JPWO2017126703A1 - Lubricant composition for resin and method for lubricating resin - Google Patents
Lubricant composition for resin and method for lubricating resin Download PDFInfo
- Publication number
- JPWO2017126703A1 JPWO2017126703A1 JP2017562940A JP2017562940A JPWO2017126703A1 JP WO2017126703 A1 JPWO2017126703 A1 JP WO2017126703A1 JP 2017562940 A JP2017562940 A JP 2017562940A JP 2017562940 A JP2017562940 A JP 2017562940A JP WO2017126703 A1 JPWO2017126703 A1 JP WO2017126703A1
- Authority
- JP
- Japan
- Prior art keywords
- resin
- lubricant composition
- group
- lubricant
- general formula
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 239000011347 resin Substances 0.000 title claims abstract description 63
- 229920005989 resin Polymers 0.000 title claims abstract description 63
- 239000000314 lubricant Substances 0.000 title claims abstract description 58
- 239000000203 mixture Substances 0.000 title claims abstract description 46
- 230000001050 lubricating effect Effects 0.000 title claims abstract description 19
- 238000000034 method Methods 0.000 title claims abstract description 14
- 150000001875 compounds Chemical class 0.000 claims abstract description 28
- 150000001732 carboxylic acid derivatives Chemical class 0.000 claims abstract description 17
- 239000001257 hydrogen Substances 0.000 claims abstract description 13
- 229910052739 hydrogen Inorganic materials 0.000 claims abstract description 13
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 claims abstract description 11
- 125000003178 carboxy group Chemical group [H]OC(*)=O 0.000 claims abstract description 9
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical group [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 claims abstract description 4
- 125000001183 hydrocarbyl group Chemical group 0.000 claims abstract 9
- -1 polyoxymethylene Polymers 0.000 claims description 32
- 239000002199 base oil Substances 0.000 claims description 29
- 239000002562 thickening agent Substances 0.000 claims description 23
- 125000004432 carbon atom Chemical group C* 0.000 claims description 21
- 150000002430 hydrocarbons Chemical class 0.000 claims description 18
- 239000004519 grease Substances 0.000 claims description 15
- 229920006324 polyoxymethylene Polymers 0.000 claims description 7
- 239000003921 oil Substances 0.000 claims description 6
- 229920006122 polyamide resin Polymers 0.000 claims description 6
- 229930040373 Paraformaldehyde Natural products 0.000 claims description 5
- 125000002947 alkylene group Chemical group 0.000 claims description 5
- 239000004215 Carbon black (E152) Substances 0.000 claims description 4
- 125000003342 alkenyl group Chemical group 0.000 claims description 4
- 125000000217 alkyl group Chemical group 0.000 claims description 4
- 229910052799 carbon Inorganic materials 0.000 claims description 4
- 229930195733 hydrocarbon Natural products 0.000 claims description 4
- 150000001721 carbon Chemical group 0.000 claims description 3
- 238000005461 lubrication Methods 0.000 abstract description 13
- 239000000344 soap Substances 0.000 description 19
- 239000010687 lubricating oil Substances 0.000 description 11
- FSYKKLYZXJSNPZ-UHFFFAOYSA-N sarcosine Chemical compound C[NH2+]CC([O-])=O FSYKKLYZXJSNPZ-UHFFFAOYSA-N 0.000 description 11
- XMKLTEGSALONPH-UHFFFAOYSA-N 1,2,4,5-tetrazinane-3,6-dione Chemical class O=C1NNC(=O)NN1 XMKLTEGSALONPH-UHFFFAOYSA-N 0.000 description 10
- 150000001408 amides Chemical class 0.000 description 9
- WHXSMMKQMYFTQS-UHFFFAOYSA-N Lithium Chemical compound [Li] WHXSMMKQMYFTQS-UHFFFAOYSA-N 0.000 description 8
- 239000004202 carbamide Substances 0.000 description 8
- 229910052744 lithium Inorganic materials 0.000 description 8
- 229910052751 metal Inorganic materials 0.000 description 8
- 239000002184 metal Substances 0.000 description 8
- 108010077895 Sarcosine Proteins 0.000 description 7
- 239000000654 additive Substances 0.000 description 7
- 125000001931 aliphatic group Chemical group 0.000 description 7
- 229940043230 sarcosine Drugs 0.000 description 7
- XSQUKJJJFZCRTK-UHFFFAOYSA-N Urea Chemical compound NC(N)=O XSQUKJJJFZCRTK-UHFFFAOYSA-N 0.000 description 6
- 230000000704 physical effect Effects 0.000 description 6
- 229920013639 polyalphaolefin Polymers 0.000 description 6
- 125000003118 aryl group Chemical group 0.000 description 5
- 239000003795 chemical substances by application Substances 0.000 description 5
- 230000000694 effects Effects 0.000 description 5
- HGPXWXLYXNVULB-UHFFFAOYSA-M lithium stearate Chemical compound [Li+].CCCCCCCCCCCCCCCCCC([O-])=O HGPXWXLYXNVULB-UHFFFAOYSA-M 0.000 description 5
- 239000000463 material Substances 0.000 description 5
- 229920006395 saturated elastomer Polymers 0.000 description 5
- 230000003068 static effect Effects 0.000 description 5
- 230000000996 additive effect Effects 0.000 description 4
- 125000002723 alicyclic group Chemical group 0.000 description 4
- 125000005442 diisocyanate group Chemical group 0.000 description 4
- 238000004821 distillation Methods 0.000 description 4
- 125000001570 methylene group Chemical group [H]C([H])([*:1])[*:2] 0.000 description 4
- 239000002480 mineral oil Substances 0.000 description 4
- 235000010446 mineral oil Nutrition 0.000 description 4
- 238000002156 mixing Methods 0.000 description 4
- 229920003002 synthetic resin Polymers 0.000 description 4
- 239000000057 synthetic resin Substances 0.000 description 4
- WMFOQBRAJBCJND-UHFFFAOYSA-M Lithium hydroxide Chemical compound [Li+].[OH-] WMFOQBRAJBCJND-UHFFFAOYSA-M 0.000 description 3
- 125000003368 amide group Chemical group 0.000 description 3
- 150000001412 amines Chemical class 0.000 description 3
- 239000000919 ceramic Substances 0.000 description 3
- 239000010779 crude oil Substances 0.000 description 3
- 150000004985 diamines Chemical class 0.000 description 3
- 235000014113 dietary fatty acids Nutrition 0.000 description 3
- 238000011156 evaluation Methods 0.000 description 3
- 239000000194 fatty acid Substances 0.000 description 3
- 229930195729 fatty acid Natural products 0.000 description 3
- BDJRBEYXGGNYIS-UHFFFAOYSA-N nonanedioic acid Chemical compound OC(=O)CCCCCCCC(O)=O BDJRBEYXGGNYIS-UHFFFAOYSA-N 0.000 description 3
- 239000007787 solid Substances 0.000 description 3
- 238000012360 testing method Methods 0.000 description 3
- 235000021122 unsaturated fatty acids Nutrition 0.000 description 3
- 150000004670 unsaturated fatty acids Chemical class 0.000 description 3
- 238000005406 washing Methods 0.000 description 3
- AFFLGGQVNFXPEV-UHFFFAOYSA-N 1-decene Chemical compound CCCCCCCCC=C AFFLGGQVNFXPEV-UHFFFAOYSA-N 0.000 description 2
- CRSBERNSMYQZNG-UHFFFAOYSA-N 1-dodecene Chemical compound CCCCCCCCCCC=C CRSBERNSMYQZNG-UHFFFAOYSA-N 0.000 description 2
- LYCAIKOWRPUZTN-UHFFFAOYSA-N Ethylene glycol Chemical compound OCCO LYCAIKOWRPUZTN-UHFFFAOYSA-N 0.000 description 2
- REYJJPSVUYRZGE-UHFFFAOYSA-N Octadecylamine Chemical compound CCCCCCCCCCCCCCCCCCN REYJJPSVUYRZGE-UHFFFAOYSA-N 0.000 description 2
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 2
- QAOWNCQODCNURD-UHFFFAOYSA-N Sulfuric acid Chemical compound OS(O)(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-N 0.000 description 2
- 238000005299 abrasion Methods 0.000 description 2
- 239000002253 acid Substances 0.000 description 2
- 125000002252 acyl group Chemical group 0.000 description 2
- HQABUPZFAYXKJW-UHFFFAOYSA-N butan-1-amine Chemical compound CCCCN HQABUPZFAYXKJW-UHFFFAOYSA-N 0.000 description 2
- 230000000052 comparative effect Effects 0.000 description 2
- 238000013329 compounding Methods 0.000 description 2
- 229920001577 copolymer Polymers 0.000 description 2
- PAFZNILMFXTMIY-UHFFFAOYSA-N cyclohexylamine Chemical compound NC1CCCCC1 PAFZNILMFXTMIY-UHFFFAOYSA-N 0.000 description 2
- DOIRQSBPFJWKBE-UHFFFAOYSA-N dibutyl phthalate Chemical compound CCCCOC(=O)C1=CC=CC=C1C(=O)OCCCC DOIRQSBPFJWKBE-UHFFFAOYSA-N 0.000 description 2
- 229920006351 engineering plastic Polymers 0.000 description 2
- OYQYHJRSHHYEIG-UHFFFAOYSA-N ethyl carbamate;urea Chemical class NC(N)=O.CCOC(N)=O OYQYHJRSHHYEIG-UHFFFAOYSA-N 0.000 description 2
- 150000004665 fatty acids Chemical class 0.000 description 2
- 239000004615 ingredient Substances 0.000 description 2
- 239000003112 inhibitor Substances 0.000 description 2
- FTQWRYSLUYAIRQ-UHFFFAOYSA-N n-[(octadecanoylamino)methyl]octadecanamide Chemical compound CCCCCCCCCCCCCCCCCC(=O)NCNC(=O)CCCCCCCCCCCCCCCCC FTQWRYSLUYAIRQ-UHFFFAOYSA-N 0.000 description 2
- 125000000962 organic group Chemical group 0.000 description 2
- 239000001301 oxygen Substances 0.000 description 2
- 229910052760 oxygen Inorganic materials 0.000 description 2
- RZXMPPFPUUCRFN-UHFFFAOYSA-N p-toluidine Chemical compound CC1=CC=C(N)C=C1 RZXMPPFPUUCRFN-UHFFFAOYSA-N 0.000 description 2
- 238000002360 preparation method Methods 0.000 description 2
- 238000012545 processing Methods 0.000 description 2
- 238000007670 refining Methods 0.000 description 2
- 150000004671 saturated fatty acids Chemical class 0.000 description 2
- 239000002904 solvent Substances 0.000 description 2
- ALSTYHKOOCGGFT-KTKRTIGZSA-N (9Z)-octadecen-1-ol Chemical compound CCCCCCCC\C=C/CCCCCCCCO ALSTYHKOOCGGFT-KTKRTIGZSA-N 0.000 description 1
- MXJJJAKXVVAHKI-WRBBJXAJSA-N (9z,29z)-octatriaconta-9,29-dienediamide Chemical compound NC(=O)CCCCCCC\C=C/CCCCCCCCCCCCCCCCCC\C=C/CCCCCCCC(N)=O MXJJJAKXVVAHKI-WRBBJXAJSA-N 0.000 description 1
- CPUBMKFFRRFXIP-YPAXQUSRSA-N (9z,33z)-dotetraconta-9,33-dienediamide Chemical compound NC(=O)CCCCCCC\C=C/CCCCCCCCCCCCCCCCCCCCCC\C=C/CCCCCCCC(N)=O CPUBMKFFRRFXIP-YPAXQUSRSA-N 0.000 description 1
- WRIDQFICGBMAFQ-UHFFFAOYSA-N (E)-8-Octadecenoic acid Natural products CCCCCCCCCC=CCCCCCCC(O)=O WRIDQFICGBMAFQ-UHFFFAOYSA-N 0.000 description 1
- QGLWBTPVKHMVHM-KTKRTIGZSA-N (z)-octadec-9-en-1-amine Chemical compound CCCCCCCC\C=C/CCCCCCCCN QGLWBTPVKHMVHM-KTKRTIGZSA-N 0.000 description 1
- FYGFTTWEWBXNMP-UHFFFAOYSA-N 10-amino-10-oxodecanoic acid Chemical compound NC(=O)CCCCCCCCC(O)=O FYGFTTWEWBXNMP-UHFFFAOYSA-N 0.000 description 1
- GYWCVOZDFNTGAV-UHFFFAOYSA-N 10-octoxy-10-oxodecanoic acid Chemical compound CCCCCCCCOC(=O)CCCCCCCCC(O)=O GYWCVOZDFNTGAV-UHFFFAOYSA-N 0.000 description 1
- WTHCRRXOPUNKAA-UHFFFAOYSA-N 16-methylheptadecan-1-amine Chemical compound CC(C)CCCCCCCCCCCCCCCN WTHCRRXOPUNKAA-UHFFFAOYSA-N 0.000 description 1
- RDYWHMBYTHVOKZ-UHFFFAOYSA-N 18-hydroxyoctadecanamide Chemical compound NC(=O)CCCCCCCCCCCCCCCCCO RDYWHMBYTHVOKZ-UHFFFAOYSA-N 0.000 description 1
- VZJPYDCWYWUMFF-UHFFFAOYSA-N 2,5-bis(14-methylpentadecyl)hexanediamide Chemical compound CC(C)CCCCCCCCCCCCCC(C(N)=O)CCC(C(N)=O)CCCCCCCCCCCCCC(C)C VZJPYDCWYWUMFF-UHFFFAOYSA-N 0.000 description 1
- JRRCCAWVDZVNLV-UZYVYHOESA-N 2-[(z)-hexadec-7-enyl]icosanamide Chemical compound CCCCCCCCCCCCCCCCCCC(C(N)=O)CCCCCC\C=C/CCCCCCCC JRRCCAWVDZVNLV-UZYVYHOESA-N 0.000 description 1
- KXKYGEIWWPMIHA-UHFFFAOYSA-N 2-hexadecylicosanamide Chemical compound CCCCCCCCCCCCCCCCCCC(C(N)=O)CCCCCCCCCCCCCCCC KXKYGEIWWPMIHA-UHFFFAOYSA-N 0.000 description 1
- LQJBNNIYVWPHFW-UHFFFAOYSA-N 20:1omega9c fatty acid Natural products CCCCCCCCCCC=CCCCCCCCC(O)=O LQJBNNIYVWPHFW-UHFFFAOYSA-N 0.000 description 1
- OGYSYXDNLPNNPW-UHFFFAOYSA-N 4-butoxy-4-oxobutanoic acid Chemical compound CCCCOC(=O)CCC(O)=O OGYSYXDNLPNNPW-UHFFFAOYSA-N 0.000 description 1
- CKNYEUXAXWTAPK-UHFFFAOYSA-N 4-octoxy-4-oxobutanoic acid Chemical compound CCCCCCCCOC(=O)CCC(O)=O CKNYEUXAXWTAPK-UHFFFAOYSA-N 0.000 description 1
- QSBYPNXLFMSGKH-UHFFFAOYSA-N 9-Heptadecensaeure Natural products CCCCCCCC=CCCCCCCCC(O)=O QSBYPNXLFMSGKH-UHFFFAOYSA-N 0.000 description 1
- OYPRJOBELJOOCE-UHFFFAOYSA-N Calcium Chemical compound [Ca] OYPRJOBELJOOCE-UHFFFAOYSA-N 0.000 description 1
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 1
- MQIUGAXCHLFZKX-UHFFFAOYSA-N Di-n-octyl phthalate Natural products CCCCCCCCOC(=O)C1=CC=CC=C1C(=O)OCCCCCCCC MQIUGAXCHLFZKX-UHFFFAOYSA-N 0.000 description 1
- NIQCNGHVCWTJSM-UHFFFAOYSA-N Dimethyl phthalate Chemical compound COC(=O)C1=CC=CC=C1C(=O)OC NIQCNGHVCWTJSM-UHFFFAOYSA-N 0.000 description 1
- ORAWFNKFUWGRJG-UHFFFAOYSA-N Docosanamide Chemical compound CCCCCCCCCCCCCCCCCCCCCC(N)=O ORAWFNKFUWGRJG-UHFFFAOYSA-N 0.000 description 1
- WHUUTDBJXJRKMK-UHFFFAOYSA-N Glutamic acid Natural products OC(=O)C(N)CCC(O)=O WHUUTDBJXJRKMK-UHFFFAOYSA-N 0.000 description 1
- DGAQECJNVWCQMB-PUAWFVPOSA-M Ilexoside XXIX Chemical compound C[C@@H]1CC[C@@]2(CC[C@@]3(C(=CC[C@H]4[C@]3(CC[C@@H]5[C@@]4(CC[C@@H](C5(C)C)OS(=O)(=O)[O-])C)C)[C@@H]2[C@]1(C)O)C)C(=O)O[C@H]6[C@@H]([C@H]([C@@H]([C@H](O6)CO)O)O)O.[Na+] DGAQECJNVWCQMB-PUAWFVPOSA-M 0.000 description 1
- CKLJMWTZIZZHCS-REOHCLBHSA-N L-aspartic acid Chemical compound OC(=O)[C@@H](N)CC(O)=O CKLJMWTZIZZHCS-REOHCLBHSA-N 0.000 description 1
- WHUUTDBJXJRKMK-VKHMYHEASA-N L-glutamic acid Chemical compound OC(=O)[C@@H](N)CCC(O)=O WHUUTDBJXJRKMK-VKHMYHEASA-N 0.000 description 1
- AFBPFSWMIHJQDM-UHFFFAOYSA-N N-methyl-N-phenylamine Natural products CNC1=CC=CC=C1 AFBPFSWMIHJQDM-UHFFFAOYSA-N 0.000 description 1
- 239000005642 Oleic acid Substances 0.000 description 1
- ZQPPMHVWECSIRJ-UHFFFAOYSA-N Oleic acid Natural products CCCCCCCCC=CCCCCCCCC(O)=O ZQPPMHVWECSIRJ-UHFFFAOYSA-N 0.000 description 1
- 239000004696 Poly ether ether ketone Substances 0.000 description 1
- 229930182556 Polyacetal Natural products 0.000 description 1
- 239000004962 Polyamide-imide Substances 0.000 description 1
- 239000004698 Polyethylene Substances 0.000 description 1
- 239000004734 Polyphenylene sulfide Substances 0.000 description 1
- 239000004743 Polypropylene Substances 0.000 description 1
- 239000004793 Polystyrene Substances 0.000 description 1
- 229920002396 Polyurea Chemical class 0.000 description 1
- 235000021355 Stearic acid Nutrition 0.000 description 1
- 229910000831 Steel Inorganic materials 0.000 description 1
- 150000008431 aliphatic amides Chemical class 0.000 description 1
- 150000001336 alkenes Chemical class 0.000 description 1
- 150000004996 alkyl benzenes Chemical class 0.000 description 1
- 229910052782 aluminium Inorganic materials 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- 235000001014 amino acid Nutrition 0.000 description 1
- 150000001413 amino acids Chemical class 0.000 description 1
- 239000003963 antioxidant agent Substances 0.000 description 1
- 125000002029 aromatic hydrocarbon group Chemical group 0.000 description 1
- 235000003704 aspartic acid Nutrition 0.000 description 1
- OQFSQFPPLPISGP-UHFFFAOYSA-N beta-carboxyaspartic acid Natural products OC(=O)C(N)C(C(O)=O)C(O)=O OQFSQFPPLPISGP-UHFFFAOYSA-N 0.000 description 1
- ZDWGXBPVPXVXMQ-UHFFFAOYSA-N bis(2-ethylhexyl) nonanedioate Chemical compound CCCCC(CC)COC(=O)CCCCCCCC(=O)OCC(CC)CCCC ZDWGXBPVPXVXMQ-UHFFFAOYSA-N 0.000 description 1
- BJQHLKABXJIVAM-UHFFFAOYSA-N bis(2-ethylhexyl) phthalate Chemical compound CCCCC(CC)COC(=O)C1=CC=CC=C1C(=O)OCC(CC)CCCC BJQHLKABXJIVAM-UHFFFAOYSA-N 0.000 description 1
- 239000011575 calcium Substances 0.000 description 1
- 229910052791 calcium Inorganic materials 0.000 description 1
- 239000004927 clay Substances 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 239000003599 detergent Substances 0.000 description 1
- 150000001470 diamides Chemical class 0.000 description 1
- 229960002380 dibutyl phthalate Drugs 0.000 description 1
- ZBCBWPMODOFKDW-UHFFFAOYSA-N diethanolamine Chemical class OCCNCCO ZBCBWPMODOFKDW-UHFFFAOYSA-N 0.000 description 1
- 239000002270 dispersing agent Substances 0.000 description 1
- 239000006185 dispersion Substances 0.000 description 1
- ILRSCQWREDREME-UHFFFAOYSA-N dodecanamide Chemical compound CCCCCCCCCCCC(N)=O ILRSCQWREDREME-UHFFFAOYSA-N 0.000 description 1
- 229940069096 dodecene Drugs 0.000 description 1
- JRBPAEWTRLWTQC-UHFFFAOYSA-N dodecylamine Chemical compound CCCCCCCCCCCCN JRBPAEWTRLWTQC-UHFFFAOYSA-N 0.000 description 1
- QYDYPVFESGNLHU-UHFFFAOYSA-N elaidic acid methyl ester Natural products CCCCCCCCC=CCCCCCCCC(=O)OC QYDYPVFESGNLHU-UHFFFAOYSA-N 0.000 description 1
- 239000003822 epoxy resin Substances 0.000 description 1
- UAUDZVJPLUQNMU-KTKRTIGZSA-N erucamide Chemical compound CCCCCCCC\C=C/CCCCCCCCCCCC(N)=O UAUDZVJPLUQNMU-KTKRTIGZSA-N 0.000 description 1
- ZJOLCKGSXLIVAA-UHFFFAOYSA-N ethene;octadecanamide Chemical compound C=C.CCCCCCCCCCCCCCCCCC(N)=O.CCCCCCCCCCCCCCCCCC(N)=O ZJOLCKGSXLIVAA-UHFFFAOYSA-N 0.000 description 1
- 239000000499 gel Substances 0.000 description 1
- 235000013922 glutamic acid Nutrition 0.000 description 1
- 239000004220 glutamic acid Substances 0.000 description 1
- HSEMFIZWXHQJAE-UHFFFAOYSA-N hexadecanamide Chemical compound CCCCCCCCCCCCCCCC(N)=O HSEMFIZWXHQJAE-UHFFFAOYSA-N 0.000 description 1
- 125000004836 hexamethylene group Chemical group [H]C([H])([*:2])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])[*:1] 0.000 description 1
- 125000004435 hydrogen atom Chemical group [H]* 0.000 description 1
- 230000007062 hydrolysis Effects 0.000 description 1
- 238000006460 hydrolysis reaction Methods 0.000 description 1
- 125000002887 hydroxy group Chemical group [H]O* 0.000 description 1
- WGCNASOHLSPBMP-UHFFFAOYSA-N hydroxyacetaldehyde Natural products OCC=O WGCNASOHLSPBMP-UHFFFAOYSA-N 0.000 description 1
- 229910052500 inorganic mineral Inorganic materials 0.000 description 1
- JEIPFZHSYJVQDO-UHFFFAOYSA-N iron(III) oxide Inorganic materials O=[Fe]O[Fe]=O JEIPFZHSYJVQDO-UHFFFAOYSA-N 0.000 description 1
- QXJSBBXBKPUZAA-UHFFFAOYSA-N isooleic acid Natural products CCCCCCCC=CCCCCCCCCC(O)=O QXJSBBXBKPUZAA-UHFFFAOYSA-N 0.000 description 1
- 125000000400 lauroyl group Chemical group O=C([*])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 1
- FPLIHVCWSXLMPX-UHFFFAOYSA-M lithium 12-hydroxystearate Chemical compound [Li+].CCCCCCC(O)CCCCCCCCCCC([O-])=O FPLIHVCWSXLMPX-UHFFFAOYSA-M 0.000 description 1
- 229910003002 lithium salt Inorganic materials 0.000 description 1
- 159000000002 lithium salts Chemical class 0.000 description 1
- 150000004668 long chain fatty acids Chemical class 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
- 238000002844 melting Methods 0.000 description 1
- 230000008018 melting Effects 0.000 description 1
- 150000002739 metals Chemical class 0.000 description 1
- QYDYPVFESGNLHU-KHPPLWFESA-N methyl oleate Chemical compound CCCCCCCC\C=C/CCCCCCCC(=O)OC QYDYPVFESGNLHU-KHPPLWFESA-N 0.000 description 1
- 229940073769 methyl oleate Drugs 0.000 description 1
- 239000011707 mineral Substances 0.000 description 1
- 125000001419 myristoyl group Chemical group O=C([*])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 1
- 239000000025 natural resin Substances 0.000 description 1
- LYRFLYHAGKPMFH-UHFFFAOYSA-N octadecanamide Chemical compound CCCCCCCCCCCCCCCCCC(N)=O LYRFLYHAGKPMFH-UHFFFAOYSA-N 0.000 description 1
- QIQXTHQIDYTFRH-UHFFFAOYSA-N octadecanoic acid Chemical compound CCCCCCCCCCCCCCCCCC(O)=O QIQXTHQIDYTFRH-UHFFFAOYSA-N 0.000 description 1
- OQCDKBAXFALNLD-UHFFFAOYSA-N octadecanoic acid Natural products CCCCCCCC(C)CCCCCCCCC(O)=O OQCDKBAXFALNLD-UHFFFAOYSA-N 0.000 description 1
- IOQPZZOEVPZRBK-UHFFFAOYSA-N octan-1-amine Chemical compound CCCCCCCCN IOQPZZOEVPZRBK-UHFFFAOYSA-N 0.000 description 1
- WGOROJDSDNILMB-UHFFFAOYSA-N octatriacontanediamide Chemical compound NC(=O)CCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCC(N)=O WGOROJDSDNILMB-UHFFFAOYSA-N 0.000 description 1
- FATBGEAMYMYZAF-KTKRTIGZSA-N oleamide Chemical compound CCCCCCCC\C=C/CCCCCCCC(N)=O FATBGEAMYMYZAF-KTKRTIGZSA-N 0.000 description 1
- 229940049964 oleate Drugs 0.000 description 1
- ZQPPMHVWECSIRJ-KTKRTIGZSA-N oleic acid Chemical compound CCCCCCCC\C=C/CCCCCCCC(O)=O ZQPPMHVWECSIRJ-KTKRTIGZSA-N 0.000 description 1
- BARWIPMJPCRCTP-UHFFFAOYSA-N oleic acid oleyl ester Natural products CCCCCCCCC=CCCCCCCCCOC(=O)CCCCCCCC=CCCCCCCCC BARWIPMJPCRCTP-UHFFFAOYSA-N 0.000 description 1
- 229940055577 oleyl alcohol Drugs 0.000 description 1
- XMLQWXUVTXCDDL-UHFFFAOYSA-N oleyl alcohol Natural products CCCCCCC=CCCCCCCCCCCO XMLQWXUVTXCDDL-UHFFFAOYSA-N 0.000 description 1
- BARWIPMJPCRCTP-CLFAGFIQSA-N oleyl oleate Chemical compound CCCCCCCC\C=C/CCCCCCCCOC(=O)CCCCCCC\C=C/CCCCCCCC BARWIPMJPCRCTP-CLFAGFIQSA-N 0.000 description 1
- 230000003647 oxidation Effects 0.000 description 1
- 238000007254 oxidation reaction Methods 0.000 description 1
- MGDIOJPGJAGMGP-UHFFFAOYSA-N pentacosanediamide Chemical compound NC(=O)CCCCCCCCCCCCCCCCCCCCCCCC(N)=O MGDIOJPGJAGMGP-UHFFFAOYSA-N 0.000 description 1
- 239000005011 phenolic resin Substances 0.000 description 1
- 239000004033 plastic Substances 0.000 description 1
- 229920003023 plastic Polymers 0.000 description 1
- 229920002492 poly(sulfone) Polymers 0.000 description 1
- 229920001281 polyalkylene Polymers 0.000 description 1
- 229920002312 polyamide-imide Polymers 0.000 description 1
- 229920001083 polybutene Polymers 0.000 description 1
- 229920005668 polycarbonate resin Polymers 0.000 description 1
- 239000004431 polycarbonate resin Substances 0.000 description 1
- 229920000647 polyepoxide Polymers 0.000 description 1
- 229920000728 polyester Polymers 0.000 description 1
- 229920001225 polyester resin Polymers 0.000 description 1
- 239000004645 polyester resin Substances 0.000 description 1
- 229920002530 polyetherether ketone Polymers 0.000 description 1
- 229920000573 polyethylene Polymers 0.000 description 1
- 229920000642 polymer Polymers 0.000 description 1
- 229920000098 polyolefin Polymers 0.000 description 1
- 229920000069 polyphenylene sulfide Polymers 0.000 description 1
- 229920001155 polypropylene Polymers 0.000 description 1
- 229920002223 polystyrene Polymers 0.000 description 1
- 229920001343 polytetrafluoroethylene Polymers 0.000 description 1
- 239000004810 polytetrafluoroethylene Substances 0.000 description 1
- 239000004800 polyvinyl chloride Substances 0.000 description 1
- 229920000915 polyvinyl chloride Polymers 0.000 description 1
- 239000000843 powder Substances 0.000 description 1
- 238000000746 purification Methods 0.000 description 1
- 238000011160 research Methods 0.000 description 1
- 229930195734 saturated hydrocarbon Natural products 0.000 description 1
- 229940116351 sebacate Drugs 0.000 description 1
- 239000000377 silicon dioxide Substances 0.000 description 1
- 229920002545 silicone oil Polymers 0.000 description 1
- 229910052708 sodium Inorganic materials 0.000 description 1
- 239000011734 sodium Substances 0.000 description 1
- 238000000638 solvent extraction Methods 0.000 description 1
- 239000008117 stearic acid Substances 0.000 description 1
- 125000003696 stearoyl group Chemical group O=C([*])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- 229930195735 unsaturated hydrocarbon Natural products 0.000 description 1
- 150000003672 ureas Chemical class 0.000 description 1
- 150000003673 urethanes Chemical class 0.000 description 1
- 238000005292 vacuum distillation Methods 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
- 239000013585 weight reducing agent Substances 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M133/00—Lubricating compositions characterised by the additive being an organic non-macromolecular compound containing nitrogen
- C10M133/02—Lubricating compositions characterised by the additive being an organic non-macromolecular compound containing nitrogen having a carbon chain of less than 30 atoms
- C10M133/16—Amides; Imides
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M169/00—Lubricating compositions characterised by containing as components a mixture of at least two types of ingredient selected from base-materials, thickeners or additives, covered by the preceding groups, each of these compounds being essential
- C10M169/04—Mixtures of base-materials and additives
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M107/00—Lubricating compositions characterised by the base-material being a macromolecular compound
- C10M107/02—Hydrocarbon polymers; Hydrocarbon polymers modified by oxidation
Landscapes
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- General Chemical & Material Sciences (AREA)
- Oil, Petroleum & Natural Gas (AREA)
- Organic Chemistry (AREA)
- Lubricants (AREA)
Abstract
樹脂摺動部の潤滑において、高い潤滑性、特には低摩擦係数を有し、耐摩耗性をさらに向上させた樹脂用潤滑剤組成物、又、これを用いた潤滑方法を提供する。
アミド結合とカルボキシル基を同一の化合物内に含むカルボン酸誘導体とを含有する樹脂用潤滑剤組成物で、好ましくは、前記カルボン酸誘導体が、次の一般式(1)又は一般式(2)で表される化合物。
R1-(C=O)-(N-R2)-A-(C=O)-OH ・・(1)
R1-(N-R2)-(C=O)-A-(C=O)-OH ・・(2)
(上記式中、R1は一価の炭化水素基であり、R2は水素または一価の炭化水素基であり、又Aは二価の炭化水素基であり、これらの炭化水素基は含酸素基を含んでもよい。)及びこれを樹脂の表面に介在させる樹脂の潤滑方法。Disclosed is a resin lubricant composition having high lubricity, particularly a low coefficient of friction, and further improved wear resistance in the lubrication of a resin sliding portion, and a lubrication method using the same.
It is a lubricant composition for resin containing an amide bond and a carboxylic acid derivative containing a carboxyl group in the same compound, preferably, the carboxylic acid derivative is represented by the following general formula (1) or (2) The compound to be represented.
R 1- (C = O)-(N-R 2 ) -A- (C = O) -OH (1)
R 1- (N-R 2 )-(C = O) -A- (C = O) -OH ··· (2)
(Wherein, R 1 is a monovalent hydrocarbon group, R 2 is hydrogen or a monovalent hydrocarbon group, and A is a divalent hydrocarbon group, and these hydrocarbon groups include Oxygen group may be included.) And a method of lubricating the resin in which the surface of the resin is interposed.
Description
本発明は、樹脂、特にはポリアミド樹脂、ポリオキシメチレン樹脂のような合成樹脂同士あるいは樹脂と金属、セラミックなどとの摺動部に用いる樹脂用潤滑剤組成物及びこれを用いた樹脂の潤滑方法に関する。 The present invention relates to a lubricant composition for a resin used in sliding parts of resins, especially synthetic resins such as polyamide resins and polyoxymethylene resins, or resins and metals, ceramics, etc., and a method of lubricating resins using the same. About.
金属部品などの摺動部を潤滑するため、潤滑油基油に油性剤、極圧剤などの添加剤を配合した、潤滑油、グリースなどの潤滑剤が各種用いられている。近年、部品の軽量化、加工の容易さなどから合成樹脂による部品が多用されている。 In order to lubricate sliding parts, such as metal parts, various lubricants, such as a lubricating oil and a grease, which compounded additives, such as an oiliness agent and an extreme pressure agent, to lubricating oil base oil are used. 2. Description of the Related Art In recent years, parts made of synthetic resin have been widely used due to weight reduction of parts and ease of processing.
このような樹脂摺動部の潤滑は、金属とは大きく異なり、金属用の潤滑剤では満足できる特性が発揮できず、潤滑油基油や添加剤が検討されている。例えば、基油と増ちょう剤を含むグリース基材に、添加剤として不飽和脂肪酸のアミン塩を用いるグリースなどが知られている。(特許文献1参照)。また、シリコーン油及びリチウム石けん増ちょう剤と、ポリテトラフルオロエチレン樹脂粉末を3〜25質量%、飽和脂肪酸アマイドを1〜15質量%含有する組成物が提案されている(特許文献2参照)。
さらに、本出願人は、特定の潤滑油基油、アミド化合物、固体潤滑剤、及び金属石けん系増ちょう剤を含有するグリース組成物を提案した(特許文献3参照)。
しかし、これらの潤滑剤では、潤滑性、特に耐摩耗性の点で不十分であった。耐摩耗性を向上させるためには、摺動摩擦熱を低減する必要があり、そのためには潤滑剤による更なる低摩擦係数の改良が望まれていた。Lubrication of such a resin sliding part is largely different from metal, and a metal lubricant can not exhibit satisfactory characteristics, and lubricant base oils and additives have been studied. For example, greases which use an amine salt of unsaturated fatty acid as an additive to a grease base containing a base oil and a thickener are known. (See Patent Document 1). Further, a composition containing 3 to 25% by mass of silicone oil and lithium soap thickener, polytetrafluoroethylene resin powder and 1 to 15% by mass of saturated fatty acid amide has been proposed (see Patent Document 2).
Furthermore, the applicant has proposed a grease composition containing a specific lubricant base oil, an amide compound, a solid lubricant, and a metallic soap-based thickener (see Patent Document 3).
However, these lubricants are insufficient in lubricity, particularly in terms of wear resistance. In order to improve the wear resistance, it is necessary to reduce the sliding friction heat, and for that purpose, further improvement of the low friction coefficient by the lubricant has been desired.
本発明が解決しようとする課題は、樹脂摺動部の潤滑において、高い潤滑性、特には低摩擦係数を有し、樹脂の耐摩耗性をさらに向上させた樹脂用潤滑剤組成物、又、これを用いた潤滑方法を提供することにある。 The problem to be solved by the present invention is a lubricant composition for resin, which has high lubricity, in particular, a low coefficient of friction, in the lubrication of resin sliding parts, and further improves the abrasion resistance of the resin, An object of the present invention is to provide a lubrication method using this.
本発明者らは、上記課題を解決するために、鋭意、研究を進めた結果、樹脂の潤滑において、一つの化合物中に、特定の極性基、すなわち、アミド結合とカルボキシル基の両方を併せ持つ化合物が、著しく摩擦係数を低減することを見出した。
本発明は、かかる知見に基づきなされたもので、次のものからなる。MEANS TO SOLVE THE PROBLEM As a result of the present inventors earnestly advancing research, in order to solve the said subject, in lubrication of resin, the compound which has specific polar group, ie, both an amide bond and a carboxyl group, in one compound. Have found to significantly reduce the coefficient of friction.
The present invention has been made based on such findings and comprises the following.
[1]潤滑油基油及びアミド結合とカルボキシル基を同一の化合物内に含むカルボン酸誘導体とを含有する樹脂用潤滑剤組成物。
[2]カルボン酸誘導体が、次の一般式(1)又は一般式(2)で表される上記[1]に記載の樹脂用潤滑剤組成物。
R1-(C=O)-(N-R2)-A-(C=O)-OH ・・(1)
R1-(N-R2)-(C=O)-A-(C=O)-OH ・・(2)
ここで、R1は一価の炭化水素基であり、R2は水素または一価の炭化水素基であり、又Aは二価の炭化水素基であり、これらの炭化水素基は含酸素基を含んでもよい。
[3]一般式(1)又は一般式(2)において、R1が炭素数4〜24のアルケニル基であり、R2が水素または炭素数1〜8のアルキル基であり、又Aが炭素数1〜8のアルキレン基である上記[2]に記載の樹脂用潤滑剤組成物。
[4]一般式(1)又は一般式(2)において、R1が炭素数4〜24のエステル結合を含む炭化水素基である上記[2]に記載の樹脂用潤滑剤組成物。
[5]ポリアミド樹脂及びポリオキシメチレン樹脂の少なくとも一方を含む樹脂の潤滑に用いられる上記[1]〜[4]のいずれか一項に記載の樹脂用潤滑剤組成物。
[6]潤滑油基油が炭化水素油である上記[1]〜[5]のいずれか一項に記載の樹脂用潤滑剤組成物。
[7]さらに増ちょう剤を含有し、グリースである上記[1]〜[6]のいずれか一項に記載の樹脂用潤滑剤組成物。
[8]カルボン酸誘導体の合計の含有量が、潤滑剤組成物全量基準で0.02〜20質量%である上記[1]〜[7]のいずれか一項に記載の樹脂用潤滑剤組成物。
[9]潤滑油基油およびアミド結合とカルボキシル基を同一の化合物内に含むカルボン酸誘導体とを含有する潤滑剤組成物を、樹脂の表面に介在させる樹脂の潤滑方法。[1] A lubricant composition for a resin comprising a lubricant base oil and a carboxylic acid derivative containing an amide bond and a carboxyl group in the same compound.
[2] The lubricant composition for a resin according to [1], wherein the carboxylic acid derivative is represented by the following general formula (1) or (2).
R 1- (C = O)-(N-R 2 ) -A- (C = O) -OH (1)
R 1- (N-R 2 )-(C = O) -A- (C = O) -OH ··· (2)
Here, R 1 is a monovalent hydrocarbon group, R 2 is hydrogen or a monovalent hydrocarbon group, and A is a divalent hydrocarbon group, and these hydrocarbon groups are oxygen-containing groups. May be included.
[3] In the general formula (1) or (2), R 1 is an alkenyl group having 4 to 24 carbon atoms, R 2 is hydrogen or an alkyl group having 1 to 8 carbon atoms, and A is carbon The lubricant composition for resin as described in said [2] which is a number 1-8 alkylene group.
[4] The lubricant composition for a resin according to [2], wherein R 1 is a hydrocarbon group containing an ester bond having 4 to 24 carbon atoms in the general formula (1) or the general formula (2).
[5] The lubricant composition for a resin according to any one of the above [1] to [4], which is used for lubricating a resin containing at least one of a polyamide resin and a polyoxymethylene resin.
[6] The lubricant composition for a resin according to any one of the above [1] to [5], wherein the lubricating base oil is a hydrocarbon oil.
[7] The lubricant composition for a resin according to any one of the above [1] to [6], which further contains a thickener and is a grease.
[8] The lubricant composition for a resin according to any one of the above [1] to [7], wherein the total content of the carboxylic acid derivative is 0.02 to 20% by mass based on the total amount of the lubricant composition object.
[9] A method of lubricating a resin, wherein a lubricant composition containing a lubricant base oil and a carboxylic acid derivative containing an amide bond and a carboxyl group in the same compound is interposed on the surface of the resin.
本発明の潤滑剤組成物は、樹脂同士或いは樹脂と金属やセラミックなど樹脂以外の摺動部材との潤滑において、長期間、安定的に摩擦係数を低減することが可能となり、樹脂の耐摩耗性が向上し、さらには、耐スティックスリップ性にも優れ、摺動部材である樹脂において、長期間にわたり高い信頼性が可能となるという格別の効果を奏するものである。 The lubricant composition of the present invention can stably reduce the coefficient of friction for a long period of time in the lubrication of resins or resin and sliding members other than resin such as metal and ceramic, and the abrasion resistance of the resin Furthermore, it is excellent in stick-slip resistance, and in the resin which is a sliding member, it is possible to achieve the special effect that high reliability can be achieved for a long period of time.
〔潤滑油基油〕
本発明の潤滑油基油としては、鉱油系または合成系のいずれも用いることができるが、40℃における動粘度が1〜1000mm2/sのものが好ましく、20〜300mm2/sがより好ましい。優れた潤滑性を有する潤滑剤を調製するためには、粘度指数が90以上、特には95〜250、流動点が−10℃以下、特には−15〜−70℃、引火点が150℃以上の物性を有するものが好ましい。
また、潤滑剤がグリースの場合には、この潤滑油基油は、15℃における密度が0.75〜0.95g/cm3のものが、固体潤滑剤の分散性が高いためより好ましい。[Lubricant base oil]
The lubricating base oil of the present invention, it is possible to use any of the mineral or synthetic, preferably kinematic viscosity of 1 to 1000 mm 2 / s at 40 ° C., more preferably from 20 to 300 mm 2 / s . In order to prepare a lubricant having excellent lubricity, the viscosity index is 90 or more, in particular 95 to 250, the pour point is -10 ° C or less, in particular -15 to -70 ° C, the flash point is 150 ° C or more Those having the physical properties of are preferred.
When the lubricant is a grease, the lubricant base oil having a density of 0.75 to 0.95 g / cm 3 at 15 ° C. is more preferable because the dispersibility of the solid lubricant is high.
鉱油系潤滑油基油としては、原油を常圧蒸留し、あるいはさらに減圧蒸留して得られる留出油を各種の精製プロセスで精製した潤滑油留分が挙げられる。精製プロセスは、水素化精製、溶剤抽出、溶剤脱ろう、水素化脱ろう、硫酸洗浄、白土処理などであり、これらを適宜の順序で組み合わせて処理することにより、本発明の潤滑油基油を得ることができる。異なる原油あるいは留出油を、異なるプロセスの組合せ、順序により得られた、性状の異なる複数の精製油の混合物も有用である。いずれの方法によっても、得られる基油の性状が、前述した物性を満足するように調整することによって好ましく使用することができる。 Examples of mineral oil-based lubricating oil base oils include lubricating oil fractions obtained by atmospheric distillation of crude oil or distillation under reduced pressure and further distillation of the crude oil obtained by various refining processes. The refining processes are hydrorefining, solvent extraction, solvent dewaxing, hydrodewaxing, sulfuric acid washing, clay treatment, etc. By combining and processing these in an appropriate order, the lubricating oil base oil of the present invention can be treated You can get it. It is also useful to use a mixture of multiple refined oils of different properties obtained by combining different crude oils or distillates by combining different processes and sequences. The properties of the obtained base oil can be preferably used by adjusting any of the methods so as to satisfy the above-mentioned physical properties.
合成系潤滑油基油としては、加水分解安定性に優れる基材を用いることが好ましく、例えばポリ-α-オレフィン、ポリブテンや2種以上の各種オレフィンの共重合体などのポリオレフィン、ポリエステル、ポリアルキレングリコール、アルキルベンゼン、アルキルナフタレンなどが挙げられる。なかでも、ポリ-α-オレフィンが、入手性、コスト面、粘度特性、酸化安定性、システム部材との適合性の面で好ましい。ポリ-α-オレフィンは、1-ドデセンや1-デセンなどの重合物がコスト面でさらに好ましい。
本発明で用いる潤滑油基油としては、鉱油やポリ-α-オレフィンなどの炭化水素油が好ましい。As the synthetic lubricating base oil, it is preferable to use a base material having excellent hydrolysis stability, for example, polyolefin such as poly-α-olefin, polybutene, copolymer of two or more kinds of various olefins, polyester, polyalkylene Examples include glycol, alkylbenzene, alkylnaphthalene and the like. Among them, poly-α-olefins are preferable in terms of availability, cost, viscosity characteristics, oxidation stability, and compatibility with system members. As the poly-α-olefin, polymers such as 1-dodecene and 1-decene are more preferable in terms of cost.
As a lubricant base oil used in the present invention, hydrocarbon oils such as mineral oil and poly-α-olefin are preferable.
潤滑油基油は、例示した合成系を単独で、あるいは2種以上を混合して用いることができる。さらに、前記鉱油系と混合しても使用することもできる。合成系潤滑油基油を含めて、複数の潤滑油基油の混合物を使用する場合、該基油混合物が上記物性を満足するものであれば、混合前の個々の基油がかかる物性の範囲を外れていても使用することができる。したがって、個々の合成油系基油は、上記物性を必ずしも満足する必要はないが、上記物性の範囲内であることが好ましい。
この潤滑油基油の含有量は、潤滑油組成物では、添加剤を除く残部であり、グリース組成物においては、潤滑剤組成物全量基準で、50〜95質量%が好ましく、60〜90質量%とすることがより好ましい。As the lubricating base oil, the exemplified synthetic systems can be used alone or in combination of two or more. Furthermore, it can also be used by mixing it with the mineral oil system. When a mixture of a plurality of lubricating base oils is used, including synthetic lubricating base oils, if the base oil mixture satisfies the above-mentioned physical properties, the range of the physical properties before the individual base oils before mixing It can be used even if it is off. Therefore, the individual synthetic oil-based base oils are not necessarily required to satisfy the above physical properties, but are preferably within the above physical properties.
In the lubricating oil composition, the content of the lubricating base oil is the balance excluding the additive, and in the grease composition, 50 to 95% by mass is preferable based on the total amount of the lubricating composition, and 60 to 90 mass It is more preferable to use%.
〔カルボン酸誘導体〕
本発明の配合成分となるカルボン酸誘導体は、アミド結合とカルボキシル基を同一の化合物内に含む化合物である。この種の化合物は、本明細書の実施例、比較例及び本発明者らの長年の経験と知見から、アミド結合とカルボキシル基の2つの極性サイトが樹脂表面に水素結合によって強固に化学吸着し、油性効果を向上させて、摩擦係数を低減させているものと推測でき、アミド結合とカルボキシル基を同一の化合物内に含む化合物であれば、何ら支障なく、本発明の効果を発揮できる。
好ましい具体的な化合物としては、次の一般式(1)又は一般式(2)で示すものを挙げることができる。
R1-(C=O)-(N-R2)-A-(C=O)-OH ・・(1)
R1-(N-R2)-(C=O)-A-(C=O)-OH ・・(2)
なお、上記一般式(1)及び(2)中、R1は一価の炭化水素基であり、R2は水素または一価の炭化水素基であり、又Aは二価の炭化水素基であり、これらの炭化水素基は含酸素基を含んでもよい。[Carboxylic acid derivative]
The carboxylic acid derivative to be a compounding ingredient of the present invention is a compound containing an amide bond and a carboxyl group in the same compound. Compounds of this type are strongly chemisorbed by the hydrogen bond on the resin surface by the hydrogen bond of the amide bond and the two polar sites of the carboxyl group from the examples and comparative examples of the present specification and our years of experience and knowledge. The effect of the present invention can be exhibited without any problem as long as it is a compound that improves the oil effect and reduces the friction coefficient, and the compound contains an amide bond and a carboxyl group in the same compound.
As a preferable specific compound, what is shown by following General formula (1) or General formula (2) can be mentioned.
R 1- (C = O)-(N-R 2 ) -A- (C = O) -OH (1)
R 1- (N-R 2 )-(C = O) -A- (C = O) -OH ··· (2)
In the general formulas (1) and (2), R 1 is a monovalent hydrocarbon group, R 2 is hydrogen or a monovalent hydrocarbon group, and A is a divalent hydrocarbon group. These hydrocarbon groups may contain oxygen-containing groups.
一般式(1)又は一般式(2)において、R1が炭素数4〜24のアルケニル基であり、R2が水素または炭素数1〜8のアルキル基であり、又Aが炭素数1〜8のアルキレン基であるものがより好ましく、特には、R1が炭素数12〜20のアルケニル基であり、R2が水素または炭素数1〜4のアルキル基であり、又Aが炭素数1〜4のアルキレン基であるものが好ましい。具体的な化合物としては、N-オレイルザルコシン、N-メチル-オレイルザルコシン(R1:C17、R2:C1、A:C1)、ステアリルザルコシン(R1:C17、R2:H、A:C1)、N-メチル-ステアリルザルコシン(R1:C17、R2:C1、A:C1)、N-オクチル-オレイルザルコシン(R1:C17、R2:C8、A:C1)、N-ラウリル-オレイルザルコシン(R1:C17、R2:C12、A:C1)、N-ラウリル-ステアリルザルコシン(R1:C17、R2:C12、A:C1)などが挙げられる。
又は一般式(1)又は一般式(2)において、R1が炭素数4〜24のエステル結合(炭素数1〜24を更に含む)を含む炭化水素基であることが好ましく、特には、オレイン酸メチル、オレイン酸オクチル、オレイン酸オレイル、コハク酸ブチル、コハク酸オクチル、コハク酸オレイル、アゼライン酸オクチル、セバシン酸オクチル、セバシン酸オレイル、フタル酸メチル、フタル酸ブチル、フタル酸オクチル、フタル酸オレイル、テレフタル酸オレイルなどから水素1原子を除いてできる基であることがより好ましい。In the general formula (1) or the general formula (2), R 1 is an alkenyl group having 4 to 24 carbon atoms, R 2 is hydrogen or an alkyl group having 1 to 8 carbon atoms, and A is 1 to 1 carbon atom. More preferably, the alkylene group is an alkylene group of 8. In particular, R 1 is an alkenyl group having 12 to 20 carbon atoms, R 2 is hydrogen or an alkyl group having 1 to 4 carbon atoms, and A is 1 carbon atom. What is -4 alkylene group is preferable. Specific compounds, N- I sarcosine, N- methyl - I sarcosine (R 1: C17, R 2 : C1, A: C1), stearyl sarcosine (R 1: C17, R 2 : H, A: C1), N- methyl - stearyl sarcosine (R 1: C17, R 2 : C1, A: C1), N- octyl - I sarcosine (R 1: C17, R 2 : C8, A: C1) , N- lauryl - I sarcosine (R 1: C17, R 2 : C12, A: C1) , N- lauryl - stearyl sarcosine (R 1: C17, R 2 : C12, A: C1) , and the like .
Or in the general formula (1) or the general formula (2), R 1 is preferably a hydrocarbon group containing an ester bond having 4 to 24 carbon atoms (including 1 to 24 carbon atoms), particularly olein Methyl octyl oleate, oleyl oleate, butyl succinate, octyl succinate, oleyl succinate, octyl azelate, octyl sebacate, oleyl sebacate, methyl phthalate, butyl phthalate, octyl phthalate, oleyl phthalate More preferably, it is a group formed by removing one hydrogen atom from oleyl terephthalate and the like.
本発明のカルボン酸誘導体の配合量は、潤滑剤組成物全量基準で0.02〜20質量%、特には0.05〜10質量%、さらには0.1〜5質量%が好ましい。 The blending amount of the carboxylic acid derivative of the present invention is preferably 0.02 to 20% by mass, particularly 0.05 to 10% by mass, and more preferably 0.1 to 5% by mass, based on the total amount of the lubricant composition.
〔増ちょう剤〕
本発明の潤滑剤組成物がグリースである場合の増ちょう剤としては、金属石けん、複合金属石けん等の石けん系増ちょう剤、ベントン、シリカゲル、ウレア系増ちょう剤(ウレア化合物、ウレア・ウレタン化合物、ウレタン化合物等)の非石けん系増ちょう剤などのあらゆる増ちょう剤が使用可能である。これらの中でも、潤滑面の損傷防止効果の点から、石けん系増ちょう剤、ウレア系増ちょう剤を好ましく用いることができる。[Thickener]
Examples of thickening agents when the lubricant composition of the present invention is a grease include soap-based thickening agents such as metal soaps and complex metal soaps, bentones, silica gels, urea-based thickening agents (urea compounds, urea-urethane compounds And all kinds of thickening agents such as non-soap type thickening agents such as urethane compounds) can be used. Among these, soap-based thickeners and urea-based thickeners can be preferably used from the viewpoint of the effect of preventing damage to the lubricating surface.
石けん系増ちょう剤としては、例えば、ナトリウム石けん、カルシウム石けん、アルミニウム石けん、リチウム石けん等を挙げることができ、これらの中でも、耐水性や熱安定性の点から、リチウム石けんが好ましい。リチウム石けんとしては、例えば、リチウムステアレートやリチウム-12-ヒドロキシステアレート等を挙げることができる。石けんを構成する脂肪酸としては例えば、炭素数6〜24の、飽和脂肪酸もしくは不飽和脂肪酸もしくはヒドロキシ脂肪酸またはこれらの混合物を用いることができる。 Examples of the soap-based thickener include sodium soap, calcium soap, aluminum soap, lithium soap and the like, and among these, lithium soap is preferable in terms of water resistance and heat stability. Examples of the lithium soap include lithium stearate and lithium 12-hydroxystearate. As a fatty acid which comprises a soap, a C6-C24 saturated fatty acid or unsaturated fatty acid or hydroxy fatty acid, or these mixtures can be used, for example.
ウレア系増ちょう剤としては、例えば、ウレア化合物、ウレア・ウレタン化合物、ウレタン化合物等を挙げることができる。より具体的には、ジウレア化合物、トリウレア化合物、テトラウレア化合物、ポリウレア化合物(ジウレア化合物、トリウレア化合物およびテトラウレア化合物は除く)、ウレア・ウレタン化合物、ジウレタン化合物等を例示できる。これらの中でも、ジウレア化合物、ウレア・ウレタン化合物、ジウレタン化合物から選ばれる1種以上のウレア系増ちょう剤を好ましく用いることができる。ウレア化合物の好ましい例は下記一般式(2)で表すことができる。下記一般式(3)で表される化合物群は、ジウレア化合物、ウレア・ウレタン化合物、及びジウレタン化合物を包含する。 As a urea system thickener, a urea compound, a urea urethane compound, a urethane compound etc. can be mentioned, for example. More specifically, diurea compounds, triurea compounds, tetraurea compounds, polyurea compounds (excluding diurea compounds, triurea compounds and tetraurea compounds), urea urethane compounds, diurethane compounds and the like can be exemplified. Among these, one or more types of urea-based thickeners selected from diurea compounds, urea / urethane compounds, and diurethane compounds can be preferably used. A preferred example of the urea compound can be represented by the following general formula (2). The compound group represented by the following general formula (3) includes a diurea compound, a urea-urethane compound, and a diurethane compound.
B1-(C=O)(NH)-R3-(NH)(C=O)-B2 ・・・(3)B 1- (C = O) (NH)-R 3- (NH) (C = O)-B 2 (3)
一般式(3)中、R3は2価の有機基を表し、好ましくは炭素数6〜20の2価の炭化水素基(芳香族基も含む)を表す。B1及びB2は同一でも異なっていてもよく、それぞれ-NHR4、-NR5R6又は-OR7で表される基を表す。R4、R5、R6及びR7は同一でも異なっていてもよく、それぞれ1価の有機基を表し、脂肪族、脂環族、芳香族のいずれでも良く、またこれらを混合したものでも良く、好ましくは炭素数6〜20の1価の炭化水素基を表す。In general formula (3), R 3 represents a divalent organic group, preferably a divalent hydrocarbon group (including an aromatic group) having 6 to 20 carbon atoms. B 1 and B 2, which may be the same or different, each represent a group represented by —NHR 4 , —NR 5 R 6 or —OR 7 . R 4 , R 5 , R 6 and R 7 may be the same or different and each represents a monovalent organic group, and may be aliphatic, alicyclic or aromatic, or a mixture thereof It preferably represents a monovalent hydrocarbon group having 6 to 20 carbon atoms.
増ちょう剤の含有量は、組成物全量基準で、好ましくは2〜40重量%である。増ちょう剤の含有量が2質量%未満であると、増ちょう剤の添加効果が不十分となり、組成物を十分にグリース状(半固体状)にすることが困難となる。また増ちょう剤の含有量が40質量%を超えると、グリース組成物が過剰に硬くなって十分な潤滑性能を得ることが困難になるおそれがある。同様の観点から、増ちょう剤の含有量はより好ましくは3質量%以上、さらに好ましくは4質量%以上であり、またより好ましくは35質量%以下、さらに好ましくは25質量%以下である。 The content of the thickener is preferably 2 to 40% by weight based on the total amount of the composition. If the content of the thickener is less than 2% by mass, the effect of adding the thickener becomes insufficient, and it becomes difficult to make the composition sufficiently grease-like (semi-solid). On the other hand, if the content of the thickener exceeds 40% by mass, the grease composition may become excessively hard and it may be difficult to obtain sufficient lubricating performance. From the same viewpoint, the content of the thickener is more preferably 3% by mass or more, further preferably 4% by mass or more, and further preferably 35% by mass or less, further preferably 25% by mass or less.
〔脂肪族アミド化合物〕
さらに配合しうる脂肪族アミド化合物は、アミド基(-NH-CO-)を1個有するモノアミド、2個有するビスアミド、3個有するトリアミドなどである。モノアミドとしては、モノアミンの酸アミドでも、モノ酸の酸アミドのいずれでも良く、また、ビスアミドも、ジアミンの酸アミドでも、ジ酸の酸アミドのいずれでも良い。
好ましく用いられるアミド化合物は、融点が40〜180℃、特に好ましくは80〜180℃、更に好ましくは100〜170℃、分子量が242〜932、特に好ましくは298〜876のものである。
モノアミド、ビスアミド、及びトリアミドは、下記の一般式(4)、一般式(5)及び(6)、及び一般式(7)でそれぞれ表される。[Aliphatic amide compounds]
Further, aliphatic amide compounds which can be blended are monoamides having one amide group (—NH—CO—), bisamides having two, triamides having three, and the like. The monoamide may be either an acid amide of a monoamine or an acid amide of a mono acid, and the bisamide may be an acid amide of a diamine or an acid amide of a diacid.
The amide compound to be used preferably has a melting point of 40 to 180 ° C., particularly preferably 80 to 180 ° C., more preferably 100 to 170 ° C., and a molecular weight of 242 to 932, particularly preferably 298 to 876.
Monoamides, bisamides, and triamides are represented by the following general formula (4), general formulas (5) and (6), and general formula (7), respectively.
R11-CO-NH-R12 ・・・・(4)
R11-CO-NH-A1-NH-CO-R12 ・・・・(5)
R11-NH-CO-A1-CO-NH-R12 ・・・・(6)
R11-M-A1-CH(A2-M-R13)-A3-M-R12 ・・・・(7)R 11 -CO-NH-R 12 (4)
R 11 -CO-NH-A 1 -NH-CO-R 12 (5)
R 11 -NH-CO-A 1 -CO-NH-R 12 ··· (6)
R 11 -MA 1 -CH (A 2 -MR 13 ) -A 3 -MR 12 (7)
上記一般式(4)〜(7)において、R11、R12、R13は、それぞれ独立して、炭素数5〜25の脂肪族炭化水素基である。一般式(4)の場合にはR12が水素の場合も含む。A1、A2、A3は、それぞれ独立して、炭素数1〜10の脂肪族炭化水素基、脂環族炭化水素基または芳香族炭化水素基、若しくはこれらが組み合わされたかたちの炭素数1〜10の2価の炭化水素基で、Mはアミド基である。
なお、一般式(4)のモノアミドの場合、R12が水素又は炭素数10〜20の飽和又は不飽和の脂肪族炭化水素基であることが好ましい。また、一般式(5)のジアミンの酸アミドの場合は、A1が炭素数1〜4の2価の飽和鎖状炭化水素基のものが好ましい。さらに、式(5)及び(6)において、R11、R12、またはA1で表される炭化水素基は、一部の水素が水酸基(-OH)で置換されていてもよい。In the above general formulas (4) to (7), R 11 , R 12 and R 13 are each independently an aliphatic hydrocarbon group having 5 to 25 carbon atoms. In the case of the general formula (4), it also includes the case where R 12 is hydrogen. Each of A 1 , A 2 and A 3 independently represents an aliphatic hydrocarbon group having 1 to 10 carbon atoms, an alicyclic hydrocarbon group or an aromatic hydrocarbon group, or the number of carbon atoms in the combination thereof M is an amido group in 1 to 10 divalent hydrocarbon groups.
In the case of the monoamide of formula (4), it is preferred that R 12 is an aliphatic saturated or unsaturated hydrocarbon group having hydrogen or a 10 to 20 carbon atoms. In the case of a diamine of acid amides of the general formula (5), A 1 preferably has a divalent saturated linear hydrocarbon radical of 1 to 4 carbon atoms. Furthermore, as for the hydrocarbon group represented by R 11 , R 12 or A 1 in the formulas (5) and (6), part of hydrogen may be substituted by a hydroxyl group (—OH).
モノアミドとしては、具体的には、ラウリン酸アミド、パルミチン酸アミド、ステアリン酸アミド、ベヘン酸アミド、ヒドロキシステアリン酸アミド等の飽和脂肪酸アミド、オレイン酸アミド、エルカ酸アミドなどの不飽和脂肪酸アミド、及びステアリルステアリン酸アミド、オレイルオレイン酸アミド、オレイルステアリン酸アミド、ステアリルオレイン酸アミド等の飽和又は不飽和の長鎖脂肪酸と長鎖アミンによる置換アミド類などが挙げられる。 Specific examples of the monoamide include saturated fatty acid amides such as lauric acid amide, palmitic acid amide, stearic acid amide, behenic acid amide, hydroxystearic acid amide and the like, unsaturated fatty acid amides such as oleic acid amide and erucic acid amide, Examples thereof include saturated or unsaturated long chain fatty acids such as stearyl stearic acid amide, oleyl oleic acid amide, oleyl stearic acid amide and stearyl oleic acid amide, and substituted amides with long chain amines.
式(5)で表されるジアミンの酸アミドとしては、具体的には、エチレンビスステアリン酸アミド、エチレンビスイソステアリン酸アミド、エチレンビスオレイン酸アミド、メチレンビスラウリン酸アミド、ヘキサメチレンビスオレイン酸アミド、ヘキサメチレンビスヒドロキシステアリン酸アミド等が挙げられる。式(6)で表されるジ酸のビスアミドとしては、具体的には、N,N'-ビスステアリルセバシン酸アミド等が挙げられる。 Specifically, as the acid amide of the diamine represented by the formula (5), ethylenebisstearic acid amide, ethylenebisisostearic acid amide, ethylenebisoleic acid amide, methylenebislauric acid amide, hexamethylene bisoleic acid amide And hexamethylene bishydroxystearic acid amide. Specific examples of the bisamide of the diacid represented by the formula (6) include N, N′-bisstearyl sebacic acid amide and the like.
式(7)で表されるトリアミドは多数あるが、本発明に好適に用いることができる化合物として具体的にはN-アシルアミノ酸ジアミド化合物が挙げられる。この化合物のN‐アシル基は、炭素数1〜30の直鎖又は分枝の飽和又は不飽和の脂肪族アシル基又は芳香族アシル基、特にはカプロイル基、カプリロイル基、ラウロイル基、ミリストイル基、ステアロイル基からなるものが好ましく、またアミノ酸としてはアスパラギン酸、グルタミン酸からなるものが好ましく、また、アミド基のアミンは炭素数1〜30の直鎖又は分枝の飽和又は不飽和の脂肪族アミン、特にはブチルアミン、オクチルアミン、ラウリルアミン、イソステアリルアミン、ステアリルアミン等が好ましい。特には、具体的な化合物としてN-ラウロイル-L-グルタミン酸-α,γ-ジ-n-ブチルアミドが好ましい。 Although there are many triamides represented by the formula (7), N-acylamino acid diamide compounds are specifically mentioned as compounds which can be suitably used in the present invention. The N-acyl group of this compound is a linear or branched saturated or unsaturated aliphatic acyl group having 1 to 30 carbon atoms or an aromatic acyl group, in particular a caproyl group, a caproyl group, a lauroyl group, a myristoyl group, Those consisting of a stearoyl group are preferred, and those consisting of aspartic acid and glutamic acid are preferred as the amino acid, and the amine of the amide group is a linear or branched saturated or unsaturated aliphatic amine having 1 to 30 carbon atoms, In particular, butylamine, octylamine, laurylamine, isostearylamine, stearylamine and the like are preferable. In particular, N-lauroyl-L-glutamic acid-α, γ-di-n-butylamide is preferable as a specific compound.
上記アミド化合物はそれぞれ単独で用いても、2種以上の割合で組み合わせて用いてもよい。このアミドの含有量は、潤滑剤組成物全量基準で、0.1〜50質量%とすることが好ましく、3〜35質量%が好ましい。 The above amide compounds may be used alone or in combination of two or more. The content of the amide is preferably 0.1 to 50% by mass, and more preferably 3 to 35% by mass, based on the total amount of the lubricant composition.
〔その他の添加剤〕
本発明の潤滑剤組成物には、上記成分以外に、必要に応じて、一般に潤滑油やグリースに用いられている、例えば、清浄剤、分散剤、摩耗防止剤、粘度指数向上剤、酸化防止剤、極圧剤、防錆剤、腐食防止剤などを適宜添加することができる。
上記以外の添加剤成分は、潤滑剤組成物全量基準で、20質量%以下、特には10質量%以下が好ましい。[Other additives]
In the lubricant composition of the present invention, in addition to the above components, if necessary, it is generally used in lubricating oils and greases, for example, detergents, dispersants, antiwear agents, viscosity index improvers, antioxidants Agents, extreme pressure agents, rust inhibitors, corrosion inhibitors, etc. can be added as appropriate.
The additive component other than the above is preferably 20% by mass or less, particularly 10% by mass or less, based on the total amount of the lubricant composition.
〔樹脂の潤滑方法〕
本発明の潤滑剤組成物は、樹脂の潤滑に用いるものである。樹脂は天然樹脂でも、合成樹脂でもよいが、合成樹脂の汎用プラスチック(ポリエチレン、ポリスチレン、ポリプロピレン、ポリ塩化ビニールなど)やエンジニアリングプラスチックが良く、特にはエンジニアプラスチックが耐熱性、機械的強度の点で好ましく、ポリアミド樹脂、ポリアセタール樹脂、ポリカーボネート樹脂、ポリサルホン樹脂、ポリフェニレンサルファイド樹脂、ポリアミドイミド樹脂、ポリエーテルエーテルケトン樹脂、フェノール樹脂、ポリエステル樹脂、エポキシ樹脂などの合成樹脂などが挙げられ、特には、ポリアミド樹脂、ポリオキシメチレン樹脂の潤滑に好ましく用いられる。この潤滑は、少なくとも一方の構成要素が樹脂であれば、他方の要素が金属、セラミックなどでもよい。
このような潤滑方法を用いる用途としては、自動車・鉄道・航空機などの輸送機械、工作機械などの産業機械、洗濯機・冷蔵庫・掃除機などの家庭電化製品、時計・カメラなどの精密機械があり、これら機械に用いられる樹脂材を含む軸受、歯車、摺動面、ベルト、ジョイント、カムなどがある。特に、高面圧の摺動環境となる歯車(平歯車、はすば歯車、ねじ歯車、ハイポイドギヤ、ウォームギヤ、ホイールギヤなど)などの耐摩耗性の向上に有用である。[Method of lubricating resin]
The lubricant composition of the present invention is used for resin lubrication. The resin may be a natural resin or a synthetic resin, but general-purpose plastics (polyethylene, polystyrene, polypropylene, polyvinyl chloride, etc.) and engineering plastics are preferable, and engineering plastics are particularly preferable in terms of heat resistance and mechanical strength. And synthetic resins such as polyamide resin, polyacetal resin, polycarbonate resin, polysulfone resin, polyphenylene sulfide resin, polyamide imide resin, polyether ether ketone resin, phenol resin, polyester resin, epoxy resin, etc., and in particular, polyamide resin, It is preferably used for the lubrication of polyoxymethylene resin. In this lubrication, if at least one component is a resin, the other element may be metal, ceramic or the like.
Applications using such a lubrication method include transport machines such as automobiles, railways and aircraft, industrial machines such as machine tools, home appliances such as washing machines, refrigerators and vacuum cleaners, precision machines such as watches and cameras. There are bearings, gears, sliding surfaces, belts, joints, cams, etc. containing resin materials used in these machines. In particular, it is useful for improving the wear resistance of gears (spur gears, helical gears, screw gears, hypoid gears, worm gears, wheel gears, etc.) which are sliding environments under high surface pressure.
以下の成分を用いて、実施例、比較例を調製し、評価した。
〔成分〕
1.潤滑油基油
(1)PAO:ポリ-α-オレフィン(INEOS社製Durasyn168)
40℃における動粘度;46mm2/s、15℃における密度:0.83g/cm3、粘度指数;135
流動点;−60℃以下、引火点;250℃
(2)鉱油:常圧蒸留残渣を減圧蒸留した留出油を溶剤精製して得られた潤滑油基油
40℃における動粘度;46mm2/s、15℃における密度;0.87g/cm3、粘度指数;100
流動点;−10℃、引火点;230℃Examples and Comparative Examples were prepared and evaluated using the following components.
〔component〕
1. Lubricant base oil (1) PAO: poly-α-olefin (Durasyn 168 manufactured by INEOS)
Dynamic viscosity at 40 ° C .; 46 mm 2 / s, density at 15 ° C .: 0.83 g / cm 3 , viscosity index: 135
Pour point: -60 ° C or less, flash point: 250 ° C
(2) Mineral oil: Lubricant base oil obtained by solvent purification of distillate obtained by vacuum distillation of atmospheric distillation residue; kinematic viscosity at 40 ° C .; 46 mm 2 / s, density at 15 ° C .; 0.87 g / cm 3 , Viscosity index; 100
Pour point: -10 ° C, flash point: 230 ° C
2.添加剤:カルボン酸誘導体
N-オレイルザルコシン
なお、比較のために、オレイン酸、オレイルアルコール、オレイルアミン、オレイン酸
メチルを添加した。2. Additive: Carboxylic acid derivative N-oleyl sarcosine Furthermore, for comparison, oleic acid, oleyl alcohol, oleyl amine, methyl oleate were added.
3.増ちょう剤
(1)リチウム石けん:ステアリン酸リチウム
(2)コンプレックスリチウム石けん:ステアリン酸とアゼライン酸との混合カルボン酸のリチウム塩
(3)脂肪族ジウレア:オクタデシルアミンとメチレンジフェルニルジイソシアネートからなる脂肪族ジウレア
(4)脂環族ジウレア:シクロヘキシルアミンとメチレンジフェルニルジイソシアネートからなる脂環族ジウレア
(5)芳香族ジウレア:p-トルイジンとメチレンジフェルニルジイソシアネートからなる芳香族ジウレア
4.脂肪族アミド:エチレンビスステアリン酸アミド3. Thickener (1) Lithium soap: lithium stearate (2) complex lithium soap: lithium salt of carboxylic acid mixed with stearic acid and azelaic acid (3) aliphatic diurea: fat consisting of octadecylamine and methylene difernyl diisocyanate Aliphatic diurea (4) alicyclic diurea: alicyclic diurea consisting of cyclohexylamine and methylene difernyl diisocyanate (5) aromatic diurea: aromatic diurea consisting of p-toluidine and methylene difernyl diisocyanate 4. Aliphatic amide: ethylene bis stearic acid amide
〔グリースの調製方法〕
潤滑油基油中で、リチウム石けんグリースおよびコンプレックスリチウム石けんグリースは、各脂肪酸と水酸化リチウムを脱水、ケン化し、ウレアグリースは各アミンとメチレンジフェルニルジイソシアネートを反応させ、表1及び表2の成分を配合した。その後、ローラ(3本ロール)で加圧分散処理を行い、グリースを調製した。
〔潤滑油の調製方法〕
各成分を表3及び表4に示す配合量で容器に入れ、攪拌して潤滑油を調製した。なお、配合量は、潤滑剤(グリース又は潤滑油)全量に対する質量%で示す。基油の含有量は、増ちょう剤など記載のある成分の残部である。[Preparation method of grease]
In lubricating oil base oil, lithium soap grease and complex lithium soap grease dehydrate and saponify each fatty acid and lithium hydroxide, urea grease react each amine and methylene difernyl diisocyanate, Table 1 and Table 2 The ingredients were blended. Thereafter, pressure dispersion was carried out with a roller (three rolls) to prepare a grease.
[Preparation method of lubricating oil]
Each component was put in a container at the blending amounts shown in Table 3 and Table 4 and stirred to prepare a lubricating oil. In addition, a compounding quantity is shown by the mass% with respect to lubricating agent (grease or lubricating oil) whole quantity. The base oil content is the balance of the components described, such as thickeners.
〔評価試験〕
ボールとディスクの往復動摩擦試験機で評価試験を行った。試験荷重は21.6N、摺動速度は10mm/s、振幅20mmとし、ディスクに潤滑剤1gを塗布し、摺動させ20分後の摩擦係数を室温で測定した。ボール、ディスクの素材としては、鋼(SUJ-2)、ポリアミド樹脂(PA66)、ポリオキシメチレン樹脂(POM)を用い、ボールの直径は1/4インチである。各潤滑剤評価時のボール、ディスクの素材と、摩擦係数の測定結果を表1、表2、表3及び表4に併せて示す。本発明のカルボン酸誘導体を含有する場合には、摩擦係数が低減されることがわかる。
また一往復当たりの静摩擦係数と動摩擦係数の比で耐スティックスリップ性を以下の判断基準で評価した。なお、スティックスリップは、静止摩擦係数と動摩擦係数の差が大きいほど生じやすい。
◎ 耐スティックスリップ性が優れる(静摩擦係数/動摩擦係数=0.9〜1.1)
× 耐スティックスリップ性が劣る(静摩擦係数/動摩擦係数=0.9未満もしくは1.1より大きい)
カルボン酸誘導体を含有する潤滑剤は、静摩擦係数と動摩擦係数の差が小さく、耐スティックスリップ性にも効果があることを確認した。
〔Evaluation test〕
Evaluation tests were conducted using a ball and disc reciprocating friction tester. The test load was 21.6 N, the sliding speed was 10 mm / s, and the amplitude was 20 mm, 1 g of a lubricant was applied to the disk, and sliding was performed, and the coefficient of friction after 20 minutes was measured at room temperature. As materials of balls and disks, steel (SUJ-2), polyamide resin (PA 66) and polyoxymethylene resin (POM) are used, and the diameter of the balls is 1/4 inch. The materials of balls and disks at the time of evaluation of each lubricant and the measurement results of the friction coefficient are shown together in Table 1, Table 2, Table 3 and Table 4. It can be seen that the coefficient of friction is reduced when the carboxylic acid derivative of the present invention is contained.
The stick-slip resistance was evaluated based on the following judgment criteria based on the ratio of the coefficient of static friction and the coefficient of dynamic friction per one reciprocation. Stick-slip is more likely to occur as the difference between the static friction coefficient and the dynamic friction coefficient is larger.
ス テ ィ ッ ク Stick-slip resistance is excellent (static friction coefficient / dynamic friction coefficient = 0.9 to 1.1)
× Poor stick-slip resistance (Static friction coefficient / Dynamic friction coefficient = less than 0.9 or greater than 1.1)
It was confirmed that the lubricant containing the carboxylic acid derivative had a small difference between the static friction coefficient and the dynamic friction coefficient, and was also effective in stick-slip resistance.
本発明の潤滑剤組成物は、樹脂の潤滑において摩擦係数を低減することが可能となり、耐摩耗性が優れるとともに、耐スティックスリップ性にも優れ、長期間にわたり高い信頼性が可能となるという優れた潤滑性を達成できるため、自動車・鉄道・航空機などの輸送機械、工作機械などの産業機械、洗濯機・冷蔵庫・掃除機などの家庭電化製品、時計・カメラなどの精密機械に用いられる樹脂材を含む軸受、歯車、摺動面、ベルト、ジョイント、カムなどの摺動部の潤滑剤として利用できる。又本発明の潤滑方法は、樹脂の潤滑において摩擦係数を低減することが可能となり、耐摩耗性が優れるとともに、耐スティックスリップ性にも優れ、長期間にわたり高い信頼性が可能となるため、樹脂の摺動部に有用である。 The lubricant composition of the present invention can reduce the coefficient of friction in resin lubrication, is excellent in wear resistance, is also excellent in stick-slip resistance, and can be highly reliable over a long period of time. Resin materials used in transport machines such as cars, railways and aircraft, industrial machines such as machine tools, home appliances such as washing machines, refrigerators and vacuum cleaners, and precision machines such as watches and cameras. Can be used as a lubricant for sliding parts such as bearings, gears, sliding surfaces, belts, joints, and cams. In addition, the lubricating method of the present invention can reduce the coefficient of friction in resin lubrication, and is excellent in wear resistance, excellent in stick-slip resistance, and can be highly reliable over a long period of time. Useful for the sliding part of
Claims (9)
R1-(C=O)-(N-R2)-A-(C=O)-OH ・・(1)
R1-(N-R2)-(C=O)-A-(C=O)-OH ・・(2)
(上記式中、R1は一価の炭化水素基であり、R2は水素または一価の炭化水素基であり、又Aは二価の炭化水素基であり、これらの炭化水素基は含酸素基を含んでもよい。)The lubricant composition for a resin according to claim 1, wherein the carboxylic acid derivative is represented by the following general formula (1) or (2).
R 1- (C = O)-(N-R 2 ) -A- (C = O) -OH (1)
R 1- (N-R 2 )-(C = O) -A- (C = O) -OH ··· (2)
(Wherein, R 1 is a monovalent hydrocarbon group, R 2 is hydrogen or a monovalent hydrocarbon group, and A is a divalent hydrocarbon group, and these hydrocarbon groups include It may contain an oxygen group.)
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CN117264682A (en) * | 2023-11-21 | 2023-12-22 | 新乡市恒星科技有限责任公司 | Lubricating grease composition for pulleys and preparation method thereof |
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JP2003246996A (en) * | 2002-02-27 | 2003-09-05 | Nok Kuluver Kk | Grease composition |
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