JPWO2015079846A1 - Forming method of cylindrical container with bottom - Google Patents

Forming method of cylindrical container with bottom Download PDF

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JPWO2015079846A1
JPWO2015079846A1 JP2015550617A JP2015550617A JPWO2015079846A1 JP WO2015079846 A1 JPWO2015079846 A1 JP WO2015079846A1 JP 2015550617 A JP2015550617 A JP 2015550617A JP 2015550617 A JP2015550617 A JP 2015550617A JP WO2015079846 A1 JPWO2015079846 A1 JP WO2015079846A1
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container
punch
die
side wall
shoulder
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JP6024833B2 (en
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修治 山本
修治 山本
康裕 和田
康裕 和田
山形 光晴
光晴 山形
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Nippon Steel Corp
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Nippon Steel and Sumitomo Metal Corp
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21KMAKING FORGED OR PRESSED METAL PRODUCTS, e.g. HORSE-SHOES, RIVETS, BOLTS OR WHEELS
    • B21K23/00Making other articles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D51/00Making hollow objects
    • B21D51/02Making hollow objects characterised by the structure of the objects
    • B21D51/10Making hollow objects characterised by the structure of the objects conically or cylindrically shaped objects
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21JFORGING; HAMMERING; PRESSING METAL; RIVETING; FORGE FURNACES
    • B21J5/00Methods for forging, hammering, or pressing; Special equipment or accessories therefor
    • B21J5/02Die forging; Trimming by making use of special dies ; Punching during forging
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21JFORGING; HAMMERING; PRESSING METAL; RIVETING; FORGE FURNACES
    • B21J5/00Methods for forging, hammering, or pressing; Special equipment or accessories therefor
    • B21J5/06Methods for forging, hammering, or pressing; Special equipment or accessories therefor for performing particular operations
    • B21J5/08Upsetting
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21JFORGING; HAMMERING; PRESSING METAL; RIVETING; FORGE FURNACES
    • B21J5/00Methods for forging, hammering, or pressing; Special equipment or accessories therefor
    • B21J5/06Methods for forging, hammering, or pressing; Special equipment or accessories therefor for performing particular operations
    • B21J5/12Forming profiles on internal or external surfaces
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D53/00Making other particular articles
    • B21D53/26Making other particular articles wheels or the like
    • B21D53/34Making other particular articles wheels or the like brake drums

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Shaping Metal By Deep-Drawing, Or The Like (AREA)
  • Forging (AREA)

Abstract

底付き円筒容器(21)の容器底部(21a)を内パンチ(22)とダイ(25)とにより狭持した状態で外パンチ(23)を下降させると、外パンチ(23)の段差溝部(23c)内に容器開口端(21d)が進入して、容器開口端(21d)は段差溝部(23c)及びダイ側壁部(25b)によって中心軸(20)に直交する方向から拘束される。外パンチ(23)をさらに下降させると、パンチ肩部(23f)が容器肩部(21c)に接触し、続いて段差溝部(23c)の第2プレス面部(23e)が容器開口端(21d)に当接して、容器底部(21a)の増肉部分をダイ角部(25d)の空間に材料流動させ、容器肩部(21c)を増肉するとともに直角状に成形する。When the outer punch (23) is lowered while the container bottom (21a) of the bottomed cylindrical container (21) is held between the inner punch (22) and the die (25), the stepped groove ( 23c) the container opening end (21d) enters, and the container opening end (21d) is restrained from the direction perpendicular to the central axis (20) by the step groove portion (23c) and the die side wall portion (25b). When the outer punch (23) is further lowered, the punch shoulder (23f) comes into contact with the container shoulder (21c), and then the second press surface portion (23e) of the step groove (23c) becomes the container opening end (21d). The thickened portion of the container bottom (21a) is caused to flow into the space of the die corner (25d), and the container shoulder (21c) is thickened and formed into a right angle.

Description

本発明は、底付き円筒容器の容器肩部を増肉するとともに直角状に成形し、かつ容器側壁部を直線状に成形する成形方法に関する。   The present invention relates to a molding method for increasing the thickness of a container shoulder portion of a cylindrical container with a bottom, forming the container at a right angle, and forming a container side wall portion in a straight line.

例えば自動車のオートマチックトランスミッションに用いられるドラムやハブ等のように回転してトルク伝達を行う部品の場合、底面部と底面部に垂直な側壁部とを繋ぐ肩部を直角状に成形し、伝達するトルクに耐えられるだけの十分な肉厚を有することが要求される。また、側壁部も十分な肉厚を有することが要求される。   For example, in the case of parts that transmit torque by rotating, such as drums and hubs used in automobile automatic transmissions, the shoulder connecting the bottom and the side wall perpendicular to the bottom is formed into a right angle and transmitted. It is required to have a sufficient thickness to withstand torque. Further, the side wall portion is also required to have a sufficient thickness.

図1は、従来の成形方法における成形前の金型及び底付き円筒容器11の状態を示す図である。従来の成形方法では、まず底付き円筒容器11の容器底部11aを内パンチ12とダイ14で狭持する。続いて、内パンチ12、外パンチ13、及びダイ14で囲まれた空間内にある容器側壁部11bを、図2に示すように、外パンチ13でダイ底部14a側に押し込むことで、容器肩部11cを増肉するとともに直角状に成形し、かつ容器側壁部11bを直線状に成形する。
しかしながら、従来方法では、外パンチ13で容器開口端11dをダイ底部14a側に押し込む途中で、図1に点線で示すように板厚方向に変形して、容器肩部11cの内側が内パンチ12のパンチ肩部から離れてしまうことがある。この場合、図2に示すように、容器肩部11cの内側に、表面が折れ込んで重なるようにして形成される皺状の疵(本願では折れ込み疵と呼ぶ)11dが発生するという問題がある。
FIG. 1 is a view showing a state of a mold and a cylindrical container 11 with a bottom before molding in a conventional molding method. In the conventional molding method, first, the container bottom 11 a of the bottomed cylindrical container 11 is held between the inner punch 12 and the die 14. Subsequently, the container side wall 11b in the space surrounded by the inner punch 12, the outer punch 13, and the die 14 is pushed into the die bottom 14a side by the outer punch 13 as shown in FIG. The part 11c is increased in thickness and formed into a right angle, and the container side wall part 11b is formed in a straight line.
However, in the conventional method, the outer punch 13 is deformed in the plate thickness direction as indicated by the dotted line in FIG. 1 while the container opening end 11d is being pushed toward the die bottom 14a, and the inner side of the container shoulder 11c is the inner punch 12. You may get away from the punch shoulder. In this case, as shown in FIG. 2, there is a problem in that a bowl-shaped ridge 11d (called a fold-up fold) is formed inside the container shoulder 11c so that the surface is folded and overlapped. is there.

特許文献1には、折れ込み疵の発生を抑制する成形方法が開示されているが、この成形方法は、容器肩部を鈍角状に成形するものであり、容器肩部を直角状に成形するものではない。また、この成形方法では、容器側壁部が折曲する。
特許文献2には、加圧ローラを用いて容器肩部を直角状に増肉する成形方法が開示されているが、この成形方法には、加圧ローラ等の特殊な装置が必要となる。
特許文献3には、座屈による欠陥を防止するために、あらかじめカップ状に成形された中間品の縦壁をダイとパンチでしごき加工し、隅部内周近傍の縦壁に肉溜まりを形成させ、該肉溜まりをパンチで押圧して該肉溜まりの肉を隅部外周の角部に移動させることによって隅部外周の角出しを行う成形方法が開示されている。しかしながら、この成形方法では、角出しの前段において、しごき加工して肉溜まりを形成するという特殊な加工が必要となる。
特許文献4には、円筒カップの角部を増肉させ、底面と壁部を直角に成形する際に表面が重なった疵のない成形法を提供するために、押えパンチと押えパンチの外周状に配置されるとともに、前記押えパンチに対して相対的に軸心方向に移動可能な据え込みパンチとダイスを備える金型を用いて、深絞り成形したカップを押えパンチの上に置き、押えパンチ及び据え込みパンチを押し上げて成形する際に、押えパンチ及び据え込みパンチをそれぞれの全ストロークの0.5倍以上0.7倍以下まで押し(第1の工程)、引き続き、押えパンチのみを押えパンチの全ストロークの0.8倍以上0.9倍以下まで押し(第2の工程)、引き続き、押えパンチ及び据え込みパンチをそれぞれの全ストロークまで押込み(第3の工程)、成形する成形方法が開示されている。しかしながら、この成形方法では、押えパンチ及び据え込みパンチを第1〜第3の工程に移動させる必要があり、通常の複動プレス機では、3工程を要する。また、第1〜第3の工程を1つのプレス機にて連続して行うには、高価な複動サーボプレス機が必要である。
Patent Document 1 discloses a molding method that suppresses the occurrence of folding wrinkles. This molding method forms the container shoulder portion into an obtuse angle, and shapes the container shoulder portion at a right angle. It is not a thing. Moreover, in this shaping | molding method, a container side wall part bends.
Patent Document 2 discloses a molding method in which a container shoulder is thickened at a right angle using a pressure roller, but this molding method requires a special device such as a pressure roller.
In Patent Document 3, in order to prevent defects due to buckling, the vertical wall of an intermediate product that has been previously formed into a cup shape is ironed with a die and a punch to form a wall in the vertical wall near the inner periphery of the corner. A molding method is disclosed in which the outer periphery of the corner is squared by pressing the meat reservoir with a punch and moving the meat in the reservoir to the corner of the outer periphery of the corner. However, this molding method requires a special process of ironing to form a meat pool before the squaring.
In Patent Document 4, the outer shape of the presser punch and the presser punch is provided in order to provide a molding method that does not have wrinkles when the bottom part and the wall part are formed at right angles by increasing the corners of the cylindrical cup. The deep-drawn cup is placed on the press punch using a die having an upset punch and a die that are arranged in the axial direction and movable relative to the press punch in the axial direction. When forming by pushing up the upsetting punch, press the holding punch and upsetting punch to 0.5 times or more and 0.7 times or less of each full stroke (first step), and continue to press only the presser punch. Pressing from 0.8 times to 0.9 times the full stroke of the punch (second step), then pressing the presser punch and upsetting punch to the full stroke (third step) and forming to form The law has been disclosed. However, in this forming method, it is necessary to move the presser punch and the upsetting punch to the first to third steps, and an ordinary double-action press requires three steps. Moreover, in order to perform the 1st-3rd process continuously with one press machine, an expensive double-acting servo press machine is required.

特開2001−47175号公報JP 2001-47175 A 特開2007−289989号公報JP 2007-289989 A 特開平9−327749号公報Japanese Patent Laid-Open No. 9-327749 特開2014−91146号公報JP 2014-911146 A

本発明は、上記事情に鑑みてなされたものであり、特殊な装置や前段に特殊な加工を必要とせずに、折れ込み疵の発生を抑制しながら、底付き円筒容器の容器肩部を増肉するとともに直角状に成形し、かつ容器側壁部を直線状に成形できるようにすることを目的とする。   The present invention has been made in view of the above circumstances, and increases the container shoulder of the bottomed cylindrical container while suppressing the occurrence of folding wrinkles without requiring special equipment or special processing in the previous stage. An object is to form the container side wall at right angles and form the container side wall in a straight line.

上述の課題を解決するための本発明の要旨は以下のとおりである。
[1] 容器底部、容器側壁部、及び前記容器底部と前記容器側壁部とを繋ぐ湾曲した容器肩部を有する底付き円筒容器を被加工材とする底付き円筒容器の成形方法であって、
互いに中心軸が同軸上に配置される、
内パンチと、
前記内パンチの外周に沿って配置され、プレス面部の前記中心軸に直交する方向の外縁部にR状のパンチ肩部を有する環状の第1の外パンチと、
前記第1の外パンチの外周に沿って配置され、前記底付き円筒容器の容器開口端を押し込む環状の第2の外パンチと、
ダイ底部及び前記ダイ底部の外縁部に垂直に接続するダイ側壁部を有し、前記内パンチ、前記第1の外パンチ及び前記第2の外パンチに対向配置されるダイと、を用いて、
前記内パンチと前記ダイとで前記容器底部を狭持した状態で、かつ前記第1の外パンチの側壁部と前記ダイの前記ダイ側壁部とで前記容器開口端を拘束した状態で、前記第1の外パンチ及び前記第2の外パンチを前記ダイの前記ダイ底部に向かって相対移動させることで、前記容器肩部を増肉するとともに直角状に成形し、かつ前記容器側壁部を前記中心軸に沿った方向に直線状に成形する工程を有することを特徴とする底付き円筒容器の成形方法。
[2] 前記第1の外パンチ及び前記第2の外パンチは、前記プレス面部に前記R状のパンチ肩部を介して連設する段差溝部が形成され、前記段差溝部の底面部で前記底付き円筒容器の容器開口端を押し込むようにした一の環状のパンチとして構成されることを特徴とする[1]に記載の底付き円筒容器の成形方法。
[3] 前記R状のパンチ肩部が前記容器肩部に接触するのと同時又はそれ以降に、前記第2の外パンチが前記容器開口端に当接する押し込むことを特徴とする[1]又は[2]に記載の底付き円筒容器の成形方法。
[4] 前記工程による成形後の前記底付き円筒容器の前記容器側壁部を板厚方向に増肉する後工程を有し、
前記後工程は、
互いに中心軸が同軸上に配置される、
増肉用内パンチと、
前記増肉用内パンチの外周に沿って配置される環状の増肉用外パンチと、
ダイ底部及び前記ダイ底部の外縁部に垂直に接続するダイ側壁部を有し、前記増肉用内パンチ及び前記増肉用外パンチに対向配置される増肉用ダイと、を用いて、
前記増肉用内パンチと前記増肉用ダイとで前記容器底部を狭持した状態で、前記増肉用内パンチと前記増肉用ダイの前記ダイ側壁部との隙間であって前記容器側壁部の板厚より大きい隙間に配置される前記増肉用外パンチを前記増肉用ダイの前記ダイ底部に向かって相対移動させることで、前記容器側壁部を据え込んで板厚方向に増肉することを特徴とする[1]に記載の底付き円筒容器の成形方法。
[5] 前記増肉用内パンチのパンチ肩部の形状が、前記第1工程における前記R状のパンチ肩部の形状と同等であることを特徴とする[4]に記載の底付き円筒容器の成形方法。
The gist of the present invention for solving the above-mentioned problems is as follows.
[1] A method of forming a bottomed cylindrical container using a bottomed cylindrical container having a container bottom, a container side wall, and a curved container shoulder connecting the container bottom and the container side wall as a workpiece,
Mutually central axes are arranged coaxially,
With an inner punch,
An annular first outer punch disposed along the outer periphery of the inner punch and having an R-shaped punch shoulder at an outer edge in a direction perpendicular to the central axis of the press surface portion;
An annular second outer punch that is disposed along an outer periphery of the first outer punch and that pushes in a container opening end of the bottomed cylindrical container;
A die bottom and a die side wall connected perpendicularly to an outer edge of the die bottom, and a die disposed opposite to the inner punch, the first outer punch and the second outer punch, and
In a state where the container bottom is sandwiched between the inner punch and the die, and in a state where the container opening end is constrained by the side wall portion of the first outer punch and the die side wall portion of the die. The outer shoulder of 1 and the second outer punch are relatively moved toward the bottom of the die of the die, thereby increasing the thickness of the container shoulder and forming the container side wall at the center. A method for forming a cylindrical container with a bottom, comprising a step of linearly forming in a direction along an axis.
[2] In the first outer punch and the second outer punch, a step groove portion is formed on the press surface portion through the R-shaped punch shoulder portion, and the bottom portion of the step groove portion forms the bottom. The method for forming a bottomed cylindrical container according to [1], characterized in that the bottomed cylindrical container is configured as one annular punch configured to push the container open end of the cylindrical container with a bottom.
[3] The second outer punch is pushed into contact with the container opening end simultaneously with or after the R-shaped punch shoulder comes into contact with the container shoulder [1] or The method for forming a cylindrical container with a bottom according to [2].
[4] having a post-process for increasing the thickness of the container side wall portion of the bottomed cylindrical container in the plate thickness direction after the molding by the above-described process;
The post-process
Mutually central axes are arranged coaxially,
An internal punch for thickening,
An annular outer punch for increasing the thickness arranged along the outer periphery of the inner punch for increasing the thickness;
Using a die-thickening die having a die side wall portion connected perpendicularly to an outer edge portion of the die bottom portion and the die bottom portion, and a die for thickening disposed facing the inner punch for thickening and the outer punch for thickening,
In the state where the container bottom is sandwiched by the inner punch for thickening and the die for thickening, the container side wall is a gap between the inner punch for thickening and the die side wall of the die for thickening The outer punch for thickening arranged in a gap larger than the plate thickness of the portion is relatively moved toward the bottom of the die of the die for thickening, so that the side wall of the container is installed and the thickness is increased in the plate thickness direction. A method for forming a bottomed cylindrical container as described in [1].
[5] The bottomed cylindrical container according to [4], wherein the shape of the punch shoulder portion of the inner punch for thickening is equivalent to the shape of the R-shaped punch shoulder portion in the first step. Molding method.

本発明によれば、特殊な装置や前段に特殊な加工を必要とせずに、折れ込み疵の発生を抑制しながら、底付き円筒容器の容器肩部を増肉するとともに直角状に成形し、かつ容器側壁部を直線状に成形できる。   According to the present invention, without the need for special processing or special processing in the previous stage, while suppressing the occurrence of folding wrinkles, the container shoulder of the bottomed cylindrical container is increased in thickness and formed into a right angle, And a container side wall part can be shape | molded linearly.

図1は、従来の成形方法における成形前の金型及び底付き円筒容器を示す断面図である。FIG. 1 is a cross-sectional view showing a mold before molding and a cylindrical container with a bottom in a conventional molding method. 図2は、従来の成形方法による成形後の金型及び底付き円筒容器を示す断面図である。FIG. 2 is a cross-sectional view showing a mold and a cylindrical container with a bottom after molding by a conventional molding method. 図3は、実施形態に係る第1工程の成形前の金型及び底付き円筒容器を示す断面図である。FIG. 3 is a cross-sectional view showing a mold and a cylindrical container with a bottom before molding in the first step according to the embodiment. 図4は、実施形態に係る第1工程の成形中の金型及び底付き円筒容器を示す断面図である。FIG. 4 is a cross-sectional view showing a mold and a cylindrical container with a bottom during molding in the first step according to the embodiment. 図5は、実施形態に係る第1工程の成形中の金型及び底付き円筒容器を示す断面図である。FIG. 5 is a cross-sectional view showing a mold and a cylindrical container with a bottom during molding in the first step according to the embodiment. 図6は、実施形態に係る第1工程の成形中の金型及び底付き円筒容器を示す断面図である。FIG. 6 is a cross-sectional view showing a mold and a cylindrical container with a bottom during molding in the first step according to the embodiment. 図7は、実施形態に係る第1工程の成形中の金型及び底付き円筒容器を示す断面図である。FIG. 7 is a cross-sectional view showing a mold and a cylindrical container with a bottom during molding in the first step according to the embodiment. 図8は、実施形態に係る第1工程の成形後の金型及び底付き円筒容器を示す断面図である。FIG. 8 is a cross-sectional view showing the mold and the cylindrical container with the bottom after the first step according to the embodiment. 図9は、実施形態に係る第2工程の成形前の金型及び底付き円筒容器を示す断面図である。FIG. 9 is a cross-sectional view showing a mold before molding and a cylindrical container with a bottom in the second step according to the embodiment. 図10は、実施形態に係る第2工程の成形中の金型及び底付き円筒容器を示す断面図である。FIG. 10 is a cross-sectional view showing a mold and a cylindrical container with a bottom during molding in the second step according to the embodiment. 図11は、実施形態に係る第2工程の成形後の金型及び底付き円筒容器を示す断面図である。FIG. 11 is a cross-sectional view showing the mold and the cylindrical container with the bottom after the second step according to the embodiment. 図12は、比較例における成形前の金型及び底付き円筒容器を示す断面図である。FIG. 12 is a cross-sectional view showing a mold and a cylindrical container with a bottom before molding in a comparative example. 図13Aは、比較例における成形中の金型及び底付き円筒容器を示す断面図である。FIG. 13A is a cross-sectional view showing a mold and a cylindrical container with a bottom during molding in a comparative example. 図13Bは、比較例における成形中の金型及び底付き円筒容器を示す拡大断面図である。FIG. 13B is an enlarged cross-sectional view showing a mold during molding and a cylindrical container with a bottom in a comparative example. 図14Aは、比較例における成形中の金型及び底付き円筒容器を示す断面図である。FIG. 14A is a cross-sectional view showing a mold and a cylindrical container with a bottom during molding in a comparative example. 図14Bは、比較例における成形中の金型及び底付き円筒容器を示す拡大断面図である。FIG. 14B is an enlarged cross-sectional view showing a mold during molding and a cylindrical container with a bottom in a comparative example. 図15Aは、比較例における成形後の金型及び底付き円筒容器を示す断面図である。FIG. 15A is a cross-sectional view showing a mold after molding and a cylindrical container with a bottom in a comparative example. 図15Bは、比較例における成形後の金型及び底付き円筒容器を示す拡大断面図である。FIG. 15B is an enlarged cross-sectional view showing a mold and a cylindrical container with a bottom after molding in a comparative example. 図16は、変形例に係る第1工程の成形前の金型及び底付き円筒容器を示す断面図である。FIG. 16: is sectional drawing which shows the metal mold | die and bottomed cylindrical container before shaping | molding of the 1st process which concerns on a modification.

以下、本発明を実施するための形態を、添付図面を参照しながら説明する。
本実施形態に係る底付き円筒容器の成形方法では、第1プレス金型を用いて、底付き円筒容器の容器肩部を増肉するとともに直角状に成形し、かつ容器側壁部を直線状に成形する第1工程と、第1工程後に、第2のプレス金型を用いて、容器側壁部を板厚方向に増肉する第2工程とを有する。
DESCRIPTION OF EMBODIMENTS Hereinafter, embodiments for carrying out the present invention will be described with reference to the accompanying drawings.
In the method for forming a bottomed cylindrical container according to this embodiment, the first press mold is used to increase the thickness of the container shoulder of the bottomed cylindrical container and to form the container at a right angle, and to linearly form the container side wall. It has the 1st process to shape | mold, and the 2nd process of thickening a container side wall part in a plate | board thickness direction using a 2nd press die after a 1st process.

(第1工程)
図3は、実施形態に係る第1工程の成形前の金型(第1プレス金型)及び底付き円筒容器を示す断面図である。なお、第1プレス金型及び後述する第2プレス金型の側断面は軸対象であるため、中心軸から片側部分のみを示す。他の図面においても、同様である。
(First step)
FIG. 3 is a cross-sectional view illustrating a mold (first press mold) and a cylindrical container with a bottom before molding in the first step according to the embodiment. In addition, since the side cross section of the 1st press die and the 2nd press die mentioned later is an axis | shaft object, only one side part is shown from a central axis. The same applies to the other drawings.

第1工程におけるプレス機の成形対象(被加工材)は、容器底部21a、容器側壁部21b、及び容器底部21aと容器側壁部21bとを繋ぐ湾曲した容器肩部21cを有する底付き円筒容器21である。被加工材である底付き円筒容器21は、絞り加工により事前に成形されたものである。   The molding object (work material) of the press machine in the first step is a bottomed cylindrical container 21 having a container bottom 21a, a container side wall 21b, and a curved container shoulder 21c connecting the container bottom 21a and the container side wall 21b. It is. The bottomed cylindrical container 21 that is a workpiece is formed in advance by drawing.

第1プレス金型は、互いに中心軸20が同軸上に配置される内パンチ22、外パンチ23、ノックアウト24、及びダイ25を有する。ダイ25は固定式であり、他の要素22〜23は昇降機構により昇降移動させることができる。昇降機構には、油圧、サーボモータ等を用いることができる。また、内パンチ22については、ダイ25との間で容器底部21aを狭持できればよいので、ダイ25方向に付勢力を与えるばね等を用いることができる。   The first press die has an inner punch 22, an outer punch 23, a knockout 24, and a die 25 whose central axes 20 are arranged coaxially with each other. The die 25 is fixed, and the other elements 22 to 23 can be moved up and down by a lifting mechanism. A hydraulic pressure, a servo motor or the like can be used for the lifting mechanism. Further, since the inner punch 22 only needs to be able to hold the container bottom 21a with the die 25, a spring or the like that applies an urging force in the direction of the die 25 can be used.

内パンチ22は、円柱状であり、ノックアウト24及びダイ25と対向する平面状のプレス面部22aと、外周面部22bとを有する。   The inner punch 22 has a columnar shape, and includes a flat press surface portion 22a facing the knockout 24 and the die 25, and an outer peripheral surface portion 22b.

外パンチ23は、環状に形成され、内パンチ22の外周面部22bに沿って配置される。外パンチ23は、ダイ25と対向する平面視環状の第1プレス面部23aと、外周面部23bとを有する。第1プレス面部23aの中心軸20と直交する径方向の外縁部には環状の段差溝部23cが形成されている。段差溝部23cは、周状の側壁部23dと、側壁部23dと直交する平面視環状の底面部(第2プレス面部と呼ぶ)23eとを有する。側壁部23dと第1プレス面部23aとは、R状のパンチ肩部23fで繋がれる。段差溝部23cの側壁部23dの外径は、底付き円筒容器21の容器側壁部21bの内径と略同等である。   The outer punch 23 is formed in an annular shape and is disposed along the outer peripheral surface portion 22 b of the inner punch 22. The outer punch 23 has a first press surface portion 23a that is annular in plan view and that faces the die 25, and an outer peripheral surface portion 23b. An annular step groove 23c is formed on the outer edge in the radial direction orthogonal to the central axis 20 of the first press surface portion 23a. The step groove portion 23c includes a circumferential side wall portion 23d and an annular bottom surface portion (referred to as a second press surface portion) 23e that is orthogonal to the side wall portion 23d. The side wall portion 23d and the first press surface portion 23a are connected by an R-shaped punch shoulder portion 23f. The outer diameter of the side wall 23d of the step groove 23c is substantially equal to the inner diameter of the container side wall 21b of the bottomed cylindrical container 21.

ノックアウト24は、円柱状であり、第1プレス金型による成形後の底付き円筒容器21を第1プレス金型から取り外すためのものであり、図略の機械式の駆動源により昇降可能な可動式である。   The knockout 24 has a columnar shape and is used for removing the bottomed cylindrical container 21 formed by the first press mold from the first press mold, and is movable up and down by a mechanical drive source (not shown). It is a formula.

ダイ25は、ダイ底部25aと、ダイ底部25aの外縁部に垂直に接続する環状のダイ側壁部25bとを有する。ダイ底部25aの中心には、ノックアウト24が配置される孔部25cが形成されている。ダイ側壁部25bの内径は、容器側壁部21bの外径と略同等である。   The die 25 has a die bottom portion 25a and an annular die side wall portion 25b connected perpendicularly to the outer edge portion of the die bottom portion 25a. A hole 25c in which the knockout 24 is disposed is formed at the center of the die bottom 25a. The inner diameter of the die side wall 25b is substantially equal to the outer diameter of the container side wall 21b.

以下、第1工程について説明する。
第1工程において、プレス機は、ダイ25上に載置された底付き円筒容器21に対して、内パンチ22を下降させて容器底部21aを内パンチ22とダイ25とにより狭持し、この状態を維持しながら外パンチ23を下降させる。
Hereinafter, the first step will be described.
In the first step, the press machine lowers the inner punch 22 with respect to the bottomed cylindrical container 21 placed on the die 25 so that the container bottom 21a is held between the inner punch 22 and the die 25. The outer punch 23 is lowered while maintaining the state.

図3に示すように、外パンチ23を下降させ、外パンチ23の段差溝部23c内に底付き円筒容器21の容器開口端21dを進入させる。このとき、容器開口端21dは、外パンチ23の第2プレス面部23eから離隔しており、段差溝部23c及びダイ側壁部25bによって中心軸20に直交する方向から拘束される。
図4に示すように、外パンチ23をさらに下降させると、パンチ肩部23fが容器肩部21cに接触し、容器肩部21c及び容器側壁部21bを下方に変形させる。なお、容器底部21aを内パンチ22とダイ25とにより予め狭持しておくと説明したが、パンチ肩部23fが容器肩部21cに接触するときに容器底部21aが狭持されればよい。すなわち、パンチ肩部23fが容器肩部21cに接触するのと同時又はその直前に、容器底部21aを内パンチ22とダイ25とにより狭持するようなタイミングとしてもよい。
As shown in FIG. 3, the outer punch 23 is lowered, and the container opening end 21 d of the bottomed cylindrical container 21 enters the stepped groove 23 c of the outer punch 23. At this time, the container opening end 21d is separated from the second press surface portion 23e of the outer punch 23, and is restrained from the direction perpendicular to the central axis 20 by the step groove portion 23c and the die side wall portion 25b.
As shown in FIG. 4, when the outer punch 23 is further lowered, the punch shoulder 23f comes into contact with the container shoulder 21c, and the container shoulder 21c and the container side wall 21b are deformed downward. Although the container bottom 21a has been described as being held in advance by the inner punch 22 and the die 25, the container bottom 21a only needs to be held when the punch shoulder 23f contacts the container shoulder 21c. That is, the timing may be such that the container bottom 21a is held between the inner punch 22 and the die 25 at the same time or immediately before the punch shoulder 23f contacts the container shoulder 21c.

図5に示すように、外パンチ23をさらに下降させると、段差溝部23cの第2プレス面部23eが容器開口端21dに当接し、第2プレス面部23eにて容器開口端21dを押さえた状態で容器肩部21c及び容器側壁部21bを下方に変形させることとなる。すなわち、パンチ肩部23fが容器肩部21cに接触するのと同時又はそれ以降に、段差溝部23cの第2プレス面部23eが容器開口端21dに当接して押し込むタイミングとなっている。   As shown in FIG. 5, when the outer punch 23 is further lowered, the second press surface portion 23e of the step groove portion 23c comes into contact with the container opening end 21d, and the container opening end 21d is pressed by the second press surface portion 23e. The container shoulder portion 21c and the container side wall portion 21b are deformed downward. That is, at the same time as or after the punch shoulder portion 23f comes into contact with the container shoulder portion 21c, the second press surface portion 23e of the step groove portion 23c comes into contact with and pushes into the container opening end 21d.

図6及び図7に示すように、外パンチ23をさらに下降させると、容器肩部21cはダイ底部25a及びダイ側壁部25bの境界であるダイ角部25dに向かって徐々に押し込まれ、容器底部21aのうち容器肩部21c側の部分が増肉される。この際、パンチ肩部23fと底付き円筒容器21の接触範囲が外パンチ23の第1プレス面部23aの方向に拡がるため、パンチ肩部23fにて底付き円筒容器21に折れ込み疵が発生するのを防止できる。言い換えると、容器側壁部21bの板厚方向の変形を拘束しながら、かつパンチ肩部23fを容器肩部21cに密着させながら、容器側壁部21b、容器肩部21c、及び容器底部21aを成形するので、容器肩部21cの内側に折れ込み疵が発生することを抑制できる。   As shown in FIGS. 6 and 7, when the outer punch 23 is further lowered, the container shoulder 21c is gradually pushed toward the die corner 25d, which is the boundary between the die bottom 25a and the die side wall 25b. A portion on the container shoulder 21c side of 21a is thickened. At this time, the contact range between the punch shoulder portion 23f and the bottomed cylindrical container 21 is expanded in the direction of the first press surface portion 23a of the outer punch 23, so that the bottomed cylindrical container 21 is folded at the punch shoulder portion 23f. Can be prevented. In other words, the container side wall part 21b, the container shoulder part 21c, and the container bottom part 21a are formed while restraining deformation of the container side wall part 21b in the plate thickness direction and bringing the punch shoulder part 23f into close contact with the container shoulder part 21c. Therefore, it is possible to suppress the occurrence of folding wrinkles inside the container shoulder 21c.

図7に示す状態から、外パンチ23をさらに下降させる。この際、外パンチ23の第2プレス面部23eにて容器側壁部21bを押し込むことに加えて、容器底部21aにおいて増肉された容器肩部21c側の部分を第1プレス面部23a及びパンチ肩部23fで圧下することで、図8に示すように、容器底部21aの増肉部分をダイ角部25dの空間に材料流動させ、容器肩部21cを増肉するとともに直角状に成形する。   From the state shown in FIG. 7, the outer punch 23 is further lowered. At this time, in addition to pushing the container side wall portion 21b with the second press surface portion 23e of the outer punch 23, the portion on the container shoulder portion 21c side increased in the container bottom portion 21a is replaced with the first press surface portion 23a and the punch shoulder portion. By pressing down with 23f, as shown in FIG. 8, the thickened portion of the container bottom 21a is caused to flow into the space of the die corner 25d, and the container shoulder 21c is thickened and formed into a right angle.

以上の第1工程により、容器肩部21cを増肉するとともに直角状に成形し、かつ容器側壁部21bを中心軸20に沿った方向に直線状に形成することができる。第1工程による成形後、プレス機は、内パンチ22、外パンチ23、及びノックアウト24を上昇させ、底付き円筒容器21をダイ25から取り外す。   By the above first step, the container shoulder 21c can be increased in thickness and formed into a right angle, and the container side wall 21b can be formed linearly in the direction along the central axis 20. After the molding in the first step, the press raises the inner punch 22, the outer punch 23, and the knockout 24, and removes the bottomed cylindrical container 21 from the die 25.

(第2工程)
図9は、実施形態に係る第2工程の成形前の金型(第2プレス金型)及び底付き円筒容器を示す断面図である。
第2工程におけるプレス機の成形対象(被加工材)は、第1工程による成形後の底付き円筒容器であり、以下では、第1工程による成形後の底付き円筒容器の符号を31とし、底付き円筒容器31の各部を容器底部31a、容器側壁部31b、容器肩部31c、容器開口端31dと記す。
(Second step)
FIG. 9 is a cross-sectional view showing a mold (second press mold) and a cylindrical container with a bottom before molding in the second step according to the embodiment.
The molding object (work material) of the press machine in the second step is a bottomed cylindrical container after molding in the first step, and hereinafter, the symbol of the bottomed cylindrical container after molding in the first step is 31, The parts of the bottomed cylindrical container 31 are referred to as a container bottom part 31a, a container side wall part 31b, a container shoulder part 31c, and a container opening end 31d.

第2プレス金型は、互いに中心軸30が同軸上に配置される内パンチ32(増肉用内パンチ)、外パンチ33(増肉用外パンチ)、ノックアウト34、及びダイ35(増肉用ダイ)を有する。ダイ35は固定式であり、他の要素32〜33は昇降機構により昇降移動させることができる。昇降機構には、油圧、サーボモータ等を用いることができる。また、内パンチ32については、ダイ35との間で容器底部31aを狭持できればよいので、ダイ35方向に付勢力を与えるばね等を用いることができる。   The second press die includes an inner punch 32 (inner punch for increasing the thickness), an outer punch 33 (outer punch for increasing the thickness), a knockout 34, and a die 35 (for increasing the thickness) whose central axes 30 are arranged coaxially. Die). The die 35 is fixed, and the other elements 32 to 33 can be moved up and down by a lifting mechanism. A hydraulic pressure, a servo motor or the like can be used for the lifting mechanism. Further, since the inner punch 32 only needs to be able to hold the container bottom portion 31a with the die 35, a spring or the like that applies a biasing force in the direction of the die 35 can be used.

内パンチ32は、円柱状であり、ノックアウト34及びダイ35と対向する平面状のプレス面部32aと、外周面部32bと、平面部32aと外周面部32bとを繋ぐ内パンチ肩部32cとを有する。内パンチ32の外周面部32bの外径は、底付き円筒容器31の容器側壁部31bの内径と略同等である。また、内パンチ肩部32cの形状は、第1工程で用いた外パンチ23のパンチ肩部23fの形状と略同等である。   The inner punch 32 has a cylindrical shape, and includes a flat press surface portion 32a facing the knockout 34 and the die 35, an outer peripheral surface portion 32b, and an inner punch shoulder portion 32c connecting the flat surface portion 32a and the outer peripheral surface portion 32b. The outer diameter of the outer peripheral surface portion 32 b of the inner punch 32 is substantially equal to the inner diameter of the container side wall portion 31 b of the bottomed cylindrical container 31. The shape of the inner punch shoulder 32c is substantially the same as the shape of the punch shoulder 23f of the outer punch 23 used in the first step.

外パンチ33は、環状に形成され、内パンチ32の外周面部32bに沿って配置される。外パンチ33は、ダイ35と対向する平面視環状のプレス面部33aを有する。外パンチ33の厚み(中心軸30に直交する方向の厚み)は、容器側壁部31bの板厚Tより大きい。   The outer punch 33 is formed in an annular shape and is disposed along the outer peripheral surface portion 32 b of the inner punch 32. The outer punch 33 has a press surface portion 33 a that is annular in plan view and faces the die 35. The thickness of the outer punch 33 (thickness in the direction orthogonal to the central axis 30) is larger than the plate thickness T of the container side wall 31b.

ノックアウト34は、円柱状であり、第2プレス金型による成形後の底付き円筒容器31を第2プレス金型から取り外すためのものであり、図略の機械式の駆動源により昇降可能な可動式である。   The knockout 34 has a columnar shape for removing the bottomed cylindrical container 31 after being molded by the second press mold from the second press mold, and is movable up and down by a mechanical drive source (not shown). It is a formula.

ダイ35は、ダイ底部35aと、ダイ底部35aの外縁部に垂直に接続する環状のダイ側壁部35bとを有する。ダイ底部35aの中心には、ノックアウト34が配置される孔部35cが形成されている。ダイ側壁部35bの内径は、容器側壁部31bを増肉させるために容器側壁部31bの外径より大きくなっている。すなわち、容器側壁部31bとダイ側壁部35bとの間に隙間が形成される。ダイ側壁部35bと内パンチ32との間隔S1は、容器側壁部31bの板厚Tより大きく、この隙間S1に外パンチ33は配置される。   The die 35 has a die bottom portion 35a and an annular die side wall portion 35b connected perpendicularly to the outer edge portion of the die bottom portion 35a. A hole 35c in which the knockout 34 is disposed is formed at the center of the die bottom 35a. The inner diameter of the die side wall 35b is larger than the outer diameter of the container side wall 31b in order to increase the thickness of the container side wall 31b. That is, a gap is formed between the container side wall portion 31b and the die side wall portion 35b. The space S1 between the die side wall 35b and the inner punch 32 is larger than the plate thickness T of the container side wall 31b, and the outer punch 33 is disposed in the gap S1.

以下、第2工程について説明する。
第2工程において、プレス機は、ダイ35上に載置された底付き円筒容器31に対して、内パンチ32を下降させて容器底部31aを内パンチ32とダイ35とにより狭持し、この状態を維持しながら外パンチ33を下降させる。
Hereinafter, the second step will be described.
In the second step, the press machine lowers the inner punch 32 with respect to the bottomed cylindrical container 31 placed on the die 35 and holds the container bottom 31a between the inner punch 32 and the die 35. The outer punch 33 is lowered while maintaining the state.

図10及び図11に示すように、外パンチ33を下降させ、内パンチ32、外パンチ33、及びダイ35で囲まれた空間内にて容器側壁部31bを据え込んで板厚方向に増肉する。   As shown in FIGS. 10 and 11, the outer punch 33 is lowered, and the container side wall portion 31b is installed in the space surrounded by the inner punch 32, the outer punch 33, and the die 35 to increase the thickness in the plate thickness direction. To do.

この際、第1工程にて容器肩部31cが内パンチ肩部32cに接触する形状に成形されていることに加えて直角状に成形されているので、第2工程の途中で容器肩部31cが内パンチ肩部32cから離れることがない。そのため、容器肩部31cの内側に折れ込み疵が発生することを抑制できる。   At this time, in addition to the container shoulder portion 31c being formed in a shape that contacts the inner punch shoulder portion 32c in the first step, the container shoulder portion 31c is formed in the middle of the second step. Does not leave the inner punch shoulder 32c. Therefore, it is possible to suppress the occurrence of folding wrinkles inside the container shoulder 31c.

以上の第2工程により、容器側壁部31bを板厚方向に増肉することができる。第2工程による成形後、プレス機は、内パンチ32、外パンチ33、及びノックアウト34を上昇させ、底付き円筒容器31をダイ35から取り外す。   By the above second step, the container side wall 31b can be thickened in the thickness direction. After the molding in the second step, the press raises the inner punch 32, the outer punch 33, and the knockout 34, and removes the bottomed cylindrical container 31 from the die 35.

比較例として、図12に示すように、容器肩部を直角状に成形していない状態で、第2工程を実施する場合を説明する。なお、底付き円筒容器の符号を41とし、底付き円筒容器41の各部を容器底部41a、容器側壁部41b、容器肩部41c、容器開口端41dと記す。
この場合、第2工程の途中で、図13A、図13Bに示すように、内パンチ肩部32cと容器肩部41cとの間に隙間S2が生じる。そして、この隙間S2に、図14A、図14B、図15A及び図15Bに示すように、底付き円筒容器41の素材が張り出し、容器肩部41cの内側に折れ込み疵41eが発生する。したがって、第1工程では、容器肩部41cが直角状に成形されるまで増肉処理を実施する必要がある。
As a comparative example, as shown in FIG. 12, a case will be described in which the second step is performed in a state where the container shoulder is not formed into a right angle. In addition, the code | symbol of a cylindrical container with a bottom is set to 41, and each part of the cylindrical container 41 with a bottom is described as the container bottom part 41a, the container side wall part 41b, the container shoulder part 41c, and the container opening end 41d.
In this case, a gap S2 is generated between the inner punch shoulder portion 32c and the container shoulder portion 41c as shown in FIGS. 13A and 13B during the second step. Then, as shown in FIGS. 14A, 14B, 15A, and 15B, the material of the bottomed cylindrical container 41 protrudes into the gap S2, and a fold 41e is generated inside the container shoulder 41c. Therefore, in the first step, it is necessary to carry out the thickening process until the container shoulder 41c is formed in a right angle.

底付き円筒容器21には、鋼、アルミニウム、胴等の金属、若しくは、これらの合金等、塑性加工が可能な公知の各種の材料を用いることができる。
また、底付き円筒容器21は絞り加工により事前に成形されると説明したが、例えば第1工程の前工程として、第1プレス金型の例えばダイ25を利用して、平板の素材から底付き円筒容器21を成形するようにしてもよい。
The bottomed cylindrical container 21 may be made of various known materials that can be plastically processed, such as steel, aluminum, a metal such as a trunk, or an alloy thereof.
Moreover, although it demonstrated that the cylindrical container 21 with a bottom was shape | molded in advance by a drawing process, for example, as a pre-process of a 1st process, using the die | dye 25 of a 1st press die, it is bottomed from a flat raw material. The cylindrical container 21 may be formed.

以上、本発明を種々の実施形態と共に説明したが、本発明はこれらの実施形態にのみ限定されるものではなく、本発明の範囲内で変更等が可能である。
(変形例1)
上述の実施形態では、第1プレス金型において、外パンチ23が、プレス面部23aにR状のパンチ肩部23fを介して連設する段差溝部23cが形成され、段差溝部23cの底面部23eで底付き円筒容器21の容器開口端21dを押し込む単一の環状のパンチとして構成される例を説明したが、本発明はこれに限るものではない。図16に示すように、内パンチ22の外周に沿って配置され、プレス面部23aの中心軸20に直交する方向の外縁部にR状のパンチ肩部23fを有する環状の第1の外パンチ23Iと、第1の外パンチ23Iの外周に沿って配置され、底付き円筒容器21の容器開口端21dを押し込むための環状の第2の外パンチ23Oとに分割するような形態でもよい。ただし、外パンチ23を一のパンチとして構成する方が、昇降機構が一つ済むことからも好適である。
As mentioned above, although this invention was demonstrated with various embodiment, this invention is not limited only to these embodiment, A change etc. are possible within the scope of the present invention.
(Modification 1)
In the above-described embodiment, in the first press die, the outer punch 23 is formed with the step groove portion 23c that is connected to the press surface portion 23a via the R-shaped punch shoulder portion 23f, and the bottom surface portion 23e of the step groove portion 23c. Although the example comprised as a single cyclic | annular punch which pushes in the container opening end 21d of the cylindrical container 21 with a bottom was demonstrated, this invention is not limited to this. As shown in FIG. 16, an annular first outer punch 23I is disposed along the outer periphery of the inner punch 22 and has an R-shaped punch shoulder 23f on the outer edge in a direction perpendicular to the central axis 20 of the press surface portion 23a. And an annular second outer punch 23O that is arranged along the outer periphery of the first outer punch 23I and that pushes in the container opening end 21d of the bottomed cylindrical container 21. However, it is preferable to configure the outer punch 23 as one punch because only one lifting mechanism is required.

(変形例2)
上述の実施形態では、第1工程において、内パンチ22、ノックアウト24及びダイ25を固定した状態で、外パンチ23を下降させることで、容器肩部21cを増肉しながら直角状に成形したが、本発明はこれに限るものではない。すなわち、第1工程において、外パンチ23を固定し、内パンチ22、ノックアウト24及びダイ25を上昇させることにより、容器肩部21cを増肉しながら直角状に成形してもよい。また、外パンチ23を下降させながら、内パンチ22、ノックアウト24及びダイ25を上昇させることにより、容器肩部21cを増肉しながら直角状に成形してもよい。
(Modification 2)
In the above-described embodiment, in the first step, the outer punch 23 is lowered while the inner punch 22, the knockout 24, and the die 25 are fixed, so that the container shoulder portion 21c is formed into a right angle while increasing the thickness. However, the present invention is not limited to this. That is, in the first step, the outer punch 23 may be fixed and the inner punch 22, the knockout 24, and the die 25 may be raised to form the container shoulder portion 21c in a right angle while increasing the thickness. Alternatively, the inner punch 22, the knockout 24, and the die 25 may be raised while lowering the outer punch 23, thereby forming the container shoulder portion 21c in a right-angle shape while increasing the thickness.

(変形例3)
上述の実施形態では、第2工程において、内パンチ32、ノックアウト34及びダイ35を固定した状態で、外パンチ33を下降させることで、容器側壁部21bを増肉したが、本発明はこれに限るものではない。すなわち、第2工程において、外パンチ33を固定した状態で、内パンチ32、ノックアウト34及びダイ35を上昇させることで、容器側壁部21bを増肉してもよい。また、外パンチ33を下降させながら、内パンチ32、ノックアウト34及びダイ35を上昇させることで、容器側壁部21bを増肉してもよい。
(Modification 3)
In the above-described embodiment, in the second step, the outer side wall 33b is increased by lowering the outer punch 33 while the inner punch 32, the knockout 34, and the die 35 are fixed. It is not limited. That is, in the second step, the container side wall 21b may be increased by raising the inner punch 32, the knockout 34, and the die 35 with the outer punch 33 fixed. Further, the container side wall portion 21b may be increased by raising the inner punch 32, the knockout 34, and the die 35 while lowering the outer punch 33.

(変形例4)
上述の実施形態において、各工具の上下を反対にしてもよい。また、上述の実施形態では、ノックアウト24、34を設けたが、ノックアウト24、34は省略することもできる。この場合、ダイ25の孔部25aを省略して、容器底部21aの全体をダイ25で支持してもよい。また、ダイ35の孔部35cを省略して、容器底部31aの全体をダイ35で支持してもよい。第1工程後又は第2工程後の底付き円筒容器は、例えば、引き上げ機を用いてダイ25、35から取り外してもよい。
(Modification 4)
In the above-described embodiment, the upper and lower sides of each tool may be reversed. In the above-described embodiment, the knockouts 24 and 34 are provided. However, the knockouts 24 and 34 may be omitted. In this case, the hole 25a of the die 25 may be omitted, and the entire container bottom 21a may be supported by the die 25. Further, the hole 35c of the die 35 may be omitted, and the entire container bottom 31a may be supported by the die 35. The bottomed cylindrical container after the first step or the second step may be removed from the dies 25 and 35 using, for example, a lifting machine.

本発明は、例えば自動車のオートマチックトランスミッションに用いられるドラムやハブ等のように回転してトルク伝達を行う部品となる底付き円筒容器を成形するのに利用することができる。   The present invention can be used to mold a cylindrical container with a bottom, which is a part that rotates and transmits torque, such as a drum or a hub used in an automatic transmission of an automobile.

Claims (5)

容器底部、容器側壁部、及び前記容器底部と前記容器側壁部とを繋ぐ湾曲した容器肩部を有する底付き円筒容器を被加工材とする底付き円筒容器の成形方法であって、
互いに中心軸が同軸上に配置される、
内パンチと、
前記内パンチの外周に沿って配置され、プレス面部の前記中心軸に直交する方向の外縁部にR状のパンチ肩部を有する環状の第1の外パンチと、
前記第1の外パンチの外周に沿って配置され、前記底付き円筒容器の容器開口端を押し込む環状の第2の外パンチと、
ダイ底部及び前記ダイ底部の外縁部に垂直に接続するダイ側壁部を有し、前記内パンチ、前記第1の外パンチ及び前記第2の外パンチに対向配置されるダイと、を用いて、
前記内パンチと前記ダイとで前記容器底部を狭持した状態で、かつ前記第1の外パンチの側壁部と前記ダイの前記ダイ側壁部とで前記容器開口端を拘束した状態で、前記第1の外パンチ及び前記第2の外パンチを前記ダイの前記ダイ底部に向かって相対移動させることで、前記容器肩部を増肉するとともに直角状に成形し、かつ前記容器側壁部を前記中心軸に沿った方向に直線状に成形する工程を有することを特徴とする底付き円筒容器の成形方法。
A bottomed cylindrical container molding method using a bottomed cylindrical container having a container bottom, a container side wall, and a curved container shoulder connecting the container bottom and the container side wall,
Mutually central axes are arranged coaxially,
With an inner punch,
An annular first outer punch disposed along the outer periphery of the inner punch and having an R-shaped punch shoulder at an outer edge in a direction perpendicular to the central axis of the press surface portion;
An annular second outer punch that is disposed along an outer periphery of the first outer punch and that pushes in a container opening end of the bottomed cylindrical container;
A die bottom and a die side wall connected perpendicularly to an outer edge of the die bottom, and a die disposed opposite to the inner punch, the first outer punch and the second outer punch, and
In a state where the container bottom is sandwiched between the inner punch and the die, and in a state where the container opening end is constrained by the side wall portion of the first outer punch and the die side wall portion of the die. The outer shoulder of 1 and the second outer punch are relatively moved toward the bottom of the die of the die, thereby increasing the thickness of the container shoulder and forming the container side wall at the center. A method for forming a cylindrical container with a bottom, comprising a step of linearly forming in a direction along an axis.
前記第1の外パンチ及び前記第2の外パンチは、前記プレス面部に前記R状のパンチ肩部を介して連設する段差溝部が形成され、前記段差溝部の底面部で前記底付き円筒容器の容器開口端を押し込む単一の環状のパンチとして構成されることを特徴とする請求項1に記載の底付き円筒容器の成形方法。   The first outer punch and the second outer punch are formed with a step groove portion continuously provided on the press surface portion via the R-shaped punch shoulder portion, and the bottomed cylindrical container at the bottom surface portion of the step groove portion. The method for forming a cylindrical container with a bottom according to claim 1, wherein the container is configured as a single annular punch for pushing the open end of the container. 前記R状のパンチ肩部が前記容器肩部に接触するのと同時又はそれ以降に、前記第2の外パンチが前記容器開口端に当接する押し込むことを特徴とする請求項1又は2に記載の底付き円筒容器の成形方法。   The said 2nd outer punch is pushed in contact with the said container opening end at the same time after the said R-shaped punch shoulder part contacts the said container shoulder part, or 2 characterized by the above-mentioned. Method for forming cylindrical container with bottom. 前記工程による成形後の前記底付き円筒容器の前記容器側壁部を板厚方向に増肉する後工程を有し、
前記後工程は、
互いに中心軸が同軸上に配置される、
増肉用内パンチと、
前記増肉用内パンチの外周に沿って配置される環状の増肉用外パンチと、
ダイ底部及び前記ダイ底部の外縁部に垂直に接続するダイ側壁部を有し、前記増肉用内パンチ及び前記増肉用外パンチに対向配置される増肉用ダイと、を用いて、
前記増肉用内パンチと前記増肉用ダイとで前記容器底部を狭持した状態で、前記増肉用内パンチと前記増肉用ダイの前記ダイ側壁部との隙間であって前記容器側壁部の板厚より大きい隙間に配置される前記増肉用外パンチを前記増肉用ダイの前記ダイ底部に向かって相対移動させることで、前記容器側壁部を据え込んで板厚方向に増肉することを特徴とする請求項1に記載の底付き円筒容器の成形方法。
A post-process for increasing the thickness of the container side wall of the bottomed cylindrical container after the molding by the process in the thickness direction;
The post-process
Mutually central axes are arranged coaxially,
An internal punch for thickening,
An annular outer punch for increasing the thickness arranged along the outer periphery of the inner punch for increasing the thickness;
Using a die-thickening die having a die side wall portion connected perpendicularly to an outer edge portion of the die bottom portion and the die bottom portion, and a die for thickening disposed facing the inner punch for thickening and the outer punch for thickening,
In the state where the container bottom is sandwiched by the inner punch for thickening and the die for thickening, the container side wall is a gap between the inner punch for thickening and the die side wall of the die for thickening The outer punch for thickening arranged in a gap larger than the plate thickness of the portion is relatively moved toward the bottom of the die of the die for thickening, so that the side wall of the container is installed and the thickness is increased in the plate thickness direction. The method for forming a cylindrical container with a bottom according to claim 1, wherein:
前記増肉用内パンチのパンチ肩部の形状が、前記第1工程における前記R状のパンチ肩部の形状と同等であることを特徴とする請求項4に記載の底付き円筒容器の成形方法。   The method for forming a cylindrical container with a bottom according to claim 4, wherein the shape of the punch shoulder portion of the inner punch for thickening is equivalent to the shape of the R-shaped punch shoulder portion in the first step. .
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