JPWO2011093211A1 - Crosslinked polyolefin composition, DC power cable, and DC power line construction method - Google Patents

Crosslinked polyolefin composition, DC power cable, and DC power line construction method Download PDF

Info

Publication number
JPWO2011093211A1
JPWO2011093211A1 JP2011551826A JP2011551826A JPWO2011093211A1 JP WO2011093211 A1 JPWO2011093211 A1 JP WO2011093211A1 JP 2011551826 A JP2011551826 A JP 2011551826A JP 2011551826 A JP2011551826 A JP 2011551826A JP WO2011093211 A1 JPWO2011093211 A1 JP WO2011093211A1
Authority
JP
Japan
Prior art keywords
power cable
mass
cable
parts
insulating layer
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
JP2011551826A
Other languages
Japanese (ja)
Inventor
櫻井 貴裕
貴裕 櫻井
田中 俊哉
俊哉 田中
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
THE FURUKAW ELECTRIC CO., LTD.
Fujikura Ltd
Viscas Corp
Original Assignee
THE FURUKAW ELECTRIC CO., LTD.
Fujikura Ltd
Viscas Corp
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by THE FURUKAW ELECTRIC CO., LTD., Fujikura Ltd, Viscas Corp filed Critical THE FURUKAW ELECTRIC CO., LTD.
Publication of JPWO2011093211A1 publication Critical patent/JPWO2011093211A1/en
Pending legal-status Critical Current

Links

Images

Classifications

    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K5/00Use of organic ingredients
    • C08K5/16Nitrogen-containing compounds
    • C08K5/34Heterocyclic compounds having nitrogen in the ring
    • C08K5/3467Heterocyclic compounds having nitrogen in the ring having more than two nitrogen atoms in the ring
    • C08K5/3477Six-membered rings
    • C08K5/3492Triazines
    • C08K5/34924Triazines containing cyanurate groups; Tautomers thereof
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B64AIRCRAFT; AVIATION; COSMONAUTICS
    • B64CAEROPLANES; HELICOPTERS
    • B64C1/00Fuselages; Constructional features common to fuselages, wings, stabilising surfaces or the like
    • B64C1/26Attaching the wing or tail units or stabilising surfaces
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B64AIRCRAFT; AVIATION; COSMONAUTICS
    • B64CAEROPLANES; HELICOPTERS
    • B64C3/00Wings
    • B64C3/18Spars; Ribs; Stringers
    • B64C3/187Ribs
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K5/00Use of organic ingredients
    • C08K5/0008Organic ingredients according to more than one of the "one dot" groups of C08K5/01 - C08K5/59
    • C08K5/0025Crosslinking or vulcanising agents; including accelerators
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K5/00Use of organic ingredients
    • C08K5/04Oxygen-containing compounds
    • C08K5/14Peroxides
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L23/00Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B13/00Apparatus or processes specially adapted for manufacturing conductors or cables
    • H01B13/06Insulating conductors or cables
    • H01B13/14Insulating conductors or cables by extrusion
    • H01B13/148Selection of the insulating material therefor
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B3/00Insulators or insulating bodies characterised by the insulating materials; Selection of materials for their insulating or dielectric properties
    • H01B3/18Insulators or insulating bodies characterised by the insulating materials; Selection of materials for their insulating or dielectric properties mainly consisting of organic substances
    • H01B3/30Insulators or insulating bodies characterised by the insulating materials; Selection of materials for their insulating or dielectric properties mainly consisting of organic substances plastics; resins; waxes
    • H01B3/44Insulators or insulating bodies characterised by the insulating materials; Selection of materials for their insulating or dielectric properties mainly consisting of organic substances plastics; resins; waxes vinyl resins; acrylic resins
    • H01B3/441Insulators or insulating bodies characterised by the insulating materials; Selection of materials for their insulating or dielectric properties mainly consisting of organic substances plastics; resins; waxes vinyl resins; acrylic resins from alkenes
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B7/00Insulated conductors or cables characterised by their form
    • H01B7/17Protection against damage caused by external factors, e.g. sheaths or armouring
    • H01B7/29Protection against damage caused by extremes of temperature or by flame
    • H01B7/292Protection against damage caused by extremes of temperature or by flame using material resistant to heat
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K2201/00Specific properties of additives
    • C08K2201/002Physical properties
    • C08K2201/005Additives being defined by their particle size in general
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K2201/00Specific properties of additives
    • C08K2201/002Physical properties
    • C08K2201/006Additives being defined by their surface area
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K3/00Use of inorganic substances as compounding ingredients
    • C08K3/02Elements
    • C08K3/04Carbon
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02GINSTALLATION OF ELECTRIC CABLES OR LINES, OR OF COMBINED OPTICAL AND ELECTRIC CABLES OR LINES
    • H02G15/00Cable fittings
    • H02G15/08Cable junctions
    • H02G15/18Cable junctions protected by sleeves, e.g. for communication cable
    • H02G15/184Cable junctions protected by sleeves, e.g. for communication cable with devices for relieving electrical stress
    • H02G15/188Cable junctions protected by sleeves, e.g. for communication cable with devices for relieving electrical stress connected to a cable shield only
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02GINSTALLATION OF ELECTRIC CABLES OR LINES, OR OF COMBINED OPTICAL AND ELECTRIC CABLES OR LINES
    • H02G15/00Cable fittings
    • H02G15/08Cable junctions
    • H02G15/18Cable junctions protected by sleeves, e.g. for communication cable
    • H02G15/196Cable junctions protected by sleeves, e.g. for communication cable having lapped insulation
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T29/00Metal working
    • Y10T29/49Method of mechanical manufacture
    • Y10T29/49616Structural member making
    • Y10T29/49622Vehicular structural member making

Landscapes

  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Medicinal Chemistry (AREA)
  • Health & Medical Sciences (AREA)
  • Polymers & Plastics (AREA)
  • Organic Chemistry (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Mechanical Engineering (AREA)
  • Aviation & Aerospace Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • Physics & Mathematics (AREA)
  • Spectroscopy & Molecular Physics (AREA)
  • Compositions Of Macromolecular Compounds (AREA)
  • Organic Insulating Materials (AREA)
  • Manufacturing Of Electrical Connectors (AREA)

Abstract

高温の熱履歴後でも電気特性が低下しない直流電力ケーブルを提供する。ポリオレフィンに有機過酸化物架橋剤を配合した架橋ポリオレフィン組成物であって、更に、(1)ポリオレフィン100質量部に対して、(2)カーボンブラックを0.1〜5質量部、及び(3)トリアリルイソシアヌレートまたはトリメタリルイソシアヌレートから選ばれる少なくとも1種以上の化合物を0.02〜2質量部配合し、さらに(4)所定量の有機過酸化物架橋剤を配合した架橋ポリオレフィン組成物を絶縁層として用いることで、高温の熱履歴後でも電気特性が低下しない直流電力ケーブルを得ることができる。Provided is a DC power cable whose electrical characteristics do not deteriorate even after a high temperature thermal history. A cross-linked polyolefin composition in which an organic peroxide cross-linking agent is blended with a polyolefin, and (1) 0.1 to 5 parts by mass of carbon black with respect to 100 parts by mass of polyolefin, and (3) A crosslinked polyolefin composition containing 0.02 to 2 parts by mass of at least one compound selected from triallyl isocyanurate or trimethallyl isocyanurate, and (4) a predetermined amount of an organic peroxide crosslinking agent. By using it as an insulating layer, it is possible to obtain a DC power cable whose electrical characteristics do not deteriorate even after a high temperature thermal history.

Description

本発明は、架橋ポリオレフィン組成物、架橋ポリオレフィン組成物で絶縁層を形成した直流用の電力ケーブル(本願において「直流電力ケーブル」という)、及び直流電力ケーブルを用いた直流電力線路の施工方法に関する。   The present invention relates to a cross-linked polyolefin composition, a DC power cable (hereinafter referred to as “DC power cable”) in which an insulating layer is formed of the cross-linked polyolefin composition, and a DC power line construction method using the DC power cable.

架橋ポリエチレン(XLPE)系の組成物を用いて絶縁層を形成した押出絶縁ケーブル(以下、XLPE系ケーブル)は交流用の電力ケーブル(本願において「交流電力ケーブル」という)に汎用されている。しかし、XLPE系ケーブルの高電圧直流電力ケーブルへの適用例は少ない。22V以上の高電圧直流電力ケーブルとしては、一般に油浸ケーブル(OFケーブル、MIケーブル)が使用されている。   An extruded insulated cable (hereinafter referred to as an XLPE cable) in which an insulating layer is formed using a crosslinked polyethylene (XLPE) -based composition is widely used for an AC power cable (hereinafter referred to as “AC power cable”). However, there are few application examples of the XLPE cable to the high voltage DC power cable. As a high voltage DC power cable of 22 V or higher, an oil immersion cable (OF cable, MI cable) is generally used.

高電圧直流電力ケーブルへのXLPE系ケーブルの適用例が少ない理由は、XLPE系ケーブルでは、ジクミルパーオキサイド(DCP)の分解残渣(アセトフェノン、クミルアルコール)が直流高電圧の印加時に空間電荷を形成し、直流特性を顕著に低下させるからである。ここで、ジクミルパーオキサイド(DCP)は、ポリエチレンを架橋するのに汎用的に用いられる架橋剤である。   The reason why there are few applications of XLPE cables to high voltage DC power cables is that, in XLPE cables, the dissociation residue (acetophenone, cumyl alcohol) of dicumyl peroxide (DCP) generates space charge when DC high voltage is applied. This is because the direct current characteristics are significantly reduced. Here, dicumyl peroxide (DCP) is a cross-linking agent that is generally used to cross-link polyethylene.

上述の空間電荷を抑制する手段として、ある種の無機充填剤をXLPE系の組成物に配合することが行われている。例えば、特許文献1には、XLPE系ケーブルにおいて、絶縁層を形成するXLPE系の組成物にある種のカーボンブラックを配合することで直流特性を向上させることが記載されている。   As a means for suppressing the above-mentioned space charge, a certain inorganic filler is blended in an XLPE-based composition. For example, Patent Document 1 describes that, in an XLPE cable, DC characteristics are improved by blending a certain type of carbon black in an XLPE composition that forms an insulating layer.

なお、特許文献2には、交流電力ケーブルにおいて、トリアリルイソシアヌレートを架橋助剤として配合することが記載されている。架橋助剤を配合することにより、架橋剤の配合量を減らすことができることが公知である。   Patent Document 2 describes blending triallyl isocyanurate as a crosslinking aid in an AC power cable. It is known that the amount of the crosslinking agent can be reduced by blending the crosslinking aid.

また、特許文献3には、直流電力ケーブルにおいて、ポリオレフィンにトリアリルイソシアヌレート及びジエン系ポリマーを配合した樹脂組成物を架橋して絶縁体層を形成すること、有機過酸化物架橋剤を一定量以下に抑えるとともにトリアリルイソシアヌレート及びジエン系ポリマーを配合することで、架橋剤分解残渣による空間電荷の形成が抑制されることが記載されている。   Patent Document 3 discloses that in a DC power cable, an insulator layer is formed by crosslinking a resin composition in which polyolefin is mixed with triallyl isocyanurate and a diene polymer, and a certain amount of organic peroxide crosslinking agent is used. It is described that the formation of space charge due to the decomposition residue of the crosslinking agent is suppressed by mixing the triallyl isocyanurate and the diene-based polymer while suppressing the following.

特許第3602297号公報Japanese Patent No. 3602297 特開昭57−49635号公報JP 57-49635 A 特開2001−325834号公報JP 2001-325834 A

ところで、発明者らは、カーボンブラックを配合したXLPE系の組成物で絶縁層を形成した直流電力ケーブルの電気特性を評価した。その結果、一定時間の熱履歴を加えた後では、必ずしも充分な電気特性が得られないことがわかった。例えば、160℃で10時間以上の加熱を行った後に評価した直流破壊特性は、加熱前の特性の約70%近くまで低下した。   By the way, the inventors evaluated the electrical characteristics of a DC power cable in which an insulating layer was formed with an XLPE composition containing carbon black. As a result, it was found that sufficient electrical characteristics cannot always be obtained after applying a thermal history for a certain period of time. For example, the DC breakdown characteristics evaluated after heating at 160 ° C. for 10 hours or more decreased to about 70% of the characteristics before heating.

XLPE系ケーブル同士の接続部や終端部をモールドジョイントする場合には、ケーブルの接続部や終端部を覆う半導電層や絶縁層を加熱成型する際に、その付近に上記のような高温の熱履歴が加わる。このため、熱履歴を加えた後に直流電気特性が低下するXLPE系ケーブルでは、接続部や終端部の付近の性能に影響があり、直流電力輸送に不利である。   When joints and terminations between XLPE cables are molded joints, when heat-molding the semiconductive layer or insulation layer covering the cable connection or termination, high-temperature History is added. For this reason, in the XLPE system cable in which the DC electrical characteristics are lowered after the thermal history is applied, the performance in the vicinity of the connection part and the terminal part is affected, which is disadvantageous for DC power transportation.

本発明の課題は、前記特許文献1(特許第3602297号公報)に開示された直流電力ケーブル用絶縁材料を改良して、熱履歴による直流電気特性の低下を抑制できるXLPE系の直流電力ケーブルを提供することである。すなわち、より高電圧の電力輸送に使用可能なXLPE系の直流電力ケーブルを提供することである。   An object of the present invention is to improve an insulating material for a DC power cable disclosed in Patent Document 1 (Japanese Patent No. 3602297), and to provide an XLPE DC power cable that can suppress a decrease in DC electrical characteristics due to a thermal history. Is to provide. That is, it is to provide an XLPE DC power cable that can be used for higher voltage power transportation.

上記課題を解決するために、本発明に係る架橋ポリオレフィン組成物は、ポリオレフィンに有機過酸化物架橋剤を配合した架橋ポリオレフィン組成物であって、更に、
(1)ポリオレフィン100質量部に対して、
(2)カーボンブラックを0.1〜5質量部、及び
(3)トリアリルイソシアヌレートまたはトリメタリルイソシアヌレートから選ばれる少なくとも1種以上の化合物を0.02〜2質量部配合したことを特徴とする。
In order to solve the above problems, a crosslinked polyolefin composition according to the present invention is a crosslinked polyolefin composition in which an organic peroxide crosslinking agent is blended with polyolefin,
(1) For 100 parts by mass of polyolefin,
(2) 0.1 to 5 parts by mass of carbon black, and (3) 0.02 to 2 parts by mass of at least one compound selected from triallyl isocyanurate or trimethallyl isocyanurate, To do.

また、本発明にかかる直流電力ケーブルは、前記架橋ポリオレフィン組成物で絶縁層を形成することを特徴とする。   The DC power cable according to the present invention is characterized in that an insulating layer is formed from the crosslinked polyolefin composition.

また、本発明にかかる直流電力線路の製造方法は、前記直流電力ケーブルを接続した部分を絶縁材料で覆い加熱処理することにより絶縁層を形成することを特徴とする。   The method for manufacturing a DC power line according to the present invention is characterized in that an insulating layer is formed by covering a portion where the DC power cable is connected with an insulating material and subjecting it to a heat treatment.

本発明によれば、熱履歴を受けた場合でも直流電気特性の低下が小さく、より高電圧の電力輸送に使用可能なXLPE系の直流電力ケーブルを提供することができる。
本発明は、以下の詳細な説明及び添付図面によって、より十分に理解されるであろうが、これらはもっぱら説明のためのものであって、本発明の範囲を限定するものではない。
ADVANTAGE OF THE INVENTION According to this invention, even when it receives a thermal history, the fall of direct-current electrical property is small, and the XLPE-type direct-current power cable which can be used for higher voltage electric power transportation can be provided.
The present invention will be more fully understood from the following detailed description and the accompanying drawings, which are for the purpose of illustration only and are not intended to limit the scope of the invention.

作成した直流ケーブル10の断面図である。It is sectional drawing of the produced DC cable 10. FIG. ケーブル接続部の断面図である。It is sectional drawing of a cable connection part.

以下に、本発明を実施するための好ましい形態について図面を用いて説明する。但し、以下に述べる実施形態には、本発明を実施するために技術的に好ましい種々の限定が付されているが、本発明の範囲を以下の実施形態及び図示例に限定するものではない。   Hereinafter, preferred embodiments for carrying out the present invention will be described with reference to the drawings. However, the embodiments described below are given various technically preferable limitations for carrying out the present invention, but the scope of the present invention is not limited to the following embodiments and illustrated examples.

本発明に係る架橋ポリオレフィン組成物は、(1)ポリオレフィン100質量部に対して、(2)カーボンブラックを0.1〜5質量部、及び(3)架橋助剤として、トリアリルイソシアヌレートまたはトリメタリルイソシアヌレートから選ばれる少なくとも1種以上の化合物を0.02〜2質量部配合し、さらに(4)所定量の有機過酸化物架橋剤を配合してなる。ここで、「質量部」の語は、配合する各原料の質量比を示し、以下の説明では、ポリオレフィン100質量部に対する質量部を示す。   The crosslinked polyolefin composition according to the present invention comprises (1) 100 parts by mass of polyolefin, (2) 0.1 to 5 parts by mass of carbon black, and (3) triallyl isocyanurate or trimerme as a crosslinking aid. 0.02 to 2 parts by mass of at least one compound selected from taryl isocyanurate is blended, and (4) a predetermined amount of an organic peroxide crosslinking agent is blended. Here, the term “parts by mass” indicates a mass ratio of each raw material to be blended, and in the following description, indicates a part by mass with respect to 100 parts by mass of polyolefin.

〔ポリオレフィン〕
ポリオレフィンは、本発明に係る架橋ポリオレフィン組成物のベースとなる。ポリオレフィンとしては、例えば、低密度ポリエチレン(LDPE)、高密度ポリエチレン(HDPE)、エチレン−酢酸ビニル共重合体、エチレンエチルアクリレート共重合体、ポリプロピレン、エチレン−プロピレン共重合体、エチレン−プロピレン−ジエン共重合体や、これらの2以上の混合物等を用いることができる。
[Polyolefin]
Polyolefin is the base of the cross-linked polyolefin composition according to the present invention. Examples of the polyolefin include, for example, low density polyethylene (LDPE), high density polyethylene (HDPE), ethylene-vinyl acetate copolymer, ethylene ethyl acrylate copolymer, polypropylene, ethylene-propylene copolymer, and ethylene-propylene-diene copolymer. A polymer, a mixture of two or more of these, and the like can be used.

〔カーボンブラック〕
カーボンブラックは、平均一次粒径が10〜100nmのナノ分散粒子であることが好ましい。このようなナノ分散粒子であれば、空間電荷抑制作用を発揮するためである。
〔Carbon black〕
Carbon black is preferably nano-dispersed particles having an average primary particle size of 10 to 100 nm. This is because such a nano-dispersed particle exhibits a space charge suppressing effect.

各粒子径区間の粒子数をNi、粒径径区間の中心値をDiとしたとき、平均一次粒径は、以下の式で与えられる。
平均一次粒径=ΣNi・Di/ΣNi
この平均一次粒径10〜100nmの大きさのカーボンブラックが、ポリエチレンなどの絶縁体の結晶構造を乱さない最適の値である。結晶構造が乱されると絶縁体の電気的性能が低下する。また粒径がこれより大きいとカーボンブラックの分散や交じり具合が悪くなる。またこれより小さい場合は製造が難しく現実的でない。
When the number of particles in each particle diameter section is Ni and the center value of the particle diameter section is Di, the average primary particle diameter is given by the following equation.
Average primary particle size = ΣNi · Di / ΣNi
Carbon black having an average primary particle size of 10 to 100 nm is an optimum value that does not disturb the crystal structure of an insulator such as polyethylene. When the crystal structure is disturbed, the electrical performance of the insulator decreases. On the other hand, if the particle size is larger than this, the dispersion and mixing of the carbon black will deteriorate. If it is smaller than this, it is difficult to manufacture and it is not practical.

カーボンブラックの配合量は、0.1〜5質量部であることが好ましい。0.1質量部未満では直流特性の改善効果が得られない。また、5質量部よりも多いと直流特性が低下する。また、5質量部よりも多いと充填剤が多量となるため、長尺押出し特性を損ねる。   The blending amount of carbon black is preferably 0.1 to 5 parts by mass. If the amount is less than 0.1 parts by mass, the direct current characteristics cannot be improved. On the other hand, when the amount is more than 5 parts by mass, the direct current characteristics are deteriorated. On the other hand, if the amount is more than 5 parts by mass, the amount of the filler becomes large, and the long extrusion characteristics are impaired.

カーボンブラックは、粒径が300nm以上のカーボンブラック粒子の存在割合が1重量%以下であることが好ましい。粒径が300nm以上のカーボンブラック粒子の存在割合を1重量%以下にすることで、雷インパルス破壊電圧を向上させることができる。インパルス破壊は、導電性突起が破壊起点になるケースが多い。粒径300nm以上の大きいカーボン粒子の存在割合が多いと、カーボン粒子が凝集してできる凝集体も当然大きくなる。本発明に係る架橋ポリオレフィン組成物でケーブルの絶縁層を形成した場合、絶縁層中に存在する凝集体が大きくなると、絶縁層に隣接する内部半導電層や外部半導電層にこの凝集体が接触又は近接する確率も増える。このような内部半導電層付近や外部半導電層付近のカーボン凝集体はケーブルのインパルス破壊に影響を及ぼすと考えられるからである。   In the carbon black, the proportion of carbon black particles having a particle size of 300 nm or more is preferably 1% by weight or less. The lightning impulse breakdown voltage can be improved by making the existence ratio of the carbon black particles having a particle size of 300 nm or more 1% by weight or less. In many cases of impulse destruction, the conductive protrusion becomes the starting point of destruction. When there is a large proportion of large carbon particles having a particle size of 300 nm or more, the aggregate formed by agglomeration of the carbon particles naturally increases. When the cable insulation layer is formed with the crosslinked polyolefin composition according to the present invention, when the aggregate present in the insulation layer becomes large, the aggregate contacts the internal semiconductive layer and the external semiconductive layer adjacent to the insulating layer. Or the probability of proximity increases. This is because such a carbon aggregate in the vicinity of the inner semiconductive layer and the outer semiconductive layer is considered to affect the impulse breakdown of the cable.

また、カーボンブラックは、BET法で測定した比表面積(m2/g)に対する鉱物油の吸油量(cc/100g)の比が0.7以上、3.5以下であることが好ましい。ここで、BET法とは、気相吸着法による粉体の表面積測定法の一つであり、吸着等温線から1gの試料の持つ総表面積、即ち比表面積を求める方法である。通常吸着気体としては、窒素ガスが多く用いられ、吸着量を被吸着気体の圧、または容積の変化から測定する方法が最も多く用いられている。多分子吸着の等温線を表すのに最も著名なものは、Brunauer、Emmett、Tellerの式であり、BET式と呼ばれる。BET式は表面積決定に広く用いられている。BET式に基づいて吸着量を求め、吸着分子1個が表面で占める面積を掛けて、表面積が得られる。Carbon black preferably has a ratio of the oil absorption (cc / 100 g) of the mineral oil to the specific surface area (m 2 / g) measured by the BET method of 0.7 or more and 3.5 or less. Here, the BET method is one of powder surface area measurement methods by a gas phase adsorption method, and is a method for obtaining the total surface area, that is, the specific surface area of a 1 g sample from an adsorption isotherm. Usually, nitrogen gas is often used as the adsorbed gas, and the most frequently used method is to measure the amount of adsorption from the change in pressure or volume of the gas to be adsorbed. The most prominent expression for expressing the isotherm of multimolecular adsorption is the Brunauer, Emmett, and Teller equation, called the BET equation. The BET formula is widely used for determining the surface area. The adsorption amount is obtained based on the BET equation, and the surface area is obtained by multiplying the area occupied by one adsorbed molecule on the surface.

比表面積(m/g)に対する鉱物油の吸油量(cc/100g)の比が0.7以上、3.5以下とすることで、空間電荷の漏れを促すことができる。以下、この理由を説明する。
架橋ポリエチレン組成物の抵抗率(比抵抗)をρ(Ω・m)とし、絶縁抵抗の温度係数をα(1/℃)、電界係数(絶縁抵抗のストレス係数)をβ(mm/kv)、絶縁体にかかる電界強度をE(kv/mm)とすれば、以下の関係が成り立つことが知られている。
ρ=ρ0exp−(αT+βE) ・・・(1)
By setting the ratio of the oil absorption amount (cc / 100 g) of the mineral oil to the specific surface area (m 2 / g) to be 0.7 or more and 3.5 or less, leakage of space charge can be promoted. Hereinafter, the reason will be described.
The resistivity (specific resistance) of the crosslinked polyethylene composition is ρ (Ω · m), the temperature coefficient of insulation resistance is α (1 / ° C.), the electric field coefficient (stress coefficient of insulation resistance) is β (mm / kv), It is known that the following relationship holds if the electric field strength applied to the insulator is E (kv / mm).
ρ = ρ 0 exp− (αT + βE) (1)

そして、カーボンブラックを配合すると、電界係数βが増加する一方で温度係数αが減少し、絶縁体組成物での空間電荷の漏れを促進する。なぜならば、電界係数βが増加すると抵抗率ρが低下するため、高ストレス部(強い電界のかかる部分)の電界が緩和されるからである。また、温度係数αが減少すると、導体温度が高いときに遮蔽側に現れていた最大電界Emaxが減少するからである。こうして絶縁体組成物内での電界分布が均一化の方向に動き、空間電荷の蓄積が低減される。   When carbon black is blended, the electric field coefficient β is increased while the temperature coefficient α is decreased, which promotes leakage of space charges in the insulator composition. This is because when the electric field coefficient β increases, the resistivity ρ decreases, and the electric field in the high stress portion (the portion where a strong electric field is applied) is relaxed. Further, when the temperature coefficient α decreases, the maximum electric field Emax that appears on the shielding side when the conductor temperature is high decreases. In this way, the electric field distribution in the insulator composition moves in a uniform direction, and the accumulation of space charge is reduced.

カーボンブラックの配合量を増加すると粒子間の距離が縮まり、高電界下においては粒子間にトンネル効果による電流が流れる。このため、電界係数βが必要以上に大きくなり、熱破壊を促す原因となる。したがって、少ない配合量で(1)式の抵抗率ρを低下させることが必須である。ところで、比表面積に対する吸油量の比が大きいカーボンブラックの方が、少量で抵抗率ρを下げることができ、この比が0.7以上ならば良好な結果が得られる。   When the blending amount of carbon black is increased, the distance between the particles is reduced, and a current due to the tunnel effect flows between the particles under a high electric field. For this reason, the electric field coefficient β becomes larger than necessary, which causes a thermal breakdown. Therefore, it is essential to reduce the resistivity ρ of the formula (1) with a small amount. By the way, the carbon black having a larger ratio of the oil absorption amount to the specific surface area can lower the resistivity ρ with a small amount, and if this ratio is 0.7 or more, good results can be obtained.

一方、この比が3.5より大きくなると粒子の凝集度が増して見かけの(凝集体の)粒子径が大きくなり、ポリエチレン等の熱可塑性樹脂との混じり具合が悪くなる。特にアセチレンカーボンでは粒子が鎖状に連結しているので、この影響が大きい。
なお、ファーネス系カーボンブラックであるSAF、ISAF、I−ISAF、CF、SCF、HAFカーボンのいずれかのカーボンブラックを用いたときには、上記の比が0.7〜1.5の範囲で、特に良好なことが実験的に確かめられている。
On the other hand, when this ratio is larger than 3.5, the degree of aggregation of the particles increases, the apparent particle diameter (of the aggregate) increases, and the mixing with a thermoplastic resin such as polyethylene worsens. In particular, acetylene carbon has a large influence because the particles are linked in a chain.
In addition, when the carbon black of SAF, ISAF, I-ISAF, CF, SCF, or HAF carbon, which is a furnace-based carbon black, is used, the above ratio is in a range of 0.7 to 1.5, and particularly good. This has been confirmed experimentally.

さらに、カーボンブラックは、炭素含有率が97重量%以上であることが好ましい。カーボンブラックには、灰分、O2、H2などの不純物が含まれており、これらの不純物が多いと、電気的特性が低下する。したがって、カーボンの純度は高いほど良好である。   Further, the carbon black preferably has a carbon content of 97% by weight or more. Carbon black contains impurities such as ash, O 2, H 2, etc. If these impurities are large, the electrical characteristics deteriorate. Therefore, the higher the purity of carbon, the better.

〔架橋助剤〕
本発明に係る架橋ポリオレフィン組成物の最も特徴的な点は、架橋助剤として、トリアリルイソシアヌレートまたはトリメタリルイソシアヌレートから選ばれる少なくとも1種以上の化合物を配合する点である。配合比は、0.02〜2質量部である。0.02質量部未満では、高温の熱履歴による絶縁性能低下を抑制する効果が得られない。一方、2質量部を越えると、架橋ポリオレフィン組成物を押し出しする際、押出機内でスリップや樹脂焼けが生じる。樹脂焼けが生じると、押し出し中に樹脂圧力が上昇し、安定した直流電力ケーブルの製造ができなくなる。また、直流ケーブルの電気性能も低下する。前記架橋助剤のさらに好ましい配合量は、0.1〜2質量部である。0.1質量部以上配合することで、有機化酸化物架橋剤の配合量を減らすことができ、押出機内における樹脂焼けを抑制する効果も得ることができる。
[Crosslinking aid]
The most characteristic point of the crosslinked polyolefin composition according to the present invention is that at least one compound selected from triallyl isocyanurate or trimethallyl isocyanurate is blended as a crosslinking aid. The compounding ratio is 0.02 to 2 parts by mass. If it is less than 0.02 parts by mass, the effect of suppressing a decrease in insulation performance due to high-temperature thermal history cannot be obtained. On the other hand, if it exceeds 2 parts by mass, slip and resin burn will occur in the extruder when the crosslinked polyolefin composition is extruded. When the resin burn occurs, the resin pressure increases during extrusion, and a stable DC power cable cannot be manufactured. In addition, the electrical performance of the DC cable also decreases. A more preferable amount of the crosslinking aid is 0.1 to 2 parts by mass. By mix | blending 0.1 mass part or more, the compounding quantity of an organic-ized oxide crosslinking agent can be reduced and the effect which suppresses the resin burning in an extruder can also be acquired.

〔有機過酸化物架橋剤〕
有機過酸化物架橋剤としては、通常の架橋に用いる有機過酸化物であればよい。例えば、ジクミルパーオキサイド(DCP)、t−ブチルクミルパーオキサイド、α,α’−ビス(t−ブチルパーオキシ−m−イソプロピル)ベンゼン等を用いることができる。t−ブチルクミルパーオキサイド、α,α’−ビス(t−ブチルパーオキシ−m−イソプロピル)ベンゼンの分解残渣には、DCPの分解残渣と同様、水酸基などの極性基を有した化合物が含まれており、DCPを用いた場合と同様、前述の問題が発生するが、本発明により、この問題を解決できる。
[Organic peroxide crosslinking agent]
The organic peroxide crosslinking agent may be any organic peroxide used for ordinary crosslinking. For example, dicumyl peroxide (DCP), t-butylcumyl peroxide, α, α′-bis (t-butylperoxy-m-isopropyl) benzene and the like can be used. The decomposition residue of t-butylcumyl peroxide and α, α′-bis (t-butylperoxy-m-isopropyl) benzene includes a compound having a polar group such as a hydroxyl group, similar to the decomposition residue of DCP. As in the case of using DCP, the above-mentioned problem occurs. However, the present invention can solve this problem.

有機過酸化物架橋剤の配合量は、使用する有機過酸化物、ポリオレフィンの種類等により適宜調整される。0.1〜5質量部が好ましく、0.5〜3質量部がより好ましい。有機過酸化物架橋剤の配合量が少なすぎると架橋が不充分であり、絶縁層の機械的特性及び耐熱性が低下する。一方、有機過酸化物架橋剤の配合量が多すぎると、架橋ポリオレフィン組成物を押し出しする際、押出機内で樹脂焼けが生じる。樹脂焼けが生じると、押し出し中に樹脂圧力が上昇し、安定した直流電力ケーブルの製造ができなくなる。また、直流電力ケーブルの電気性能も低下する。   The amount of the organic peroxide crosslinking agent is appropriately adjusted depending on the type of organic peroxide and polyolefin used. 0.1-5 mass parts is preferable and 0.5-3 mass parts is more preferable. If the blending amount of the organic peroxide crosslinking agent is too small, crosslinking is insufficient and the mechanical properties and heat resistance of the insulating layer are lowered. On the other hand, when the compounding amount of the organic peroxide crosslinking agent is too large, when the crosslinked polyolefin composition is extruded, resin burning occurs in the extruder. When the resin burn occurs, the resin pressure increases during extrusion, and a stable DC power cable cannot be manufactured. Moreover, the electrical performance of the DC power cable is also reduced.

〔酸化防止剤〕
また、必要に応じて架橋ポリオレフィン組成物に酸化防止剤を配合してもよい。酸化防止剤としては、一般に使用される酸化防止剤を適宜選択して配合することができる。フェノール系、ホスファイト系、チオエーテル系の老化防止剤が好ましい。特に、4,4’−チオビス(3−メチル−6−tert−ブチルフェノール)は、架橋ポリオレフィン組成物を押し出しする際、架橋反応を抑制する効果があり、好ましい。
酸化防止剤の配合量は、使用する酸化防止剤の種類、耐酸化性能を考慮して適宜調整されるが、0.1〜1.0質量部であることが好ましい。
〔Antioxidant〕
Moreover, you may mix | blend antioxidant with a crosslinked polyolefin composition as needed. As the antioxidant, a commonly used antioxidant can be appropriately selected and blended. Phenol-based, phosphite-based, and thioether-based anti-aging agents are preferred. In particular, 4,4′-thiobis (3-methyl-6-tert-butylphenol) is preferable because it has an effect of suppressing a crosslinking reaction when extruding a crosslinked polyolefin composition.
The blending amount of the antioxidant is appropriately adjusted in consideration of the kind of the antioxidant to be used and the oxidation resistance, but is preferably 0.1 to 1.0 part by mass.

(実施例)
以下、本発明を実施例に基づいてさらに詳細に説明する。
(Example)
Hereinafter, the present invention will be described in more detail based on examples.

〔電力ケーブル〕
図1は作成した直流ケーブル10の断面図である。図1に示すように、直流電力ケーブル10は、導体11の外側に内部半導電層12、絶縁層13、外部半導電層14、金属遮蔽層15、シース16を順に形成してなる。導体11の断面積は200mm、絶縁層13の厚さは3mmであり、内部半導電層12、および、外部半導電層14の厚さはそれぞれ1mmである。
[Power cable]
FIG. 1 is a cross-sectional view of the produced DC cable 10. As shown in FIG. 1, the DC power cable 10 is formed by sequentially forming an inner semiconductive layer 12, an insulating layer 13, an outer semiconductive layer 14, a metal shielding layer 15, and a sheath 16 on the outside of a conductor 11. The cross-sectional area of the conductor 11 is 200 mm 2 , the thickness of the insulating layer 13 is 3 mm, and the thicknesses of the internal semiconductive layer 12 and the external semiconductive layer 14 are 1 mm, respectively.

(1)内部半導電層
内部半導電層12は、エチレン−酢酸ビニル共重合体、有機過酸化物架橋剤(DCP)、カーボンブラック(アセチレンブラック)、酸化防止剤(4,4’−チオビス(3−メチル−6−tert−ブチルフェノール))を配合した組成物(半導電性樹脂組成物)を用いて形成した。
(2)絶縁層
絶縁層13は、本発明に係る架橋ポリエチレン組成物を用いて形成された。ポリオレフィン、カーボンブラック、架橋助剤、有機過酸化物架橋剤の配合比(質量部)は表1〜4に示すとおりである。
ポリオレフィンには、LDPE(DOW社製のNUC−9026)を用いた。カーボンブラックは、BET法で測定した比表面積140m/g、鉱物油の吸油量114cc/100g、炭素含有量が97.5質量%、一次粒子の平均粒径が18nm、300nm以上の粗粒含有量が1%以下のファーネス系カーボンブラックであるSAFを用いた。比表面積(m2/g)に対する鉱物油の吸油量(cc/100g)の比は、0.8である。
架橋助剤には、トリアリルイソシアヌレートまたはトリメタリルイソシアヌレートを用いた。
有機過酸化物架橋剤には、DCP、t−ブチルクミルパーオキサイド、α,α’−ビス(t−ブチルパーオキシ−m−イソプロピル)ベンゼンを用いた。
上記材料をバンバリーミキサーにより混練し、目開き34μmの金属製スクリーンメッシュに通し、さらにヘンシェル混合機によりDCPを混合することで架橋ポリエチレン組成物を作成した。
(3)外部半導電層
外部半導電層14は、内部半導電層12と同じ配合の半導電性樹脂組成物を用いて形成された。
(1) Internal semiconductive layer The internal semiconductive layer 12 comprises an ethylene-vinyl acetate copolymer, an organic peroxide crosslinking agent (DCP), carbon black (acetylene black), an antioxidant (4,4′-thiobis ( 3-methyl-6-tert-butylphenol))) and a composition (semiconductive resin composition).
(2) Insulating layer The insulating layer 13 was formed using the crosslinked polyethylene composition according to the present invention. The blending ratio (parts by mass) of polyolefin, carbon black, crosslinking aid, and organic peroxide crosslinking agent is as shown in Tables 1-4.
LDPE (DOC NUC-9026) was used as the polyolefin. Carbon black has a specific surface area of 140 m 2 / g measured by the BET method, an oil absorption of 114 cc / 100 g of mineral oil, a carbon content of 97.5% by mass, an average particle size of primary particles of 18 nm, and coarse particles containing 300 nm or more. SAF, which is a furnace carbon black with an amount of 1% or less, was used. The ratio of the oil absorption (cc / 100 g) of the mineral oil to the specific surface area (m 2 / g) is 0.8.
Triallyl isocyanurate or trimethallyl isocyanurate was used as a crosslinking aid.
As the organic peroxide crosslinking agent, DCP, t-butylcumyl peroxide, and α, α′-bis (t-butylperoxy-m-isopropyl) benzene were used.
The above materials were kneaded with a Banbury mixer, passed through a metal screen mesh having an opening of 34 μm, and further DCP was mixed with a Henschel mixer to prepare a crosslinked polyethylene composition.
(3) External Semiconductive Layer The external semiconductive layer 14 was formed using a semiconductive resin composition having the same composition as the internal semiconductive layer 12.

(1)〜(3)の組成物を導体11の外周部に同時に押し出し、窒素雰囲気下で圧力10kg/cm、温度280℃の加圧加熱を行い、有機過酸化物架橋剤を開始剤とするラジカル反応により架橋を進行させた。次いで、常法により、金属遮蔽層及びシースを設け、直流電力ケーブルを作成した。The compositions of (1) to (3) are simultaneously extruded onto the outer periphery of the conductor 11, and heated under pressure at a pressure of 10 kg / cm 2 and a temperature of 280 ° C. in a nitrogen atmosphere, and the organic peroxide crosslinking agent is used as an initiator. Crosslinking was advanced by radical reaction. Next, a metal shielding layer and a sheath were provided by a conventional method to produce a DC power cable.

〔ケーブル接続部の構造〕
直流電力線路は、上記手順により作成した直流電力ケーブル10を接続して製造された。
ケーブル接続部の概略断面を図2に示す。ケーブル接続部は、図2に示すように、2本の直流電力ケーブル10、10を端部で導体11、11同士を対向させて突き合わせて接続し(図中符号21)、その周囲を内部半導電層22、絶縁層23、外部半導電層24により順に被覆した構造である。
[Cable connection structure]
The DC power line was manufactured by connecting the DC power cable 10 created by the above procedure.
A schematic cross section of the cable connecting portion is shown in FIG. As shown in FIG. 2, the cable connecting portion connects the two DC power cables 10 and 10 so that the conductors 11 and 11 face each other at the ends (reference numeral 21 in the figure), and the periphery is connected to the inner half. In this structure, the conductive layer 22, the insulating layer 23, and the external semiconductive layer 24 are sequentially covered.

内部半導電層22、絶縁層23は、突き合わせて接続した導体11、11に半導電性テープ、絶縁テープを順次所定の厚さまで巻回した後、巻回したテープを加熱融着することにより形成される。外部半導電層24は、半導電性収縮チューブを用いて形成される。半導電性テープ、半導電性収縮チューブは、直流電力ケーブル10の内部半導電層12、外部半導電層14と同様の半導電性樹脂組成物(架橋前のもの)を用いて形成した。絶縁テープは、直流電力ケーブル10の絶縁層13と同じ配合の架橋ポリエチレン組成物(架橋前のもの)を単軸押出機により厚さ0.1mm、幅20mm、長さ150mのテープ状に押出加工することで作成した。   The internal semiconductive layer 22 and the insulating layer 23 are formed by sequentially winding the semiconductive tape and the insulating tape on the conductors 11 and 11 which are connected to each other to a predetermined thickness, and then heat-sealing the wound tape. Is done. The outer semiconductive layer 24 is formed using a semiconductive shrinkable tube. The semiconductive tape and the semiconductive shrinkable tube were formed using the same semiconductive resin composition (before crosslinking) as the internal semiconductive layer 12 and the external semiconductive layer 14 of the DC power cable 10. The insulating tape is formed by extruding a cross-linked polyethylene composition having the same composition as that of the insulating layer 13 of the DC power cable 10 (before cross-linking) into a tape having a thickness of 0.1 mm, a width of 20 mm, and a length of 150 m using a single screw extruder. Created by.

〔ケーブルの接続方法〕
以下、ケーブルの接続方法について説明する。
まず、2本の直流電力ケーブル10、10の終端部をシース16、金属遮蔽層15、外部半導電層14、絶縁層13、内部半導電層12の順に段状に剥ぎ、略円錐形状に加工した。次に、2本の直流ケーブル10、10の導体11、11同士を付き合わせて接続を行い、導体接続部21を形成した。次に、半導電性テープを導体接続部21に巻きまわし、加熱融着することで、内部半導電層22を作成した。
次に、絶縁テープを内部半導電層22に巻きまわし、さらにその外周を半導電性収縮チューブで被覆した。この上に、更に半導電性収縮チューブを被せ加熱し収縮させた。
[Cable connection method]
Hereinafter, the cable connection method will be described.
First, the terminal portions of the two DC power cables 10 and 10 are stripped in the order of the sheath 16, the metal shielding layer 15, the outer semiconductive layer 14, the insulating layer 13, and the inner semiconductive layer 12, and processed into a substantially conical shape. did. Next, the conductors 11, 11 of the two DC cables 10, 10 were put together and connected to form a conductor connection portion 21. Next, the semiconducting tape was wound around the conductor connection portion 21 and heat-sealed to create the internal semiconducting layer 22.
Next, the insulating tape was wound around the inner semiconductive layer 22, and the outer periphery thereof was covered with a semiconductive shrinkable tube. Further, a semiconductive shrinkable tube was placed thereon and heated to shrink.

次に、半導電性収縮チューブの外周をガスバリアー層で被覆し、ガスバリアー層の外周をヒーターで被覆した。さらに、ヒーターの外側に、2つ割の金型と両端部のパッキンからなる架橋管を組み立てた。なお、架橋管は、2本の直流電力ケーブル10、10の外部半導電層14、14間の距離(図2中A〜Cの範囲)よりも充分に長いものを用いる。この実施例では、外部半導電層14、14間の距離は760mmであり、架橋管には図2中A〜Dを覆う長さ1150mmのものを用いた。
その後、架橋管内の内圧を窒素ガスにより0.8MPaとし、ヒーターにより昇温し220℃を3時間保持することで、絶縁層23、外部半導電層24を形成した。
Next, the outer periphery of the semiconductive shrinkable tube was covered with a gas barrier layer, and the outer periphery of the gas barrier layer was covered with a heater. Furthermore, a cross-linked tube comprising a two-part mold and packing at both ends was assembled outside the heater. In addition, a bridge | crosslinking pipe | tube used enough long than the distance (range of AC in FIG. 2) between the external semiconductive layers 14 and 14 of the two DC power cables 10 and 10 is used. In this embodiment, the distance between the outer semiconductive layers 14 and 14 is 760 mm, and a bridge having a length of 1150 mm covering A to D in FIG. 2 is used.
Thereafter, the internal pressure in the cross-linking tube was adjusted to 0.8 MPa with nitrogen gas, the temperature was raised with a heater, and the temperature was kept at 220 ° C. for 3 hours, whereby the insulating layer 23 and the external semiconductive layer 24 were formed.

〔評価〕
(1)製造した電力ケーブルの架橋度は、ケーブル絶縁体の厚さ方向の中間部分より試験片を採取し、JISC 3005 4.25項に準拠して測定した。
(2)接続した直流電力ケーブルの直流破壊電圧(kV)を計測した。ケーブル接続部を含む全長20mの直流電力ケーブルに対し、−60kVのスタート電圧から−20kV/10分のステップアップで電圧を上昇させて破壊電圧を測定した。通電中の導体温度は90℃となるように調整した。なお、接続前の直流電力ケーブルの直流破壊電圧は平均−320kVであった。
(3)破壊後に接続部を解体し、破壊部位を特定した。絶縁層23の両端部23A、23Aの間で破壊された場合は破壊部位をA、絶縁層23の両端部23A、23Aで破壊された場合は破壊部位をB、絶縁層23の端部23Aと外部半導電層14の端部14Aとの間で破壊された場合は破壊部位をC、外部半導電層14の端部14Aと架橋管の端部との間で破壊された場合は破壊部位をDとした。
結果を表1〜4に示す。
(4)直流電力ケーブルを製造するに当たり、絶縁層押出機スクリュー先端に装着した目開き34μmの金属製スクリーンメッシュメッシュ部分で押出樹脂圧力を測定した。押出開始から5時間経過した時点での樹脂圧力の上昇傾向から押出特性を評価した。評価の基準は以下の通りである。また、押出機中でスリップが生じて安定した押出ができなかったものには×を表示した。
−:樹脂圧力の上昇はほとんど認められない。
+:樹脂圧力の上昇は認められるが、長尺ケーブル製造上全く問題ない。
++:樹脂圧力の上昇は認められるが、長尺ケーブル製造が可能である。
+++:樹脂圧上昇が認められ、長尺ケーブルの製造が困難である。
[Evaluation]
(1) The degree of cross-linking of the manufactured power cable was measured in accordance with JISC 3005 4.25, by collecting a test piece from the middle part in the thickness direction of the cable insulator.
(2) The DC breakdown voltage (kV) of the connected DC power cable was measured. With respect to a DC power cable having a total length of 20 m including the cable connection portion, the breakdown voltage was measured by increasing the voltage by a step-up of -20 kV / 10 minutes from the start voltage of -60 kV. The conductor temperature during energization was adjusted to 90 ° C. Note that the DC breakdown voltage of the DC power cable before connection was -320 kV on average.
(3) After the destruction, the connection part was disassembled and the destruction part was specified. In the case of destruction between both end portions 23A and 23A of the insulating layer 23, the destruction portion is A, and in the case of destruction at both end portions 23A and 23A of the insulating layer 23, the destruction portion is B and the end portion 23A of the insulating layer 23 is When it is destroyed between the end portion 14A of the outer semiconductive layer 14, the destruction portion is C. When it is broken between the end portion 14A of the outer semiconductive layer 14 and the end portion of the bridge tube, the destruction portion is designated. D.
The results are shown in Tables 1-4.
(4) In manufacturing the DC power cable, the extrusion resin pressure was measured at a metal screen mesh mesh portion having an opening of 34 μm attached to the tip of the insulating layer extruder screw. Extrusion characteristics were evaluated from the increasing tendency of the resin pressure when 5 hours had passed from the start of extrusion. The criteria for evaluation are as follows. In addition, “x” is shown for the case where slippage occurred in the extruder and stable extrusion could not be performed.
-: Almost no increase in resin pressure is observed.
+: Although an increase in resin pressure is observed, there is no problem in the production of long cables.
++: Increase in resin pressure is observed, but long cable can be manufactured.
++++: Increase in resin pressure is observed, making it difficult to produce long cables.

Figure 2011093211

LDPE;DOW製 NUC−9026
A;接続部中央、B;テープ絶縁層立上部、C;ケーブル外導処理部、D;ケーブル再加熱部
Figure 2011093211

LDPE; NUC-9026 made by DOW
A: Connection center, B: Upright portion of tape insulation layer, C: Cable external conduction processing section, D: Cable reheating section

Figure 2011093211

LDPE;DOW製 NUC−9026
A;接続部中央、B;テープ絶縁層立上部、C;ケーブル外導処理部、D;ケーブル再加熱部
Figure 2011093211

LDPE; NUC-9026 made by DOW
A: Connection center, B: Upright portion of tape insulation layer, C: Cable external conduction processing section, D: Cable reheating section

Figure 2011093211
Figure 2011093211

Figure 2011093211
Figure 2011093211

架橋助剤の配合量が0.02〜2質量部の範囲では、架橋助剤としてトリアリルイソシアヌレートを用いた場合(実施例1〜6及び12〜17)、トリメタリルイソシアヌレートを用いた場合(実施例7〜11)の直流破壊電圧が−320〜−260kVであり、いずれも優れた直流電気特性を示した。破壊部位はA部又はB部、すなわち接続部の絶縁層23の範囲であった。   When the amount of the crosslinking aid is 0.02 to 2 parts by mass, when triallyl isocyanurate is used as the crosslinking aid (Examples 1 to 6 and 12 to 17), when trimethallyl isocyanurate is used. The DC breakdown voltages of Examples 7 to 11 were −320 to −260 kV, and all exhibited excellent DC electrical characteristics. The destruction site was the range of the insulating layer 23 of the A part or B part, that is, the connection part.

一方、架橋助剤の配合量が0.01質量部の場合(比較例1、5、8及び10)は、直流破壊電圧が絶対値で200以下になっており、直流電気特性が悪かった。破壊部位は外部半導電層14の端部14Aよりも外側のD部であった。このような部位で破壊が起きたのは、接続部の絶縁層23となる架橋ポリエチレン組成物を架橋させるための加熱処理で、直流電力ケーブルの絶縁層13の直流電気特性が低下したためである。   On the other hand, when the blending amount of the crosslinking aid was 0.01 parts by mass (Comparative Examples 1, 5, 8 and 10), the DC breakdown voltage was 200 or less in absolute value, and the DC electrical characteristics were poor. The destruction site was the D portion outside the end portion 14A of the outer semiconductive layer 14. The reason why the breakage occurred in such a part is that the DC electrical characteristics of the insulating layer 13 of the DC power cable were deteriorated by the heat treatment for crosslinking the crosslinked polyethylene composition that becomes the insulating layer 23 of the connecting portion.

実施例4と比較例1、実施例10と比較例5、実施例13と比較例8、実施例16と比較例10における架橋剤配合量は同じである。しかし、接続部の絶縁層23となる架橋ポリエチレン組成物を架橋させるための加熱処理を行っても、実施例4、10、13、16では比較例1、5、8、10に比べて直流電気特性の低下が小さい。この結果から、トリアリルイソシアヌレート、または、トリメタリルイソシアヌレートを0.02質量部以上配合すると、再加熱時に直流電気特性が低下してしまうのを防止する効果が顕著になることが分かる。   The amount of the crosslinking agent in Example 4 and Comparative Example 1, Example 10 and Comparative Example 5, Example 13 and Comparative Example 8, Example 16 and Comparative Example 10 are the same. However, even when the heat treatment for crosslinking the crosslinked polyethylene composition that becomes the insulating layer 23 of the connection portion is performed, the direct current electric current in Examples 4, 10, 13, and 16 is higher than that in Comparative Examples 1, 5, 8, and 10. The deterioration of characteristics is small. From this result, it can be seen that when 0.02 parts by mass or more of triallyl isocyanurate or trimethallyl isocyanurate is blended, the effect of preventing the direct current electric characteristics from being deteriorated during reheating becomes remarkable.

トリアリルイソシアヌレート等の配合量が2.5質量部の場合(比較例2、6、比較例9、比較例11)は、押出中にスリップを生じたため、直流電力ケーブルを製造することができなかった。   When the blending amount of triallyl isocyanurate or the like is 2.5 parts by mass (Comparative Examples 2, 6, Comparative Example 9, and Comparative Example 11), since a slip occurred during extrusion, a DC power cable can be manufactured. There wasn't.

カーボンブラックの配合量が少ない比較例3、多い比較例4では、ともに直流破壊電圧が低く、直流電気特性が十分ではない。   In Comparative Example 3 and Comparative Example 4 in which the amount of carbon black is small, the DC breakdown voltage is low, and the DC electrical characteristics are not sufficient.

比較例7は、架橋助剤としてm?フェニレンビスマレイミドを配合した例である。比較例7では、ケーブルD部において−160kVで破壊している。この破壊は、接続部の絶縁層23となる架橋ポリエチレン組成物を架橋させるための加熱処理により、直流電力ケーブルの絶縁層13の直流電気特性が低下したために生じた。この結果から、トリアリルイソシアヌレートやトリメタリルイソシアヌレートのような効果が、m?フェニレンビスマレイミドにはないことが分かる。   Comparative Example 7 is an example in which m-phenylene bismaleimide was blended as a crosslinking aid. In Comparative Example 7, the cable D is broken at −160 kV. This destruction occurred because the DC electrical characteristics of the insulating layer 13 of the DC power cable were deteriorated by the heat treatment for crosslinking the crosslinked polyethylene composition that becomes the insulating layer 23 of the connection portion. From this result, it can be seen that m-phenylene bismaleimide does not have an effect such as triallyl isocyanurate or trimethallyl isocyanurate.

以上説明したように、本発明に係る架橋ポリエチレン組成物を用いることで、熱履歴を受けても電気特性の低下が少ない直流電力ケーブルを得ることができる。また、この直流電力ケーブルは、より高電圧の直流電力輸送に使用することができる。   As described above, by using the crosslinked polyethylene composition according to the present invention, it is possible to obtain a DC power cable with little deterioration in electrical characteristics even when it receives a thermal history. Moreover, this DC power cable can be used for higher voltage DC power transportation.

なお、前記実施例では、〔ケーブルの接続方法〕として、絶縁テープを巻きこれを加熱架橋して絶縁層を形成する方法を説明したが、本発明の直流電力線路の製造方法で用いる接続方法は、接続部を絶縁材料で覆い加熱処理する方法であれば、他の方法を採用することもできる。例えば、本発明の直流電力線路の製造方法では、押出機を用いて絶縁材料を押出し、これを加熱架橋して絶縁層を形成する、いわゆる押出モールド法(EMJ)を接続方法として採用することができる。また、ケーブルの接続に用いられる絶縁材料は、直流用絶縁材料であれば、実施例に示すケーブル絶縁体に用いられる絶縁材料と同一組成でなくてとも構わない。   In the above embodiment, as the [cable connection method], the method of winding the insulating tape and heating and crosslinking it to form the insulating layer is explained. However, the connection method used in the method for manufacturing a DC power line of the present invention is as follows. Any other method can be adopted as long as the connection portion is covered with an insulating material and heat-treated. For example, in the method for manufacturing a DC power line according to the present invention, a so-called extrusion molding method (EMJ) in which an insulating material is extruded using an extruder and is thermally crosslinked to form an insulating layer may be employed as a connection method. it can. In addition, the insulating material used for connecting the cables may not have the same composition as the insulating material used for the cable insulator shown in the embodiment as long as it is a DC insulating material.

2010年1月28日に出願された、日本国特許出願第2010−016111号の明細書、請求の範囲、図面、要約を含む全ての開示は、ここに引用によって組み込まれる。
種々の典型的な実施の形態を示しかつ説明してきたが、本発明は上記実施の形態に限定されない。したがって、本発明の範囲は、次の請求の範囲によってのみ限定されるものである。
The entire disclosure of Japanese Patent Application No. 2010-016111 filed on Jan. 28, 2010, including the specification, claims, drawings and abstract, is incorporated herein by reference.
Although various exemplary embodiments have been shown and described, the present invention is not limited to the above embodiments. Accordingly, the scope of the invention is limited only by the following claims.

10 直流電力ケーブル
11 導体
12、22 内部半導電層
13、23 絶縁層
14、24 外部半導電層
14A 端部
21 導体接続部
23A 両端部
10 DC power cable 11 Conductors 12, 22 Internal semiconductive layers 13, 23 Insulating layers 14, 24 External semiconductive layer 14A End 21 Conductor connection 23A Both ends

Claims (3)

ポリオレフィンに有機過酸化物架橋剤を配合した架橋ポリオレフィン組成物であって、
更に、
(1)ポリオレフィン100質量部に対して、
(2)カーボンブラックを0.1〜5質量部、及び
(3)トリアリルイソシアヌレートまたはトリメタリルイソシアヌレートから選ばれる少なくとも1種以上の化合物を0.02〜2質量部を配合したことを特徴とする架橋ポリオレフィン組成物。
A crosslinked polyolefin composition comprising an organic peroxide crosslinking agent blended with a polyolefin,
Furthermore,
(1) For 100 parts by mass of polyolefin,
(2) 0.1 to 5 parts by mass of carbon black and (3) 0.02 to 2 parts by mass of at least one compound selected from triallyl isocyanurate or trimethallyl isocyanurate A crosslinked polyolefin composition.
請求項1に記載の架橋ポリオレフィン組成物で絶縁層を形成することを特徴とする直流電力ケーブル。   A DC power cable, wherein an insulating layer is formed from the crosslinked polyolefin composition according to claim 1. 請求項2に記載の直流電力ケーブルを接続した部分を絶縁材料で覆い加熱処理することにより絶縁層を形成することを特徴とする直流電力線路の製造方法。   A method for manufacturing a DC power line, wherein an insulating layer is formed by covering a portion to which the DC power cable according to claim 2 is connected with an insulating material and performing heat treatment.
JP2011551826A 2010-01-28 2011-01-21 Crosslinked polyolefin composition, DC power cable, and DC power line construction method Pending JPWO2011093211A1 (en)

Applications Claiming Priority (3)

Application Number Priority Date Filing Date Title
JP2010016111 2010-01-28
JP2010016111 2010-01-28
PCT/JP2011/051046 WO2011093211A1 (en) 2010-01-28 2011-01-21 Crosslinked polyolefin composition, direct-current power cable, and process for construction of direct-current power line

Publications (1)

Publication Number Publication Date
JPWO2011093211A1 true JPWO2011093211A1 (en) 2013-06-06

Family

ID=44319199

Family Applications (1)

Application Number Title Priority Date Filing Date
JP2011551826A Pending JPWO2011093211A1 (en) 2010-01-28 2011-01-21 Crosslinked polyolefin composition, DC power cable, and DC power line construction method

Country Status (5)

Country Link
JP (1) JPWO2011093211A1 (en)
KR (1) KR101454092B1 (en)
CN (1) CN102725344B (en)
HK (1) HK1176371A1 (en)
WO (1) WO2011093211A1 (en)

Families Citing this family (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2014040237A1 (en) * 2012-09-12 2014-03-20 Dow Global Technologies Llc Cross-linkable polymeric compositions, methods for making the same, and articles made therefrom
DE112014001580T5 (en) * 2013-03-22 2015-12-03 Autonetworks Technologies, Ltd. Jacketed electrical wire with a clamp
JP2017525084A (en) 2014-06-30 2017-08-31 アーベーベー シュヴァイツ アクツィエンゲゼルシャフト Power cable
US10689502B2 (en) 2015-05-22 2020-06-23 Dow Global Technologies Llc Processes for preparing cables with a crosslinked insulation layer and cables for same
CN108028098A (en) 2015-08-10 2018-05-11 住友电气工业株式会社 The manufacture method of direct current cables, composition and direct current cables
JP6205032B1 (en) * 2016-08-09 2017-09-27 株式会社Nuc Insulating resin composition for DC power cable, resin cross-linked body, DC power cable, reinforcing insulation layer forming member for DC power cable connecting part and DC power cable connecting part
CN107573574B (en) * 2017-09-07 2020-08-11 南京南瑞集团公司 Direct current cable shielding material of +/-525 kV and below and preparation method thereof
DE102018116399A1 (en) * 2018-07-06 2020-01-09 Nkt Gmbh & Co. Kg coupling sleeve
EP3950821A4 (en) * 2019-03-29 2022-12-28 Furukawa Electric Co., Ltd. Insulating resin composition and production method therefor, insulating tape and production method therefor, insulating layer formation method, and power cable and production method therefor
JP6831948B1 (en) 2019-03-29 2021-02-17 古河電気工業株式会社 Insulation tape for covering the connection part of the power cable, how to form the insulation coating on the outer surface of the connection part of the power cable, and the power cable

Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH1116421A (en) * 1997-06-25 1999-01-22 Fujikura Ltd Direct current power cable
JP2001325834A (en) * 2000-05-15 2001-11-22 Furukawa Electric Co Ltd:The Dc power cable
JP2009114267A (en) * 2007-11-02 2009-05-28 Viscas Corp Liquid resin additive, olefinic resin insulated power cable for direct current power transmission using it, and manufacturing method of resin composition for molding insulator of olefinic resin insulated power cable joint part for direct current power transmission

Family Cites Families (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS61250043A (en) * 1985-04-27 1986-11-07 Asahi Chem Ind Co Ltd Crosslinking rotational molding composition
JPH0677413B2 (en) * 1985-05-03 1994-09-28 株式会社フジクラ Power cable for high voltage DC transmission
JPS6291544A (en) * 1985-10-17 1987-04-27 Mitsubishi Cable Ind Ltd Flame-retardant composition
JP2890136B2 (en) * 1990-06-19 1999-05-10 三菱電線工業株式会社 Method for producing flame-retardant resin composition
JP2701014B2 (en) * 1995-04-20 1998-01-21 三菱電線工業株式会社 Rubber composition
JP3477145B2 (en) * 2000-04-28 2003-12-10 日本ユニカー株式会社 Crosslinkable ethylene resin composition and electric wire / cable coated with the same
JP2003192865A (en) * 2001-12-27 2003-07-09 Mitsubishi Cable Ind Ltd Non-halogen flame-retardant composition and electric wire or cable using the same

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH1116421A (en) * 1997-06-25 1999-01-22 Fujikura Ltd Direct current power cable
JP2001325834A (en) * 2000-05-15 2001-11-22 Furukawa Electric Co Ltd:The Dc power cable
JP2009114267A (en) * 2007-11-02 2009-05-28 Viscas Corp Liquid resin additive, olefinic resin insulated power cable for direct current power transmission using it, and manufacturing method of resin composition for molding insulator of olefinic resin insulated power cable joint part for direct current power transmission

Also Published As

Publication number Publication date
CN102725344B (en) 2015-12-09
KR20120115345A (en) 2012-10-17
KR101454092B1 (en) 2014-10-22
WO2011093211A1 (en) 2011-08-04
CN102725344A (en) 2012-10-10
HK1176371A1 (en) 2013-07-26

Similar Documents

Publication Publication Date Title
JP5697037B2 (en) DC power cable and method for manufacturing DC power line
JPWO2011093211A1 (en) Crosslinked polyolefin composition, DC power cable, and DC power line construction method
JP6318749B2 (en) Insulating material manufacturing method, masterbatch, insulating material and power cable
KR101161360B1 (en) DC Power Cable Having Reduced Space Charge Effect
JP5261145B2 (en) Cross-linked polyethylene composition and DC power cable
KR102190313B1 (en) Insulating resin composition for direct-current power cable, crosslinked resin, direct-current power cable, member for forming insulating reinforcement layer of direct-current power cable junction, and direct-current power cable junction
EP2637178A2 (en) Insulating composition and electric cable comprising same
ES2803429T3 (en) Semiconductor polymer composition
KR20120086072A (en) Light Weight Power Cable Using Semiconductive Composition And Insulation Composition
JP3602297B2 (en) DC power cable
JP6320692B2 (en) DC cable and electrical insulation composition
JP5720081B2 (en) Resin composition and DC cable
KR20110138958A (en) Insulation material composition for dc power cable and the dc power cable using the same
WO2022180939A1 (en) Resin composition, power cable, and method for producing power cable
KR102354984B1 (en) Tracking resistant insulation composition and high voltage cable comprising the same
JP6171663B2 (en) Electrical insulation composition, DC cable, method for producing electrical insulation composition, and method for producing DC cable
KR101388136B1 (en) DC Power Cable Using Semiconductive Composition And Insulation Composition
KR101480009B1 (en) Semi-conductive compound for ultra-high voltage power cables and ultra-high voltage power cables using thereof
JP2014072133A (en) Dc power cable
KR101457799B1 (en) Power cable having a semiconductive layer
JP2001325834A (en) Dc power cable
JP4227244B2 (en) Insulated cable for direct current using a semiconductive composition
JPH07111844B2 (en) DC power cable
JP6298441B2 (en) Semiconductive resin composition and power cable using the same
JPH11329077A (en) Composition for semi-conductive layer and power cable

Legal Events

Date Code Title Description
A621 Written request for application examination

Free format text: JAPANESE INTERMEDIATE CODE: A621

Effective date: 20131008

A131 Notification of reasons for refusal

Free format text: JAPANESE INTERMEDIATE CODE: A131

Effective date: 20150512

A521 Request for written amendment filed

Free format text: JAPANESE INTERMEDIATE CODE: A523

Effective date: 20150624

A02 Decision of refusal

Free format text: JAPANESE INTERMEDIATE CODE: A02

Effective date: 20150721

A521 Request for written amendment filed

Free format text: JAPANESE INTERMEDIATE CODE: A523

Effective date: 20151021

A911 Transfer to examiner for re-examination before appeal (zenchi)

Free format text: JAPANESE INTERMEDIATE CODE: A911

Effective date: 20151028

A912 Re-examination (zenchi) completed and case transferred to appeal board

Free format text: JAPANESE INTERMEDIATE CODE: A912

Effective date: 20151127

A711 Notification of change in applicant

Free format text: JAPANESE INTERMEDIATE CODE: A711

Effective date: 20161117

A521 Request for written amendment filed

Free format text: JAPANESE INTERMEDIATE CODE: A821

Effective date: 20161117