JPWO2013161291A1 - Laminate and its construction method - Google Patents

Laminate and its construction method Download PDF

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JPWO2013161291A1
JPWO2013161291A1 JP2014512365A JP2014512365A JPWO2013161291A1 JP WO2013161291 A1 JPWO2013161291 A1 JP WO2013161291A1 JP 2014512365 A JP2014512365 A JP 2014512365A JP 2014512365 A JP2014512365 A JP 2014512365A JP WO2013161291 A1 JPWO2013161291 A1 JP WO2013161291A1
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laminate
adhesive layer
transparent resin
base material
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JP6085593B2 (en
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要 近藤
要 近藤
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Idemitsu Unitech Co Ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00Layered products comprising a layer of synthetic resin
    • B32B27/32Layered products comprising a layer of synthetic resin comprising polyolefins
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C45/00Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
    • B29C45/14Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor incorporating preformed parts or layers, e.g. injection moulding around inserts or for coating articles
    • B29C45/14311Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor incorporating preformed parts or layers, e.g. injection moulding around inserts or for coating articles using means for bonding the coating to the articles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C45/00Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
    • B29C45/14Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor incorporating preformed parts or layers, e.g. injection moulding around inserts or for coating articles
    • B29C45/14688Coating articles provided with a decoration
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C45/00Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
    • B29C45/14Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor incorporating preformed parts or layers, e.g. injection moulding around inserts or for coating articles
    • B29C45/14778Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor incorporating preformed parts or layers, e.g. injection moulding around inserts or for coating articles the article consisting of a material with particular properties, e.g. porous, brittle
    • B29C45/14811Multilayered articles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00Layered products comprising a layer of synthetic resin
    • B32B27/06Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material
    • B32B27/08Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material of synthetic resin
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00Layered products comprising a layer of synthetic resin
    • B32B27/30Layered products comprising a layer of synthetic resin comprising vinyl (co)polymers; comprising acrylic (co)polymers
    • B32B27/302Layered products comprising a layer of synthetic resin comprising vinyl (co)polymers; comprising acrylic (co)polymers comprising aromatic vinyl (co)polymers, e.g. styrenic (co)polymers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00Layered products comprising a layer of synthetic resin
    • B32B27/30Layered products comprising a layer of synthetic resin comprising vinyl (co)polymers; comprising acrylic (co)polymers
    • B32B27/306Layered products comprising a layer of synthetic resin comprising vinyl (co)polymers; comprising acrylic (co)polymers comprising vinyl acetate or vinyl alcohol (co)polymers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B7/00Layered products characterised by the relation between layers; Layered products characterised by the relative orientation of features between layers, or by the relative values of a measurable parameter between layers, i.e. products comprising layers having different physical, chemical or physicochemical properties; Layered products characterised by the interconnection of layers
    • B32B7/04Interconnection of layers
    • B32B7/12Interconnection of layers using interposed adhesives or interposed materials with bonding properties
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2250/00Layers arrangement
    • B32B2250/24All layers being polymeric
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00Properties of the layers or laminate
    • B32B2307/30Properties of the layers or laminate having particular thermal properties
    • B32B2307/306Resistant to heat
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00Properties of the layers or laminate
    • B32B2307/40Properties of the layers or laminate having particular optical properties
    • B32B2307/412Transparent
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00Properties of the layers or laminate
    • B32B2307/50Properties of the layers or laminate having particular mechanical properties
    • B32B2307/558Impact strength, toughness
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00Properties of the layers or laminate
    • B32B2307/70Other properties
    • B32B2307/732Dimensional properties
    • B32B2307/734Dimensional stability
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00Properties of the layers or laminate
    • B32B2307/70Other properties
    • B32B2307/75Printability

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  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Mechanical Engineering (AREA)
  • Laminated Bodies (AREA)
  • Injection Moulding Of Plastics Or The Like (AREA)
  • Extrusion Moulding Of Plastics Or The Like (AREA)

Abstract

ポリオレフィンを含有する透明樹脂層、粘着強度が0.01N/25mm〜10N/25mmの範囲内である粘着層、及びポリオレフィンを含有する基材層を、この順で含んでなることを特徴とする積層体、及びこの積層体を用いた成形体。A laminate comprising a transparent resin layer containing polyolefin, an adhesive layer having an adhesive strength within a range of 0.01 N / 25 mm to 10 N / 25 mm, and a base material layer containing polyolefin in this order. And a molded body using the laminate.

Description

本発明は、加飾加工に好適な積層体、該積層体を用いた成形体、成形体の製造方法に関する。   The present invention relates to a laminate suitable for decorating, a molded body using the laminate, and a method for producing the molded body.

自動車や二輪車の内外装、家電筐体、建材、情報機器等の加飾は、樹脂表面に印刷を施して行う方法が一般的である。この場合、使用状況により、樹脂表面の印刷層が剥離する等の問題があった。
これに対して、樹脂表面層に透明樹脂層を設け、透明樹脂層の裏面部に印刷層を設ける加飾方法が提案されている(例えば、特許文献1、2)。
当該加飾方法では、透明樹脂層の印刷面を保護するバッキングフィルム又はバッキングシートには従来、透明樹脂層と同素材や異素材が用いられ、当該フィルム又はシートの貼り合せにはドライラミネート、押出ラミネート、熱ラミネート、ホットメルトラミネート等の方法が利用されている。しかし、何れも大掛かりな装置が必要であったり、加工性が悪く歩留まりが悪かったり、一度の加工量が大きいという問題があるため、用途が制限されていた。
In general, decoration of automobiles and motorcycles, interior and exterior of homes, housings for home appliances, building materials, information devices, and the like is performed by printing on the resin surface. In this case, there is a problem that the printed layer on the resin surface is peeled off depending on the state of use.
On the other hand, the decoration method which provides a transparent resin layer in a resin surface layer and provides a printing layer in the back surface part of a transparent resin layer is proposed (for example, patent documents 1, 2).
In the decorating method, conventionally, the same material or a different material as the transparent resin layer is used for the backing film or backing sheet that protects the printing surface of the transparent resin layer. Methods such as laminating, heat laminating and hot melt laminating are used. However, each of them has a problem that a large-scale apparatus is required, workability is poor, a yield is poor, and a processing amount is large at one time.

特開2007−118597号公報JP 2007-118597 A 特開2000−141401号公報JP 2000-141401 A

本発明は、印刷された模様及び色彩を加飾加工の対象物表面にきれいに形成できる積層体及び、印刷された模様及び色彩を加飾加工の対象物表面にきれいに形成された成形体を提供することを目的とする。
本発明者は、上記目的を達成するため、鋭意研究を行い、所定の粘着強度を有する粘着層を介して2枚のフィルムを常温で貼り合せた積層体を用い、これを、所望の形状に加工する際の熱で溶着させることによって、従来手法よりも簡易に、かつ少ない数量でも、ラミネート(積層体)による加飾を実現できることを見出し、本発明を完成させた。
The present invention provides a laminate capable of neatly forming a printed pattern and color on the surface of the object to be decorated, and a molded body neatly formed of the printed pattern and color on the surface of the object to be decorated. For the purpose.
In order to achieve the above-mentioned object, the present inventor has conducted earnest research and uses a laminate in which two films are bonded together at a room temperature through an adhesive layer having a predetermined adhesive strength. It has been found that by welding with heat during processing, decoration by a laminate (laminated body) can be realized more simply and with a smaller quantity than the conventional method, and the present invention has been completed.

本発明によれば、以下の積層体、積層体の製造方法、成形体及び成形体の製造方法が提供される。
1.ポリオレフィンを含有する透明樹脂層、
粘着強度が0.01N/25mm〜10N/25mmの範囲内である粘着層、及び
ポリオレフィンを含有する基材層
を、この順で含んでなることを特徴とする積層体。
2.ポリオレフィンを含有する透明樹脂層、
印刷層、
粘着強度が0.01N/25mm〜10N/25mmの範囲内である粘着層、及び
ポリオレフィンを含有する基材層
をこの順で含んでなることを特徴とする積層体。
3.前記粘着層が、粘着付与剤と、スチレン系エラストマー、エチレンビニルアルコール、ポリエチレン及びポリオレフィンからなる群から選ばれる1種以上とを含有することを特徴とする1又は2に記載の積層体。
4.前記粘着層が、スチレン系エラストマーと、ポリオレフィンと、粘着付与剤と、を含有することを特徴とする3に記載の積層体。
5.前記スチレン系エラストマーが、一般式
A−B−A、又は
A−B
(式中、Aはスチレン系重合体ブロックであり、Bはブタジエン重合体ブロック、イソプレン重合体ブロック又はこれらを水素添加して得られる重合体ブロックである。)で表されるブロック共重合体であることを特徴とする3又は4に記載の積層体。
6.透明樹脂層のヘイズ値が、0.1%〜60%であることを特徴とする1〜5のいずれかに記載の積層体。
7.少なくとも、粘着強度が0.01N/25mm〜10N/25mmの範囲内である粘着層(1a)とポリオレフィンを含有する基材層(1b)とを積層して多層フィルム(1)を形成する第一の工程、及び
ポリオレフィンを含有する層を含む透明樹脂シート(2)に、前記多層フィルム(1)の前記粘着層(1a)を貼り合せる第二の工程
を有することを特徴とする積層体の製造方法。
8.前記粘着層(1a)と前記基材層(1b)が、多層押出成形又はラミネート加工により多層化されることを特徴とする7に記載の積層体の製造方法。
9.前記第二の工程が、模様及び/又は色彩が印刷された前記透明樹脂シート(2)の該印刷面に、前記多層フィルム(1)の前記粘着層(1a)を貼り合わせる工程であることを特徴とする7又は8に記載の積層体の製造方法。
10.ポリオレフィンを含有する層を含む透明樹脂シート(2)に、粘着強度が0.01N/25mm〜10N/25mmの範囲内である粘着層(1a)とポリオレフィンを含有する基材層(1b)とを積層してなる多層フィルム(1)の前記粘着層(1a)を貼り合せてなる積層体。
11.1〜6及び10のいずれかに記載の積層体を用いた成形体。
12.前記積層体の基材層側にさらに基材樹脂層を有することを特徴とする11に記載の成形体。
13.前記基材樹脂層が射出成形により形成されていることを特徴とする12に記載の成形体。
14.1〜6及び10のいずれかに記載の積層体(I)に熱をかけて所望の形状とすることを特徴とする成形体の製造方法。
15.1〜6及び10のいずれかに記載の積層体(I)を金型へ挿入する工程、及び
前記金型に挿入された積層体(I)の基材層(1a)側に樹脂を射出し、基材樹脂層(II)を設ける射出工程を有することを特徴とする成形体の製造方法。
According to this invention, the following laminated bodies, the manufacturing method of a laminated body, a molded object, and the manufacturing method of a molded object are provided.
1. A transparent resin layer containing polyolefin,
A laminate comprising an adhesive layer having an adhesive strength within a range of 0.01 N / 25 mm to 10 N / 25 mm, and a base material layer containing polyolefin in this order.
2. A transparent resin layer containing polyolefin,
Printing layer,
A laminate comprising an adhesive layer having an adhesive strength within a range of 0.01 N / 25 mm to 10 N / 25 mm, and a base material layer containing polyolefin in this order.
3. The laminate according to 1 or 2, wherein the adhesive layer contains a tackifier and at least one selected from the group consisting of a styrene elastomer, ethylene vinyl alcohol, polyethylene, and polyolefin.
4). 4. The laminate according to 3, wherein the adhesive layer contains a styrene elastomer, a polyolefin, and a tackifier.
5. The styrenic elastomer has a general formula
A-B-A, or
AB
(Wherein, A is a styrene polymer block, and B is a butadiene polymer block, an isoprene polymer block, or a polymer block obtained by hydrogenating these). The laminate according to 3 or 4, which is characterized in that it exists.
6). The laminate according to any one of 1 to 5, wherein the transparent resin layer has a haze value of 0.1% to 60%.
7). First, a multilayer film (1) is formed by laminating at least an adhesive layer (1a) having an adhesive strength within a range of 0.01 N / 25 mm to 10 N / 25 mm and a base material layer (1b) containing polyolefin. And a second step of bonding the adhesive layer (1a) of the multilayer film (1) to a transparent resin sheet (2) including a layer containing polyolefin. Method.
8). The method for producing a laminate according to 7, wherein the adhesive layer (1a) and the base material layer (1b) are multilayered by multilayer extrusion molding or lamination.
9. The second step is a step of bonding the adhesive layer (1a) of the multilayer film (1) to the printed surface of the transparent resin sheet (2) on which a pattern and / or color is printed. The manufacturing method of the laminated body of 7 or 8 characterized by the above-mentioned.
10. To the transparent resin sheet (2) including a layer containing polyolefin, an adhesive layer (1a) having an adhesive strength within a range of 0.01 N / 25 mm to 10 N / 25 mm and a base material layer (1 b) containing polyolefin The laminated body formed by bonding the said adhesion layer (1a) of the multilayer film (1) laminated | stacked.
11. A molded body using the laminate according to any one of 1 to 6 and 10.
12 12. The molded body according to 11, further comprising a base resin layer on the base layer side of the laminate.
13. 13. The molded body according to 12, wherein the base resin layer is formed by injection molding.
14. A method for producing a molded body, wherein the laminate (I) according to any one of 1 to 6 and 10 is heated to have a desired shape.
15. A step of inserting the laminate (I) according to any one of 1 to 6 and 10 into a mold, and a resin on the base layer (1a) side of the laminate (I) inserted into the mold A method for producing a molded body comprising an injection step of injecting and providing a base resin layer (II).

本発明によれば、印刷された模様及び色彩を加飾加工の対象物表面にきれいに形成できる積層体及び、印刷された模様及び色彩を加飾加工の対象物表面にきれいに形成された成形体を提供できる。
本発明によれば、従来のラミネート工法と比較して、簡素かつ廉価に加飾加工ができる。
印刷処理等を施した透明樹脂シートに粘着層/基材層からなる多層フィルムを常温で貼付した積層体を用いることができるため、熱ラミネート、ドライラミネート、押出ラミネート等の設備が不要となり、装置、加工性及び加工量による制限が低減される。
積層体を製造する際に、フィルムの貼り合せを常温で行うことができるため、フィルム材料同士の熱膨張率の違いに基づく位置ずれや印刷面のたるみ、しわ等が生じるおそれが少ない。
また、積層体の粘着層の粘着強度が適度であるため、位置ずれが生じた場合の貼り直しも可能であり、積層体の製造における歩留まり、さらには積層体を用いた成形体の製造における歩留まりの向上も期待できる。
また、積層体の基材層側に射出成形により基材樹脂層を設ける場合には、当該基材樹脂層材料の射出成形時の熱により、積層体の粘着層と透明樹脂層とを熱溶着させることもできるため、製造工程を短縮することが期待される。
According to the present invention, a laminate capable of neatly forming a printed pattern and color on the surface of the object to be decorated, and a molded body neatly formed of the printed pattern and color on the surface of the object to be decorated. Can be provided.
According to the present invention, decoration processing can be performed simply and inexpensively as compared with a conventional laminating method.
Since it is possible to use a laminate in which a multilayer film consisting of an adhesive layer / base material layer is attached to a transparent resin sheet that has undergone printing processing at room temperature, facilities such as thermal lamination, dry lamination, and extrusion lamination are no longer necessary. Limits due to processability and processing amount are reduced.
When the laminate is manufactured, the films can be bonded at room temperature, so that there is little risk of positional displacement, sagging of the printed surface, wrinkles, and the like based on the difference in thermal expansion coefficient between the film materials.
In addition, since the adhesive strength of the adhesive layer of the laminate is moderate, it is possible to reattach when misalignment occurs, yield in the production of the laminate, and further yield in the production of the molded body using the laminate. Can also be expected.
In addition, when a base resin layer is provided on the base material layer side of the laminate by injection molding, the adhesive layer and the transparent resin layer of the laminate are thermally welded by heat during injection molding of the base resin layer material. Therefore, it is expected to shorten the manufacturing process.

透明樹脂層/粘着層/基材層からなる本発明の積層体の一実施形態を示す模式図である。It is a schematic diagram which shows one Embodiment of the laminated body of this invention which consists of a transparent resin layer / adhesion layer / base material layer. 透明樹脂層/印刷層/粘着層/基材層からなる本発明の積層体の一実施形態を示す模式図である。It is a schematic diagram which shows one Embodiment of the laminated body of this invention which consists of a transparent resin layer / printing layer / adhesion layer / base material layer. 透明樹脂層/印刷層/粘着層/基材層/基材樹脂層からなる本発明の成形体の一実施形態を示す模式図である。It is a schematic diagram which shows one Embodiment of the molded object of this invention which consists of a transparent resin layer / printing layer / adhesion layer / base material layer / base material resin layer.

本発明の積層体は、ポリオレフィンを含有する透明樹脂層、粘着強度が0.01N/25mm〜10N/25mmの範囲内である粘着層、及びポリオレフィンを含有する基材層を、この順で含んでなることを特徴とする。   The laminate of the present invention includes a transparent resin layer containing polyolefin, an adhesive layer having an adhesive strength within a range of 0.01 N / 25 mm to 10 N / 25 mm, and a base material layer containing polyolefin in this order. It is characterized by becoming.

本願明細書において「積層体」は、平面形状を有し、基材層、粘着層及び透明樹脂層又は透明樹脂シートの各層を貼り合わせたものを意味する。
本願明細書において「積層体」は、平面形状を有し、基材層、粘着層、印刷層及び透明樹脂層又は透明樹脂シートの各層を貼り合わせたものを意味する。
「成形体」は、前記「積層体」を加熱して積層体の粘着層を透明樹脂層に熱溶着させたものを意味する。但し、基材樹脂層を有する成形体においては、基材樹脂層部分と区別するために、加熱後の積層体(これ自体が成形体)を「積層体部分」と呼ぶ。
In the specification of the present application, the “laminate” means a laminate having a planar shape, and a substrate layer, an adhesive layer and a transparent resin layer or a transparent resin sheet bonded together.
In the specification of the present application, the “laminate” has a planar shape and means a laminate of a base material layer, an adhesive layer, a printed layer, and a transparent resin layer or a transparent resin sheet.
The “molded product” means a product obtained by heating the “laminate” and thermally welding the adhesive layer of the laminate to the transparent resin layer. However, in a molded body having a base resin layer, in order to distinguish it from the base resin layer portion, the heated laminate (which itself is a molded body) is referred to as a “laminate portion”.

透明樹脂層は、ポリオレフィンを含有する透明シート又は透明フィルムである。ここで、「透明」とは、ヘイズ値が0.1%〜60%、好ましくは0.1〜30%の範囲内であることをいう。ヘイズ値が上記範囲内であれば、一方の面に施された印刷等が成形体表面から十分に見え、意匠性に富んだ成形体が得られる。   The transparent resin layer is a transparent sheet or transparent film containing polyolefin. Here, “transparent” means that the haze value is in the range of 0.1% to 60%, preferably 0.1 to 30%. If the haze value is within the above range, a print or the like applied on one surface can be sufficiently seen from the surface of the molded body, and a molded body having a good design can be obtained.

透明樹脂層に含まれるポリオレフィンとしては、プロピレン系樹脂が好ましい。   The polyolefin contained in the transparent resin layer is preferably a propylene resin.

透明樹脂層には、必要に応じて、メタロセン系エチレン−α−オレフィン共重合体、ポリオレフィン系エラストマー、低立体規則性オレフィン重合体等の樹脂を配合してもよい。
上記樹脂を配合する場合、樹脂の合計を100重量%としたときに、上記ポリオレフィンの配合量は、好ましくは80重量%以上、より好ましくは90重量%以上、さらに好ましくは95重量%以上である。
If necessary, the transparent resin layer may contain a resin such as a metallocene ethylene-α-olefin copolymer, a polyolefin elastomer, and a low stereoregular olefin polymer.
In the case of blending the resin, when the total amount of the resin is 100% by weight, the blending amount of the polyolefin is preferably 80% by weight or more, more preferably 90% by weight or more, and further preferably 95% by weight or more. .

さらに透明樹脂層には、必要に応じて、顔料、老化防止剤、安定剤、紫外線吸収剤、造核剤等の添加剤を配合してもよい。   Furthermore, you may mix | blend additives, such as a pigment, anti-aging agent, a stabilizer, a ultraviolet absorber, a nucleating agent, with a transparent resin layer as needed.

透明樹脂層の厚さは、目的に応じて適宜選択すればよいが、20〜1,500μmの範囲内が好適である。尚、透明樹脂層は単層又は複数の層で形成されてもよい。   The thickness of the transparent resin layer may be appropriately selected according to the purpose, but is preferably in the range of 20 to 1,500 μm. The transparent resin layer may be formed of a single layer or a plurality of layers.

透明樹脂層は、例えば、特許第4237275号に開示されている急冷法、特許第3193801号に開示されている急冷及び加熱法、特開2002−226647号公報に開示されている造核剤を使用した方法によって製造されたものを好適に用いることができる。   The transparent resin layer uses, for example, a rapid cooling method disclosed in Japanese Patent No. 4237275, a rapid cooling and heating method disclosed in Japanese Patent No. 3193801, and a nucleating agent disclosed in Japanese Patent Application Laid-Open No. 2002-226647. What was manufactured by the method which did it can be used suitably.

また、透明樹脂層は、市販のシート又はフィルムを用いてもよく、例えば、ピュアサーモ AG−301X、スーパーピュアレイ EG−170TC(いずれも登録商標、出光ユニテック(株)製)等を用いることができる。   Moreover, a commercially available sheet | seat or film may be used for a transparent resin layer, for example, using pure thermo AG-301X, super pure array EG-170TC (all are a registered trademark, Idemitsu Unitech Co., Ltd. product), etc. are used. it can.

基材層は、支持体として一般的に用いられるポリオレフィンを含有するシート又はフィルムであれば特に限定されるものではない。   A base material layer will not be specifically limited if it is a sheet | seat or film containing the polyolefin generally used as a support body.

基材層として利用できるポリオレフィンとしては、例えば、低密度ポリエチレン、中密度ポリエチレン、高密度ポリエチレン、線状低密度ポリエチレン、エチレン−αオレフィン共重合体、エチレン−酢酸ビニル共重合体、エチレン−エチルアクリレート共重合体、エチレン−メチルメタクリレート共重合体、エチレン−n−ブチルアクリレート共重合体、ポリプロピレン(ホモポリマー、ランダムコポリマー、ブロックコポリマー)等が挙げられる。尚、これらの樹脂は単独で用いてもよく、任意の組み合わせによる混合物として用いてもよい。特に、ブロックコポリマーのポリプロピレン(BPP)が基材層の材料として好ましい。BPPを使用することにより、引裂強度や衝撃強度が向上し、さらには耐熱性・剛性を付与することができる。   Examples of the polyolefin that can be used as the base material layer include low density polyethylene, medium density polyethylene, high density polyethylene, linear low density polyethylene, ethylene-α olefin copolymer, ethylene-vinyl acetate copolymer, and ethylene-ethyl acrylate. Examples thereof include a copolymer, an ethylene-methyl methacrylate copolymer, an ethylene-n-butyl acrylate copolymer, and polypropylene (homopolymer, random copolymer, block copolymer). These resins may be used alone or as a mixture in any combination. In particular, block copolymer polypropylene (BPP) is preferable as the material of the base material layer. By using BPP, tear strength and impact strength can be improved, and heat resistance and rigidity can be imparted.

基材層には必要に応じて顔料、老化防止剤、安定剤、紫外線吸収剤等の添加剤を配合してもよい。
さらに、基材層は複数の層で形成されてもよい。単層又は複数層からなる基材層のトータルの厚さとしては、例えば、30〜1,000μmが好適である。
You may mix | blend additives, such as a pigment, anti-aging agent, a stabilizer, and an ultraviolet absorber, with a base material layer as needed.
Furthermore, the base material layer may be formed of a plurality of layers. The total thickness of the single-layer or multiple-layer base material layer is preferably, for example, 30 to 1,000 μm.

粘着層は、粘着付与剤と、スチレン系エラストマー、エチレンビニルアルコール、ポリエチレン及びポリオレフィンからなる群から選ばれる1種以上とを含有することが好ましく、スチレン系エラストマーと、ポリオレフィンと、粘着付与剤と、を含有していることがより好ましい。粘着層は、90%以上、95%以上又は98%以上を、粘着付与剤と、スチレン系エラストマー、エチレンビニルアルコール、ポリエチレン及びポリオレフィンからなる群から選ばれる1種以上から構成することができる。   The pressure-sensitive adhesive layer preferably contains a tackifier, and one or more selected from the group consisting of a styrene elastomer, ethylene vinyl alcohol, polyethylene and polyolefin, a styrene elastomer, a polyolefin, a tackifier, It is more preferable to contain. The pressure-sensitive adhesive layer can be composed of 90% or more, 95% or more, or 98% or more from one or more selected from the group consisting of a tackifier, styrene elastomer, ethylene vinyl alcohol, polyethylene, and polyolefin.

粘着層に配合されるスチレン系エラストマーは、一般式
A−B−A、又は
A−B
で表されるブロック共重合体である。一方の構成成分であるA、即ちスチレン系重合体ブロックとしては、平均分子量12,000〜100,000程度のものでかつガラス転移温度20℃以上のものが好ましい。
もう一方の構成成分であるB、即ちブタジエン重合体ブロック、イソプレン重合体ブロック又はこれらを水素添加して得られる重合体ブロックとしては、平均分子量10,000〜300,000程度のものでかつガラス転移温度−20℃以下のものが好ましい。
構成成分Aと構成成分Bとの好ましい重量比は、A/B=5/95〜50/50、より好ましくは10/90〜30/70である。一般式A−B−Aで表される三元ブロック共重合体と一般式A−Bで表される二元ブロック共重合体との重量比は、A−B−A/A−B=100/0〜20/80、さらに好ましくは100/0〜50/50である。
The styrenic elastomer compounded in the adhesive layer is a general formula
A-B-A, or
AB
It is a block copolymer represented by these. As the constituent component A, that is, the styrene polymer block, those having an average molecular weight of about 12,000 to 100,000 and a glass transition temperature of 20 ° C. or more are preferable.
The other component B, that is, a butadiene polymer block, an isoprene polymer block, or a polymer block obtained by hydrogenating these, has an average molecular weight of about 10,000 to 300,000 and a glass transition. A temperature of −20 ° C. or lower is preferable.
A preferable weight ratio of the component A and the component B is A / B = 5/95 to 50/50, more preferably 10/90 to 30/70. The weight ratio of the ternary block copolymer represented by the general formula A-B-A and the binary block copolymer represented by the general formula AB is A-B-A / A-B = 100 / 0 to 20/80, more preferably 100/0 to 50/50.

粘着層に配合されるポリオレフィンとしては、例えば、低密度ポリエチレン、中密度ポリエチレン、高密度ポリエチレン、線状低密度ポリエチレン、エチレン−αオレフィン共重合体、エチレン−酢酸ビニル共重合体、エチレン−エチルアクリレート共重合体、エチレン−メチルメタクリレート共重合体、エチレン−n−ブチルアクリレート共重合体、ポリプロピレン(ホモポリマー、ランダムコポリマー、ブロックコポリマー)等が挙げられる。これらのポリオレフィンのうち、ポリプロピレンが好ましい。ポリプロピレンは、スチレン系エラストマーとの相溶性がよく、また耐熱性に優れ、さらにブリードによる被着体の汚染が発生しにくい。   Examples of the polyolefin blended in the adhesive layer include, for example, low density polyethylene, medium density polyethylene, high density polyethylene, linear low density polyethylene, ethylene-α olefin copolymer, ethylene-vinyl acetate copolymer, ethylene-ethyl acrylate. Examples thereof include a copolymer, an ethylene-methyl methacrylate copolymer, an ethylene-n-butyl acrylate copolymer, and polypropylene (homopolymer, random copolymer, block copolymer). Of these polyolefins, polypropylene is preferred. Polypropylene has good compatibility with styrene-based elastomers, is excellent in heat resistance, and is less susceptible to contamination of the adherend due to bleeding.

粘着層に配合される粘着付与剤としては、スチレン系エラストマーに選択的に相溶する樹脂を利用することができる。
このような樹脂としては、例えば、脂肪族炭化水素樹脂、テルペン樹脂、クマロン・インデン樹脂、芳香族炭化水素樹脂、ロジン樹脂等が挙げられる。
As the tackifier added to the adhesive layer, a resin that is selectively compatible with the styrene elastomer can be used.
Examples of such resins include aliphatic hydrocarbon resins, terpene resins, coumarone / indene resins, aromatic hydrocarbon resins, and rosin resins.

また、粘着層には、必要に応じて、液状ポリマーやパラフィンオイル等の軟化剤、充填剤、顔料、老化防止剤、安定剤、紫外線吸収剤等の添加剤を配合してもよい。   Moreover, you may mix | blend additives, such as softeners, such as a liquid polymer and paraffin oil, a filler, a pigment, an antiaging agent, a stabilizer, and an ultraviolet absorber, with the adhesion layer.

粘着層は、スチレン系エラストマー100重量部に対し、10〜200重量部のポリオレフィンと、3〜100重量部の粘着付与剤と、を含有することが好ましい。
尚、ポリオレフィンの含有量は、好ましくは15〜100重量部、より好ましくは20〜60重量部であり、粘着付与剤の含有量は、好ましくは5〜50重量部である。
It is preferable that an adhesion layer contains 10-200 weight part polyolefin and 3-100 weight part tackifier with respect to 100 weight part of styrene-type elastomers.
The polyolefin content is preferably 15 to 100 parts by weight, more preferably 20 to 60 parts by weight, and the tackifier content is preferably 5 to 50 parts by weight.

粘着層の厚さは、5μm以上25μm以下であり、好ましくは10μm以上20μm以下である。   The thickness of the pressure-sensitive adhesive layer is 5 μm or more and 25 μm or less, preferably 10 μm or more and 20 μm or less.

粘着層の粘着強度は、0.01N/25mm〜10N/25mmの範囲内であり、0.05N/25mm〜1.5N/25mmの範囲内であることが好ましい。粘着強度が0.01N/25mm未満であると、熱成形時までの搬送で剥がれる等ハンドリングが悪化するおそれがあり、10N/25mmを超えると、位置ズレ時の再貼り合せが困難になり、歩留まりが悪化するおそれがある。
ここで粘着強度は、線圧0.38MPa、2m/minの条件下で、基材層と粘着層からなる多層フィルムを被着体(透明樹脂層)に圧着し、23℃にて24時間保存する。その後、引張り試験機を用い、引張り速度0.3m/分、180°ピールにて剥離し、その時の抵抗値を粘着強度とする。
The adhesive strength of the adhesive layer is in the range of 0.01 N / 25 mm to 10 N / 25 mm, and preferably in the range of 0.05 N / 25 mm to 1.5 N / 25 mm. If the adhesive strength is less than 0.01 N / 25 mm, handling may deteriorate, such as peeling by conveyance until thermoforming. If it exceeds 10 N / 25 mm, re-bonding at the time of misalignment becomes difficult, and the yield is low. May get worse.
Here, the adhesive strength is such that a multilayer film composed of a base material layer and an adhesive layer is pressure-bonded to an adherend (transparent resin layer) under conditions of a linear pressure of 0.38 MPa and 2 m / min, and stored at 23 ° C. for 24 hours. To do. Then, using a tensile tester, peeling is performed at a pulling speed of 0.3 m / min and 180 ° peel, and the resistance value at that time is defined as the adhesive strength.

粘着層の粘着強度を所定範囲内とするには、これを構成するスチレン系エラストマー、ポリオレフィン及び粘着付与剤等の配合量を調整すればよい。   In order to make the adhesive strength of the adhesive layer within a predetermined range, the blending amounts of styrene elastomer, polyolefin, tackifier and the like constituting the adhesive layer may be adjusted.

また、本発明の積層体は、上記透明樹脂層と上記粘着層の間に、さらに印刷層を含んでなることが好ましい。
印刷層は、透明樹脂層の片面に、スクリーン印刷、オフセット印刷、グラビア印刷等の手法によって模様及び/又は色彩を印刷することで形成される。この印刷面に多層フィルムの粘着層を接着させることにより、印刷された模様及び色彩が保護できる。
Moreover, it is preferable that the laminated body of this invention further comprises a printing layer between the said transparent resin layer and the said adhesion layer.
The print layer is formed by printing a pattern and / or color on one side of the transparent resin layer by a method such as screen printing, offset printing, or gravure printing. By adhering the adhesive layer of the multilayer film to the printed surface, the printed pattern and color can be protected.

透明樹脂層の片面に印刷を施す場合に用いるインクは特に限定されず、透明樹脂層の材質等に合わせて適宜選択すればよい。例えば、スクリーン印刷であれば、帝国インキ製造(株)製、IPX−HF979墨、POS−911墨等が挙げられる。
スクリーン印刷の場合は、例えば、T−250メッシュを用いて印刷し、乾燥炉中で60℃、90分間乾燥することによって印刷層を形成することができる。
The ink used when printing on one side of the transparent resin layer is not particularly limited, and may be appropriately selected according to the material of the transparent resin layer. For example, in the case of screen printing, Teikoku Ink Manufacturing Co., Ltd., IPX-HF979 black, POS-911 black, etc. are mentioned.
In the case of screen printing, for example, the printing layer can be formed by printing using T-250 mesh and drying in a drying furnace at 60 ° C. for 90 minutes.

図1に本発明の一実施形態である積層体Iを示す。積層体Iは、図1に示すように3層構成であり、多層フィルム1と透明樹脂層2からなり、多層フィルム1は粘着層1aと基材層1bからなる。   FIG. 1 shows a laminate I which is an embodiment of the present invention. The laminate I has a three-layer structure as shown in FIG. 1 and is composed of a multilayer film 1 and a transparent resin layer 2, and the multilayer film 1 is composed of an adhesive layer 1a and a base material layer 1b.

図2に本発明の他の実施形態である積層体Iを示す。積層体Iは、図2に示すように4層構成であり、多層フィルム1と、透明樹脂層2と印刷層2aからなり、多層フィルム1は粘着層1aと基材層1bからなる。印刷層2aは透明樹脂層2の内側(粘着層1a側)にあり、多層フィルム1の粘着層1aと接している。   FIG. 2 shows a laminate I which is another embodiment of the present invention. The laminate I has a four-layer structure as shown in FIG. 2, and is composed of a multilayer film 1, a transparent resin layer 2, and a printing layer 2a. The multilayer film 1 is composed of an adhesive layer 1a and a base material layer 1b. The print layer 2 a is inside the transparent resin layer 2 (on the adhesive layer 1 a side) and is in contact with the adhesive layer 1 a of the multilayer film 1.

本発明の積層体の製造方法は、
少なくとも、粘着強度が0.01N/25mm〜10N/25mmの範囲内である粘着層(1a)とポリオレフィンを含有する基材層(1b)とを積層して多層フィルム(1)を形成する第一の工程、及び
ポリオレフィンを含有する層を含む透明樹脂シート(2)に、前記多層フィルム(1)の前記粘着層(1a)を貼り合せる第二の工程
を有することを特徴とする。
The method for producing the laminate of the present invention comprises:
First, a multilayer film (1) is formed by laminating at least an adhesive layer (1a) having an adhesive strength within a range of 0.01 N / 25 mm to 10 N / 25 mm and a base material layer (1b) containing polyolefin. And a second step of bonding the adhesive layer (1a) of the multilayer film (1) to a transparent resin sheet (2) including a layer containing polyolefin.

第一の工程では、粘着層(1a)と基材層(1b)とを、多層押出成形又はラミネート加工により多層化することが好ましい。粘着層(1a)と基材層(1b)とを多層化するための、多層押出成形及びラミネート加工は、従来公知の方法を用いることができ、例えば、2層共押出法が挙げられる。   In the first step, the pressure-sensitive adhesive layer (1a) and the base material layer (1b) are preferably multilayered by multilayer extrusion molding or lamination. Conventionally known methods can be used for multilayer extrusion molding and laminating for multi-layering the adhesive layer (1a) and the base material layer (1b), and examples thereof include a two-layer coextrusion method.

上記手法によれば、基材層(1b)と粘着層(1a)とを無溶剤で一度に積層することができる。粘着層(1a)と基材層(1b)とを予め多層化することにより、比較的簡単な製造装置により積層体を形成することができる。
また、製造工程の簡略化により、積層体の製造コストを安価に抑えることができる。さらに、共押出法により形成した多層化フィルムにおいては、基材層の表面と粘着層との層間強度が強い一方、粘着層の粘着強度が適度であることから、位置ズレ時に再貼り合せを行うために透明樹脂シート(2)を剥がしても糊残りしにくい。
According to the said method, a base material layer (1b) and an adhesion layer (1a) can be laminated | stacked at a time without a solvent. By multilayering the adhesive layer (1a) and the base material layer (1b) in advance, a laminate can be formed with a relatively simple manufacturing apparatus.
Moreover, the manufacturing cost of a laminated body can be restrained cheaply by simplification of a manufacturing process. Furthermore, in the multilayer film formed by the coextrusion method, while the interlayer strength between the surface of the base material layer and the adhesive layer is strong, the adhesive strength of the adhesive layer is moderate, so re-bonding at the time of misalignment Therefore, even if the transparent resin sheet (2) is peeled off, it is difficult for adhesive to remain.

第二の工程では、ポリオレフィンを含有する層を含む透明樹脂シート(2)に、前記粘着層(1a)側に、多層フィルム(1)の前記粘着層(1a)を貼り合せて積層体とする。透明樹脂シート(2)が複数層からなるシートである場合、ポリオレフィンを含有する層(透明樹脂層)を粘着層(1a)と貼り合わせる。貼り合わせは通常、常温で行う。粘着層が所定の粘着強度であること、及び常温で貼り合わせを行うことにより、位置ずれがあった場合でも、一旦剥がし、再度貼り合わせることが可能となり、積層体の歩留まりが向上する。
透明樹脂シートは「ポリオレフィンを含有する層」たけから構成されていてもよいが、他の層を含んでもいてもよい。
In the second step, the adhesive layer (1a) of the multilayer film (1) is bonded to the transparent resin sheet (2) including a polyolefin-containing layer on the adhesive layer (1a) side to form a laminate. . When the transparent resin sheet (2) is a sheet composed of a plurality of layers, a layer containing a polyolefin (transparent resin layer) is bonded to the adhesive layer (1a). Bonding is usually performed at room temperature. When the adhesive layer has a predetermined adhesive strength and is bonded at room temperature, even if there is a positional shift, it can be peeled off once and bonded again, and the yield of the laminate is improved.
The transparent resin sheet may be composed of only “a layer containing polyolefin”, but may include other layers.

また、第二の工程は、模様及び/又は色彩が印刷された前記透明樹脂シート(2)の該印刷面に、前記多層フィルム(1)の前記粘着層(1a)を貼り合わせる工程であることが好ましい。この工程により、加飾に用いる模様及び/又は色彩を有する積層体が製造できる。   Moreover, a 2nd process is a process of bonding the said adhesion layer (1a) of the said multilayer film (1) to this printing surface of the said transparent resin sheet (2) on which the pattern and / or color were printed. Is preferred. By this step, a laminate having a pattern and / or color used for decoration can be produced.

本発明の成形体は、上記本発明の積層体を用いたことを特徴とする。
本発明の成形体は、基材層側にさらに基材樹脂層を有することが好ましい。このように本発明の積層体を用いることにより、加飾された成形体を容易に得ることができる。
透明樹脂層/印刷層/粘着層/基材層/基材樹脂層からなる本発明の成形体の一実施形態の模式図を図3に示す。
この成形体IIIは、積層体部分Iと基材樹脂層IIからなり、積層体部分Iは透明樹脂層2、印刷層2a、多層フィルム1からなる。多層フィルム1は粘着層1aと基材層1bのラミネートフィルムであり、粘着層1aは印刷層2aに融着している。例えば、基材樹脂層IIはポリプロピレンを射出成形したものであり、粘着層1aはスチレン系エラストマーと、ポリオレフィンと、粘着付与剤からなり、基材層1bはポリプロピレンからなる。
The molded body of the present invention is characterized by using the laminate of the present invention.
The molded body of the present invention preferably further has a base resin layer on the base layer side. Thus, the decorated molded object can be easily obtained by using the laminated body of this invention.
The schematic diagram of one Embodiment of the molded object of this invention which consists of a transparent resin layer / printing layer / adhesion layer / base material layer / base material resin layer is shown in FIG.
This molded body III is composed of a laminate portion I and a base resin layer II, and the laminate portion I is composed of a transparent resin layer 2, a printing layer 2a, and a multilayer film 1. The multilayer film 1 is a laminate film of an adhesive layer 1a and a base material layer 1b, and the adhesive layer 1a is fused to the printing layer 2a. For example, the base resin layer II is formed by injection-molding polypropylene, the adhesive layer 1a is made of a styrene-based elastomer, polyolefin, and a tackifier, and the base material layer 1b is made of polypropylene.

基材樹脂層は、多層フィルム1の基材層1bと溶着できる樹脂からなる。例えば、オレフィン系樹脂からなり、プロピレン系樹脂からなることが好ましいが、この限りではない。   The base resin layer is made of a resin that can be welded to the base material layer 1 b of the multilayer film 1. For example, it is preferably made of an olefin resin and a propylene resin, but this is not a limitation.

基材樹脂層を設ける手法は特に限定されないが、射出成形により形成することが好ましい。   Although the method for providing the base resin layer is not particularly limited, it is preferably formed by injection molding.

本発明の成形体の製造方法は、本発明の積層体(I)に熱をかけて所望の形状とする工程を含むことを特徴とする。   The manufacturing method of the molded object of this invention is characterized by including the process which heats the laminated body (I) of this invention, and makes it a desired shape.

所望の形状の成形体を製造するには、金型を用いることが好ましい。金型を用いる場合に、積層体(I)に熱をかけるタイミングは、金型に入れる前であってもよいし、金型に入れた後であってもよい。本発明の積層体は、金型へ挿入した後、溶融された射出樹脂の熱等により所望の形状とすることもできる。この場合、金型へ挿入した後、型閉めにより、所望の形状とした後、溶融された射出樹脂の熱等により最終的な形状とすることもできる。
成形工程は、赤外線ヒーター及び加熱板等にて積層体(I)の少なくとも片面を100℃〜170℃の範囲に加熱し、真空、圧空及び真空圧空等の方法で金型に押し当てて付形を行ってもよい。当該加熱は、積層体(I)を金型に挿入した状態において、溶融された射出樹脂の熱により、基材樹脂層を形成すると同時に行ってもよい。この場合、付形と同時に透明樹脂層と粘着層、及び基材層と基材樹脂層の溶着を行うことができる。
尚、積層体の基材層側に射出成形により基材樹脂層を設ける場合には、当該基材樹脂層材料の射出成形時の熱により、基材樹脂層と積層体の基材層とが溶着される。
In order to produce a molded body having a desired shape, it is preferable to use a mold. When using a metal mold | die, the timing which heats laminated body (I) may be before putting in a metal mold | die, and may be after putting into a metal mold | die. The laminated body of the present invention can be formed into a desired shape by being inserted into a mold and then heated by the molten injection resin. In this case, after inserting into a metal mold | die, it can also be made into a final shape with the heat | fever etc. of the molten injection resin after making it into a desired shape by mold closing.
In the molding process, at least one surface of the laminate (I) is heated to a range of 100 ° C. to 170 ° C. with an infrared heater, a heating plate, etc., and pressed against the mold by a method such as vacuum, compressed air, or vacuum / compressed air. May be performed. The heating may be performed simultaneously with the formation of the base resin layer by the heat of the molten injection resin in a state where the laminate (I) is inserted into the mold. In this case, the transparent resin layer and the adhesive layer, and the base material layer and the base resin layer can be welded simultaneously with the shaping.
In the case where a base resin layer is provided on the base material layer side of the laminate by injection molding, the base resin layer and the base material layer of the laminate are formed by heat during injection molding of the base resin layer material. Welded.

この工程では、積層体(I)に熱を加えることにより、粘着層(1a)と透明樹脂シート(2)とが熱溶着する。
ここで、積層体(I)の加熱は、粘着層(1a)と透明樹脂シート(2)とが熱溶着され、多層フィルム(1)が、形状を維持したまま容易に透明樹脂シート(2)から剥離できない状態になるのに十分な温度及び時間であればよい。加熱温度は、シート表面温度が好ましくは100℃〜170℃、より好ましくは120℃〜160℃の範囲内である。上記温度範囲であれば、十分な熱溶着が達成される。また、加熱時間は加熱方法に応じて適宜調整すればよい。当該加熱は、例えば、積層体(I)の少なくとも片面に、射出樹脂を接触させることで実施することもできる。
In this step, the adhesive layer (1a) and the transparent resin sheet (2) are thermally welded by applying heat to the laminate (I).
Here, the heating of the laminate (I) is such that the pressure-sensitive adhesive layer (1a) and the transparent resin sheet (2) are thermally welded, and the multilayer film (1) can be easily maintained in the transparent resin sheet (2) while maintaining its shape. It is sufficient that the temperature and time are sufficient to make it impossible to peel off the film. The heating temperature is preferably in the range of 100 ° C. to 170 ° C., more preferably 120 ° C. to 160 ° C., as the sheet surface temperature. If it is the said temperature range, sufficient heat welding will be achieved. Moreover, what is necessary is just to adjust a heating time suitably according to a heating method. The said heating can also be implemented by making injection resin contact the at least single side | surface of laminated body (I), for example.

本発明の成形体の製造方法では、前記積層体(I)を金型へ挿入する工程、及び
前記金型に挿入された積層体(I)の基材層側に樹脂を射出し、基材樹脂層(II)を設ける射出工程を有する。
基材樹脂層(II)の材料は、本発明の成形体の説明において述べた通りである。
In the method for producing a molded body of the present invention, the step of inserting the laminate (I) into a mold, and injecting a resin onto the substrate layer side of the laminate (I) inserted into the mold, An injection step of providing the resin layer (II).
The material of the base resin layer (II) is as described in the description of the molded body of the present invention.

射出工程は、具体的には、本発明の積層体(I)が挿入された金型を型閉めして所望の形状にした後、溶融状態の成形樹脂を金型のキャビティに射出し、成形樹脂の熱により積層体(I)の粘着層(1a)と透明樹脂シート(2)とが熱溶着されると同時に、積層体(I)の基材層(1b)と基材樹脂層(II)とが熱溶着され、成形樹脂の固化と同時に成形樹脂表面に本発明の積層体(I)からなる加飾シート(成形体)が一体化接着された加飾樹脂成形品を得る工程である。   Specifically, in the injection step, the mold in which the laminate (I) of the present invention is inserted is closed to obtain a desired shape, and then a molten molding resin is injected into the mold cavity to be molded. At the same time that the adhesive layer (1a) of the laminate (I) and the transparent resin sheet (2) are thermally welded by the heat of the resin, the substrate layer (1b) and the substrate resin layer (II) of the laminate (I) ) Are thermally welded, and at the same time as the molding resin is solidified, a decorative resin molded product in which the decorative sheet (molded body) made of the laminate (I) of the present invention is integrally bonded to the surface of the molding resin is obtained. .

透明樹脂層(2)の印刷面(印刷層)と粘着層とが熱溶着された本発明の成形体によって、加飾が施された三次元形状を有する樹脂成形品を容易に製造することができる。
本発明の積層体を用いる本発明の成形体の製造方法によれば、大掛かりな装置を必要とせず、また、本発明の積層体は、印刷層を有する透明樹脂層の貼り直しも容易であるため、歩留まりを向上させることができ、さらに本発明の積層体を用いることで、一度の加工量にも特に制限なく、成形体の製造を行うことができる。
It is possible to easily manufacture a resin molded product having a decorated three-dimensional shape by the molded body of the present invention in which the printing surface (printing layer) of the transparent resin layer (2) and the adhesive layer are thermally welded. it can.
According to the method for producing a molded body of the present invention using the laminate of the present invention, a large-scale apparatus is not required, and the laminated body of the present invention can be easily reattached to a transparent resin layer having a printed layer. Therefore, the yield can be improved, and further, by using the laminate of the present invention, a molded product can be produced without any particular limitation on the amount of processing at one time.

以下、実施例を挙げて本発明を具体的に説明するが、本発明はこれらの実施例によって何ら限定されるものではない。   EXAMPLES Hereinafter, although an Example is given and this invention is demonstrated concretely, this invention is not limited at all by these Examples.

実施例の積層体及び成形体の製造に用いた材料は下記の通りである。
・透明ポリプロピレンシート:ピュアサーモ(登録商標) AG−301X、出光ユニテック(株)製、厚み0.2mm
The materials used for the production of the laminates and molded bodies in the examples are as follows.
-Transparent polypropylene sheet: Pure Thermo (registered trademark) AG-301X, manufactured by Idemitsu Unitech Co., Ltd., thickness 0.2 mm

・粘着層材料:ビニル−ポリイソプレンブロックを含むスチレン系エラストマー100重量部、プロピレンホモポリマー35重量部、粘着付与剤として、芳香族系石油樹脂とジシクロペンタジエンとの共重合系石油樹脂16重量部を混合して粘着層材料とした。
粘着層の粘着強度は、1.1N/25mmであった。粘着強度の測定方法は線圧0.38MPa、2m/minの条件下で、基材層と粘着層からなる多層フィルムを被着体(ポリプロピレン製透明樹脂シート)に圧着し、23℃にて24時間保存する。その後、引張り試験機を用い、引張り速度0.3m/分、180°ピールにて被着体を剥離し、その時の抵抗値を粘着強度とした。
Adhesive layer material: 100 parts by weight of a styrene elastomer containing a vinyl-polyisoprene block, 35 parts by weight of a propylene homopolymer, and 16 parts by weight of a copolymer petroleum resin of an aromatic petroleum resin and dicyclopentadiene as a tackifier Were mixed to prepare an adhesive layer material.
The adhesive strength of the adhesive layer was 1.1 N / 25 mm. The adhesive strength was measured by pressing a multilayer film composed of a base material layer and an adhesive layer onto an adherend (polypropylene transparent resin sheet) under conditions of a linear pressure of 0.38 MPa and 2 m / min, and 24 ° C. at 24 ° C. Save time. Thereafter, using a tensile tester, the adherend was peeled off at a pulling rate of 0.3 m / min and 180 ° peel, and the resistance value at that time was defined as the adhesive strength.

・基材層材料:ブロックコポリマーのポリプロピレン(BPP) ・ Base material: Polypropylene block copolymer (BPP)

上記粘着層材料と、上記基材層材料とを、2層共押出し法にて、粘着層厚み11μm、基材層厚み39μmとなるよう共押出させて、粘着層/基材層の多層フィルムを得た。   The adhesive layer material and the base material layer material are coextruded by a two-layer coextrusion method so that the adhesive layer has a thickness of 11 μm and the base material layer has a thickness of 39 μm. Obtained.

実施例1
厚み0.2mmの透明ポリプロピレンシートに、粘着層/基材層の多層フィルムを、粘着層側を透明ポリプロピレンシートに向けて常温で貼り合せを行い、積層体とした。この積層体を熱成形(赤外線ヒーターにてシート表面温度:135℃に加熱)することで粘着層を溶着させて成形体を得た。
Example 1
A multilayer film of adhesive layer / base material layer was laminated to a transparent polypropylene sheet having a thickness of 0.2 mm at room temperature with the adhesive layer side facing the transparent polypropylene sheet. The laminate was thermoformed (heated to a sheet surface temperature of 135 ° C. with an infrared heater) to weld the adhesive layer to obtain a formed body.

実施例2
厚み0.2mmの透明ポリプロピレンシートの片面にスクリーン印刷にてインク層を付与し、粘着層/基材層の多層フィルムを、粘着層側をインク層へ向けて常温で貼り合せを行い、積層体とした。この積層体を熱成形(赤外線ヒーターにてシート表面温度:135℃に加熱)することで粘着層を溶着させて、成形体を得た。
Example 2
An ink layer is applied to one side of a transparent polypropylene sheet having a thickness of 0.2 mm by screen printing, and the multilayer film of the adhesive layer / base material layer is laminated at room temperature with the adhesive layer side facing the ink layer. It was. The pressure-sensitive adhesive layer was welded by thermoforming the laminated body (heating the sheet surface temperature to 135 ° C. with an infrared heater) to obtain a molded body.

実施例3
厚み0.2mmの透明ポリプロピレンシートの片面にオフセット印刷にてインク層を付与し、粘着層/基材層の多層フィルムを、粘着層側をインク層へ向けて常温で貼り合せを行い、積層体とした。この積層体を熱成形(赤外線ヒーターにてシート表面温度:135℃に加熱)することで粘着層を溶着させて、成形体を得た。
Example 3
An ink layer is applied to one side of a transparent polypropylene sheet having a thickness of 0.2 mm by offset printing, and the multilayer film of the adhesive layer / base material layer is laminated at room temperature with the adhesive layer side facing the ink layer. It was. The pressure-sensitive adhesive layer was welded by thermoforming the laminated body (heating the sheet surface temperature to 135 ° C. with an infrared heater) to obtain a molded body.

実施例4
厚み0.2mmの透明ポリプロピレンシートの片面にグラビア印刷にてインク層を付与し、粘着層/基材層の多層フィルムを、粘着層側をインク層へ向けて常温で貼り合せを行い、積層体とした。この積層体を熱成形(赤外線ヒーターにてシート表面温度:135℃に加熱)することで粘着層を溶着させて、成形体を得た。
Example 4
An ink layer is applied to one side of a transparent polypropylene sheet having a thickness of 0.2 mm by gravure printing, and a multilayer film of adhesive layer / base material layer is laminated at room temperature with the adhesive layer side facing the ink layer. It was. The pressure-sensitive adhesive layer was welded by thermoforming the laminated body (heating the sheet surface temperature to 135 ° C. with an infrared heater) to obtain a molded body.

実施例5〜7
実施例2〜4で得られた積層体(熱成形前のもの)を射出成形の金型へ挿入して型閉めして所望の形状とした後、基材層側へポリプロピレン樹脂(基材樹脂)を射出し、基材層側に基材樹脂層が一体化した成形体を得た。
Examples 5-7
After inserting the laminated body (before thermoforming) obtained in Examples 2 to 4 into an injection mold and closing the mold to a desired shape, polypropylene resin (base resin) ) To obtain a molded body in which the base material resin layer was integrated on the base material layer side.

<成形体の評価>
評価例1
実施例1〜4で得られた成形体の粘着層と透明樹脂層の溶着強度を下記のように測定し評価した。結果を表1に示す。
各成形体を25mm幅にカットし、引張り試験機にて、引張り速度0.3m/分、180°ピールにて、透明樹脂層から粘着層/基材層のフィルムを剥離し、その時の抵抗値を溶着強度とした。完全に溶着しており透明樹脂層から粘着層/基材層のフィルムを剥がせない場合は、「溶着」と表現した。
<Evaluation of molded body>
Evaluation Example 1
The adhesion strength between the adhesive layer and the transparent resin layer of the molded bodies obtained in Examples 1 to 4 was measured and evaluated as follows. The results are shown in Table 1.
Each molded body is cut to a width of 25 mm, and the film of the adhesive layer / base material layer is peeled from the transparent resin layer at a tensile rate of 0.3 m / min and 180 ° peel with a tensile tester, and the resistance value at that time Was the welding strength. When it was completely welded and the adhesive layer / substrate layer film could not be peeled off from the transparent resin layer, it was expressed as “welding”.

Figure 2013161291
Figure 2013161291

評価例2
実施例5〜7で得られた基材樹脂層を有する成形体の粘着層と透明樹脂層との溶着強度を下記のように測定し評価した。結果を表2に示す。
成形体の基材樹脂上の積層体部分に15mm幅の切り込みを入れ、引張り試験機にて、引張り速度0.3m/分、180°ピールにて、透明樹脂層から粘着層/基材層のフィルムを剥離し、その時の抵抗値を溶着強度として測定した。
密着性は10N/15mm以上で○、5N/15mm以上で△、それ未満で×と標記した。
Evaluation example 2
The welding strength between the adhesive layer and the transparent resin layer of the molded body having the base resin layer obtained in Examples 5 to 7 was measured and evaluated as follows. The results are shown in Table 2.
A 15 mm width cut was made in the laminate on the base resin of the molded body, and with a tensile tester, the tensile speed was 0.3 m / min, and the 180 ° peel from the transparent resin layer to the adhesive layer / base material layer. The film was peeled off, and the resistance value at that time was measured as the welding strength.
The adhesion was marked as ◯ at 10 N / 15 mm or more, Δ at 5 N / 15 mm or more, and x at less than that.

Figure 2013161291
Figure 2013161291

透明樹脂層に印刷を施した実施例2〜7で得られた成形体では、印刷された模様及び又は色彩が成形体表面にきれいに形成されていた。   In the molded bodies obtained in Examples 2 to 7 in which the transparent resin layer was printed, the printed patterns and / or colors were neatly formed on the molded body surface.

本発明の積層体を用いることで、対象物表面にきれいな加飾加工を施すことができる。
本発明の積層体及び成形体は、インサート成形による三次元形状を有する樹脂成形品の加飾技術において有用であり、自動車や二輪車の内外装、家電筐体、建材、情報機器等の加飾や銘板として使用される。
By using the laminate of the present invention, it is possible to perform a beautiful decoration process on the surface of the object.
The laminate and molded body of the present invention are useful in the decoration technology of resin molded products having a three-dimensional shape by insert molding, such as decoration of interior and exterior of automobiles and two-wheeled vehicles, home appliance housings, building materials, information devices, etc. Used as a nameplate.

上記に本発明の実施形態及び/又は実施例を幾つか詳細に説明したが、当業者は、本発明の新規な教示及び効果から実質的に離れることなく、これら例示である実施形態及び/又は実施例に多くの変更を加えることが容易である。従って、これらの多くの変更は本発明の範囲に含まれる。
この明細書に記載の文献及び本願のパリ優先の基礎となる日本出願明細書の内容を全てここに援用する。
Although several embodiments and / or examples of the present invention have been described in detail above, those skilled in the art will appreciate that these exemplary embodiments and / or embodiments are substantially without departing from the novel teachings and advantages of the present invention. It is easy to make many changes to the embodiment. Accordingly, many of these modifications are within the scope of the present invention.
The contents of the documents described in this specification and the specification of the Japanese application that is the basis of Paris priority of the present application are all incorporated herein.

Claims (15)

ポリオレフィンを含有する透明樹脂層、
粘着強度が0.01N/25mm〜10N/25mmの範囲内である粘着層、及び
ポリオレフィンを含有する基材層
を、この順で含んでなることを特徴とする積層体。
A transparent resin layer containing polyolefin,
A laminate comprising an adhesive layer having an adhesive strength within a range of 0.01 N / 25 mm to 10 N / 25 mm, and a base material layer containing polyolefin in this order.
ポリオレフィンを含有する透明樹脂層、
印刷層、
粘着強度が0.01N/25mm〜10N/25mmの範囲内である粘着層、及び
ポリオレフィンを含有する基材層
をこの順で含んでなることを特徴とする積層体。
A transparent resin layer containing polyolefin,
Printing layer,
A laminate comprising an adhesive layer having an adhesive strength within a range of 0.01 N / 25 mm to 10 N / 25 mm, and a base material layer containing polyolefin in this order.
前記粘着層が、粘着付与剤と、スチレン系エラストマー、エチレンビニルアルコール、ポリエチレン及びポリオレフィンからなる群から選ばれる1種以上とを含有することを特徴とする請求項1又は2に記載の積層体。   The laminate according to claim 1 or 2, wherein the pressure-sensitive adhesive layer contains a tackifier and at least one selected from the group consisting of a styrene-based elastomer, ethylene vinyl alcohol, polyethylene, and polyolefin. 前記粘着層が、スチレン系エラストマーと、ポリオレフィンと、粘着付与剤と、を含有することを特徴とする請求項3に記載の積層体。   The laminate according to claim 3, wherein the adhesive layer contains a styrene elastomer, a polyolefin, and a tackifier. 前記スチレン系エラストマーが、一般式
A−B−A、又は
A−B
(式中、Aはスチレン系重合体ブロックであり、Bはブタジエン重合体ブロック、イソプレン重合体ブロック又はこれらを水素添加して得られる重合体ブロックである。)で表されるブロック共重合体であることを特徴とする請求項3又は4に記載の積層体。
The styrenic elastomer has a general formula
A-B-A, or
AB
(Wherein, A is a styrene polymer block, and B is a butadiene polymer block, an isoprene polymer block, or a polymer block obtained by hydrogenating these). The laminate according to claim 3 or 4, wherein the laminate is provided.
透明樹脂層のヘイズ値が、0.1%〜60%であることを特徴とする請求項1〜5のいずれかに記載の積層体。   The laminate according to any one of claims 1 to 5, wherein the transparent resin layer has a haze value of 0.1% to 60%. 少なくとも、粘着強度が0.01N/25mm〜10N/25mmの範囲内である粘着層とポリオレフィンを含有する基材層とを積層して多層フィルムを形成する第一の工程、及び
ポリオレフィンを含有する層を含む透明樹脂シートに、前記多層フィルムの前記粘着層を貼り合せる第二の工程
を有することを特徴とする積層体の製造方法。
A first step of forming a multilayer film by laminating at least an adhesive layer having an adhesive strength within a range of 0.01 N / 25 mm to 10 N / 25 mm and a base material layer containing polyolefin; and a layer containing polyolefin The manufacturing method of the laminated body characterized by having a 2nd process of bonding the said adhesion layer of the said multilayer film to the transparent resin sheet containing this.
前記粘着層と前記基材層が、多層押出成形又はラミネート加工により多層化されることを特徴とする請求項7に記載の積層体の製造方法。   The method for producing a laminate according to claim 7, wherein the adhesive layer and the base material layer are multilayered by multilayer extrusion molding or lamination. 前記第二の工程が、模様及び/又は色彩が印刷された前記透明樹脂シートの該印刷面に、前記多層フィルムの前記粘着層を貼り合わせる工程であることを特徴とする請求項7又は8に記載の積層体の製造方法。   9. The method according to claim 7, wherein the second step is a step of bonding the adhesive layer of the multilayer film to the printed surface of the transparent resin sheet on which a pattern and / or color is printed. The manufacturing method of the laminated body of description. ポリオレフィンを含有する層を含む透明樹脂シートに、粘着強度が0.01N/25mm〜10N/25mmの範囲内である粘着層とポリオレフィンを含有する基材層とを積層してなる多層フィルムの前記粘着層を貼り合せてなる積層体。   The above-mentioned adhesion of a multilayer film obtained by laminating an adhesive layer having an adhesive strength within a range of 0.01 N / 25 mm to 10 N / 25 mm and a base material layer containing polyolefin on a transparent resin sheet containing a layer containing polyolefin A laminate made by laminating layers. 請求項1〜6及び10のいずれかに記載の積層体を用いた成形体。   The molded object using the laminated body in any one of Claims 1-6 and 10. 前記積層体の基材層側にさらに基材樹脂層を有することを特徴とする請求項11に記載の成形体。   The molded body according to claim 11, further comprising a base resin layer on the base layer side of the laminate. 前記基材樹脂層が射出成形により形成されていることを特徴とする請求項12に記載の成形体。   The molded body according to claim 12, wherein the base resin layer is formed by injection molding. 請求項1〜6及び10のいずれかに記載の積層体に熱をかけて所望の形状とすることを特徴とする成形体の製造方法。   The manufacturing method of the molded object characterized by applying heat to the laminated body in any one of Claims 1-6 and 10, and making it into a desired shape. 請求項1〜6及び10のいずれかに記載の積層体を金型へ挿入する工程、及び
前記金型に挿入された積層体の基材層側に樹脂を射出し、基材樹脂層を設ける射出工程を有することを特徴とする成形体の製造方法。
A step of inserting the laminate according to any one of claims 1 to 6 and 10 into a mold, and injecting a resin to a base layer side of the laminate inserted into the mold to provide a base resin layer The manufacturing method of the molded object characterized by having an injection process.
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