JPWO2010131719A1 - Manufacturing method of paste products - Google Patents

Manufacturing method of paste products Download PDF

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JPWO2010131719A1
JPWO2010131719A1 JP2011513380A JP2011513380A JPWO2010131719A1 JP WO2010131719 A1 JPWO2010131719 A1 JP WO2010131719A1 JP 2011513380 A JP2011513380 A JP 2011513380A JP 2011513380 A JP2011513380 A JP 2011513380A JP WO2010131719 A1 JPWO2010131719 A1 JP WO2010131719A1
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product
enzyme
soy protein
kneaded
paste
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JP5696661B2 (en
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元章 西浦
元章 西浦
釘谷 博文
博文 釘谷
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Fuji Oil Co Ltd
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    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23JPROTEIN COMPOSITIONS FOR FOODSTUFFS; WORKING-UP PROTEINS FOR FOODSTUFFS; PHOSPHATIDE COMPOSITIONS FOR FOODSTUFFS
    • A23J3/00Working-up of proteins for foodstuffs
    • A23J3/14Vegetable proteins
    • A23J3/16Vegetable proteins from soybean
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23LFOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
    • A23L13/00Meat products; Meat meal; Preparation or treatment thereof
    • A23L13/40Meat products; Meat meal; Preparation or treatment thereof containing additives
    • A23L13/42Additives other than enzymes or microorganisms in meat products or meat meals
    • A23L13/426Addition of proteins, carbohydrates or fibrous material from vegetable origin other than sugars or sugar alcohols

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  • Life Sciences & Earth Sciences (AREA)
  • Health & Medical Sciences (AREA)
  • Chemical & Material Sciences (AREA)
  • Nutrition Science (AREA)
  • Engineering & Computer Science (AREA)
  • Food Science & Technology (AREA)
  • Polymers & Plastics (AREA)
  • Molecular Biology (AREA)
  • Biochemistry (AREA)
  • Fish Paste Products (AREA)
  • Meat, Egg Or Seafood Products (AREA)

Abstract

本発明は、経済面や栄養面などのニーズを鑑み、大豆蛋白素材の配合率を高めても本来の練製品らしい食感を有する練製品、及びその製造法の提供を目的とする。肉類及び大豆蛋白素材を含む練製品の製造法において、予め水の存在下において大豆蛋白素材に蛋白質架橋酵素を混合し混合物を得る工程、該混合物と肉類を混合して練生地とする工程を含むことを特徴とする練製品の製造法。The present invention has been made in view of economic and nutritional needs, and an object of the present invention is to provide a kneaded product having a texture that is characteristic of an original kneaded product even if the blending ratio of soy protein material is increased, and a method for producing the kneaded product. A method for producing a kneaded product containing meat and soy protein material includes a step of previously mixing a protein cross-linking enzyme with a soy protein material in the presence of water to obtain a mixture, and a step of mixing the mixture and meat to obtain a kneaded dough A method for producing a paste product characterized by that.

Description

本発明は、水産練製品や畜肉練製品等の練製品の製造法に関する。   The present invention relates to a method for producing a paste product such as a fishery product or a meat paste product.

畜産物や水産物などを原料とした食品には、焼肉・煮魚・フィッシュフライ・するめなど様々なものがある。これらの食品の中には、原料から採取した畜肉や魚肉などをサイレントカッターやニーダーなどで練り、必要に応じ塩溶性蛋白の結着力を利用して、消費者に嗜好される食感が付与されて定着してきたものがある。具体的には、ソーセージやミートボールなどの畜産練製品や、蒲鉾や魚肉ソーセージなどの水産練製品などである。
これら練製品は、畜産物や水産物をそのまま加熱した食品にありがちな粗くて方向性のある繊維感ではなく、生地が練られていることに由来する比較的均質な構造を感じながらも、口腔内にて微細なヘテロ感を心地よく感じることができる複雑な食感を有する。この微細なヘテロ感とは、粗い粒状の肉粒感や、ざらついた異物感や、もさつきのある繊維感や、人工的なゲル食感や、べたつきのある不快感などの、練製品らしくない食感とは区別される。
There are a variety of foods made from livestock and marine products such as yakiniku, boiled fish, fish fries and seaweed. Among these foods, livestock and fish extracted from raw materials are kneaded with a silent cutter or kneader, and the taste of consumers is given to them by using the binding power of salt-soluble proteins as necessary. There are things that have become established. Specifically, livestock paste products such as sausages and meatballs, and fish paste products such as salmon and fish sausages.
These kneaded products do not have the rough and directional texture that tends to be found in foods made by heating livestock and marine products, but they feel a relatively homogeneous structure derived from the kneading of the dough. It has a complex texture that allows you to comfortably feel fine heterogeneity. This fine heterogeneity is not like a kneaded product, such as a rough granular flesh texture, a rough foreign body feeling, a rough fiber feeling, an artificial gel texture, and a sticky discomfort. Distinguished from texture.

例えば、細挽きの畜肉ソーセージや、細挽きのミートボールや、成型蒲鉾や、薩摩揚や、竹輪や、魚肉ソーセージなどの比較的均一な練製品を食した場合は、肉粒感に邪魔されにくいので、微細なヘテロ感を感じ易くなる。微細なヘテロ感とは、具体的には、多糖類や蛋白質などのようなゲル化素材の添加によって人工的に作り出された食感ではなく、本来の練製品らしい自然な食感を有しているものとして口腔内で感じることができる食感覚である。もちろん、その食品が練製品であるという最終的な認知に至るには、食感だけではなく、練製品の有する味や香りも重要な因子ではあるが、練製品らしい味や香りを伴っても、練製品と異なる異質な食感であると、一般的な練製品であるとは認知され難い。   For example, if you eat relatively uniform paste products such as minced livestock sausage, minced meatballs, molded crab, fried satsuma, bamboo rings, and fish sausage, you will not be disturbed by the graininess. This makes it easier to feel a fine heterogeneity. Specifically, the fine heterogeneity is not a texture created artificially by the addition of gelling materials such as polysaccharides or proteins, but has a natural texture similar to the original paste product. It is a food sensation that can be felt in the mouth as if it were present. Of course, in order to reach the final recognition that the food is a paste product, not only the texture, but also the taste and scent of the paste product are important factors, but even with the taste and scent of a paste product When the texture is different from that of the paste product, it is difficult to recognize that it is a general paste product.

微細なヘテロ感とは、より具体的には、練製品を食した際、噛み出しはやや均質で一体感のある構造を全体的に感じるものの(硬さとたわみ)、口腔内で徐々に砕かれてゆくに従い、それらが練製品らしい緻密な構造から成り立っていると想像させる食感覚であって、練製品が有する心地よい食感覚である。この微細なヘテロ感は、生地が練られることによって形成される製品の全体的な均一感の中に、原料肉に含まれる細かいスジや細胞膜片や繊維状物といった不均一な構成物などが生地に馴染みながら点在していることに由来しているものと考えられる。練製品らしい食感を特徴付けるその微細なヘテロ感を物性測定装置による物理的指標で表現することは現状難しいが、官能評価では感知可能なものである。   More specifically, fine heterogeneity means that when eating a kneaded product, the chewing feels a slightly homogeneous and integrated structure as a whole (hardness and deflection), but it is gradually broken in the oral cavity. As it goes on, it is a food sensation that makes you imagine that it is made up of a dense structure that is typical of a kneaded product. This fine heterogeneity is due to the fact that fine streaks contained in the raw meat, non-uniform components such as cell membrane pieces and fibrous materials are included in the dough in the overall uniformity of the product formed by kneading the dough. It is thought that it is derived from the fact that it is scattered while familiar with. Although it is currently difficult to express the fine heterogeneity that characterizes the texture of a paste product with physical indicators using a physical property measurement device, it is perceptible in sensory evaluation.

さて、練製品の生地に配合される副原料には、澱粉・蛋白素材・油脂・塩類・野菜類・調味料・着色料・着香料等があり、蛋白素材に関しては従来から大豆蛋白素材が利用されてきた。大豆蛋白素材が配合されてきた主な目的は物性面(結着性・乳化性・ゲル形成性など)であったが、経済面(安定供給・コストなど)や栄養面(蛋白質栄養・健康志向など)などのニーズの高まりとともに、練製品の生地に大豆蛋白素材をより多く配合したいというニーズが高まっていた。ところが大豆蛋白素材の配合率を高めるにつれ、練製品の食感は大豆蛋白素材由来の食感を感じやすいものとなり、練製品らしい食感が失われてゆくといった致命的な問題があった。   Now, there are starches, protein materials, fats and oils, salts, vegetables, seasonings, colorants, flavorings, etc. as auxiliary ingredients to be blended into the dough for kneaded products. Soy protein materials have been used for protein materials. It has been. The main purpose of soy protein ingredients has been physical properties (binding, emulsifying properties, gel forming properties, etc.), but economic aspects (stable supply, cost, etc.) and nutritional aspects (protein nutrition, health-oriented) The need to add more soy protein material to the dough for kneaded products has increased. However, as the blending ratio of the soy protein material is increased, the texture of the paste product becomes easier to feel the texture derived from the soy protein material, and there is a fatal problem that the texture of the paste product is lost.

大豆蛋白素材由来の食感とは、水和・乳化・凝集・加熱などによって発生する物理特性に由来し、べたついた食感や粘土的食感や豆腐的食感や均質なゲル食感やゴム的食感などといった食感であって、本来の練製品とは異質な食感覚である。その食感変化を利用して新食感の練惣菜などが開発されたことがあったが、それらは練製品の食感とは異なる新食感の練惣菜の創出であって、本来の練製品の食感とは異なるものであった(特許文献1〜4)。   The texture derived from soy protein material is derived from physical properties generated by hydration, emulsification, aggregation, heating, etc., and is a sticky texture, a clay texture, a tofu texture, a homogeneous gel texture or rubber It has a texture that is different from the original paste product. There has been the development of a new texture of noodles using the texture change, which is the creation of a new texture noodles that differs from the texture of the kneaded product. It was different from the texture of the product (Patent Documents 1 to 4).

従い、新食感の練惣菜といったジャンルではない一般的な練製品(従来から消費者に嗜好され定着してきた市販の練製品群)の食感を可能な限り損わずに、経済面や栄養面などのニーズを満たすべく大豆蛋白素材の配合率を高めることは、大きな課題として残されていた。   Therefore, without damaging the texture of general paste products (commercial paste products that have been popular and popular among consumers) that are not a genre, such as a fresh textured noodle, economically and nutritionally Increasing the blending ratio of soy protein material to meet the needs such as surface has been a big issue.

そのため、今もなお練製品に添加される粉末状大豆蛋白素材の量は、練製品本来の食感が損なわれない程度の量に制限される場合が多く、魚肉等の原料肉100重量部あたり5重量部程度が一般的であった。そして添加量が10重量部を超える場合はあっても練製品本来の食感から外れるものであった(特許文献3,5)。例えば特許文献3には粉末状大豆蛋白素材の添加量を増やしていくにつれ、本来の蒲鉾的食感であったものが柔らかく、弾力があり、滑らかで歯切れの良い揚げ天様のものとなり、さらに増やしていくとしっかりした食感を有する厚揚的食感に近づいていくことが記載されている(実施例1より)。
以上のように、大豆蛋白素材の配合率を高めても本来の練製品らしい食感が得られるような有効手段は十分に見出されているとは言い難い。
Therefore, the amount of powdered soy protein material still added to the paste product is still often limited to an amount that does not impair the original texture of the paste product, per 100 parts by weight of raw meat such as fish meat About 5 parts by weight was common. And even if the addition amount exceeded 10 parts by weight, it was outside the original texture of the paste product (Patent Documents 3 and 5). For example, in Patent Document 3, as the amount of powdered soy protein material added is increased, the original chewy texture becomes soft, elastic, smooth and crisp and fried. It is described that as it increases, it approaches a profound texture that has a firm texture (from Example 1).
As described above, it is difficult to say that effective means have been found that can provide a texture like an original kneaded product even if the blending ratio of the soy protein material is increased.

特開昭50−46862号公報JP 50-46862 A 特開昭53−88354号公報JP-A-53-88354 特開昭63−167765号公報JP-A 63-167765 特許第3508373号公報Japanese Patent No. 3508373 特許第3282468号公報Japanese Patent No. 3282468 特開2002−112741号公報JP 2002-112741 A 特開平1−27471号公報JP-A-1-27471

本発明は、経済面や栄養面などのニーズを鑑み、大豆蛋白素材の配合率を高めても本来の練製品らしい食感を有する練製品、及びその製造法の提供を目的とする。   The present invention has been made in view of economic and nutritional needs, and an object of the present invention is to provide a kneaded product having a texture that is characteristic of an original kneaded product even if the blending ratio of soy protein material is increased, and a method for producing the kneaded product.

本発明者らは上記課題につき鋭意研究を行った結果、肉類、大豆蛋白素材及び蛋白質架橋酵素を単に一緒に混合して均一にするのでなく、予め水の存在下において大豆蛋白素材に蛋白質架橋酵素を混合し、その後に肉類と混合することが本来の練製品らしい食感を付与するために非常に重要である知見を得、本発明を完成させるに至った。蛋白質架橋酵素を練製品の生地の全体に添加するという知見は従来示されてはいたものの(特許文献6)、本発明のように該酵素を生地中の大豆蛋白素材に優先的に作用させる思想とは異なるものである。   As a result of diligent research on the above problems, the present inventors have not mixed the meat, the soy protein material and the protein cross-linking enzyme together to make it uniform, but in advance in the presence of water, the protein cross-linking enzyme is added to the soy protein material. And then mixing with meat, the present inventors have obtained knowledge that it is very important to give a texture like an original paste product, and have completed the present invention. Although the knowledge of adding a protein cross-linking enzyme to the whole dough of the kneaded product has been shown (Patent Document 6), the idea of preferentially acting the enzyme on the soybean protein material in the dough as in the present invention. Is different.

すなわち本発明は、
(1)肉類及び大豆蛋白素材を含む練製品の製造法において、予め水の存在下において大豆蛋白素材に蛋白質架橋酵素を混合し混合物を得る工程、該混合物と肉類を混合して練生地とする工程を含むことを特徴とする練製品の製造法、
(2)大豆蛋白素材の添加量が肉類に対して10〜25重量%である、前記(1)記載の練製品の製造法、
(3)該混合物が、大豆蛋白素材の乾燥重量に対して1重量倍以上3重量倍未満の水を加えたものである、前記(1)記載の練製品の製造法、
(4)該混合物が、大豆蛋白素材の乾燥重量に対して3重量倍以上6重量倍未満の水を加えたものである、前記(1)記載の練製品の製造法、
(5)該混合物が、大豆蛋白素材の乾燥重量に対して1重量倍以上9重量倍未満の水を加えて酵素反応させたものであって、ゲル状である、前記(1)記載の練製品の製造法、
(6)該練製品中に含まれるゲル状の混合物由来の粒の平均粒子径が、1mm以下である、前記(5)記載の練製品の製造法、である。
That is, the present invention
(1) In a method for producing a kneaded product containing meat and a soy protein material, a step of previously mixing a protein cross-linking enzyme with the soy protein material in the presence of water to obtain a mixture, and mixing the mixture and meat to obtain a kneaded dough A process for producing a paste product characterized by comprising a process,
(2) The method for producing a paste product according to (1), wherein the amount of soybean protein material added is 10 to 25% by weight based on meat.
(3) The method for producing a kneaded product according to (1), wherein the mixture is obtained by adding 1 to 3 times the water to the dry weight of the soy protein material,
(4) The method for producing a paste product according to the above (1), wherein the mixture is obtained by adding 3 to 6 times the water to the dry weight of the soy protein material,
(5) The mixture according to (1), wherein the mixture is a gel-like product obtained by adding 1 to 9 times by weight of water to the dry weight of the soy protein material, and causing the enzyme reaction. Product manufacturing methods,
(6) The method for producing a kneaded product according to (5), wherein the average particle size of the particles derived from the gel-like mixture contained in the kneaded product is 1 mm or less.

本発明によって、大豆蛋白素材の配合率を高めても本来の練製品らしい食感を有する練製品、及びその製造法が提供されることにより、経済的・栄養的に優れた練製品の提供が可能となる。
特に水産練製品においては、噛み出しの硬さとたわみ、さらには微細なヘテロ感を付与することができ、魚肉のみで製造した本来の水産練製品に匹敵する練製品を提供することができる。
According to the present invention, a paste product having a texture like an original paste product even when the blending ratio of the soy protein material is increased, and a method for producing the same are provided, thereby providing an economically and nutritionally excellent paste product. It becomes possible.
In particular, in the marine product, it is possible to provide hardness and deflection of the biting, as well as fine heterogeneity, and it is possible to provide a product that is comparable to the original marine product produced only with fish meat.

本発明の練製品の製造法は、肉類及び大豆蛋白素材を含む練製品の製造法において、予め水の存在下において大豆蛋白素材に蛋白質架橋酵素を混合し混合物を得る工程、該混合物と肉類を混合して練生地とする工程を含むことを特徴とするものである。以下、本発明について具体的な実施形態を詳細に説明する。   The method for producing a kneaded product of the present invention is a method for producing a kneaded product containing meat and a soy protein material, a step of previously mixing a protein cross-linking enzyme with a soy protein material in the presence of water, and obtaining the mixture and the meat. The method includes a step of mixing into a kneaded dough. Hereinafter, specific embodiments of the present invention will be described in detail.

(練製品)
まず本発明において練製品とは、魚介類の肉や畜肉等の肉類を原材料とし、これを練り合わせて得たペースト状の肉を成形し、加熱凝固させて得られる食品である。大きくは畜産練製品と水産練製品に分けられるが、畜肉と魚介類の肉を組み合わせた製品も含む。畜産練製品としては、ソーセージ、ウインナー、ハンバーグ、ミートボール等が挙げられ、水産練製品としては、竹輪類、かまぼこ類、はんぺん類、魚肉ハム、魚肉ソーセージ、魚肉ハンバーグ等が挙げられる。また、これらの練製品は、プラスチック製のカップや、ケーシングチューブ等に充填される場合もある。
本発明は練製品に噛み出し時の硬さ・噛み出し時のたわみ・微細なヘテロ感といった物性を付与する効果が高く、そのため当該物性の付与が望ましい水産練製品においてより有効に利用することができ、特にかまぼこ類における利用がより好ましい。
(Paste product)
First, in the present invention, a paste product is a food obtained by using meat such as seafood and livestock meat as raw materials, molding paste-like meat obtained by kneading it, and heating and coagulating it. Broadly divided into livestock and fishery products, but also includes products that combine livestock and seafood meat. Examples of livestock paste products include sausages, wieners, hamburgers, meatballs, etc., and fishery paste products include bamboo rings, kamabokos, hampens, fish ham, fish sausages, fish hamburgers and the like. In addition, these paste products may be filled in plastic cups, casing tubes, and the like.
The present invention has a high effect of imparting physical properties such as hardness at the time of biting, deflection at the time of biting, and fine heterogeneity to the kneaded product, so that it can be used more effectively in marine kneaded products where it is desirable to impart the physical properties. In particular, utilization in kamaboko is more preferable.

(大豆蛋白素材)
本発明の練製品に用いる大豆蛋白素材は、典型的には減脂大豆や脱脂大豆などを原料として、ホエー成分やオカラ成分を除去して得られる、蛋白質含量が高まった素材であり、その粗蛋白質含量(乾物換算)は60重量%以上、好ましくは70重量%以上、より好ましくは80重量%以上、さらに好ましくは90重量%以上である。
(Soy protein material)
The soybean protein material used in the paste product of the present invention is a material with an increased protein content, typically obtained by removing whey components and okara components from reduced-fat soybeans and defatted soybeans as raw materials. The protein content (in terms of dry matter) is 60% by weight or more, preferably 70% by weight or more, more preferably 80% by weight or more, and further preferably 90% by weight or more.

特に大豆蛋白素材としては、濃縮大豆蛋白や粗蛋白質含量が90重量%以上である分離大豆蛋白が好ましく、これらは乾燥粉末化した粉末状のものが好ましい。   In particular, the soy protein material is preferably a concentrated soy protein or a separated soy protein having a crude protein content of 90% by weight or more, and these are preferably in the form of a dry powder.

また、大豆蛋白素材としては、分離大豆蛋白や濃縮大豆蛋白などから脂質親和性蛋白質(Lipophilic Proteins)を多く含む画分を除去もしくは低減し、β−コングリシニン又はグリシニン等のグロブリン含量を高めた分画大豆蛋白素材であることもできる。   In addition, as a soy protein material, a fraction containing a large amount of lipophilic protein (Lipophilic Proteins) from isolated soy protein or concentrated soy protein is removed or reduced to increase the globulin content such as β-conglycinin or glycinin. It can also be a soy protein material.

ただし、大豆蛋白素材であってもゲル化性を有しないタイプのもの、例えばプロテアーゼによる加水分解によって、0.22Mトリクロロ酢酸可溶率(以下、単に「TCA可溶率」と称する場合あり。)が30%以上になった大豆蛋白加水分解物や、NSI(水溶性窒素指数、Nitrogen Solubility Index)が60未満の水可溶性を低下させた大豆蛋白素材は、練製品に添加しても大豆蛋白の肉類代替としての機能であるゲル化性を発揮しにくい。
したがって、ゲル化性を有する大豆蛋白素材であることが好ましい。ここで、ゲル化性を有するか否かは、大豆蛋白素材の12%水溶液を折径38mmの塩化ビニリデンケーシングに充填し、湯煎(80℃)にて30分間加熱した時にゲルを形成するか否かで判断することができる。
なお、TCA可溶率は全蛋白質量に対する0.22Mのトリクロロ酢酸溶液に可溶の蛋白質量の割合をケルダール法により測定し、100を乗じた値(%)とする。またNSIは試料中の全窒素含有量に対する同試料の水抽出物中の窒素含有量の割合を意味し、前者を100としたときの値で表わされる。通常は「基準油脂分析試験法」(日本油化学協会編)1.1.4,6に記載の測定法により求めることができる。
However, even if it is a soy protein material, it does not have a gelling property, for example, 0.22M trichloroacetic acid solubility (hereinafter, simply referred to as “TCA solubility”) by hydrolysis with protease. Soy protein hydrolyzate with an NSI of 30% or more, or a soy protein material with an NSI (Nitrogen Solubility Index) of less than 60, which has reduced water solubility, can be added to the kneaded product even if it is added to the paste product. It is difficult to exhibit gelation, which is a function as a meat substitute.
Therefore, it is preferable that it is a soybean protein raw material which has gelatinization property. Here, whether or not it has gelation property is determined by whether or not a 12% aqueous solution of soy protein material is filled into a vinylidene chloride casing having a folding diameter of 38 mm and heated to a hot water bath (80 ° C.) for 30 minutes to form a gel. Can be judged.
The TCA solubility is determined by measuring the ratio of the protein mass soluble in 0.22 M trichloroacetic acid solution to the total protein mass by the Kjeldahl method and multiplying by 100 (%). NSI means the ratio of the nitrogen content in the water extract of the sample to the total nitrogen content in the sample, and is expressed as a value when the former is 100. Usually, it can obtain | require by the measuring method of "reference | standard oil-fat analysis test method" (Japan Oil Chemical Association) 1.1.4,6.

大豆蛋白素材を高配合して、従来の練製品の食感とは異なる新食感を付与しているもの(特許文献1〜5など)は別として、一般的な練製品に配合される大豆蛋白素材の量は、肉類に対して、通常1〜10重量%程度である(特許文献3、6など)。
しかしながら本発明の方法によれば、例えば、肉類に対して、10〜25重量%配合しても、練製品と同等の食感にすることができる。無論、従来通り10重量部以下の量を添加することを妨げるものではない。
Soybeans blended in general kneaded products, apart from those that have a high blend of soy protein ingredients and give a new texture that is different from the texture of conventional kneaded products (Patent Documents 1 to 5, etc.) The amount of the protein material is usually about 1 to 10% by weight with respect to meat (Patent Documents 3, 6, etc.).
However, according to the method of the present invention, for example, even when blended in an amount of 10 to 25% by weight with respect to meat, a texture equivalent to that of a paste product can be obtained. Of course, it does not prevent adding 10 parts by weight or less as usual.

(蛋白質架橋酵素)
本発明の練製品に用いる蛋白質架橋酵素は、蛋白質の分子どうしを架橋することができる架橋酵素であって、天然物に含まれている他、微生物によっても産生されることで知られている。典型的にはトランスグルタミナーゼが例示される。トランスグルタミナーゼの活性単位(ユニット)は、特開平1−27471号公報(特許文献7)の第3頁第5欄に記載される<活性測定法>で測定され、かつ定義される。市販のトランスグルタミナーゼ製剤を使用する場合、例えば「アクティバTG」(味の素(株)製)を使用することができる。
(Protein cross-linking enzyme)
The protein cross-linking enzyme used in the paste product of the present invention is a cross-linking enzyme capable of cross-linking protein molecules, and is known to be produced by microorganisms in addition to being contained in natural products. Typically, transglutaminase is exemplified. The activity unit (unit) of transglutaminase is measured and defined by the <activity measurement method> described in page 3, column 5 of JP-A-1-27471 (Patent Document 7). When using a commercially available transglutaminase preparation, for example, “Activa TG” (manufactured by Ajinomoto Co., Inc.) can be used.

本発明における蛋白質架橋酵素の添加量は、架橋酵素の種類にもよるが、トランスグルタミナーゼの場合では大豆蛋白素材の粗蛋白質1gに対して0.01ユニット以上10ユニット未満が適当である。酵素量が0.01ユニットよりも少ない場合は、酵素による大豆蛋白質の架橋効果が発揮されにくく、製品がべたついた食感となる。酵素量の上限は10ユニット未満で十分であり、かつ経済的である。   The amount of protein cross-linking enzyme in the present invention depends on the type of cross-linking enzyme, but in the case of transglutaminase, it is suitably 0.01 unit or more and less than 10 units per 1 g of crude protein of soybean protein material. When the amount of enzyme is less than 0.01 unit, the cross-linking effect of soy protein by the enzyme is hardly exhibited, and the product has a sticky texture. The upper limit of the amount of enzyme is less than 10 units, and it is economical.

(大豆蛋白素材と酵素との混合)
本発明の練製品の製造において蛋白質架橋酵素の使用は必須であるが、単に練生地中に均一に分散させて酵素を作用させるのではなく、予め水の存在下において上述の大豆蛋白素材に蛋白質架橋酵素を優先的に混合しておく工程が必須である。これにより、湿潤した大豆蛋白素材と酵素との混合物(以下、「大豆蛋白・酵素湿潤物」と称する。)を形成させ、かかる酵素を、後に混合する肉類よりも大豆蛋白素材に優先的に作用させる状態とすることが重要である。
(Mixed soy protein material and enzyme)
In the production of the kneaded product of the present invention, the use of a protein cross-linking enzyme is indispensable, but it is not simply dispersed uniformly in the kneaded dough and the enzyme is allowed to act. A step of preferentially mixing the cross-linking enzyme is essential. As a result, a mixture of wet soy protein material and enzyme (hereinafter referred to as “soy protein / enzyme wet product”) is formed, and this enzyme acts preferentially on the soy protein material over meat to be mixed later. It is important to make it a state to let it go.

水の存在下における大豆蛋白素材と蛋白質架橋酵素との混合は、サイレントカッター、ステファンカッターやロボクープ等の攪拌機に、冷水ないし氷、粉末状大豆蛋白素材及び蛋白質架橋酵素を投入し攪拌するなどの方法で例えば行うことができる。なお、大豆蛋白素材に水を加えてから蛋白質架橋酵素を加えるよりも、予め蛋白質架橋酵素を水に溶解してから粉末状大豆蛋白素材と混ぜた方が作業性が良く好ましい。   Mixing of soy protein material and protein cross-linking enzyme in the presence of water is performed by adding cold water or ice, powdered soy protein material and protein cross-linking enzyme into a stirrer such as a silent cutter, stefan cutter or robocoup and stirring. For example. It is preferable to dissolve the protein cross-linking enzyme in water and then mix it with the powdered soy protein raw material, rather than adding the protein cross-linking enzyme after adding water to the soy protein raw material.

一方、蛋白質架橋酵素が添加されていない大豆蛋白湿潤物(例えば大豆蛋白ペーストや大豆蛋白エマルジョンカード)を肉類と混ぜて練生地とし、成形後加熱殺菌しても、べたついた食感になってしまい、練製品らしい食感に仕上げることが困難となる。また、蛋白質架橋酵素が添加されていない大豆蛋白湿潤物を肉類と混合してから蛋白質架橋酵素を添加して練生地とし、成形、酵素反応し、加熱殺菌しても、均一なゲル食感になってしまい、これも練製品らしい食感に仕上げることが困難となる。   On the other hand, a soy protein wet product (for example, soy protein paste or soy protein emulsion card) to which protein cross-linking enzyme has not been added is mixed with meat to make a dough, and even after sterilization by heating after molding, it becomes a sticky texture. , It becomes difficult to finish the texture like a paste product. In addition, a soy protein wet product without added protein cross-linking enzyme is mixed with meat, and then protein cross-linking enzyme is added to form a dough. After molding, enzymatic reaction, and heat sterilization, a uniform gel texture is obtained. This also makes it difficult to produce a texture that is characteristic of a paste product.

また、大豆蛋白・酵素湿潤物は流動性が高い性状であると、容易に肉類と均質化してしまい、酵素が優先的に大豆蛋白素材に作用する状態とはなり難い。したがって、少なくとも大豆蛋白・酵素湿潤物は粘土状やゲル状のような、流動性が低い、あるいは流動性のない性状であることも重要である。かかる性状のものは、大豆蛋白・酵素湿潤物における加水量の調整や、該湿潤物のゲル化の有無等によって得られる。以下に、かかる性状となすための大豆蛋白・酵素湿潤物の調製態様を示す。   In addition, if the soy protein / enzyme wet product has a high fluidity, it is easily homogenized with meat, and it is difficult for the enzyme to preferentially act on the soy protein material. Therefore, it is also important that at least the soy protein / enzyme wet product has a low fluidity or non-fluidity such as clay or gel. Such a property can be obtained by adjusting the amount of water in the soy protein / enzyme wet product, the presence or absence of gelation of the wet product, and the like. The preparation mode of the soy protein / enzyme wet product for achieving such properties is shown below.

(1)態様1
大豆蛋白素材の乾燥重量に対して1重量倍以上3重量倍未満の水を加え、上述の方法により大豆蛋白・酵素湿潤物を得る。得られた該混合物はゲル化はしていないものの、流動性を有さない硬い粘土状の性状を呈する。これによって大豆蛋白素材は酵素と共に水を保持した状態となる。
(1) Aspect 1
1 to 3 times the water is added to the dry weight of the soy protein material, and the soy protein / enzyme wet product is obtained by the method described above. Although the obtained mixture is not gelled, it exhibits a hard clay-like property having no fluidity. As a result, the soy protein material is in a state of holding water together with the enzyme.

(2)態様2
大豆蛋白素材の乾燥重量に対して3重量倍以上6重量倍未満の水を加え、上述の方法により大豆蛋白・酵素湿潤物を得る。得られた該混合物はゲル化はしておらず、態様1よりもやや柔らかい性状であるものの、流動性は極めて低い、軟粘土状の性状を呈する。ここでも大豆蛋白素材は酵素と共に水を保持した状態となる。一方、6重量倍以上の水を加えると流動性を呈するスラリー状となり、大豆蛋白素材に保持されない自由水が存在する状態となる。この場合、酵素が大豆蛋白素材に十分接触した状態とならないため好ましくない。
(2) Aspect 2
3 to 6 times the water is added to the dry weight of the soy protein material, and the soy protein / enzyme wet product is obtained by the method described above. The obtained mixture is not gelled and is slightly softer than that of Embodiment 1, but exhibits a soft clay-like property with extremely low fluidity. Again, the soy protein material retains water with the enzyme. On the other hand, when 6 weight times or more of water is added, it becomes a slurry that exhibits fluidity, and free water that is not retained by the soybean protein material is present. In this case, the enzyme is not preferable because it does not come into sufficient contact with the soybean protein material.

(3)態様3
大豆蛋白素材の乾燥重量に対して、1重量倍以上9重量倍未満の水を加え、上述の方法により大豆蛋白素材及び蛋白質架橋酵素を混合し、次いで予め酵素反応させておくことによっても大豆蛋白・酵素湿潤物を得られる。得られた該混合物は流動性を有さないゲル化した性状を呈する。
(3) Aspect 3
Soy protein can also be obtained by adding 1 to 9 times the amount of water to the dry weight of the soy protein material, mixing the soy protein material and the protein cross-linking enzyme by the above-described method, and then pre-enzymatic reaction.・ Enzyme wet product can be obtained The obtained mixture exhibits a gelled property having no fluidity.

(油脂の添加)
本発明の大豆蛋白・酵素湿潤物には、副原料として油脂も添加しておくことできる。すなわち予め大豆蛋白・酵素湿潤物を調製する際に油脂を添加し、乳化させることにより、該混合物は、白濁による白さが付与され、練製品の設計次第では望ましい。油脂の添加量は大豆蛋白素材の乾燥重量に対して50〜100重量%が好ましい。
(Addition of fats and oils)
Oils and fats can also be added to the soy protein / enzyme wet product of the present invention as an auxiliary material. That is, when a soybean protein / enzyme wet product is prepared in advance, fats and oils are added and emulsified, whereby the mixture is given whiteness due to white turbidity and is desirable depending on the design of the paste product. The addition amount of fats and oils is preferably 50 to 100% by weight with respect to the dry weight of the soybean protein material.

(肉類)
本発明における肉類は、アクチンやミオシンなどのような塩溶性の蛋白質を有する肉類であればよく、例えば、牛、豚、鶏、羊などの鳥獣肉(畜肉)や、タラ、グチ、エソ、イカやホタテなどの魚介肉などを用いることができる。典型的には、皮や骨などの不要物を取り除き、必要に応じて水さらしし、ペースト状とし、冷凍等して加工したものが、種々の練製品の原料となる。練製品においてはこのペースト状の肉が他の原料を結着させる「つなぎ」の役目を果たし、畜肉においてはミンチ、魚介肉においてはすり身などと称されている。
(meat)
The meat in the present invention may be any meat having a salt-soluble protein such as actin or myosin. For example, meat such as beef, pig, chicken, sheep, etc., cod, guillo, esos, squid Seafood such as scallops and scallops can be used. Typically, raw materials for various paste products are obtained by removing unnecessary materials such as skin and bone, exposing to water as necessary, forming a paste, and freezing. In paste products, this paste-like meat serves as a “tsunagi” that binds other ingredients, and in livestock meat it is called mince and in seafood it is called surimi.

(副原料)
本発明における副原料は、例えば、油脂、澱粉、食塩・香辛料・アミノ酸等の調味料など、練製品に一般的に使用される副原料を使用することができる。
(Sub-material)
As the auxiliary materials in the present invention, for example, auxiliary materials generally used in paste products such as fats and oils, starch, and seasonings such as salt, spices and amino acids can be used.

(練生地の調製)
この肉類を必要により副原料と共に、前記の大豆蛋白・酵素湿潤物と混合し、攪拌機で練り合わせることによって練生地を得る。
(Preparation of kneaded dough)
If necessary, the meat is mixed with the soy protein / enzyme wet product together with auxiliary ingredients, and kneaded with a stirrer to obtain a kneaded dough.

例えば上記の(態様3)において得られたゲル状の大豆蛋白・酵素湿潤物の場合、サイレントカッターやステファンカッターなどの攪拌機でゲルを破砕しながら、そこに肉類と副原料とを混合して練生地とすることができる。練製品中のゲル状の大豆蛋白・酵素湿潤物由来の粒の平均粒子径は1mm以下が望ましい。大きすぎると肉粒感を感じ易く、視覚的にも違和感が生じ易い。平均粒子径の下限は練製品の微細なヘテロ感が損なわれない程度であればよく、0.1mm以上が好ましい。
なお、(態様3)でいう「平均粒子径」は、以下のようにして求めるものとする。
For example, in the case of the gel-like soybean protein / enzyme wet product obtained in (Aspect 3) above, the meat and auxiliary materials are mixed and kneaded while crushing the gel with a stirrer such as a silent cutter or a stephan cutter. Can be dough. The average particle size of the particles derived from the gel-like soybean protein / enzyme wet product in the paste product is preferably 1 mm or less. If it is too large, it is easy to feel a graininess, and a sense of incongruity tends to occur visually. The lower limit of the average particle diameter is not limited as long as the fine hetero feeling of the kneaded product is not impaired, and is preferably 0.1 mm or more.
The “average particle size” in (Aspect 3) is determined as follows.

<平均粒子径の測定方法>
練製品を約1mmの厚みにスライスし、その切断面を光学顕微鏡で観察し、ゲル状の大豆蛋白・酵素湿潤物由来の粒を10個無作為に選定し、各々の粒の最大径を測定し、その値の平均値を求める。
<Measurement method of average particle diameter>
Slice the kneaded product to a thickness of about 1 mm, observe the cut surface with an optical microscope, randomly select 10 gel-like soybean protein / wet enzyme-derived grains, and measure the maximum diameter of each grain The average value is obtained.

(態様3)のゲル状の大豆蛋白・酵素湿潤物は、砕く前はこんにゃくゲル様のたわみを有するが、砕いた後は離水が殆ど発生しない点においてこんにゃくゲルとは異なる。こんにゃくなどの多糖類ゲルは、肉類や大豆蛋白素材のような蛋白質の栄養を有していない点で望ましくない。
ゲル状の大豆蛋白・酵素湿潤物は、予め殺菌しておくことができ、粗く砕いておくこともでき、冷蔵や冷凍で保存することができる。ただし、殺菌した場合は、大豆蛋白・酵素湿潤物に含まれる蛋白質架橋酵素が失活してしまうため、練製品中におけるゲル状の大豆蛋白・酵素湿潤物由来の粒が、肉類由来のつなぎ部に十分接着していないためか、こんにゃくなどの多糖類ゲルほどではないが、剥がれやすく、練製品らしい食感がやや低下する傾向にある。
そのため、ゲル状の大豆蛋白・酵素湿潤物に含まれる蛋白質架橋酵素を肉類と混合する前に失活していないことが好ましく、これによって肉類由来のつなぎ部がゲル状の大豆蛋白・酵素湿潤物の粒の表面と酵素反応によって接着し、練製品らしい食感が得られる。
The gel-like soybean protein / enzyme wet product of (Aspect 3) has a konjac gel-like deflection before crushing, but differs from konjac gel in that water separation hardly occurs after crushing. Polysaccharide gels such as konjac are undesirable in that they do not have protein nutrition such as meat and soy protein material.
The gel-like soybean protein / enzyme wet product can be sterilized in advance, coarsely crushed, and stored in a refrigerator or frozen. However, when the product is sterilized, the protein cross-linking enzyme contained in the soy protein / enzyme moistened product is deactivated, so the gel-like soy protein / enzyme moistened product grains in the kneaded product are connected to meat-derived joints. It is not as good as polysaccharide gels such as konjac, but it tends to peel off, and the texture that seems to be a paste product tends to be slightly lowered.
Therefore, it is preferable that the protein cross-linking enzyme contained in the gel-like soybean protein / enzyme wet product is not inactivated before mixing with meat, so that the joint portion derived from meat becomes a gel-like soybean protein / enzyme wet product Adheres to the surface of the grain by enzymatic reaction, giving a texture that is characteristic of a paste product.

(成形)
上記により得られた練生地を製品の種類に適した所望の大きさ、形状に成形する。成形には一般に使用されている成形機を使用することができる。
(Molding)
The kneaded dough obtained as described above is formed into a desired size and shape suitable for the type of product. A generally used molding machine can be used for molding.

(酵素反応)
本発明における酵素反応は大豆蛋白素材に蛋白質架橋酵素を作用させることをいい、当該反応は練製品の製造工程中において加熱殺菌をして酵素を失活させる前の何れかの段階にて行われればよい。
例えば、上記の態様1,2で得られた混合物では、すでに大豆蛋白素材と蛋白質架橋酵素が接触しているものの、全く酵素が作用していないか、ないしは反応は徐々に開始しているが十分に作用していない状態にある。そのため、練生地を調製する際、あるいは練生地を成形した後に、使用する酵素の至適条件において一定時間酵素反応させることが必要である。
もっとも、上記態様3のゲル状の混合物の場合には、すでに酵素反応工程を経たものであるため、練生地の成形後に再度酵素反応工程を加えることは必須ではない。
酵素反応工程における反応条件は、用いる蛋白質架橋酵素に適する反応条件(温度・時間・pHなど)を参考に適宜設定すればよい。例えば、反応温度を25〜55℃、反応時間を10〜60分、pHを6.5〜8.5のようにして反応させることができる。
(Enzymatic reaction)
The enzyme reaction in the present invention means that a protein cross-linking enzyme is allowed to act on a soybean protein material, and the reaction is performed at any stage before heat-sterilization and inactivation of the enzyme in the manufacturing process of the paste product. That's fine.
For example, in the mixture obtained in the above aspects 1 and 2, the soybean protein material and the protein cross-linking enzyme are already in contact, but the enzyme is not acting at all, or the reaction is gradually started, but it is sufficient. It is in a state not acting on. Therefore, it is necessary to carry out an enzyme reaction for a certain period of time under the optimum conditions of the enzyme to be used when preparing the dough or after forming the dough.
However, in the case of the gel-like mixture of the above aspect 3, since the enzyme reaction step has already been performed, it is not essential to add the enzyme reaction step again after forming the kneaded dough.
The reaction conditions in the enzyme reaction step may be appropriately set with reference to reaction conditions (temperature, time, pH, etc.) suitable for the protein cross-linking enzyme to be used. For example, the reaction can be carried out at a reaction temperature of 25 to 55 ° C., a reaction time of 10 to 60 minutes, and a pH of 6.5 to 8.5.

(加熱殺菌)
得られた成形後の練生地を加熱殺菌する。この工程によって練生地中の雑菌の死滅と酵素の失活を図ると共に、練生地を凝固させて練製品を得る。
加熱殺菌の条件は練製品で通常行われる条件であればよいが、通常は80〜120℃、4〜60分間の範囲で行うことができる。加熱殺菌の装置も練製品の製造に一般に使用されている装置を使用することができ、蒸し機、レトルト殺菌機、フライヤー、焼成機等を使用することができる。
(Heat sterilization)
The obtained kneaded dough is sterilized by heating. Through this process, various bacteria in the kneaded dough are killed and enzymes are deactivated, and the kneaded dough is solidified to obtain a kneaded product.
The conditions for the heat sterilization may be any conditions that are normally performed in a paste product, but can usually be performed in the range of 80 to 120 ° C. and 4 to 60 minutes. As the apparatus for heat sterilization, an apparatus generally used for producing paste products can be used, and a steamer, a retort sterilizer, a fryer, a baking machine, and the like can be used.

従来のように、蛋白質架橋酵素が添加されていない大豆蛋白湿潤物と肉類と副原料とを混ぜて、そこに蛋白質架橋酵素を混ぜて練生地とし、成形・酵素反応・加熱殺菌するのでは、得られる製品を練製品らしい食感に仕上げることは困難である。
一方、本発明の製造法のように、予め水の存在下において大豆蛋白素材と蛋白質架橋酵素とを混合し、該混合物に酵素を肉類よりも大豆蛋白素材に優先的に作用させる状態とすることで、練製品中の大豆蛋白素材の配合率が従来よりも高い領域であっても練製品らしい食感にすることが可能となる。
As in the past, soy protein wet product to which protein cross-linking enzyme is not added, meat, and auxiliary ingredients are mixed, and protein cross-linking enzyme is mixed there to make a dough, then molding, enzymatic reaction, heat sterilization, It is difficult to finish the resulting product with a texture that is characteristic of a paste product.
On the other hand, as in the production method of the present invention, a soy protein material and a protein cross-linking enzyme are previously mixed in the presence of water, and the enzyme is preferentially acted on the soy protein material over meat in the mixture. Thus, even if the blending ratio of the soy protein material in the paste product is higher than the conventional one, it is possible to obtain a texture like that of the paste product.

以下、試験例A〜Fを示すことによって本発明を更に具体的に説明する。これらのうち試験例A〜Dは「実施例」であり、試験例E〜Fは「比較例」である。以下、「%」や「部」単位は特段断りのない限り、「重量%」や「重量部」単位を意味するものとする。   Hereinafter, the present invention will be described more specifically by showing Test Examples A to F. Among these, Test Examples A to D are “Examples”, and Test Examples E to F are “Comparative Examples”. Hereinafter, unless otherwise specified, “%” and “part” units mean “% by weight” and “parts by weight”.

(試験例の概略)
試験例Aでは、各々の材料を手法Aで組み立て、練生地Aを得た。次いで練生地Aを減圧下にて除泡してケーシングに詰め(成形工程)、37℃で60分間温水浴にて加熱し(酵素反応工程)、90℃で30分間温水浴にて加熱して(殺菌工程)、加工済の試作品Aを得た。
次いで試作品Aを、水冷して一晩冷蔵保存を行った後、室温(23℃)に戻してケーシング剥離し、練製品らしい食感についての評価を行った。試験例B〜Fについても同様にして、手法B〜Fによって練生地B〜Fを得、それらを加工して試作品B〜Fを得、練製品らしい食感の評価を行った。
(Summary of test example)
In Test Example A, each material was assembled by Method A to obtain kneaded dough A. Next, the dough A is defoamed under reduced pressure and packed in a casing (molding process), heated in a warm water bath at 37 ° C. for 60 minutes (enzyme reaction process), and heated in a warm water bath at 90 ° C. for 30 minutes. (Sterilization process) A processed prototype A was obtained.
Next, after the prototype A was cooled with water and stored in the refrigerator overnight, it was returned to room temperature (23 ° C.), and the casing was peeled off. Similarly for Test Examples B to F, kneaded doughs B to F were obtained by the methods B to F, processed to obtain prototypes B to F, and the texture of the kneaded product was evaluated.

(材料の説明)
練生地の材料について、以降の説明を簡便にすべく、7つのパーツに分けて下記に示した。後述するように、配合する順序や、冷水と氷や、蛋白質架橋酵素の有無などに若干の違いがある以外は、いずれの練生地も同じ配合であり、各々練生地(308重量部)はこれら7つのパーツの全量を用いて組み立てた。一般的な練製品に配合される粉末状大豆蛋白素材の量が、肉類100重量部あたり5重量部程度であるが、本発明の課題を達成すべく、ここでは原料肉100重量部あたり25重量部配合した。なお、用いた粉末状大豆蛋白の粗蛋白質含量は乾燥重量あたり92重量%、NSIは90、0.22MTCA可溶率は30%以下であり、またこの12%水溶液を折径38mmの塩化ビニリデンケーシングに充填し、湯煎(80℃)にて30分間加熱した時に、ゲル状となるものであった。
(Description of materials)
The material of the kneaded dough is shown below in 7 parts to simplify the following explanation. As will be described later, each kneaded dough is the same except that there is a slight difference in the blending order, cold water and ice, and the presence or absence of a protein cross-linking enzyme. Each kneaded dough (308 parts by weight) Assembled using all 7 parts. The amount of powdered soy protein material blended in a general paste product is about 5 parts by weight per 100 parts by weight of meat, but in order to achieve the object of the present invention, here, 25 parts by weight per 100 parts by weight of raw meat Partly formulated. The crude protein content of the powdered soy protein used was 92% by weight per dry weight, NSI was 90, 0.22 MTCA solubility was 30% or less, and this 12% aqueous solution was vinylidene chloride casing with a folding diameter of 38 mm. When heated in a hot water bath (80 ° C.) for 30 minutes, it became a gel.

(表1)

Figure 2010131719
(Table 1)
Figure 2010131719

(手法の説明)
上述のパーツ1〜7を練生地A〜Fに組み立てる手法A〜Fを、下記に示した。
(Explanation of method)
The methods A to F for assembling the parts 1 to 7 described above into the kneaded fabrics A to F are shown below.

<手法A> −軟粘土状の大豆蛋白・酵素湿潤物の使用−
ステファンカッターに、パーツ1(油)、パーツ2(冷水)及びパーツ7(蛋白質架橋酵素液)を入れ、パーツ3(大豆蛋白素材)を入れて30秒間攪拌し、大豆蛋白・酵素湿潤物を得た。すなわち大豆蛋白素材の乾燥重量に対して4.6倍の水を加えたことになるが、大豆蛋白素材は冷水と共に酵素液を吸収しており、この性状はゲル化しておらず柔らかくざらつきがあるものであったが液体のような流動性はなく、軟らかい粘土状であった。
このようにして得られた軟粘土状の大豆蛋白・酵素湿潤物にパーツ4(すり身、冷水)を加えて60秒間攪拌した。続いてパーツ5(食塩)を入れて60秒間攪拌した。続いて、パーツ6(砂糖、MSG、冷水)を入れて60秒攪拌し、練生地A(308部)を得た。
<Method A> -Use of soft clay-like soybean protein / wet enzyme-
Part 1 (oil), part 2 (cold water) and part 7 (protein cross-linking enzyme solution) are put into a Stefan cutter, and part 3 (soy protein material) is put in and stirred for 30 seconds to obtain a soy protein / enzyme wet product. It was. That is, 4.6 times as much water as the dry weight of the soy protein material is added, but the soy protein material absorbs the enzyme solution together with cold water, and this property is not gelled and is soft and rough. Although it was a thing, there was no fluidity like a liquid and it was soft clay.
Part 4 (surimi, cold water) was added to the soft clay-like soy protein / enzyme wet product thus obtained and stirred for 60 seconds. Subsequently, part 5 (salt) was added and stirred for 60 seconds. Subsequently, parts 6 (sugar, MSG, cold water) were added and stirred for 60 seconds to obtain kneaded dough A (308 parts).

<手法B> −硬粘土状の大豆蛋白・酵素湿潤物の使用−
手法Aと同様にして大豆蛋白・酵素湿潤物を得た。但し、パーツ2は冷水ではなく氷を用いたため、パーツ7を入れ、パーツ3を入れて30秒間攪拌して大豆蛋白・酵素湿潤物を得た直後は、約半分量の氷が融けずに残っていた。従い、大豆蛋白素材の乾燥重量に対して約2.3倍の融解した水を与えたことになるが、大豆蛋白素材が氷の表面から半分程度溶け出した冷水と酵素液を吸っており、その性状はゲル化していないものの流動性を有しておらず、硬くざらつきのある状態であり、硬い粘土状であった。
このようにして硬粘土状の大豆蛋白・酵素湿潤物を得た後は、手法Aと同様にして、練生地B(308部)を得た。
<Method B> -Use of hard clay-like soybean protein / enzyme wet product-
A soy protein / enzyme wet product was obtained in the same manner as Method A. However, because part 2 used ice instead of cold water, about half of the ice remained without melting immediately after part 7 was inserted and part 3 was added and stirred for 30 seconds to obtain a soy protein / enzyme wet product. It was. Therefore, about 2.3 times the melted water was given to the dry weight of the soy protein material, but the soy protein material sucked in the cold water and enzyme solution that melted about half from the ice surface, Although it was not gelled, it did not have fluidity, was hard and rough, and was a hard clay.
After obtaining the hard clay-like soybean protein / enzyme wet product in this way, a dough B (308 parts) was obtained in the same manner as in Method A.

<手法C> −ゲル状の大豆蛋白・酵素湿潤物の使用−
手法Aと同様にして、軟粘土状の大豆蛋白・酵素湿潤物を得た。これを減圧脱泡し、55℃で30分間加熱して(酵素反応工程)架橋反応を起こさせ、冷水で冷却し、弾力が非常に大きくてべたつきのない「ゲル状の大豆蛋白・酵素湿潤物」とした。
このようにしてゲル状の大豆蛋白・酵素湿潤物を得た後は、手法Aと同様にして、練生地C(308部)を得た。
<Method C> -Use of gel-like soybean protein / wet enzyme-
In the same manner as Method A, a soft clay-like soybean protein / enzyme wet product was obtained. This was degassed under reduced pressure and heated at 55 ° C. for 30 minutes (enzyme reaction step) to cause a crosslinking reaction, cooled with cold water, and very elastic and non-sticky “gelled soy protein / enzyme wet product” "
After obtaining the gel-like soybean protein / enzyme wet product in this way, a dough C (308 parts) was obtained in the same manner as in Method A.

<手法D> −ゲル状の大豆蛋白・酵素湿潤物(加熱殺菌済)の使用−
手法Cと同様にして、ゲル状の大豆蛋白・酵素湿潤物を得た。続いて、レトルト袋に充填し減圧脱泡後、90℃で30分間加熱(殺菌工程)した後、冷水で冷却し、1週間冷蔵保存して、弾力が大きくてべたつきのない「ゲル状の大豆蛋白・酵素湿潤物(加熱殺菌済)」を得た。この後、手法Aと同様にして、練生地D(308重量部)を得た。
<Method D> -Use of gelled soy protein / enzyme wet product (heat-sterilized)-
In the same manner as in Method C, a gel-like soybean protein / enzyme wet product was obtained. Subsequently, after filling in a retort bag and degassing under reduced pressure, heating at 90 ° C. for 30 minutes (sterilization process), cooling with cold water, refrigerated for 1 week, and having high elasticity and no stickiness, “gelled soybean A protein / enzyme wet product (heat-sterilized) was obtained. Thereafter, a dough D (308 parts by weight) was obtained in the same manner as Method A.

<手法E> −軟粘土状の蛋白湿潤物の使用(蛋白質架橋酵素は後添加)−
手法Aと同様にして、但しパーツ7(蛋白質架橋酵素)を加えずに、軟粘土状の蛋白湿潤物を得た。この後、手法Aと同様にして、ただし、パーツ6を入れて30秒攪拌後にパーツ7を入れて、練生地E(308部)を得た。
<Method E>-Use of soft clay-like protein wet product (protein cross-linking enzyme added later)-
In the same manner as method A, but without adding part 7 (protein cross-linking enzyme), a soft clay-like protein wet product was obtained. Thereafter, in the same manner as in method A, except that part 6 was added and part 7 was added after stirring for 30 seconds to obtain kneaded dough E (308 parts).

<手法F> −軟粘土状の蛋白湿潤物の使用(蛋白質架橋酵素無添加)−
手法Eと同様にして、練生地F(308重量部)を得た。但し、パーツ7は架橋酵素を含まない冷水として入れた。
<Method F> -Use of soft clay-like protein wet product (without addition of protein cross-linking enzyme)-
In the same manner as Method E, a dough F (308 parts by weight) was obtained. However, the part 7 was put as cold water containing no cross-linking enzyme.

(試作品と評価方法)
上述のようにして得られた練生地A〜Fは、各々、減圧下にて除泡してケーシングに詰め(成形工程)、37℃で60分間の加温処理(酵素反応工程)し、90℃で30分間処理(殺菌工程)して、加工済の試作品A〜Fを得た。なお、上記成形工程・酵素反応工程・殺菌工程のうち、酵素反応工程については、酵素活性の有無に関係なく、加温条件を同一にして処理を行なった。従い、練生地Cの酵素反応工程としては二度目の酵素反応工程となり、練生地Dの酵素反応工程としては、トランスグルタミナーゼが失活した状態での加温処理とした。次いで各々を水冷して一晩冷蔵保存を行った後、室温に戻してケーシングを剥離し、各試作品の練製品としての品質(練製品らしい食感)について評価を行った。
(Prototype and evaluation method)
The kneaded doughs A to F obtained as described above were defoamed under reduced pressure and packed in a casing (molding process), heated at 37 ° C. for 60 minutes (enzyme reaction process), 90 Processed prototypes A to F were obtained by processing at 30 ° C. for 30 minutes (sterilization process). Of the molding process, enzyme reaction process, and sterilization process, the enzyme reaction process was performed under the same heating conditions regardless of the presence or absence of enzyme activity. Accordingly, the enzyme reaction step of kneaded dough C is the second enzyme reaction step, and the enzyme reaction step of kneaded dough D is a heating treatment in a state where transglutaminase is inactivated. Subsequently, each was cooled with water and stored overnight in refrigeration, then returned to room temperature, the casing was peeled off, and the quality of each trial product as a paste product (texture that seems to be a paste product) was evaluated.

練製品らしい食感の品質評価は、専門パネラー3名による食感の官能評価によって行った。各試作品は魚肉のすり身をベースにしたものであったので、具体的な食感の官能評価項目としては、表2に示した3つのプラス側面(練製品的)と、2つのマイナス側面(非練製品的)とした。これら5つの側面について3名の専門パネラーが3段階(あり:+1点、ややあり:0点、なし:−1点)で点数付けを行なった。   The quality evaluation of the texture like a paste product was performed by sensory evaluation of the texture by three specialized panelists. Since each prototype was based on surimi fish, the specific sensory evaluation items for texture were the three positive aspects shown in Table 2 (paste products) and the two negative aspects ( Non-refined product). Three expert panelists scored these five aspects in three stages (Yes: +1 point, Yes: 0, No: -1).

集計に際しては、プラス側面に対してプラスの点数が付けられた場合はプラスの得点を獲得するものとし、プラスの側面に対してマイナスの点数が付けられた場合はマイナスの得点を獲得するものとし、マイナスの側面に対してプラスの点数が付けられた場合はマイナスの得点を獲得するものとし、マイナスの側面に対してマイナスの点数が付けられた場合はプラスの得点を獲得するものとした。
各々の試作品が、水産練製品における「練製品らしい食感」に仕上がったか否かは、各々の側面で獲得した点数を集計した数値の大小を比較することで客観的に評価を行った。
When calculating, if a positive score is assigned to the positive aspect, a positive score will be obtained. If a negative score is assigned to the positive aspect, a negative score will be obtained. When a negative score is assigned to a negative aspect, a negative score is obtained. When a negative score is assigned to a negative aspect, a positive score is obtained.
Whether or not each prototype was finished with a “feel like a refined product” in a fishery product was evaluated objectively by comparing the values obtained by summing up the scores obtained in each aspect.

(評価結果)
上述の「評価方法」に従い試作品A〜Fを評価した結果を、表2に示した。表中の各々の食感項目の各々の段階で獲得した得点であって、( )内の数値はその項目に票を投じた専門パネラーの人数であって、「練製品らしい食感」は得点を合計して算出した。
(Evaluation results)
Table 2 shows the results of evaluating the prototypes A to F according to the “evaluation method” described above. The score obtained at each stage of each texture item in the table, the numbers in parentheses are the number of specialized panelists who voted for that item, and the “texture that is characteristic of a refined product” is the score The total was calculated.

(表2)

Figure 2010131719
(Table 2)
Figure 2010131719

なお、別途試作品C,Dについてはゲル状の大豆蛋白・酵素湿潤物に由来する粒の平均粒子径を測定したところ、試作品Cでは0.6mm、試作品Dでは0.4mmであった。   In addition, regarding the prototypes C and D, when the average particle diameter of the grains derived from the gel-like soybean protein / enzyme wet product was measured, it was 0.6 mm for the prototype C and 0.4 mm for the prototype D. .

本発明により、一般的な練製品の食感を損なわずに大豆蛋白素材の配合率を高め得た練製品を提供することが可能となる。特に以下の利用可能性が挙げられる。
(1)魚や肉などの比較的高値の動物性蛋白原料の安定的な確保に関するリスク対策の一環として、世界的に重要で安定的な供給が見込める蛋白資源である大豆を多く使用した練製品を安定的に提供できる。
(2)従来から嗜好されてきた「練製品らしい食感」を損うことなく、食の嗜好の保守性にも対応した練製品を違和感なく提供できる。
(3)従来よりも経済面(安定供給・コストなど)や栄養面(蛋白栄養・健康志向など)などに優れた練製品を幅広く提供できる。
According to the present invention, it is possible to provide a kneaded product that can increase the blending ratio of the soy protein material without impairing the texture of a general kneaded product. In particular, the following applicability is mentioned.
(1) As part of risk countermeasures for the stable securing of relatively high-value animal protein raw materials such as fish and meat, we have developed a paste product that uses a large amount of soybean, a protein resource that is expected to be a globally important and stable supply. Can be provided stably.
(2) It is possible to provide a kneaded product corresponding to the conservativeness of the taste of the food without a sense of incongruity without impairing the “taste of a kneaded product” that has been conventionally preferred.
(3) We can offer a wide range of paste products that are more economical (stable supply, cost, etc.) and nutrition (protein nutrition, health-oriented, etc.) than before.

Claims (6)

肉類及び大豆蛋白素材を含む練製品の製造法において、予め水の存在下において大豆蛋白素材に蛋白質架橋酵素を混合し混合物を得る工程、該混合物と肉類を混合して練生地とする工程を含むことを特徴とする練製品の製造法。 The method for producing a kneaded product containing meat and soy protein material includes a step of previously mixing a protein cross-linking enzyme with a soy protein material in the presence of water to obtain a mixture, and a step of mixing the mixture and meat to obtain a kneaded dough The manufacturing method of the paste product characterized by this. 大豆蛋白素材の添加量が肉類に対して10〜25重量%である、請求項1記載の練製品の製造法。 The manufacturing method of the paste product of Claim 1 whose addition amount of a soybean protein raw material is 10 to 25 weight% with respect to meat. 該混合物が、大豆蛋白素材の乾燥重量に対して1重量倍以上3重量倍未満の水を加えたものである、請求項1記載の練製品の製造法。 The method for producing a paste product according to claim 1, wherein the mixture is obtained by adding 1 to 3 times less water to the dry weight of the soybean protein material. 該混合物が、大豆蛋白素材の乾燥重量に対して3重量倍以上6重量倍未満の水を加えたものである、請求項1記載の練製品の製造法。 The method for producing a paste product according to claim 1, wherein the mixture is obtained by adding 3 to 6 times the water to the dry weight of the soy protein material. 該混合物が、大豆蛋白素材の乾燥重量に対して1重量倍以上9重量倍未満の水を加えて酵素反応させたものであって、ゲル状である、請求項1記載の練製品の製造法。 The method for producing a paste product according to claim 1, wherein the mixture is a gel-like product obtained by adding 1 to 9 times by weight of water to the dry weight of the soy protein material and causing an enzyme reaction. . 該練製品中に含まれるゲル状の混合物由来の粒の平均粒子径が、1mm以下である、請求項5記載の練製品の製造法。 The manufacturing method of the paste product of Claim 5 whose average particle diameter of the particle | grains derived from the gel-like mixture contained in this paste product is 1 mm or less.
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