスルホン酸(29部)、塩化第二銅(4部)を混合し、反応温度約90℃、外温102℃、内外温差ΔT12℃、及び101kPa(絶対圧)の条件で縮合水を除去せずに、PE中の全水酸基の48%がエステル化されるまで反応させた。
反応終了後に冷却し、反応液に20%水酸化ナトリウム水溶液(32部)を添加し、強酸触媒を中和した。
分液ロートに反応液(1,959部)を入れ、次いでシクロヘキサン(600部)、メチルエチルケトン(2,400部)、さらに水(1,250部)を添加し混合した後、静置により液液分離を行い、下層を抜き出し有機相を分離した。次いで有機相の酸分に対して等モル量の20%水酸化ナトリウム水溶液(840部)を撹拌下添加し、中和処理を実施した。有機相を分離し水洗処理を実施した。水洗後、再度有機相を分離し減圧下に加熱して溶剤を留去し、精製処理物874部を得た。
得られた精製処理物中のPEDA含有量は36面積%、水酸基価は280mgKOH/g、粘度799mPa・sであった(以下、「DE−PETA4」という)。その結果を表1に示す。 4) Production Example 4 [Production of Component (A) by Dehydration Esterification Method]
Since 5% by volume oxygen-containing nitrogen gas was not blown into the same flask as in Production Example 1, 1163 parts (16.2 moles) of acrylic acid, 732 parts (5.4 moles) of PE, and p-toluenesulfonic acid (29 parts) Then, cupric chloride (4 parts) was mixed, and all the water in PE was removed without removing condensed water under the conditions of reaction temperature of about 90 ° C., external temperature of 102 ° C., internal / external temperature difference ΔT 12 ° C., and 101 kPa (absolute pressure). The reaction was continued until 48% of the hydroxyl groups were esterified.
After completion of the reaction, the reaction mixture was cooled and a 20% aqueous sodium hydroxide solution (32 parts) was added to the reaction solution to neutralize the strong acid catalyst.
Put the reaction liquid (1,959 parts) into a separatory funnel, then add cyclohexane (600 parts), methyl ethyl ketone (2,400 parts), and further water (1,250 parts), mix, and leave the liquid to stand. Separation was performed and the lower layer was extracted to separate the organic phase. Next, an equimolar amount of 20% aqueous sodium hydroxide solution (840 parts) was added with stirring to the acid content of the organic phase to carry out neutralization treatment. The organic phase was separated and washed with water. After washing with water, the organic phase was separated again and heated under reduced pressure to distill off the solvent to obtain 874 parts of a purified product.
The purified product obtained had a PEDA content of 36 area%, a hydroxyl value of 280 mg KOH / g, and a viscosity of 799 mPa · s (hereinafter referred to as “DE-PET A4”). The results are shown in Table 1.
5)製造例5(エステル交換法による(A)成分の製造)
撹拌機、温度計、ガス導入管、精留塔及び冷却管を取付けた1リットルのフラスコに、ペンタエリスリトールを90.24部(0.66モル)、2−メトキシエチルアクリレートを621.04部(4.77モル)、触媒XとしてN−メチルイミダゾールを0.85部(0.01モル)、触媒Yとしてアクリル酸亜鉛を2.16部(0.01モル)、ハイドロキノンモノメチルエーテルを0.30部(仕込んだ原料の総重量に対して413wtppm)仕込み、含酸素ガス(酸素を5容量%、窒素を95容量%)を液中にバブリングさせた。
反応液温度105〜130℃の範囲で加熱撹拌させながら、反応系内の圧力を120〜760mmHgの範囲で調整し、エステル交換反応の進行に伴い副生した2−メトキシエタノールと2−メトキシエチルアクリレートの混合液を精留塔及び冷却管を介して反応系から抜出した。又、該抜出液と同重量部の2−メトキシエチルアクリレートを反応系に随時追加した。加熱撹拌開始から18時間後に反応系内の圧力を常圧に戻して抜出を終了した。反応液を室温まで冷却した後、ろ液に珪酸アルミニウム(協和化学工業(株)製キョーワード700(商品名))を40.0部、活性炭(フタムラ化学(株)製太閤S(商品名))を4.5部投入し、内温95〜105℃の範囲で常圧下3時間加熱撹拌した。加圧濾過により固形分を分離した後、ろ液に乾燥空気をバブリングさせながら、温度70〜95℃、圧力0.001〜100mmHgの範囲で8時間の減圧蒸留を行い、未反応の2−メトキシエチルアクリレートを含む留出液を分離した。釜液に珪藻土(昭和化学工業(株)製ラヂオライト(商品名))を2.0部添加して加圧ろ過を行い、得られたろ液を精製処理物とした。
得られた精製処理物の収率は70%であり、PEDA含有量は17面積%、水酸基価200mgKOH/g、粘度421mPa・sであった(以下、「EX−PETA5」という)。その結果を表1に示す。
尚、エステル交換法による(A)成分の精製収率は、エステル交換反応終了後の反応生成物に対して、蒸留、晶析、ろ過などの分離精製操作を施した後に得られる、ペンタエリスリトールのアクリレート化物を含む精製処理物の質量を用いて算出した。
精製収率(%)=ペンタエリスリトールのアクリレート化物を含む精製処理物(部)/(ペンタエリスリトールテトラアクリレートの分子量×原料として使用したペンタエリスリトールのモル数)×100 5) Production Example 5 (Production of component (A) by transesterification method)
In a 1-liter flask equipped with a stirrer, a thermometer, a gas introduction tube, a rectifying column and a cooling tube, 90.24 parts (0.66 mol) of pentaerythritol and 621.04 parts of 2-methoxyethyl acrylate ( 4.77 mol), 0.85 parts (0.01 mol) of N-methylimidazole as catalyst X, 2.16 parts (0.01 mol) of zinc acrylate as catalyst Y, 0.30 of hydroquinone monomethyl ether Parts (413 wtppm with respect to the total weight of the charged raw materials) were charged, and oxygen-containing gas (5% by volume of oxygen and 95% by volume of nitrogen) was bubbled into the liquid.
2-methoxyethanol and 2-methoxyethyl acrylate by-produced as the transesterification progresses while adjusting the pressure in the reaction system in the range of 120-760 mmHg while heating and stirring the reaction liquid at a temperature of 105-130 ° C. Was extracted from the reaction system via a rectification column and a cooling tube. Further, 2-methoxyethyl acrylate in the same weight part as the extracted liquid was added to the reaction system as needed. 18 hours after the start of heating and stirring, the pressure in the reaction system was returned to normal pressure, and the extraction was completed. After cooling the reaction liquid to room temperature, 40.0 parts of aluminum silicate (Kyowa Kagaku Co., Ltd. Kyodo 700 (trade name)) and activated carbon (Futamura Chemical Co., Ltd. Taiko S (trade name)) are used for the filtrate. ) Was added, and the mixture was heated and stirred at an internal temperature of 95 to 105 ° C. under normal pressure for 3 hours. After separating the solids by pressure filtration, vacuum distillation was performed for 8 hours at a temperature of 70 to 95 ° C. and a pressure of 0.001 to 100 mmHg while bubbling dry air through the filtrate, and unreacted 2-methoxy A distillate containing ethyl acrylate was separated. 2.0 parts of diatomaceous earth (Radiolite (trade name) manufactured by Showa Chemical Industry Co., Ltd.) was added to the kettle and subjected to pressure filtration, and the obtained filtrate was used as a purified product.
The yield of the purified product obtained was 70%, the PEDA content was 17 area%, the hydroxyl value was 200 mgKOH / g, and the viscosity was 421 mPa · s (hereinafter referred to as “EX-PETA5”). The results are shown in Table 1.
The purification yield of component (A) by the transesterification method is that of pentaerythritol obtained after subjecting the reaction product after the transesterification reaction to separation and purification operations such as distillation, crystallization and filtration. It calculated using the mass of the refinement | purification processed material containing an acrylated product.
Purification yield (%) = Purified product containing acrylated pentaerythritol (part) / (Molecular weight of pentaerythritol tetraacrylate × Mole number of pentaerythritol used as raw material) × 100
6)製造例6(エステル交換法による(A)成分の製造)
触媒として下表1に示す化合物を使用し、エステル交換反応の加熱撹拌時間を15時間とする以外は、製造例5と同様の方法で(A)成分を製造した。
得られた精製処理物の収率は69%であり、PEDA含有量は18面積%、水酸基価205mgKOH/g、粘度432mPa・sであった(以下、「EX−PETA6」という)。その結果を表1に示す。 6) Production Example 6 (Production of component (A) by transesterification method)
The component (A) was produced in the same manner as in Production Example 5, except that the compounds shown in Table 1 below were used as the catalyst and the heating and stirring time for the transesterification reaction was 15 hours.
The yield of the purified product obtained was 69%, the PEDA content was 18 area%, the hydroxyl value was 205 mgKOH / g, and the viscosity was 432 mPa · s (hereinafter referred to as “EX-PETA6”). The results are shown in Table 1.
7)製造例7(エステル交換法による(A)成分の製造)
触媒として下表1に示す化合物を使用し、エステル交換反応の加熱撹拌時間を15時間とする以外は、製造例5と同様の方法で(A)成分を製造した。
得られた精製処理物の収率は60%であり、PEDA含有量は24面積%、水酸基価261mgKOH/g、粘度539mPa・sであった(以下、「EX−PETA7」という)。その結果を表1に示す。 7) Production Example 7 (Production of component (A) by transesterification method)
The component (A) was produced in the same manner as in Production Example 5, except that the compounds shown in Table 1 below were used as the catalyst and the heating and stirring time for the transesterification reaction was 15 hours.
The yield of the purified product obtained was 60%, the PEDA content was 24 area%, the hydroxyl value was 261 mgKOH / g, and the viscosity was 539 mPa · s (hereinafter referred to as “EX-PETA7”). The results are shown in Table 1.
8)製造例8(エステル交換法による(A)成分の製造)
触媒として下表1に示す化合物を使用し、エステル交換反応の加熱撹拌時間を13時間とする以外は、製造例5と同様の方法で(A)成分を製造した。
得られた精製処理物の収率は56%であり、PEDA含有量は26面積%、水酸基価284mgKOH/g、粘度556mPa・sであった(以下、「EX−PETA8」という)。その結果を表1に示す。 8) Production Example 8 (Production of component (A) by transesterification method)
The component (A) was produced in the same manner as in Production Example 5 except that the compounds shown in Table 1 below were used as the catalyst and the heating and stirring time for the transesterification reaction was 13 hours.
The yield of the purified product obtained was 56%, the PEDA content was 26 area%, the hydroxyl value was 284 mgKOH / g, and the viscosity was 556 mPa · s (hereinafter referred to as “EX-PETA8”). The results are shown in Table 1.
9)製造例9(エステル交換法による(A)成分の製造)
触媒として下表1に示す化合物を使用し、エステル交換反応の加熱撹拌時間を10時間とする以外は、製造例5と同様の方法で(A)成分を製造した。
得られた精製処理物の収率は67%であり、PEDA含有量は33面積%、水酸基価342mgKOH/g、粘度733mPa・sであった(以下、「EX−PETA9」という)。その結果を表1に示す。 9) Production Example 9 (Production of Component (A) by Transesterification Method)
The component (A) was produced in the same manner as in Production Example 5 except that the compounds shown in Table 1 below were used as the catalyst and the heating and stirring time for the transesterification reaction was 10 hours.
The yield of the purified product obtained was 67%, the PEDA content was 33 area%, the hydroxyl value was 342 mgKOH / g, and the viscosity was 733 mPa · s (hereinafter referred to as “EX-PETA9”). The results are shown in Table 1.
尚、表1には、比較例で使用したペンタエスリトールのアクリレート混合物も合せて記載した。略号は下記を意味する。
・M305:ペンタエリスリトールトリアクリレートを主成分とする混合物(PEDA含有量2面積%、水酸基価115mgKOH/g、粘度610mPa・s)、東亞合成(株)製アロニックスM−305
・M306:ペンタエリスリトールトリアクリレートを主成分とする混合物(PEDA含有量8面積%、水酸基価154mgKOH/g、粘度692mPa・s)、東亞合成(株)製アロニックスM−306
・HCPK:1−ヒドロキシシクロヘキシルフェニルケトン、BASF社製IRGACURE184Table 1 also shows the acrylate mixture of pentaerythritol used in the comparative example. The abbreviations mean the following:
M305: Mixture mainly composed of pentaerythritol triacrylate (PEDA content 2 area%, hydroxyl value 115 mgKOH / g, viscosity 610 mPa · s), ARONIX M-305 manufactured by Toagosei Co., Ltd.
M306: Mixture mainly composed of pentaerythritol triacrylate (PEDA content: 8 area%, hydroxyl value: 154 mgKOH / g, viscosity: 692 mPa · s), Aronix M-306 manufactured by Toagosei Co., Ltd.
HCPK: 1-hydroxycyclohexyl phenyl ketone, IRGACURE184 manufactured by BASF
ほぼ同じ水酸基価同士で比較すると、製造例1〜同4の脱水エステル化で得られたアクリレート混合物に対して、製造例5〜同8のエステル交換法で得られたアクリレート混合物の方が低粘度であった。 Compared with the almost same hydroxyl value, the acrylate mixtures obtained by the transesterification methods of Production Examples 5 to 8 are lower in viscosity than the acrylate mixtures obtained by Dehydration Esterification of Production Examples 1 to 4. Met.
2.実施例及び比較例
1)活性エネルギー線硬化型組成物の製造
下記表2に示す化合物を表2に示す割合で撹拌及び混合し、活性エネルギー線硬化型組成物を製造した。
得られた組成物を使用し、後記する評価を行った。又、前記と同様の方法に従い、組成物の粘度を測定した。それらの結果を表2に示す。
尚、表2における数字は部数を意味する。又、表2における略号は前記した通りである。 2. Examples and Comparative Examples
1) Production of active energy ray-curable composition The compounds shown in Table 2 below were stirred and mixed in the proportions shown in Table 2 to produce an active energy ray-curable composition.
The obtained composition was used and evaluated as described later. Further, the viscosity of the composition was measured according to the same method as described above. The results are shown in Table 2.
The numbers in Table 2 mean the number of copies. The abbreviations in Table 2 are as described above.
2)評価方法
(1)鉛筆硬度
得られた組成物を、膜厚5μmとなるようポリエチレンテレフタレートフィルム〔東洋紡(株)製、コスモシャインA4300(厚み100μm)〕にバーコーターで塗布した。
得られた試験体を、アイグラフィックス(株)製高圧水銀ランプを用い、365nmを中心とする紫外線領域(UV−A)強度500mW/cm2にて、1パスあたり800mJ/cm2の照射エネルギーとなるよう調整したコンベアにて、空気雰囲気下で搬送を行い、紫外線を照射した。
JISK5600−5−4に従い、得られた硬化膜の鉛筆硬度を750g荷重にて評価を行った。 2) Evaluation method
(1) Pencil hardness The obtained composition was applied to a polyethylene terephthalate film [manufactured by Toyobo Co., Ltd., Cosmo Shine A4300 (thickness: 100 μm)] with a bar coater so as to have a film thickness of 5 μm.
Using the high-pressure mercury lamp manufactured by iGraphics Co., Ltd., the obtained test specimen was irradiated with an irradiation energy of 800 mJ / cm 2 per pass at an ultraviolet region (UV-A) intensity of 500 mW / cm 2 centered at 365 nm. In the conveyor adjusted so that it might become, it conveyed in the air atmosphere and irradiated with the ultraviolet-ray.
According to JISK5600-5-4, the pencil hardness of the obtained cured film was evaluated under a load of 750 g.
(2)水接触角
(1)と同様の方法で得られた硬化膜について、水接触角を、接触角測定装置〔英弘精機(株)製SCA20〕を用いて、室温23℃、50%RH環境下、滴下量4マイクロリットルで測定した。 (2) About the cured film obtained by the same method as water contact angle (1), the water contact angle was measured at a room temperature of 23 ° C. and 50% RH using a contact angle measuring device [SCA20 manufactured by Eihiro Seiki Co., Ltd.]. Under the environment, the measurement was performed with a dropping amount of 4 microliters.
実施例1〜同9の結果から明らかなように、本発明の組成物は、(A)成分中のPEDA含有量が15〜40面積%且つ水酸基価が190〜400mgKOH/gであるため、硬化膜の硬度が高い上、水接触角が低く、接着剤の濡れ性に優れるものであった。
ほぼ同じ水酸基価の(A)成分同士で比較すると、下記に示す通り、脱水エステル化で得られた(A)成分を含む実施例1〜同4の組成物に対して、エステル交換法で得られた(A)成分を含む実施例5〜同8の方が低粘度であった。
実施例1(204mgKOH/g):480mPa・s
実施例5(200mgKOH/g):357mPa・s、実施例6(205mgKOH/g):366mPa・s
実施例4(280mgKOH/g):671mPa・s、実施例8:(284mgKOH/g):469mPa・s
これに対して、比較例1及び同2の組成物は、(A)成分中のPEDA含有量が15面積%未満で、且つ水酸基価が190mgKOH/g未満であるため、実施例の組成物よりも硬化膜の水接触角が高かった。As is clear from the results of Examples 1 to 9, the composition of the present invention is cured because the PEDA content in the component (A) is 15 to 40 area% and the hydroxyl value is 190 to 400 mgKOH / g. The film had a high hardness, a low water contact angle, and excellent adhesive wettability.
When the (A) components having substantially the same hydroxyl value are compared with each other, as shown below, the compositions of Examples 1 to 4 containing the component (A) obtained by dehydration esterification are obtained by the transesterification method. In Examples 5 to 8 including the obtained component (A), the viscosity was low.
Example 1 (204 mgKOH / g): 480 mPa · s
Example 5 (200 mgKOH / g): 357 mPa · s, Example 6 (205 mgKOH / g): 366 mPa · s
Example 4 (280 mgKOH / g): 671 mPa · s, Example 8: (284 mgKOH / g): 469 mPa · s
On the other hand, the compositions of Comparative Examples 1 and 2 have a PEDA content in the component (A) of less than 15% by area and a hydroxyl value of less than 190 mgKOH / g. Also, the water contact angle of the cured film was high.
本発明の組成物は、活性エネルギー線硬化型組成物として好ましく使用できるものであり、又、その用途としては、コーティング剤、インキ、パターン形成剤及び接着剤等の種々の用途に使用可能であり、特に、コーティング用途により好ましく使用することが可能である。 The composition of the present invention can be preferably used as an active energy ray-curable composition, and can be used for various applications such as coating agents, inks, pattern forming agents and adhesives. In particular, it can be preferably used for coating applications.
Claims (14)
触媒X:アザビシクロ構造を有する環状3級アミン又はその塩若しくは錯体、アミジン又はその塩若しくは錯体、ピリジン環を有する化合物又はその塩若しくは錯体、及びホスフィン又はその塩若しくは錯体よりなる群から選ばれる一種以上の化合物。
触媒Y:亜鉛を含む化合物。3. The (A) component is a mixture of (meth) acrylates obtained by transesterification of a compound having pentaerythritol and one (meth) acryloyl group in the presence of the following catalysts X and Y. The curable composition described in 1.
Catalyst X: One or more selected from the group consisting of a cyclic tertiary amine having an azabicyclo structure or a salt or complex thereof, amidine or a salt or complex thereof, a compound having a pyridine ring or a salt or complex thereof, and phosphine or a salt or complex thereof Compound.
Catalyst Y: Compound containing zinc.
触媒X:アザビシクロ構造を有する環状3級アミン又はその塩若しくは錯体、アミジン又はその塩若しくは錯体、及びピリジン環を有する化合物又はその塩若しくは錯体よりなる群から選ばれる一種以上の化合物。The curable composition according to claim 3, wherein the catalyst X uses the following compound.
Catalyst X: One or more compounds selected from the group consisting of a cyclic tertiary amine having an azabicyclo structure or a salt or complex thereof, an amidine or a salt or complex thereof, and a compound having a pyridine ring or a salt or complex thereof.
ペンタエリスリトールの(メタ)アクリレートの混合物であって、逆相シリカカラムを用い且つリン酸水溶液/メタノール系の溶離液を用いた高速液体クロマトグラフ分析により得られた値としてペンタエリスリトールジ(メタ)アクリレート含有量が15〜40面積%、且つ水酸基価が190〜400mgKOH/gである混合物(A)
を製造する工程を含む硬化型組成物の製造方法。
触媒X:アザビシクロ構造を有する環状3級アミン又はその塩若しくは錯体、アミジン又はその塩若しくは錯体、ピリジン環を有する化合物又はその塩若しくは錯体、及びホスフィン又はその塩若しくは錯体よりなる群から選ばれる一種以上の化合物。
触媒Y:亜鉛を含む化合物。A compound having pentaerythritol and one (meth) acryloyl group is transesterified in the presence of the following catalysts X and Y,
Pentaerythritol di (meth) acrylate as a value obtained by high performance liquid chromatographic analysis using a reverse phase silica column and using an aqueous solution of phosphoric acid / methanol as an eluent. Mixture (A) having a content of 15 to 40% by area and a hydroxyl value of 190 to 400 mgKOH / g
The manufacturing method of the curable composition including the process of manufacturing.
Catalyst X: One or more selected from the group consisting of a cyclic tertiary amine having an azabicyclo structure or a salt or complex thereof, amidine or a salt or complex thereof, a compound having a pyridine ring or a salt or complex thereof, and phosphine or a salt or complex thereof Compound.
Catalyst Y: Compound containing zinc.
触媒X:アザビシクロ構造を有する環状3級アミン又はその塩若しくは錯体、アミジン又はその塩若しくは錯体、及びピリジン環を有する化合物又はその塩若しくは錯体からなる群から選ばれる一種以上の化合物。The method for producing a curable composition according to claim 10, wherein the catalyst X uses the following compound.
Catalyst X: One or more compounds selected from the group consisting of a cyclic tertiary amine having an azabicyclo structure or a salt or complex thereof, an amidine or a salt or complex thereof, and a compound having a pyridine ring or a salt or complex thereof.
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