WO2018117062A1 - Curable composition - Google Patents

Curable composition Download PDF

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Publication number
WO2018117062A1
WO2018117062A1 PCT/JP2017/045406 JP2017045406W WO2018117062A1 WO 2018117062 A1 WO2018117062 A1 WO 2018117062A1 JP 2017045406 W JP2017045406 W JP 2017045406W WO 2018117062 A1 WO2018117062 A1 WO 2018117062A1
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Prior art keywords
meth
component
acrylate
group
compound
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PCT/JP2017/045406
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French (fr)
Japanese (ja)
Inventor
橋本 直樹
佐内 康之
加藤 久雄
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東亞合成株式会社
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Priority to JP2018557982A priority Critical patent/JPWO2018117062A1/en
Publication of WO2018117062A1 publication Critical patent/WO2018117062A1/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J31/00Catalysts comprising hydrides, coordination complexes or organic compounds
    • B01J31/02Catalysts comprising hydrides, coordination complexes or organic compounds containing organic compounds or metal hydrides
    • B01J31/04Catalysts comprising hydrides, coordination complexes or organic compounds containing organic compounds or metal hydrides containing carboxylic acids or their salts
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08FMACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
    • C08F2/00Processes of polymerisation
    • C08F2/44Polymerisation in the presence of compounding ingredients, e.g. plasticisers, dyestuffs, fillers
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08FMACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
    • C08F2/00Processes of polymerisation
    • C08F2/46Polymerisation initiated by wave energy or particle radiation
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08FMACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
    • C08F220/00Copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and only one being terminated by only one carboxyl radical or a salt, anhydride ester, amide, imide or nitrile thereof
    • C08F220/02Monocarboxylic acids having less than ten carbon atoms; Derivatives thereof
    • C08F220/10Esters
    • C08F220/20Esters of polyhydric alcohols or phenols, e.g. 2-hydroxyethyl (meth)acrylate or glycerol mono-(meth)acrylate

Definitions

  • the present invention relates to a curable composition, and preferably to an active energy ray curable composition. Since the composition of the present invention is excellent in rapid curability, antifogging properties, and flex resistance, particularly when used as an active energy ray curable composition, it can be preferably used in coating agents that require these properties.
  • an acryloyl group and / or a methacryloyl group is represented as a (meth) acryloyl group
  • an allyl group and / or a methallyl group is represented as a (meth) allyl group
  • an acrylate and / or methacrylate is represented by a (meth) acrylate.
  • acrylic acid and / or methacrylic acid is represented as (meth) acrylic acid.
  • (Meth) acrylate is cured by irradiation with active energy rays such as ultraviolet rays and electron beams, or by heating, so as a crosslinking component of a composition such as paint, ink, adhesive, optical lens, filler and molding material, Or it is used in large quantities as a reactive diluent component.
  • a composition containing (meth) acrylate having two or more (meth) acryloyl groups and one or more hydroxyl groups in the molecule is derived from fast curing properties derived from a plurality of (meth) acryloyl groups and hydroxyl groups. It is used in various applications utilizing hydrophilicity and reactivity.
  • the composition containing pentaerythritol tri (meth) acrylate is used in a large amount for various applications because of its industrial availability.
  • a composition containing pentaerythritol tri (meth) acrylate has a feature of exhibiting antifogging properties derived from its hydroxyl group (see Patent Document 1).
  • GLY-DA glycerin di (meth) acrylate
  • GLY-DA glycerin di (meth) acrylate having two or more (meth) acryloyl groups and one or more hydroxyl groups in the molecule.
  • GLY-DA has problems in industrial production, it is more expensive than pentaerythritol tri (meth) acrylate and its market distribution is small.
  • unreacted (meth) acrylic acid and the catalyst are removed by extraction washing using water or an aqueous sodium hydroxide solution.
  • the target GLY-DA is distributed to the aqueous layer side because of its high hydrophilicity, and the yield is very low.
  • Patent Document 2 repeats extraction cleaning and concentration using a plurality of organic solvents, and there is room for improvement in productivity.
  • the yield to GLY-DA is very low. Further, there is no description of a purification method for removing the catalyst after completion of the reaction.
  • the target GLY-DA is obtained in high yield because it does not undergo extraction washing using water or an aqueous sodium hydroxide solution.
  • (meth) acrylic acid chloride is expensive, very reactive and unstable, requires strict handling and storage, is extremely corrosive, Since a corrosion resistant reactor is required, there are significant problems in cost and workability.
  • the present inventors have intensively studied in order to provide a curable composition in which the constituent components are industrially available and the cured product is excellent in hardness and antifogging properties.
  • the present inventors have intensively studied to solve the above problems. As a result, by using a specific basic catalyst or phosphine-based catalyst, and a zinc-based catalyst in combination, glycerol and a compound having one (meth) acryloyl group are transesterified to produce a reaction containing GLY-DA.
  • the present invention has been completed by finding that a product can be obtained in a high yield and that a curable composition containing the reaction product is effective in solving the above-mentioned problems.
  • the present invention will be described in detail.
  • the constituents are industrially available, are fast curable, and the cured product has excellent hardness and antifogging properties. It becomes.
  • the present invention is obtained by subjecting glycerol and a compound having one (meth) acryloyl group (hereinafter referred to as “monofunctional (meth) acrylate”) to an ester exchange reaction in the presence of the following catalysts X and Y (
  • the present invention relates to a curable composition comprising a (A) component which is a (meth) acrylate mixture, which contains GLY-DA and has a hydroxyl value of 65 mgKOH / g or more.
  • Catalyst X One or more selected from the group consisting of a cyclic tertiary amine having an azabicyclo structure or a salt or complex thereof, amidine or a salt or complex thereof, a compound having a pyridine ring or a salt or complex thereof, and phosphine or a salt or complex thereof Compound.
  • Catalyst Y Compound containing zinc.
  • Component (A) is a (meth) acrylate mixture obtained by subjecting glycerol and a monofunctional (meth) acrylate to an ester exchange reaction in the presence of the catalysts X and Y, and is a GLY-DA A mixture containing [glycerin di (meth) acrylate] and having a hydroxyl value of 65 mgKOH / g or more.
  • Component (A) is a reaction mixture mainly composed of GLY-DA obtained by the transesterification reaction, and is a mixture containing glycerin mono (meth) acrylate and glycerin tri (meth) acrylate in addition to the compound,
  • the value is 65 mgKOH / g or more.
  • the hydroxyl value of the component (A) is preferably 65 to 400 mgKOH / g, more preferably 100 to 350 mgKOH / g, and particularly preferably 150 to 300 mgKOH / g. When the hydroxyl value of the component (A) is less than 65 mgKOH / g, the antifogging property of the cured film of the composition is lowered.
  • the cured film of a composition can be made excellent in hardness by making a hydroxyl value into 400 mgKOH / g or less.
  • the hydroxyl value means the number of mg of potassium hydroxide equivalent to the hydroxyl group in 1 g of a sample.
  • component (A) monofunctional (meth) acrylate
  • catalyst X monofunctional (meth) acrylate
  • catalyst Y catalyst Y
  • a method for producing component (A) a method for producing component (A)
  • preferred forms of component (A) will be described.
  • the glycerin used as a raw material for the glycerin (A) component may contain a small amount of glycerin condensate such as water and diglycerin. Although there is no restriction
  • concentration of the peroxide contained in the glycerol used as a raw material of a component it is preferable that it is 5 wtppm or less, More preferably, it is 2 wtppm or less.
  • concentration of the peroxide is 5 wtppm or less, polymerization of the (meth) acryloyl group is suppressed during production, and the color tone of the reaction solution is good.
  • glycerin and one or more polyhydric alcohols other than glycerin may be used in any combination as long as the effects are not impaired.
  • other polyhydric alcohols may be used in any combination as long as the effects are not impaired.
  • 50 weight part or less is preferable with respect to a total of 100 weight part of glycerol.
  • the monofunctional (meth) acrylate used as a raw material for the monofunctional (meth) acrylate (A) component is a compound having one (meth) acryloyl group in the molecule.
  • it is represented by the following general formula (1).
  • R 1 represents a hydrogen atom or a methyl group.
  • R 2 represents an organic group having 1 to 50 carbon atoms.
  • R 2 in the general formula (1) include carbon such as methyl group, ethyl group, propyl group, butyl group, pentyl group, hexyl group, heptyl group, octyl group, and 2-ethylhexyl group.
  • An alkyl group of formula 1 to 8 an alkoxyalkyl group such as 2-methoxyethyl group, 2-ethoxyethyl group and 2-methoxybutyl group, N, N-dimethylaminoethyl group, N, N-diethylaminoethyl group, N And dialkylamino groups such as N, N-dimethylaminopropyl group and N, N-diethylaminopropyl group.
  • R 2 in the general formula (1) include the functional groups described in JP 2017-39916 A, JP 2017-39917 A, and International Publication No. 2017/033732. .
  • these monofunctional (meth) acrylates can be used alone or in combination of two or more.
  • carbon such as methyl (meth) acrylate, ethyl (meth) acrylate, n-butyl (meth) acrylate, i-butyl (meth) acrylate and 2-ethylhexyl (meth) acrylate
  • alkyl (meth) acrylates having an alkyl group of 1 to 8
  • alkoxyalkyl (meth) acrylates such as 2-methoxyethyl acrylate
  • N N-dimethylaminoethyl (meth) acrylate, particularly for glycerin.
  • the proportion of glycerin and monofunctional (meth) acrylate used in the method for producing component (A) is not particularly limited, but 0.4 to 10.0 mol of monofunctional (meth) acrylate per mol of hydroxyl group of glycerin.
  • the amount is preferably 0.6 to 5.0 mol.
  • Catalyst X Cyclic tertiary amine having an azabicyclo structure or a salt or complex thereof (hereinafter referred to as “azabicyclo compound”), amidine or a salt or complex thereof (hereinafter referred to as “amidine compound”), a compound having a pyridine ring or One or more compounds selected from the group consisting of salts or complexes thereof (hereinafter referred to as “pyridine compounds”) and phosphines or salts or complexes thereof (hereinafter referred to as “phosphine compounds”).
  • Catalyst Y Compound containing zinc.
  • the catalyst X and the catalyst Y will be described.
  • the catalyst X in the method for producing the component (A) is one or more compounds selected from the group consisting of an azabicyclo compound, an amidine compound, a pyridine compound, and a phosphine compound.
  • the catalyst X is preferably one or more compounds selected from the group consisting of an azabicyclo compound, an amidine compound, and a pyridine compound, among the compound groups described above. These compounds are excellent in catalytic activity and can preferably produce the component (A), and also form a complex with catalyst Y described later during and after the reaction, and the complex is a reaction solution after completion of the reaction by a simple method such as adsorption. Can be easily removed from.
  • the complex with the catalyst Y becomes hardly soluble in the reaction solution, the azacyclo compound can be more easily removed by filtration and adsorption.
  • the phosphine compound is excellent in catalytic activity, it is difficult to form a complex with the catalyst Y, or when the complex is formed, it is easily soluble in the reaction solution, and the phosphine compound in the reaction solution after the completion of the reaction. Since most of the compound or complex remains dissolved, it is difficult to remove from the reaction solution by a simple method such as filtration and adsorption. For this reason, the phosphine-based catalyst remains in the final product, thereby causing turbidity and catalyst precipitation during storage of the product, and increasing the viscosity or gelation over time. May cause problems.
  • the azabicyclo compound include various compounds as long as the compound satisfies the cyclic tertiary amine having an azabicyclo structure, a salt of the amine, or a complex of the amine.
  • Preferred compounds include quinuclidine, 3 -Hydroxyquinuclidine, 3-quinuclidinone, 1-azabicyclo [2.2.2] octane-3-carboxylic acid, and triethylenediamine (also known as 1,4-diazabicyclo [2.2.2] octane. DABCO ”).
  • Specific examples of the azabicyclo compounds include the compounds mentioned in JP-A-2017-39916, JP-A-2017-39917, and International Publication No. 2017/033732.
  • amidine compounds include imidazole, N-methylimidazole, N-ethylimidazole, 1-benzyl-2-methylimidazole, 1-benzyl-2-phenylimidazole, 1-vinylimidazole, 1-allylimidazole, 1 , 8-diazabicyclo [5.4.0] undec-7-ene (hereinafter referred to as “DBU”), 1,5-diazabicyclo [4.3.0] non-5-ene (hereinafter referred to as “DBN”) N-methylimidazole hydrochloride, DBU hydrochloride, DBN hydrochloride, N-methylimidazole acetate, DBU acetate, DBN acetate, N-methylimidazole acrylate, DBU acrylate, DBN acrylate, and Examples include phthalimide DBU.
  • pyridine compounds include pyridine, 2-methylpyridine, 3-methylpyridine, 4-methylpyridine, 2-ethylpyridine, 3-ethylpyridine, 4-ethylpyridine, and N, N-dimethyl- 4-aminopyridine (hereinafter referred to as “DMAP”) and the like.
  • DMAP N, N-dimethyl- 4-aminopyridine
  • Specific examples of the pyridine-based compound include compounds described in JP-A-2017-39916, JP-A-2017-39917 and International Publication No. 2017/033732.
  • Examples of the phosphine compound include compounds having a structure represented by the following general formula (2).
  • R 3 , R 4 and R 5 are each a linear or branched alkyl group having 1 to 20 carbon atoms, a linear or branched alkenyl group having 1 to 20 carbon atoms, a carbon number of 6 Means an aryl group having ⁇ 24 or a cycloalkyl group having 5 to 20 carbon atoms.
  • R 3 , R 4 and R 5 may be the same or different.
  • phosphine compound examples include triphenylphosphine, tris (4-methoxyphenyl) phosphine, tri (p-tolyl) phosphine, tri (m-tolyl) phosphine, tris (4-methoxy-3,5-dimethylphenyl). ) Phosphine and tricyclohexylphosphine.
  • phosphine compounds include the compounds mentioned in JP 2017-39916 A, JP 2017-39917 A, and International Publication No. 2017/033732.
  • these catalysts X can be used alone or in any combination of two or more.
  • quinuclidine, 3-quinuclidinone, 3-hydroxyquinuclidine, DABCO, N-methylimidazole, DBU, DBN and DMAP are preferable, and particularly have good reactivity with most polyhydric alcohols.
  • the readily available 3-hydroxyquinuclidine, DABCO, N-methylimidazole, DBU and DMAP are preferred.
  • the proportion of catalyst X used in the method for producing component (A) is not particularly limited, but 0.0001 to 0.5 mol of catalyst X is preferably used with respect to 1 mol of hydroxyl group of glycerin, more preferably 0. .0005 to 0.2 mol.
  • the catalyst X in an amount of 0.0001 mol or more, the yield of the reaction product containing the target GLY-DA can be increased.
  • the coloring process can be suppressed, and the purification process after completion of the reaction can be simplified.
  • the catalyst Y is a compound containing zinc.
  • various compounds can be used as long as they contain zinc, but organic acids zinc and zinc diketone enolate are preferable because of excellent reactivity.
  • organic acid zinc include dibasic acid zinc such as zinc oxalate and a compound represented by the following general formula (3).
  • R 6 and R 7 are each a linear or branched alkyl group having 1 to 20 carbon atoms, a linear or branched alkenyl group having 1 to 20 carbon atoms, or a 6 to 24 carbon atoms.
  • An aryl group or a cycloalkyl group having 5 to 20 carbon atoms is meant.
  • R 6 and R 7 may be the same or different.
  • the compound of the formula (3) is preferably a compound in which R 6 and R 7 are a linear or branched alkyl group or alkenyl group having 1 to 20 carbon atoms.
  • the linear or branched alkyl group or alkenyl group having 1 to 20 carbon atoms is a functional group having no halogen atom such as fluorine and chlorine, and the catalyst Y having the functional group is: This is preferable because a reaction product containing the desired GLY-DA can be produced in a high yield.
  • Examples of zinc diketone enolate include compounds represented by the following general formula (4).
  • R 8 , R 9 , R 10 , R 11 , R 12 and R 13 are each a hydrogen atom, a linear or branched alkyl group having 1 to 20 carbon atoms, or a group having 1 to 20 carbon atoms.
  • a linear or branched alkenyl group, an aryl group having 6 to 24 carbon atoms, or a cycloalkyl group having 5 to 20 carbon atoms is meant.
  • R 8 , R 9 , R 10 , R 11 , R 12 and R 13 may be the same or different.
  • the compound containing zinc represented by the general formula (3) include zinc acetate, zinc acetate dihydrate, zinc propionate, zinc octylate, zinc neodecanoate, zinc laurate, zinc myristate, Examples include zinc stearate, zinc cyclohexanebutyrate, zinc 2-ethylhexanoate, zinc benzoate, zinc t-butylbenzoate, zinc salicylate, zinc naphthenate, zinc acrylate, and zinc methacrylate.
  • this complex with the hydrate, solvate, and catalyst X is also component (A). It can be used as the catalyst Y in the production method.
  • the compound containing zinc represented by the general formula (4) include zinc acetylacetonate, zinc acetylacetonate hydrate, bis (2,6-dimethyl-3,5-heptanedionato) zinc, bis (2,2,6,6-tetramethyl-3,5-heptanedionato) zinc and bis (5,5-dimethyl-2,4-hexanedionato) zinc.
  • this complex with the hydrate, solvate, and catalyst X is also component (A). It can be used as the catalyst Y in the production method.
  • the organic acid zinc and zinc diketone enolate in the catalyst Y can be used directly, but these compounds can also be generated and used in the reaction system.
  • zinc compounds such as metal zinc, zinc oxide, zinc hydroxide, zinc chloride and zinc nitrate (hereinafter referred to as “raw zinc compounds”) are used as raw materials.
  • raw zinc compounds raw zinc compounds and organic acids are used.
  • zinc diketone enolate a method of reacting a raw material zinc compound and 1,3-diketone can be used.
  • these catalysts Y can be used alone or in any combination of two or more.
  • zinc acetate, zinc propionate, zinc acrylate, zinc methacrylate, and zinc acetylacetonate are preferable, and particularly shows good reactivity with most polyhydric alcohols and is easily available.
  • Zinc acetate, zinc acrylate and zinc acetylacetonate are preferred.
  • the ratio of the catalyst Y used in the method for producing the component (A) is not particularly limited, but 0.0001 to 0.5 mol of the catalyst Y is preferably used with respect to 1 mol of the total hydroxyl group of glycerol, more preferably 0.0005 to 0.2 mol.
  • the catalyst Y in an amount of 0.0001 mol or more, the yield of the reaction product containing the target GLY-DA can be increased. The coloring process can be suppressed, and the purification process after completion of the reaction can be simplified.
  • Component (A) is produced by subjecting glycerol and a monofunctional (meth) acrylate to an ester exchange reaction in the presence of the catalysts X and Y.
  • the ratio of the catalyst X and the catalyst Y in the method for producing the component (A) is not particularly limited, but it is preferable to use 0.005 to 10.0 moles of the catalyst X with respect to 1 mole of the catalyst Y.
  • the amount is preferably 0.05 to 5.0 mol.
  • the combination of the catalyst X and the catalyst Y used in the present invention is preferably a combination of the catalyst X being an azabicyclo compound, the catalyst Y being a compound represented by the general formula (3), and the azabicyclo compound being DABCO. And a combination in which the compound represented by the general formula (3) is zinc acetate and / or zinc acrylate is particularly preferable. In addition to being able to obtain a reaction product containing GLY-DA in a good yield, this combination is excellent in color after the reaction is finished (small yellowishness). It can be used suitably. Furthermore, since the catalyst is available at a relatively low cost, it is an economically advantageous production method.
  • the catalyst X and catalyst Y used in the present invention may be added from the beginning of the above reaction or may be added in the middle. Moreover, a desired use amount may be added all at once, or may be added in divided portions.
  • the reaction temperature in the method for producing the component (A) is preferably 40 ° C. to 180 ° C., more preferably 60 ° C. to 160 ° C.
  • the reaction temperature By setting the reaction temperature to 40 ° C. or higher, the reaction rate can be increased, and by setting it to 180 ° C. or lower, thermal polymerization of (meth) acryloyl groups in raw materials and products is suppressed, and coloring of the reaction liquid is performed. And the purification process after completion of the reaction can be simplified.
  • the reaction pressure in the method for producing the component (A) is not particularly limited as long as the predetermined reaction temperature can be maintained, and may be performed in a reduced pressure state or in a pressurized state.
  • the reaction pressure is preferably 0.000001 to 10 MPa (absolute pressure).
  • the monohydric alcohol derived from monofunctional (meth) acrylate byproduces with progress of transesterification.
  • a part of the hydroxyl group of glycerin for example, about 50 mol%) is (meth) acrylated
  • the monohydric alcohol is allowed to coexist in the reaction system to be in an equilibrium state, and the catalyst is removed by adsorption or deactivation.
  • the catalyst is removed by adsorption or deactivation.
  • a product having a controlled acrylate ratio can be stably produced.
  • the hydroxyl group of glycerin is positively (meth) acrylated, it is preferable to discharge the monohydric alcohol out of the reaction system to further promote the progress of the transesterification reaction.
  • the reaction can be carried out without using a solvent, but a solvent may be used as necessary.
  • a solvent include n-hexane, cyclohexane, methylcyclohexane, n-heptane, n-octane, n-nonane, n-decane, benzene, toluene, xylene, ethylbenzene, diethylbenzene, isopropylbenzene, amylbenzene, diamyl.
  • Hydrocarbons such as benzene, triamylbenzene, dodecylbenzene, didodecylbenzene, amyltoluene, isopropyltoluene, decalin and tetralin; diethyl ether, dipropyl ether, diisopropyl ether, dibutyl ether, diamyl ether, diethyl acetal, dihexyl acetal , T-butyl methyl ether, cyclopentyl methyl ether, tetrahydrofuran, tetrahydropyran, trioxane, dioxane, anisole, diphenyl ether Ethers such as tellurium, dimethylcellosolve, diglyme, triglyme and tetraglyme; crown ethers such as 18-crown-6; esters such as methyl benzoate and ⁇ -butyrolactone; acetone, methyl e
  • solvents at least one solvent selected from the group consisting of hydrocarbons, ethers, carbonate compounds and ionic liquids is preferred. These solvents may be used alone, or two or more kinds may be arbitrarily combined and used as a mixed solvent.
  • an inert gas such as argon, helium, nitrogen and carbon dioxide may be introduced into the system for the purpose of maintaining a good color tone of the reaction solution.
  • an oxygen-containing gas may be introduced into the system.
  • the oxygen-containing gas include air, a mixed gas of oxygen and nitrogen, a mixed gas of oxygen and helium, and the like.
  • a method for introducing the oxygen-containing gas there is a method in which the oxygen-containing gas is dissolved in the reaction solution or blown into the reaction solution (so-called bubbling).
  • a polymerization inhibitor in the reaction liquid for the purpose of preventing the polymerization of the (meth) acryloyl group.
  • the polymerization inhibitor include hydroquinone, tert-butylhydroquinone, hydroquinone monomethyl ether, 2,6-di-tert-butyl-4-methylphenol, 2,4,6-tri-tert-butylphenol, 4-tert -Butylcatechol, benzoquinone, phenothiazine, N-nitroso-N-phenylhydroxylamine ammonium, 2,2,6,6-tetramethylpiperidine-1-oxyl, 4-hydroxy-2,2,6,6-tetramethylpiperidine
  • Organic polymerization inhibitors such as -1-oxyl
  • inorganic polymerization inhibitors such as copper chloride, copper sulfate and iron sulfate
  • organic salt systems such as copper dibutyldithiocarbamate and N-nitro
  • a polymerization inhibitor may be added individually by 1 type, or may be added in combination of 2 or more types, may be added from the beginning of this invention, and may be added from the middle. Moreover, a desired use amount may be added all at once, or may be added in divided portions. Moreover, you may add continuously via a rectification column.
  • the addition ratio of the polymerization inhibitor is preferably 5 to 30,000 wtppm in the reaction solution, more preferably 25 to 10,000 wtppm. By setting this ratio to 5 wtppm or more, the polymerization inhibition effect can be sufficiently exerted, and by setting it to 30,000 wtppm or less, coloring of the reaction solution can be suppressed, and the purification process after completion of the reaction can be simplified. Moreover, the fall of the cure rate of the (A) component obtained can be prevented.
  • reaction time in the production method of component (A) varies depending on the type and amount of catalyst used, reaction temperature, reaction pressure, etc., but is preferably 0.1 to 150 hours, more preferably 0.5 to 80 hours.
  • the manufacturing method of a component can be implemented by any method of a batch type, a semibatch type, and a continuous type.
  • glycerin, monofunctional (meth) acrylate, a catalyst and a polymerization inhibitor are charged into a reactor, and stirred at a predetermined temperature while bubbling oxygen-containing gas into the reaction solution. Then, it can implement by the method of producing
  • the separation / purification operation include an adsorption operation, a crystallization operation, a filtration operation, a distillation operation, and an extraction operation, and these are preferably combined.
  • the adsorption operation includes adsorption of a catalyst by an adsorbent, and examples of the adsorbent include aluminum silicate.
  • Examples of the crystallization operation include cooling crystallization and concentrated crystallization.
  • Examples of the filtration operation include pressure filtration, suction filtration, and centrifugal filtration.
  • Examples of the distillation operation include simple distillation, fractional distillation, molecular distillation, and steam distillation.
  • Examples of the extraction operation include solid-liquid extraction and liquid-liquid extraction.
  • a solvent may be used in the separation and purification operation.
  • Component (A) is a mixture of reaction products containing GLY-DA obtained by transesterification of glycerin and monofunctional (meth) acrylate, and the number of (meth) acryloyl groups is different It is a mixture of (meth) acrylate and side reaction product.
  • the component (A) includes GLY-DA, glycerin mono (meth) acrylate and glycerin tri (meth) acrylate as (meth) acrylates having different numbers of (meth) acryloyl groups,
  • a side reaction product having a Michael addition type structure As a side reaction product having a Michael addition type structure, a side reaction product having a Rauhut-Currier reaction type structure, a side reaction product derived from a polymerization inhibitor, and the like.
  • it contains a small amount of unreacted glycerin used as a raw material.
  • the content of the above-mentioned side reaction product contained in the component (A) includes the side reaction product having the Michael addition type structure, the side reaction product having the Rauhut-Curier reaction type structure, and the side reaction derived from the polymerization inhibitor.
  • the total weight of the product and glycerin used as a raw material is preferably less than 40% by weight, more preferably less than 30% by weight, and still more preferably less than 20% by weight. When the total content of these by-products is less than 40% by weight, the viscosity of the component (A) is moderate and excellent in handleability, the curing rate of the curable composition containing the component (A), and the cured film Excellent hardness.
  • the purity of GLY-DA contained in component (A) is preferably 30% or more, more preferably 40% or more, and still more preferably 50%, as determined using the following formula (1). % Or more.
  • the purity of GLY-DA is preferably 30% or more, more preferably 40% or more, and still more preferably 50%, as determined using the following formula (1). % Or more.
  • GLY-DA (%) [(D ⁇ 1.27) / (M ⁇ 1.74 + D ⁇ 1.27 + T)] ⁇ 100
  • D, M, and T in the calculation formula (1) are obtained by analyzing the component (A) using a high performance liquid chromatograph (hereinafter referred to as “HPLC”) equipped with an ultraviolet (UV) detector. Mean value.
  • D GLY-DA peak area at 210 nm
  • M peak area of glycerol mono (meth) acrylate at 210 nm
  • T peak area of glycerol tri (meth) acrylate at 210 nm
  • the peak area by HPLC is as follows: It means the value measured in.
  • ⁇ Detector UV detector, detection wavelength 210 nm
  • Column type A column packed with silica gel modified with an alkyl group having 18 carbon atoms. Specifically, ACQUITY UPLC BEH C18 (Part No. 186002350, manufactured by Waters Co., Ltd., column inner diameter 2.1 mm, column length 50 mm )
  • (A) A value obtained by gel permeation chromatography (hereinafter referred to as “GPC”) measurement as an index of the weight average molecular weight (hereinafter referred to as “Mw”) of the component, which is a monofunctional (meth) acrylate and
  • Mw weight average molecular weight
  • the Mw of the component (A) excluding the detection peak derived from the solvent is preferably less than 350, more preferably less than 340, and particularly preferably less than 330.
  • the component (A) has an Mw of less than 350, it means that there are few high molecular weight bodies (hereinafter referred to as “side reaction high molecular weight bodies”) due to side reactions (Michael addition, etc.) other than (meth) acrylate formation.
  • the component (A) is preferable because it has a low viscosity and is excellent in operability.
  • the reaction product containing GLY-DA obtained by the dehydration esterification reaction or the like contains more side reaction high molecular weight products than the component (A) obtained by the transesterification reaction of the present invention.
  • These side-reaction high molecular weight substances not only cause high viscosity, but are also distributed to the aqueous layer in the extraction washing process using water or aqueous sodium hydroxide solution after the reaction is completed, so the yield is greatly increased. descend.
  • the (meth) acrylate is preferably an acrylate from the viewpoint of the reactivity during the transesterification reaction and the rapid curability of the component (A).
  • Curable composition TECHNICAL FIELD This invention relates to the curable composition containing the said (A) component.
  • a method for producing the composition a mixture of reaction products containing GLY-DA obtained by subjecting glycerol and a monofunctional (meth) acrylate to a transesterification reaction in the presence of the catalysts X and Y, A production method including a step of producing a mixture (A) having a hydroxyl value of 65 mgKOH / g or more is preferred. According to the said manufacturing method, since (A) component can be obtained with a high yield, it is excellent in cost and productivity.
  • the component (A) obtained by the production method is preferable because it has a low amount of side reaction high molecular weight and is easy to handle because of low viscosity, and is excellent in fast curability, hardness of the cured product and antifogging property. What is necessary is just to follow the manufacturing method of above-described (A) component as the said process. Furthermore, when blending other components described later, the component (A) and other components may be stirred and mixed.
  • the component (A) When used for a preferred application such as a coating agent, ink, and pattern formation, it may be appropriately set according to the purpose, preferably 1 to 100,000 mPa ⁇ s, more preferably 5 to 50, 000 mPa ⁇ s. By setting it as the said viscosity range, it is excellent in the leveling property at the time of the coating of a composition, and shall be excellent in the external appearance of hardened
  • the viscosity in the present invention means a value measured at 25 ° C. using an E type viscometer (cone plate type viscometer).
  • the content of the component (A) in the composition is preferably 20 to 100% by weight with respect to 100% by weight of the total amount of the curable components in terms of fast curability, hardness and antifogging, More preferably, it is ⁇ 100% by weight.
  • the “curable component” is “a component that is cured by heat or active energy rays”, means the component (A), and when blending the component (D) described later, ) And (D) components.
  • compounds having polymerizable functional groups other than the components (A) and (D) such as cationic curable compounds (for example, epoxy compounds and oxetane compounds) and reactive surfactants (hereinafter “other polymerizable components”).
  • the “curable component” means “(A) component and other polymerizable component” and “(A) component, (D) component and other polymerizable component”.
  • composition of this invention can be used for both an active energy ray hardening-type composition and a thermosetting type composition, an active energy ray hardening-type composition is preferable.
  • the composition of the present invention can be used in any form of a solvent-free composition containing no organic solvent, a solvent-type composition containing an organic solvent, and an aqueous composition in which the component (A) is dissolved or dispersed in water. can do.
  • a commonly used emulsifier or a reactive emulsifier described later can be used as the dispersant.
  • composition of the present invention contains (A) as an essential component, but various components can be blended depending on the purpose.
  • Other preferred components include a photopolymerization initiator (hereinafter referred to as “component (B)”), a thermal polymerization initiator (hereinafter referred to as “component (C)”), and an ethylenic polymer other than the component (A).
  • component (D) Compound having saturated group [hereinafter referred to as “component (D)”], pigment or dye [hereinafter referred to as “component (E)”], organic solvent or water (hereinafter referred to as “component (F)”), colloidal Inorganic fine particles (hereinafter referred to as “component (G)”), polymers (hereinafter referred to as “component (H)”), reactive surfactants (hereinafter referred to as “component (I)”), and the like.
  • component (D) pigment or dye [hereinafter referred to as “component (E)”]]
  • component (F) organic solvent or water
  • component (G) colloidal Inorganic fine particles
  • component (H) polymers
  • component (I) reactive surfactants
  • composition of the present invention when used as an active energy ray curable composition and further used as an electron beam curable composition, it does not contain the component (B) (photopolymerization initiator) and is an electron. It can also be cured by a wire.
  • component (B) photopolymerization initiator
  • the composition of the present invention is used as an active energy ray-curable composition, particularly when ultraviolet rays or visible rays are used as active energy rays, it is necessary to further contain the component (B).
  • an electron beam is used as the active energy ray, it is not always necessary to add it, but a small amount can be added as necessary in order to improve curability.
  • component (B) examples include benzyldimethyl ketal, 1-hydroxycyclohexyl phenyl ketone, 2-hydroxy-2-methyl-1-phenylpropan-1-one, and 1- [4- (2-hydroxyethoxy) phenyl.
  • Examples of other compounds include benzyl, ethyl (2,4,6-trimethylbenzoyl) phenyl phosphinate, methyl phenylglyoxylate, ethyl anthraquinone, phenanthrenequinone, camphorquinone, and the like.
  • the content ratio of the component (B) is preferably 10 parts by weight or less, more preferably 0.1 to 10 parts by weight with respect to 100 parts by weight of the total amount of the curable components.
  • the component (B) may be carried out in accordance with conventional means of normal radical thermal polymerization.
  • the reaction rate is further increased after photocuring in combination with the component (C) (thermal polymerization initiator).
  • thermosetting can also be performed.
  • thermosetting type composition (C) component
  • thermosetting type composition (C) component (thermal polymerization initiator) can be mix
  • component (C) various compounds can be used, and organic peroxides and azo initiators are preferable.
  • organic peroxide examples include 1,1-bis (t-butylperoxy) 2-methylcyclohexane, 1,1-bis (t-hexylperoxy) -3,3,5-trimethylcyclohexane, , 1-bis (t-hexylperoxy) cyclohexane, 1,1-bis (t-butylperoxy) -3,3,5-trimethylcyclohexane, 1,1-bis (t-butylperoxy) cyclohexane, , 2-bis (4,4-dibutylperoxycyclohexyl) propane, 1,1-bis (t-butylperoxy) cyclododecane, t-hexylperoxyisopropyl monocarbonate, t-butylperoxymaleic acid, t- Butyl peroxy-3,5,5-trimethylhexanoate, t-butyl peroxylaurate, 2,5-dimethyl-2 5-di (m-tol
  • azo compound examples include 1,1′-azobis (cyclohexane-1-carbonitrile), 2- (carbamoylazo) isobutyronitrile, 2-phenylazo-4-methoxy-2,4-dimethylvaleronitrile. Azodi-t-octane, azodi-t-butane, and the like. These may be used alone or in combination of two or more. Moreover, an organic peroxide can also be made into a redox reaction by combining with a reducing agent.
  • component (C) As a content rate of a component, 10 weight part or less is preferable with respect to 100 weight part of sclerosing
  • the component (C) When the component (C) is used alone, it may be carried out in accordance with conventional means for radical thermal polymerization. In some cases, the reaction rate is further used after being combined with the component (B) (photopolymerization initiator) and photocured. For the purpose of improving the temperature, thermosetting can also be performed.
  • Component (D) is a compound having an ethylenically unsaturated group other than component (A), and is blended for the purpose of imparting various physical properties to the cured product of the composition.
  • the ethylenically unsaturated group in component (D) include a (meth) acryloyl group, a (meth) acrylamide group, a maleimide group, a vinyl group, and a (meth) allyl group, with a (meth) acryloyl group being preferred.
  • “monofunctional” means a compound having one ethylenically unsaturated group
  • “X function” means a compound having X ethylenically unsaturated groups
  • “polyfunctional”. Means a compound having two or more ethylenically unsaturated groups.
  • Specific examples of the component (D) include (meth) acrylate compounds, (meth) acrylamides, vinyl ether compounds, maleimide compounds, and the like, and (meth) acrylate compounds are preferred. Among these compounds, acrylate compounds, acrylamide compounds, or vinyl ether compounds are preferable from the viewpoint of curability, and acrylate compounds are more preferable.
  • the polyfunctional ethylenically unsaturated compound is a compound having two ethylenically unsaturated groups (D-1) [hereinafter referred to as “component (D-1)”], 3 or more Examples thereof include compounds having an ethylenically unsaturated group (D-2) [hereinafter referred to as “component (D-2)”] and monofunctional ethylenically unsaturated compounds (hereinafter referred to as “component (D-3)”). .
  • component (D-1) ethylenically unsaturated groups
  • component (D-2) ethylenically unsaturated group
  • component (D-3) monofunctional ethylenically unsaturated compounds
  • Component (D-1) is a compound having two ethylenically unsaturated groups other than the component (A), and may be a low molecular weight compound or an oligomer. .
  • a low molecular weight monomer is blended as the component (D-1)
  • a low-viscosity composition can be obtained without a solvent.
  • a high molecular weight urethane (meth) acrylate oligomer is blended, it is possible to impart elongation to the cured film and improve adhesion to the adherend.
  • component (D-1) include, for example, ethylene glycol di (meth) acrylate, propylene glycol di (meth) acrylate, butanediol di (meth) acrylate, neopentyl glycol di (meth) acrylate, hexanediol di
  • Di (meth) acrylates of aliphatic diols such as (meth) acrylate and nonanediol di (meth) acrylate
  • Di (meth) acrylates of alicyclic diols such as cyclohexanedimethanol di (meth) acrylate, norbornane dimethylol di (meth) acrylate and tricyclodecane dimethylol di (meth) acrylate
  • Polyalkylene glycol di (meth) acrylates such as polyethylene glycol di (meth) acrylate, polypropylene glycol di (meth) acrylate, polytetramethylene glycol
  • component (D-1) examples include 2-vinyloxyethyl (meth) acrylate, 2-vinyloxyethoxyethyl (meth) acrylate, 1,4-butanediol divinyl ether, neopentyl glycol divinyl ether, cyclohexane di Bifunctional monomers including functional groups other than (meth) acryloyl groups such as methanol divinyl ether, diethylene glycol divinyl ether, triethylene glycol divinyl ether, and dipropylene glycol divinyl ether are also included.
  • the preferable content varies depending on the use of the composition of the present invention.
  • the content of the component (D-1) is preferably 0 to 80 parts by weight and preferably 0 to 70 parts by weight with respect to 100 parts by weight of the curable component. More preferred.
  • the content of the component (D-1) is preferably 0 to 40 parts by weight, more preferably 0 to 20 parts by weight with respect to 100 parts by weight of the curable component.
  • Component (D-2) is a compound having three or more ethylenically unsaturated groups other than the component (A), and may be a low molecular weight compound or an oligomer. good.
  • component (D-2) include, for example, trimethylolpropane tri (meth) acrylate, pentaerythritol tri- or tetra (meth) acrylate, ditrimethylolpropane tri- or tetra (meth) acrylate, diglycerin tri- Or tetra (meth) acrylate, dipentaerythritol tri, tetra, penta or hexa (meth) acrylate, tripentaerythritol tri, tetra, penta, hexa, hepta, and octa (meth) acrylate, polypentaerythritol poly (meta ) Polyol, poly (meth) acrylate, such as acrylate, polyglycerin poly (meth) acrylate; Tri (meth) acrylate of glycerin alkylene oxide adduct, tri (meth) acrylate of trimethylo
  • alkylene oxide adduct examples include ethylene oxide adduct, propylene oxide adduct, ethylene oxide and propylene oxide adduct, and the like.
  • organic polyisocyanate examples include hexamethylene diisocyanate, tetramethylene diisocyanate, trimethylhexamethylene diisocyanate, lysine diisocyanate, isophorone diisocyanate, norbornane diisocyanate, hydrogenated tolylene diisocyanate, hydrogenated 4,4′-diphenylmethane diisocyanate, hydrogenated xylylene. Examples thereof include range isocyanate, 4,4′-dicyclohexylmethane diisocyanate, hexamethylene diisocyanate trimer, and the like.
  • the composition of the present invention when used as a hard coat, it preferably contains dipentaerythritol poly (meth) acrylate as the component (D-2), and can improve the curability and hardness of the cured composition. it can.
  • the component (D-2) preferably contains a urethane (meth) acrylate having 3 or more (meth) acryloyl groups, and the curability and flexibility of the cured composition can be improved.
  • dipentaerythritol poly (meth) acrylate, component (D-2-1) and urethane (meth) acrylate having three or more (meth) acryloyl groups may be used in combination. The scratch resistance of the cured product can be improved.
  • the preferred content varies depending on the use of the composition of the present invention.
  • the amount is preferably 0 to 80 parts by weight, more preferably 0 to 70 parts by weight with respect to 100 parts by weight of the curable component.
  • the amount is preferably 0 to 40 parts by weight, more preferably 0 to 20 parts by weight with respect to 100 parts by weight of the curable component.
  • Component (D-3) is a compound having one ethylenically unsaturated group per molecule, and may be a low molecular weight compound or an oligomer. By blending the component (D-3), it is possible to impart elongation to the cured film or improve the adhesion to the adherend.
  • component (D-3) include the same compounds as the monofunctional (meth) acrylate described above.
  • compounds other than the above-mentioned monofunctional (meth) acrylate include 2-hydroxyethyl (meth) acrylate, 2-hydroxypropyl (meth) acrylate, 4-hydroxybutyl (meth) acrylate, and 1,4-cyclohexane.
  • a compound having both an ethylenically unsaturated group and an alkoxysilyl group is also called a silane coupling agent.
  • a silane coupling agent or a compound having both an ethylenically unsaturated group and a phosphoric acid group is preferable for improving the adhesion to an inorganic substrate.
  • Components (D-3) other than monofunctional (meth) acrylates include N-vinylpyrrolidone, N-vinylcaprolactam, (meth) acrylamide, (meth) acryloylmorpholine, N, N-dimethyl (meth) acrylamide, N , N-diethyl (meth) acrylamide, N-hydroxyethyl (meth) acrylamide, N-isopropyl (meth) acrylamide, maleic anhydride, N-phenylmaleimide, N-hydroxyethylmaleimide, N-hydroxyethylcitracimide, cyclohexyl Vinyl ether, 2-hydroxyethyl vinyl ether, 4-hydroxybutyl vinyl ether, 1,4-cyclohexanedimethanol monovinyl ether, diethylene glycol monovinyl ether, dipropylene glycol monovinyl ether Acetoxyethyl vinyl ether, acetoxy butyl ether
  • the preferred content varies depending on the use of the composition of the present invention, the type of adherend, the light source, the curing atmosphere, and the like.
  • the content ratio of the component (D-3) is 100% by weight of the curable component from the viewpoint of rapid curing.
  • the content is preferably 0 to 30% by weight, and more preferably 0 to 15% by weight.
  • the component (D-3) is 80% by weight in 100% by weight of the curable component. You may include with the following content.
  • the component (E) is a coloring component selected from pigments or dyes, and is necessary when the composition of the present invention is used as an ink composition.
  • the pigment include organic pigments and inorganic pigments. Specific examples of organic pigments include insoluble azo pigments such as toluidine red, toluidine maroon, Hansa Yellow, benzidine yellow and pyrazolone red; soluble azo pigments such as Ritol Red, Helio Bordeaux, Pigment Scarlet and Permanent Red 2B; Alizarin, Indantron And derivatives from vat dyes such as thioindigo maroon; phthalocyanine organic pigments such as phthalocyanine blue and phthalocyanine green; quinacridone organic pigments such as quinacridone red and quinacridone magenta; perylene organic pigments such as perylene red and perylene scarlet; Isoindolinone organic pigments such as indolinone yellow and isoindolinone orange; pyranthrone
  • the inorganic pigment include carbon black, titanium oxide, barium sulfate, calcium carbonate, zinc white, lead sulfate, yellow lead, zinc yellow, red rose (red iron oxide (III)), cadmium red, ultramarine blue, Examples include bitumen, chromium oxide green, cobalt green, amber, titanium black, and synthetic iron black.
  • the dye include azo dyes and extracts from plants.
  • the content ratio of the component (E) may be appropriately adjusted according to the application and film thickness, but in the case of the ink composition, it is preferably 5 to 200 parts by weight with respect to 100 parts by weight of the total curable components. More preferred is 10 to 100 parts by weight.
  • composition of the present invention may contain an organic solvent or water as the component (F) for the purpose of reducing the viscosity.
  • organic solvent include, for example, low molecular weight alcohol compounds such as methanol, ethanol, isopropanol and butanol; alkylene glycol monoether compounds such as ethylene glycol monomethyl ether and propylene glycol monomethyl ether; acetone alcohols such as diacetone alcohol; Aromatic compounds such as benzene, toluene and xylene; ester compounds such as propylene glycol monomethyl ether acetate, ethyl acetate and butyl acetate; ketone compounds such as acetone, methyl ethyl ketone and methyl isobutyl ketone; ether compounds such as dibutyl ether; and N-methyl Examples include pyrrolidone and the like. Among these, an alkylene glycol monoether compound and a low molecular weight alcohol compounds such as methanol, ethanol
  • the component (A) which is an essential component of the composition of the present invention, dissolves water to some extent when the proportion of hydroxyl groups in one molecule is large. For this reason, water can be mix
  • a preferable content ratio of the component (F) varies depending on the use of the composition of the present invention, but is preferably 0 to 1,000 parts by weight with respect to 100 parts by weight of the total amount of the curable components. More preferably, it is ⁇ 500 parts by weight, and further preferably 0 to 300 parts by weight.
  • the composition of the present invention may contain colloidal inorganic particles as the (G) component.
  • inorganic particles include metal oxides such as silica, alumina, titania, zinc oxide, tin oxide and indium oxide, metals such as gold, silver, platinum and palladium, metal chalcogenide compounds such as zinc sulfide and zinc selenide. It is done. Of these, colorless metal oxides are preferred for applications where scratch resistance and colorless transparency are required, such as hard coats.
  • silica, titania, zinc oxide, tin oxide, and indium oxide are preferred. Particularly preferred is silica.
  • the average particle diameter is a particle diameter determined from a specific surface area measurement by the BET method, preferably 1 to 200 nm, more preferably 5 to 150 nm, and still more preferably 10 to 100 nm.
  • component (G) there are colloidal inorganic particles (hereinafter referred to as “component (G-1)”) having radically polymerizable unsaturated groups and photoreactive groups bonded to the surface, radically polymerizable unsaturated groups and light. And colloidal inorganic particles having no reactive group (hereinafter referred to as “component (G-2)”).
  • component (G) is preferably used when importance is attached to the scratch resistance, and when the curling suppression when coating on a thin substrate such as a film is important ( It is preferable to use the component G-2).
  • Specific examples of the component (G-1) include a reaction product of (meth) acryloyloxypropyltrimethoxysilane and colloidal silica.
  • the content of the component (G-1) is preferably 0 to 60 parts by weight and preferably 0 to 30 parts by weight with respect to 100 parts by weight of the curable component. Is more preferable.
  • the blending amount of the component (G-2) is preferably 0 to 100 parts by weight with respect to 100 parts by weight of the curable component, and 0 to 50 parts by weight. More preferably.
  • the component (G-1) is included in the curable component, and the component (G-2) is not included in the curable component.
  • a polymer may be blended as the (H) component.
  • Suitable polymers include (meth) acrylic polymers, and suitable constituent monomers include methyl (meth) acrylate, cyclohexyl (meth) acrylate, (meth) acrylic acid, glycidyl (meth) acrylate, N- ( 2- (meth) acryloxyethyl) tetrahydrophthalimide and the like.
  • glycidyl (meth) acrylate may be added to introduce a (meth) acryloyl group into the polymer chain.
  • various polymers such as polyester, polyurethane, polycarbonate, polyvinyl pyrrolidone, polyvinyl acetate, vinyl pyrrolidone and vinyl acetate copolymer, polyvinyl alcohol, cellulose alkylate, diallyl phthalate resin are blended. can do.
  • component (H) a polymer having a radically polymerizable unsaturated group or photoreactive group bonded thereto (hereinafter referred to as “(H-1) component”) and a radically polymerizable unsaturated group or photoreactive group are included.
  • Polymer [hereinafter referred to as “component (H-2)”].
  • component (H) when the composition of the present invention is used as a hard coat, the component (H-1) is preferable.
  • the content ratio of the component (H-1) is preferably 0 to 60 parts by weight, and 0 to 30 parts by weight with respect to 100 parts by weight of the curable component. Is more preferable.
  • the blending amount of the component (H-2) is preferably 0 to 50 parts by weight, and 0 to 25 parts by weight with respect to 100 parts by weight of the curable component. More preferably.
  • the component (H-1) is included in the curable component, and the component (H-2) is not included in the curable component.
  • component (I) In the composition of this invention, you may mix
  • reactive surfactants reactive surfactants having propenyl groups (I-1) (hereinafter referred to as “component (I-1)”), reactive surfactants having (meth) allyl groups (I- 2) [hereinafter referred to as “component (I-2)”] and the like.
  • component (I-1) examples include compounds represented by the following formula (5).
  • R 14 , R 15 , R 16 , A 1 , a, and X 1 are as shown below.
  • R 14 is a group selected from the group consisting of an alkyl group, an alkenyl group, an alkylaryl group and an aralkylaryl group having 6 to 30 carbon atoms.
  • R 15 is an alkyl group having a hydrogen atom and 6 to 30 carbon atoms.
  • R 14 as the alkyl group, for example, hexyl group, heptyl group, octyl group, nonyl group, decyl group, undecyl group, dodecyl group, tridecyl group, tetradecyl group, pentadecyl group, hexadecyl group, heptadecyl group, octadecyl group, Nonadecyl group, eicosyl group, etc. are mentioned.
  • alkenyl group examples include hexenyl group, heptenyl group, octenyl group, nonenyl group, decenyl group, undecenyl group, dodecenyl group, tridecenyl group, tetradecenyl group, pentadecenyl group, hexadecenyl group, heptadecenyl group and octadecenyl group.
  • Alkylaryl groups include monobutylphenyl, dibutylphenyl, sec-butylphenyl, disec-butylphenyl, tert-butylphenyl, octylphenyl, nonylphenyl, dinonylphenyl, dodecylphenyl And a didecylphenyl group.
  • aralkylaryl group include a styrenated phenyl group, a benzylphenyl group, and a cumylphenyl group, and may be a di- or tri-form of an aralkyl group, and further may be substituted with an alkyl group.
  • alkyl group, alkenyl group, and alkylaryl group aralkylaryl group having 6 to 30 carbon atoms in R 15 include the same groups as those described for R 14 .
  • the preferable range of a is 1 to 50, more preferably 1 to 20.
  • the alkylene group having 2 to 4 carbon atoms of A 1 is specifically an ethylene group, a propylene group, a butylene group, an isobutylene group, or the like, in which different alkylene groups are bonded in blocks or randomly in one molecule. But you can.
  • a 1 is preferably an ethylene group.
  • X 1 is preferably a hydrogen atom because the cured film has excellent anti-fogging durability.
  • the propenyl group includes trans and cis stereoisomers, and in the present invention, any of the isomers can be used alone or as a mixture.
  • a preferable example of the compound represented by the formula (5) is a compound represented by the following formula (6).
  • the compound represented by the formula (6) is a compound in which R 14 is a nonyl group, R 15 , R 16 and X 1 are hydrogen atoms and A 1 is an ethylene group in the formula (5).
  • Examples include Aqualon RN-20, Aqualon RN-2025, Aqualon RN-30, Aqualon RN-50, Aqualon HS-5, Aqualon HS-10 and the like manufactured by Daiichi Kogyo Seiyaku.
  • component (I-2) examples include compounds represented by the following formula (7).
  • R 17 , R 18 , b, c, A 2 , A 3 and X 2 are as shown below.
  • R 17 is a group having 6 to 30 carbon atoms, selected from the group consisting of an alkyl group, an alkenyl group, an alkylaryl group, an aralkylaryl group and an alkylphenyl group.
  • R 18 is a hydrogen atom or a methyl group.
  • B 0 C is an integer of 0 to 100 c is an integer of 0 to 100
  • a 2 is an alkylene group having 2 to 4 carbon atoms
  • a 3 is an alkylene group having 2 to 4 carbon atoms
  • X 2 is a hydrogen atom or sulfate [—SO 3 L , L includes alkali metal, NH 4 and alkanolamine residues, etc.]
  • alkyl group, alkenyl group, alkylaryl group and aralkylphenyl group having 6 to 30 carbon atoms in R 17 include the same groups as those described above for R 14 in formula (5).
  • examples of the alkylphenyl group include a phenyl group having the same alkyl group as that described for R 14 in the formula (5) as the alkyl group.
  • B and c are preferably in the range of 1 to 50, more preferably 1 to 20, respectively.
  • a 2 and A 3 are the same as those described for A 1 in Formula (5).
  • a 2 and A 3 an ethylene group is preferable.
  • X 2 is preferably a hydrogen atom because the cured film is excellent in anti-fogging durability.
  • the compound represented by the formula (8) is a compound in which R 17 is a nonylphenyl group, R 18 is a hydrogen atom and b is 0 in the formula (7).
  • the content of the component (I) is preferably 0.1 to 40 parts by weight and more preferably 1 to 30 parts by weight with respect to 100 parts by weight of the curable component. preferable.
  • the component (I) is 0.1 part by weight or more, the cured film has excellent antifogging durability, and when it is 30 parts by weight or less, the cured coating film has excellent hardness.
  • additives In addition to the above-described components, various additives may be blended in the composition of the present invention depending on the purpose.
  • Various additives include surface modifiers, antioxidants, ultraviolet absorbers, light stabilizers, silane coupling agents, particles, polymerization inhibitors, conductivity imparting agents, pigment dispersants, antifoaming agents, antibacterial agents, Examples include photoacid generators, photobase generators, thermal radical polymerization initiators and the like.
  • Surface modifier A surface modifier may be added to the composition of the present invention for the purpose of increasing the leveling property at the time of coating, the purpose of increasing the slipping property of the cured film and improving the scratch resistance, and the like.
  • the surface modifier include a surface modifier, a surfactant, a leveling agent, an antifoaming agent, a slipperiness imparting agent, and an antifouling imparting agent, and these known surface modifiers can be used. . Of these, silicone-based surface modifiers and fluorine-based surface modifiers are preferred.
  • silicone polymers and oligomers having a silicone chain and a polyalkylene oxide chain silicone polymers and oligomers having a silicone chain and a polyester chain, and fluorine polymers having a perfluoroalkyl group and a polyalkylene oxide chain.
  • fluorine-based polymer and an oligomer having a perfluoroalkyl ether chain and a polyalkylene oxide chain a surface modifier having an ethylenically unsaturated group, preferably a (meth) acryloyl group, in the molecule may be used.
  • the content of the surface modifier is preferably 0.01 to 1.0 part by weight with respect to 100 parts by weight of the total amount of curable components. It is excellent in the surface smoothness of a cured film as it is the said range.
  • Antioxidant Antioxidant is mix
  • the antioxidant include phenol-based antioxidants, phosphorus-based antioxidants, and sulfur-based antioxidants.
  • phenolic antioxidants include hindered phenols such as di-t-butylhydroxytoluene.
  • commercially available products include AO-20, AO-30, AO-40, AO-50, AO-60, AO-70, and AO-80 manufactured by Adeka Corporation.
  • Examples of the phosphorus-based antioxidant include phosphines such as trialkylphosphine and triarylphosphine, and trialkyl phosphites and triaryl phosphites.
  • Examples of commercially available products of these derivatives include Adeka Co., Ltd., ADK STAB PEP-4C, PEP-8, PEP-24G, PEP-36, HP-10, 260, 522A, 329K, 1178, 1500, 135A, 3010. Etc.
  • Examples of the sulfur-based antioxidant include thioether compounds, and examples of commercially available products include AO-23, AO-412S, and AO-503A manufactured by Adeka Corporation. These may be used alone or in combination of two or more. Preferred combinations of these antioxidants include the combined use of phenolic antioxidants and phosphorus antioxidants, and the combined use of phenolic antioxidants and sulfurous antioxidants.
  • the content ratio of the antioxidant may be appropriately set according to the purpose, and is preferably 0.01 to 5 parts by weight, more preferably 0.1 to 1 part by weight with respect to 100 parts by weight of the total amount of the curable components. It is. When the content ratio is 0.1 parts by weight or more, the durability of the composition can be improved. On the other hand, when the content ratio is 5 parts by weight or less, curability and adhesion can be improved.
  • UV absorbers UV absorbers can be blended for the purpose of improving the light resistance of the cured film.
  • the ultraviolet absorber include triazine ultraviolet absorbers such as TINUVIN400, TINUVIN405, TINUVIN460, and TINUVIN479 manufactured by BASF, and benzotriazole ultraviolet absorbers such as TINUVIN900, TINUVIN928, and TINUVIN1130.
  • the content ratio of the ultraviolet absorber may be appropriately set according to the purpose, and is preferably 0.01 to 5 parts by weight, more preferably 0.1 to 1 part by weight with respect to 100 parts by weight of the total amount of the curable components. It is. When the content ratio is 0.01% by weight or more, the light resistance of the cured film can be improved, and when it is 5% by weight or less, the curability of the composition is excellent. be able to.
  • Light stabilizer A light stabilizer can be mix
  • a hindered amine light stabilizer (so-called HALS) is preferable.
  • HALS include TINUVIN123, TINUVIN144, TINUVIN111FDL, TINUVIN152, TINUVIN292, and TINUVIN5100 manufactured by BASF.
  • Silane coupling agent not belonging to component (D-3) The silane coupling agent can be blended for the purpose of improving the interfacial adhesive strength between the cured film and the substrate.
  • the silane coupling agent is not particularly limited as long as it can contribute to improvement in adhesion to the substrate.
  • the silane coupling agent mentioned here is a compound having no radically polymerizable unsaturated group, and is a compound different from the component (D-3). Adhesion may be improved without having a radically polymerizable unsaturated group.
  • silane coupling agent different from the component (D-3) include 2- (3,4-epoxycyclohexyl) ethyltrimethoxysilane, 3-glycidoxypropyltrimethoxysilane, and 3-glycidide.
  • the mixing ratio of the silane coupling agent may be appropriately set according to the purpose, and is preferably 0.1 to 10 parts by weight, more preferably 1 to 5 parts by weight with respect to 100 parts by weight of the total amount of the curable components. .
  • the blending ratio is 0.1 parts by weight or more, the adhesive strength of the composition can be improved.
  • the blending ratio is 10 parts by weight or less, it is possible to prevent the adhesive force from changing over time.
  • Particles not belonging to component (G) For the purpose of providing the composition of the present invention with antiglare properties to the cured film or providing slipperiness when the substrates with the cured film are overlaid. Particles other than the component (G) may be blended.
  • the particle diameter of the fine particles varies depending on the application, but generally 0.2 to 100 ⁇ m can be preferably used.
  • the fine particles may be inorganic or organic. Examples of the inorganic fine particles include metal oxides such as silica, alumina, and titania that are not colloidal. Examples of the organic material include particles in which a polymer of a monomer such as alkyl (meth) acrylate or styrene is crosslinked.
  • polymerization inhibitor In addition to the polymerization inhibitor contained in the component (A), a polymerization inhibitor can be further added to the composition of the present invention.
  • the polymerization inhibitor the same compounds as those added in the synthesis of the component (A) are suitable.
  • Conductivity-imparting agent such as an antistatic agent can be added to the composition of the present invention.
  • the antistatic agent include nonionic surfactants such as glycerin fatty acid ester, polyoxyalkylene alkyl ether and alkyldiethanolamine; Anionic surfactants such as alkyl sulfonates, alkyl benzene sulfonates, and alkyl phosphates; Cationic surfactants such as tetraalkylammonium salts and trialkylbenzylammonium salts; Amphoteric surfactants such as alkylbetaines and alkylimidazolium betaines; Polymer type antistatic agents such as polyether esters, polyether ester amides, polystyrene sulfonates, (meth) acrylate polymers containing four-ball ammonium salts, polyether polyethers; Monomers having acidic groups such as phosphoric acid
  • Urethane (meth) acrylate The present invention relates to a curable composition containing the component (A). After the component (A) is reacted with an organic polyvalent isocyanate to form a urethane (meth) acrylate, The effects of the present invention can also be expressed as a curable composition by blending with the components B) to (I) and the various additives described above. In particular, a cured product having excellent bending resistance can be obtained.
  • the organic polyvalent isocyanate compound to be reacted with the organic polyvalent isocyanate (A) component is preferably a divalent isocyanate compound, and is preferably an aliphatic polyvalent isocyanate compound.
  • preferable organic polyvalent isocyanate compounds include aliphatic divalent isocyanates such as isophorone diisocyanate, hexamethylene diisocyanate, 4,4′-dicyclohexylmethane diisocyanate and norbornane diisocyanate, and 2,4-tolylene diisocyanate and naphthalene.
  • aromatic divalent isocyanates such as diisocyanate, xylene diisocyanate and diphenylmethane diisocyanate, and nurate type trimers of these compounds. These may be used individually by 1 type, or may use 2 or more types together, but it is preferable to use individually by 1 type.
  • Urethane (meth) acrylate is produced by reacting the hydroxyl group in component (A) with the isocyanate group in the organic polyvalent isocyanate compound to form a urethane bond.
  • a manufacturing method of urethane (meth) acrylate A well-known method can be used.
  • the component (A) and the organic polyvalent isocyanate compound may be heated and stirred.
  • the hardness of the obtained cured film is more excellent as it is the said aspect.
  • the reaction between the hydroxyl group and the isocyanate group in the production of urethane (meth) acrylate can be performed without a catalyst, but a catalyst may be added in order to advance the reaction efficiently.
  • catalysts include organotin compounds such as dibutyltin dilaurate; acetylacetonate metal complexes such as iron acetylacetonate, zinc acetylacetonate and ruthenium acetylacetonate; weak metal organic acid salts such as lead naphthenate and potassium acetate; and , Triethylamine, triethanolamine, dimethylbenzylamine, trioctylamine, 1,4-diazabicyclo [2.2.2] octane, 1,8-diazabicyclo [5.4.0] undecene-7, 1,5-diazabicyclo [4.3.0] tertiary amine compounds such as nonene-5; and trialkylphosphine compounds such as triethy
  • the ratio of the catalyst may be appropriately set according to the organic polyvalent isocyanate compound used, the catalyst, etc., but is preferably 0.01 to 1,000 wtppm, more preferably 0.1 to 1 with respect to the reaction solution. , 000 wtppm.
  • the reaction temperature may be appropriately set according to the type and ratio of the organic polyisocyanate compound to be used and the catalyst, and is preferably 60 ° C to 130 ° C, more preferably 70 ° C to 90 ° C.
  • a chain extender can also be mix
  • the chain extender those usually used in a urethanization reaction can be used.
  • Specific examples of the chain extender include low molecular weight polyols, polyether polyols, polycarbonate polyols and polyester polyols.
  • Examples of the low molecular weight polyol include ethylene glycol, polyethylene glycol, cyclohexanedimethanol, 3-methyl-1,5-pentanediol, propylene glycol, polypropylene glycol, 1,6-hexanediol, trimethylolpropane glycerin, diglycerin and the like. And polyols such as these alkylene oxide adducts.
  • Examples of the polyether polyol include polyalkylene glycol having 3 or more oxyalkylene units, and specific examples thereof include polyethylene glycol, polypropylene glycol, and polytetramethylene glycol.
  • Examples of the polycarbonate polyol include a reaction product of carbonate and diol.
  • the carbonate include diaryl carbonates such as diphenyl carbonate, and dialkyl carbonates such as dimethyl carbonate and diethyl carbonate.
  • the diol include the low molecular weight polyol described above.
  • the polyester polyol include a reaction product of an acid component with at least one selected from the group consisting of the low molecular weight polyol, the polyether polyol, and the polycarbonate polyol.
  • the acid component include dibasic acids such as adipic acid, sebacic acid, succinic acid, maleic acid, phthalic acid, hexahydrophthalic acid and terephthalic acid, or anhydrides thereof.
  • the ring-opening reaction product of polycarbonate diol and caprolactone is also mentioned.
  • the proportion of the chain extender used is preferably 20 parts by weight or less, more preferably 10 parts by weight or less, with respect to 100 parts by weight of the urethane (meth) acrylate finally obtained.
  • the component (A) does not have an isocyanate group or a small amount of the isocyanate group is preferable from the viewpoint of hardness and stability.
  • a compound having two or more (meth) acryloyl groups hereinafter also referred to as “hydroxyl group-containing polyfunctional (meth) acrylate”) may be added.
  • hydroxyl group-containing polyfunctional (meth) acrylate various compounds can be used, which are (meth) acrylates derived from a trihydric or higher polyhydric alcohol, having two or more (meth) acryloyl groups, It is preferable that it is (meth) acrylate which has 1 or more.
  • Specific examples of the hydroxyl group-containing polyfunctional (meth) acrylate include trimethylolpropane di (meth) acrylate, di (meth) acrylate of trimethylolpropane alkylene oxide adduct, and di (meth) acrylate of alkylene oxide adduct of glycerin.
  • examples of the alkylene oxide include ethylene oxide and propylene oxide.
  • examples of the alkylene oxide include ethylene oxide and propylene oxide.
  • trimethylolpropane di (meth) acrylate, di or tri (meth) acrylate of pentaerythritol, di or tri (meth) acrylate of ditrimethylolpropane and di, tri, tetra or penta (meth) acrylate of dipentaerythritol Preferably mentioned.
  • a method of using the composition of the present invention a conventional method may be followed. For example, after apply
  • the composition is injected into a predetermined mold and then cured in the case of an active energy ray curable composition by irradiation with active energy rays, or a thermosetting composition.
  • the method of heating and hardening etc. is mentioned.
  • a general method known as a conventional curing method may be adopted as the active energy ray irradiation method and heating method.
  • the component (B) (photopolymerization initiator) and the component (C) (thermal polymerization initiator) are used in combination with the composition, irradiated with active energy rays, and then heat-cured, thereby adhering to the substrate.
  • a method for improving the property can also be adopted.
  • the substrate examples include paper, plastic film, plastic plate, wood, metal, inorganic materials other than metal, nails, bones, leather, and the like.
  • the composition of the present invention is excellent in the bending resistance of the cured product, it can be preferably applied to a thin substrate such as paper or plastic film.
  • plastics include cellulose acetate resins such as triacetyl cellulose and diacetyl cellulose, cyclic polyolefin resins having cyclic olefins such as polyvinyl alcohol, acrylic resins, polyethylene terephthalate, polycarbonate, polyarylate, polyethersulfone, norbornene as monomers. , Polyvinyl chloride, epoxy resin, polyurethane resin and the like.
  • the wood include natural wood and synthetic wood.
  • the inorganic material include metals such as steel plates, stainless steel, aluminum, gold, silver, copper, and chromium, and metal oxides such as zinc oxide (ZnO), tin oxide, aluminum oxide, and indium tin oxide (ITO). It is done. Examples of other inorganic materials include glass, mortar, concrete and stone. As a nail
  • the film thickness of the cured film of the composition is preferably 0.5 to 100 ⁇ m, more preferably 1 to 20 ⁇ m.
  • the substrate of the composition of the present invention may be appropriately set according to the purpose, and brush, brush, bar coater, applicator, doctor blade, dip coater, roll coater, spin coater, flow coater, Examples of the method include coating or printing using a knife coater, comma coater, reverse roll coater, die coater, lip coater, gravure coater, micro gravure coater, and inkjet.
  • the composition of the present invention contains an organic solvent or water as the component (F), it is preferably dried after coating.
  • a hot air dryer In the case of a production line, it is preferable to provide a hot air dryer. It is preferable to install a local exhaust device in the hot air dryer.
  • the drying step is not necessarily required.
  • the water content is low, a cured film that is transparent and has no problem in performance may be formed even if it is cured while containing water.
  • the film thickness is as thin as about 2 ⁇ m, most of the water volatilizes even at room temperature, and a cured film that is transparent and has no performance problems can be formed. There is a case.
  • Examples of the active energy ray for curing the composition of the present invention include ultraviolet rays, visible rays, and electron beams, and ultraviolet rays are preferred.
  • Examples of the light source in the ultraviolet irradiation include a high pressure mercury lamp, a metal halide lamp, an ultraviolet (UV) electrodeless lamp, a UV-LED (ultraviolet light emitting diode), and sunlight.
  • the amount of irradiation energy may be set as appropriate depending on the light source, application, and the type and amount of component (B). 000 mJ / cm 2 is preferable, and 200 to 1,000 mJ / cm 2 is more preferable.
  • the curable composition of the present invention is preferably used as an active energy ray curable composition, and exhibits the effects of the above-described fast curability, hardness of the cured product, and antifogging properties, and uses the effect. It can be used for various purposes. Examples of preferred applications include coating agents such as clear coating agents and paints, inks such as offset inks and inkjet inks, adhesives, shaping resins, resin films, resists, pattern forming compositions, and molding materials. .
  • parts means parts by weight.
  • Production example 1-1) Production Example 1 [Production of component (A), hydroxyl value: 238 mgKOH / g] Into a 3 liter flask equipped with a stirrer, thermometer, gas introduction tube, rectifying column and cooling tube, glycerin [refined glycerin (trade name) manufactured by Sakamoto Pharmaceutical Co., Ltd., peroxide concentration 0.95 wtppm] 302.75 g (3.29 mol), 2312.84 g (17.77 mol) of 2-methoxyethyl acrylate, 6.51 g (0.06 mol) of DABCO as catalyst X, and 24.
  • glycerin refined glycerin (trade name) manufactured by Sakamoto Pharmaceutical Co., Ltd., peroxide concentration 0.95 wtppm] 302.75 g (3.29 mol), 2312.84 g (17.77 mol) of 2-methoxyethyl acrylate, 6.51 g (0.06 mol) of DABCO as catalyst
  • component (A) 5.0 g of diatomaceous earth [Radiolite (trade name) manufactured by Showa Chemical Industry Co., Ltd.] was added to the kettle and subjected to pressure filtration, and the resulting filtrate was used as component (A).
  • the yield of component (A) was 651 g.
  • 302.75 g of the charged glycerin is all converted to glycerin diacrylate (hereinafter referred to as “GLY-DAA”)
  • the yield is 658 g.
  • the yield of the component (A) calculated based on this is 99. %Met.
  • the purity of GLY-DAA contained in the component (A) was calculated from the above formula (1) and found to be 62%.
  • the obtained component (A) had a viscosity: 43 mPa ⁇ s (25 ° C.) and a hydroxyl value: 238 mgKOH / g. Mw by GPC measurement: 314.
  • the content of by-product contained in component (A) was determined by gas chromatography (hereinafter referred to as “GC”), and the hydroxyl group of 2-methoxyethanol was added to the acryloyl group of 2-methoxyethyl acrylate by Michael.
  • GC gas chromatography
  • HPLC, peroxide concentration, viscosity, hydroxyl value, GPC and GC were measured under the following conditions.
  • HPLC measurement conditions and equipment ACQUITY UPLC manufactured by Waters Co., Ltd.
  • ⁇ Detector UV detector ⁇ Detection wavelength: 210 nm
  • Viscosity measurement conditions Using an E-type viscometer, the viscosity at 25 ° C was measured.
  • ⁇ Hydroxyl value measurement conditions Add an acetylating reagent to the sample and heat-treat in a warm bath at 92 ° C for 1 hour. After standing to cool, a small amount of water is added and heat-treated in a warm bath at 92 ° C. for 10 minutes. After allowing to cool, the hydroxyl value was determined by titrating the acid with a potassium hydroxide ethanol solution using a phenolphthalein solution as an indicator.
  • RI-Detector Differential refractive index (RI) detector-Column: Guard column Shodex KFG (8 ⁇ m 4.6 ⁇ 10 mm) manufactured by Showa Denko K.K., two types of this column Watergel HR 4E THF (7. 8 x 300 mm) + styragel HR 1THF (7.8 x 300 mm) Column temperature: 40 ° C Eluent composition: Tetrahydrofuran (THF, containing 0.03% sulfur as internal standard), flow rate 0.75 mL / min Calibration curve: Standard polystyrene was used to create a calibration curve.
  • detection peaks derived from component (A) detection peaks derived from monofunctional (meth) acrylates, solvents, and detection peaks with a retention time later than those derived from water are not considered in the calculation of Mw.
  • Mw was calculated by regarding a plurality of other detection peaks as one peak.
  • GC-17A manufactured by Shimadzu Corporation Detector: FID detector Carrier gas: Helium Column: Inert Cap (film thickness 0.5 ⁇ m, 0.32 mm ID ⁇ 60 m) ⁇ Injection temperature: 200 °C ⁇ FID temperature: 250 °C Column temperature: held at 120 ° C. for 5 minutes, then heated to 240 ° C. at a rate of 10 ° C./min and then held for 25 minutes. ⁇ Injection volume: 0.2 ⁇ L -The content of by-products was determined in wt% by the internal standard method.
  • component M-240 polyethylene glycol diacrylate [Aronix M-240 (n ⁇ 4) (trade name) (D-1) component manufactured by Toagosei Co., Ltd.]]
  • MT-3533 Pentaerythritol tri and tetraacrylate mixture [Aronix MT-3533 (trade name) (D-2) component manufactured by Toagosei Co., Ltd.]
  • RN-20 Polyoxyethylene nonylpropenyl phenyl ether [Aqualon RN-20 (trade name) (I-1) component manufactured by Daiichi Kogyo Seiyaku Co., Ltd.]
  • the curable composition of the present invention can be used for various applications such as a coating agent, an ink, an adhesive, a shaping resin, a resin film, and a pattern forming composition, preferably as an active energy ray hardening composition.
  • the cured film thus obtained is excellent in hardness and antifogging properties, and can be preferably used as a coating agent composition.

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Abstract

The present invention provides: a curable composition which forms a cured product having excellent hardness and antifogging properties; and a method for producing this curable composition. A curable composition which contains a component (A) that is a (meth)acrylate mixture obtained by subjecting glycerol and a compound having one (meth)acryloyl group to a transesterification reaction in the presence of catalysts X and Y, said mixture containing glycerol di(meth)acrylate and having a hydroxyl number of 65 mgKOH/g or more. Catalyst X: one or more compounds selected from the group consisting of cyclic tertiary amines having an azabicyclo structure and salts or complexes thereof, amidines and salts or complexes thereof, compounds having a pyridine ring and salts or complexes thereof, and phosphine and salts or complexes thereof. Catalyst Y: a compound containing zinc.

Description

硬化型組成物Curable composition
 本発明は、硬化型組成物に関し、好ましくは活性エネルギー線硬化型組成物に関する。
 本発明の組成物は、特に活性エネルギー線硬化型組成物として使用した場合、速硬化性、防曇性、耐屈曲性に優れるため、これら性能が求められるコーティング剤に好ましく使用することができる。
 尚、本明細書においては、アクリロイル基及び/又はメタクリロイル基を(メタ)アクリロイル基と表し、アリル基及び/又はメタリル基を(メタ)アリル基と表し、アクリレート及び/又はメタクリレートを(メタ)アクリレートと表し、アクリル酸及び/又はメタクリル酸を(メタ)アクリル酸と表す。
The present invention relates to a curable composition, and preferably to an active energy ray curable composition.
Since the composition of the present invention is excellent in rapid curability, antifogging properties, and flex resistance, particularly when used as an active energy ray curable composition, it can be preferably used in coating agents that require these properties.
In the present specification, an acryloyl group and / or a methacryloyl group is represented as a (meth) acryloyl group, an allyl group and / or a methallyl group is represented as a (meth) allyl group, and an acrylate and / or methacrylate is represented by a (meth) acrylate. And acrylic acid and / or methacrylic acid is represented as (meth) acrylic acid.
 (メタ)アクリレートは、紫外線や電子線等の活性エネルギー線の照射により、又は加熱によって硬化するため、塗料、インキ、接着剤、光学レンズ、充填剤及び成形材料等の配合物の架橋成分として、又は反応性希釈剤成分として大量に使用されている。
 特に、分子内に2個以上の(メタ)アクリロイル基と1個以上の水酸基を有する(メタ)アクリレートを含む組成物は、複数の(メタ)アクリロイル基に由来する速硬化性と水酸基に由来する親水性及び反応性を利用して種々の用途で使用されている。中でも、ペンタエリスリトールトリ(メタ)アクリレートを含む組成物は、その工業的入手の容易性から種々の用途で大量に使用されている。
(Meth) acrylate is cured by irradiation with active energy rays such as ultraviolet rays and electron beams, or by heating, so as a crosslinking component of a composition such as paint, ink, adhesive, optical lens, filler and molding material, Or it is used in large quantities as a reactive diluent component.
In particular, a composition containing (meth) acrylate having two or more (meth) acryloyl groups and one or more hydroxyl groups in the molecule is derived from fast curing properties derived from a plurality of (meth) acryloyl groups and hydroxyl groups. It is used in various applications utilizing hydrophilicity and reactivity. Especially, the composition containing pentaerythritol tri (meth) acrylate is used in a large amount for various applications because of its industrial availability.
 例えば、ペンタエリスリトールトリ(メタ)アクリレートを含む組成物は、その水酸基に由来する防曇性を発現するという特長を有している(特許文献1参照)。 For example, a composition containing pentaerythritol tri (meth) acrylate has a feature of exhibiting antifogging properties derived from its hydroxyl group (see Patent Document 1).
 一方、分子内に2個以上の(メタ)アクリロイル基と1個以上の水酸基を有する(メタ)アクリレートとして、グリセリンジ(メタ)アクリレート(以下、「GLY-DA」という)も知られている。 On the other hand, glycerin di (meth) acrylate (hereinafter referred to as “GLY-DA”) is also known as a (meth) acrylate having two or more (meth) acryloyl groups and one or more hydroxyl groups in the molecule.
 従来、GLY-DAの製造方法として、グリセリンと(メタ)アクリル酸を原料にスルホン酸を触媒とした脱水エステル化反応(特許文献2参照)が知られている。 Conventionally, as a method for producing GLY-DA, a dehydration esterification reaction using glycerin and (meth) acrylic acid as raw materials and a sulfonic acid as a catalyst (see Patent Document 2) is known.
 又、グリセリンと単官能(メタ)アクリレートを原料にアルカリ金属を触媒としたエステル交換反応(特許文献3参照)も知られている。 In addition, a transesterification reaction (see Patent Document 3) using glycerol and monofunctional (meth) acrylate as raw materials and an alkali metal as a catalyst is also known.
 又、グリセリンと単官能(メタ)アクリレートを原料にリパーゼを触媒としたエステル交換反応(特許文献4参照)も知られている。 In addition, a transesterification reaction using glycerin and monofunctional (meth) acrylate as raw materials and lipase as a catalyst (see Patent Document 4) is also known.
 又、グリセリンと(メタ)アクリル酸クロライドを原料とするエステル化反応(特許文献5参照)も知られている。 An esterification reaction using glycerin and (meth) acrylic acid chloride as raw materials (see Patent Document 5) is also known.
 又、(メタ)アクリル酸グリシジルと(メタ)アクリル酸を開環付加反応させてGLY-DAを得る方法(特許文献6参照)も知られている。 In addition, a method of obtaining GLY-DA by ring-opening addition reaction of glycidyl (meth) acrylate and (meth) acrylic acid is also known (see Patent Document 6).
 又、エピクロロヒドリンと(メタ)アクリル酸及び(メタ)アクリル酸のアルカリ金属塩を原料にGLY-DAを得る方法(特許文献7参照)も知られている。 Also known is a method for obtaining GLY-DA using epichlorohydrin, (meth) acrylic acid and alkali metal salt of (meth) acrylic acid as raw materials (see Patent Document 7).
特開2016-44244号公報JP 2016-44244 A 特開2006-257044号公報JP 2006-257044 A 特開昭56-36433号公報JP-A-56-36433 特開2007-028995号公報JP 2007-028995 A 特公平4-069381号公報Japanese Patent Publication No. 4-069381 特開平6-199962号公報JP-A-6-199962 特許第4859473号公報Japanese Patent No. 4859473
 しかし、GLY-DAは、工業的製造に際して問題を有するために、ペンタエリスリトールトリ(メタ)アクリレートよりも高価となり、市場流通量は少ない。以下にGLY-DAを工業的に製造するに際しての問題点を記す。
 例えば、特許文献2に記載されているような、脱水エステル化反応では、反応終了後に未反応の(メタ)アクリル酸や触媒を、水や水酸化ナトリウム水溶液を使った抽出洗浄により除去する工程中、目的のGLY-DAは親水性が高いために水層側に分配されてしまい、収率が非常に低い。さらに、特許文献2では複数の有機溶剤を使用して抽出洗浄と濃縮を繰返しており、生産性にも改善の余地がある。
 また、特許文献3に記載された方法では、GLY-DAへの収率は非常に低い。又、反応終了後に触媒を除去する精製方法についての記載はない
 特許文献4に記載された方法では、水や水酸化ナトリウム水溶液を使った抽出洗浄を経ないため、収率よく目的のGLY-DAを得ることができるものの、高価なリパーゼを大量に使用し、反応終了に3日間を要すことから、コストと生産性に改善の余地がある。
 特許文献5に記載された方法では、(メタ)アクリル酸クロライドは高価であること、反応性が非常に高く不安定であり、取扱い及び保管に厳重な注意を要すること、腐食性が極めて強く、耐腐食性の反応器が必要であることから、コストと作業性に大いに問題がある。
 特許文献6に記載された方法では、(メタ)アクリル酸グリシジルは毒性が非常に強く、安全な作業環境の維持に細心の注意を払う必要がある
 特許文献7に記載された方法では、塩基性の高沸点極性溶媒であるN-メチルピロリドンを大量に使用しており、反応終了後の精製分離が極めて困難である。又、原料として使用したエピクロロヒドリンから塩素を含む廃棄物が発生することから、工業的実施には改善の余地がある。
However, since GLY-DA has problems in industrial production, it is more expensive than pentaerythritol tri (meth) acrylate and its market distribution is small. The following are problems in manufacturing GLY-DA industrially.
For example, in the dehydration esterification reaction as described in Patent Document 2, after the reaction is completed, unreacted (meth) acrylic acid and the catalyst are removed by extraction washing using water or an aqueous sodium hydroxide solution. The target GLY-DA is distributed to the aqueous layer side because of its high hydrophilicity, and the yield is very low. Further, Patent Document 2 repeats extraction cleaning and concentration using a plurality of organic solvents, and there is room for improvement in productivity.
Moreover, in the method described in Patent Document 3, the yield to GLY-DA is very low. Further, there is no description of a purification method for removing the catalyst after completion of the reaction. In the method described in Patent Document 4, the target GLY-DA is obtained in high yield because it does not undergo extraction washing using water or an aqueous sodium hydroxide solution. However, since a large amount of expensive lipase is used and it takes 3 days to complete the reaction, there is room for improvement in cost and productivity.
In the method described in Patent Document 5, (meth) acrylic acid chloride is expensive, very reactive and unstable, requires strict handling and storage, is extremely corrosive, Since a corrosion resistant reactor is required, there are significant problems in cost and workability.
In the method described in Patent Document 6, glycidyl (meth) acrylate is very toxic, and it is necessary to pay close attention to maintaining a safe working environment. In the method described in Patent Document 7, N-methylpyrrolidone, which is a high-boiling polar solvent, is used in large quantities, and purification and separation after the reaction is extremely difficult. Moreover, since waste containing chlorine is generated from epichlorohydrin used as a raw material, there is room for improvement in industrial implementation.
 本発明者らは、構成成分が工業的に入手可能であり、その硬化物が硬度及び防曇性に優れる硬化型組成物を提供するために鋭意検討を行った。 The present inventors have intensively studied in order to provide a curable composition in which the constituent components are industrially available and the cured product is excellent in hardness and antifogging properties.
 本発明者らは、前記課題を解決するために鋭意検討を行った。その結果、特定の塩基性触媒又はホスフィン系触媒、及び亜鉛系触媒を併用し、グリセリンと1個の(メタ)アクリロイル基を有する化合物とをエステル交換反応させることで、GLY-DAを含む反応生成物を高収率で得ることができること、さらには該反応生成物を含む硬化型組成物が前記課題の解決に有効であることを見出し、本発明を完成した。
 以下、本発明を詳細に説明する。
The present inventors have intensively studied to solve the above problems. As a result, by using a specific basic catalyst or phosphine-based catalyst, and a zinc-based catalyst in combination, glycerol and a compound having one (meth) acryloyl group are transesterified to produce a reaction containing GLY-DA. The present invention has been completed by finding that a product can be obtained in a high yield and that a curable composition containing the reaction product is effective in solving the above-mentioned problems.
Hereinafter, the present invention will be described in detail.
 本発明の硬化型組成物、好ましくは活性エネルギー線硬化型組成物によれば、構成成分が工業的に入手可能で、速硬化性であり、その硬化物が硬度及び防曇性に優れたものとなる。 According to the curable composition of the present invention, preferably the active energy ray curable composition, the constituents are industrially available, are fast curable, and the cured product has excellent hardness and antifogging properties. It becomes.
 本発明は、下記触媒X及びYの存在下に、グリセリンと1個の(メタ)アクリロイル基を有する化合物〔以下、「単官能(メタ)アクリレート」という〕とをエステル交換反応させて得られる(メタ)アクリレート混合物であって、GLY-DAを含み、水酸基価が65mgKOH/g以上の混合物である(A)成分を含む硬化型組成物に関する。
触媒X:アザビシクロ構造を有する環状3級アミン又はその塩若しくは錯体、アミジン又はその塩若しくは錯体、ピリジン環を有する化合物又はその塩若しくは錯体、及びホスフィン又はその塩若しくは錯体よりなる群から選ばれる一種以上の化合物。
触媒Y:亜鉛を含む化合物。
 以下、(A)成分、その他の成分及び使用方法について説明する。
The present invention is obtained by subjecting glycerol and a compound having one (meth) acryloyl group (hereinafter referred to as “monofunctional (meth) acrylate”) to an ester exchange reaction in the presence of the following catalysts X and Y ( The present invention relates to a curable composition comprising a (A) component which is a (meth) acrylate mixture, which contains GLY-DA and has a hydroxyl value of 65 mgKOH / g or more.
Catalyst X: One or more selected from the group consisting of a cyclic tertiary amine having an azabicyclo structure or a salt or complex thereof, amidine or a salt or complex thereof, a compound having a pyridine ring or a salt or complex thereof, and phosphine or a salt or complex thereof Compound.
Catalyst Y: Compound containing zinc.
Hereinafter, the component (A), other components, and methods of use will be described.
1.(A)成分
 (A)成分は、前記触媒X及びYの存在下に、グリセリンと単官能(メタ)アクリレートとを、エステル交換反応させて得られる(メタ)アクリレート混合物であって、GLY-DA〔グリセリンジ(メタ)アクリレート〕を含み、水酸基価が65mgKOH/g以上である混合物である。
1. Component (A) Component (A) is a (meth) acrylate mixture obtained by subjecting glycerol and a monofunctional (meth) acrylate to an ester exchange reaction in the presence of the catalysts X and Y, and is a GLY-DA A mixture containing [glycerin di (meth) acrylate] and having a hydroxyl value of 65 mgKOH / g or more.
 (A)成分は、前記エステル交換反応で得られるGLY-DAを主成分とする反応混合物であり、当該化合物以外にグリセリンモノ(メタ)アクリレート及びグリセリントリ(メタ)アクリレートを含む混合物であり、水酸基価が65mgKOH/g以上とする。(A)成分の水酸基価としては、65~400mgKOH/gが好ましく、100~350mgKOH/gがさらに好ましく、150~300mgKOH/gが特に好ましい。
 (A)成分の水酸基価を65mgKOH/gに満たない場合は、組成物の硬化膜の防曇性が低下してしまう。又、水酸基価を400mgKOH/g以下とすることで、組成物の硬化膜が硬度に優れるものとすることができる。
 尚、本発明において水酸基価とは、試料1g中の水酸基と当量の水酸化カリウムのmg数を意味する。
Component (A) is a reaction mixture mainly composed of GLY-DA obtained by the transesterification reaction, and is a mixture containing glycerin mono (meth) acrylate and glycerin tri (meth) acrylate in addition to the compound, The value is 65 mgKOH / g or more. The hydroxyl value of the component (A) is preferably 65 to 400 mgKOH / g, more preferably 100 to 350 mgKOH / g, and particularly preferably 150 to 300 mgKOH / g.
When the hydroxyl value of the component (A) is less than 65 mgKOH / g, the antifogging property of the cured film of the composition is lowered. Moreover, the cured film of a composition can be made excellent in hardness by making a hydroxyl value into 400 mgKOH / g or less.
In the present invention, the hydroxyl value means the number of mg of potassium hydroxide equivalent to the hydroxyl group in 1 g of a sample.
 以下、グリセリン、単官能(メタ)アクリレート、触媒X、触媒Y、(A)成分の製造方法、及び(A)成分の好ましい形態について説明する。 Hereinafter, glycerin, monofunctional (meth) acrylate, catalyst X, catalyst Y, a method for producing component (A), and preferred forms of component (A) will be described.
1-1.グリセリン
 (A)成分の原料として使用するグリセリンは、少量の水、ジグリセリン等のグリセリン縮合物を含んでいてもよい。グリセリンの純度に特に制限はないが、好ましくは90重量%以上であり、より好ましくは95重量%以上である。グリセリンの純度が90重量%以上であると、(A)成分の粘度が適度であり、取扱いが容易である。
 又、グリセリンには、製造工程に由来する微量の過酸化物を含むことがある。(A)成分の原料として使用するグリセリンに含まれる過酸化物の濃度としては、5wtppm以下であることが好ましく、より好ましくは2wtppm以下である。過酸化物の濃度が5wtppm以下であると、製造時に(メタ)アクリロイル基の重合を抑制し、反応液の色調が良好である。
1-1. The glycerin used as a raw material for the glycerin (A) component may contain a small amount of glycerin condensate such as water and diglycerin. Although there is no restriction | limiting in particular in the purity of glycerol, Preferably it is 90 weight% or more, More preferably, it is 95 weight% or more. When the purity of glycerin is 90% by weight or more, the viscosity of the component (A) is appropriate and easy to handle.
Glycerin may contain a small amount of peroxide derived from the production process. (A) As a density | concentration of the peroxide contained in the glycerol used as a raw material of a component, it is preferable that it is 5 wtppm or less, More preferably, it is 2 wtppm or less. When the concentration of the peroxide is 5 wtppm or less, polymerization of the (meth) acryloyl group is suppressed during production, and the color tone of the reaction solution is good.
 本発明では、効果を損なわない範囲であれば、グリセリンと、グリセリン以外の多価アルコール(以下、「その他多価アルコール」という)一種以上を任意に組み合わせて使用してもよい。
 その他多価アルコールを併用する場合の割合としては、グリセリンの合計100重量部に対して、50重量部以下が好ましい。
In the present invention, glycerin and one or more polyhydric alcohols other than glycerin (hereinafter referred to as “other polyhydric alcohols”) may be used in any combination as long as the effects are not impaired.
In addition, as a ratio when using a polyhydric alcohol together, 50 weight part or less is preferable with respect to a total of 100 weight part of glycerol.
1-2.単官能(メタ)アクリレート
 (A)成分の原料として使用する単官能(メタ)アクリレートは、分子中に1個の(メタ)アクリロイル基を有する化合物であり、例えば、下記一般式(1)で示される化合物が挙げられる。
1-2. The monofunctional (meth) acrylate used as a raw material for the monofunctional (meth) acrylate (A) component is a compound having one (meth) acryloyl group in the molecule. For example, it is represented by the following general formula (1). Compounds.
Figure JPOXMLDOC01-appb-C000001
Figure JPOXMLDOC01-appb-C000001
 式(1)において、R1は水素原子又はメチル基を表す。R2は炭素数1~50の有機基を表す。 In Formula (1), R 1 represents a hydrogen atom or a methyl group. R 2 represents an organic group having 1 to 50 carbon atoms.
 上記一般式(1)におけるR2の好ましい具体例としては、メチル基、エチル基、プロピル基、ブチル基、ペンチル基、へキシル基、へプチル基、オクチル基、及び2-エチルヘキシル基等の炭素数1~8のアルキル基、2-メトキシエチル基、2-エトキシエチル基及び2-メトキシブチル基等のアルコキシアルキル基、並びにN,N-ジメチルアミノエチル基、N,N-ジエチルアミノエチル基、N,N-ジメチルアミノプロピル基及びN,N-ジエチルアミノプロピル基等のジアルキルアミノ基等が挙げられる。
 上記一般式(1)におけるR2の具体例としては、前記以外にも特開2017-39916号公報、特開2017-39917号公報及び国際公開第2017/033732号で挙げた官能基が挙げられる。
Preferable specific examples of R 2 in the general formula (1) include carbon such as methyl group, ethyl group, propyl group, butyl group, pentyl group, hexyl group, heptyl group, octyl group, and 2-ethylhexyl group. An alkyl group of formula 1 to 8, an alkoxyalkyl group such as 2-methoxyethyl group, 2-ethoxyethyl group and 2-methoxybutyl group, N, N-dimethylaminoethyl group, N, N-diethylaminoethyl group, N And dialkylamino groups such as N, N-dimethylaminopropyl group and N, N-diethylaminopropyl group.
Specific examples of R 2 in the general formula (1) include the functional groups described in JP 2017-39916 A, JP 2017-39917 A, and International Publication No. 2017/033732. .
 本発明ではこれらの単官能(メタ)アクリレートを単独で又は二種以上を任意に組み合わせて使用できる。
 これらの単官能(メタ)アクリレートの中では、メチル(メタ)アクリレート、エチル(メタ)アクリレート、n-ブチル(メタ)アクリレート、i-ブチル(メタ)アクリレート及び2-エチルヘキシル(メタ)アクリレート等の炭素数1~8のアルキル基を有するアルキル(メタ)アクリレート、2-メトキシエチルアクリレート等のアルコキシアルキル(メタ)アクリレート、又は、N,N-ジメチルアミノエチル(メタ)アクリレートが好ましく、特にグリセリンに対して良好な反応性を示し、入手が容易な炭素数1~4のアルキル基を有する(メタ)アクリレート、又は、炭素数1~2のアルキル基を有するアルコキシアルキル(メタ)アクリレートが好ましい。
 さらに、グリセリンの溶解を促進し、極めて良好な反応性を示す炭素数1~2のアルキル基を有するアルコキシアルキル(メタ)アクリレートがより好ましく、2-メトキシエチル(メタ)アクリレートが特に好ましい。
 さらに又、単官能(メタ)アクリレートとしては、アクリレートが反応性に優れるため特に好ましい。
In the present invention, these monofunctional (meth) acrylates can be used alone or in combination of two or more.
Among these monofunctional (meth) acrylates, carbon such as methyl (meth) acrylate, ethyl (meth) acrylate, n-butyl (meth) acrylate, i-butyl (meth) acrylate and 2-ethylhexyl (meth) acrylate Preferred are alkyl (meth) acrylates having an alkyl group of 1 to 8; alkoxyalkyl (meth) acrylates such as 2-methoxyethyl acrylate; or N, N-dimethylaminoethyl (meth) acrylate, particularly for glycerin. A (meth) acrylate having an alkyl group having 1 to 4 carbon atoms, which shows good reactivity and is easily available, or an alkoxyalkyl (meth) acrylate having an alkyl group having 1 to 2 carbon atoms is preferable.
Furthermore, an alkoxyalkyl (meth) acrylate having a C 1-2 alkyl group that promotes dissolution of glycerin and exhibits very good reactivity is more preferred, and 2-methoxyethyl (meth) acrylate is particularly preferred.
Furthermore, as monofunctional (meth) acrylate, acrylate is particularly preferable because of its excellent reactivity.
 (A)成分の製造方法におけるグリセリンと単官能(メタ)アクリレートの使用割合は特に制限はないが、グリセリンの水酸基1モルに対して単官能(メタ)アクリレートを0.4~10.0モルが好ましく、より好ましくは0.6~5.0モルである。単官能(メタ)アクリレートを0.4モル以上にすることにより副反応を抑制することができる。又、10.0モル以下とすることで、(A)成分の生成量を多くすることができ、生産性を向上させることができる。 The proportion of glycerin and monofunctional (meth) acrylate used in the method for producing component (A) is not particularly limited, but 0.4 to 10.0 mol of monofunctional (meth) acrylate per mol of hydroxyl group of glycerin. The amount is preferably 0.6 to 5.0 mol. By making the monofunctional (meth) acrylate 0.4 mol or more, side reactions can be suppressed. Moreover, the production amount of (A) component can be increased by making it 10.0 mol or less, and productivity can be improved.
1-3.触媒
 (A)成分の製造方法におけるエステル交換反応触媒としては、高収率でGLY-DAを含む反応生成物を製造できるとの理由で、触媒として下記触媒X及びYを併用する。
触媒X:アザビシクロ構造を有する環状3級アミン又はその塩若しくは錯体(以下、「アザビシクロ系化合物」という)、アミジン又はその塩若しくは錯体(以下、「アミジン系化合物」という)、ピリジン環を有する化合物又はその塩若しくは錯体(以下、「ピリジン系化合物」という)、及びホスフィン又はその塩若しくは錯体(以下、「ホスフィン系化合物」という)よりなる群から選ばれる一種以上の化合物。
触媒Y:亜鉛を含む化合物。
 以下、触媒X及び触媒Yについて説明する。
1-3. As the transesterification catalyst in the method for producing the catalyst (A) component, the following catalysts X and Y are used in combination as a catalyst because a reaction product containing GLY-DA can be produced in a high yield.
Catalyst X: Cyclic tertiary amine having an azabicyclo structure or a salt or complex thereof (hereinafter referred to as “azabicyclo compound”), amidine or a salt or complex thereof (hereinafter referred to as “amidine compound”), a compound having a pyridine ring or One or more compounds selected from the group consisting of salts or complexes thereof (hereinafter referred to as “pyridine compounds”) and phosphines or salts or complexes thereof (hereinafter referred to as “phosphine compounds”).
Catalyst Y: Compound containing zinc.
Hereinafter, the catalyst X and the catalyst Y will be described.
1-3-1.触媒X
 (A)成分の製造方法における触媒Xは、アザビシクロ系化合物、アミジン系化合物、ピリジン系化合物、ホスフィン系化合物よりなる群から選ばれる一種以上の化合物である。
 触媒Xとしては、前記した化合物群の中でも、アザビシクロ系化合物、アミジン系化合物及びピリジン系化合物よりなる群から選ばれる一種以上の化合物が好ましい。これら化合物は、触媒活性に優れ(A)成分を好ましく製造できる他、反応中及び反応終了後に後記する触媒Yと錯体を形成し、当該錯体は吸着等による簡便な方法により反応終了後の反応液から容易に除去できる。特に、アザシクロ系化合物は、その触媒Yとの錯体が反応液に難溶解性となるため、ろ過及び吸着等によりさらに容易に除去することができる。
 一方、ホスフィン系化合物は、触媒活性に優れるものの、触媒Yと錯体を形成し難いか、又は、錯体を形成した場合は反応液に易溶解性であり、反応終了後の反応液中にホスフィン系化合物又は錯体の大部分が溶解したままとなるため、ろ過及び吸着等による簡便な方法により反応液から除去し難い。このため、最終製品中にもホスフィン系触媒が残存してしまい、これにより製品の保存中に、濁りや触媒の析出が発生したり、経時的に増粘又はゲル化してしまうという保存安定性の問題を生じることがある。
1-3-1. Catalyst X
The catalyst X in the method for producing the component (A) is one or more compounds selected from the group consisting of an azabicyclo compound, an amidine compound, a pyridine compound, and a phosphine compound.
The catalyst X is preferably one or more compounds selected from the group consisting of an azabicyclo compound, an amidine compound, and a pyridine compound, among the compound groups described above. These compounds are excellent in catalytic activity and can preferably produce the component (A), and also form a complex with catalyst Y described later during and after the reaction, and the complex is a reaction solution after completion of the reaction by a simple method such as adsorption. Can be easily removed from. In particular, since the complex with the catalyst Y becomes hardly soluble in the reaction solution, the azacyclo compound can be more easily removed by filtration and adsorption.
On the other hand, although the phosphine compound is excellent in catalytic activity, it is difficult to form a complex with the catalyst Y, or when the complex is formed, it is easily soluble in the reaction solution, and the phosphine compound in the reaction solution after the completion of the reaction. Since most of the compound or complex remains dissolved, it is difficult to remove from the reaction solution by a simple method such as filtration and adsorption. For this reason, the phosphine-based catalyst remains in the final product, thereby causing turbidity and catalyst precipitation during storage of the product, and increasing the viscosity or gelation over time. May cause problems.
 アザビシクロ系化合物の具体例としては、アザビシクロ構造を有する環状3級アミン、当該アミンの塩、又は当該アミンの錯体を満足する化合物であれば種々の化合物が挙げられ、好ましい化合物としては、キヌクリジン、3-ヒドロキシキヌクリジン、3-キヌクリジノン、1-アザビシクロ[2.2.2]オクタン-3-カルボン酸、及びトリエチレンジアミン(別名:1,4-ジアザビシクロ[2.2.2]オクタン。以下、「DABCO」という)等が挙げられる。
 アザビシクロ系化合物の具体例としては、前記以外にも特開2017-39916号公報、特開2017-39917号公報及び国際公開第2017/033732号で挙げた化合物等が挙げられる。
Specific examples of the azabicyclo compound include various compounds as long as the compound satisfies the cyclic tertiary amine having an azabicyclo structure, a salt of the amine, or a complex of the amine. Preferred compounds include quinuclidine, 3 -Hydroxyquinuclidine, 3-quinuclidinone, 1-azabicyclo [2.2.2] octane-3-carboxylic acid, and triethylenediamine (also known as 1,4-diazabicyclo [2.2.2] octane. DABCO ”).
Specific examples of the azabicyclo compounds include the compounds mentioned in JP-A-2017-39916, JP-A-2017-39917, and International Publication No. 2017/033732.
 アミジン系化合物の具体例としては、イミダゾール、N-メチルイミダゾール、N-エチルイミダゾール、1-ベンジル-2-メチルイミダゾール、1-ベンジル-2-フェニルイミダゾール、1-ビニルイミダゾール、1-アリルイミダゾール、1,8-ジアザビシクロ[5.4.0]ウンデカ-7-エン(以下、「DBU」という)、1,5-ジアザビシクロ[4.3.0]ノナ-5-エン(以下、「DBN」という)、N-メチルイミダゾール塩酸塩、DBU塩酸塩、DBN塩酸塩、N-メチルイミダゾール酢酸塩、DBU酢酸塩、DBN酢酸塩、N-メチルイミダゾールアクリル酸塩、DBUアクリル酸塩、DBNアクリル酸塩、及びフタルイミドDBU等が挙げられる。 Specific examples of amidine compounds include imidazole, N-methylimidazole, N-ethylimidazole, 1-benzyl-2-methylimidazole, 1-benzyl-2-phenylimidazole, 1-vinylimidazole, 1-allylimidazole, 1 , 8-diazabicyclo [5.4.0] undec-7-ene (hereinafter referred to as “DBU”), 1,5-diazabicyclo [4.3.0] non-5-ene (hereinafter referred to as “DBN”) N-methylimidazole hydrochloride, DBU hydrochloride, DBN hydrochloride, N-methylimidazole acetate, DBU acetate, DBN acetate, N-methylimidazole acrylate, DBU acrylate, DBN acrylate, and Examples include phthalimide DBU.
 ピリジン系化合物の主な具体例としては、ピリジン、2-メチルピリジン、3-メチルピリジン、4-メチルピリジン、2-エチルピリジン、3-エチルピリジン、4-エチルピリジン、及びN,N-ジメチル-4-アミノピリジン(以下、「DMAP」という)等が挙げられる。
 ピリジン系化合物の具体例としては、前記以外にも特開2017-39916号公報、特開2017-39917号公報及び国際公開第2017/033732号で挙げた化合物等が挙げられる。
Principal examples of pyridine compounds include pyridine, 2-methylpyridine, 3-methylpyridine, 4-methylpyridine, 2-ethylpyridine, 3-ethylpyridine, 4-ethylpyridine, and N, N-dimethyl- 4-aminopyridine (hereinafter referred to as “DMAP”) and the like.
Specific examples of the pyridine-based compound include compounds described in JP-A-2017-39916, JP-A-2017-39917 and International Publication No. 2017/033732.
 ホスフィン系化合物は、下記一般式(2)で示される構造を含む化合物等が挙げられる。 Examples of the phosphine compound include compounds having a structure represented by the following general formula (2).
Figure JPOXMLDOC01-appb-C000002
Figure JPOXMLDOC01-appb-C000002
〔式(2)において、R3、R4及びR5は、炭素数1~20の直鎖状又は分岐状アルキル基、炭素数1~20の直鎖状又は分岐状アルケニル基、炭素数6~24のアリール基、若しくは、炭素数5~20のシクロアルキル基を意味する。R3、R4及びR5としては、同一であっても異なっていても良い。〕 [In the formula (2), R 3 , R 4 and R 5 are each a linear or branched alkyl group having 1 to 20 carbon atoms, a linear or branched alkenyl group having 1 to 20 carbon atoms, a carbon number of 6 Means an aryl group having ˜24 or a cycloalkyl group having 5 to 20 carbon atoms. R 3 , R 4 and R 5 may be the same or different. ]
 ホスフィン系化合物の具体例としては、トリフェニルホスフィン、トリス(4-メトキシフェニル)ホスフィン、トリ(p-トリル)ホスフィン、トリ(m-トリル)ホスフィン、トリス(4-メトキシ-3,5-ジメチルフェニル)ホスフィン、及びトリシクロヘキシルホスフィン等が挙げられる。
 ホスフィン系化合物の具体例としては、前記以外にも特開2017-39916号公報、特開2017-39917号公報及び国際公開第2017/033732号で挙げた化合物等が挙げられる。
Specific examples of the phosphine compound include triphenylphosphine, tris (4-methoxyphenyl) phosphine, tri (p-tolyl) phosphine, tri (m-tolyl) phosphine, tris (4-methoxy-3,5-dimethylphenyl). ) Phosphine and tricyclohexylphosphine.
Specific examples of the phosphine compounds include the compounds mentioned in JP 2017-39916 A, JP 2017-39917 A, and International Publication No. 2017/033732.
 本発明ではこれらの触媒Xを単独で又は二種以上を任意に組み合わせて使用できる。これらの触媒Xの中では、キヌクリジン、3-キヌクリジノン、3-ヒドロキシキヌクリジン、DABCO、N-メチルイミダゾール、DBU、DBN及びDMAPが好ましく、特に殆どの多価アルコールに対して良好な反応性を示し、入手が容易な3-ヒドロキシキヌクリジン、DABCO、N-メチルイミダゾール、DBU及びDMAPが好ましい。 In the present invention, these catalysts X can be used alone or in any combination of two or more. Among these catalysts X, quinuclidine, 3-quinuclidinone, 3-hydroxyquinuclidine, DABCO, N-methylimidazole, DBU, DBN and DMAP are preferable, and particularly have good reactivity with most polyhydric alcohols. Of these, the readily available 3-hydroxyquinuclidine, DABCO, N-methylimidazole, DBU and DMAP are preferred.
 (A)成分の製造方法における触媒Xの使用割合は特に制限はないが、グリセリンの水酸基1モルに対して、触媒Xを0.0001~0.5モル使用することが好ましく、より好ましくは0.0005~0.2モルである。触媒Xを0.0001モル以上使用することで、目的のGLY-DAを含む反応生成物の収率を高めることができ、0.5モル以下とすることで、副生成物の生成や反応液の着色を抑制し、反応終了後の精製工程を簡便にすることができる。 The proportion of catalyst X used in the method for producing component (A) is not particularly limited, but 0.0001 to 0.5 mol of catalyst X is preferably used with respect to 1 mol of hydroxyl group of glycerin, more preferably 0. .0005 to 0.2 mol. By using the catalyst X in an amount of 0.0001 mol or more, the yield of the reaction product containing the target GLY-DA can be increased. The coloring process can be suppressed, and the purification process after completion of the reaction can be simplified.
1-3-2.触媒Y
 触媒Yは、亜鉛を含む化合物である。
 触媒Yとしては、亜鉛を含む化合物であれば種々の化合物を使用することができるが、反応性に優れることから有機酸亜鉛及び亜鉛ジケトンエノラートが好ましい。
 有機酸亜鉛としては、蓚酸亜鉛等の二塩基酸亜鉛及び下記一般式(3)で表される化合物を挙げることができる。
1-3-2. Catalyst Y
The catalyst Y is a compound containing zinc.
As the catalyst Y, various compounds can be used as long as they contain zinc, but organic acids zinc and zinc diketone enolate are preferable because of excellent reactivity.
Examples of the organic acid zinc include dibasic acid zinc such as zinc oxalate and a compound represented by the following general formula (3).
Figure JPOXMLDOC01-appb-C000003
Figure JPOXMLDOC01-appb-C000003
〔式(3)において、R6及びR7は、炭素数1~20の直鎖状又は分岐状アルキル基、炭素数1~20の直鎖状又は分岐状アルケニル基、炭素数6~24のアリール基、若しくは、炭素数5~20のシクロアルキル基を意味する。R6及びR7としては、同一であっても異なっていても良い。〕
 前記式(3)の化合物としては、R6及びR7が、炭素数1~20の直鎖状又は分岐状アルキル基又はアルケニル基である化合物が好ましい。R6及びR7において、炭素数1~20の直鎖状又は分岐状アルキル基又はアルケニル基は、フッ素及び塩素等のハロゲン原子を有しない官能基であり、当該官能基を有する触媒Yは、高収率で目的のGLY-DAを含む反応生成物を製造できるため好ましい。
[In the formula (3), R 6 and R 7 are each a linear or branched alkyl group having 1 to 20 carbon atoms, a linear or branched alkenyl group having 1 to 20 carbon atoms, or a 6 to 24 carbon atoms. An aryl group or a cycloalkyl group having 5 to 20 carbon atoms is meant. R 6 and R 7 may be the same or different. ]
The compound of the formula (3) is preferably a compound in which R 6 and R 7 are a linear or branched alkyl group or alkenyl group having 1 to 20 carbon atoms. In R 6 and R 7 , the linear or branched alkyl group or alkenyl group having 1 to 20 carbon atoms is a functional group having no halogen atom such as fluorine and chlorine, and the catalyst Y having the functional group is: This is preferable because a reaction product containing the desired GLY-DA can be produced in a high yield.
 亜鉛ジケトンエノラートとしては、下記一般式(4)で表される化合物を挙げることができる。 Examples of zinc diketone enolate include compounds represented by the following general formula (4).
Figure JPOXMLDOC01-appb-C000004
Figure JPOXMLDOC01-appb-C000004
〔式(4)において、R8、R9、R10、R11、R12及びR13は、水素原子、炭素数1~20の直鎖状又は分岐状アルキル基、炭素数1~20の直鎖状又は分岐状アルケニル基、炭素数6~24のアリール基、若しくは炭素数5~20のシクロアルキル基を意味する。R8、R9、R10、R11、R12及びR13としては、同一であっても異なっていても良い。〕 [In the formula (4), R 8 , R 9 , R 10 , R 11 , R 12 and R 13 are each a hydrogen atom, a linear or branched alkyl group having 1 to 20 carbon atoms, or a group having 1 to 20 carbon atoms. A linear or branched alkenyl group, an aryl group having 6 to 24 carbon atoms, or a cycloalkyl group having 5 to 20 carbon atoms is meant. R 8 , R 9 , R 10 , R 11 , R 12 and R 13 may be the same or different. ]
 上記一般式(3)で表される亜鉛を含む化合物の具体例としては、酢酸亜鉛、酢酸亜鉛二水和物、プロピオン酸亜鉛、オクチル酸亜鉛、ネオデカン酸亜鉛、ラウリン酸亜鉛、ミリスチン酸亜鉛、ステアリン酸亜鉛、シクロヘキサン酪酸亜鉛、2-エチルヘキサン酸亜鉛、安息香酸亜鉛、t-ブチル安息香酸亜鉛、サリチル酸亜鉛、ナフテン酸亜鉛、アクリル酸亜鉛、及びメタクリル酸亜鉛等が挙げられる。
 尚、これらの亜鉛を含む化合物について、その水和物又は溶媒和物又は触媒Xとの錯体が存在する場合には、該水和物及び溶媒和物及び触媒Xとの錯体も(A)成分の製造方法における触媒Yとして使用できる。
Specific examples of the compound containing zinc represented by the general formula (3) include zinc acetate, zinc acetate dihydrate, zinc propionate, zinc octylate, zinc neodecanoate, zinc laurate, zinc myristate, Examples include zinc stearate, zinc cyclohexanebutyrate, zinc 2-ethylhexanoate, zinc benzoate, zinc t-butylbenzoate, zinc salicylate, zinc naphthenate, zinc acrylate, and zinc methacrylate.
In addition, about these compounds containing zinc, when the complex with the hydrate, solvate, or catalyst X exists, this complex with the hydrate, solvate, and catalyst X is also component (A). It can be used as the catalyst Y in the production method.
 上記一般式(4)で表される亜鉛を含む化合物の具体例としては、亜鉛アセチルアセトナート、亜鉛アセチルアセトナート水和物、ビス(2,6-ジメチル-3,5-ヘプタンジオナト)亜鉛、ビス(2,2,6,6-テトラメチル-3,5-ヘプタンジオナト)亜鉛、及びビス(5,5-ジメチル-2,4-ヘキサンジオナト)亜鉛等が挙げられる。尚、これらの亜鉛を含む化合物について、その水和物又は溶媒和物又は触媒Xとの錯体が存在する場合には、該水和物及び溶媒和物及び触媒Xとの錯体も(A)成分の製造方法における触媒Yとして使用できる。 Specific examples of the compound containing zinc represented by the general formula (4) include zinc acetylacetonate, zinc acetylacetonate hydrate, bis (2,6-dimethyl-3,5-heptanedionato) zinc, bis (2,2,6,6-tetramethyl-3,5-heptanedionato) zinc and bis (5,5-dimethyl-2,4-hexanedionato) zinc. In addition, about these compounds containing zinc, when the complex with the hydrate, solvate, or catalyst X exists, this complex with the hydrate, solvate, and catalyst X is also component (A). It can be used as the catalyst Y in the production method.
 触媒Yにおける、有機酸亜鉛及び亜鉛ジケトンエノラートとしては、前記した化合物を直接使用することができるが、反応系内でこれら化合物を発生させ使用することもできる。
 例えば、金属亜鉛、酸化亜鉛、水酸化亜鉛、塩化亜鉛及び硝酸亜鉛等の亜鉛化合物(以下、「原料亜鉛化合物」という)を原料として使用し、有機酸亜鉛の場合は、原料亜鉛化合物と有機酸を反応させる方法、亜鉛ジケトンエノラートの場合は、原料亜鉛化合物と1,3-ジケトンを反応させる方法等が挙げられる。
As the organic acid zinc and zinc diketone enolate in the catalyst Y, the aforementioned compounds can be used directly, but these compounds can also be generated and used in the reaction system.
For example, zinc compounds such as metal zinc, zinc oxide, zinc hydroxide, zinc chloride and zinc nitrate (hereinafter referred to as “raw zinc compounds”) are used as raw materials. In the case of organic acid zinc, raw zinc compounds and organic acids are used. In the case of zinc diketone enolate, a method of reacting a raw material zinc compound and 1,3-diketone can be used.
 本発明ではこれらの触媒Yを単独で又は二種以上を任意に組み合わせて使用できる。これらの触媒Yの中では、酢酸亜鉛、プロピオン酸亜鉛、アクリル酸亜鉛、メタクリル酸亜鉛、亜鉛アセチルアセトナートが好ましく、特に殆どの多価アルコールに対して良好な反応性を示し、入手が容易な酢酸亜鉛、アクリル酸亜鉛、亜鉛アセチルアセトナートが好ましい。 In the present invention, these catalysts Y can be used alone or in any combination of two or more. Among these catalysts Y, zinc acetate, zinc propionate, zinc acrylate, zinc methacrylate, and zinc acetylacetonate are preferable, and particularly shows good reactivity with most polyhydric alcohols and is easily available. Zinc acetate, zinc acrylate and zinc acetylacetonate are preferred.
 (A)成分の製造方法における触媒Yの使用割合は特に制限はないが、グリセリンの水酸基合計1モルに対して、触媒Yを0.0001~0.5モル使用することが好ましく、より好ましくは0.0005~0.2モルである。触媒Yを0.0001モル以上使用することで、目的のGLY-DAを含む反応生成物の収率を高めることができ、0.5モル以下とすることで、副生成物の生成や反応液の着色を抑制し、反応終了後の精製工程を簡便にすることができる。 The ratio of the catalyst Y used in the method for producing the component (A) is not particularly limited, but 0.0001 to 0.5 mol of the catalyst Y is preferably used with respect to 1 mol of the total hydroxyl group of glycerol, more preferably 0.0005 to 0.2 mol. By using the catalyst Y in an amount of 0.0001 mol or more, the yield of the reaction product containing the target GLY-DA can be increased. The coloring process can be suppressed, and the purification process after completion of the reaction can be simplified.
1-4.(A)成分の製造方法
 (A)成分は、前記触媒X及びYの存在下に、グリセリンと単官能(メタ)アクリレートをエステル交換反応させて製造される。
 (A)成分の製造方法における触媒Xと触媒Yの使用割合は特に制限はないが、触媒Yの1モルに対して、触媒Xを0.005~10.0モル使用することが好ましく、より好ましくは0.05~5.0モルである。0.005モル以上使用することで、目的のGLY-DAを含む反応生成物の収率を高めることができ、10.0モル以下とすることで、副生成物の生成や反応液の着色を抑制し、反応終了後の精製工程を簡便にすることができる。
1-4. (A) Component Production Method Component (A) is produced by subjecting glycerol and a monofunctional (meth) acrylate to an ester exchange reaction in the presence of the catalysts X and Y.
The ratio of the catalyst X and the catalyst Y in the method for producing the component (A) is not particularly limited, but it is preferable to use 0.005 to 10.0 moles of the catalyst X with respect to 1 mole of the catalyst Y. The amount is preferably 0.05 to 5.0 mol. By using 0.005 mol or more, the yield of the target reaction product containing GLY-DA can be increased, and by making it 10.0 mol or less, by-product formation and reaction liquid coloring can be achieved. It can suppress and the purification process after completion | finish of reaction can be simplified.
 本発明で併用する触媒Xと触媒Yの組合せとしては、触媒Xがアザビシクロ系化合物で、触媒Yが前記一般式(3)で表される化合物の組み合わせが好ましく、さらに、アザビシクロ系化合物がDABCOであり、前記一般式(3)で表される化合物が酢酸亜鉛及び/又はアクリル酸亜鉛である組み合わせが特に好ましい。
 この組合せが、GLY-DAを含む反応生成物を収率よく得られることに加え、反応終了後の色調に優れる(黄色味が小さい)ことから、無色透明性が重要視されるコーティング用途等に好適に使用できる。さらには比較的安価に入手可能な触媒であることから、経済的に有利な製造方法となる。
The combination of the catalyst X and the catalyst Y used in the present invention is preferably a combination of the catalyst X being an azabicyclo compound, the catalyst Y being a compound represented by the general formula (3), and the azabicyclo compound being DABCO. And a combination in which the compound represented by the general formula (3) is zinc acetate and / or zinc acrylate is particularly preferable.
In addition to being able to obtain a reaction product containing GLY-DA in a good yield, this combination is excellent in color after the reaction is finished (small yellowishness). It can be used suitably. Furthermore, since the catalyst is available at a relatively low cost, it is an economically advantageous production method.
 本発明で使用する触媒X及び触媒Yは、上記反応の最初から添加してもよいし、途中から添加してもよい。又、所望の使用量を一括で添加してもよいし、分割して添加してもよい。 The catalyst X and catalyst Y used in the present invention may be added from the beginning of the above reaction or may be added in the middle. Moreover, a desired use amount may be added all at once, or may be added in divided portions.
 (A)成分の製造方法における反応温度は40℃~180℃であることが好ましく、より好ましくは60℃~160℃である。反応温度を40℃以上にすることで、反応速度を速くすることができ、180℃以下とすることで、原料や生成物中の(メタ)アクリロイル基の熱重合を抑制し、反応液の着色を抑制でき、反応終了後の精製工程を簡便にすることができる。 The reaction temperature in the method for producing the component (A) is preferably 40 ° C. to 180 ° C., more preferably 60 ° C. to 160 ° C. By setting the reaction temperature to 40 ° C. or higher, the reaction rate can be increased, and by setting it to 180 ° C. or lower, thermal polymerization of (meth) acryloyl groups in raw materials and products is suppressed, and coloring of the reaction liquid is performed. And the purification process after completion of the reaction can be simplified.
 (A)成分の製造方法における反応圧力は、所定の反応温度を維持できれば特に制限はなく、減圧状態で実施してもよく、又加圧状態で実施してもよい。反応圧力としては、0.000001~10MPa(絶対圧力)が好ましい。 The reaction pressure in the method for producing the component (A) is not particularly limited as long as the predetermined reaction temperature can be maintained, and may be performed in a reduced pressure state or in a pressurized state. The reaction pressure is preferably 0.000001 to 10 MPa (absolute pressure).
 (A)成分の製造方法においては、エステル交換反応の進行に伴い単官能(メタ)アクリレートに由来する1価アルコールが副生する。
 グリセリンの水酸基の一部(例えば50モル%程度)を(メタ)アクリレート化する場合、該1価アルコールを反応系内に共存させて平衡状態とし、触媒を吸着除去又は失活操作した後、該1価アルコール及び原料の単官能(メタ)アクリレートを留去することで、アクリレート化率が制御された生成物を安定的に製造することが出来る。
 一方、グリセリンの水酸基を積極的に(メタ)アクリレート化する場合には、該1価アルコールを反応系外に排出し、エステル交換反応の進行をより促進させることが好ましい。
In the manufacturing method of (A) component, the monohydric alcohol derived from monofunctional (meth) acrylate byproduces with progress of transesterification.
When a part of the hydroxyl group of glycerin (for example, about 50 mol%) is (meth) acrylated, the monohydric alcohol is allowed to coexist in the reaction system to be in an equilibrium state, and the catalyst is removed by adsorption or deactivation. By distilling off the monohydric alcohol and the raw material monofunctional (meth) acrylate, a product having a controlled acrylate ratio can be stably produced.
On the other hand, when the hydroxyl group of glycerin is positively (meth) acrylated, it is preferable to discharge the monohydric alcohol out of the reaction system to further promote the progress of the transesterification reaction.
 (A)成分の製造方法では溶媒を使用せずに反応させることもできるが、必要に応じて溶媒を使用してもよい。
 溶媒の具体例としては、n-ヘキサン、シクロヘキサン、メチルシクロヘキサン、n-ヘプタン、n-オクタン、n-ノナン、n-デカン、ベンゼン、トルエン、キシレン、エチルベンゼン、ジエチルベンゼン、イソプロピルベンゼン、アミルベンゼン、ジアミルベンゼン、トリアミルベンゼン、ドデシルベンゼン、ジドデシルベンゼン、アミルトルエン、イソプロピルトルエン、デカリン及びテトラリン等の炭化水素類;ジエチルエーテル、ジプロピルエーテル、ジイソプロピルエーテル、ジブチルエーテル、ジアミルエーテル、ジエチルアセタール、ジヘキシルアセタール、t-ブチルメチルエーテル、シクロペンチルメチルエーテル、テトラヒドロフラン、テトラヒドロピラン、トリオキサン、ジオキサン、アニソール、ジフェニルエーテル、ジメチルセロソルブ、ジグライム、トリグライム及びテトラグライム等のエーテル類;18-クラウン-6等のクラウンエーテル類;安息香酸メチル及びγ-ブチロラクトン等のエステル類;アセトン、メチルエチルケトン、メチルイソブチルケトン、シクロヘキサノン、アセトフェノン及びベンゾフェノン等のケトン類;炭酸ジメチル、炭酸ジエチル、エチレンカーボネート、プロピレンカーボネート、1,2-ブチレンカーボネート等のカーボネート化合物;スルホラン等のスルホン類;ジメチルスルホキサイド等のスルホキサイド類;尿素類又はその誘導体;トリブチルホスフィンオキサイド等のホスフィンオキサイド類、イミダゾリウム塩、ピペリジニウム塩及びピリジニウム塩等のイオン液体;シリコンオイル並びに;水等が挙げられる。
 これらの溶媒の中では、炭化水素類、エーテル類、カーボネート化合物及びイオン液体よりなる群から選ばれた少なくとも1種の溶媒が好ましい。
 これらの溶媒は単独で使用してもよく、二種以上を任意に組み合わせて混合溶媒として使用してもよい。
In the method for producing the component (A), the reaction can be carried out without using a solvent, but a solvent may be used as necessary.
Specific examples of the solvent include n-hexane, cyclohexane, methylcyclohexane, n-heptane, n-octane, n-nonane, n-decane, benzene, toluene, xylene, ethylbenzene, diethylbenzene, isopropylbenzene, amylbenzene, diamyl. Hydrocarbons such as benzene, triamylbenzene, dodecylbenzene, didodecylbenzene, amyltoluene, isopropyltoluene, decalin and tetralin; diethyl ether, dipropyl ether, diisopropyl ether, dibutyl ether, diamyl ether, diethyl acetal, dihexyl acetal , T-butyl methyl ether, cyclopentyl methyl ether, tetrahydrofuran, tetrahydropyran, trioxane, dioxane, anisole, diphenyl ether Ethers such as tellurium, dimethylcellosolve, diglyme, triglyme and tetraglyme; crown ethers such as 18-crown-6; esters such as methyl benzoate and γ-butyrolactone; acetone, methyl ethyl ketone, methyl isobutyl ketone, cyclohexanone, acetophenone And ketones such as benzophenone; carbonate compounds such as dimethyl carbonate, diethyl carbonate, ethylene carbonate, propylene carbonate, and 1,2-butylene carbonate; sulfones such as sulfolane; sulfoxides such as dimethyl sulfoxide; ureas or derivatives thereof Ionic liquids such as phosphine oxides such as tributylphosphine oxide, imidazolium salts, piperidinium salts and pyridinium salts; silicon oil; and water Is mentioned.
Among these solvents, at least one solvent selected from the group consisting of hydrocarbons, ethers, carbonate compounds and ionic liquids is preferred.
These solvents may be used alone, or two or more kinds may be arbitrarily combined and used as a mixed solvent.
 (A)成分の製造方法においては、反応液の色調を良好に維持する目的で系内にアルゴン、ヘリウム、窒素及び炭酸ガス等の不活性ガスを導入してもよいが、(メタ)アクリロイル基の重合を防止する目的で系内に含酸素ガスを導入してもよい。含酸素ガスの具体例としては、空気、酸素と窒素の混合ガス、酸素とヘリウムの混合ガス等が挙げられる。含酸素ガスの導入方法としては、反応液中に溶存させたり、又は反応液中に吹込む(いわゆるバブリング)方法がある。 In the method for producing the component (A), an inert gas such as argon, helium, nitrogen and carbon dioxide may be introduced into the system for the purpose of maintaining a good color tone of the reaction solution. For the purpose of preventing polymerization of oxygen, an oxygen-containing gas may be introduced into the system. Specific examples of the oxygen-containing gas include air, a mixed gas of oxygen and nitrogen, a mixed gas of oxygen and helium, and the like. As a method for introducing the oxygen-containing gas, there is a method in which the oxygen-containing gas is dissolved in the reaction solution or blown into the reaction solution (so-called bubbling).
 (A)成分の製造方法においては、(メタ)アクリロイル基の重合を防止する目的で反応液中に重合禁止剤を添加することが好ましい。
 重合禁止剤の具体例としては、ハイドロキノン、tert-ブチルハイドロキノン、ハイドロキノンモノメチルエーテル、2,6-ジ-tert-ブチル-4-メチルフェノール、2,4,6-トリ-tert-ブチルフェノール、4-tert-ブチルカテコール、ベンゾキノン、フェノチアジン、N-ニトロソ-N-フェニルヒドロキシルアミンアンモニウム、2,2,6,6-テトラメチルピペリジン-1-オキシル、4-ヒドロキシ-2,2,6,6-テトラメチルピペリジン-1-オキシル等の有機系重合禁止剤、塩化銅、硫酸銅及び硫酸鉄等の無機系重合禁止剤、並びにジブチルジチオカルバミン酸銅、N-ニトロソ-N-フェニルヒドロキシルアミンアルミニウム塩等の有機塩系重合禁止剤が挙げられる。
 重合禁止剤は、一種を単独で添加しても又は二種以上を任意に組み合わせて添加してもよく、本発明の最初から添加してもよいし、途中から添加してもよい。又、所望の使用量を一括で添加してもよいし、分割して添加してもよい。又、精留塔を経由して連続的に添加してもよい。
 重合禁止剤の添加割合としては、反応液中に5~30,000wtppmが好ましく、より好ましくは25~10,000wtppmである。この割合を5wtppm以上とすることで、重合禁止効果を十分発揮することができ、30,000wtppm以下にすることで、反応液の着色を抑制でき、反応終了後の精製工程を簡便にすることができ、又、得られる(A)成分の硬化速度の低下を防止することができる。
In the manufacturing method of (A) component, it is preferable to add a polymerization inhibitor in the reaction liquid for the purpose of preventing the polymerization of the (meth) acryloyl group.
Specific examples of the polymerization inhibitor include hydroquinone, tert-butylhydroquinone, hydroquinone monomethyl ether, 2,6-di-tert-butyl-4-methylphenol, 2,4,6-tri-tert-butylphenol, 4-tert -Butylcatechol, benzoquinone, phenothiazine, N-nitroso-N-phenylhydroxylamine ammonium, 2,2,6,6-tetramethylpiperidine-1-oxyl, 4-hydroxy-2,2,6,6-tetramethylpiperidine Organic polymerization inhibitors such as -1-oxyl, inorganic polymerization inhibitors such as copper chloride, copper sulfate and iron sulfate, and organic salt systems such as copper dibutyldithiocarbamate and N-nitroso-N-phenylhydroxylamine aluminum salt A polymerization inhibitor is mentioned.
A polymerization inhibitor may be added individually by 1 type, or may be added in combination of 2 or more types, may be added from the beginning of this invention, and may be added from the middle. Moreover, a desired use amount may be added all at once, or may be added in divided portions. Moreover, you may add continuously via a rectification column.
The addition ratio of the polymerization inhibitor is preferably 5 to 30,000 wtppm in the reaction solution, more preferably 25 to 10,000 wtppm. By setting this ratio to 5 wtppm or more, the polymerization inhibition effect can be sufficiently exerted, and by setting it to 30,000 wtppm or less, coloring of the reaction solution can be suppressed, and the purification process after completion of the reaction can be simplified. Moreover, the fall of the cure rate of the (A) component obtained can be prevented.
 (A)成分の製造方法における反応時間は、触媒の種類と使用量、反応温度、反応圧力等により異なるが、0.1~150時間が好ましく、より好ましくは0.5~80時間である。 The reaction time in the production method of component (A) varies depending on the type and amount of catalyst used, reaction temperature, reaction pressure, etc., but is preferably 0.1 to 150 hours, more preferably 0.5 to 80 hours.
 (A)成分の製造方法は、回分式、半回分式及び連続式のいずれの方法によっても実施できる。回分式の一例としては、反応器にグリセリン、単官能(メタ)アクリレート、触媒及び重合禁止剤を仕込み、含酸素ガスを反応液中にバブリングさせながら所定の温度で撹拌する。その後、エステル交換反応の進行に伴い副生した1価アルコールを所定の圧力にて反応器から抜出すことで目的の(A)成分を生成させる等の方法で実施できる。 (A) The manufacturing method of a component can be implemented by any method of a batch type, a semibatch type, and a continuous type. As an example of a batch system, glycerin, monofunctional (meth) acrylate, a catalyst and a polymerization inhibitor are charged into a reactor, and stirred at a predetermined temperature while bubbling oxygen-containing gas into the reaction solution. Then, it can implement by the method of producing | generating the target (A) component by extracting the monohydric alcohol byproduced with progress of transesterification from a reactor by predetermined | prescribed pressure.
 (A)成分の製造方法で得られた反応生成物に対しては、分離・精製操作を実施することが目的のGLY-DAを含む反応生成物を純度よく得ることができるため好ましい。
 分離・精製操作としては、吸着操作、晶析操作、ろ過操作、蒸留操作及び抽出操作等が挙げられ、これらを組合わせることが好ましい。吸着操作としては、吸着剤による触媒の吸着が挙げられ、吸着剤としてはケイ酸アルミニウム等が挙げられる。晶析操作としては、冷却晶析及び濃縮晶析等が挙げられる。ろ過操作としては、加圧ろ過、吸引ろ過及び遠心ろ過等が挙げられる。蒸留操作としては、単式蒸留、分別蒸留、分子蒸留及び水蒸気蒸留等が挙げられる。抽出操作としては、固液抽出、液液抽出等が挙げられる。
 該分離精製操作においては溶媒を使用してもよい。又、本発明で使用した触媒及び/又は重合禁止剤を中和するための中和剤や、副生成物を分解又は除去するための酸及び/又はアルカリ、色調を改善するための活性炭、ろ過効率及びろ過速度を向上するためのケイソウ土等を使用してもよい。
For the reaction product obtained by the method for producing the component (A), it is preferable to carry out a separation / purification operation because the desired reaction product containing GLY-DA can be obtained with high purity.
Examples of the separation / purification operation include an adsorption operation, a crystallization operation, a filtration operation, a distillation operation, and an extraction operation, and these are preferably combined. The adsorption operation includes adsorption of a catalyst by an adsorbent, and examples of the adsorbent include aluminum silicate. Examples of the crystallization operation include cooling crystallization and concentrated crystallization. Examples of the filtration operation include pressure filtration, suction filtration, and centrifugal filtration. Examples of the distillation operation include simple distillation, fractional distillation, molecular distillation, and steam distillation. Examples of the extraction operation include solid-liquid extraction and liquid-liquid extraction.
A solvent may be used in the separation and purification operation. Further, a neutralizing agent for neutralizing the catalyst and / or polymerization inhibitor used in the present invention, an acid and / or alkali for decomposing or removing by-products, activated carbon for improving the color tone, filtration You may use diatomaceous earth etc. for improving efficiency and filtration speed.
1-5.(A)成分の好ましい形態
 (A)成分は、グリセリンと単官能(メタ)アクリレートのエステル交換反応で得られるGLY-DAを含む反応生成物の混合物であり、(メタ)アクリロイル基の個数が異なる(メタ)アクリレートと副反応物の混合物である。具体的には、(A)成分はGLY-DAの他、(メタ)アクリロイル基の個数が異なる(メタ)アクリレートとして、グリセリンモノ(メタ)アクリレート及びグリセリントリ(メタ)アクリレートを含み、副反応物として、マイケル付加型の構造を有する副反応物、Rauhut-Currier反応型の構造を有する副反応物、及び重合禁止剤に由来する副反応物等を含んでいる。又、製造条件によっては原料として使用した未反応グリセリンを少量含んでいる。
1-5. Preferred Form of Component (A) Component (A) is a mixture of reaction products containing GLY-DA obtained by transesterification of glycerin and monofunctional (meth) acrylate, and the number of (meth) acryloyl groups is different It is a mixture of (meth) acrylate and side reaction product. Specifically, the component (A) includes GLY-DA, glycerin mono (meth) acrylate and glycerin tri (meth) acrylate as (meth) acrylates having different numbers of (meth) acryloyl groups, As a side reaction product having a Michael addition type structure, a side reaction product having a Rauhut-Currier reaction type structure, a side reaction product derived from a polymerization inhibitor, and the like. Depending on the production conditions, it contains a small amount of unreacted glycerin used as a raw material.
 (A)成分に含まれる上記した副反応物の含有割合は、上記マイケル付加型の構造を有する副反応物、Rauhut-Currier反応型の構造を有する副反応物、重合禁止剤に由来する副反応物、及び原料として使用したグリセリンを合算した重量%として、40重量%未満であることが好ましく、より好ましくは30重量%未満、さらに好ましくは20重量%未満である。これら副生物の総含有量が40重量%未満であると、(A)成分の粘度が適度であり取扱い性に優れ、(A)成分を含む硬化型組成物の硬化速度、及び、硬化膜の硬度に優れる。 The content of the above-mentioned side reaction product contained in the component (A) includes the side reaction product having the Michael addition type structure, the side reaction product having the Rauhut-Curier reaction type structure, and the side reaction derived from the polymerization inhibitor. The total weight of the product and glycerin used as a raw material is preferably less than 40% by weight, more preferably less than 30% by weight, and still more preferably less than 20% by weight. When the total content of these by-products is less than 40% by weight, the viscosity of the component (A) is moderate and excellent in handleability, the curing rate of the curable composition containing the component (A), and the cured film Excellent hardness.
 (A)成分に含まれるGLY-DAの純度は、下記式(1)を用いて求めたGLY-DAの純度が30%以上であることが好ましく、より好ましくは40%以上、さらに好ましくは50%以上である。GLY-DAの純度を30%以上とすることで、(A)成分を含む硬化型組成物の硬化速度に優れ、硬化膜の硬度や防曇性に優れるものとすることができる。 The purity of GLY-DA contained in component (A) is preferably 30% or more, more preferably 40% or more, and still more preferably 50%, as determined using the following formula (1). % Or more. By setting the purity of GLY-DA to 30% or more, the curing rate of the curable composition containing the component (A) is excellent, and the cured film has excellent hardness and antifogging properties.
 GLY-DAの純度(%)
 =〔(D×1.27)/(M×1.74+D×1.27+T)〕×100 …(1)
 計算式(1)におけるD、M、Tは、紫外線(UV)検出器を備えた高速液体クロマトグラフ(以下、「HPLC」という)を用いて、(A)成分を分析して得られる下記の値を意味する。
・D:GLY-DAの210nmにおけるピーク面積
・M:グリセリンモノ(メタ)アクリレートの210nmにおけるピーク面積
・T:グリセリントリ(メタ)アクリレートの210nmにおけるピーク面積
 尚、HPLCによるピーク面積は、以下の条件で測定した値を意味する。
・検出器:UV検出器、検出波長210nm
・カラムの種類:炭素数18のアルキル基で修飾されたシリカゲルを充填したカラム
具体的には、Waters(株)製 ACQUITY UPLC BEH C18(Part No.186002350、カラム内径2.1mm、カラム長さ50mm)
・カラムの温度:40℃
・溶離液の組成:0.03重量%トリフルオロ酢酸水溶液とメタノールの混合溶液
・溶離液の流量:0.3mL/分
Purity of GLY-DA (%)
= [(D × 1.27) / (M × 1.74 + D × 1.27 + T)] × 100 (1)
D, M, and T in the calculation formula (1) are obtained by analyzing the component (A) using a high performance liquid chromatograph (hereinafter referred to as “HPLC”) equipped with an ultraviolet (UV) detector. Mean value.
D: GLY-DA peak area at 210 nm M: peak area of glycerol mono (meth) acrylate at 210 nm T: peak area of glycerol tri (meth) acrylate at 210 nm The peak area by HPLC is as follows: It means the value measured in.
・ Detector: UV detector, detection wavelength 210 nm
Column type: A column packed with silica gel modified with an alkyl group having 18 carbon atoms. Specifically, ACQUITY UPLC BEH C18 (Part No. 186002350, manufactured by Waters Co., Ltd., column inner diameter 2.1 mm, column length 50 mm )
Column temperature: 40 ° C
-Composition of eluent: 0.03% by weight trifluoroacetic acid aqueous solution and methanol mixed solution-Eluent flow rate: 0.3 mL / min
 (A)成分の重量平均分子量(以下、「Mw」という)の指標として、ゲルパーミエーションクロマトグラフィー(以下、「GPC」という)測定により得られた値であって、単官能(メタ)アクリレート及び溶媒に由来する検出ピークを除く(A)成分のMwが、350未満であることが好ましく、340未満であることがさらに好ましく、330未満であることが特に好ましい。
 (A)成分のMwが、350未満であるものは、(メタ)アクリレート化以外の副反応(マイケル付加等)による高分子量体(以下、「副反応高分子量体」という)が少ないことを意味しており、(A)成分が低粘度となり操作性に優れるため好ましい。一方、脱水エステル化反応等で得られたGLY-DAを含む反応生成物は、本発明のエステル交換反応で得られた(A)成分と比較して副反応高分子量体を多く含む。これら副反応高分子量体は、高粘度化の原因となるだけでなく、反応終了後の水や水酸化ナトリウム水溶液を使った抽出洗浄工程で水層側に分配されるため、収率が大幅に低下する。
(A) A value obtained by gel permeation chromatography (hereinafter referred to as “GPC”) measurement as an index of the weight average molecular weight (hereinafter referred to as “Mw”) of the component, which is a monofunctional (meth) acrylate and The Mw of the component (A) excluding the detection peak derived from the solvent is preferably less than 350, more preferably less than 340, and particularly preferably less than 330.
When the component (A) has an Mw of less than 350, it means that there are few high molecular weight bodies (hereinafter referred to as “side reaction high molecular weight bodies”) due to side reactions (Michael addition, etc.) other than (meth) acrylate formation. The component (A) is preferable because it has a low viscosity and is excellent in operability. On the other hand, the reaction product containing GLY-DA obtained by the dehydration esterification reaction or the like contains more side reaction high molecular weight products than the component (A) obtained by the transesterification reaction of the present invention. These side-reaction high molecular weight substances not only cause high viscosity, but are also distributed to the aqueous layer in the extraction washing process using water or aqueous sodium hydroxide solution after the reaction is completed, so the yield is greatly increased. descend.
 (メタ)アクリレートとしては、エステル交換反応時の反応性及び(A)成分の速硬化性の観点から、アクリレートであることが好ましい。 The (meth) acrylate is preferably an acrylate from the viewpoint of the reactivity during the transesterification reaction and the rapid curability of the component (A).
2.硬化型組成物
 本発明は、前記(A)成分を含む硬化型組成物に関する。
 組成物の製造方法としては、前記触媒X及びYの存在下に、グリセリンと単官能(メタ)アクリレートとを、エステル交換反応させて得られるGLY-DAを含む反応生成物の混合物であって、水酸基価が65mgKOH/g以上である混合物(A)を製造する工程を含む製造方法が好ましい。
 当該製造方法によれば、(A)成分を高収率で得ることができるため、コストと生産性に優れる。又、当該製造方法で得られる(A)成分は、副反応高分子量体が少ないために低粘度で取扱いが容易であり、さらに速硬化性と硬化物の硬度及び防曇性に優れるため好ましい。
 当該工程としては、前記した(A)成分の製造方法に従えば良い。
 さらに、後記するその他の成分を配合する場合は、(A)成分とその他の成分を撹拌・混合すれば良い。
2. Curable composition TECHNICAL FIELD This invention relates to the curable composition containing the said (A) component.
As a method for producing the composition, a mixture of reaction products containing GLY-DA obtained by subjecting glycerol and a monofunctional (meth) acrylate to a transesterification reaction in the presence of the catalysts X and Y, A production method including a step of producing a mixture (A) having a hydroxyl value of 65 mgKOH / g or more is preferred.
According to the said manufacturing method, since (A) component can be obtained with a high yield, it is excellent in cost and productivity. In addition, the component (A) obtained by the production method is preferable because it has a low amount of side reaction high molecular weight and is easy to handle because of low viscosity, and is excellent in fast curability, hardness of the cured product and antifogging property.
What is necessary is just to follow the manufacturing method of above-described (A) component as the said process.
Furthermore, when blending other components described later, the component (A) and other components may be stirred and mixed.
 組成物の粘度としては、目的に応じて適宜設定すれば良い。
 (A)成分をコーティング剤、インキ及びパターン形成等の好ましい用途に使用する場合には、目的に応じて適宜設定すれば良く、1~100,000mPa・sが好ましく、より好ましくは5~50,000mPa・sである。当該粘度範囲とすることで、組成物の塗工時のレベリング性に優れ、硬化物の外観に優れるものとすることができる。
 尚、本発明における粘度とは、E型粘度計(コーンプレート型粘度計)を使用して25℃で測定した値を意味する。
What is necessary is just to set suitably as a viscosity of a composition according to the objective.
When the component (A) is used for a preferred application such as a coating agent, ink, and pattern formation, it may be appropriately set according to the purpose, preferably 1 to 100,000 mPa · s, more preferably 5 to 50, 000 mPa · s. By setting it as the said viscosity range, it is excellent in the leveling property at the time of the coating of a composition, and shall be excellent in the external appearance of hardened | cured material.
The viscosity in the present invention means a value measured at 25 ° C. using an E type viscometer (cone plate type viscometer).
 組成物中の(A)成分の含有割合は、速硬化性、硬度及び防曇性の点で、硬化性成分の合計量100重量%に対して20~100重量%であることが好ましく、30~100重量%であることがより好ましい。
 尚、本発明において「硬化性成分」とは、「熱又は活性エネルギー線により硬化する成分」であり、(A)成分を意味し、及び後記する(D)成分を配合する場合は、(A)及び(D)成分を意味する。
 さらに、カチオン硬化性化合物(例えば、エポキシ化合物やオキセタン化合物等)や反応性界面活性剤等の(A)及び(D)成分以外の重合性官能基を有する化合物(以下、「その他重合性成分」という)を配合する場合は、「硬化性成分」とは、「(A)成分及びその他重合性成分」、並びに「(A)成分、(D)成分及びその他重合性成分」を意味する。
The content of the component (A) in the composition is preferably 20 to 100% by weight with respect to 100% by weight of the total amount of the curable components in terms of fast curability, hardness and antifogging, More preferably, it is ˜100% by weight.
In the present invention, the “curable component” is “a component that is cured by heat or active energy rays”, means the component (A), and when blending the component (D) described later, ) And (D) components.
Furthermore, compounds having polymerizable functional groups other than the components (A) and (D) such as cationic curable compounds (for example, epoxy compounds and oxetane compounds) and reactive surfactants (hereinafter “other polymerizable components”). In the case of blending, the “curable component” means “(A) component and other polymerizable component” and “(A) component, (D) component and other polymerizable component”.
 本発明の組成物は、活性エネルギー線硬化型組成物及び熱硬化型組成物のいずれにも使用することができるが、活性エネルギー線硬化型組成物が好ましい。
 又、本発明の組成物は、有機溶剤を含まない無溶剤型組成物、有機溶剤を含む溶剤型組成物、(A)成分を水中に溶解又は分散させた水系組成物のいずれの形態でも使用することができる。(A)成分を水中に分散させた水系組成物において、分散剤としては通常使用される乳化剤や後記する反応性乳化剤を使用することができる。
Although the composition of this invention can be used for both an active energy ray hardening-type composition and a thermosetting type composition, an active energy ray hardening-type composition is preferable.
Further, the composition of the present invention can be used in any form of a solvent-free composition containing no organic solvent, a solvent-type composition containing an organic solvent, and an aqueous composition in which the component (A) is dissolved or dispersed in water. can do. In the aqueous composition in which the component (A) is dispersed in water, a commonly used emulsifier or a reactive emulsifier described later can be used as the dispersant.
 本発明の組成物は、前記(A)を必須成分とするものであるが、目的に応じて種々の成分を配合することができる。
 その他成分の好ましいものとしては、光重合開始剤〔以下、「(B)成分」という〕、熱重合開始剤〔以下、「(C)成分」という〕、前記(A)成分以外のエチレン性不飽和基を有する化合物〔以下、「(D)成分」という〕、顔料又は染料〔以下、「(E)成分」という〕、有機溶剤又は水〔以下、「(F)成分」という〕、コロイド状無機微粒子〔以下、「(G)成分」という〕、ポリマー〔以下、「(H)成分」という〕及び反応性界面活性剤〔以下、「(I)成分」という〕等が挙げられる。
 以下、これらの成分について説明する。
 尚、後記するその他の成分は、例示した化合物の1種のみを使用しても良く、2種以上を併用しても良い。
The composition of the present invention contains (A) as an essential component, but various components can be blended depending on the purpose.
Other preferred components include a photopolymerization initiator (hereinafter referred to as “component (B)”), a thermal polymerization initiator (hereinafter referred to as “component (C)”), and an ethylenic polymer other than the component (A). Compound having saturated group [hereinafter referred to as “component (D)”], pigment or dye [hereinafter referred to as “component (E)”], organic solvent or water (hereinafter referred to as “component (F)”), colloidal Inorganic fine particles (hereinafter referred to as “component (G)”), polymers (hereinafter referred to as “component (H)”), reactive surfactants (hereinafter referred to as “component (I)”), and the like.
Hereinafter, these components will be described.
In addition, the other component mentioned later may use only 1 type of the illustrated compound, and may use 2 or more types together.
2-1.(B)成分
 本発明の組成物を活性エネルギー線硬化型組成物として使用し、さらに電子線硬化型組成物として使用する場合は、(B)成分(光重合開始剤)を含有させず、電子線により硬化させることも可能である。
 本発明の組成物を活性エネルギー線硬化型組成物として使用する場合において、特に、活性エネルギー線として紫外線又は可視光線を用いるときには、(B)成分を更に含有することが必要である。
 活性エネルギー線として電子線を使用する場合には、必ずしも配合する必要はないが、硬化性を改善させるため必要に応じて少量配合することもできる。
2-1. (B) Component When the composition of the present invention is used as an active energy ray curable composition and further used as an electron beam curable composition, it does not contain the component (B) (photopolymerization initiator) and is an electron. It can also be cured by a wire.
When the composition of the present invention is used as an active energy ray-curable composition, particularly when ultraviolet rays or visible rays are used as active energy rays, it is necessary to further contain the component (B).
When an electron beam is used as the active energy ray, it is not always necessary to add it, but a small amount can be added as necessary in order to improve curability.
 (B)成分の具体例としては、ベンジルジメチルケタール、1-ヒドロキシシクロヘキシルフェニルケトン、2-ヒドロキシ-2-メチル-1-フェニルプロパン-1-オン、1-[4-(2-ヒドロキシエトキシ)フェニル]-2-ヒドロキシ-2-メチル-1-プロパン-1-オン、オリゴ[2-ヒドロキシ-2-メチル-1-[4-1-(メチルビニル)フェニル]プロパノン、2-ヒドロキシ-1-[4-[4-(2-ヒドロキシ-2-メチループロピオニル)ベンジル]フェニル]-2-メチルプロパン-1-オン、2-メチル-1-[4-(メチルチオ)]フェニル]-2-モルフォリノプロパン-1-オン、2-ベンジル-2-ジメチルアミノ-1-(4-モルフォリノフェニル)ブタン-1-オン、2-ジメチルアミノ-2-(4-メチルベンジル)-1-(4-モルフォリン-4-イルフェニル)ブタン-1-オン及び3,6-ビス(2-メチル-2-モルフォリノプロピオニル)-9-n-オクチルカルバゾール等のアセトフェノン系化合物;
ベンゾイン、ベンゾインエチルエーテル、ベンゾインイソプロピルエーテル及びベンゾインイソブチルエーテル等のベンゾイン化合物;
ベンゾフェノン、2-メチルベンゾフェノン、3-メチルベンゾフェノン、4-メチルベンゾフェノン、2,4,6-トリメチルベンゾフェノン、4-フェニルベンゾフェノン、メチル-2-ベンゾフェノン、1-[4-(4-ベンゾイルフェニルスルファニル)フェニル]-2-メチル-2-(4-メチルフェニルスルフォニル)プロパン-1-オン、4,4’-ビス(ジメチルアミノ)ベンゾフェノン、4,4’-ビス(ジエチルアミノ)ベンゾフェノン及び4-メトキシ-4’-ジメチルアミノベンゾフェノン等のベンゾフェノン系化合物;
ビス(2,4,6-トリメチルベンゾイル)フェニルホスフィンオキサイド、2,4,6-トリメチルベンゾイルジフェニルホスフィンオキサイド、及びビス(2,6-ジメトキシベンゾイル)-2,4,4-トリメチルペンチルホスフィンオキサイド等のアシルホスフィンオキサイド化合物;並びに
チオキサントン、2-クロロチオキサントン、2,4-ジエチルチオキサントン、イソプロピルチオキサントン、1-クロロ-4-プロピルチオキサントン、3-[3,4-ジメチル-9-オキソ-9H-チオキサントン-2-イルオキシ]-2-ヒドロキシプロピル-N,N,N-トリメチルアンモニウムクロライド及びフルオロチオキサントン等のチオキサントン系化合物等が挙げられる。
 前記以外の化合物としては、ベンジル、エチル(2,4,6-トリメチルベンゾイル)フェニルフォスフィネート、フェニルグリオキシ酸メチル、エチルアントラキノン、フェナントレンキノン、及びカンファーキノン等が挙げられる。
Specific examples of the component (B) include benzyldimethyl ketal, 1-hydroxycyclohexyl phenyl ketone, 2-hydroxy-2-methyl-1-phenylpropan-1-one, and 1- [4- (2-hydroxyethoxy) phenyl. ] -2-Hydroxy-2-methyl-1-propan-1-one, oligo [2-hydroxy-2-methyl-1- [4-1- (methylvinyl) phenyl] propanone, 2-hydroxy-1- [ 4- [4- (2-hydroxy-2-methyl-propionyl) benzyl] phenyl] -2-methylpropan-1-one, 2-methyl-1- [4- (methylthio)] phenyl] -2-morpholinopro Pan-1-one, 2-benzyl-2-dimethylamino-1- (4-morpholinophenyl) butan-1-one, 2-dimethylamino-2- 4-methylbenzyl) -1- (4-morpholin-4-ylphenyl) butan-1-one and 3,6-bis (2-methyl-2-morpholinopropionyl) -9-n-octylcarbazole Acetophenone compounds;
Benzoin compounds such as benzoin, benzoin ethyl ether, benzoin isopropyl ether and benzoin isobutyl ether;
Benzophenone, 2-methylbenzophenone, 3-methylbenzophenone, 4-methylbenzophenone, 2,4,6-trimethylbenzophenone, 4-phenylbenzophenone, methyl-2-benzophenone, 1- [4- (4-benzoylphenylsulfanyl) phenyl ] -2-Methyl-2- (4-methylphenylsulfonyl) propan-1-one, 4,4′-bis (dimethylamino) benzophenone, 4,4′-bis (diethylamino) benzophenone and 4-methoxy-4 ′ -Benzophenone compounds such as dimethylaminobenzophenone;
Such as bis (2,4,6-trimethylbenzoyl) phenylphosphine oxide, 2,4,6-trimethylbenzoyldiphenylphosphine oxide, and bis (2,6-dimethoxybenzoyl) -2,4,4-trimethylpentylphosphine oxide. Acylphosphine oxide compounds; and thioxanthone, 2-chlorothioxanthone, 2,4-diethylthioxanthone, isopropylthioxanthone, 1-chloro-4-propylthioxanthone, 3- [3,4-dimethyl-9-oxo-9H-thioxanthone-2 -Iloxy] -2-hydroxypropyl-N, N, N-trimethylammonium chloride and thioxanthone compounds such as fluorothioxanthone.
Examples of other compounds include benzyl, ethyl (2,4,6-trimethylbenzoyl) phenyl phosphinate, methyl phenylglyoxylate, ethyl anthraquinone, phenanthrenequinone, camphorquinone, and the like.
 (B)成分の含有割合としては、硬化性成分合計量100重量部に対して、10重量部以下が好ましく、0.1~10重量部がより好ましい。
 (B)成分を単独で用いる場合は、通常のラジカル熱重合の常套手段にしたがって行えばよく、場合によっては(C)成分(熱重合開始剤)と併用し、光硬化させた後にさらに反応率を向上させる目的で熱硬化を行うこともできる。
The content ratio of the component (B) is preferably 10 parts by weight or less, more preferably 0.1 to 10 parts by weight with respect to 100 parts by weight of the total amount of the curable components.
When the component (B) is used alone, it may be carried out in accordance with conventional means of normal radical thermal polymerization. In some cases, the reaction rate is further increased after photocuring in combination with the component (C) (thermal polymerization initiator). For the purpose of improving the temperature, thermosetting can also be performed.
2-2.(C)成分
 本発明の組成物を熱硬化型組成物として使用する場合には、(C)成分(熱重合開始剤)を配合することができる。
 (C)成分としては、種々の化合物を使用することができ、有機過酸化物及びアゾ系開始剤が好ましい。
 有機過酸化物の具体例としては、1,1-ビス(t-ブチルパーオキシ)2-メチルシクロヘキサン、1,1-ビス(t-ヘキシルパーオキシ)-3,3,5-トリメチルシクロヘキサン、1,1-ビス(t-ヘキシルパーオキシ)シクロヘキサン、1,1-ビス(t-ブチルパーオキシ)-3,3,5-トリメチルシクロヘキサン、1,1-ビス(t-ブチルパーオキシ)シクロヘキサン、2,2-ビス(4,4-ジブチルパーオキシシクロヘキシル)プロパン、1,1-ビス(t-ブチルパーオキシ)シクロドデカン、t-ヘキシルパーオキシイソプロピルモノカーボネート、t-ブチルパーオキシマレイン酸、t-ブチルパーオキシ-3,5,5-トリメチルヘキサノエート、t-ブチルパーオキシラウレート、2,5-ジメチル-2,5-ジ(m-トルオイルパーオキシ)ヘキサン、t-ブチルパーオキシイソプロピルモノカーボネート、t-ブチルパーオキシ2-エチルヘキシルモノカーボネート、t-ヘキシルパーオキシベンゾエート、2,5-ジメチル-2,5-ジ(ベンゾイルパーオキシ)ヘキサン、t-ブチルパーオキシアセテート、2,2-ビス(t-ブチルパーオキシ)ブタン、t-ブチルパーオキシベンゾエート、n-ブチル-4,4-ビス(t-ブチルパーオキシ)バレレート、ジ-t-ブチルパーオキシイソフタレート、α、α’-ビス(t-ブチルパーオキシ)ジイソプロピルベンゼン、ジクミルパーオキサイド、2,5-ジメチル-2,5-ジ(t-ブチルパーオキシ)ヘキサン、t-ブチルクミルパーオキサイド、ジ-t-ブチルパーオキサイド、p-メンタンハイドロパーオキサイド、2,5-ジメチル-2,5-ジ(t-ブチルパーオキシ)ヘキシン-3、ジイソプロピルベンゼンハイドロパーオキサイド、t-ブチルトリメチルシリルパーオキサイド、1,1,3,3-テトラメチルブチルハイドロパーオキサイド、クメンハイドロパーオキサイド、t-ヘキシルハイドロパーオキサイド、t-ブチルハイドロパーオキサイド等が挙げられる。
 アゾ系化合物の具体例としては、1,1’-アゾビス(シクロヘキサン-1-カルボニトリル)、2-(カルバモイルアゾ)イソブチロニトリル、2-フェニルアゾ-4-メトキシ-2,4-ジメチルバレロニトリル、アゾジ-t-オクタン、アゾジ-t-ブタン等が挙げられる。
 これらは単独で用いても良いし、2種以上を併用しても良い。又、有機過酸化物は還元剤と組み合わせることによりレドックス反応とすることも可能である。
2-2. (C) component When using the composition of this invention as a thermosetting type composition, (C) component (thermal polymerization initiator) can be mix | blended.
As the component (C), various compounds can be used, and organic peroxides and azo initiators are preferable.
Specific examples of the organic peroxide include 1,1-bis (t-butylperoxy) 2-methylcyclohexane, 1,1-bis (t-hexylperoxy) -3,3,5-trimethylcyclohexane, , 1-bis (t-hexylperoxy) cyclohexane, 1,1-bis (t-butylperoxy) -3,3,5-trimethylcyclohexane, 1,1-bis (t-butylperoxy) cyclohexane, , 2-bis (4,4-dibutylperoxycyclohexyl) propane, 1,1-bis (t-butylperoxy) cyclododecane, t-hexylperoxyisopropyl monocarbonate, t-butylperoxymaleic acid, t- Butyl peroxy-3,5,5-trimethylhexanoate, t-butyl peroxylaurate, 2,5-dimethyl-2 5-di (m-toluoylperoxy) hexane, t-butylperoxyisopropyl monocarbonate, t-butylperoxy 2-ethylhexyl monocarbonate, t-hexylperoxybenzoate, 2,5-dimethyl-2,5- Di (benzoylperoxy) hexane, t-butylperoxyacetate, 2,2-bis (t-butylperoxy) butane, t-butylperoxybenzoate, n-butyl-4,4-bis (t-butylperoxy) Oxy) valerate, di-t-butylperoxyisophthalate, α, α'-bis (t-butylperoxy) diisopropylbenzene, dicumyl peroxide, 2,5-dimethyl-2,5-di (t-butyl) Peroxy) hexane, t-butylcumyl peroxide, di-t-butyl peroxide, p-menthane hydroperoxide, 2,5-dimethyl-2,5-di (t-butylperoxy) hexyne-3, diisopropylbenzene hydroperoxide, t-butyltrimethylsilyl peroxide, 1,1,3,3- Examples thereof include tetramethylbutyl hydroperoxide, cumene hydroperoxide, t-hexyl hydroperoxide, and t-butyl hydroperoxide.
Specific examples of the azo compound include 1,1′-azobis (cyclohexane-1-carbonitrile), 2- (carbamoylazo) isobutyronitrile, 2-phenylazo-4-methoxy-2,4-dimethylvaleronitrile. Azodi-t-octane, azodi-t-butane, and the like.
These may be used alone or in combination of two or more. Moreover, an organic peroxide can also be made into a redox reaction by combining with a reducing agent.
 (C)成分の含有割合としては、硬化性成分合計量100重量部に対して、10重量部以下が好ましい。
 (C)成分を単独で用いる場合は、通常のラジカル熱重合の常套手段にしたがって行えばよく、場合によっては(B)成分(光重合開始剤)と併用し、光硬化させた後にさらに反応率を向上させる目的で熱硬化を行うこともできる。
(C) As a content rate of a component, 10 weight part or less is preferable with respect to 100 weight part of sclerosing | hardenable component total amount.
When the component (C) is used alone, it may be carried out in accordance with conventional means for radical thermal polymerization. In some cases, the reaction rate is further used after being combined with the component (B) (photopolymerization initiator) and photocured. For the purpose of improving the temperature, thermosetting can also be performed.
2-3.(D)成分
 (D)成分は、前記(A)成分以外のエチレン性不飽和基を有する化合物であり、組成物の硬化物に種々の物性を付与する目的で配合する。
 (D)成分におけるエチレン性不飽和基としては、(メタ)アクリロイル基、(メタ)アクリルアミド基、マレイミド基、ビニル基及び(メタ)アリル基等が挙げられ、(メタ)アクリロイル基が好ましい。
 尚、下記において、「単官能」とは、エチレン性不飽和基を1個有する化合物を意味し、「X官能」とはエチレン性不飽和基をX個有する化合物を意味し、「多官能」とはエチレン性不飽和基を2個以上有する化合物を意味する。
 (D)成分の具体例としては、(メタ)アクリレート化合物、(メタ)アクリルアミド、ビニルエーテル化合物、及びマレイミド化合物等が挙げられ、(メタ)アクリレート化合物が好ましい。これら化合物の中でも、アクリレート化合物、アクリルアミド化合物、又は、ビニルエーテル化合物が硬化性の点から好ましく、アクリレート化合物がより好ましい。
2-3. Component (D) Component (D) is a compound having an ethylenically unsaturated group other than component (A), and is blended for the purpose of imparting various physical properties to the cured product of the composition.
Examples of the ethylenically unsaturated group in component (D) include a (meth) acryloyl group, a (meth) acrylamide group, a maleimide group, a vinyl group, and a (meth) allyl group, with a (meth) acryloyl group being preferred.
In the following, “monofunctional” means a compound having one ethylenically unsaturated group, “X function” means a compound having X ethylenically unsaturated groups, and “polyfunctional”. Means a compound having two or more ethylenically unsaturated groups.
Specific examples of the component (D) include (meth) acrylate compounds, (meth) acrylamides, vinyl ether compounds, maleimide compounds, and the like, and (meth) acrylate compounds are preferred. Among these compounds, acrylate compounds, acrylamide compounds, or vinyl ether compounds are preferable from the viewpoint of curability, and acrylate compounds are more preferable.
 (D)成分において、多官能エチレン性不飽和化合物としては、2個のエチレン性不飽和基を有する化合物(D-1)〔以下、「(D-1)成分」という〕、3個以上のエチレン性不飽和基を有する化合物(D-2)〔以下、「(D-2)成分」という〕、単官能エチレン性不飽和化合物〔以下、「(D-3)成分」という〕が挙げられる。
 以下、(D-1)~(D-3)成分について説明する。
In the component (D), the polyfunctional ethylenically unsaturated compound is a compound having two ethylenically unsaturated groups (D-1) [hereinafter referred to as “component (D-1)”], 3 or more Examples thereof include compounds having an ethylenically unsaturated group (D-2) [hereinafter referred to as “component (D-2)”] and monofunctional ethylenically unsaturated compounds (hereinafter referred to as “component (D-3)”). .
Hereinafter, the components (D-1) to (D-3) will be described.
2-3-1.(D-1)成分
 (D-1)成分は、前記(A)成分以外の2個のエチレン性不飽和基を有する化合物であり、低分子量の化合物であっても、オリゴマーであっても良い。
2-3-1. Component (D-1) The component (D-1) is a compound having two ethylenically unsaturated groups other than the component (A), and may be a low molecular weight compound or an oligomer. .
 (D-1)成分として、低分子量のモノマーを配合すると、無溶剤で低粘度の組成物とすることができる。又、高分子量のウレタン(メタ)アクリレートオリゴマーを配合すると、硬化膜に伸びを付与したり、被着体との密着性を向上させたりすることができる。 When a low molecular weight monomer is blended as the component (D-1), a low-viscosity composition can be obtained without a solvent. Moreover, when a high molecular weight urethane (meth) acrylate oligomer is blended, it is possible to impart elongation to the cured film and improve adhesion to the adherend.
 (D-1)成分の具体例としては、例えば、エチレングリコールジ(メタ)アクリレート、プロピレングリコールジ(メタ)アクリレート、ブタンジオールジ(メタ)アクリレート、ネオペンチルグリコールジ(メタ)アクリレート、ヘキサンジオールジ(メタ)アクリレート及びノナンジオールジ(メタ)アクリレート等の脂肪族ジオールのジ(メタ)アクリレート;
シクロヘキサンジメタノールジ(メタ)アクリレート、ノルボルナンジメチロールジ(メタ)アクリレート及びトリシクロデカンジメチロールジ(メタ)アクリレート等の脂環族ジオールのジ(メタ)アクリレート;
ポリエチレングリコールジ(メタ)アクリレート、ポリプロピレングリコールジ(メタ)アクリレート、ポリテトラメチレングリコールジ(メタ)アクリレート等のポリアルキレングリコールジ(メタ)アクリレート;
ビスフェノールAのアルキレンオキサイド付加物のジ(メタ)アクリレート、ビスフェノールFのアルキレンオキサイド付加物等の、1分子中に2個のフェノール性水酸基を有する化合物のアルキレンオキサイド付加物のジ(メタ)アクリレート;
ビスフェノールA型エポキシ樹脂に(メタ)アクリル酸が付加した化合物等の、いわゆるエポキシ(メタ)アクリレート;
エチレングリコールと無水フタル酸と(メタ)アクリル酸がエステル化した化合物等の、いわゆるポリエステル(メタ)アクリレート;並びに、
イソホロンジイソシアネートとポリマージオールとヒドロキシアルキル(メタ)アクリレートがウレタン化反応した化合物等の、いわゆるウレタン(メタ)アクリレート等が挙げられる。
 ここで、ポリマージオールとしては、ポリエーテルジオール、ポリエステルジオール、ポリカーボネートジオール、或いはこれら骨格を複数有するジオール等が挙げられる。
Specific examples of the component (D-1) include, for example, ethylene glycol di (meth) acrylate, propylene glycol di (meth) acrylate, butanediol di (meth) acrylate, neopentyl glycol di (meth) acrylate, hexanediol di Di (meth) acrylates of aliphatic diols such as (meth) acrylate and nonanediol di (meth) acrylate;
Di (meth) acrylates of alicyclic diols such as cyclohexanedimethanol di (meth) acrylate, norbornane dimethylol di (meth) acrylate and tricyclodecane dimethylol di (meth) acrylate;
Polyalkylene glycol di (meth) acrylates such as polyethylene glycol di (meth) acrylate, polypropylene glycol di (meth) acrylate, polytetramethylene glycol di (meth) acrylate;
Di (meth) acrylate of an alkylene oxide adduct of a compound having two phenolic hydroxyl groups in one molecule such as di (meth) acrylate of an alkylene oxide adduct of bisphenol A, an alkylene oxide adduct of bisphenol F;
So-called epoxy (meth) acrylates such as a compound in which (meth) acrylic acid is added to a bisphenol A type epoxy resin;
So-called polyester (meth) acrylates, such as compounds in which ethylene glycol, phthalic anhydride and (meth) acrylic acid are esterified; and
Examples include so-called urethane (meth) acrylates such as compounds obtained by urethanation reaction of isophorone diisocyanate, polymer diol, and hydroxyalkyl (meth) acrylate.
Here, examples of the polymer diol include polyether diol, polyester diol, polycarbonate diol, or diol having a plurality of these skeletons.
 (D-1)成分の具体例としては、さらに、2-ビニロキシエチル(メタ)アクリレート、2-ビニロキシエトキシエチル(メタ)アクリレート、1,4-ブタンジオールジビニルエーテル、ネオペンチルグリコールジビニルエーテル、シクロヘキサンジメタノールジビニルエーテル、ジエチレングリコールジビニルエーテル、トリエチレングリコールジビニルエーテル、ジプロピレングリコールジビニルエーテル等の、(メタ)アクリロイル基以外の官能基を含めた二官能モノマーも挙げられる。 Specific examples of the component (D-1) include 2-vinyloxyethyl (meth) acrylate, 2-vinyloxyethoxyethyl (meth) acrylate, 1,4-butanediol divinyl ether, neopentyl glycol divinyl ether, cyclohexane di Bifunctional monomers including functional groups other than (meth) acryloyl groups such as methanol divinyl ether, diethylene glycol divinyl ether, triethylene glycol divinyl ether, and dipropylene glycol divinyl ether are also included.
 (D-1)成分を配合する場合、好ましい含有割合は、本発明の組成物の用途によって異なる。紙やプラスチックフィルムのコーティングニス用途では、硬化性成分100重量部に対し、(D-1)成分の含有割合は、0~80重量部であることが好ましく、0~70重量部であることがより好ましい。
 一方、ハードコート用途では、硬化性成分100重量部に対し、(D-1)成分の含有割合は、0~40重量部であることが好ましく、0~20重量部であることがより好ましい。
When the component (D-1) is blended, the preferable content varies depending on the use of the composition of the present invention. In the coating varnish application for paper and plastic film, the content of the component (D-1) is preferably 0 to 80 parts by weight and preferably 0 to 70 parts by weight with respect to 100 parts by weight of the curable component. More preferred.
On the other hand, in the hard coat application, the content of the component (D-1) is preferably 0 to 40 parts by weight, more preferably 0 to 20 parts by weight with respect to 100 parts by weight of the curable component.
2-3-2.(D-2)成分
 (D-2)成分は、前記(A)成分以外の3個以上のエチレン性不飽和基を有する化合物であり、低分子量の化合物であっても、オリゴマーであっても良い。
2-3-2. Component (D-2) The component (D-2) is a compound having three or more ethylenically unsaturated groups other than the component (A), and may be a low molecular weight compound or an oligomer. good.
 (D-2)成分の具体例としては、例えば、トリメチロールプロパントリ(メタ)アクリレート、ペンタエリスリトールのトリ又はテトラ(メタ)アクリレート、ジトリメチロールプロパンのトリ又はテトラ(メタ)アクリレート、ジグリセリンのトリ又はテトラ(メタ)アクリレート、ジペンタエリスリトールのトリ、テトラ、ペンタ又はヘキサ(メタ)アクリレート、トリペンタエリスリトールのトリ、テトラ、ペンタ、ヘキサ、ヘプタ、及びオクタ(メタ)アクリレート、ポリペンタエリスリトールポリ(メタ)アクリレート、ポリグリセリンポリ(メタ)アクリレート等の、ポリオールポリ(メタ)アクリレート;
グリセリンアルキレンオキサイド付加物のトリ(メタ)アクリレート、トリメチロールプロパンアルキレンオキサイド付加物のトリ(メタ)アクリレート、ペンタエリスリトールアルキレンオキサイド付加物のトリ又はテトラ(メタ)アクリレート、ジグリセリンアルキレンオキサイド付加物のトリ又はテトラ(メタ)アクリレート、ポリグリセリンアルキレンオキサイド付加物のポリ(メタ)アクリレート、ジトリメチロールプロパンアルキレンオキサイド付加物のトリ又はテトラ(メタ)アクリレート、ジペンタエリスリトールアルキレンオキサイド付加物のトリ、テトラ、ペンタ又はヘキサ(メタ)アクリレート、トリペンタエリスリトールアルキレンオキサイド付加物のトリ、テトラ、ペンタ、ヘキサ、ヘプタ、及びオクタ(メタ)アクリレート、ポリペンタエリスリトールアルキレンオキサイド付加物のポリ(メタ)アクリレート、ポリグリセリンアルキレンオキサイド付加物のポリ(メタ)アクリレート等の、ポリオールアルキレンオキサイド付加物のポリ(メタ)アクリレート;
イソシアヌル酸アルキレンオキサイド付加物のトリ(メタ)アクリレート;
ペンタエリスリトールトリアクリレートの水酸基がアクリレートにマイケル付加して高分子量化した多官能アクリレートのような、水酸基含有多官能アクリレートのマイケル付加型多量体;
ペンタエリスリトールトリ(メタ)アクリレートやジペンタエリスリトールペンタ(メタ)アクリレート等の水酸基と3個以上の(メタ)アクリロイル基を有する化合物と、有機ポリイソシアネートとの反応物である、多官能ウレタン(メタ)アクリレート;
フェノールノボラック型エポキシ樹脂とアクリル酸が付加した三官能以上の(メタ)アクリレート等の、多官能エポキシ(メタ)アクリレート;並びに
トリメチロールプロパン等の1分子中に3個以上の水酸基を有するポリオールと無水フタル酸等の酸無水物と(メタ)アクリル酸からなるポリエステル(メタ)アクリレート等の、多官能ポリエステル(メタ)アクリレート等
が挙げられる。
 前記における、アルキレンオキサイド付加物の例としては、エチレンオキサイド付加物、プロピレンオキサイド付加物、並びに、エチレンオキサイド及びプロピレンオキサイド付加物等が挙げられる。
 又、前記有機ポリイソシアネートとしては、ヘキサメチレンジイソシアネート、テトラメチレンジイソシアネート、トリメチルヘキサメチレンジイソシアネート、リジンジイソシアネート、イソホロンジイソシアネート、ノルボルナンジイソシアネート、水素化トリレンジイソシアネート、水素化4,4’-ジフェニルメタンジイソシアネート、水素化キシリレンジイソシアネート、4,4’-ジシクロヘキシルメタンジイソシアネート、ヘキサメチレンジイソシアネートの三量体等が挙げられる。
Specific examples of component (D-2) include, for example, trimethylolpropane tri (meth) acrylate, pentaerythritol tri- or tetra (meth) acrylate, ditrimethylolpropane tri- or tetra (meth) acrylate, diglycerin tri- Or tetra (meth) acrylate, dipentaerythritol tri, tetra, penta or hexa (meth) acrylate, tripentaerythritol tri, tetra, penta, hexa, hepta, and octa (meth) acrylate, polypentaerythritol poly (meta ) Polyol, poly (meth) acrylate, such as acrylate, polyglycerin poly (meth) acrylate;
Tri (meth) acrylate of glycerin alkylene oxide adduct, tri (meth) acrylate of trimethylolpropane alkylene oxide adduct, tri or tetra (meth) acrylate of pentaerythritol alkylene oxide adduct, tri of diglycerin alkylene oxide adduct or Tetra (meth) acrylate, poly (meth) acrylate of polyglycerol alkylene oxide adduct, tri- or tetra (meth) acrylate of ditrimethylolpropane alkylene oxide adduct, tri-, tetra-, penta- or hexa- of dipentaerythritol alkylene oxide adduct (Meth) acrylate, tripentaerythritol alkylene oxide adduct tri, tetra, penta, hexa, hepta, and octa (meth) Acrylate, poly poly pentaerythritol alkylene oxide adduct (meth) acrylates, poly (meth) acrylate polyglycerol alkylene oxide adduct, poly (meth) acrylates of a polyol alkylene oxide adduct;
Tri (meth) acrylates of isocyanuric acid alkylene oxide adducts;
Michael addition-type multimers of hydroxyl-containing polyfunctional acrylates, such as polyfunctional acrylates in which the hydroxyl groups of pentaerythritol triacrylate are polymerized by Michael addition to the acrylate;
Polyfunctional urethane (meth), which is a reaction product of a compound having a hydroxyl group and three or more (meth) acryloyl groups, such as pentaerythritol tri (meth) acrylate and dipentaerythritol penta (meth) acrylate, and an organic polyisocyanate Acrylate;
Polyfunctional epoxy (meth) acrylates such as phenolic novolac epoxy resin and acrylic acid added trifunctional or higher functional (meth) acrylates; and polyols having 3 or more hydroxyl groups in one molecule such as trimethylolpropane and anhydrous Polyfunctional polyester (meth) acrylates, such as polyester (meth) acrylate which consists of acid anhydrides, such as phthalic acid, and (meth) acrylic acid are mentioned.
Examples of the alkylene oxide adduct include ethylene oxide adduct, propylene oxide adduct, ethylene oxide and propylene oxide adduct, and the like.
Examples of the organic polyisocyanate include hexamethylene diisocyanate, tetramethylene diisocyanate, trimethylhexamethylene diisocyanate, lysine diisocyanate, isophorone diisocyanate, norbornane diisocyanate, hydrogenated tolylene diisocyanate, hydrogenated 4,4′-diphenylmethane diisocyanate, hydrogenated xylylene. Examples thereof include range isocyanate, 4,4′-dicyclohexylmethane diisocyanate, hexamethylene diisocyanate trimer, and the like.
 本発明の組成物を、ハードコートとして使用する場合、(D-2)成分として、ジペンタエリスリトールポリ(メタ)アクリレートを含むことが好ましく、組成物硬化物の硬化性及び硬度を向上させることができる。又、(D-2)成分としては、3個以上の(メタ)アクリロイル基を有するウレタン(メタ)アクリレートを含むことも好ましく組成物硬化物の硬化性及び屈曲性を向上させることができる。
 (D-2)成分として、ジペンタエリスリトールポリ(メタ)アクリレートと(D-2-1)成分と3個以上の(メタ)アクリロイル基を有するウレタン(メタ)アクリレートを併用しても良く、組成物硬化物の耐擦傷性を向上させることができる。
When the composition of the present invention is used as a hard coat, it preferably contains dipentaerythritol poly (meth) acrylate as the component (D-2), and can improve the curability and hardness of the cured composition. it can. The component (D-2) preferably contains a urethane (meth) acrylate having 3 or more (meth) acryloyl groups, and the curability and flexibility of the cured composition can be improved.
As component (D-2), dipentaerythritol poly (meth) acrylate, component (D-2-1) and urethane (meth) acrylate having three or more (meth) acryloyl groups may be used in combination. The scratch resistance of the cured product can be improved.
 (D-2)成分を配合する場合、好ましい含有割合は、本発明の組成物の用途によって異なる。
 ハードコート用途では、硬化性成分100重量部に対し、0~80重量部であることが好ましく、0~70重量部であることがより好ましい。
 一方、紙やプラスチックフィルムの活性エネルギー線硬化型コーティングニス用途では、硬化性成分100重量部に対し、0~40重量部であることが好ましく、0~20重量部であることがより好ましい。
When the component (D-2) is blended, the preferred content varies depending on the use of the composition of the present invention.
In hard coat applications, the amount is preferably 0 to 80 parts by weight, more preferably 0 to 70 parts by weight with respect to 100 parts by weight of the curable component.
On the other hand, in the active energy ray curable coating varnish application for paper and plastic film, the amount is preferably 0 to 40 parts by weight, more preferably 0 to 20 parts by weight with respect to 100 parts by weight of the curable component.
2-3-3.(D-3)成分
 (D-3)成分は、1分子中1個のエチレン性不飽和基を有する化合物であり、低分子量の化合物であっても、オリゴマーであっても良い。
 (D-3)成分を配合することにより、硬化膜に伸びを付与したり、被着体との密着性を向上させたりすることができる。
2-3-3. Component (D-3) Component (D-3) is a compound having one ethylenically unsaturated group per molecule, and may be a low molecular weight compound or an oligomer.
By blending the component (D-3), it is possible to impart elongation to the cured film or improve the adhesion to the adherend.
 (D-3)成分の具体例としては、前記した単官能(メタ)アクリレートと同様の化合物が挙げられる。
 前記した単官能(メタ)アクリレート以外の化合物としては、2-ヒドロキシエチル(メタ)アクリレ-ト、2-ヒドロキシプロピル(メタ)アクリレ-ト、4-ヒドロキシブチル(メタ)アクリレート、1,4-シクロヘキサンジメチロールモノ(メタ)アクリレート、ジシクロペンテニルオキシエチル(メタ)アクリレート、フェノールアルキレンオキサイド付加物の(メタ)アクリレート、p-クミルフェノールアルキレンオキサイド付加物の(メタ)アクリレート、o-フェニルフェノールアルキレンオキサイド付加物の(メタ)アクリレート、ノニルフェノールアルキレンオキサイド付加物の(メタ)アクリレート、2-エチルヘキシルアルコールのアルキレンオキサイド付加物の(メタ)アクリレート、ペンタンジオールモノ(メタ)アクリレート、ヘキサンジオールモノ(メタ)アクリレート、ジエチレングリコールのモノ(メタ)アクリレート、トリエチレングリコールのモノ(メタ)アクリレート、テトラエチレングリコールのモノ(メタ)アクリレート、ポリエチレングリコールのモノ(メタ)アクリレート、ジプロピレングリコールのモノ(メタ)アクリレート、トリプロピレングリコールのモノ(メタ)アクリレート、ポリプロピレングリコールのモノ(メタ)アクリレート、2-ヒドロキシ-3-フェノキシプロピル(メタ)アクリレート、2-ヒドロキシ-3-ブトキシプロピル(メタ)アクリレート、テトラヒドロフルフリル(メタ)アクリレート、カプロラクトン変性テトラヒドロフルフリル(メタ)アクリレート、(2-エチル-2-メチル-1,3-ジオキソラン-4-イル)メチル(メタ)アクリレート、(2-イソブチル-2-メチル-1,3-ジオキソラン-4-イル)メチル(メタ)アクリレート、(1,4-ジオキサスピロ[4,5]デカン-2-イル)メチル(メタ)アクリレート、2-オキソテトラヒドロフラン-3-イル(メタ)アクリレート、(5-エチル-1,3-ジオキサン-5-イル)メチル(メタ)アクリレート、グリシジル(メタ)アクリレート、3,4-エポキシシクロヘキシルメチル(メタ)アクリレート、(3-エチルオキセタン-3-イル)メチル(メタ)アクリレート、2-(メタ)アクリロイルオキシエチルイソシアネート、N-(メタ)アクリロイルオキシエチルヘキサヒドロフタルイミド、N-(メタ)アクリロイルオキシエチルテトラヒドロフタルイミド、2-(メタ)アクリロイルオキシエチルヘキサヒドロフタル酸、2-(メタ)アクリロイルオキシエチルコハク酸、ω-カルボキシ-ポリカプロラクトンモノ(メタ)アクリレート、3-(メタ)アクリロイルオキシプロピルトリメトキシシラン、3-(メタ)アクリロイルオキシプロピルジメトキシメチルシラン、3-(メタ)アクリロイルオキシプロピルトリエトキシシラン及び2-(メタ)アクリロイルオキシエチルアシッドフォスフェート等が挙げられる。
 尚、エチレン性不飽和基とアルコキシシリル基を両方有する化合物は、シランカップリング剤とも呼ばれる。シランカップリング剤や、エチレン性不飽和基とリン酸基を両方有する化合物は、無機基材との密着性を向上させる場合に好ましい。
Specific examples of the component (D-3) include the same compounds as the monofunctional (meth) acrylate described above.
Examples of compounds other than the above-mentioned monofunctional (meth) acrylate include 2-hydroxyethyl (meth) acrylate, 2-hydroxypropyl (meth) acrylate, 4-hydroxybutyl (meth) acrylate, and 1,4-cyclohexane. Dimethylol mono (meth) acrylate, dicyclopentenyloxyethyl (meth) acrylate, (meth) acrylate of phenol alkylene oxide adduct, (meth) acrylate of p-cumylphenol alkylene oxide adduct, o-phenylphenol alkylene oxide (Meth) acrylate of adduct, (meth) acrylate of nonylphenol alkylene oxide adduct, (meth) acrylate of alkylene oxide adduct of 2-ethylhexyl alcohol, pentanediol mono ( Acrylate), hexanediol mono (meth) acrylate, diethylene glycol mono (meth) acrylate, triethylene glycol mono (meth) acrylate, tetraethylene glycol mono (meth) acrylate, polyethylene glycol mono (meth) acrylate, di Propylene glycol mono (meth) acrylate, tripropylene glycol mono (meth) acrylate, polypropylene glycol mono (meth) acrylate, 2-hydroxy-3-phenoxypropyl (meth) acrylate, 2-hydroxy-3-butoxypropyl ( (Meth) acrylate, tetrahydrofurfuryl (meth) acrylate, caprolactone-modified tetrahydrofurfuryl (meth) acrylate, (2-ethyl-2-methyl- , 3-Dioxolan-4-yl) methyl (meth) acrylate, (2-isobutyl-2-methyl-1,3-dioxolan-4-yl) methyl (meth) acrylate, (1,4-dioxaspiro [4,5 ] Decan-2-yl) methyl (meth) acrylate, 2-oxotetrahydrofuran-3-yl (meth) acrylate, (5-ethyl-1,3-dioxane-5-yl) methyl (meth) acrylate, glycidyl (meth) ) Acrylate, 3,4-epoxycyclohexylmethyl (meth) acrylate, (3-ethyloxetane-3-yl) methyl (meth) acrylate, 2- (meth) acryloyloxyethyl isocyanate, N- (meth) acryloyloxyethylhexa Hydrophthalimide, N- (meth) acryloyloxyethyl tet Lahydrophthalimide, 2- (meth) acryloyloxyethyl hexahydrophthalic acid, 2- (meth) acryloyloxyethyl succinic acid, ω-carboxy-polycaprolactone mono (meth) acrylate, 3- (meth) acryloyloxypropyltrimethoxy Examples thereof include silane, 3- (meth) acryloyloxypropyldimethoxymethylsilane, 3- (meth) acryloyloxypropyltriethoxysilane, and 2- (meth) acryloyloxyethyl acid phosphate.
A compound having both an ethylenically unsaturated group and an alkoxysilyl group is also called a silane coupling agent. A silane coupling agent or a compound having both an ethylenically unsaturated group and a phosphoric acid group is preferable for improving the adhesion to an inorganic substrate.
 単官能(メタ)アクリレート以外の(D-3)成分としては、N-ビニルピロリドン、N-ビニルカプロラクタム、(メタ)アクリルアミド、(メタ)アクリロイルモルフォリン、N,N-ジメチル(メタ)アクリルアミド、N,N-ジエチル(メタ)アクリルアミド、N-ヒドロキシエチル(メタ)アクリルアミド、N-イソプロピル(メタ)アクリルアミド、無水マレイン酸、N-フェニルマレイミド、N-ヒドロキシエチルマレイミド、N-ヒドロキシエチルシトラコイミド、シクロヘキシルビニルエーテル、2-ヒドロキシエチルビニルエーテル、4-ヒドロキシブチルビニルエーテル、1,4-シクロヘキサンジメタノールモノビニルエーテル、ジエチレングリコールモノビニルエーテル、ジプロピレングリコールモノビニルエーテル、アセトキシエチルビニルエーテル、アセトキシブチルビニルエーテル、アセチルシクロヘキサンジメタノールモノビニルエーテル、アセチルジエチレングリコールモノビニルエーテル、グリシジロキシエチルビニルエーテル、グリシジロキシブチルビニルエーテル、グリシジルシクロヘキサンジメタノールモノビニルエーテル及びグリシジルジエチレングリコールモノビニルエーテル等が挙げられる。 Components (D-3) other than monofunctional (meth) acrylates include N-vinylpyrrolidone, N-vinylcaprolactam, (meth) acrylamide, (meth) acryloylmorpholine, N, N-dimethyl (meth) acrylamide, N , N-diethyl (meth) acrylamide, N-hydroxyethyl (meth) acrylamide, N-isopropyl (meth) acrylamide, maleic anhydride, N-phenylmaleimide, N-hydroxyethylmaleimide, N-hydroxyethylcitracimide, cyclohexyl Vinyl ether, 2-hydroxyethyl vinyl ether, 4-hydroxybutyl vinyl ether, 1,4-cyclohexanedimethanol monovinyl ether, diethylene glycol monovinyl ether, dipropylene glycol monovinyl ether Acetoxyethyl vinyl ether, acetoxy butyl ether, acetyl cyclohexanedimethanol monovinyl ether, acetyl diethylene glycol ether, glycidyl Giro carboxyethyl vinyl ether, glycidyl Giro carboxybutyl ether, etc. glycidyl cyclohexanedimethanol monovinyl ether and glycidyl diethylene glycol vinyl ether.
 (D-3)成分を配合する場合、好ましい含有割合は、本発明の組成物の用途や被着体の種類、光源や硬化雰囲気等によって異なる。
 空気下で硬化させるハードコートや、UV-LED硬化型のクリアコーティング剤及びインクの場合、(D-3)成分の含有割合は、速硬化性の点から、硬化性成分100重量%中に、0~30重量%含むことが好ましく、0~15重量%含むことがより好ましい。
 一方、密着性が困難な被着体に塗布する場合や、インクジェットインク等のように超低粘度が必要な場合、(D-3)成分は、硬化性成分100重量%中に、80重量%以下の含有量で含んでもよい。
When the component (D-3) is blended, the preferred content varies depending on the use of the composition of the present invention, the type of adherend, the light source, the curing atmosphere, and the like.
In the case of a hard coat cured under air, a UV-LED curable clear coating agent and an ink, the content ratio of the component (D-3) is 100% by weight of the curable component from the viewpoint of rapid curing. The content is preferably 0 to 30% by weight, and more preferably 0 to 15% by weight.
On the other hand, when it is applied to an adherend that is difficult to adhere, or when ultra-low viscosity is required, such as inkjet ink, the component (D-3) is 80% by weight in 100% by weight of the curable component. You may include with the following content.
2-4.(E)成分
 (E)成分は、顔料又は染料から選ばれる着色成分であり、本発明の組成物をインク用組成物として使用する場合に必要である。
 顔料としては、有機顔料及び無機顔料等が挙げられる。
 有機顔料の具体例としては、トルイジンレッド、トルイジンマルーン、ハンザエロー、ベンジジンエロー及びピラゾロンレッド等の不溶性アゾ顔料;リトールレッド、ヘリオボルドー、ピグメントスカーレット及びパーマネントレッド2B等の溶性アゾ顔料;アリザリン、インダントロン及びチオインジゴマルーン等の建染染料からの誘導体;フタロシアニンブルー及びフタロシアニングリーン等のフタロシアニン系有機顔料;キナクリドンレッド及びキナクリドンマゼンタ等のキナクリドン系有機顔料、ペリレンレッド及びペリレンスカーレット等のペリレン系有機顔料;イソインドリノンエロー及びイソインドリノンオレンジ等のイソインドリノン系有機顔料;ピランスロンレッド及びピランスロンオレンジ等のピランスロン系有機顔料;チオインジゴ系有機顔料;縮合アゾ系有機顔料;ベンズイミダゾロン系有機顔料;キノフタロンエロー等のキノフタロン系有機顔料、イソインドリンエロー等のイソインドリン系有機顔料;並びにその他の顔料として、フラバンスロンエロー、アシルアミドエロー、ニッケルアゾエロー、銅アゾメチンエロー、ペリノンオレンジ、アンスロンオレンジ、ジアンスラキノニルレッド及びジオキサジンバイオレット等が挙げられる。
 又、前記無機顔料の具体例としては、カーボンブラック、酸化チタン、硫酸バリウム、炭酸カルシウム、亜鉛華、硫酸鉛、黄色鉛、亜鉛黄、べんがら(赤色酸化鉄(III))、カドミウム赤、群青、紺青、酸化クロム緑、コバルト緑、アンバー、チタンブラック及び合成鉄黒等を挙げることができる。
 染料としては、アゾ系染料や、植物からの抽出物等が挙げられる。
 (E)成分の含有割合は、用途や膜厚に応じて適宜調整すればよいが、インク用組成物の場合、硬化性成分合計100重量部に対して5~200重量部であることが好ましく、10~100重量部であることがより好ましい。
2-4. Component (E) The component (E) is a coloring component selected from pigments or dyes, and is necessary when the composition of the present invention is used as an ink composition.
Examples of the pigment include organic pigments and inorganic pigments.
Specific examples of organic pigments include insoluble azo pigments such as toluidine red, toluidine maroon, Hansa Yellow, benzidine yellow and pyrazolone red; soluble azo pigments such as Ritol Red, Helio Bordeaux, Pigment Scarlet and Permanent Red 2B; Alizarin, Indantron And derivatives from vat dyes such as thioindigo maroon; phthalocyanine organic pigments such as phthalocyanine blue and phthalocyanine green; quinacridone organic pigments such as quinacridone red and quinacridone magenta; perylene organic pigments such as perylene red and perylene scarlet; Isoindolinone organic pigments such as indolinone yellow and isoindolinone orange; pyranthrone organic pigments such as pyranthrone red and pyranthrone orange Thioindigo organic pigments; condensed azo organic pigments; benzimidazolone organic pigments; quinophthalone organic pigments such as quinophthalone yellow; isoindoline organic pigments such as isoindoline yellow; and other pigments such as flavanthrone yellow and acylamide Examples include yellow, nickel azo yellow, copper azomethine yellow, perinone orange, anthrone orange, dianthraquinonyl red, and dioxazine violet.
Specific examples of the inorganic pigment include carbon black, titanium oxide, barium sulfate, calcium carbonate, zinc white, lead sulfate, yellow lead, zinc yellow, red rose (red iron oxide (III)), cadmium red, ultramarine blue, Examples include bitumen, chromium oxide green, cobalt green, amber, titanium black, and synthetic iron black.
Examples of the dye include azo dyes and extracts from plants.
The content ratio of the component (E) may be appropriately adjusted according to the application and film thickness, but in the case of the ink composition, it is preferably 5 to 200 parts by weight with respect to 100 parts by weight of the total curable components. More preferred is 10 to 100 parts by weight.
2-5.(F)成分
 本発明の組成物には、粘度を低減させる目的で、(F)成分として、有機溶剤又は水を配合しても良い。
 有機溶剤の具体例としては、例えば、メタノール、エタノール、イソプロパノール及びブタノール等の低分子量のアルコール化合物;エチレングリコールモノメチルエーテル及びプロピレングリコールモノメチルエーテル等のアルキレングリコールモノエーテル化合物;ダイアセトンアルコール等のアセトンアルコール;ベンゼン、トルエン及びキシレン等の芳香族化合物;プロピレングリコールモノメチルエーテルアセテート、酢酸エチル、酢酸ブチル等のエステル化合物;アセトン、メチルエチルケトン及びメチルイソブチルケトン等のケトン化合物;ジブチルエーテル等のエーテル化合物;並びにN-メチルピロリドン等が挙げられる。
 これらの中でも、アルキレングリコールモノエーテル化合物及び低分子量のアルコール化合物が好ましい。
2-5. Component (F) The composition of the present invention may contain an organic solvent or water as the component (F) for the purpose of reducing the viscosity.
Specific examples of the organic solvent include, for example, low molecular weight alcohol compounds such as methanol, ethanol, isopropanol and butanol; alkylene glycol monoether compounds such as ethylene glycol monomethyl ether and propylene glycol monomethyl ether; acetone alcohols such as diacetone alcohol; Aromatic compounds such as benzene, toluene and xylene; ester compounds such as propylene glycol monomethyl ether acetate, ethyl acetate and butyl acetate; ketone compounds such as acetone, methyl ethyl ketone and methyl isobutyl ketone; ether compounds such as dibutyl ether; and N-methyl Examples include pyrrolidone and the like.
Among these, an alkylene glycol monoether compound and a low molecular weight alcohol compound are preferable.
 本発明の組成物の必須成分である(A)成分は、1分子中の水酸基の割合が大きい場合、水をある程度溶解する。このため、本発明の組成物には、(F)成分として、水を配合することができる。
 水は、粘度の希釈効率が非常に高い上、安全である。このため、水を使用することで、無溶剤、低粘度、低臭気、速硬化性の組成物とすることができる。
The component (A), which is an essential component of the composition of the present invention, dissolves water to some extent when the proportion of hydroxyl groups in one molecule is large. For this reason, water can be mix | blended with the composition of this invention as (F) component.
Water has a very high viscosity dilution efficiency and is safe. For this reason, it can be set as a solvent-free, low-viscosity, low-odor, quick-hardening composition by using water.
 (F)成分の好ましい含有割合は、本発明の組成物の用途に応じて異なるが、硬化性成分の合計量100重量部に対して、0~1,000重量部であることが好ましく、0~500重量部であることがより好ましく、0~300重量部であることがさらに好ましい。 A preferable content ratio of the component (F) varies depending on the use of the composition of the present invention, but is preferably 0 to 1,000 parts by weight with respect to 100 parts by weight of the total amount of the curable components. More preferably, it is ˜500 parts by weight, and further preferably 0 to 300 parts by weight.
2-6.(G)成分
 本発明の組成物には、(G)成分として、コロイド状無機粒子を配合しても良い。無機粒子としては、シリカ、アルミナ、チタニア、酸化亜鉛、酸化錫、酸化インジウム等の金属酸化物、金、銀、白金、パラジウム等の金属、硫化亜鉛、セレン化亜鉛等の金属カルコゲナイド化合物等が挙げられる。
 これらのうち、ハードコートのような、耐擦傷性と無色透明性が必要な用途では、無色の金属酸化物が好ましく、具体的には、シリカ、チタニア、酸化亜鉛、酸化錫、酸化インジウムが好ましく、特に好ましくはシリカである。このとき、平均粒径は、BET法による比表面積測定から求められる粒径で、1~200nmであることが好ましく、より好ましくは5~150nm、さらに好ましくは10~100nmである。
2-6. (G) Component The composition of the present invention may contain colloidal inorganic particles as the (G) component. Examples of inorganic particles include metal oxides such as silica, alumina, titania, zinc oxide, tin oxide and indium oxide, metals such as gold, silver, platinum and palladium, metal chalcogenide compounds such as zinc sulfide and zinc selenide. It is done.
Of these, colorless metal oxides are preferred for applications where scratch resistance and colorless transparency are required, such as hard coats. Specifically, silica, titania, zinc oxide, tin oxide, and indium oxide are preferred. Particularly preferred is silica. At this time, the average particle diameter is a particle diameter determined from a specific surface area measurement by the BET method, preferably 1 to 200 nm, more preferably 5 to 150 nm, and still more preferably 10 to 100 nm.
 (G)成分としては、ラジカル重合性不飽和基や光反応性基を表面に結合させたコロイド状無機粒子〔以下、「(G-1)成分」という〕及びラジカル重合性不飽和基や光反応性基を持たないコロイド状無機粒子〔以下、「(G-2)成分」という〕が挙げられる。
 (G)成分としては、耐擦傷性の耐久性を重視する場合は(G-1)成分を使用することが好ましく、フィルム等の薄い基材にコーティングした場合のカール抑制を重視する場合は(G-2)成分を使用することが好ましい。
 (G-1)成分の具体例としては、(メタ)アクリロイルオキシプロピルトリメトキシシランとコロイダルシリカの反応生成物等が挙げられる。
As the component (G), there are colloidal inorganic particles (hereinafter referred to as “component (G-1)”) having radically polymerizable unsaturated groups and photoreactive groups bonded to the surface, radically polymerizable unsaturated groups and light. And colloidal inorganic particles having no reactive group (hereinafter referred to as “component (G-2)”).
As the component (G), the component (G-1) is preferably used when importance is attached to the scratch resistance, and when the curling suppression when coating on a thin substrate such as a film is important ( It is preferable to use the component G-2).
Specific examples of the component (G-1) include a reaction product of (meth) acryloyloxypropyltrimethoxysilane and colloidal silica.
 (G-1)成分を配合する場合、(G-1)成分の含有割合は、硬化性成分100重量部に対し、0~60重量部であることが好ましく、0~30重量部であることがより好ましい。一方、(G-2)成分を配合する場合、(G-2)成分の配合量は、硬化性成分100重量部に対し、0~100重量部であることが好ましく、0~50重量部であることがより好ましい。
 尚、(G-1)成分は硬化性成分に含まれ、(G-2)成分は硬化性成分に含まれない。
When the component (G-1) is blended, the content of the component (G-1) is preferably 0 to 60 parts by weight and preferably 0 to 30 parts by weight with respect to 100 parts by weight of the curable component. Is more preferable. On the other hand, when the component (G-2) is blended, the blending amount of the component (G-2) is preferably 0 to 100 parts by weight with respect to 100 parts by weight of the curable component, and 0 to 50 parts by weight. More preferably.
The component (G-1) is included in the curable component, and the component (G-2) is not included in the curable component.
2-7.(H)成分
 本発明の組成物には、(H)成分として、ポリマーを配合しても良い。(H)成分として、ポリマーを配合すると、基材厚さが薄い場合のカールを改善したり、プラスチックや金属との密着性を改善したりすることができる。
 好適なポリマーとしては、(メタ)アクリル系ポリマーが挙げられ、好適な構成モノマーとしては、メチル(メタ)アクリレート、シクロヘキシル(メタ)アクリレート、(メタ)アクリル酸、グリシジル(メタ)アクリレート、N-(2-(メタ)アクリロキシエチル)テトラヒドロフタルイミド等が挙げられる。(メタ)アクリル酸を共重合したポリマーの場合、グリシジル(メタ)アクリレートを付加させて(メタ)アクリロイル基をポリマー鎖に導入してもよい。
 (メタ)アクリル系ポリマーの他にも、ポリエステル、ポリウレタン、ポリカーボネート、ポリビニルピロリドン、ポリビニルアセテート、ビニルピロリドンとビニルアセテートの共重合体、ポリビニルアルコール、セルロースアルキレート、ジアリルフタレート樹脂等、種々のポリマーを配合することができる。
2-7. (H) Component In the composition of the present invention, a polymer may be blended as the (H) component. When a polymer is blended as the component (H), curling when the substrate thickness is thin can be improved, and adhesion to plastics and metals can be improved.
Suitable polymers include (meth) acrylic polymers, and suitable constituent monomers include methyl (meth) acrylate, cyclohexyl (meth) acrylate, (meth) acrylic acid, glycidyl (meth) acrylate, N- ( 2- (meth) acryloxyethyl) tetrahydrophthalimide and the like. In the case of a polymer copolymerized with (meth) acrylic acid, glycidyl (meth) acrylate may be added to introduce a (meth) acryloyl group into the polymer chain.
In addition to (meth) acrylic polymers, various polymers such as polyester, polyurethane, polycarbonate, polyvinyl pyrrolidone, polyvinyl acetate, vinyl pyrrolidone and vinyl acetate copolymer, polyvinyl alcohol, cellulose alkylate, diallyl phthalate resin are blended. can do.
 (H)成分としては、ラジカル重合性不飽和基や光反応性基を結合させたポリマー〔以下、「(H-1)成分」という〕及びラジカル重合性不飽和基や光反応性基を持たないポリマー〔以下、「(H-2)成分」という〕が挙げられる。
 (H)成分としては、本発明の組成物がハードコートとして使用される場合には、(H-1)成分が好ましい。
As the component (H), a polymer having a radically polymerizable unsaturated group or photoreactive group bonded thereto (hereinafter referred to as “(H-1) component”) and a radically polymerizable unsaturated group or photoreactive group are included. Polymer [hereinafter referred to as “component (H-2)”].
As the component (H), when the composition of the present invention is used as a hard coat, the component (H-1) is preferable.
 (H-1)成分を配合する場合、(H-1)成分の含有割合は、硬化性成分100重量部に対し、0~60重量部であることが好ましく、0~30重量部であることがより好ましい。一方、(H-2)成分を配合する場合、(H-2)成分の配合量は、硬化性成分100重量部に対し、0~50重量部であることが好ましく、0~25重量部であることがより好ましい。
 尚、(H-1)成分は硬化性成分に含まれ、(H-2)成分は硬化性成分に含まれない。
When the component (H-1) is blended, the content ratio of the component (H-1) is preferably 0 to 60 parts by weight, and 0 to 30 parts by weight with respect to 100 parts by weight of the curable component. Is more preferable. On the other hand, when the component (H-2) is blended, the blending amount of the component (H-2) is preferably 0 to 50 parts by weight, and 0 to 25 parts by weight with respect to 100 parts by weight of the curable component. More preferably.
The component (H-1) is included in the curable component, and the component (H-2) is not included in the curable component.
2-8.(I)成分
 本発明の組成物には、(I)成分として、反応性界面活性剤を配合しても良い。(I)成分として、反応性界面活性剤を配合すると、硬化膜の防曇性に持続性を付与することができる。
 反応性界面活性剤としてはプロペニル基を有する反応性界面活性剤(I-1)〔以下、「(I-1)成分」という〕、(メタ)アリル基を有する反応性界面活性剤(I-2)〔以下、「(I-2)成分」という〕等が挙げられる。
2-8. (I) Component In the composition of this invention, you may mix | blend a reactive surfactant as (I) component. When a reactive surfactant is added as the component (I), durability can be imparted to the antifogging property of the cured film.
As reactive surfactants, reactive surfactants having propenyl groups (I-1) (hereinafter referred to as “component (I-1)”), reactive surfactants having (meth) allyl groups (I- 2) [hereinafter referred to as “component (I-2)”] and the like.
 (I-1)成分の具体例としては、例えば下記式(5)に示す化合物が挙げられる。 Specific examples of the component (I-1) include compounds represented by the following formula (5).
Figure JPOXMLDOC01-appb-C000005
Figure JPOXMLDOC01-appb-C000005
 但し、式(5)においてR14、R15、R16、A1、a、及びX1は、以下に示す通りである。
・R14:炭素数6~30を有する、アルキル基、アルケニル基、アルキルアリール基及びアラルキルアリール基よりなる群から選択される基
・R15:水素原子、炭素数6~30を有する、アルキル基、アルケニル基、アルキルアリール基及びアラルキルアリール基よりなる群から選択される基
・R16:水素原子又はプロペニル基
・a:0~100の整数
・A1:炭素数2~4のアルキレン基
・X1:水素原子又は硫酸塩〔-SO3L、Lとしては、アルカリ金属、NH4及びアルカノールアミン残基等が挙げられる〕
However, in the formula (5), R 14 , R 15 , R 16 , A 1 , a, and X 1 are as shown below.
R 14 is a group selected from the group consisting of an alkyl group, an alkenyl group, an alkylaryl group and an aralkylaryl group having 6 to 30 carbon atoms. R 15 is an alkyl group having a hydrogen atom and 6 to 30 carbon atoms. , An alkenyl group, an alkylaryl group, and a group selected from the group consisting of an aralkylaryl group, R 16 : a hydrogen atom or a propenyl group, a: an integer of 0 to 100, A 1 : an alkylene group having 2 to 4 carbon atoms, X 1 : hydrogen atom or sulfate [-SO 3 L, L includes alkali metal, NH 4 and alkanolamine residues, etc.]
 R14において、アルキル基としては、例えば、ヘキシル基、ヘプチル基、オクチル基、ノニル基、デシル基、ウンデシル基、ドデシル基、トリデシル基、テトラデシル基、ペンタデシル基、ヘキサデシル基、ヘプタデシル基、オクタデシル基、ノナデシル基及びエイコシル基等が挙げられる。
 アルケニル基としては、ヘキセニル基、ヘプテニル基、オクテニル基、ノネニル基、デセニル基、ウンデセニル基、ドデセニル基、トリデセニル基、テトラデセニル基、ペンタデセニル基、ヘキサデセニル基、ヘプタデセニル基及びオクタデセニル基等が挙げられる。
 アルキルアリール基としては、モノブチルフェニル基、ジブチルフェニル基、sec-ブチルフェニル基、ジsec-ブチルフェニル基、tert-ブチルフェニル基、オクチルフェニル基、ノニルフェニル基、ジノニルフェニル基、ドデシルフェニル基及びジデシルフェニル基等が挙げられる。
 アラルキルアリール基としては、スチレン化フェニル基、ベンジルフェニル基及びクミルフェニル基等が挙げられ、アラルキル基のジ又はトリ体でも良く、さらには、これらにアルキル基が置換されたものであっても良い。
In R 14 , as the alkyl group, for example, hexyl group, heptyl group, octyl group, nonyl group, decyl group, undecyl group, dodecyl group, tridecyl group, tetradecyl group, pentadecyl group, hexadecyl group, heptadecyl group, octadecyl group, Nonadecyl group, eicosyl group, etc. are mentioned.
Examples of the alkenyl group include hexenyl group, heptenyl group, octenyl group, nonenyl group, decenyl group, undecenyl group, dodecenyl group, tridecenyl group, tetradecenyl group, pentadecenyl group, hexadecenyl group, heptadecenyl group and octadecenyl group.
Alkylaryl groups include monobutylphenyl, dibutylphenyl, sec-butylphenyl, disec-butylphenyl, tert-butylphenyl, octylphenyl, nonylphenyl, dinonylphenyl, dodecylphenyl And a didecylphenyl group.
Examples of the aralkylaryl group include a styrenated phenyl group, a benzylphenyl group, and a cumylphenyl group, and may be a di- or tri-form of an aralkyl group, and further may be substituted with an alkyl group.
 R15において、炭素数6~30を有する、アルキル基、アルケニル基、アルキルアリール基アラルキルアリール基としては、具体的にはR14で挙げたものと同様の基が挙げられる。 Specific examples of the alkyl group, alkenyl group, and alkylaryl group aralkylaryl group having 6 to 30 carbon atoms in R 15 include the same groups as those described for R 14 .
 aの好ましい範囲は1~50であり、より好ましくは1~20である。 The preferable range of a is 1 to 50, more preferably 1 to 20.
 A1の炭素数2~4のアルキレン基は、具体的にはエチレン基、プロピレン基、ブチレン基及びイソブチレン基等であり、1 分子中に異なるアルキレン基がブロック状に、又はランダムに結合したものでもよい。A1としては、エチレン基が好ましい。 The alkylene group having 2 to 4 carbon atoms of A 1 is specifically an ethylene group, a propylene group, a butylene group, an isobutylene group, or the like, in which different alkylene groups are bonded in blocks or randomly in one molecule. But you can. A 1 is preferably an ethylene group.
 X1としては、水素原子であることが、硬化膜の防曇持続性に優れるため好ましい。 X 1 is preferably a hydrogen atom because the cured film has excellent anti-fogging durability.
 式(5)において、プロペニル基にはトランスとシスの立体異性体があり、本発明においては各異性体の単独又は混合体のいずれでも利用できる。 In the formula (5), the propenyl group includes trans and cis stereoisomers, and in the present invention, any of the isomers can be used alone or as a mixture.
 式(5)で表される化合物の好ましい例としては、下記式(6)で表される化合物がある。 A preferable example of the compound represented by the formula (5) is a compound represented by the following formula (6).
Figure JPOXMLDOC01-appb-C000006
Figure JPOXMLDOC01-appb-C000006
 式(6)で表される化合物は、式(5)において、R14がノニル基、R15、R16及びX1が水素原子、A1がエチレン基の化合物であり、例えば、(株)第一工業製薬製のアクアロンRN-20、アクアロンRN-2025、アクアロンRN-30、アクアロンRN-50、アクアロンHS-5、アクアロンHS-10等が挙げられる。 The compound represented by the formula (6) is a compound in which R 14 is a nonyl group, R 15 , R 16 and X 1 are hydrogen atoms and A 1 is an ethylene group in the formula (5). Examples include Aqualon RN-20, Aqualon RN-2025, Aqualon RN-30, Aqualon RN-50, Aqualon HS-5, Aqualon HS-10 and the like manufactured by Daiichi Kogyo Seiyaku.
 (I-2)成分の具体例としては、例えば下記式(7)に示す化合物が挙げられる。 Specific examples of the component (I-2) include compounds represented by the following formula (7).
Figure JPOXMLDOC01-appb-C000007
Figure JPOXMLDOC01-appb-C000007
 但し、式(7)においてR17、R18、b、c、A2、A3及びX2は、以下に示す通りである。
・R17:炭素数6~30を有する、アルキル基、アルケニル基、アルキルアリール基、アラルキルアリール基及びアルキルフェニル基よりなる群から選択される基
・R18:水素原子又はメチル基
・b:0~100の整数
・c:0~100の整数
・A2:炭素数2~4のアルキレン基
・A3:炭素数2~4のアルキレン基
・X2:水素原子又は硫酸塩〔-SO3L、Lとしては、アルカリ金属、NH4及びアルカノールアミン残基等が挙げられる〕
However, in the formula (7), R 17 , R 18 , b, c, A 2 , A 3 and X 2 are as shown below.
R 17 is a group having 6 to 30 carbon atoms, selected from the group consisting of an alkyl group, an alkenyl group, an alkylaryl group, an aralkylaryl group and an alkylphenyl group. R 18 is a hydrogen atom or a methyl group. B: 0 C is an integer of 0 to 100 c is an integer of 0 to 100 A 2 is an alkylene group having 2 to 4 carbon atoms A 3 is an alkylene group having 2 to 4 carbon atoms X 2 is a hydrogen atom or sulfate [—SO 3 L , L includes alkali metal, NH 4 and alkanolamine residues, etc.]
 R17において、炭素数6~30を有する、アルキル基、アルケニル基、アルキルアリール基及びアラルキルフェニル基の具体例としては、前記式(5)におけるR14で挙げたものと同様のものが挙げられる。R17において、アルキルフェニル基としては、アルキル基として前記式(5)におけるR14で挙げたものと同様のアルキル基を有するフェニル基等が挙げられる。 Specific examples of the alkyl group, alkenyl group, alkylaryl group and aralkylphenyl group having 6 to 30 carbon atoms in R 17 include the same groups as those described above for R 14 in formula (5). . In R 17 , examples of the alkylphenyl group include a phenyl group having the same alkyl group as that described for R 14 in the formula (5) as the alkyl group.
 b及びcの好ましい範囲は、それぞれ1~50であり、より好ましくは1~20である。 B and c are preferably in the range of 1 to 50, more preferably 1 to 20, respectively.
 A2及びA3の具体例としては、それぞれ前記式(5)におけるA1で挙げたものと同様のものが挙げられる。
 A2及びA3としては、エチレン基が好ましい。
Specific examples of A 2 and A 3 are the same as those described for A 1 in Formula (5).
As A 2 and A 3 , an ethylene group is preferable.
 X2としては、水素原子であることが、硬化膜の防曇持続性に優れるため好ましい。 X 2 is preferably a hydrogen atom because the cured film is excellent in anti-fogging durability.
 式(7)で表される化合物の好ましい例としては、下記式(8)で表される化合物がある。 As a preferred example of the compound represented by the formula (7), there is a compound represented by the following formula (8).
Figure JPOXMLDOC01-appb-C000008
Figure JPOXMLDOC01-appb-C000008
 式(8)で表される化合物は、式(7)において、R17がノニルフェニル基、R18が水素原子及びbが0の化合物であり、例えば、(株)ADEKA製のアデカリアソープNE-5、アデカリアソープNE-10、アデカリアソープNE-40P、アデカリアソープSE-10等が挙げられる。 The compound represented by the formula (8) is a compound in which R 17 is a nonylphenyl group, R 18 is a hydrogen atom and b is 0 in the formula (7). For example, Adeka soap NE manufactured by ADEKA Corporation -5, ADEKA rear soap NE-10, ADEKA rear soap NE-40P, ADEKA rear soap SE-10 and the like.
 (I)成分を配合する場合、(I)成分の含有割合は、硬化性成分100重量部に対し、0.1~40重量部であることが好ましく、1~30重量部であることがより好ましい。(I)成分が0.1重量部以上であると、硬化膜の防曇持続性に優れ、30重量部以下であると硬化塗膜の硬度に優れる。 When the component (I) is blended, the content of the component (I) is preferably 0.1 to 40 parts by weight and more preferably 1 to 30 parts by weight with respect to 100 parts by weight of the curable component. preferable. When the component (I) is 0.1 part by weight or more, the cured film has excellent antifogging durability, and when it is 30 parts by weight or less, the cured coating film has excellent hardness.
2-9.各種添加剤
 本発明の組成物には、前記した成分以外にも目的に応じて各種添加剤を配合しても良い。各種添加剤としては、表面改質剤、酸化防止剤、紫外線吸収剤、光安定剤、シランカップリング剤、粒子、重合禁止剤、導電性付与剤、顔料分散剤、消泡剤、抗菌剤、光酸発生剤、光塩基発生剤、熱ラジカル重合開始剤等が挙げられる。これらの一部についても以下簡単に補足説明する。
2-9. Various additives In addition to the above-described components, various additives may be blended in the composition of the present invention depending on the purpose. Various additives include surface modifiers, antioxidants, ultraviolet absorbers, light stabilizers, silane coupling agents, particles, polymerization inhibitors, conductivity imparting agents, pigment dispersants, antifoaming agents, antibacterial agents, Examples include photoacid generators, photobase generators, thermal radical polymerization initiators and the like. Some of these will be briefly explained below.
2-9-1.表面改質剤
 本発明の組成物には、塗布時のレベリング性を高める目的や、硬化膜の滑り性を高めて耐擦傷性を高める目的等のため、表面改質剤を添加してもよい。
 表面改質剤としては、表面調整剤、界面活性剤、レベリング剤、消泡剤、スベリ性付与剤及び防汚性付与剤等が挙げられ、これら公知の表面改質剤を使用することができる。
 それらのうち、シリコーン系表面改質剤及びフッ素系表面改質剤が好適に挙げられる。具体例としては、シリコーン鎖とポリアルキレンオキサイド鎖とを有するシリコーン系ポリマー及びオリゴマー、シリコーン鎖とポリエステル鎖とを有するシリコーン系ポリマー及びオリゴマー、パーフルオロアルキル基とポリアルキレンオキサイド鎖とを有するフッ素系ポリマー及びオリゴマー、並びに、パーフルオロアルキルエーテル鎖とポリアルキレンオキサイド鎖とを有するフッ素系ポリマー及びオリゴマー等が挙げられる。
 又、滑り性の持続力を高める等の目的で、分子中にエチレン性不飽和基、好ましくは(メタ)アクリロイル基を有する表面改質剤を使用してもよい。
 表面改質剤の含有割合は、硬化性成分の合計量100重量部に対して、0.01~1.0重量部であることが好ましい。上記範囲であると、硬化膜の表面平滑性に優れる。
2-9-1. Surface modifier A surface modifier may be added to the composition of the present invention for the purpose of increasing the leveling property at the time of coating, the purpose of increasing the slipping property of the cured film and improving the scratch resistance, and the like. .
Examples of the surface modifier include a surface modifier, a surfactant, a leveling agent, an antifoaming agent, a slipperiness imparting agent, and an antifouling imparting agent, and these known surface modifiers can be used. .
Of these, silicone-based surface modifiers and fluorine-based surface modifiers are preferred. Specific examples include silicone polymers and oligomers having a silicone chain and a polyalkylene oxide chain, silicone polymers and oligomers having a silicone chain and a polyester chain, and fluorine polymers having a perfluoroalkyl group and a polyalkylene oxide chain. And a fluorine-based polymer and an oligomer having a perfluoroalkyl ether chain and a polyalkylene oxide chain.
Further, for the purpose of increasing the slidability, a surface modifier having an ethylenically unsaturated group, preferably a (meth) acryloyl group, in the molecule may be used.
The content of the surface modifier is preferably 0.01 to 1.0 part by weight with respect to 100 parts by weight of the total amount of curable components. It is excellent in the surface smoothness of a cured film as it is the said range.
2-9-2.酸化防止剤
 酸化防止剤は、硬化膜の耐熱性、耐候性等の耐久性を向上させる目的で配合する。
 酸化防止剤としては、たとえばフェノール系酸化防止剤やリン系酸化防止剤、硫黄系酸化防止剤等が挙げられる。
 フェノール系酸化防止剤としては、たとえば、ジt-ブチルヒドロキシトルエン等のヒンダードフェノール類を挙げることができる。市販されているものとしては、(株)アデカ製のAO-20、AO-30、AO-40、AO-50、AO-60、AO-70、AO-80等が挙げられる。
 リン系酸化防止剤としては、トリアルキルホスフィン、トリアリールホスフィン等のホスフィン類や、亜リン酸トリアルキルや亜リン酸トリアリール等が挙げられる。これらの誘導体で市販品としては、たとえば(株)アデカ製、アデカスタブPEP-4C、PEP-8、PEP-24G、PEP-36、HP-10、260、522A、329K、1178、1500、135A、3010等が挙げられる。
 硫黄系酸化防止剤としては、チオエーテル系化合物が挙げられ、市販品としては(株)アデカ製AO-23、AO-412S、AO-503A等が挙げられる。
 これらは1種を用いても2種類以上を用いてもよい。これら酸化防止剤の好ましい組合せとしては、フェノール系酸化防止剤とリン系酸化防止剤との併用、及びフェノール系酸化防止剤と硫黄系酸化防止剤の併用が挙げられる。
 酸化防止剤の含有割合としては、目的に応じて適宜設定すれば良く、硬化性成分合計量100重量部に対して0.01~5重量部が好ましく、より好ましくは0.1~1重量部である。含有割合を0.1重量部以上とすることで、組成物の耐久性を向上させることができ、一方、5重量部以下とすることで、硬化性や密着性を良好にすることができる。
2-9-2. Antioxidant Antioxidant is mix | blended in order to improve durability, such as the heat resistance of a cured film, and a weather resistance.
Examples of the antioxidant include phenol-based antioxidants, phosphorus-based antioxidants, and sulfur-based antioxidants.
Examples of phenolic antioxidants include hindered phenols such as di-t-butylhydroxytoluene. Examples of commercially available products include AO-20, AO-30, AO-40, AO-50, AO-60, AO-70, and AO-80 manufactured by Adeka Corporation.
Examples of the phosphorus-based antioxidant include phosphines such as trialkylphosphine and triarylphosphine, and trialkyl phosphites and triaryl phosphites. Examples of commercially available products of these derivatives include Adeka Co., Ltd., ADK STAB PEP-4C, PEP-8, PEP-24G, PEP-36, HP-10, 260, 522A, 329K, 1178, 1500, 135A, 3010. Etc.
Examples of the sulfur-based antioxidant include thioether compounds, and examples of commercially available products include AO-23, AO-412S, and AO-503A manufactured by Adeka Corporation.
These may be used alone or in combination of two or more. Preferred combinations of these antioxidants include the combined use of phenolic antioxidants and phosphorus antioxidants, and the combined use of phenolic antioxidants and sulfurous antioxidants.
The content ratio of the antioxidant may be appropriately set according to the purpose, and is preferably 0.01 to 5 parts by weight, more preferably 0.1 to 1 part by weight with respect to 100 parts by weight of the total amount of the curable components. It is. When the content ratio is 0.1 parts by weight or more, the durability of the composition can be improved. On the other hand, when the content ratio is 5 parts by weight or less, curability and adhesion can be improved.
2-9-3.紫外線吸収剤
 紫外線吸収剤は、硬化膜の耐光性を向上させる目的で配合することができる。
 紫外線吸収剤としては、BASF社製TINUVIN400、TINUVIN405、TINUVIN460、TINUVIN479等のトリアジン系紫外線吸収剤や、TINUVIN900、TINUVIN928、TINUVIN1130等のベンゾトリアゾール系紫外線吸収剤を挙げることができる。
 紫外線吸収剤の含有割合としては、目的に応じて適宜設定すれば良く、硬化性成分合計量100重量部に対して0.01~5重量部が好ましく、より好ましくは0.1~1重量部である。含有割合を0.01重量%以上とすることで、硬化膜の耐光性を良好なものとすることができ、一方、5重量%以下とすることで、組成物の硬化性に優れるものとすることができる。
2-9-3. UV absorbers UV absorbers can be blended for the purpose of improving the light resistance of the cured film.
Examples of the ultraviolet absorber include triazine ultraviolet absorbers such as TINUVIN400, TINUVIN405, TINUVIN460, and TINUVIN479 manufactured by BASF, and benzotriazole ultraviolet absorbers such as TINUVIN900, TINUVIN928, and TINUVIN1130.
The content ratio of the ultraviolet absorber may be appropriately set according to the purpose, and is preferably 0.01 to 5 parts by weight, more preferably 0.1 to 1 part by weight with respect to 100 parts by weight of the total amount of the curable components. It is. When the content ratio is 0.01% by weight or more, the light resistance of the cured film can be improved, and when it is 5% by weight or less, the curability of the composition is excellent. be able to.
2-9-4.光安定剤
 光安定剤は、硬化膜の耐光性を向上させる目的で配合することができる。
 光安定剤としては、ヒンダードアミンライトスタビライザー(いわゆるHALS)が好ましい。HALSとしては、BASF社製TINUVIN123、TINUVIN144、TINUVIN111FDL、TINUVIN152、TINUVIN292、TINUVIN5100等が挙げられる。
2-9-4. Light stabilizer A light stabilizer can be mix | blended in order to improve the light resistance of a cured film.
As the light stabilizer, a hindered amine light stabilizer (so-called HALS) is preferable. Examples of HALS include TINUVIN123, TINUVIN144, TINUVIN111FDL, TINUVIN152, TINUVIN292, and TINUVIN5100 manufactured by BASF.
2-9-5.(D-3)成分に属さないシランカップリング剤
 シランカップリング剤は、硬化膜と基材との界面接着強度を改善する目的で配合することができる。シランカップリング剤としては、基材との接着性向上に寄与できるものであれば特に限定されるものではない。
 尚、ここで挙げるシランカップリング剤は、ラジカル重合性不飽和基を有さない化合物であり、(D-3)成分とは異なる化合物である。ラジカル重合性不飽和基を有さなくても密着性が向上することがある。
 (D-3)成分とは異なるシランカップリング剤としては、具体的には、2-(3,4-エポキシシクロヘキシル)エチルトリメトキシシラン、3-グリシドキシプロピルトリメトキシシラン、3-グリシドキシプロピルメチルジエトキシシラン、3-グリシドキシプロピルトリエトキシシラン、N-2-(アミノエチル)-3-アミノプロピルメチルジメトキシシラン、N-2-(アミノエチル)-3-アミノプロピルトリメトキシシラン、N-2-(アミノエチル)-3-アミノプロピルトリエトキシシラン、3-アミノプロピルトリメトキシシラン、3-アミノプロピルトリエトキシシラン、3-トリエトキシシリル-N-(1,3-ジメチル-ブチリデン)プロピルアミン、N-フェニル-3-アミノプロピルトリメトキシシラン、3-メルカプトプロピルメチルジメトキシシラン、3-メルカプトプロピルトリメトキシシラン等が挙げられる。
 シランカップリング剤の配合割合は、目的に応じて適宜設定すれば良く、硬化性成分合計量100重量部に対して0.1~10重量部が好ましく、より好ましくは1~5重量部である。配合割合を0.1重量部以上にすることで、組成物の接着力を向上させることができ、一方、10重量部以下とすることで、接着力の経時変化を防止することができる。
2-9-5. Silane coupling agent not belonging to component (D-3) The silane coupling agent can be blended for the purpose of improving the interfacial adhesive strength between the cured film and the substrate. The silane coupling agent is not particularly limited as long as it can contribute to improvement in adhesion to the substrate.
The silane coupling agent mentioned here is a compound having no radically polymerizable unsaturated group, and is a compound different from the component (D-3). Adhesion may be improved without having a radically polymerizable unsaturated group.
Specific examples of the silane coupling agent different from the component (D-3) include 2- (3,4-epoxycyclohexyl) ethyltrimethoxysilane, 3-glycidoxypropyltrimethoxysilane, and 3-glycidide. Xylpropylmethyldiethoxysilane, 3-glycidoxypropyltriethoxysilane, N-2- (aminoethyl) -3-aminopropylmethyldimethoxysilane, N-2- (aminoethyl) -3-aminopropyltrimethoxysilane N-2- (aminoethyl) -3-aminopropyltriethoxysilane, 3-aminopropyltrimethoxysilane, 3-aminopropyltriethoxysilane, 3-triethoxysilyl-N- (1,3-dimethyl-butylidene ) Propylamine, N-phenyl-3-aminopropyltrimethoxysilane, 3-mercapto Examples thereof include propylmethyldimethoxysilane and 3-mercaptopropyltrimethoxysilane.
The mixing ratio of the silane coupling agent may be appropriately set according to the purpose, and is preferably 0.1 to 10 parts by weight, more preferably 1 to 5 parts by weight with respect to 100 parts by weight of the total amount of the curable components. . When the blending ratio is 0.1 parts by weight or more, the adhesive strength of the composition can be improved. On the other hand, when the blending ratio is 10 parts by weight or less, it is possible to prevent the adhesive force from changing over time.
2-9-6.(G)成分に属さない粒子
 本発明の組成物には、硬化膜に防眩性を付与したり、硬化膜付の基材を重ね合せた時のすべり性を付与したりする等の目的で、(G)成分以外の粒子を配合しても良い。微粒子の粒径は用途に応じて変わるが、概ね、0.2~100μmのものが好ましく使用できる。
 微粒子は、無機物でも有機物でもよい。無機物の微粒子としては、シリカ、アルミナ、チタニア等の金属酸化物で、コロイド状でないものが挙げられる。有機物としては、アルキル(メタ)アクリレートやスチレン等のモノマーの重合物が架橋された粒子等が挙げられる。
2-9-6. Particles not belonging to component (G) For the purpose of providing the composition of the present invention with antiglare properties to the cured film or providing slipperiness when the substrates with the cured film are overlaid. Particles other than the component (G) may be blended. The particle diameter of the fine particles varies depending on the application, but generally 0.2 to 100 μm can be preferably used.
The fine particles may be inorganic or organic. Examples of the inorganic fine particles include metal oxides such as silica, alumina, and titania that are not colloidal. Examples of the organic material include particles in which a polymer of a monomer such as alkyl (meth) acrylate or styrene is crosslinked.
2-9-7.重合禁止剤
 本発明の組成物には、(A)成分に含まれる重合禁止剤に加えて、さらに重合禁止剤を添加することができる。重合禁止剤としては、(A)成分の合成で添加したものと同様の化合物が好適である。
2-9-7. Polymerization inhibitor In addition to the polymerization inhibitor contained in the component (A), a polymerization inhibitor can be further added to the composition of the present invention. As the polymerization inhibitor, the same compounds as those added in the synthesis of the component (A) are suitable.
2-9-8.導電性付与剤
 本発明の組成物には、帯電防止剤等の導電性付与剤を添加することもできる。
 帯電防止剤としては、グリセリン脂肪酸エステル、ポリオキシアルキレンアルキルエーテル、アルキルジエタノールアミン等の非イオン系界面活性剤;
アルキルスルホン酸塩、アルキルベンゼンスルホン酸塩、アルキルホスフェート等のアニオン系界面活性剤;
テトラアルキルアンモニウム塩、トリアルキルベンジルアンモニウム塩等のカチオン系界面活性剤;
アルキルベタイン、アルキルイミダゾリウムベタイン等の両性界面活性剤;
ポリエーテルエステル、ポリエーテルエステルアミド、ポリスチレンスルホン酸塩、四球アンモニウム塩を含む(メタ)アクリレートのポリマー、ポリエーテルポリシリコーン等の高分子型帯電防止剤;
リン酸(メタ)アクリレート等の酸性基を有するモノマー;
ビス(トリフルオロメタンスルホニル)イミドリチウム等のビス(フルオロアルキルスルホニル)イミドの金属塩;
トリス(トリフルオロメタンスルホニル)メチドリチウム等のトリス(フルオロアルキルスルホニル)メチドのアルカリ金属塩;
トリフルオロメタンスルホン酸リチウム等のトリフルオロメタンスルホン酸イオンのアルカリ金属塩;並びに、
イミダゾリウム系イオン液体やピリジニウム系イオン液体等のイオン性液体
等が挙げられる。
 イミドリチウム塩やイオン性液体では、表面抵抗のみならず、体積抵抗率を低減させる効果も有する。
2-9-8. Conductivity-imparting agent A conductivity-imparting agent such as an antistatic agent can be added to the composition of the present invention.
Examples of the antistatic agent include nonionic surfactants such as glycerin fatty acid ester, polyoxyalkylene alkyl ether and alkyldiethanolamine;
Anionic surfactants such as alkyl sulfonates, alkyl benzene sulfonates, and alkyl phosphates;
Cationic surfactants such as tetraalkylammonium salts and trialkylbenzylammonium salts;
Amphoteric surfactants such as alkylbetaines and alkylimidazolium betaines;
Polymer type antistatic agents such as polyether esters, polyether ester amides, polystyrene sulfonates, (meth) acrylate polymers containing four-ball ammonium salts, polyether polyethers;
Monomers having acidic groups such as phosphoric acid (meth) acrylate;
Metal salts of bis (fluoroalkylsulfonyl) imide such as bis (trifluoromethanesulfonyl) imide lithium;
Alkali metal salts of tris (fluoroalkylsulfonyl) methides such as tris (trifluoromethanesulfonyl) methide lithium;
An alkali metal salt of a trifluoromethanesulfonate ion such as lithium trifluoromethanesulfonate; and
Examples thereof include ionic liquids such as imidazolium ionic liquid and pyridinium ionic liquid.
Imidolithium salts and ionic liquids have the effect of reducing volume resistivity as well as surface resistance.
2-10.ウレタン(メタ)アクリレート
 本発明は、前記(A)成分を含む硬化型組成物に関するものであるが、(A)成分を有機多価イソシアネートと反応させてウレタン(メタ)アクリレートとした後、前記(B)~(I)成分及び前記した各種添加剤と配合して硬化型組成物として、本発明の効果を発現することもできる。特に、耐屈曲性に優れる硬化物を得ることができる。
2-10. Urethane (meth) acrylate The present invention relates to a curable composition containing the component (A). After the component (A) is reacted with an organic polyvalent isocyanate to form a urethane (meth) acrylate, The effects of the present invention can also be expressed as a curable composition by blending with the components B) to (I) and the various additives described above. In particular, a cured product having excellent bending resistance can be obtained.
2-10-1.有機多価イソシアネート
 (A)成分と反応させる有機多価イソシアネート化合物は、2価イソシアネート化合物であることが好ましく、又、脂肪族多価イソシアネート化合物であることが好ましい。
 好ましい有機多価イソシアネート化合物の具体例としては、イソホロンジイソシアネート、ヘキサメチレンジイソシアネート、4,4’-ジシクロヘキシルメタンジイソシアネート及びノルボルナンジイソシアネート等の脂肪族2価イソシアネートが挙げられ、2,4-トリレンジイソシアネート、ナフタレンジイソシアネート、キシレンジイソシアネート及びジフェニルメタンジイソシアネート等の芳香族2価イソシアネートが挙げられ、並びにこれら化合物のヌレート型三量体等が挙げられる。これらは1種単独で使用しても、2種以上を併用してもよいが、1種単独で使用することが好ましい。
2-10-1. The organic polyvalent isocyanate compound to be reacted with the organic polyvalent isocyanate (A) component is preferably a divalent isocyanate compound, and is preferably an aliphatic polyvalent isocyanate compound.
Specific examples of preferable organic polyvalent isocyanate compounds include aliphatic divalent isocyanates such as isophorone diisocyanate, hexamethylene diisocyanate, 4,4′-dicyclohexylmethane diisocyanate and norbornane diisocyanate, and 2,4-tolylene diisocyanate and naphthalene. Examples thereof include aromatic divalent isocyanates such as diisocyanate, xylene diisocyanate and diphenylmethane diisocyanate, and nurate type trimers of these compounds. These may be used individually by 1 type, or may use 2 or more types together, but it is preferable to use individually by 1 type.
2-10-2.ウレタン(メタ)アクリレートの製造方法
 (A)成分中の水酸基と有機多価イソシアネート化合物中のイソシアネート基を反応させてウレタン結合を形成させることでウレタン(メタ)アクリレートを製造する。
 ウレタン(メタ)アクリレートの製造方法としては、特に制限はなく、公知の方法を用いることができる。
 例えば、(A)成分と有機多価イソシアネート化合物を加熱・撹拌すれば良い。
2-10-2. Production Method of Urethane (Meth) acrylate Urethane (meth) acrylate is produced by reacting the hydroxyl group in component (A) with the isocyanate group in the organic polyvalent isocyanate compound to form a urethane bond.
There is no restriction | limiting in particular as a manufacturing method of urethane (meth) acrylate, A well-known method can be used.
For example, the component (A) and the organic polyvalent isocyanate compound may be heated and stirred.
 (A)成分中の水酸基と、有機多価イソシアネート化合物のイソシアネート基との反応比率(モル比)は、水酸基:イソシアネート基=1:0.6~1:1.3であることが好ましく、水酸基:イソシアネート基=1:0.8~1:1.2であることがより好ましく、水酸基:イソシアネート基=1:0.9~1:1であることがさらに好ましい。上記態様であると、得られる硬化膜の硬度がより優れる。 The reaction ratio (molar ratio) between the hydroxyl group in component (A) and the isocyanate group of the organic polyvalent isocyanate compound is preferably hydroxyl group: isocyanate group = 1: 0.6 to 1: 1.3. : Isocyanate group = 1: 0.8 to 1: 1.2, more preferably hydroxyl group: isocyanate group = 1: 0.9 to 1: 1. The hardness of the obtained cured film is more excellent as it is the said aspect.
 ウレタン(メタ)アクリレートの製造における水酸基とイソシアネート基との反応は、無触媒でも可能であるが、反応を効率的に進めるために、触媒を添加してもよい。
 触媒の例としては、ジブチルスズジラウレート等の有機錫化合物;鉄アセチルアセトナート、亜鉛アセチルアセトナート及びルテニウムアセチルアセトナート等のアセチルアセトナート金属錯体;ナフテン酸鉛及び酢酸カリウム等の金属有機弱酸塩;及び、トリエチルアミン、トリエタノールアミン、ジメチルベンジルアミン、トリオクチルアミン、1,4-ジアザビシクロ[2.2.2]オクタン、1,8-ジアザビシクロ[5.4.0]ウンデセン-7、1,5-ジアザビシクロ[4.3.0]ノネン-5等の3級アミン系化合物;並びにトリエチルホスフィン等のトリアルキルホスフィン化合物等が挙げられる。
 触媒の割合としては、使用する有機多価イソシアネート化合物及び触媒等に応じて適宜設定すれば良いが、反応溶液に対して、0.01~1,000wtppmが好ましく、より好ましくは0.1~1,000wtppmである。
The reaction between the hydroxyl group and the isocyanate group in the production of urethane (meth) acrylate can be performed without a catalyst, but a catalyst may be added in order to advance the reaction efficiently.
Examples of catalysts include organotin compounds such as dibutyltin dilaurate; acetylacetonate metal complexes such as iron acetylacetonate, zinc acetylacetonate and ruthenium acetylacetonate; weak metal organic acid salts such as lead naphthenate and potassium acetate; and , Triethylamine, triethanolamine, dimethylbenzylamine, trioctylamine, 1,4-diazabicyclo [2.2.2] octane, 1,8-diazabicyclo [5.4.0] undecene-7, 1,5-diazabicyclo [4.3.0] tertiary amine compounds such as nonene-5; and trialkylphosphine compounds such as triethylphosphine.
The ratio of the catalyst may be appropriately set according to the organic polyvalent isocyanate compound used, the catalyst, etc., but is preferably 0.01 to 1,000 wtppm, more preferably 0.1 to 1 with respect to the reaction solution. , 000 wtppm.
 反応温度としては、使用する有機多価イソシアネート化合物及び触媒の種類及び割合等に応じて適宜設定すれば良く、60℃~130℃が好ましく、より好ましくは70℃~90℃である。 The reaction temperature may be appropriately set according to the type and ratio of the organic polyisocyanate compound to be used and the catalyst, and is preferably 60 ° C to 130 ° C, more preferably 70 ° C to 90 ° C.
 又、(A)成分と有機多価イソシアネート化合物の反応で得られるウレタン(メタ)アクリレートの分子量を調整する目的で、鎖延長剤を少量配合することもできる。
 鎖延長剤としては、ウレタン化反応で通常使用されるものを使用することができる。
 鎖延長剤の具体例としては、低分子量ポリオール、ポリエーテルポリオール、ポリカーボネートポリオール及びポリエステルポリオール等を挙げることができる。
 低分子量ポリオールとしては、例えば、エチレングリコール、ポリエチレングリコール、シクロヘキサンジメタノール、3-メチル-1,5-ペンタンジオール、プロピレングリコール、ポリプロピレングリコール、1,6-ヘキサンジオール及びトリメチロールプロパングリセリン、ジグリセリン等の並びにこれらのアルキレンオキシド付加物等のポリオールが挙げられる。
 ポリエーテルポリオールとしては、例えば、オキシアルキレン単位を3個以上有するポリアルキレングリコールが挙げられ、具体例として、ポリエチレングリコール、ポリプロピレングリコール及びポリテトラメチレングリコール等が挙げられる。
 ポリカーボネートポリオールとしては、例えば、カーボネートとジオールとの反応生成物が挙げられる。カーボネートとして具体的には、ジフェニルカーボネート等のジアリールカーボネート、並びにジメチルカーボネート及びジエチルカーボネート等のジアルキルカーボネート等が挙げられる。ジオールとしては、前記した低分子量ポリオールが挙げられる。
 ポリエステルポリオールとしては、例えば、前記した低分子量ポリオール、ポリエーテルポリオール及びポリカーボネートポリオールよりなる群から選ばれる少なくとも1種と、酸成分との反応物が挙げられる。酸成分としては、例えば、アジピン酸、セバシン酸、コハク酸、マレイン酸、フタル酸、ヘキサヒドロフタル酸及びテレフタル酸等の二塩基酸又はその無水物等が挙げられる。又、ポリカーボネートジオールとカプロラクトンの開環反応物等も挙げられる。
 鎖延長剤の使用割合としては、最終的に得られるウレタン(メタ)アクリレート100重量部に対して、20重量部以下であることが好ましく、より好ましくは10重量部以下である。
Moreover, a chain extender can also be mix | blended a small quantity for the purpose of adjusting the molecular weight of the urethane (meth) acrylate obtained by reaction of (A) component and an organic polyvalent isocyanate compound.
As the chain extender, those usually used in a urethanization reaction can be used.
Specific examples of the chain extender include low molecular weight polyols, polyether polyols, polycarbonate polyols and polyester polyols.
Examples of the low molecular weight polyol include ethylene glycol, polyethylene glycol, cyclohexanedimethanol, 3-methyl-1,5-pentanediol, propylene glycol, polypropylene glycol, 1,6-hexanediol, trimethylolpropane glycerin, diglycerin and the like. And polyols such as these alkylene oxide adducts.
Examples of the polyether polyol include polyalkylene glycol having 3 or more oxyalkylene units, and specific examples thereof include polyethylene glycol, polypropylene glycol, and polytetramethylene glycol.
Examples of the polycarbonate polyol include a reaction product of carbonate and diol. Specific examples of the carbonate include diaryl carbonates such as diphenyl carbonate, and dialkyl carbonates such as dimethyl carbonate and diethyl carbonate. Examples of the diol include the low molecular weight polyol described above.
Examples of the polyester polyol include a reaction product of an acid component with at least one selected from the group consisting of the low molecular weight polyol, the polyether polyol, and the polycarbonate polyol. Examples of the acid component include dibasic acids such as adipic acid, sebacic acid, succinic acid, maleic acid, phthalic acid, hexahydrophthalic acid and terephthalic acid, or anhydrides thereof. Moreover, the ring-opening reaction product of polycarbonate diol and caprolactone is also mentioned.
The proportion of the chain extender used is preferably 20 parts by weight or less, more preferably 10 parts by weight or less, with respect to 100 parts by weight of the urethane (meth) acrylate finally obtained.
 又、イソシアネート基が残留している場合、(A)成分はイソシアネート基を有していない又はイソシアネート基が少ないことが硬度や安定性の観点から好ましいため、イソシアネート基の封止剤として、水酸基及び2個以上の(メタ)アクリロイル基を有する化合物(以下、「水酸基含有多官能(メタ)アクリレート」ともいう。)を添加してもよい。 Further, when the isocyanate group remains, the component (A) does not have an isocyanate group or a small amount of the isocyanate group is preferable from the viewpoint of hardness and stability. A compound having two or more (meth) acryloyl groups (hereinafter also referred to as “hydroxyl group-containing polyfunctional (meth) acrylate”) may be added.
 水酸基含有多官能(メタ)アクリレートとしては、種々の化合物が使用でき、3価以上の多価アルコールから誘導される(メタ)アクリレートであって、(メタ)アクリロイル基を2個以上有し、水酸基を1個以上有する(メタ)アクリレートであることが好ましい。
 水酸基含有多官能(メタ)アクリレートとして具体的には、トリメチロールプロパンジ(メタ)アクリレート、トリメチロールプロパンのアルキレンオキサイド付加物のジ(メタ)アクリレート、グリセリンのアルキレンオキサイド付加物のジ(メタ)アクリレート、ペンタエリスリトールのジ又はトリ(メタ)アクリレート、ペンタエリスリトールのアルキレンオキサイド付加物のジ又はトリ(メタ)アクリレート、ジトリメチロールプロパンのジ又はトリ(メタ)アクリレート、ジトリメチロールプロパンのアルキレンオキサイド付加物のジ又はトリ(メタ)アクリレート、ジグリセリンのアルキレンオキサイド付加物のジ(メタ)アクリレート、ジペンタエリスリトールのジ、トリ、テトラ又はペンタ(メタ)アクリレート、ジペンタエリスリトールのアルキレンオキサイド付加物のジ、トリ、テトラ又はペンタ(メタ)アクリレート及びイソシアヌレートのアルキレンオキサイド付加物のジ(メタ)アクリレート、トリペンタエリスリトールのジ、トリ、テトラ、ペンタ、ヘキサ、又はヘプタ(メタ)アクリレート、トリペンタエリスリトールのアルキレンオキサイド付加物のジ、トリ、テトラ、ペンタ、ヘキサ又はヘプタ(メタ)アクリレート及びイソシアヌレートのアルキレンオキサイド付加物のジ(メタ)アクリレート等が挙げられる。
 この場合、アルキレンオキサイドとしては、エチレンオキサイド及びプロピレンオキサイド等が挙げられる。
 中でも、トリメチロールプロパンジ(メタ)アクリレート、ペンタエリスリトールのジ又はトリ(メタ)アクリレート、ジトリメチロールプロパンのジ又はトリ(メタ)アクリレート及びジペンタエリスリトールのジ、トリ、テトラ又はペンタ(メタ)アクリレートが好ましく挙げられる。
As the hydroxyl group-containing polyfunctional (meth) acrylate, various compounds can be used, which are (meth) acrylates derived from a trihydric or higher polyhydric alcohol, having two or more (meth) acryloyl groups, It is preferable that it is (meth) acrylate which has 1 or more.
Specific examples of the hydroxyl group-containing polyfunctional (meth) acrylate include trimethylolpropane di (meth) acrylate, di (meth) acrylate of trimethylolpropane alkylene oxide adduct, and di (meth) acrylate of alkylene oxide adduct of glycerin. Di- or tri (meth) acrylate of pentaerythritol, di- or tri (meth) acrylate of alkylene oxide adduct of pentaerythritol, di- or tri (meth) acrylate of ditrimethylolpropane, dialkylene adduct of ditrimethylolpropane Or tri (meth) acrylate, diglycerin alkylene oxide adduct di (meth) acrylate, dipentaerythritol di, tri, tetra or penta (meth) acrylate, dipenta Di, tri, tetra or penta (meth) acrylates of alkylene oxide adducts of lithitol and di (meth) acrylates of alkylene oxide adducts of isocyanurates, di, tri, tetra, penta, hexa or hepta (tripentaerythritol) Examples thereof include di (meth) acrylate, dipentaerythritol alkylene oxide adduct di, tri, tetra, penta, hexa or hepta (meth) acrylate, and isocyanurate alkylene oxide adduct di (meth) acrylate.
In this case, examples of the alkylene oxide include ethylene oxide and propylene oxide.
Among them, trimethylolpropane di (meth) acrylate, di or tri (meth) acrylate of pentaerythritol, di or tri (meth) acrylate of ditrimethylolpropane and di, tri, tetra or penta (meth) acrylate of dipentaerythritol Preferably mentioned.
3.使用方法
 本発明の組成物の使用方法としては、常法に従えば良い。
 例えば、基材に組成物を塗布した後、活性エネルギー線を照射するか又は加熱することにより硬化させて硬化させる方法等が挙げられる。
 具体的には、適用される基材に組成物を通常の塗装方法により塗布するか又は印刷した後、活性エネルギー線硬化型組成物の場合には活性エネルギー線を照射して硬化させる方法、又熱硬化型組成物の場合は加熱して硬化させる方法等が挙げられる。成形材料等の用途の場合には、所定の型枠に組成物を注入した後、活性エネルギー線硬化型組成物の場合には活性エネルギー線を照射することにより硬化させる方法、又熱硬化型組成物の場合は加熱して硬化させる方法等が挙げられる。
 活性エネルギー線の照射方法や加熱方法は、従来の硬化方法として知られている一般的
な方法を採用すれば良い。
 又、組成物に(B)成分(光重合開始剤)及び(C)成分(熱重合開始剤)を併用し、これを活性エネルギー線照射した後、加熱硬化させることにより、基材との密着性を向上させる方法も採用することができる。
3. Method of Use As a method of using the composition of the present invention, a conventional method may be followed.
For example, after apply | coating a composition to a base material, the method of making it harden | cure by irradiating an active energy ray or heating, etc. are mentioned.
Specifically, after applying or printing the composition on the substrate to be applied by a usual coating method, in the case of an active energy ray-curable composition, the active energy ray is irradiated and cured, or In the case of a thermosetting composition, a method of heating and curing can be used. In the case of applications such as molding materials, the composition is injected into a predetermined mold and then cured in the case of an active energy ray curable composition by irradiation with active energy rays, or a thermosetting composition. In the case of a thing, the method of heating and hardening etc. is mentioned.
A general method known as a conventional curing method may be adopted as the active energy ray irradiation method and heating method.
In addition, the component (B) (photopolymerization initiator) and the component (C) (thermal polymerization initiator) are used in combination with the composition, irradiated with active energy rays, and then heat-cured, thereby adhering to the substrate. A method for improving the property can also be adopted.
 基材としては、紙、プラスチックフィルム、プラスチック板、木材、金属、金属以外の無機材料、爪、骨、革等が挙げられる。
 特に、本発明の組成物は、硬化物の耐屈曲性に優れるため、紙やプラスチックフィルム等の厚さが薄い基材にも好ましく適用することができる。
Examples of the substrate include paper, plastic film, plastic plate, wood, metal, inorganic materials other than metal, nails, bones, leather, and the like.
In particular, since the composition of the present invention is excellent in the bending resistance of the cured product, it can be preferably applied to a thin substrate such as paper or plastic film.
 プラスチックの具体例としては、トリアセチルセルロース及びジアセチルセルロース等のセルロースアセテート樹脂、ポリビニルアルコール、アクリル樹脂、ポリエチレンテレフタレート、ポリカーボネート、ポリアリレート、ポリエーテルサルホン、ノルボルネン等の環状オレフィンをモノマーとする環状ポリオレフィン樹脂、ポリ塩化ビニル、エポキシ樹脂及びポリウレタン樹脂等が挙げられる。
 木材としては、自然の木材及び合成木材等が挙げられる。
 無機材料としては、鋼板、ステンレス、アルミ、金、銀、銅、及びクロム等の金属、酸化亜鉛(ZnO)、酸化錫、酸化アルミニウム、及び酸化インジウムスズ(ITO)等の金属酸化物等が挙げられる。
 その他の無機材料としては、ガラス、モルタル、コンクリート及び石材等が挙げられる。
 爪、骨、革としては、置物等で使用される動物のものや、人の爪へのコーティング剤であってもよい。
Specific examples of plastics include cellulose acetate resins such as triacetyl cellulose and diacetyl cellulose, cyclic polyolefin resins having cyclic olefins such as polyvinyl alcohol, acrylic resins, polyethylene terephthalate, polycarbonate, polyarylate, polyethersulfone, norbornene as monomers. , Polyvinyl chloride, epoxy resin, polyurethane resin and the like.
Examples of the wood include natural wood and synthetic wood.
Examples of the inorganic material include metals such as steel plates, stainless steel, aluminum, gold, silver, copper, and chromium, and metal oxides such as zinc oxide (ZnO), tin oxide, aluminum oxide, and indium tin oxide (ITO). It is done.
Examples of other inorganic materials include glass, mortar, concrete and stone.
As a nail | claw, a bone | frame, and leather, the thing of the animal used for an ornament etc., and the coating agent to a human nail | claw may be sufficient.
 基材に対する組成物の硬化膜の膜厚は、使用する基材や製造した硬化膜を有する基材の用途等の目的に応じて適宜設定すればよい。
 組成物の硬化膜の膜厚としては、0.5~100μmが好ましく、1~20μmがより好ましい。
What is necessary is just to set suitably the film thickness of the cured film of the composition with respect to a base material according to the objectives, such as a use of the base material to be used or the manufactured cured film.
The film thickness of the cured film of the composition is preferably 0.5 to 100 μm, more preferably 1 to 20 μm.
 本発明の組成物の基材への塗工方法としては、目的に応じて適宜設定すれば良く、筆、刷毛、バーコーター、アプリケーター、ドクターブレード、ディップコーター、ロールコーター、スピンコーター、フローコーター、ナイフコーター、コンマコーター、リバースロールコーター、ダイコーター、リップコーター、グラビアコーター、マイクログラビアコーター及びインクジェット等で塗工又は印刷する方法が挙げられる。 As a method for coating the substrate of the composition of the present invention, it may be appropriately set according to the purpose, and brush, brush, bar coater, applicator, doctor blade, dip coater, roll coater, spin coater, flow coater, Examples of the method include coating or printing using a knife coater, comma coater, reverse roll coater, die coater, lip coater, gravure coater, micro gravure coater, and inkjet.
 本発明の組成物が(F)成分として、有機溶剤又は水を含む場合、塗工後に乾燥させることが好ましい。製造ラインの場合、熱風乾燥機を備えることが好ましい。熱風乾燥機には、局所排気装置を設置することが好ましい。
 但し、(F)成分として水しか含まない場合、必ずしも乾燥工程は必要ではない。水の含有量が少ない場合、水を含んだまま硬化させても、透明で性能上問題のない硬化膜ができる場合がある。又、水の含有量が多い場合(例えば全体の50%以上含む場合)でも、膜厚が約2μmと薄い場合、常温でも水の大部分が揮発し、透明で性能上問題ない硬化膜ができる場合がある。
When the composition of the present invention contains an organic solvent or water as the component (F), it is preferably dried after coating. In the case of a production line, it is preferable to provide a hot air dryer. It is preferable to install a local exhaust device in the hot air dryer.
However, when only water is included as the component (F), the drying step is not necessarily required. When the water content is low, a cured film that is transparent and has no problem in performance may be formed even if it is cured while containing water. In addition, even when the water content is high (for example, when it contains 50% or more of the whole), when the film thickness is as thin as about 2 μm, most of the water volatilizes even at room temperature, and a cured film that is transparent and has no performance problems can be formed. There is a case.
 本発明の組成物を硬化させるための活性エネルギー線としては、紫外線、可視光線及び電子線等が挙げられるが、紫外線が好ましい。
 紫外線照射における光源としては、高圧水銀ランプ、メタルハライドランプ、紫外線(UV)無電極ランプ、UV-LED(紫外線発光ダイオード)及び太陽光等が挙げられる。
 照射エネルギー量は、光源、用途、及び(B)成分の種類と量によって適宜設定すれば良く、一例として高圧水銀ランプを使用する場合を挙げると、UV-A領域の照射エネルギーで100~5,000mJ/cm2が好ましく、200~1,000mJ/cm2がより好ましい。
Examples of the active energy ray for curing the composition of the present invention include ultraviolet rays, visible rays, and electron beams, and ultraviolet rays are preferred.
Examples of the light source in the ultraviolet irradiation include a high pressure mercury lamp, a metal halide lamp, an ultraviolet (UV) electrodeless lamp, a UV-LED (ultraviolet light emitting diode), and sunlight.
The amount of irradiation energy may be set as appropriate depending on the light source, application, and the type and amount of component (B). 000 mJ / cm 2 is preferable, and 200 to 1,000 mJ / cm 2 is more preferable.
4.用途
 本発明の硬化型組成物は、好ましくは活性エネルギー線硬化型組成物として使用され、前記した速硬化性、硬化物の硬度及び防曇性の効果を奏するものであり、当該効果を利用して種々の用途に使用可能である。
 好ましい用途の例としては、クリアコーティング剤及び塗料等のコーティング剤、オフセットインク及びインクジェットインク等のインク、接着剤、賦型樹脂、樹脂フィルム、レジスト、パターン形成用組成物並びに成型材等が挙げられる。
4). Use The curable composition of the present invention is preferably used as an active energy ray curable composition, and exhibits the effects of the above-described fast curability, hardness of the cured product, and antifogging properties, and uses the effect. It can be used for various purposes.
Examples of preferred applications include coating agents such as clear coating agents and paints, inks such as offset inks and inkjet inks, adhesives, shaping resins, resin films, resists, pattern forming compositions, and molding materials. .
 以下に、実施例及び比較例を示し、本発明をより具体的に説明する。
 尚、以下において「部」とは重量部を意味する。
Hereinafter, the present invention will be described in more detail with reference to Examples and Comparative Examples.
In the following, “parts” means parts by weight.
1.製造例
1-1)製造例1〔(A)成分の製造、水酸基価:238mgKOH/g〕
 撹拌機、温度計、ガス導入管、精留塔及び冷却管を取付けた3リットルのフラスコに、グリセリン〔阪本薬品工業(株)製精製グリセリン(商品名)、過酸化物濃度0.95wtppm〕を302.75g(3.29モル)、2-メトキシエチルアクリレートを2312.84g(17.77モル)、触媒XとしてDABCOを6.51g(0.06モル)、触媒Yとしてアクリル酸亜鉛を24.07g(0.12モル)、ハイドロキノンモノメチルエーテル(以下、「MEHQ」という)を1.19g(0.01モル)、フェノチアジンを0.21g(0.002モル)仕込み、含酸素ガス(酸素を5容量%、窒素を95容量%)を液中にバブリングさせた。
 反応液温度100℃~130℃の範囲で加熱撹拌させながら、反応系内の圧力を110~760mmHgの範囲で調整し、エステル交換反応の進行に伴い副生した2-メトキシエタノールと2-メトキシエチルアクリレートの混合液を精留塔及び冷却管を介して反応系から抜出した。又、該抜出液と同重量の2-メトキシエチルアクリレートを反応系に随時追加した。加熱撹拌開始から18時間後に反応系内の圧力を常圧に戻して抜出を終了した。
 グリセリンの水酸基のアクリレート化率を、2-メトキシエタノールの生成量から求めた結果、58モル%であった。
 反応液を室温まで冷却して沈殿物をろ過分離した後、ろ液に含まれる触媒X及び触媒Yを吸着除去するために珪酸アルミニウム〔協和化学工業(株)製キョーワード700(商品名)〕を58.7g投入して撹拌し、さらに70~100℃の範囲で1時間加熱撹拌した。吸着処理後の珪酸アルミニウムをろ過分離した後、ろ液を撹拌機、温度計、ガス導入管、留出用の冷却管、及び減圧用の管を接続したフラスコに入れ、温度70~100℃、圧力0.001~100mmHgの範囲で、乾燥空気をバブリングさせながら10時間の減圧蒸留を行い、未反応の2-メトキシエチルアクリレートを含む留出液を分離した。釜液に珪藻土〔昭和化学工業(株)製ラヂオライト(商品名)〕を5.0g添加して加圧ろ過を行い、得られたろ液を(A)成分とした。(A)成分の収量は651gであった。
 仕込んだグリセリン302.75gが全てグリセリンジアクリレート(以下、「GLY-DAA」という)に変換された場合の収量は658gであるが、これを基準に算出した上記(A)成分の収率は99%であった。
 UV検出器を備えたHPLCを用いて、(A)成分に含まれるGLY-DAAの純度を前記式(1)より算出した結果、62%であった。
 得られた(A)成分は、粘度:43mPa・s(25℃)、水酸基価:238mgKOH/gであった。GPC測定によるMw:314であった。
 又、(A)成分に含まれる副生物の含有量をガスクロマトグラフィー測定(以下、「GC」という)により求めたところ、2-メトキシエタノールの水酸基が2-メトキシエチルアクリレートのアクリロイル基にマイケル付加した化合物を0.28重量%、アクリル酸の水酸基が2-メトキシエチルアクリレートのアクリロイル基にマイケル付加した化合物を0.33重量%、2-メトキシエチルアクリレートがRauhut-Currier反応により二量化した化合物を0.54重量%含んでいた。
1. Production example
1-1) Production Example 1 [Production of component (A), hydroxyl value: 238 mgKOH / g]
Into a 3 liter flask equipped with a stirrer, thermometer, gas introduction tube, rectifying column and cooling tube, glycerin [refined glycerin (trade name) manufactured by Sakamoto Pharmaceutical Co., Ltd., peroxide concentration 0.95 wtppm] 302.75 g (3.29 mol), 2312.84 g (17.77 mol) of 2-methoxyethyl acrylate, 6.51 g (0.06 mol) of DABCO as catalyst X, and 24. zinc acrylate as catalyst Y 07 g (0.12 mol), hydroquinone monomethyl ether (hereinafter referred to as “MEHQ”) 1.19 g (0.01 mol), phenothiazine 0.21 g (0.002 mol) were charged, and oxygen-containing gas (oxygen 5 Volume%, nitrogen 95 volume%) was bubbled into the liquid.
While stirring the reaction solution at a temperature of 100 ° C. to 130 ° C., the pressure in the reaction system is adjusted in the range of 110 to 760 mmHg, and 2-methoxyethanol and 2-methoxyethyl by-produced as the transesterification proceeds. The mixed liquid of acrylate was extracted from the reaction system through a rectification column and a cooling pipe. Further, 2-methoxyethyl acrylate having the same weight as the extracted liquid was added to the reaction system as needed. 18 hours after the start of heating and stirring, the pressure in the reaction system was returned to normal pressure, and the extraction was completed.
As a result of obtaining the acrylate conversion ratio of the hydroxyl group of glycerin from the amount of 2-methoxyethanol produced, it was 58 mol%.
After cooling the reaction solution to room temperature and separating the precipitate by filtration, aluminum silicate [KYOWARD 700 (trade name) manufactured by Kyowa Chemical Industry Co., Ltd.] is used to adsorb and remove the catalyst X and catalyst Y contained in the filtrate. Was added and stirred, and the mixture was further stirred with heating in the range of 70 to 100 ° C. for 1 hour. After the aluminum silicate after the adsorption treatment is separated by filtration, the filtrate is put into a flask connected with a stirrer, a thermometer, a gas introduction pipe, a distillation cooling pipe, and a decompression pipe, and the temperature is 70 to 100 ° C. Distillation under reduced pressure for 10 hours while bubbling dry air was performed at a pressure in the range of 0.001 to 100 mmHg to separate a distillate containing unreacted 2-methoxyethyl acrylate. 5.0 g of diatomaceous earth [Radiolite (trade name) manufactured by Showa Chemical Industry Co., Ltd.] was added to the kettle and subjected to pressure filtration, and the resulting filtrate was used as component (A). The yield of component (A) was 651 g.
When 302.75 g of the charged glycerin is all converted to glycerin diacrylate (hereinafter referred to as “GLY-DAA”), the yield is 658 g. The yield of the component (A) calculated based on this is 99. %Met.
Using a HPLC equipped with a UV detector, the purity of GLY-DAA contained in the component (A) was calculated from the above formula (1) and found to be 62%.
The obtained component (A) had a viscosity: 43 mPa · s (25 ° C.) and a hydroxyl value: 238 mgKOH / g. Mw by GPC measurement: 314.
The content of by-product contained in component (A) was determined by gas chromatography (hereinafter referred to as “GC”), and the hydroxyl group of 2-methoxyethanol was added to the acryloyl group of 2-methoxyethyl acrylate by Michael. 0.28% by weight of the obtained compound, 0.33% by weight of the compound obtained by Michael addition of the acrylic acid hydroxyl group to the acryloyl group of 2-methoxyethyl acrylate, and the compound obtained by dimerizing 2-methoxyethyl acrylate by the Rauhut-Currier reaction It contained 0.54% by weight.
 尚、HPLC、過酸化物濃度、粘度、水酸基価、GPC及びGCは、下記の条件で測定した。
◆HPLC測定条件
・装置:Waters(株)製 ACQUITY UPLC
・検出器:UV検出器
・検出波長:210nm
・カラム:Waters(株)製 ACQUITY UPLC BEH C18(Part No.186002350、カラム内径2.1mm、カラム長さ50mm)
・カラムの温度:40℃
・溶離液の組成:0.03重量%トリフルオロ酢酸水溶液とメタノールの混合溶液
・溶離液の流量:0.3mL/分
Note that HPLC, peroxide concentration, viscosity, hydroxyl value, GPC and GC were measured under the following conditions.
◆ HPLC measurement conditions and equipment: ACQUITY UPLC manufactured by Waters Co., Ltd.
・ Detector: UV detector ・ Detection wavelength: 210 nm
Column: Waters Co., Ltd. ACQUITY UPLC BEH C18 (Part No. 186002350, column inner diameter 2.1 mm, column length 50 mm)
Column temperature: 40 ° C
-Composition of eluent: 0.03% by weight trifluoroacetic acid aqueous solution and methanol mixed solution-Eluent flow rate: 0.3 mL / min
◆過酸化物濃度測定条件
 試料のグリセリンに、イソプロピルアルコール、氷酢酸、及びヨウ化カリウム水溶液を加え、85℃の温浴槽中で3分間加熱してヨウ素を生成させた。その後、温浴から処理液を取出し、処理液の温度が40℃以下にならないうちにチオ硫酸ナトリウムでヨウ素を滴定した。滴定量から活性酸素量濃度を算出し、過酸化物濃度とした。
◆ Peroxide concentration measurement conditions Isopropyl alcohol, glacial acetic acid and an aqueous potassium iodide solution were added to glycerin of the sample, and heated in an 85 ° C. hot bath for 3 minutes to generate iodine. Thereafter, the treatment liquid was taken out from the warm bath, and iodine was titrated with sodium thiosulfate before the temperature of the treatment liquid became 40 ° C. or lower. The active oxygen content concentration was calculated from the titration amount and used as the peroxide concentration.
◆粘度測定条件
 E型粘度計を使用し、25℃での粘度を測定した。
◆ Viscosity measurement conditions Using an E-type viscometer, the viscosity at 25 ° C was measured.
◆水酸基価測定条件
 試料にアセチル化試薬を加えて92℃の温浴槽中で1時間加熱処理する。放冷後、少量の水を添加して92℃の温浴槽中で10分間加熱処理する。放冷後、フェノールフタレイン溶液を指示薬として水酸化カリウムエタノール溶液で酸を滴定して水酸基価を求めた。
◆ Hydroxyl value measurement conditions Add an acetylating reagent to the sample and heat-treat in a warm bath at 92 ° C for 1 hour. After standing to cool, a small amount of water is added and heat-treated in a warm bath at 92 ° C. for 10 minutes. After allowing to cool, the hydroxyl value was determined by titrating the acid with a potassium hydroxide ethanol solution using a phenolphthalein solution as an indicator.
◆GPC測定条件
・装置:Waters(株)製 GPC システム名 1515 2414 717P RI
・検出器:示差屈折率(RI)検出器
・カラム:ガードカラム 昭和電工(株)製 Shodex KFG(8μm 4.6×10mm)、本カラム2種類 Waters(株)製 styragel HR 4E THF(7.8×300mm)+styragel HR 1THF(7.8×300mm)
・カラムの温度:40℃
・溶離液組成:テトラヒドロフラン(THF、内部標準として硫黄を0.03%含むもの)、流量0.75mL/分
・検量線:標準ポリスチレンを使って較正曲線を作成した。
・(A)成分に由来する検出ピークのうち、単官能(メタ)アクリレート、溶媒に由来する検出ピーク、及び水に由来するピークよりもリテンションタイムが遅い検出ピークは、Mwの算出に考慮せず、その他複数本の検出ピークを一つのピークとみなしてMwを算出した。
◆ GPC measurement conditions and equipment: GPC system name manufactured by Waters Co., Ltd. 1515 2414 717P RI
-Detector: Differential refractive index (RI) detector-Column: Guard column Shodex KFG (8 μm 4.6 × 10 mm) manufactured by Showa Denko K.K., two types of this column Watergel HR 4E THF (7. 8 x 300 mm) + styragel HR 1THF (7.8 x 300 mm)
Column temperature: 40 ° C
Eluent composition: Tetrahydrofuran (THF, containing 0.03% sulfur as internal standard), flow rate 0.75 mL / min Calibration curve: Standard polystyrene was used to create a calibration curve.
-Among detection peaks derived from component (A), detection peaks derived from monofunctional (meth) acrylates, solvents, and detection peaks with a retention time later than those derived from water are not considered in the calculation of Mw. Mw was calculated by regarding a plurality of other detection peaks as one peak.
◆GC測定条件
・装置:(株)島津製作所製 GC-17A
・検出器:FID検出器
・キャリアーガス:ヘリウム
・カラム:Inert Cap(膜厚0.5μm、0.32mmID×60m)
・インジェクション温度:200℃
・FID温度:250℃
・カラム温度:120℃にて5分保持した後、10℃/minの速度で240℃まで昇温後、25分保持。
・注入量:0.2μL
・内部標準法により、副生物の含有量を重量%で求めた。
◆ GC measurement conditions and equipment: GC-17A manufactured by Shimadzu Corporation
Detector: FID detector Carrier gas: Helium Column: Inert Cap (film thickness 0.5 μm, 0.32 mm ID × 60 m)
・ Injection temperature: 200 ℃
・ FID temperature: 250 ℃
Column temperature: held at 120 ° C. for 5 minutes, then heated to 240 ° C. at a rate of 10 ° C./min and then held for 25 minutes.
・ Injection volume: 0.2 μL
-The content of by-products was determined in wt% by the internal standard method.
1-2)製造例2~4〔(A)成分の製造、水酸基価:134~345mgKOH/g〕
 反応時間及びグリセリンの水酸基のアクリレート化率を変え、製造例1と同様の方法で(A)成分を製造した。結果を表1に示す。
1-2) Production Examples 2 to 4 [Production of component (A), hydroxyl value: 134 to 345 mgKOH / g]
The component (A) was produced in the same manner as in Production Example 1 while changing the reaction time and the acrylate hydroxylation rate of glycerin. The results are shown in Table 1.
Figure JPOXMLDOC01-appb-T000009
Figure JPOXMLDOC01-appb-T000009
1-3)比較製造例1〔脱水エステル反応によるGLY-DAAの製造〕
 本比較製造例1は、特許文献2(特開2006-257044号公報)に記載の実施例1を参考にして行った。
 撹拌機、温度計、ガス導入管、冷却管を取付けたフラスコに、グリセリンを278.41g(3.02モル)、アクリル酸を436.20g(6.05モル)、78重量%硫酸水溶液を3.86g、MEHQを0.27g(0.002モル)仕込み、含酸素ガス(酸素を5容量%、窒素を95容量%)を液中にバブリングさせながら反応液温度79~81℃の範囲で5時間加熱撹拌した。
 反応液を室温まで冷却した後、トルエンを1415g、20%水酸化ナトリウム水溶液を704g加えて撹拌した。撹拌を停止して静置分離後の下層(水層)のpHは6であった。
 下層(水層)を排出後、上層(有機層)にMEHQを0.02g添加し、乾燥空気をバブリングさせながら、温度60~80℃、圧力0.001~100mmHgの範囲で6時間の減圧蒸留を行い、トルエン、水等の低沸点成分を分離した。
 減圧蒸留終了後の釜液の重量は40.7gであった。仕込んだグリセリン278.41gが全てGLY-DAAに変換された場合の収量は605gであるが、これを基準に算出した上記釜液の収率は7%であった。
 又、実施例1と同様の方法で算出した上記釜液に含まれるGLY-DAAの純度:88%、粘度:60mPa・s(25℃)、水酸基価:253mgKOH/g、Mw:332であった。
 以上のように、従来技術である脱水エステル化反応でGLY-DAAを製造する場合、収率が非常に低く、コスト及び生産性の観点から、工業的実施が難しい。
1-3) Comparative Production Example 1 [Production of GLY-DAA by dehydration ester reaction]
This Comparative Production Example 1 was carried out with reference to Example 1 described in Patent Document 2 (Japanese Patent Laid-Open No. 2006-257044).
In a flask equipped with a stirrer, a thermometer, a gas introduction tube, and a cooling tube, 278.41 g (3.02 mol) of glycerin, 436.20 g (6.05 mol) of acrylic acid, and 3% of a 78% by weight sulfuric acid aqueous solution. .86 g, MEHQ 0.27 g (0.002 mol) was charged, and oxygen-containing gas (5% by volume of oxygen and 95% by volume of nitrogen) was bubbled into the liquid while the reaction liquid temperature ranged from 79 to 81 ° C. Stir for hours.
After cooling the reaction solution to room temperature, 1415 g of toluene and 704 g of 20% aqueous sodium hydroxide solution were added and stirred. The pH of the lower layer (aqueous layer) after the stirring was stopped and the stationary separation was 6.
After discharging the lower layer (aqueous layer), 0.02 g of MEHQ was added to the upper layer (organic layer), and vacuum distillation was performed at a temperature of 60 to 80 ° C. and a pressure of 0.001 to 100 mmHg for 6 hours while bubbling dry air. The low boiling point components such as toluene and water were separated.
The weight of the pot liquid after completion of the vacuum distillation was 40.7 g. When 278.41 g of the charged glycerin was all converted to GLY-DAA, the yield was 605 g, and the yield of the above pot liquid calculated based on this was 7%.
Further, the purity of GLY-DAA contained in the above pot liquid calculated by the same method as in Example 1 was 88%, the viscosity was 60 mPa · s (25 ° C.), the hydroxyl value was 253 mgKOH / g, and Mw was 332. .
As described above, when GLY-DAA is produced by the conventional dehydration esterification reaction, the yield is very low, and industrial implementation is difficult from the viewpoint of cost and productivity.
2.実施例1~同4、比較例1(防曇性に優れた光硬化型組成物)
2-1)組成物の製造
 表2に示す各成分をそれぞれの部数で配合し、常法に従って攪拌混合して光硬化型組成物を調製した。
 尚、表中の配合成分の略号の意味は、前記で定義したもの以外は下記の通りである。
(B)成分
・Irg184:1-ヒドロキシシクロヘキシルフェニルケトン〔BASFジャパン(株)製IRGACURE184(商品名)〕
(D)成分
・M-240:ポリエチレングリコールジアクリレート〔東亞合成(株)製アロニックスM-240(n≒4)(商品名)(D-1)成分)〕
・MT-3533:ペンタエリスリトールトリ及びテトラアクリレート混合物〔東亞合成(株)製アロニックスMT-3533(商品名)(D-2)成分〕
・RN-20:ポリオキシエチレンノニルプロペニルフェニルエーテル〔第一工業製薬(株)製アクアロンRN-20(商品名)(I-1)成分〕
2. Examples 1 to 4 and Comparative Example 1 (a photocurable composition having excellent antifogging properties)
2-1) Production of composition Each component shown in Table 2 was blended in the respective number of parts, and stirred and mixed according to a conventional method to prepare a photocurable composition.
The meanings of the abbreviations of the blending components in the table are as follows except for those defined above.
Component (B) Irg184: 1-hydroxycyclohexyl phenyl ketone [IRGACURE184 (trade name) manufactured by BASF Japan Ltd.]
(D) component M-240: polyethylene glycol diacrylate [Aronix M-240 (n≈4) (trade name) (D-1) component manufactured by Toagosei Co., Ltd.]]
MT-3533: Pentaerythritol tri and tetraacrylate mixture [Aronix MT-3533 (trade name) (D-2) component manufactured by Toagosei Co., Ltd.]
RN-20: Polyoxyethylene nonylpropenyl phenyl ether [Aqualon RN-20 (trade name) (I-1) component manufactured by Daiichi Kogyo Seiyaku Co., Ltd.]
Figure JPOXMLDOC01-appb-T000010
Figure JPOXMLDOC01-appb-T000010
2-2)UV硬化性の評価
 得られた組成物をバーコーター#10を用い、ポリカーボネート板(以下、「PC板」という)に乾燥後の膜厚が10μmとなるよう塗工し、コンベアを備えた高圧水銀ランプ(アイグラフィックス(株)製H06-L 41、ランプ出力80W/cm)を用いて、1パスあたりUV-A照度248mW/cm2、照射エネルギー200mJ/cm2となるように空気雰囲気下で紫外線照射した。
 1パス毎に、塗膜の硬化状態を指で確認し、硬化していない場合は、さらにもう1パス紫外線照射した。硬化している場合は、硬化膜表面を不織布(旭化成製ベンコット)で約1kg/cm2の力で擦り、傷が付いた場合は、さらにもう1パス紫外線照射した。このようにして、不織布で強く擦っても傷が付かなくなるまでのパス回数により硬化性を評価し、結果を表2に記載した。
2-2) Evaluation of UV Curability Using the bar coater # 10, the obtained composition was coated on a polycarbonate plate (hereinafter referred to as “PC plate”) so that the film thickness after drying was 10 μm. Using a high-pressure mercury lamp (H06-L 41 manufactured by Eye Graphics Co., Ltd., lamp output 80 W / cm) provided, UV-A illuminance 248 mW / cm 2 per pass and irradiation energy 200 mJ / cm 2 Ultraviolet irradiation was performed in an air atmosphere.
For each pass, the cured state of the coating film was confirmed with a finger, and when it was not cured, another one-pass ultraviolet irradiation was performed. When cured, the surface of the cured film was rubbed with a non-woven fabric (Bencot manufactured by Asahi Kasei) with a force of about 1 kg / cm 2 . Thus, sclerosis | hardenability was evaluated by the frequency | count of a pass until it was not damaged even if it rubs strongly with a nonwoven fabric, and the result was described in Table 2.
2-3)鉛筆硬度の評価
 上記2-2)の方法で作成した硬化膜について、JIS K5600-5-4に準じ、750g荷重にて鉛筆硬度を測定した。
2-3) Evaluation of pencil hardness Pencil hardness of the cured film prepared by the method 2-2) was measured under a load of 750 g according to JIS K5600-5-4.
2-4)防曇性の評価
 上記2-2)の方法で作成した硬化膜を80℃の蒸気に1分間さらし、硬化膜が曇るか否かで評価した。又、繰り返し防曇性は、当該評価の後、硬化塗膜表面に付いた水分を紙で拭き取った後、さらに硬化塗膜を80℃の蒸気に1分間さらす操作を計5回繰り返して評価した。尚、表2におけるA、B及びCは、以下の意味を表す。
A・・・曇らない
B・・・やや曇る
C・・・曇る
2-4) Evaluation of antifogging property The cured film prepared by the above method 2-2) was exposed to steam at 80 ° C. for 1 minute to evaluate whether the cured film was fogged. Moreover, after the said evaluation, after repeating the said evaluation, after repeating the water | moisture content which wiped the water | moisture content on the cured coating film with paper, the operation which exposes a cured coating film to 80 degreeC vapor | steam for 1 minute was evaluated in total 5 times. . In Table 2, A, B, and C have the following meanings.
A ... not cloudy B ... slightly cloudy C ... cloudy
2-5)評価結果
 表2の結果から明らかなように、本発明の実施例1~同4の組成物は、速硬化性であり、硬度及び防曇性に優れるものであった。
 一方、(A)成分を含まない比較例1の組成物は、防曇性が不十分なものであった。
2-5) Evaluation Results As is apparent from the results in Table 2, the compositions of Examples 1 to 4 of the present invention were fast-curing and excellent in hardness and antifogging properties.
On the other hand, the composition of Comparative Example 1 not containing the component (A) was insufficient in antifogging properties.
 本発明の硬化型組成物は、好ましくは活性エネルギー線硬型組成物として、コーティング剤、インキ、接着剤、賦型樹脂、樹脂フィルム及びパターン形成用組成物等の種々の用途に使用可能であり、速硬化性であり、得られる硬化膜が硬度及び防曇性に優れるため、コーティング剤組成物として好ましく使用できる。 The curable composition of the present invention can be used for various applications such as a coating agent, an ink, an adhesive, a shaping resin, a resin film, and a pattern forming composition, preferably as an active energy ray hardening composition. The cured film thus obtained is excellent in hardness and antifogging properties, and can be preferably used as a coating agent composition.

Claims (15)

  1.  下記触媒X及びYの存在下に、グリセリンと1個の(メタ)アクリロイル基を有する化合物とをエステル交換反応させて得られる(メタ)アクリレート混合物であって、グリセリンジ(メタ)アクリレートを含み、水酸基価が65mgKOH/g以上の混合物である(A)成分を含む硬化型組成物。
    触媒X:アザビシクロ構造を有する環状3級アミン又はその塩若しくは錯体、アミジン又はその塩若しくは錯体、ピリジン環を有する化合物又はその塩若しくは錯体、及びホスフィン又はその塩若しくは錯体よりなる群から選ばれる一種以上の化合物。
    触媒Y:亜鉛を含む化合物。
    A (meth) acrylate mixture obtained by transesterification of glycerin and a compound having one (meth) acryloyl group in the presence of the following catalysts X and Y, including glycerin di (meth) acrylate, A curable composition comprising a component (A) which is a mixture having a hydroxyl value of 65 mgKOH / g or more.
    Catalyst X: One or more selected from the group consisting of a cyclic tertiary amine having an azabicyclo structure or a salt or complex thereof, amidine or a salt or complex thereof, a compound having a pyridine ring or a salt or complex thereof, and phosphine or a salt or complex thereof Compound.
    Catalyst Y: Compound containing zinc.
  2.  前記1個の(メタ)アクリロイル基を有する化合物が、アルコキシアルキル(メタ)アクリレートである請求項1に記載の硬化型組成物。 The curable composition according to claim 1, wherein the compound having one (meth) acryloyl group is an alkoxyalkyl (meth) acrylate.
  3.  前記触媒Xが、アザビシクロ構造を有する環状3級アミン又はその塩若しくは錯体、アミジン又はその塩若しくは錯体、及びピリジン環を有する化合物又はその塩若しくは錯体よりなる群から選ばれる一種以上の化合物である請求項1又は請求項2に記載の硬化型組成物。 The catalyst X is one or more compounds selected from the group consisting of a cyclic tertiary amine having an azabicyclo structure or a salt or complex thereof, an amidine or a salt or complex thereof, and a compound having a pyridine ring or a salt or complex thereof. Item 3. The curable composition according to item 1 or 2.
  4.  前記触媒Yが、有機酸亜鉛又は/及び亜鉛ジケトンエノラートである請求項1~請求項3のいずれか1項に記載の硬化型組成物。 The curable composition according to any one of claims 1 to 3, wherein the catalyst Y is an organic acid zinc or / and a zinc diketone enolate.
  5.  (A)成分の水酸基価が65~400mgKOH/gの範囲である請求項1~請求項4のいずれか1項に記載の硬化型組成物。 The curable composition according to any one of claims 1 to 4, wherein the hydroxyl value of the component (A) is in the range of 65 to 400 mgKOH / g.
  6.  更に、(A)成分以外のエチレン性不飽和基を有する化合物(D)を含む請求項1~請求項5のいずれか1項に記載の硬化型組成物。 The curable composition according to any one of claims 1 to 5, further comprising a compound (D) having an ethylenically unsaturated group other than the component (A).
  7.  請求項1~請求項6のいずれか1項に記載の組成物を含む活性エネルギー線硬化型組成物。 An active energy ray-curable composition comprising the composition according to any one of claims 1 to 6.
  8.  更に、光重合開始剤(B)を含む請求項7に記載の活性エネルギー線硬化型組成物。 Furthermore, the active energy ray hardening-type composition of Claim 7 containing a photoinitiator (B).
  9.  更に、反応性界面活性剤(I)を含む請求項7又は請求項8に記載の活性エネルギー線硬化型組成物。 The active energy ray-curable composition according to claim 7 or 8, further comprising a reactive surfactant (I).
  10.  コーティング用活性エネルギー線硬化型組成物である請求項7~請求項9のいずれか1項に記載の活性エネルギー線硬化型組成物。 The active energy ray-curable composition according to any one of claims 7 to 9, which is an active energy ray-curable composition for coating.
  11.  下記触媒X及びYの存在下に、グリセリンと1個の(メタ)アクリロイル基を有する化合物とをエステル交換反応させて得られる(メタ)アクリレート混合物であって、グリセリンジ(メタ)アクリレートを含み、水酸基価が65mgKOH/g以上の混合物である(A)成分を製造する工程
    を含む硬化型組成物の製造方法。
    触媒X:アザビシクロ構造を有する環状3級アミン又はその塩若しくは錯体、アミジン又はその塩若しくは錯体、ピリジン環を有する化合物又はその塩若しくは錯体、及びホスフィン又はその塩若しくは錯体よりなる群から選ばれる一種以上の化合物。
    触媒Y:亜鉛を含む化合物。
    A (meth) acrylate mixture obtained by transesterification of glycerin and a compound having one (meth) acryloyl group in the presence of the following catalysts X and Y, including glycerin di (meth) acrylate, The manufacturing method of a curable composition including the process of manufacturing the (A) component which is a mixture whose hydroxyl value is 65 mgKOH / g or more.
    Catalyst X: One or more selected from the group consisting of a cyclic tertiary amine having an azabicyclo structure or a salt or complex thereof, amidine or a salt or complex thereof, a compound having a pyridine ring or a salt or complex thereof, and phosphine or a salt or complex thereof Compound.
    Catalyst Y: Compound containing zinc.
  12.  前記1個の(メタ)アクリロイル基を有する化合物が、アルコキシアルキル(メタ)アクリレートである請求項11に記載の硬化型組成物の製造方法。 The method for producing a curable composition according to claim 11, wherein the compound having one (meth) acryloyl group is an alkoxyalkyl (meth) acrylate.
  13.  前記触媒Xが、アザビシクロ構造を有する環状3級アミン又はその塩若しくは錯体、アミジン又はその塩若しくは錯体、及びピリジン環を有する化合物又はその塩若しくは錯体よりなる群から選ばれる一種以上の化合物である請求項11又は請求項12に記載の硬化型組成物の製造方法。 The catalyst X is one or more compounds selected from the group consisting of a cyclic tertiary amine having an azabicyclo structure or a salt or complex thereof, an amidine or a salt or complex thereof, and a compound having a pyridine ring or a salt or complex thereof. The manufacturing method of the curable composition of claim | item 11 or claim 12.
  14.  前記触媒Yが、有機酸亜鉛又は/及び亜鉛ジケトンエノラートである請求項11~請求項13のいずれか1項に記載の硬化型組成物の製造方法。 The method for producing a curable composition according to any one of claims 11 to 13, wherein the catalyst Y is an organic acid zinc or / and a zinc diketone enolate.
  15.  (A)成分を製造する工程の後、光重合開始剤(B)を混合する工程を含む請求項11~請求項14のいずれか1項に記載の硬化型組成物の製造方法。 The method for producing a curable composition according to any one of claims 11 to 14, comprising a step of mixing the photopolymerization initiator (B) after the step of producing the component (A).
PCT/JP2017/045406 2016-12-20 2017-12-19 Curable composition WO2018117062A1 (en)

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JP2020033404A (en) * 2018-08-28 2020-03-05 東亞合成株式会社 Curable composition
US20210147634A1 (en) * 2019-11-20 2021-05-20 Sakamoto Yakuhin Kogyo Co., Ltd. (poly) glycerol-based alkoxysilane
WO2022225041A1 (en) * 2021-04-23 2022-10-27 東亞合成株式会社 Curable composition, active-energy-ray-curable composition, and active-energy-ray-curable coating composition

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