JPWO2011071007A1 - Replaceable cutting tool - Google Patents

Replaceable cutting tool Download PDF

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JPWO2011071007A1
JPWO2011071007A1 JP2011514907A JP2011514907A JPWO2011071007A1 JP WO2011071007 A1 JPWO2011071007 A1 JP WO2011071007A1 JP 2011514907 A JP2011514907 A JP 2011514907A JP 2011514907 A JP2011514907 A JP 2011514907A JP WO2011071007 A1 JPWO2011071007 A1 JP WO2011071007A1
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insert
cutting
cutting insert
constraining wall
wall surface
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JP4883430B2 (en
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和之 宇野
和之 宇野
直人 西谷
直人 西谷
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Tungaloy Corp
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Tungaloy Corp
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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23C—MILLING
    • B23C5/00—Milling-cutters
    • B23C5/02—Milling-cutters characterised by the shape of the cutter
    • B23C5/10—Shank-type cutters, i.e. with an integral shaft
    • B23C5/109—Shank-type cutters, i.e. with an integral shaft with removable cutting inserts
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23C—MILLING
    • B23C5/00—Milling-cutters
    • B23C5/16—Milling-cutters characterised by physical features other than shape
    • B23C5/20—Milling-cutters characterised by physical features other than shape with removable cutter bits or teeth or cutting inserts
    • B23C5/22—Securing arrangements for bits or teeth or cutting inserts
    • B23C5/2204—Securing arrangements for bits or teeth or cutting inserts with cutting inserts clamped against the walls of the recess in the cutter body by a clamping member acting upon the wall of a hole in the insert
    • B23C5/2208—Securing arrangements for bits or teeth or cutting inserts with cutting inserts clamped against the walls of the recess in the cutter body by a clamping member acting upon the wall of a hole in the insert for plate-like cutting inserts 
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23D—PLANING; SLOTTING; SHEARING; BROACHING; SAWING; FILING; SCRAPING; LIKE OPERATIONS FOR WORKING METAL BY REMOVING MATERIAL, NOT OTHERWISE PROVIDED FOR
    • B23D31/00—Shearing machines or shearing devices covered by none or more than one of the groups B23D15/00 - B23D29/00; Combinations of shearing machines
    • B23D31/002—Breaking machines, i.e. pre-cutting and subsequent breaking
    • B23D31/003—Breaking machines, i.e. pre-cutting and subsequent breaking for rings
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23C—MILLING
    • B23C2210/00—Details of milling cutters
    • B23C2210/16—Fixation of inserts or cutting bits in the tool
    • B23C2210/168—Seats for cutting inserts, supports for replacable cutting bits
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23C—MILLING
    • B23C2220/00—Details of milling processes
    • B23C2220/16—Chamferring
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23C—MILLING
    • B23C5/00—Milling-cutters
    • B23C5/16—Milling-cutters characterised by physical features other than shape
    • B23C5/20—Milling-cutters characterised by physical features other than shape with removable cutter bits or teeth or cutting inserts
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23C—MILLING
    • B23C5/00—Milling-cutters
    • B23C5/16—Milling-cutters characterised by physical features other than shape
    • B23C5/20—Milling-cutters characterised by physical features other than shape with removable cutter bits or teeth or cutting inserts
    • B23C5/202—Plate-like cutting inserts with special form
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T408/00—Cutting by use of rotating axially moving tool
    • Y10T408/89—Tool or Tool with support
    • Y10T408/909—Having peripherally spaced cutting edges

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Milling Processes (AREA)
  • Cutting Tools, Boring Holders, And Turrets (AREA)

Abstract

インサート取付座の底面（６）に対向する側からみて、底面（６）から起立する第１及び第２の拘束壁面（７ａ）、（７ｂ）同士のなす角度（α）がこれらに夫々対向当接する切削インサートの二つの周面同士のなす角度（β）より小さい。切削インサートの二つの周面のうち一の周面が第１の拘束壁面（７ａ）の延在方向に略平行な姿勢で第１の拘束壁面（７ａ）に当接し、他の周面が第２の拘束壁面（７ｂ）の一端部で第２の拘束壁面（７ｂ）に当接する。When viewed from the side facing the bottom surface (6) of the insert mounting seat, the angle (α) formed between the first and second restraining wall surfaces (7a) and (7b) standing from the bottom surface (6) is opposed to each other. It is smaller than the angle (β) between the two peripheral surfaces of the cutting inserts in contact. One of the two peripheral surfaces of the cutting insert is in contact with the first constraining wall surface (7a) in a posture substantially parallel to the extending direction of the first constraining wall surface (7a), and the other peripheral surface is the first. One end of the second constraining wall surface (7b) contacts the second constraining wall surface (7b).

Description

本発明は、切削インサートを着脱可能に装着する刃先交換式切削工具に関し、特に形状部を切削するものに関する。   The present invention relates to a blade-tip-exchangeable cutting tool on which a cutting insert is detachably mounted, and particularly relates to a tool that cuts a shape portion.

従来より、切れ刃を有する切削インサートを皿子ねじのような締め付けねじを用いて工具本体に着脱可能に装着してなる、いわゆるねじ止め式切削工具がある。この種の切削工具が被削材の形状部の仕上げ加工に実用化されている。形状部の切削加工に用いられる切削工具の一例として、特許文献１に記載された面取りカッタがある。   Conventionally, there is a so-called screw-type cutting tool in which a cutting insert having a cutting edge is detachably attached to a tool body using a clamping screw such as a countersunk screw. This type of cutting tool has been put into practical use for finishing a shape portion of a work material. As an example of a cutting tool used for cutting a shape portion, there is a chamfering cutter described in Patent Document 1.

この面取りカッタは、カッタ本体の先端部に形成されたインサート取付座に、菱形平板状の面取りカッタ用切削インサートが、その菱形面をすくい面としてカッタ回転方向に向けるとともに、該すくい面の辺稜部に形成された切れ刃を上記カッタ本体の後端側に向かうに従い外周側に向かうように傾斜させて着脱可能に取り付けられてなる面取りカッタである。   This chamfering cutter has a rhombus flat chamfering cutter cutting insert on the insert mounting seat formed at the tip of the cutter body, with the rhombus surface as the rake face and oriented in the cutter rotation direction, and the edge of the rake face. This is a chamfering cutter that is detachably attached by inclining the cutting edge formed in the section toward the outer peripheral side toward the rear end side of the cutter body.

上記面取りカッタ用切削インサートは、一対の上記菱形面の辺稜部のうち上記切削インサートの周回り方向に互い違いの菱形面側の辺稜部に上記切れ刃が形成されるとともに、これら切れ刃に連なる上記切削インサートの各周面は逃げ面とされて、該切れ刃から離間するに従い漸次後退するように傾斜させられていることを特徴とする。   The cutting insert for the chamfering cutter has the cutting edges formed on the side ridges on the side of the rhombus that alternate in the circumferential direction of the cutting insert among the side ridges of the pair of rhombus surfaces, and the cutting edges Each peripheral surface of the continuous cutting insert is a flank and is inclined so as to gradually recede as it is separated from the cutting edge.

特開２００５−２８５０２号公報JP 2005-28502 A

特許文献１記載の面取りカッタにおいて、切削インサートは、その菱形面の鋭角コーナ部から延びる一対の周面が夫々の周面に対応するインサート取付座の壁面に当接することによって、カッタ本体に対して所定の姿勢で固定される。ここで、インサート取付座の底面（または切削インサートのすくい面）に対向する側から見て、上記切削インサートの取付穴の内周面に係合する締付ねじは、上記取付穴の中心よりも幾分か上記二つの壁面側に偏倚させられている。これにより、切削インサートは、その取付穴の内周面を上記締付ねじによって押圧されることで、上記一対の周面は、夫々の周面に対応するインサート取付座の壁面に接触する。   In the chamfering cutter described in Patent Document 1, the cutting insert has a pair of peripheral surfaces extending from the acute corner portion of the rhombic surface abuts against the wall surface of the insert mounting seat corresponding to each peripheral surface, so that the cutting insert is It is fixed in a predetermined posture. Here, when viewed from the side opposite to the bottom surface of the insert mounting seat (or the rake face of the cutting insert), the tightening screw that engages the inner peripheral surface of the mounting hole of the cutting insert is closer than the center of the mounting hole. Somewhat biased towards the two wall surfaces. Thereby, the cutting insert is pressed against the inner peripheral surface of the mounting hole by the tightening screw, so that the pair of peripheral surfaces come into contact with the wall surfaces of the insert mounting seats corresponding to the respective peripheral surfaces.

しかしながら、締付ねじをねじ込んでいく際、締付ねじと取付穴の内周面との接触により、該切削インサートは、締付ねじの回転方向に回転モーメントを受けることによって、インサート取付座内で締付ねじの回転方向に回動させられる。そのため、切削インサートの切れ刃をカッタ本体に対して正しく位置決めできなくなるため、この切れ刃で切削加工した面取り部もまた形状精度が悪化する。また、切削加工時に切削インサートが受ける切削抵抗によって、切削インサートが上記回動方向とは反対方向に回動してしまう。そのため、締付ねじの緩みが生じ、切削インサートがさらに回動してしまい、最悪の場合、切れ刃の破損やインサート取付座から脱落に至るおそれがある。   However, when the tightening screw is screwed in, the cutting insert receives a rotational moment in the rotational direction of the tightening screw due to the contact between the tightening screw and the inner peripheral surface of the mounting hole. It is rotated in the direction of rotation of the tightening screw. Therefore, the cutting edge of the cutting insert cannot be correctly positioned with respect to the cutter body, and the chamfered portion cut by the cutting edge also deteriorates the shape accuracy. Moreover, the cutting insert rotates in the direction opposite to the rotation direction due to the cutting resistance received by the cutting insert during the cutting process. Therefore, the tightening screw is loosened, and the cutting insert is further rotated. In the worst case, the cutting edge may be damaged or the insert mounting seat may fall off.

本発明は、前述の問題を解決するためになされたもので、切削インサートの切れ刃の工具本体に対する位置決め精度を向上させ、被削材の形状部の加工精度を高めることを目的とする。   The present invention has been made to solve the above-described problems, and it is an object of the present invention to improve the positioning accuracy of the cutting blade of the cutting insert with respect to the tool body and to increase the processing accuracy of the shape portion of the work material.

本発明の一態様は、以下の構成を有する。   One embodiment of the present invention has the following configuration.

切削インサートを着脱自在に取り付けるためのインサート取付座と、前記インサート取付座に装着された略平板状の切削インサートと、を有する刃先交換式切削工具であって、
前記インサート取付座は、実質的に平坦な底面、および前記底面から上方へ起立し、かつ互いに平行でない第１及び第２の拘束壁面を有し、
前記底面に対向する側からみて、前記第１及び第２の拘束壁面同士のなす角度は、これら第１及び第２の拘束壁面に夫々対向する前記切削インサートの二つの周面同士のなす角度より小さく、
前記切削インサートの下面は前記底面に当接するとともに、前記二つの周面はこれら周面に夫々対向する前記第１及び第２の拘束壁面に当接し、
前記切削インサートの前記二つの周面のうち一方の周面は、前記第１の拘束壁面の延在する方向に略平行な姿勢で前記第１の拘束壁面に当接し、他方の周面は、前記第２の拘束壁面の延在する方向に対して傾斜し、前記第２の拘束壁面の一端部で前記第２の拘束壁面に当接することを特徴とする刃先交換式切削工具。A cutting edge exchangeable cutting tool having an insert mounting seat for detachably mounting a cutting insert, and a substantially flat cutting insert mounted on the insert mounting seat,
The insert mounting seat has a substantially flat bottom surface, and first and second restraining wall surfaces that stand upward from the bottom surface and are not parallel to each other;
When viewed from the side facing the bottom surface, the angle formed by the first and second constraining wall surfaces is more than the angle formed by the two peripheral surfaces of the cutting insert facing the first and second constraining wall surfaces, respectively. small,
The lower surface of the cutting insert is in contact with the bottom surface, and the two peripheral surfaces are in contact with the first and second restraining wall surfaces facing the peripheral surfaces, respectively.
One peripheral surface of the two peripheral surfaces of the cutting insert is in contact with the first constraining wall surface in a posture substantially parallel to the extending direction of the first constraining wall surface, and the other peripheral surface is An edge-replaceable cutting tool, wherein the cutting tool is inclined with respect to a direction in which the second constraining wall surface extends and contacts the second constraining wall surface at one end of the second constraining wall surface.

この態様によれば、切削インサートの二つの周面のうち一方の周面は、該周面に対向する第１の拘束壁面の延在する方向に平行な姿勢で第１の拘束壁面に当接する。すなわち、前記一方の周面は、前記第１の拘束壁面の延在する方向に沿って線接触又は面接触することになる。他方の周面は、該周面に対向する第２の拘束壁面の延在する方向に対して傾斜し、前記第２の拘束壁面の一端部で第２の拘束壁面に当接する。すなわち、前記他方の周面は、前記第２の拘束壁面の一端部で第２の拘束壁面に点接触又は線接触することになる。このようにインサート取付座に取り付けられた切削インサートは、前記一方の周面が第１の拘束壁面の延在する方向に平行な状態で拘束されるため、インサート取付座への切削インサートの取付精度および取付安定性が向上する。これにより、形状部を切削する切れ刃の工具本体に対する位置決め精度、および形状部の加工精度が向上する。   According to this aspect, one of the two peripheral surfaces of the cutting insert abuts on the first constraining wall surface in a posture parallel to the extending direction of the first constraining wall surface facing the peripheral surface. . That is, the one peripheral surface is in line contact or surface contact along the direction in which the first constraining wall surface extends. The other peripheral surface is inclined with respect to the extending direction of the second constraining wall surface facing the peripheral surface, and abuts against the second constraining wall surface at one end of the second constraining wall surface. That is, the other peripheral surface is in point contact or line contact with the second constraining wall surface at one end of the second constraining wall surface. The cutting insert attached to the insert mounting seat in this manner is constrained in a state in which the one peripheral surface is parallel to the direction in which the first constraining wall surface extends, so the mounting accuracy of the cutting insert to the insert mounting seat And the mounting stability is improved. Thereby, the positioning accuracy with respect to the tool main body of the cutting blade which cuts a shape part, and the processing accuracy of a shape part improve.

本発明によれば、切削インサートの取付精度および取付安定性が向上する。また、切削インサートの切れ刃の工具本体に対する位置決め精度、および前記切れ刃によって切削された形状部の加工精度が向上する。   According to the present invention, the mounting accuracy and mounting stability of the cutting insert are improved. Further, the positioning accuracy of the cutting insert with respect to the tool body and the processing accuracy of the shape portion cut by the cutting blade are improved.

本発明の実施形態に係る面取りカッタの先端側からみた正面図である。It is the front view seen from the front end side of the chamfering cutter which concerns on embodiment of this invention. 図１に示す面取りカッタの左側面図である。It is a left view of the chamfering cutter shown in FIG. 図１に示す面取りカッタの平面図である。It is a top view of the chamfering cutter shown in FIG. 図１に示す面取りカッタのインサート取付座の正面図である。It is a front view of the insert mounting seat of the chamfering cutter shown in FIG. 図４におけるＶ−Ｖ線端面図である。FIG. 5 is an end view taken along line VV in FIG. 4. 図１に示す面取りカッタに装着される切削インサートの正面図である。It is a front view of the cutting insert with which the chamfering cutter shown in FIG. 1 is mounted. 図６に示す切削インサートの右側面図である。It is a right view of the cutting insert shown in FIG. 図６に示す切削インサートの底面図である。It is a bottom view of the cutting insert shown in FIG.

以下に、本発明の一実施形態である面取りカッタについて、図面を参照して説明する。   Below, the chamfering cutter which is one Embodiment of this invention is demonstrated with reference to drawings.

図１〜図３に図示したように、本実施形態に係る面取りカッタは、工具本体１の先端外周部に形成されたインサート取付座５に、切れ刃１３を有する切削インサート１０を着脱可能に装着してなる。工具本体１は、中心軸線ＣＬまわりに回転させられる略円柱状をなす。工具本体１の後端側（図２において左側）には、工具本体１をマシニングセンタ等の工作機械に装着するためのシャンク３が形成されており、工具本体１の先端側（図２の右側）には、インサート取付座５が設けられた刃部２が形成されている。   As shown in FIGS. 1 to 3, the chamfering cutter according to the present embodiment detachably mounts a cutting insert 10 having a cutting edge 13 on an insert mounting seat 5 formed on the outer periphery of the tip of the tool body 1. Do it. The tool body 1 has a substantially cylindrical shape that can be rotated around the central axis CL. A shank 3 for mounting the tool body 1 on a machine tool such as a machining center is formed on the rear end side (left side in FIG. 2) of the tool body 1, and the tip side of the tool body 1 (right side in FIG. 2). The blade part 2 provided with the insert mounting seat 5 is formed.

刃部２の外周面には、該刃部２の先端面から後端側に向かって延びる切りくずポケット４が切欠き形成されている。そして、切りくずポケット４のカッタ回転方向Ｋ側を向く壁面には、該壁面から１段凹むように形成されたインサート取付座５が形成されている。図４および図５に図示したように、このインサート取付座５は、実質的に平坦な底面６と、この底面６から上方へ起立する少なくとも二つの拘束壁面、すなわち第１及び第２の拘束壁面７ａ、７ｂとを備えている。本実施形態において、工具本体１の中心軸線ＣＬに直交する基準平面に対して第１の拘束壁面７ａが延在する方向は、所望する面取り角度に一致する。すなわち、例えば４５°の面取りを目的とする場合、第１の拘束壁面７ａは上記基準平面に対して４５°傾いて形成される。
前記底面６は、実質的な平坦面で形成され、切削インサート１０の着座面１６に対向し当接する。また、前記底面６のほぼ中央部には雌ねじ穴９が形成されている。図４に図示したように、第１及び第２の拘束壁面７ａ、７ｂは、底面６から起立する方向に、すなわち略直交する方向に延びており、互いに所定の角度をなす。第１及び第２の拘束壁面７ａ、７ｂは、対向する切削インサート１０の周面１７ａ、１７ｂに夫々当接する。A chip pocket 4 is formed in the outer peripheral surface of the blade portion 2 so as to extend from the front end surface of the blade portion 2 toward the rear end side. An insert mounting seat 5 formed so as to be recessed by one step from the wall surface is formed on the wall surface of the chip pocket 4 facing the cutter rotation direction K side. As shown in FIGS. 4 and 5, the insert mounting seat 5 includes a substantially flat bottom surface 6 and at least two restraining wall surfaces standing upward from the bottom surface 6, that is, first and second restraining wall surfaces. 7a, 7b. In the present embodiment, the direction in which the first constraining wall surface 7a extends with respect to a reference plane orthogonal to the central axis CL of the tool body 1 coincides with a desired chamfer angle. That is, for example, when the purpose is chamfering of 45 °, the first constraining wall surface 7a is formed to be inclined by 45 ° with respect to the reference plane.
The bottom surface 6 is formed as a substantially flat surface and faces and contacts the seating surface 16 of the cutting insert 10. A female screw hole 9 is formed in a substantially central portion of the bottom surface 6. As shown in FIG. 4, the first and second constraining wall surfaces 7 a and 7 b extend in a direction rising from the bottom surface 6, that is, in a substantially orthogonal direction, and form a predetermined angle with each other. The first and second constraining wall surfaces 7a and 7b abut against the peripheral surfaces 17a and 17b of the opposing cutting insert 10, respectively.

図６〜図８に図示したように、切削インサート１０は、略正方形板状をなし、切削インサート１０の上下面となる正方形面の少なくとも一方に形成されたすくい面１１と、すくい面１１となる正方形面に対向する正方形面に形成された着座面１６と、これらすくい面１１、着座面１６となる一対の正方形面の間に延びる周面に形成された逃げ面１２と、すくい面１１と逃げ面１２との交差稜線部に形成された切れ刃１３と、正方形面の中央部を厚み方向に貫通する取付穴１５とを備える。   As shown in FIGS. 6 to 8, the cutting insert 10 has a substantially square plate shape, and is a rake face 11 formed on at least one of the square faces that are the upper and lower faces of the cutting insert 10, and the rake face 11. A seating surface 16 formed on a square surface opposite to the square surface, the rake surface 11, a clearance surface 12 formed on a peripheral surface extending between a pair of square surfaces serving as the seating surface 16, and the rake surface 11 and the clearance The cutting edge 13 formed in the intersection ridgeline part with the surface 12 and the attachment hole 15 which penetrates the center part of a square surface in the thickness direction are provided.

本切削インサート１０は、すくい面１１となる正方形面と、逃げ面１２となる周面とが鋭角に交差し、正の逃げ角を有する、ポジ形式のものを例示しているが、すくい面１１と逃げ面１２とが直角に交差する、逃げ角０°のネガ形式のものであってもよい。本実施形態において、切削インサート１０の逃げ面１２の逃げ角は１１°となっている。ネガ形式の切削インサートの場合、対向する正方形面を選択的にすくい面１１として使用することで、両面を使用することが可能となる。また、本実施形態において、すくい面１１は、実質的に平坦な正方形面で構成されているが、これに限らず、切れ刃１３に連なる部分を前記正方形面に対して傾斜した傾斜面を含むものであってもよい。この場合、前記傾斜面により正又は負のすくい角が付与される。   The cutting insert 10 is a positive type in which a square surface serving as the rake face 11 and a circumferential surface serving as the flank 12 intersect at an acute angle and have a positive flank angle. And the flank 12 may be a negative type having a flank angle of 0 °. In this embodiment, the clearance angle of the flank 12 of the cutting insert 10 is 11 °. In the case of a negative type cutting insert, both sides can be used by selectively using the opposing square surfaces as the rake face 11. In the present embodiment, the rake face 11 is formed of a substantially flat square surface. However, the rake face 11 is not limited to this, and includes an inclined surface in which a portion connected to the cutting edge 13 is inclined with respect to the square surface. It may be a thing. In this case, a positive or negative rake angle is given by the inclined surface.

切削インサート１０の少なくとも切れ刃１３となる部分は、超硬合金、被覆超硬合金、サーメット、セラミック、もしくは、ダイヤモンド又は立方晶窒化硼素を含有する超高圧焼結体といった硬質材料からなる。   At least a portion to be the cutting edge 13 of the cutting insert 10 is made of a hard material such as a cemented carbide, a coated cemented carbide, a cermet, a ceramic, or an ultrahigh pressure sintered body containing diamond or cubic boron nitride.

切削インサート１０をインサート取付座５に載置するにあたり、該切削インサート１０の着座面１６はインサート取付座の底面６に当接する。さらに、切削インサート１０に備わる四つの周面のなかで切削に関与しない周面のうち二つの周面１７ａ、１７ｂはインサート取付座５の第１及び第２の拘束壁面７ａ、７ｂに夫々当接する。切削インサート１０をインサート取付座５に固定する際には、該切削インサート１０の取付穴１５に、前記取付穴１５の内壁面に係合可能な頭部を有する締付ねじ２０を挿通してインサート取付座の底面６に形成した雌ねじ穴９にねじ込む。これにより、締付ねじ２０の頭部が取付穴１５の内壁面をインサート取付座の底面６側および第１及び第２の拘束壁面７ａ、７ｂ側に向かって押圧することによって、切削インサート１０は、インサート取付座５に着脱可能に取り付けられる。取り付けられた切削インサート１０の切れ刃１３のうち工具本体１の先端外周側に配置された切れ刃が被削材の面取り部を切削する主切れ刃１４となる。   In placing the cutting insert 10 on the insert mounting seat 5, the seating surface 16 of the cutting insert 10 comes into contact with the bottom surface 6 of the insert mounting seat. Further, of the four peripheral surfaces provided in the cutting insert 10, two peripheral surfaces 17 a and 17 b out of the peripheral surfaces not involved in cutting abut against the first and second constraining wall surfaces 7 a and 7 b of the insert mounting seat 5, respectively. . When the cutting insert 10 is fixed to the insert mounting seat 5, a fastening screw 20 having a head that can be engaged with the inner wall surface of the mounting hole 15 is inserted into the mounting hole 15 of the cutting insert 10. Screw into a female screw hole 9 formed in the bottom surface 6 of the mounting seat. Thereby, the head of the tightening screw 20 presses the inner wall surface of the mounting hole 15 toward the bottom surface 6 side of the insert mounting seat and the first and second restraining wall surfaces 7a and 7b, whereby the cutting insert 10 is The insert mounting seat 5 is detachably attached. Of the cutting blades 13 of the attached cutting insert 10, the cutting blades arranged on the outer peripheral side of the tip end of the tool body 1 become the main cutting blade 14 for cutting the chamfered portion of the work material.

図４において、インサート取付座の底面６に対向する側からみて、第１及び第２の拘束壁面７ａ、７ｂ同士のなす角度αは、これら第１及び第２の拘束壁面７ａ、７ｂに当接する切削インサート１０の二つの周面１７ａ、１７ｂ同士のなす角度βよりも若干小さくなっている。本実施形態では、前記二つの周面同士のなす角度βは９０°であるが、前記第１及び第２の拘束壁面同士がなす角度αは８９．５°となっている。   In FIG. 4, when viewed from the side facing the bottom surface 6 of the insert mounting seat, the angle α formed between the first and second restraint wall surfaces 7 a and 7 b abuts on the first and second restraint wall surfaces 7 a and 7 b. It is slightly smaller than the angle β formed by the two peripheral surfaces 17a, 17b of the cutting insert 10. In this embodiment, the angle β formed by the two peripheral surfaces is 90 °, but the angle α formed by the first and second constraining wall surfaces is 89.5 °.

図５において、第１の拘束壁面７ａの延在する方向に直交する断面でみたとき、本実施形態における第１の拘束壁面７ａと底面６とのなす角度γは鈍角である。しかも、前記角度γは、該第１の拘束壁面７ａに当接する切削インサートの周面１７ａと切削インサートの着座面１６とのなす角度δよりも０．５°程度小さい。このことにより、前記二つの周面１７ａは、第１の拘束壁面７ａに面接触せず、前記底面６から起立する方向（上方）に最も離間した第１の拘束壁面７ａの上端部８ａにほぼ線接触の状態で当接することになる。   In FIG. 5, when viewed in a cross section orthogonal to the direction in which the first constraining wall surface 7a extends, the angle γ formed by the first constraining wall surface 7a and the bottom surface 6 in the present embodiment is an obtuse angle. Moreover, the angle γ is smaller by about 0.5 ° than the angle δ formed by the peripheral surface 17a of the cutting insert that contacts the first constraining wall surface 7a and the seating surface 16 of the cutting insert. As a result, the two peripheral surfaces 17a do not come into surface contact with the first constraining wall surface 7a, and are substantially in contact with the upper end portion 8a of the first constraining wall surface 7a that is farthest away in the direction (upward) from the bottom surface 6. It will contact | abut in the state of a line contact.

なお、本実施形態においては第２の拘束壁面７ｂと底面６とのなす角度も同じくγであり、切削インサート６の周面１７ｂと着座面１６とがなす角度δよりも０．５°程度小さい。   In the present embodiment, the angle formed between the second constraining wall surface 7b and the bottom surface 6 is also γ, which is about 0.5 ° smaller than the angle δ formed between the peripheral surface 17b of the cutting insert 6 and the seating surface 16. .

インサート取付座５内において、切削インサート１０は、その取付穴１５の内壁面と締付ねじ２０の頭部との接触により、前記締付ねじ２０のねじ込み回転方向Ｓと同じ方向の回転モーメントを受ける。その一方で切削インサート１０は、前記締付ねじ２０の頭部によって、ねじ込み回転方向Ｓの前方側に位置する第１の拘束壁面７ａ側に向かって押圧される。そのため、第１の拘束壁面７ａに対向する切削インサート１０の周面１７ａは、第１の拘束壁面７ａの延在する方向のほぼ全長にわたって第１の拘束壁面７ａの上端部８ａに線接触して支持拘束される。つまり、この周面１７ａは第１の拘束壁面７ａの延在する方向に平行な姿勢で確実に支持拘束されることになる。
一方で、第１の拘束壁面７ａと第２の拘束壁面７ｂとがなす角度αが、切削インサート１０の周面１７ａと周面１７ｂとがなす角度βよりも小さいため、切削インサート１０のねじ込み回転方向Ｓの後方側に位置する他方の周面１７ｂの延在する方向は、該周面１７ｂに対向する第２の拘束壁面７ｂの延在する方向に対して傾斜している。そのため、切削インサート１０の周面１７ｂは、第２の拘束壁面７ｂの一部であって、ねじ込み回転方向Ｓの後方側に位置する端部８ｂによって、ほぼ点接触の状態で支持拘束される。したがって、インサート取付座の底面６に対向する側からみて、切削インサート１０は、第１の拘束壁面７ａに線接触する周面に対向する位置にある主切れ刃１４が被削材の面取り部２１と等しい傾きを有する。In the insert mounting seat 5, the cutting insert 10 receives a rotational moment in the same direction as the screwing rotational direction S of the fastening screw 20 due to the contact between the inner wall surface of the mounting hole 15 and the head of the fastening screw 20. . On the other hand, the cutting insert 10 is pressed by the head of the tightening screw 20 toward the first constraining wall surface 7a located on the front side in the screwing rotation direction S. Therefore, the peripheral surface 17a of the cutting insert 10 facing the first constraining wall surface 7a is in line contact with the upper end portion 8a of the first constraining wall surface 7a over almost the entire length in the extending direction of the first constraining wall surface 7a. It is supported and restrained. That is, the peripheral surface 17a is reliably supported and restrained in a posture parallel to the extending direction of the first restraining wall surface 7a.
On the other hand, since the angle α formed by the first constraining wall surface 7a and the second constraining wall surface 7b is smaller than the angle β formed by the peripheral surface 17a and the peripheral surface 17b of the cutting insert 10, the screwing rotation of the cutting insert 10 is performed. The extending direction of the other peripheral surface 17b located on the rear side in the direction S is inclined with respect to the extending direction of the second constraining wall surface 7b facing the peripheral surface 17b. Therefore, the peripheral surface 17b of the cutting insert 10 is a part of the second constraining wall surface 7b, and is supported and constrained in a substantially point contact state by the end portion 8b located on the rear side in the screwing rotation direction S. Therefore, when viewed from the side facing the bottom surface 6 of the insert mounting seat, the cutting insert 10 has the main cutting edge 14 at a position facing the circumferential surface in line contact with the first constraining wall surface 7a. With a slope equal to

インサート取付座の底面６に対向する側からみて、底面６に形成された雌ねじ穴９の中心Ｃ２は、該インサート取付座５に載置された切削インサート１０の取付穴１５の中心Ｃ１に対して、第１及び第２の拘束壁面７ａ、７ｂに接近するように偏倚している。本実施形態においては、図４に図示したように、雌ねじ穴９の中心Ｃ２は、取付穴１５の中心Ｃ１を通り第１及び第２の拘束壁面７ａ、７ｂのうち締付ねじ２０のねじ込み回転方向Ｓ側に位置する第１の拘束壁面７ａに直交する仮想直線Ｌ１に対して、ねじ込み回転方向Ｓの後方側に位置する第２の拘束壁面７ｂ側に０°よりも大きくかつ第１及び第２の拘束壁面同士のなす角度αの１／２より小さい角度εで傾斜する仮想直線Ｌ２に沿って、第１及び第２の拘束壁面７ａ、７ｂに接近するように幾分か偏倚している。つまり、雌ねじ穴９の中心Ｃ２は、取付穴１５の中心Ｃ１に対して第１及び第２の拘束壁面７ａ、７ｂの夫々に均等に偏倚しておらず、第１の拘束壁面７ａ側に偏って（大きめに）寄せられている。このように中心Ｃ２が偏倚した雌ねじ穴９に螺合する締付ねじ２０の頭部に係合する切削インサート１０は、第１の拘束壁面７ａおよび第２の拘束壁面７ｂに寄せられ、特に第１の拘束壁面７ａに大きめに寄せられている。   When viewed from the side facing the bottom surface 6 of the insert mounting seat, the center C2 of the female screw hole 9 formed in the bottom surface 6 is relative to the center C1 of the mounting hole 15 of the cutting insert 10 placed on the insert mounting seat 5. The first and second constraining wall surfaces 7a and 7b are biased so as to approach each other. In the present embodiment, as shown in FIG. 4, the center C2 of the female screw hole 9 passes through the center C1 of the mounting hole 15, and the screwing rotation of the tightening screw 20 out of the first and second restraining wall surfaces 7a and 7b. With respect to a virtual straight line L1 orthogonal to the first constraining wall surface 7a located on the direction S side, the first constraining surface is larger than 0 ° on the second constraining wall surface 7b side located on the rear side in the screwing rotation direction S and Along the virtual straight line L2 inclined at an angle ε smaller than ½ of the angle α formed by the two constraining wall surfaces, they are somewhat biased to approach the first and second constraining wall surfaces 7a and 7b. . That is, the center C2 of the female screw hole 9 is not evenly biased to the first and second restraining wall surfaces 7a and 7b with respect to the center C1 of the mounting hole 15, but is biased toward the first restraining wall surface 7a. (Larger). The cutting insert 10 that engages with the head of the tightening screw 20 that is screwed into the female screw hole 9 whose center C2 is biased in this way is brought close to the first constraining wall surface 7a and the second constraining wall surface 7b. The first constraining wall surface 7a is moved closer.

本実施形態に係る面取りカッタに装着された切削インサート１０の主切れ刃１４は、図１および図３からわかるように軸方向すくい角（アキシャルレーキ）および径方向すくい角（ラジアルレーキ）が０°に設定されている。   The main cutting edge 14 of the cutting insert 10 mounted on the chamfering cutter according to the present embodiment has an axial rake angle (axial rake angle) and a radial rake angle (radial rake angle) of 0 ° as can be seen from FIGS. 1 and 3. Is set to

以上に説明した面取りカッタは、工具本体１の中心軸線ＣＬまわりに回転させられて、被削材の面取り部２１に沿って送りを与えられることで、主切れ刃１４が面取り部を切削する。   The chamfering cutter described above is rotated around the central axis CL of the tool body 1 and fed along the chamfered portion 21 of the work material, so that the main cutting edge 14 cuts the chamfered portion.

主切れ刃１４が被削材を切削して面取り部を形成することになる。そのため、該面取りカッタの工具本体１に対する主切れ刃１４の位置決め精度が面取り部の加工精度に大きな影響を及ぼす。   The main cutting edge 14 cuts the work material to form a chamfered portion. Therefore, the positioning accuracy of the main cutting edge 14 with respect to the tool body 1 of the chamfering cutter greatly affects the processing accuracy of the chamfered portion.

以下に、本実施形態に係る面取りカッタの作用効果について説明する。締付ねじ２０によってインサート取付座５の第１及び第２の拘束壁面７ａ、７ｂ側に押圧される切削インサート１０の一の周面１７ａは、締付ねじ２０のねじ込み回転に伴う切削インサート１０の回転モーメントに対抗するように、第１の拘束壁面７ａの延在する方向の全長にわたって第１の拘束壁面７ａの上端部８ａに線接触して支持拘束される。つまり、周面１７ａは第１の拘束壁面７ａの延在する方向に平行な状態で支持拘束されることになる。ここで、既述のとおり第１及び第２の拘束壁面７ａ、７ｂ同士のなす角度αは、これら第１及び第２の拘束壁面７ａ、７ｂに当接する切削インサート１０の二つの周面１７ａ、１７ｂ同士のなす角度βより若干小さくなっている。そのため、切削インサート１０の他の周面１７ｂは、該周面１７ｂに対向する第２の拘束壁面７ｂの延在する方向に対して傾斜し、第２の拘束壁面７ｂのねじ込み回転方向Ｓの後方側に位置する一端部８ｂにほぼ点接触の状態で支持拘束される。このように周面１７ａが第１の拘束壁面７ａの延在する方向に沿って該第１の拘束壁面７ａの上端部８ａのほぼ全体にわたって線接触する一方で、他の周面１７ｂが第２の拘束壁面７ｂの方向Ｓの後方側に位置する端部８ｂに点接触することで、これら第１及び第２の拘束壁面７ａ、７ｂによる切削インサートの支持拘束が安定するとともに、一の周面が第１の拘束壁面の延在する方向に平行に位置決めされるため、インサート取付座５への切削インサート１０の取付精度および取付安定性が向上する。また、インサート取付座の底面６に対向する側からみて、切削インサート１０は、一の周面に対向する関係にある主切れ刃１４が切削する予定の面取り部２１と等しい傾きを有するように取り付けられる。このことにより、主切れ刃１４によって切削加工された面取り部２１の加工精度はきわめて良好となる。   Below, the effect of the chamfering cutter which concerns on this embodiment is demonstrated. One peripheral surface 17a of the cutting insert 10 pressed against the first and second constraining wall surfaces 7a and 7b of the insert mounting seat 5 by the tightening screw 20 is formed on the cutting insert 10 as the tightening screw 20 rotates. In order to oppose the rotational moment, the first restraint wall surface 7a is supported and restrained in line contact with the upper end portion 8a of the first restraint wall surface 7a over the entire length in the extending direction. That is, the peripheral surface 17a is supported and restrained in a state parallel to the extending direction of the first restraining wall surface 7a. Here, as described above, the angle α formed between the first and second restraint wall surfaces 7a and 7b is equal to the two peripheral surfaces 17a of the cutting insert 10 in contact with the first and second restraint wall surfaces 7a and 7b. It is slightly smaller than the angle β formed by 17b. Therefore, the other peripheral surface 17b of the cutting insert 10 is inclined with respect to the extending direction of the second constraining wall surface 7b facing the peripheral surface 17b, and is behind the screwing rotation direction S of the second constraining wall surface 7b. The one end 8b located on the side is supported and restrained in a substantially point contact state. In this way, the peripheral surface 17a is in line contact over substantially the entire upper end portion 8a of the first constraining wall surface 7a along the direction in which the first constraining wall surface 7a extends, while the other peripheral surface 17b is the second one. By making point contact with the end portion 8b located on the rear side in the direction S of the constraining wall surface 7b, the support restraint of the cutting insert by the first and second constraining wall surfaces 7a and 7b is stabilized, and one peripheral surface Is positioned parallel to the direction in which the first constraining wall surface extends, so that the mounting accuracy and mounting stability of the cutting insert 10 to the insert mounting seat 5 are improved. Further, when viewed from the side facing the bottom surface 6 of the insert mounting seat, the cutting insert 10 is mounted so as to have the same inclination as the chamfered portion 21 to be cut by the main cutting edge 14 having a relationship facing one circumferential surface. It is done. As a result, the processing accuracy of the chamfered portion 21 cut by the main cutting edge 14 becomes very good.

本実施形態において、切削インサート１０は、締付ねじ２０によって第１の拘束壁面７ａおよび第２の拘束壁面７ｂ側に寄せられ、特に第１の拘束壁面７ａ側に大きめに寄せられている。そのため、切削インサート１０は、第２の拘束壁面７ｂ側よりも第１の拘束壁面７ａ側に強く押し付けられることとなる。このことにより、切削インサート１０の締付ねじ２０のねじ込み回転方向Ｓの前方側に位置する周面１７ａと、第１の拘束壁面７ａの上端部８ａとの線接触が一層強力になり、周面１７ａは第１の拘束壁面７ａの上端部８ａの延在する方向に平行な状態でより一層強力に支持拘束される。
さらに、切削インサート１０の締付ねじ２０のねじ込み回転方向Ｓの前方側に向かって作用する回転モーメントに対抗するように、ねじ込み回転方向Ｓの前方側に位置する周面１７ａが第１の拘束壁面７ａの上端部８ａの延在する方向に平行な状態で支持拘束されることで、切削インサート１０が締付ねじ２０につられてねじ込み回転方向Ｓ側へ動くことを確実に防止される。このことにより、締付ねじ２０の緩みを生じることがないため、切削インサート１０の取付安定性、および面取り部の加工精度を長期にわたって良好に維持することができる。In the present embodiment, the cutting insert 10 is brought closer to the first restraining wall surface 7a and the second restraining wall surface 7b by the tightening screw 20, and more particularly closer to the first restraining wall surface 7a. Therefore, the cutting insert 10 is more strongly pressed to the first constraining wall surface 7a side than to the second constraining wall surface 7b side. As a result, the line contact between the circumferential surface 17a located on the front side in the screwing rotation direction S of the clamping screw 20 of the cutting insert 10 and the upper end portion 8a of the first restraint wall surface 7a becomes stronger, and the circumferential surface 17a is supported and restrained more strongly in a state parallel to the extending direction of the upper end portion 8a of the first restraining wall surface 7a.
Further, the peripheral surface 17a located on the front side in the screwing rotation direction S is a first constraining wall surface so as to counter the rotational moment acting toward the front side in the screwing rotation direction S of the clamping screw 20 of the cutting insert 10. By supporting and restraining in a state parallel to the extending direction of the upper end portion 8a of 7a, the cutting insert 10 is reliably prevented from being moved by the tightening screw 20 to the screwing rotation direction S side. As a result, the tightening screw 20 does not loosen, so that the mounting stability of the cutting insert 10 and the processing accuracy of the chamfered portion can be maintained well over a long period of time.

切削インサート１０の二つの周面１７ａ、１７ｂは、第１及び第２の拘束壁面７ａ、７ｂに面接触せず、それぞれの周面はインサート取付座の底面６から起立する方向（上方）に最も離間した拘束壁面７ａ、７ｂの上端部に当接する。このことにより、第１及び第２の拘束壁面７ａ、７ｂと周面１７ａ、１７ｂとの接触状態がさらに安定するため、切削インサート１０の位置決め精度がさらに向上し、面取り部の加工精度がきわめて良好となる。   The two peripheral surfaces 17a and 17b of the cutting insert 10 do not come into surface contact with the first and second constraining wall surfaces 7a and 7b, and each peripheral surface is the most in the direction (upward) rising from the bottom surface 6 of the insert mounting seat. It abuts against the upper ends of the constrained restraint wall surfaces 7a and 7b. This further stabilizes the contact state between the first and second constraining wall surfaces 7a and 7b and the peripheral surfaces 17a and 17b, so that the positioning accuracy of the cutting insert 10 is further improved and the processing accuracy of the chamfered portion is extremely good. It becomes.

面取りカッタに装着された切削インサート１０の主切れ刃１４は、軸方向すくい角（アキシャルレーキ）および径方向すくい角（ラジアルレーキ）が０°に設定されている。この場合、図２に図示したように該面取りカッタの側面視における工具本体１の中心軸線ＣＬと主切れ刃１４とのなす角度は、該面取りカッタの中心軸線ＣＬまわりの回転時における中心軸線ＣＬと主切れ刃１４の回転軌跡とのなす角度と一致する。つまり、側面視における切削インサート１０の主切れ刃１４の形状が被削材の面取り部２１に転写されることになる。したがって、側面視において、中心軸線ＣＬを基準として、該インサート取付座５の締付ねじ２０のねじ込み回転方向Ｓ側に位置する第１の拘束壁面７ａの傾斜角を、切削する予定の面取り部２１の傾斜角と一致するように形成すればよい。このように第１の拘束壁面７ａを切削する予定の面取り部と等しい傾斜角に成形するようにしたことで、該第１の拘束壁面７ａの成形が容易であり、また成形した該第１の拘束壁面７ａの精度も高くなる。しかも、成形した該第１の拘束壁面７ａの傾斜角度は、切削する予定の面取り部２１の傾斜角度と直接対比して測定できるため、測定が容易であり、かつ測定精度が高い。一方、切削インサート１０に関しても、主切れ刃１４を第１の拘束壁面７ａに当接する周面１７ａに対して平行に成形することができるため、主切れ刃１４の成形が容易であり、かつ成形した主切れ刃１４の精度が高くなる。以上のことから主切れ刃１４の工具本体１に対する位置決め精度がきわめて高くなる。   The main cutting edge 14 of the cutting insert 10 mounted on the chamfering cutter has an axial rake angle (axial rake) and a radial rake angle (radial rake) set to 0 °. In this case, as shown in FIG. 2, the angle formed between the central axis CL of the tool body 1 and the main cutting edge 14 in the side view of the chamfered cutter is the center axis CL when rotating around the central axis CL of the chamfered cutter. And the angle formed by the rotation trajectory of the main cutting edge 14. That is, the shape of the main cutting edge 14 of the cutting insert 10 in a side view is transferred to the chamfered portion 21 of the work material. Therefore, in the side view, the chamfered portion 21 that is to be cut with respect to the inclination angle of the first constraining wall surface 7a located on the screwing rotation direction S side of the fastening screw 20 of the insert mounting seat 5 with respect to the central axis CL. It may be formed so as to coincide with the inclination angle. Since the first constraining wall surface 7a is formed at an inclination angle equal to that of the chamfered portion to be cut, the first constraining wall surface 7a can be easily formed, and the formed first The accuracy of the constraining wall surface 7a is also increased. In addition, since the inclination angle of the molded first constraining wall surface 7a can be measured in direct contrast with the inclination angle of the chamfered portion 21 to be cut, measurement is easy and measurement accuracy is high. On the other hand, also with respect to the cutting insert 10, the main cutting edge 14 can be formed in parallel to the peripheral surface 17a that is in contact with the first constraining wall surface 7a. The accuracy of the main cutting edge 14 is increased. From the above, the positioning accuracy of the main cutting edge 14 with respect to the tool body 1 becomes extremely high.

本発明は、以上に説明した実施形態に限定されず、適宜構成の変更、削除および追加が可能であることは言うまでもない。   It goes without saying that the present invention is not limited to the embodiment described above, and that the configuration can be changed, deleted, and added as appropriate.

本発明は、面取りカッタに限定されず、被削材の形状部の加工に用いる刃先交換式バイト、エンドミル、カッタ等に適用可能である。また、締付ねじ２０のねじ込み方向Ｓは、右回転が一般的であるが、第１及び第２の拘束壁面７ａ、７ｂの構成および配置によっては、左回転であってもよい。また、切削インサート１０の形状は、略正方形板状に限定されず、四角形、三角形または五角形等の多角形板状であってもかまわない。また、インサート取付座５の２つの拘束壁面７ａ、７ｂの上端部８ａが切削インサート１０の周面１７ａ、１７ｂに接触する態様に限らず、拘束壁面７ａ、７ｂ全体が周面１７ａ、１７ｂに当接する、あるいは、拘束壁面７ａ、７ｂの上端部以外の部位が限定的に切削インサートの周面に接触する態様であってもかまわない。   The present invention is not limited to a chamfering cutter, but can be applied to a cutting edge replaceable tool, an end mill, a cutter, and the like used for processing a shape portion of a work material. The screwing direction S of the tightening screw 20 is generally clockwise, but may be counterclockwise depending on the configuration and arrangement of the first and second restraining wall surfaces 7a and 7b. The shape of the cutting insert 10 is not limited to a substantially square plate shape, and may be a polygonal plate shape such as a quadrangle, a triangle, or a pentagon. Further, the upper end portions 8a of the two restraining wall surfaces 7a and 7b of the insert mounting seat 5 are not limited to the mode in which they contact the peripheral surfaces 17a and 17b of the cutting insert 10, but the entire restraining wall surfaces 7a and 7b are in contact with the peripheral surfaces 17a and 17b. It may be in a mode in which the portions other than the upper end portions of the constraining wall surfaces 7a and 7b are in contact with the peripheral surface of the cutting insert in a limited manner.

１ 工具本体
２ 刃部
３ シャンク
４ 切りくずポケット
５ インサート取付座
６ インサート取付座の底面
７ａ 第１の拘束壁面
７ｂ 第２の拘束壁面
８ａ 拘束壁面の上端部
８ｂ 拘束壁面の一端部
９ 雌ねじ穴
１０ 切削インサート
１１ すくい面
１２ 逃げ面
１３ 切れ刃
１４ 作用切れ刃
１５ 切削インサートの取付穴
１６ 切削インサートの着座面
１７ａ、１７ｂ 切削インサートの周面
２０ 締付ねじ
２１ 面取り部
ＣＬ 中心軸線
Ｋ カッタ回転方向
Ｓ 締付ねじのねじ込み回転方向
Ｃ１ 切削インサートの取付穴の中心
Ｃ２ 雌ねじ穴の中心
α インサート取付座の二つの拘束壁面同士のなす角度
β 切削インサートの二つの周面同士のなす角度
γ インサート取付座の拘束壁面と底面とのなす角度
δ 切削インサートの周面と着座面とのなす角度
ε 直線Ｌ１と直線Ｌ２とのなす角度DESCRIPTION OF SYMBOLS 1 Tool body 2 Blade part 3 Shank 4 Chip pocket 5 Insert mounting seat 6 Bottom surface 7a of insert mounting seat 1st restraint wall surface 7b Second restraint wall surface 8a Upper end portion 8b of restraint wall surface One end portion 9 of restraint wall surface Female screw hole 10 Cutting insert 11 Rake face 12 Flank 13 Cutting edge 14 Cutting edge 15 Cutting insert mounting hole 16 Cutting insert seating surface 17a, 17b Cutting insert peripheral surface 20 Clamping screw 21 Chamfer CL Central axis K Cutter rotation direction S Rotation direction C1 of the tightening screw C1 Center of the mounting hole of the cutting insert C2 Center of the female screw hole α Angle formed between the two constraining wall surfaces of the insert mounting seat β Angle formed between the two peripheral surfaces of the cutting insert γ Angle δ between the constraining wall surface and the bottom surface Angle ε between the peripheral surface of the cutting insert and the seating surface Lines L1 and L The angle formed by the

Claims (5)

切削インサートを着脱自在に取り付けるためのインサート取付座と、前記インサート取付座に装着された略平板状の切削インサートと、を有する刃先交換式切削工具であって、
前記インサート取付座は、実質的に平坦な底面、および前記底面から上方へ起立し、かつ互いに平行でない第１及び第２の拘束壁面を有し、
前記底面に対向する側からみて、前記第１及び第２の拘束壁面同士のなす角度は、これら第１及び第２の拘束壁面に夫々対向する前記切削インサートの二つの周面同士のなす角度より小さく、
前記切削インサートの下面は前記底面に当接するとともに、前記二つの周面はこれら周面に夫々対向する前記第１及び第２の拘束壁面に当接し、
前記切削インサートの前記二つの周面のうち一方の周面は、前記第１の拘束壁面の延在する方向に略平行な姿勢で前記第１の拘束壁面に当接し、他方の周面は、前記第２の拘束壁面の延在する方向に対して傾斜し、前記第２の拘束壁面の一端部で前記第２の拘束壁面に当接することを特徴とする刃先交換式切削工具。A cutting edge exchangeable cutting tool having an insert mounting seat for detachably mounting a cutting insert, and a substantially flat cutting insert mounted on the insert mounting seat,
The insert mounting seat has a substantially flat bottom surface, and first and second restraining wall surfaces that stand upward from the bottom surface and are not parallel to each other;
When viewed from the side facing the bottom surface, the angle formed by the first and second constraining wall surfaces is more than the angle formed by the two peripheral surfaces of the cutting insert facing the first and second constraining wall surfaces, respectively. small,
The lower surface of the cutting insert is in contact with the bottom surface, and the two peripheral surfaces are in contact with the first and second restraining wall surfaces facing the peripheral surfaces, respectively.
One peripheral surface of the two peripheral surfaces of the cutting insert is in contact with the first constraining wall surface in a posture substantially parallel to the extending direction of the first constraining wall surface, and the other peripheral surface is An edge-replaceable cutting tool, wherein the cutting tool is inclined with respect to a direction in which the second constraining wall surface extends and contacts the second constraining wall surface at one end of the second constraining wall surface. 前記切削インサートは、中央部を厚み方向に貫通して形成された取付穴を有し、
前記インサート取付座は、前記切削インサートを取り付けるために締付ねじがねじ込まれる雌ねじ穴を有し、
前記インサート取付座の底面に対向する側からみて、前記雌ねじ穴の中心点は、前記インサート取付座に載置された前記切削インサートの取付穴の中心から前記第１の拘束壁面に引いた垂線に対して、前記第２の拘束壁面に近づく側に０°より大きい角度であって、かつ前記第１及び第２の拘束壁面どうしがなす角度の１／２未満の角度で傾斜する直線上に配置されていることを特徴とする請求項１に記載の刃先交換式切削工具。The cutting insert has a mounting hole formed through the central portion in the thickness direction,
The insert mounting seat has a female screw hole into which a tightening screw is screwed for mounting the cutting insert,
When viewed from the side facing the bottom surface of the insert mounting seat, the center point of the female screw hole is a perpendicular drawn from the center of the mounting hole of the cutting insert placed on the insert mounting seat to the first constraining wall surface. On the other hand, it is arranged on a straight line inclined at an angle larger than 0 ° on the side approaching the second constraining wall surface and less than half of the angle formed by the first and second constraining wall surfaces. The cutting edge exchangeable cutting tool according to claim 1, wherein the cutting tool is replaceable. 前記インサート取付座は、前記切削インサートを取り付けるために締付ねじがねじ込まれる雌ねじ穴を有し、
前記第１の拘束壁面は、前記締付ねじのねじ込み回転方向前方側に位置し、前記第２の拘束壁面は、前記ねじ込み回転方向後方側に位置することを特徴とする請求項１に記載の刃先交換式切削工具。The insert mounting seat has a female screw hole into which a tightening screw is screwed for mounting the cutting insert,
The said 1st constraining wall surface is located in the screwing rotation direction front side of the said fastening screw, and the said 2nd constraining wall surface is located in the said screwing rotation direction back side. Replaceable cutting tool. 前記第１及び第２の拘束壁面の、前記底面から起立する方向に離間した上端部が、前記切削インサートの周面に当接することを特徴とする請求項１に記載の刃先交換式切削工具。   2. The cutting edge-exchangeable cutting tool according to claim 1, wherein upper ends of the first and second constraining wall surfaces that are spaced apart in a direction of rising from the bottom surface are in contact with a peripheral surface of the cutting insert. 前記切削インサートの少なくとも上面の稜線部に形成されて被削材の形状部を切削する切れ刃は、前記切削インサートが前記工具本体に取り付けられたときに、その軸方向すくい角および径方向すくい角が０°であることを特徴とする請求項１に記載の刃先交換式切削工具。   The cutting edge formed on at least the ridge line portion of the upper surface of the cutting insert to cut the shape portion of the work material has an axial rake angle and a radial rake angle when the cutting insert is attached to the tool body. The blade edge-exchangeable cutting tool according to claim 1, wherein is 0 °.
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