JPWO2013065811A1 - Back surface protection sheet for solar cell module and solar cell module - Google Patents
Back surface protection sheet for solar cell module and solar cell module Download PDFInfo
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Images
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
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- B32B27/00—Layered products comprising a layer of synthetic resin
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B17/00—Layered products essentially comprising sheet glass, or glass, slag, or like fibres
- B32B17/06—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material
- B32B17/10—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin
- B32B17/10005—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin laminated safety glass or glazing
- B32B17/10009—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin laminated safety glass or glazing characterized by the number, the constitution or treatment of glass sheets
- B32B17/10018—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin laminated safety glass or glazing characterized by the number, the constitution or treatment of glass sheets comprising only one glass sheet
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B17/00—Layered products essentially comprising sheet glass, or glass, slag, or like fibres
- B32B17/06—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material
- B32B17/10—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin
- B32B17/10005—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin laminated safety glass or glazing
- B32B17/1055—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin laminated safety glass or glazing characterized by the resin layer, i.e. interlayer
- B32B17/10788—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin laminated safety glass or glazing characterized by the resin layer, i.e. interlayer containing ethylene vinylacetate
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/18—Layered products comprising a layer of synthetic resin characterised by the use of special additives
- B32B27/20—Layered products comprising a layer of synthetic resin characterised by the use of special additives using fillers, pigments, thixotroping agents
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L31/00—Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
- H01L31/04—Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof adapted as photovoltaic [PV] conversion devices
- H01L31/042—PV modules or arrays of single PV cells
- H01L31/048—Encapsulation of modules
- H01L31/049—Protective back sheets
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2457/00—Electrical equipment
- B32B2457/12—Photovoltaic modules
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E10/00—Energy generation through renewable energy sources
- Y02E10/50—Photovoltaic [PV] energy
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- Physics & Mathematics (AREA)
- Condensed Matter Physics & Semiconductors (AREA)
- Electromagnetism (AREA)
- General Physics & Mathematics (AREA)
- Engineering & Computer Science (AREA)
- Computer Hardware Design (AREA)
- Microelectronics & Electronic Packaging (AREA)
- Power Engineering (AREA)
- Photovoltaic Devices (AREA)
- Laminated Bodies (AREA)
Abstract
本発明の太陽電池モジュール用裏面保護シートは、Feと、Coと、Alと、Li、Mg、Ca、Sr、Ba、Ti、Mn、Zn、Sn、Zr、Si及びCuから選ばれる一種以上の金属元素とを含有する複合酸化物からなる黒色顔料を含む黒色樹脂層を有することにより、太陽電池モジュールに入射する赤外線を効率的に反射することができる。The back surface protection sheet for solar cell modules of the present invention is one or more selected from Fe, Co, Al, Li, Mg, Ca, Sr, Ba, Ti, Mn, Zn, Sn, Zr, Si and Cu. By having a black resin layer containing a black pigment made of a complex oxide containing a metal element, infrared rays incident on the solar cell module can be efficiently reflected.
Description
本発明は、複数の太陽電池素子を封入した太陽電池モジュール用裏面保護シートおよび太陽電池モジュールに関する。 The present invention relates to a back protective sheet for a solar cell module and a solar cell module in which a plurality of solar cell elements are enclosed.
近年、環境への意識の高まりにより、クリーンエネルギーを利用した発電手段の一つとして、太陽電池モジュールを備えた太陽電池発電システムが普及している。太陽電池モジュールは板状の太陽電池素子が複数枚配置されており、これらの太陽電池素子を封止材と呼ばれるエチレン−酢酸ビニル共重合体で挟み込み、太陽光が当る側にガラスなどの前面板が、反対側に耐候性、防湿性を有する太陽電池モジュール用裏面保護シート(以下、裏面保護シートと略記する)がこの順に重ね合わされる。そして、真空加熱ラミネーション法などにより一体成形されている。 2. Description of the Related Art In recent years, a solar cell power generation system including a solar cell module has become widespread as one of power generation means using clean energy due to an increase in environmental awareness. The solar cell module has a plurality of plate-like solar cell elements arranged. These solar cell elements are sandwiched between ethylene-vinyl acetate copolymers called sealing materials, and a front plate such as glass is placed on the side where the sunlight strikes. However, the back surface protection sheet for solar cell modules (hereinafter abbreviated as back surface protection sheet) having weather resistance and moisture resistance is superimposed on the opposite side in this order. And it is integrally molded by a vacuum heating lamination method or the like.
この太陽電池モジュール用裏面保護シートは、太陽電池素子や封止材を保護するものであって、外部からの機械的衝撃、圧力から太陽電池素子を保護し、水分の浸透を防いで太陽電池素子の劣化を防ぐなどの様々な機能が要求されている。 This back surface protection sheet for solar cell modules protects solar cell elements and sealing materials, protects solar cell elements from external mechanical shocks and pressures, and prevents moisture penetration. Various functions are required such as preventing deterioration.
このような中で、この裏面保護シートにおいては、太陽電池モジュールを設置した場合に屋外での外観を損なわないために、裏面保護シートの受光面側の色を黒色にすることがある。この場合は、一般的には、受光面側の層に、黒色顔料として着色力が高く安価であるカーボンブラックが使用されている。しかしながら、カーボンブラックを使用すると可視光線領域だけではなく赤外線領域の光まで吸収するために、裏面保護シートの温度が上昇し、その結果太陽電池モジュール全体が高温になる。一般的に、太陽電池素子は高温になるほど電気変換効率が低下しやすいことから、太陽電池モジュール全体が高温になることは望ましくない。つまり、裏面保護シートの温度が上昇することは好ましくない。また、カーボンブラックを含有する層のみからなる裏面保護シートの場合は、地面や屋根からの太陽光の反射光を吸収することによって、さらに裏面保護シートの温度が上昇してしまうので、裏面保護シートの最外層に反射光を反射するために白色樹脂層が設けられていた。 Under such circumstances, in the back surface protection sheet, the color on the light receiving surface side of the back surface protection sheet may be black in order not to impair the outdoor appearance when the solar cell module is installed. In this case, generally, carbon black, which has a high coloring power and is inexpensive, is used as a black pigment for the layer on the light receiving surface side. However, when carbon black is used, not only the visible light region but also the light in the infrared region is absorbed, so the temperature of the back surface protection sheet rises, and as a result, the entire solar cell module becomes high temperature. Generally, since the electrical conversion efficiency is likely to decrease as the temperature of the solar cell element increases, it is not desirable that the temperature of the entire solar cell module increases. That is, it is not preferable that the temperature of the back surface protection sheet rises. Also, in the case of a back surface protection sheet consisting only of a layer containing carbon black, the temperature of the back surface protection sheet further rises by absorbing the reflected light of sunlight from the ground or roof, so the back surface protection sheet A white resin layer was provided on the outermost layer in order to reflect the reflected light.
このようなことから、特許文献1には、裏面保護シートの受光面側の色が黒色であっても、電気変換効率を低下させない裏面保護シートの提案がされている。具体的には、裏面保護シートの封止剤層に接している層がカーボンブラックと比較し赤外線を吸収しにくいペリレンブラック顔料を含む層であり、さらに、波長700〜1200nmの光の反射率が60〜100%の層を設けることを特徴とする裏面保護シートである。このようにすることによって、ペリレンブラック顔料を含む層で吸収せず透過した波長700〜1200nmの光が、その波長での反射率が60〜100%である層で反射されることにより、温度上昇を抑制し、電気変換効率の向上の効果を生じることが記載されている。
For this reason,
しかしながら、上記構成の裏面保護シートを用いた場合、波長700nm以上の赤外領域の光の一部がペリレンブラック顔料を含む層で吸収され、温度上昇をもたらすという問題があった。また、上記ペリレンブラック顔料は有機系顔料のため、太陽電池モジュールに用いた場合に耐光性、耐熱性、耐薬品性及び耐候性が十分なものではなかった。 However, when the back surface protective sheet having the above-described configuration is used, there is a problem that part of light in the infrared region having a wavelength of 700 nm or more is absorbed by the layer containing the perylene black pigment, resulting in an increase in temperature. Further, since the perylene black pigment is an organic pigment, when it is used in a solar cell module, the light resistance, heat resistance, chemical resistance and weather resistance are not sufficient.
本発明は上記課題に鑑みなされたもので、太陽電池素子とほぼ同色となって外観を損なうことがなく、さらには、裏面保護シートに到達した赤外線を反射させることで、裏面保護シートが高温にならずに電気変換効率の低下を防ぐことができる裏面保護シートおよびそれを用いた太陽電池モジュールを提供することを目的とする。 The present invention has been made in view of the above-mentioned problems, does not impair the appearance with almost the same color as the solar cell element, and further reflects the infrared rays reaching the back surface protection sheet, so that the back surface protection sheet is heated to a high temperature. It aims at providing the back surface protection sheet which can prevent the fall of electrical conversion efficiency, and a solar cell module using the same.
本発明者らは、Feと、Coと、Alと、Li、Mg、Ca、Sr、Ba、Ti、Mn、Zn、Sn、Zr、Si及びCuから選ばれる一種以上の金属元素とを含有する複合酸化物からなる黒色顔料を含む黒色樹脂層を備える太陽電池モジュール用保護シートは、太陽電池モジュールが高温になるのを防ぐことができ、又、電気変換効率の低下を防ぐことができることを見出し、本発明を完成するに到った。 The present inventors contain Fe, Co, Al, and one or more metal elements selected from Li, Mg, Ca, Sr, Ba, Ti, Mn, Zn, Sn, Zr, Si, and Cu. It has been found that a protective sheet for a solar cell module comprising a black resin layer containing a black pigment made of a complex oxide can prevent the solar cell module from becoming high temperature and can prevent a decrease in electrical conversion efficiency. The present invention has been completed.
すなわち、本発明によれば、(1)Feと、Coと、Alと、Li、Mg、Ca、Sr、Ba、Ti、Mn、Zn、Sn、Zr、Si及びCuから選ばれる一種以上の金属元素とを含有する複合酸化物からなる黒色顔料を含む黒色樹脂層を備えたことを特徴とする太陽電池モジュール用裏面保護シート、が提供される。
本発明は、又、(2)前記裏面保護シートが前記黒色樹脂層からなる単層構造を有する、上記(1)記載の太陽電池モジュール用裏面保護シート;(3)前記黒色樹脂層に隣接して設けられ、波長700〜2500nmの光を反射する反射層が更に設けられている、上記(1)記載の太陽電池モジュール用裏面保護シート;及び(4)前記黒色樹脂層と反射層が共押出法により積層されている、上記(3)記載の太陽電池モジュール用裏面保護シートを提供するものである。
本発明は、更に、(5)上記(1)〜(4)のいずれかの裏面保護シートで保護された発電素子を備えた太陽電池モジュールを提供するものである。That is, according to the present invention, (1) one or more metals selected from Fe, Co, Al, Li, Mg, Ca, Sr, Ba, Ti, Mn, Zn, Sn, Zr, Si, and Cu Provided is a back protective sheet for a solar cell module, comprising a black resin layer containing a black pigment made of a complex oxide containing an element.
The present invention also includes (2) a back surface protection sheet for solar cell modules according to (1), wherein the back surface protection sheet has a single-layer structure composed of the black resin layer; (3) adjacent to the black resin layer. The solar cell module back surface protective sheet according to (1), further including a reflective layer that reflects light having a wavelength of 700 to 2500 nm; and (4) the black resin layer and the reflective layer are coextruded. The back surface protection sheet for solar cell modules as described in said (3) laminated | stacked by the method is provided.
The present invention further provides (5) a solar cell module provided with a power generation element protected by the back surface protective sheet of any one of (1) to (4) above.
本発明の裏面保護シートは、従来用いられていたカーボンブラックに比べて、波長780〜2500nmの赤外線領域の光の平均反射率が非常に高く、裏面保護シートが高温にならずに電気変換効率の低下を防ぐことができるという効果を有する。更に、本発明の裏面保護シートは、カーボンブラック含有裏面保護シートに比べて、耐加水分解性に優れ、長期にわたり良好な耐候性を有する。 The back surface protective sheet of the present invention has an extremely high average reflectance of light in the infrared region with a wavelength of 780 to 2500 nm as compared with conventionally used carbon black, and the back surface protective sheet does not have a high temperature and has an electric conversion efficiency. It has the effect that a fall can be prevented. Furthermore, the back surface protective sheet of the present invention is superior in hydrolysis resistance and has good weather resistance over a long period of time compared to the carbon black-containing back surface protective sheet.
以下、本発明の太陽電池モジュール用裏面保護シートおよび太陽電池モジュールについて詳細に説明する。 Hereinafter, the back surface protection sheet for solar cell modules and solar cell module of this invention are demonstrated in detail.
図1に模式的に示したように、太陽電池を構成する太陽電池モジュール(1)は、ガラスなどの前面板(2)、発電素子(配線、電極を含む)(3)、この発電素子(3)を封止する封止材(4)、封止材(4)延いては発電素子(3)を被覆、保護する裏面保護シート(5)からなり、その製造においては、例えば、前面板(ガラス等)の上に封止材としてのエチレンー酢酸ビニル共重合樹脂(EVA)フィルム、発電素子、EVAフィルム、防湿性を有する裏面保護シートをこの順に重ね合わせ、減圧脱気しながら熱圧し、EVAフィルムを溶融させて発電素子を封止し、その封止材を裏面保護シートで被覆、保護し
、発電素子、太陽電池モジュールに耐久性、耐候性を与えている。As schematically shown in FIG. 1, a solar cell module (1) constituting a solar cell includes a front plate (2) such as glass, a power generation element (including wiring and electrodes) (3), and this power generation element ( 3) a sealing material (4) for sealing, and a back surface protection sheet (5) for covering and protecting the sealing material (4) and then the power generating element (3). An ethylene-vinyl acetate copolymer resin (EVA) film as a sealing material (EVA) film, a power generation element, an EVA film, and a moisture-proof back surface protection sheet are stacked in this order on the glass (such as glass), and hot-pressed while degassing under reduced pressure. The EVA film is melted to seal the power generation element, and the sealing material is covered and protected with a back surface protection sheet to give durability and weather resistance to the power generation element and the solar cell module.
本発明の裏面保護シートは、FeとCoとAlを含有し、更に、Li、Mg、Ca、Sr、Ba、Ti、Mn、Zn、Sn、Zr、Si及びCuから選ばれる一種以上の金属元素を含有する複合酸化物からなる黒色顔料を含む黒色樹脂層を備えることを特徴とする。前記黒色樹脂層は波長780〜2500nmの赤外線領域の光を反射するために設けられた層であり、波長780〜2500nmの赤外線領域における平均反射率が15%以上であり、反射しなかった光はほとんど吸収されずに透過する。この黒色樹脂層を裏面保護シートの反射面とした場合には、裏面保護シート自体が波長780〜2500nmの赤外線領域の光を吸収しにくくなるので、裏面保護シートが高温になることがなく、さらには太陽電池モジュール全体が高温になることを防ぐことができる。その結果、電気変換効率が低下するのを防ぐことに寄与している。また、波長780〜2500nmの赤外線領域の光を反射することにより、本来損失となっていた光エネルギーを有効利用して電気変換効率を高めることができる。更には、太陽電池モジュールの耐候性が高まる。 The back surface protective sheet of the present invention contains Fe, Co, and Al, and further includes one or more metal elements selected from Li, Mg, Ca, Sr, Ba, Ti, Mn, Zn, Sn, Zr, Si, and Cu. A black resin layer containing a black pigment made of a complex oxide containing is provided. The black resin layer is a layer provided to reflect light in the infrared region with a wavelength of 780 to 2500 nm. The average reflectance in the infrared region with a wavelength of 780 to 2500 nm is 15% or more, and the light that has not been reflected is Permeates with little absorption. When this black resin layer is used as the reflection surface of the back surface protection sheet, the back surface protection sheet itself is difficult to absorb light in the infrared region with a wavelength of 780 to 2500 nm. Can prevent the entire solar cell module from becoming hot. As a result, it contributes to preventing a decrease in electrical conversion efficiency. In addition, by reflecting light in the infrared region having a wavelength of 780 to 2500 nm, it is possible to increase the electrical conversion efficiency by effectively using the light energy that was originally lost. Furthermore, the weather resistance of the solar cell module is increased.
前記黒色顔料中のFeの含有量は、黒色顔料中の全金属元素に対して、10〜90モル%が好ましい。前記黒色顔料中のCoの含有量は、黒色顔料中の全金属元素に対して、1.0〜70モル%が好ましい。また前記黒色顔料中のAlの含有量は、黒色顔料中の全金属元素に対して、1.0〜70モル%が好ましい。前記黒色顔料のFe、Co及びAl含有量がそれぞれ前記範囲にある場合、明度(L*)が30以下となり、黒色性が高い黒色顔料を与える。同様な理由で、黒色顔料中のFeの含有量は、より好ましくは、黒色顔料中の全金属元素に対して10〜80モル%、更に好ましくは10〜50モル%であり、Coの含有量は、黒色顔料中の全金属元素に対してより好ましくは、3.0〜60モル%、更に好ましくは5.0〜50モル%であり、Alの含有量は、黒色顔料中の全金属元素に対してより好ましくは、3.0〜68モル%、更に好ましくは5〜65モル%である。Li、Mg、Ca、Sr、Ba、Ti、Mn、Zn、Sn、Zr、Si及びCuから選ばれる一種以上の金属元素の含有量は2〜80モル%である。As for content of Fe in the said black pigment, 10-90 mol% is preferable with respect to all the metal elements in a black pigment. As for content of Co in the said black pigment, 1.0-70 mol% is preferable with respect to all the metal elements in a black pigment. Moreover, as for content of Al in the said black pigment, 1.0-70 mol% is preferable with respect to all the metal elements in a black pigment. When the contents of Fe, Co and Al of the black pigment are in the above ranges, the lightness (L * ) is 30 or less, and a black pigment with high blackness is obtained. For the same reason, the content of Fe in the black pigment is more preferably 10 to 80 mol%, more preferably 10 to 50 mol%, and more preferably 10 to 50 mol% with respect to all metal elements in the black pigment. Is more preferably from 3.0 to 60 mol%, still more preferably from 5.0 to 50 mol%, based on the total metal elements in the black pigment, and the content of Al is the total metal elements in the black pigment More preferably, it is 3.0-68 mol%, More preferably, it is 5-65 mol%. The content of one or more metal elements selected from Li, Mg, Ca, Sr, Ba, Ti, Mn, Zn, Sn, Zr, Si and Cu is 2 to 80 mol%.
また、前記黒色顔料中のFeとCoとAlの含有量の合計量は、黒色顔料中の全金属元素に対するモル比で20〜98モル%が好ましく、より好ましくは30〜95モル%、更により好ましくは40〜95モル%である。本発明に係る赤外線反射能を有する黒色顔料のFe、Co及びAl合計含有量が前記範囲にある場合、明度(L*)が30以下となり、黒色性が高い黒色顔料となる。The total amount of Fe, Co, and Al in the black pigment is preferably 20 to 98 mol%, more preferably 30 to 95 mol%, and even more in terms of a molar ratio to all metal elements in the black pigment. Preferably it is 40-95 mol%. When the total content of Fe, Co and Al of the black pigment having infrared reflectivity according to the present invention is within the above range, the lightness (L * ) is 30 or less, and the black pigment has high blackness.
前記黒色顔料の平均粒子径は0.02〜5.0μmが好ましい。黒色顔料の平均粒子径が5.0μm以下である場合には、高い着色力が得られ、一方、平均粒子径が0.02μm以上である場合には、樹脂中への分散性が高まる。同様な観点から、より好ましい黒色顔料の平均粒子径は0.025〜3.0μmである。黒色顔料は公知の方法により製造できる。例えば、各種原料を混合、焼成する固相法、又は、前記金属の塩を含む水溶液にアルカリを加えて各種水酸化物の沈殿を生成させた後、これを洗浄、乾燥、焼成する湿式法により、黒色顔料を得ることができる。 The average particle diameter of the black pigment is preferably 0.02 to 5.0 μm. When the average particle diameter of the black pigment is 5.0 μm or less, high coloring power is obtained, and when the average particle diameter is 0.02 μm or more, dispersibility in the resin is enhanced. From the same viewpoint, the more preferable average particle diameter of the black pigment is 0.025 to 3.0 μm. The black pigment can be produced by a known method. For example, by a solid phase method in which various raw materials are mixed and fired, or a wet method in which alkali is added to an aqueous solution containing the metal salt to form various hydroxide precipitates, which are then washed, dried, and fired. A black pigment can be obtained.
前記黒色顔料の日射反射率は16%以上であることが、黒色顔料を使用して作製した、裏面保護シートの太陽光による温度上昇抑制効果の点で好ましい。 It is preferable that the solar pigment has a solar reflectance of 16% or more from the viewpoint of the effect of suppressing the temperature increase due to sunlight of the back protective sheet produced using the black pigment.
前記黒色顔料の含有量は、黒色樹脂層100重量部中に、0.5〜30重量部であることが好ましい。黒色顔料の含有量が0.5重量%以上であると、黒色樹脂層の黒色性が高まるとともに、十分に赤外線領域の光を反射することができる。また、黒色顔料の含有量が30重量部以下であると、得られた裏面保護シートは強度に優れているとともに押出し成形性が良好となる。同様な観点から、黒色顔料の含有量は、1〜20重量%であることがより好ましい。 It is preferable that content of the said black pigment is 0.5-30 weight part in 100 weight part of black resin layers. When the content of the black pigment is 0.5% by weight or more, the blackness of the black resin layer is enhanced and light in the infrared region can be sufficiently reflected. Moreover, when the content of the black pigment is 30 parts by weight or less, the obtained back surface protection sheet is excellent in strength and extrudability. From the same viewpoint, the black pigment content is more preferably 1 to 20% by weight.
本発明の黒色樹脂層に用いる樹脂は、たとえば、ポリエチレンテレフタレート(PET)、ポリエチレンナフタレート(PEN)、ポリブチレンテレフタレート(PBT)、ポリシクロヘキサンジメタノール−テレフタレート(PCT)から選ばれるポリエステル樹脂、ポリカーボネート系樹脂、あるいはアクリル系樹脂等から選択することが出来る。その他のポリオレフィン系樹脂、ポリアミド系樹脂、ポリアリレート系樹脂などについても、耐熱性、強度、電気絶縁性等を考慮して適宜選択することが可能である。その中でも、PBTは耐熱性、強度、電気絶縁性に加え、耐加水分解性や製膜性に優れている。 The resin used for the black resin layer of the present invention is, for example, a polyester resin selected from polyethylene terephthalate (PET), polyethylene naphthalate (PEN), polybutylene terephthalate (PBT), polycyclohexanedimethanol-terephthalate (PCT), polycarbonate-based resin It can be selected from resin or acrylic resin. Other polyolefin resins, polyamide resins, polyarylate resins, and the like can be appropriately selected in consideration of heat resistance, strength, electrical insulation, and the like. Among them, PBT is excellent in hydrolysis resistance and film forming property in addition to heat resistance, strength, and electrical insulation.
PBTとしては、ブチレンテレフタレートを主たる繰り返し単位とするポリエステルの少なくとも一種をさすもので、具体的にはグリコール成分としての1,4−ブタンジオールとジカルボン酸成分としてのテレフタル酸またはその低級アルコールエステルとを重縮合して得られるポリエステルをいうが、これら成分の20モル%以下を他の原料、例えばグリコール成分である1,4−ブタンジオールの一部をエチレングリコール、プロピレングリコール、トリエチレングリコール等で、またジカルボン酸成分であるテレフタル酸またはその低級アルコールエステルの一部をイソフタル酸、オルトフタル酸等で置き換えた共重合ポリエステルであってもよい。なお、PBTの融点は一般的に200〜230℃であるが、本発明においては融点が215〜230℃のものを使用するのが好ましい。また、固有粘度はその押出し適性の点から0.6〜1.5程度のものが好ましい。
また、太陽電池モジュールは、長期に渡って安定して太陽光エネルギーを電気エネルギーに変換することが求められており、本発明の太陽電池モジュール用裏面保護シートにも、長期に渡ってその特性を大きく低下させないことが求められる。本発明に好適な上記PBTはエステル結合を含有しており、水分により加水分解を起こして分子量が低下し、長期に渡って使用すると物性が低下する恐れがある。したがって、本願発明に用いられるPBTは、高温高湿下において加水分解を起こり難くするために末端のカルボキシル基の数が少ないものが好ましい。具体的には、カルボキシル基当量が40meq/kg以下、更に好ましくは30meq/kg以下のPBTが好ましい。
なお、黒色樹脂層には、その性質を大きく変えない範囲で、加水分解を抑制するためにカルボジイミド系化合物、シート状に溶融加工する際の熱劣化を防ぐためにフェノール系、リン系、イオウ系などの酸化防止剤、太陽光に含まれる紫外線による劣化を防ぐために紫外線吸収剤や光安定剤、滑剤、アンチブロッキング剤、帯電防止剤、防曇剤、充填剤、可塑剤、着色剤等の添加剤を必要に応じて添加することができる。PBT refers to at least one polyester having butylene terephthalate as a main repeating unit. Specifically, 1,4-butanediol as a glycol component and terephthalic acid or a lower alcohol ester thereof as a dicarboxylic acid component. Polyester obtained by polycondensation, but 20 mol% or less of these components are other raw materials, for example, a part of 1,4-butanediol as a glycol component is ethylene glycol, propylene glycol, triethylene glycol, etc. Further, it may be a copolyester obtained by replacing terephthalic acid, which is a dicarboxylic acid component, or a part of its lower alcohol ester with isophthalic acid, orthophthalic acid or the like. The melting point of PBT is generally 200 to 230 ° C., but in the present invention, a melting point of 215 to 230 ° C. is preferably used. In addition, the intrinsic viscosity is preferably about 0.6 to 1.5 from the viewpoint of extrudability.
In addition, the solar cell module is required to stably convert solar energy into electric energy over a long period of time, and the back surface protection sheet for the solar cell module of the present invention has its characteristics over a long period of time. It is required not to greatly reduce. The PBT suitable for the present invention contains an ester bond, causes hydrolysis due to moisture, lowers the molecular weight, and may deteriorate physical properties when used over a long period of time. Accordingly, the PBT used in the present invention preferably has a small number of terminal carboxyl groups in order to prevent hydrolysis under high temperature and high humidity. Specifically, PBT having a carboxyl group equivalent of 40 meq / kg or less, more preferably 30 meq / kg or less is preferable.
The black resin layer has a carbodiimide-based compound to suppress hydrolysis within a range that does not greatly change its properties, and phenolic, phosphorus-based, sulfur-based, etc. to prevent thermal degradation during melt processing into a sheet. Antioxidants, UV absorbers and light stabilizers, lubricants, anti-blocking agents, antistatic agents, anti-fogging agents, fillers, plasticizers, colorants and other additives to prevent deterioration due to ultraviolet rays contained in sunlight Can be added as needed.
本発明の裏面保護シートは、前記黒色顔料を含む黒色樹脂層のみの単層構造としてもよいし、前記黒色樹脂層の少なくとも片面に他の層を積層した多層構造としてもよい。単層構造の場合は、太陽電池の外観を損なうことなく、さらに裏面保護シートに到達し赤外線を反射させ、反射しなかった光の大部分を透過させることで、裏面保護シートが高温にならずに電気変換効率の低下を防ぐことができる。 The back surface protective sheet of the present invention may have a single layer structure including only the black resin layer containing the black pigment, or may have a multilayer structure in which other layers are laminated on at least one surface of the black resin layer. In the case of a single-layer structure, the back surface protection sheet does not reach a high temperature by reaching the back surface protection sheet and reflecting infrared rays and transmitting most of the light that has not been reflected without deteriorating the appearance of the solar cell. In addition, a decrease in electrical conversion efficiency can be prevented.
また、多層構造の場合は、前記黒色樹脂層の隣接する一方の面に波長700〜2500nmの光を反射する反射層を有することが好ましい。裏面保護シートが前記反射層を有する場合は、前記黒色樹脂層を透過した光を反射層で反射することができる。その結果、赤外線領域の光を反射することにより、本来損失となっていた光エネルギーを有効利用して電気変換効率を高めることができる。
さらに、本発明の裏面保護シートは、ガスバリア性を付与するために、無機酸化物の蒸着層やアルミニウム層などのガスバリア層や、従来から用いられているその他の層を有するものであってもよい。この場合、裏面保護シートは、例えば、黒色樹脂層にガスバリア層が積層した構造、又は黒色樹脂層に反射層とガスバリア層がこの順に積層した構造とすることができる。多層構造の場合、前記黒色樹脂層は裏面保護シートの両面の一方の表面を形成するように構造にしなければならない。ただし、透明な層を黒色樹脂層の表面に設ける場合は、この限りではない。In the case of a multilayer structure, it is preferable to have a reflective layer that reflects light having a wavelength of 700 to 2500 nm on one adjacent surface of the black resin layer. When the back surface protective sheet has the reflective layer, the light transmitted through the black resin layer can be reflected by the reflective layer. As a result, by reflecting the light in the infrared region, it is possible to increase the electrical conversion efficiency by effectively using the light energy that was originally lost.
Furthermore, the back surface protective sheet of the present invention may have a gas barrier layer such as an inorganic oxide vapor-deposited layer or an aluminum layer and other layers conventionally used in order to impart gas barrier properties. . In this case, the back surface protective sheet can have, for example, a structure in which a gas barrier layer is stacked on a black resin layer, or a structure in which a reflective layer and a gas barrier layer are stacked in this order on a black resin layer. In the case of a multilayer structure, the black resin layer must be structured so as to form one surface of both surfaces of the back surface protection sheet. However, this is not the case when a transparent layer is provided on the surface of the black resin layer.
前記波長700〜2500nmの光の反射する反射層は、特に限定されないが、白色樹脂層が挙げられる。前記白色樹脂層の着色に用いる白色顔料は、特に限定されることはなく、例えば二酸化チタン、酸化亜鉛、酸化アルミニウムなどが挙げられる。中でも、粒度が細かく、着色力、分散性に優れ、さらに耐光性、耐熱性、耐薬品性に優れていることから、二酸化チタンが最も好ましく用いられる。反射層は、波長700〜2500nmの光を50%以上、特に60%以上反射することが望ましい。
前記白色顔料の平均粒子径は、着色性の観点から0.01〜5.0μmであることが好ましく、より好ましくは0.1〜1.0μmである。また、白色顔料の含有量は、白色樹脂層100重量部中に、5〜30重量部であることが好ましい。白色顔料の含有量が5重量部以上であると、黒色樹脂層を透過した光を白色樹脂層により十分に反射することができる。また、白色顔料の含有量が30重量部以下であると、得られた裏面保護シートは強度に優れていると共に押出し成形性が良好となる。同様な理由で、白色顔料の含有量は、白色樹脂層100重量部中に、10〜25重量部であることがより好ましい。The reflective layer that reflects light having a wavelength of 700 to 2500 nm is not particularly limited, and examples thereof include a white resin layer. The white pigment used for coloring the white resin layer is not particularly limited, and examples thereof include titanium dioxide, zinc oxide, and aluminum oxide. Among these, titanium dioxide is most preferably used because of its fine particle size, excellent coloring power and dispersibility, and excellent light resistance, heat resistance and chemical resistance. The reflective layer preferably reflects light having a wavelength of 700 to 2500 nm by 50% or more, particularly 60% or more.
The average particle diameter of the white pigment is preferably 0.01 to 5.0 μm, more preferably 0.1 to 1.0 μm, from the viewpoint of colorability. Moreover, it is preferable that content of a white pigment is 5-30 weight part in 100 weight part of white resin layers. When the content of the white pigment is 5 parts by weight or more, the light transmitted through the black resin layer can be sufficiently reflected by the white resin layer. Moreover, when the content of the white pigment is 30 parts by weight or less, the obtained back surface protective sheet has excellent strength and extrusion moldability. For the same reason, the content of the white pigment is more preferably 10 to 25 parts by weight in 100 parts by weight of the white resin layer.
本発明の白色樹脂層に用いる樹脂は、黒色樹脂層と同様の樹脂を用いることができる。また、添加剤も、黒色樹脂層と同様のものを用いることができる。 The resin used for the white resin layer of the present invention can be the same resin as the black resin layer. Moreover, the additive can use the same thing as a black resin layer.
本発明の裏面保護シートが黒色樹脂層の単層である場合、製膜性や強度の観点から、30〜400μmであることが好ましい。また本発明の裏面保護シートが多層である場合、各層の厚みは、製膜性や強度の観点から、5〜300μmであることが好ましい。さらに、本発明の裏面保護シートの全体の厚みも、製膜性や強度の観点から、30〜600μmであることが好ましい。 When the back surface protection sheet of this invention is a single layer of a black resin layer, it is preferable that it is 30-400 micrometers from a viewpoint of film forming property or intensity | strength. Moreover, when the back surface protection sheet of this invention is a multilayer, it is preferable that the thickness of each layer is 5-300 micrometers from a viewpoint of film forming property or intensity | strength. Furthermore, it is preferable that the whole thickness of the back surface protection sheet of this invention is 30-600 micrometers from a viewpoint of film forming property or intensity | strength.
このような裏面保護シートの製造方法としては、特に限定されるものではなく、従来一般に行なわれている方法で行うことができる。例えば、前記黒色樹脂層からのみなる単層の裏面保護シートの場合は、フラットダイを装着した押出機へ前記樹脂と顔料のマスターバッチを供給し、押出機のフラットダイから押出されたシートをピンチロールで挟んで引き取ることにより得られる。また、多層構造の裏面保護シートの場合は、複数の押出し機を用い、多層フラットダイより共押出しすることにより得られる。さらに、前記裏面保護シートにガスバリア層を積層する場合は、例えば、ドライラミネーション法、押出しラミネーション法などの公知の方法で積層することができる。ドライラミネート法にて積層する場合は、ポリウレタン系接着剤、エポキシ系接着剤を用いることが好ましい。 The method for producing such a back surface protective sheet is not particularly limited, and can be carried out by a conventionally performed method. For example, in the case of a single-layer back surface protection sheet consisting only of the black resin layer, the master batch of the resin and the pigment is supplied to an extruder equipped with a flat die, and the sheet extruded from the flat die of the extruder is pinched. It is obtained by picking it up between rolls. Moreover, in the case of the back surface protection sheet of a multilayer structure, it is obtained by co-extrusion from a multilayer flat die using a plurality of extruders. Furthermore, when laminating a gas barrier layer on the back surface protection sheet, it can be laminated by a known method such as a dry lamination method or an extrusion lamination method. When laminating by a dry laminating method, it is preferable to use a polyurethane adhesive or an epoxy adhesive.
このようにして得られた裏面保護シートは、複数の太陽電池素子(片面光入射型または両面光入射型のいずれでも良い)を封入した太陽電池モジュールに適用される。本発明の裏面保護シートの適用例を図2に示す。図中、図1と同じ符号は同一の構成要素を示す。この例では、裏面保護シート(5)は、黒色樹脂層(51)と反射層(52)から構成されている。裏面保護シート(5)の黒色樹脂層(51)が発電素子側となるように、前面板(2)、発電素子(3)、封止材(4)、裏面保護シート(5)をこの順に一体化することによって太陽電池モジュールが構成されている。 The back surface protection sheet thus obtained is applied to a solar cell module in which a plurality of solar cell elements (either single-sided light incident type or double-sided light incident type may be used) are encapsulated. An application example of the back surface protective sheet of the present invention is shown in FIG. In the figure, the same reference numerals as those in FIG. 1 denote the same components. In this example, the back surface protective sheet (5) is composed of a black resin layer (51) and a reflective layer (52). The front plate (2), the power generating element (3), the sealing material (4), and the back protective sheet (5) are arranged in this order so that the black resin layer (51) of the back protective sheet (5) is on the power generating element side. A solar cell module is configured by integrating them.
以下に、本発明を実施例により更に詳細に説明するが、本発明はこれらの実施例によって何ら制限されるものではない。なお、特性の評価は次の方法で行った。 The present invention will be described in more detail with reference to the following examples, but the present invention is not limited to these examples. The characteristics were evaluated by the following method.
(1)黒色顔料の金属元素の含有量の測定
黒色顔料の金属元素の含有量は、「蛍光X線分析装置3063M型」(理学電機工業株式会社製)を使用し、JIS
K 0119の「蛍光X線分析通則」に従って測定した。(1) Measurement of content of metal element in black pigment The content of metal element in the black pigment was determined by using a “fluorescent X-ray analyzer 3063M type” (manufactured by Rigaku Corporation) and JIS.
Measured according to K 0119 "General X-ray fluorescence analysis rules".
(2)黒色顔料の平均粒子径の測定
黒色顔料の平均粒子径は空気透過法(フィッシャー法)により、測定した。(2) Measurement of average particle diameter of black pigment The average particle diameter of the black pigment was measured by an air permeation method (Fischer method).
(3)黒色顔料の色相(L*値)の測定
黒色顔料の色相(L*値)は、試料0.5gとヒマシ油0.5mlとをフーバー式マーラーで練ってペースト状とし、このペーストにクリアラッカー4.5gを加え、混練、塗料化してキャストコート紙上に150μm(6mil)のアプリケーターを用いて塗布した塗布片(塗膜厚み:約30μm)を作製した。塗膜片について、「色彩色差計CR−300」(コニカミノルタセンシング株式会社製)を用いて測定を行い、JIS
Z 8729に定めるところに従って表色指数(L*値)で示した。(3) Hue (L * value) of the measurement black pigment hue (L * value) of the black pigment is kneaded and sample 0.5g and castor oil 0.5ml Hoover muller to form a paste, the paste 4.5 g of clear lacquer was added, kneaded and paint-coated, and an application piece (coating thickness: about 30 μm) applied on cast-coated paper using a 150 μm (6 mil) applicator was prepared. The coating piece is measured using a “color / color difference meter CR-300” (manufactured by Konica Minolta Sensing Co., Ltd.).
The color index (L * value) is shown in accordance with Z 8729.
(4)反射率の測定
分光光度計(日立製作所製 U-3500形)を用いて、黒色樹脂層の面側に波長300〜2500nmの光を照射して、各裏面保護シートの反射率を測定した。(4) Measurement of reflectivity Using a spectrophotometer (U-3500, manufactured by Hitachi, Ltd.), the surface side of the black resin layer is irradiated with light having a wavelength of 300 to 2500 nm, and the reflectivity of each back surface protection sheet is measured. did.
(5)黒色顔料の日射反射率の算出
黒色顔料の日射反射率は、上記の色相を測定するために作製した塗膜片について、上記の分光光度計を用いて、300〜2500nmの波長における反射率(%)を測定し、JIS
R 3106に従って日射反射率を算出した。(5) Calculation of solar reflectance of black pigment The solar reflectance of the black pigment is the reflection at a wavelength of 300 to 2500 nm using the above spectrophotometer for the coating film piece prepared for measuring the above hue. Measure the rate (%), JIS
The solar reflectance was calculated according to R 3106.
(6)温度変化測定
赤外線(ランプ出力250W、ランプと各裏面保護シートとの距離300mm)を60分間照射して、各裏面保護シートの裏面温度を測定した。(6) Temperature change measurement The back surface temperature of each back surface protection sheet was measured by irradiating infrared rays (lamp output 250 W, distance between the lamp and each back
(7)太陽電池モジュールでの裏面保護シートの表面温度測定
太陽電池モジュールを晴天の日に屋外に設置し、設置直後及び一時間ごとに各裏面保護シートの表面温度を接触式温度計を用いて測定した。(7) Surface temperature measurement of the back surface protection sheet in the solar cell module The solar cell module is installed outdoors on a sunny day, and the surface temperature of each back surface protection sheet is measured using a contact thermometer immediately after installation and every hour. It was measured.
(8)太陽電池モジュールの出力特性
JIS C 8192に準拠し、一つの結晶系太陽電池セルの出力を測定し、その後前記セルを使用しモジュールを作製し、再度出力を測定した。
式:〔最大出力の変化率(%)〕=〔(モジュールでの最大出力)÷(セルでの最大出力)〕×100
に基づいて最大出力の変化率を求めた。(8) Output characteristics of solar cell module In accordance with JIS C 8192, the output of one crystalline solar cell was measured, and then a module was produced using the cell, and the output was measured again.
Formula: [Change rate of maximum output (%)] = [(Maximum output in module) / (Maximum output in cell)] × 100
Based on the above, the change rate of the maximum output was obtained.
(9)引張強度測定
JIS K 7127(1989)に準拠し(試験片:4号型試験片、引張速度:50mm/min)、曝露前と室温85℃、湿度85%の雰囲気下での1000時間、2000時間、3000時間の曝露後の引張強度を測定した。(9) Tensile strength measurement According to JIS K 7127 (1989) (test piece: No. 4 type test piece, tensile speed: 50 mm / min), 1000 hours in an atmosphere before exposure and in an atmosphere of room temperature 85 ° C. and humidity 85%. The tensile strength after exposure for 2000 hours and 3000 hours was measured.
[実施例1]
フラットダイを装着した製膜装置を用い、ポリブチレンテレフタレート樹脂(以下、PBTという)を用いて、PBT100重量部に対し表1に示す複合酸化物1からなる黒色顔料(戸田工業(株)製 HR-B(A))8重量部を添加した混合物をフラットダイより押出し、溶融状態のシートをゴムロールと表面設定温度を25℃とした金属ロールとで挟み込んでニップロール成形することにより、厚さ50μmの単層の裏面保護シートを得た。得られた裏面保護シートは前記した方法で評価を行い、結果を表2に示す。[Example 1]
Using a film forming apparatus equipped with a flat die and using a polybutylene terephthalate resin (hereinafter referred to as PBT), a black pigment composed of the
[実施例2]
黒色樹脂層の黒色顔料を表1に示す複合酸化物2からなる黒色顔料(戸田工業(株)製 HR-GB)とした以外は実施例1と同様にして、単層の裏面保護シートを得た。得られた裏面保護シートは前記した方法で評価を行い、結果を表2に示す。[Example 2]
A single-layer back protective sheet was obtained in the same manner as in Example 1 except that the black pigment of the black resin layer was a black pigment composed of the
[比較例1]
黒色樹脂層の黒色顔料をカーボンブラックとし、PBT100重量部に対し1重量部を添加した以外は実施例1と同様にして、単層の裏面保護シートを得た。得られた裏面保護シートは前記した方法で評価を行い、結果を表2に示す。[Comparative Example 1]
A black back layer protective sheet was obtained in the same manner as in Example 1 except that the black pigment of the black resin layer was carbon black and 1 part by weight was added to 100 parts by weight of PBT. The obtained back surface protective sheet was evaluated by the method described above, and the results are shown in Table 2.
以上の結果から明らかなように、比較例1のカーボンブラックを含む黒色樹脂層のみからなる裏面保護シートより、実施例1、2の特定の複合酸化物からなる黒色顔料を含む黒色樹脂層のみからなる裏面保護シートは、赤外線領域の光を多量に反射する一方反射しなかった光の大部分を透過させているため、赤外線領域の光を裏面保護シート内に留めないことで裏面保護シートが高温にならず、太陽電池モジュールの温度上昇を抑制することにより、結果として、電気変換効率の低下を防ぐことができる。 As is clear from the above results, from the back protective sheet consisting only of the black resin layer containing the carbon black of Comparative Example 1, from only the black resin layer containing the black pigment consisting of the specific composite oxide of Examples 1 and 2. Since the back surface protection sheet that reflects a large amount of light in the infrared region transmits a large part of the light that has not been reflected, the back surface protection sheet does not stay in the back surface protection sheet, so that the back surface protection sheet has a high temperature. In addition, by suppressing the temperature rise of the solar cell module, it is possible to prevent a decrease in electrical conversion efficiency as a result.
[実施例3]
フラットダイを装着した製膜装置を用い、全層がPBTからなり、黒色樹脂層はPBT100重量部に対し表1に示す複合酸化物1からなる黒色顔料(戸田工業(株)製 HR-B(A))8重量部を添加した混合物からなり、白色樹脂層はPBT100重量部に対し酸化チタン8.5重量部を添加した混合物からなり、それぞれの厚み比が、黒色樹脂層:白色樹脂層=1:5となるようにフラットダイより押出し、溶融状態のシートをゴムロールと表面設定温度を25℃とした金属ロールとで挟み込んでニップロール成形することにより、厚さ300μmの2層の裏面保護シートを得た。得られた裏面保護シートは前記した方法で評価を行い、結果を表3に示す。[Example 3]
Using a film forming apparatus equipped with a flat die, all the layers were made of PBT, and the black resin layer was made of a black pigment made of the
[実施例4]
黒色樹脂層の黒色顔料を表1に示す複合酸化物2からなる黒色顔料(戸田工業(株)製 HR-GB)とした以外は実施例3と同様にして、2層の裏面保護シートを得た。得られた裏面保護シートは前記した方法で評価を行い、結果を表3に示す。[Example 4]
A two-layer back protection sheet was obtained in the same manner as in Example 3 except that the black pigment of the black resin layer was a black pigment composed of the
[比較例2]
黒色樹脂層の黒色顔料をカーボンブラックとし、PBT100重量部に対し1重量部を添加した以外は実施例3と同様にして、2層の裏面保護シートを得た。得られた裏面保護シートは前記した方法で評価を行い、結果を表3に示す。[Comparative Example 2]
A two-layer back protection sheet was obtained in the same manner as in Example 3 except that the black pigment of the black resin layer was carbon black and 1 part by weight was added to 100 parts by weight of PBT. The obtained back surface protective sheet was evaluated by the method described above, and the results are shown in Table 3.
以上の結果から明らかなように、黒色樹脂層の隣接する面に白色樹脂層を設けた裏面保護シートの場合、比較例2のカーボンブラックを用いた裏面保護シートよりも、実施例3、4の特定の複合酸化物からなる黒色顔料を含む黒色樹脂層を有する裏面保護シートは、赤外線領域の光を多量に反射する一方反射しなかった光の大部分を透過させているため、赤外線領域の光を裏面保護シート内に留めないことで裏面保護シートが高温にならず、太陽電池モジュールの温度上昇を抑制すること、さらに本来損失となっていた光エネルギーを反射することにより、結果として、電気変換効率の低下を防ぐことができる。 As is clear from the above results, in the case of the back surface protection sheet in which the white resin layer is provided on the adjacent surface of the black resin layer, compared to the back surface protection sheet using the carbon black of Comparative Example 2, Examples 3 and 4 The back surface protection sheet having a black resin layer containing a black pigment made of a specific composite oxide reflects a large amount of light in the infrared region while transmitting most of the light that has not been reflected. Is not kept in the back surface protection sheet, the back surface protection sheet does not become high temperature, suppresses the temperature rise of the solar cell module, and reflects the light energy that was originally lost, resulting in electrical conversion A decrease in efficiency can be prevented.
厚さ3mmの強化ガラスと、EVAシートと、一つの結晶系太陽電池セルと、EVAシートと、実施例3及び比較例2で作製した太陽電池用保護シートとをこの順に重ね合わせ、真空ラミネータを用いてホットプレスすることにより、EVAと各部材を接着させ、太陽電池モジュールを得た。このとき、実施例3及び比較例2の太陽電池用保護シートは黒色樹脂層がEVAシートと接触するように配置した。また、接着方法は、真空ラミネータを用いて、140℃で5分間の真空引き後、10分間加圧して接着処理を施した。得られた太陽電池モジュールの表面温度測定及び出力特性を前記した方法で評価を行い、結果を表4に示す。 A tempered glass having a thickness of 3 mm, an EVA sheet, one crystalline solar battery cell, an EVA sheet, and the protective sheet for solar battery prepared in Example 3 and Comparative Example 2 were superposed in this order, and a vacuum laminator was attached. By using and hot-pressing, EVA and each member were adhered, and the solar cell module was obtained. At this time, the protective sheets for solar cells of Example 3 and Comparative Example 2 were arranged so that the black resin layer was in contact with the EVA sheet. Further, as a bonding method, a vacuum laminator was used, and after vacuuming at 140 ° C. for 5 minutes, pressure was applied for 10 minutes to perform a bonding process. The surface temperature measurement and output characteristics of the obtained solar cell module were evaluated by the method described above, and the results are shown in Table 4.
以上の結果から明らかなように、実施例3の裏面保護シートの場合、比較例2のカーボンブラックを用いた裏面保護シートよりも太陽電池モジュールの温度上昇を抑制することができる。また、実施例3と比較性2の裏面保護シートを用いた場合のそれぞれの最大出力の変化率は、99.92%と97.79%であり、実施例3の裏面保護シートの場合、比較例2のカーボンブラックを用いた裏面保護シートよりも2.13%の出力向上が確認できた。
As is clear from the above results, in the case of the back surface protective sheet of Example 3, the temperature increase of the solar cell module can be suppressed more than that of the back surface protective sheet using the carbon black of Comparative Example 2. Moreover, the change rate of each maximum output at the time of using the back surface protection sheet of Example 3 and the
[実施例5]
黒色樹脂層はPBT100重量部に対し表1に示す複合酸化物1からなる黒色顔料(戸田工業(株)製 HR-B(A))16重量部を添加した以外は実施例3と同様にして、2層の裏面保護シートを得た。得られた裏面保護シート及び比較例2の裏面保護シートの引張強度を前記した方法で評価を行った。結果を表5に示す。[Example 5]
The black resin layer was the same as in Example 3 except that 16 parts by weight of a black pigment (HR-B (A) manufactured by Toda Kogyo Co., Ltd.) made of the
以上の結果から明らかなように、実施例5の裏面保護シートの場合、比較例2のカーボンブラックを用いた裏面保護シートよりも曝露試験後の引張強度が優れていた。すなわち、特定の複合酸化物からなる黒色顔料を用いた実施例5の裏面保護シートは、カーボンブラックを用いた裏面保護シートよりも耐加水分解性に優れている。
なお、裏面保護シートの代表例として特定の複合酸化物からなる黒色顔料を実施例3より多く含有する黒色樹脂層を備えた実施例5の裏面保護シートについて引張試験を行った。As is clear from the above results, in the case of the back protective sheet of Example 5, the tensile strength after the exposure test was superior to the back protective sheet using the carbon black of Comparative Example 2. That is, the back surface protection sheet of Example 5 using a black pigment made of a specific composite oxide is superior in hydrolysis resistance to the back surface protection sheet using carbon black.
In addition, the tension test was done about the back surface protection sheet of Example 5 provided with the black resin layer which contains more black pigments which consist of specific complex oxide than Example 3 as a representative example of a back surface protection sheet.
本発明の裏面保護シートは、特定の黒色顔料を含む黒色樹脂層を有することによって、従来用いられていたカーボンブラックに比べて、波長780〜2500nmの赤外線領域の光を吸収することなく反射させることができるので、裏面保護シートが高温にならずに電気変換効率の低下を防ぐことができる。さらには、赤外線領域の光を反射することにより、本来損失となっていた光エネルギーを有効利用して電気変換効率を高めることができる。
The back surface protection sheet of the present invention has a black resin layer containing a specific black pigment, thereby reflecting light in the infrared region of a wavelength of 780 to 2500 nm without absorbing light, compared with carbon black conventionally used. Therefore, it is possible to prevent a decrease in electrical conversion efficiency without increasing the temperature of the back protective sheet. Furthermore, by reflecting the light in the infrared region, it is possible to increase the electrical conversion efficiency by effectively utilizing the light energy that was originally lost.
1:太陽電池モジュール
2:前面板
3:発電素子
4:封止材
5:裏面保護シート
51:黒色樹脂層
52:白色樹脂層(反射層)
1: Solar cell module 2: Front plate 3: Power generation element 4: Sealing material 5: Back surface protection sheet 51: Black resin layer 52: White resin layer (reflection layer)
Claims (5)
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JP2013541854A JPWO2013065811A1 (en) | 2011-11-02 | 2012-11-02 | Back surface protection sheet for solar cell module and solar cell module |
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JP2013541854A JPWO2013065811A1 (en) | 2011-11-02 | 2012-11-02 | Back surface protection sheet for solar cell module and solar cell module |
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JPWO2013065811A1 true JPWO2013065811A1 (en) | 2015-04-02 |
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JP (1) | JPWO2013065811A1 (en) |
TW (1) | TW201336094A (en) |
WO (1) | WO2013065811A1 (en) |
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JP2017157619A (en) * | 2016-02-29 | 2017-09-07 | ダイヤプラスフィルム株式会社 | Back protective sheet for solar cell module |
KR101851758B1 (en) * | 2017-01-13 | 2018-06-04 | 에스케이씨 주식회사 | Backside protective sheet for solar cells and solar cell module comprising same |
KR102083603B1 (en) * | 2018-05-18 | 2020-04-23 | 에스케이씨에코솔루션즈(주) | Back sheet for solar cells and solar cell module comprising same |
JP2020072160A (en) * | 2018-10-30 | 2020-05-07 | 大日本印刷株式会社 | Backside protective sheet for solar battery module |
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JP2007103813A (en) * | 2005-10-07 | 2007-04-19 | Techno Polymer Co Ltd | Back sheet for solar cell |
JP5315589B2 (en) * | 2005-12-29 | 2013-10-16 | 戸田工業株式会社 | Black pigment for infrared reflection, paint and resin composition using the infrared reflection pigment |
JP5170360B2 (en) * | 2006-08-11 | 2013-03-27 | 戸田工業株式会社 | Black complex oxide particle powder having infrared reflectivity, method for producing the same, black pigment, paint and resin composition using black pigment having infrared reflectivity |
JP5201401B2 (en) * | 2008-07-29 | 2013-06-05 | 戸田工業株式会社 | Infrared reflective black pigment, paint and resin composition using the infrared reflective black pigment |
JP5201405B2 (en) * | 2008-09-12 | 2013-06-05 | 戸田工業株式会社 | Infrared reflective black pigment, paint and resin composition using the infrared reflective black pigment |
JP5173911B2 (en) * | 2009-03-31 | 2013-04-03 | テクノポリマー株式会社 | Laminated sheet and solar cell module including the same |
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