JP5487980B2 - Composition for minced meat or minced meat-like processed products and minced meat or minced meat-like processed products using the same - Google Patents

Composition for minced meat or minced meat-like processed products and minced meat or minced meat-like processed products using the same Download PDF

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JP5487980B2
JP5487980B2 JP2010003024A JP2010003024A JP5487980B2 JP 5487980 B2 JP5487980 B2 JP 5487980B2 JP 2010003024 A JP2010003024 A JP 2010003024A JP 2010003024 A JP2010003024 A JP 2010003024A JP 5487980 B2 JP5487980 B2 JP 5487980B2
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裕 齋藤
茂 芦田
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Fuji Oil Co Ltd
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本発明は、挽肉もしくは挽肉様加工品の製造に用いられる組成物及びこれを用いた挽肉もしくは挽肉様加工品に関する。   The present invention relates to a composition used for producing minced meat or minced meat-like processed products, and minced meat or minced meat-like processed products using the same.

ハンバーグ、ミートボール、つくね等の挽肉を原料とする挽肉加工品は、焼成等の高温で加熱殺菌され、さらに消費者が喫食する際に行われる2次加熱調理によって生地中の水分、油脂分がドリップにより失われ、ジューシー感に欠けたパサパサした食感になる。また焼き縮み等が生じてボリューム感が低下することによって、外観及び歩留りが低下し、食感及び風味において著しく品質が悪くなってしまう問題があった。   Processed minced meat made from minced meat such as hamburger, meatballs, and meatballs is sterilized by heating at a high temperature such as baking, and the moisture and fats and oils in the dough are added by secondary heat cooking performed when consumers eat. Lost by drip, it becomes a crispy texture that lacks juiciness. Further, there is a problem in that the appearance and the yield are reduced due to the occurrence of shrinkage due to baking shrinkage and the like, and the quality is remarkably deteriorated in the texture and flavor.

一方、比較的安価で栄養価の高い分離大豆たん白(以下、「SPI」と略することがある。)は、大豆粉末や濃縮大豆たん白に比べ高い乳化能および高いゲル形成能を有することから、該物性を利用し、挽肉加工品においては主にコストダウン、結着、加熱時の歩留り向上等の目的で使用されている。   On the other hand, isolated soybean protein (hereinafter sometimes abbreviated as “SPI”), which is relatively inexpensive and highly nutritious, has higher emulsifying ability and higher gel-forming ability than soybean powder and concentrated soybean protein. Therefore, the processed physical properties are used mainly for the purpose of cost reduction, binding, and yield improvement during heating.

SPIの挽肉加工品への効果的な使用法として、エマルジョンカード法が挙げられる。エマルジョンカードは、基本配合としてSPI、水、油脂をサイレントカッター等の高速攪拌装置で混合し乳化させて調製したペースト状ないし可塑性を有するカード状の乳化物である。このエマルジョンカードを挽肉加工品の加熱前の生地調製時に添加して食肉類と混合することで、上記挽肉加工品の問題を改善できる。すなわち、食感にソフト感、ジューシー感を付与し、さらに加熱時の歩留りを向上、ドリップを低減させることが可能である。   Emulsion curd method is mentioned as an effective method of using SPI for ground meat products. The emulsion card is a paste-like or plastic card-like emulsion prepared by mixing and emulsifying SPI, water, and fat with a high speed stirring device such as a silent cutter as a basic composition. By adding this emulsion card at the time of preparing the dough before heating the ground meat processed product and mixing it with meat, the above-mentioned problem of the ground meat processed product can be improved. That is, it is possible to impart a soft feeling and a juicy feeling to the texture, further improve the yield during heating, and reduce drip.

このエマルジョンカードの利用は公知であり、食肉、惣菜業界では広く利用されている。また、エマルジョンカードを利用した技術も種々開示されている。例えば、
(1)エマルジョンカードに特定の増粘多糖類を用いて粘性を増加させることで、乳化状態をさらに改善させる技術(特許文献1)、
(2)エマルジョンカードをつなぎとし、豆腐と固体状の油脂を配合した、なめらかさとやわらかさを併せ持つナゲット食品の技術(特許文献2)、
(3)湯葉を練り込んだエマルジョンカードを生地中に配合し、滑らかなソフト感、テリ(照り)を付与する練り惣菜の製造技術(特許文献3)、
(4)ゼラチン水溶液とトランスグルタミナーゼと動物性油脂とを混合し乳化および架橋させてなる、油脂の分離抑制および食感をソフトに改善することができる食品用改質剤、水産練り製品および畜産練り製品の技術(特許文献4)等が挙げられる。
The use of this emulsion card is known and widely used in the meat and vegetable industry. Various techniques using an emulsion card are also disclosed. For example,
(1) Technology for further improving the emulsified state by increasing the viscosity using a specific thickening polysaccharide in the emulsion card (Patent Document 1),
(2) Nugget food technology that combines the smoothness and softness, blended with tofu and solid fats and oils, connected with an emulsion card (Patent Document 2),
(3) An emulsion curd kneaded with yuba is blended into the dough, and a kneaded sugar beet production technology that gives a smooth soft feeling and terry (shine) (Patent Document 3),
(4) A mixture of a gelatin aqueous solution, transglutaminase, and animal fats and oils, emulsified and cross-linked. Technology (Patent Document 4) and the like.

特許第3570470号公報Japanese Patent No. 3570470 WO2004/034822号公報WO2004 / 034822 特許第3287247号公報Japanese Patent No. 3287247 特開2009−22176号公報JP 2009-22176 A 特公昭55−1024号公報Japanese Patent Publication No.55-1024

特許文献1〜4の技術はいずれもエマルジョンカードを調製することが必須となっており、これらの方法はジューシー感もある程度付与できるが、エマルジョンすなわち乳化物を調製するためには幾つかの制限がある。すなわち、SPI等の乳化能を有する蛋白素材は、その乳化能を超える量の油脂を添加することはできない。   In any of the techniques of Patent Documents 1 to 4, it is essential to prepare an emulsion card, and these methods can provide a certain degree of juiciness, but there are some limitations in preparing an emulsion, that is, an emulsion. is there. That is, protein materials having an emulsifying ability such as SPI cannot be added with an amount of oil or fat exceeding the emulsifying ability.

一般的にSPIを使用した場合、油脂の添加量は水の添加量以下とすることが通常であり、それを超えると乳化不良を起こす場合がある。乳化状態が悪くなると、保型性が失われ、油脂の分離が生じ、エマルジョンカードとしての効果を発揮し難くなるという問題が生ずる。   In general, when SPI is used, the addition amount of fats and oils is usually less than or equal to the addition amount of water. When the emulsified state is deteriorated, the shape retaining property is lost, the fats and oils are separated, and there is a problem that the effect as an emulsion card is hardly exhibited.

またエマルジョンカードは油脂の配合が多くなるほど、カードの流動性が少なく脆くなる傾向が強くなる。カードがこのような性状になると、挽肉加工品の製造の際に、ミキサー等の攪拌時の混合がし難くなり、生産効率が低下する可能性がある。   Moreover, the emulsion card | curd has a tendency to become brittle with less fluidity of the curd, as the blending of fats and oils increases. When the curd has such a property, it becomes difficult to mix at the time of stirring by a mixer or the like when producing a ground meat processed product, which may reduce the production efficiency.

以上のように、エマルジョンカード法の場合、SPI等の乳化素材自体の乳化能に制限されてしまうため油脂の配合量に限界があり、食感面でさらにジューシー感を高めることは困難である。一方、エマルジョンカード法を用いずに単に油脂を増やしても、油脂が保持されなかったり、油脂が偏在したりしてしまい、良い品質の挽肉加工品が得られるものでもない。そしてこのような課題は挽肉加工品を模した豆腐ハンバーグなどの挽肉様加工品においても同様に存在する。   As described above, in the case of the emulsion card method, since the emulsifying capacity of the emulsified material itself such as SPI is limited, there is a limit to the blending amount of fats and oils, and it is difficult to further increase the juicy feeling in terms of texture. On the other hand, even if the fats and oils are simply increased without using the emulsion card method, the fats and oils are not retained or the fats and oils are unevenly distributed, and a processed product of good quality is not obtained. Such problems also exist in ground meat-like processed products such as tofu hamburger imitating ground meat processed products.

このように、SPI等の乳化素材の利用において、油脂をより多く配合することが可能であり、エマルジョンカード法を用いるよりもさらにソフトな食感、ジューシー感、加熱時の歩留り向上、ドリップ低減を達成した例はいずれも開示されていない。   In this way, in the use of emulsified materials such as SPI, it is possible to mix more fats and oils, and even more soft texture, juicy feeling, yield improvement during heating, drip reduction than using the emulsion card method None of the achieved examples are disclosed.

そこで、本発明はエマルジョンカードを調製することなく、挽肉もしくは挽肉様加工品において高配合に脂肪分を含有させることができ、かつ焼成等の加熱時のドリップを低減して高歩留りを確保し、ソフトな食感やジューシー感等の好ましい食感を付与できる挽肉もしくは挽肉様加工品用組成物の提供を課題とする。   Therefore, the present invention can contain fat in a high blend in minced meat or minced meat-like processed products without preparing an emulsion card, and ensures high yield by reducing drip during heating such as baking, It is an object of the present invention to provide a composition for minced meat or a minced meat-like processed product that can give a preferable texture such as a soft texture or a juicy texture.

本発明者らは前記課題を解決すべく、できるだけ高配合の脂肪分を含有させることができ、かつ焼成等の加熱によっても高歩留りを確保してジューシー感等の好ましい食感を挽肉もしくは挽肉様加工品に付与することができないか鋭意研究するなかで、エマルジョンカードを予め調製しなくとも、植物性蛋白素材を水和させたペースト中に固体状の油脂を高配合に分散させた組成物を調製することにより、従来のエマルジョンカードよりも油脂を高配合できる知見が得られた。さらにこれを加熱すると加熱時にドリップによるロスが少なく、歩留まりが良好で食感もよりジューシーな挽肉もしくは挽肉様加工品を得るに到り、本発明を完成させた。   In order to solve the above-mentioned problems, the present inventors can contain as high a blended fat as possible, and ensure a high yield even by heating such as baking to provide a preferable texture such as a juicy feeling. In earnest research on whether it can be applied to processed products, a composition in which solid fats and oils are dispersed in a highly blended paste in a hydrated vegetable protein material without preparing an emulsion card in advance. By preparing, the knowledge which can mix | blend fats and oils higher than the conventional emulsion card | curd was obtained. Furthermore, when this is heated, there is little loss due to drip at the time of heating, a yield is good, and a juicy ground meat or ground meat-like processed product is obtained, and the present invention has been completed.

即ち本発明は、
(1)植物性蛋白素材及び水をベースとするペースト中に、融点が5℃以上の固体状の油脂が分散しており、水と固体状の油脂との重量比率が2:1〜2:6であることを特徴とする、挽肉もしくは挽肉様加工品用組成物、
(2)植物性蛋白素材と水との重量比率が1:3〜1:10である、前記(1)記載の挽肉もしくは挽肉様加工品用組成物、
(3)固体状の油脂が、豚脂、牛脂及び植物性の硬化油脂もしくは分別油脂からなる群より選択される1以上である、前記(1)記載の挽肉もしくは挽肉様加工品用組成物、
(4)前記(1〜3の何れか)記載の挽肉もしくは挽肉様加工品用組成物を使用した挽肉もしくは挽肉様加工品、
(5)挽肉加工品が、ハンバーグ、ミートボール、シュウマイ、鶏から揚げ、つくね、つみれである、前記(1)記載の挽肉もしくは挽肉様加工品、
(6)植物性蛋白素材に対し水を混合してペーストを調製した後に、該ペーストに対し、融点が5℃以上である固体状の油脂を、水との重量比率が2:1〜2:6となるよう混合し、分散させることを特徴とする挽肉もしくは挽肉様加工品用組成物の製造法、である。
That is, the present invention
(1) Solid fats and oils having a melting point of 5 ° C. or higher are dispersed in a vegetable protein material and water-based paste, and the weight ratio of water to solid fats is 2: 1 to 2: A composition for minced meat or minced meat-like processed products, characterized in that
(2) The composition for minced meat or minced meat-like processed product according to (1), wherein the weight ratio of the vegetable protein material and water is 1: 3 to 1:10,
(3) The composition for minced meat or minced meat-like processed product according to (1) above, wherein the solid fat is at least one selected from the group consisting of pork fat, beef tallow and vegetable hardened fats or fractionated fats and oils,
(4) A minced meat or minced meat-like processed product using the composition for minced meat or minced meat-like processed product according to any one of (1 to 3) above,
(5) The minced meat or minced meat-like processed product according to (1) above, wherein the minced meat processed product is hamburger, meatballs, shumai, fried chicken, tsukune, and tsumire,
(6) After preparing a paste by mixing water with a vegetable protein material, the solid fat having a melting point of 5 ° C. or higher is mixed with the paste in a weight ratio of 2: 1 to 2: 6. A method for producing a composition for minced meat or minced meat-like processed products, wherein the composition is mixed and dispersed so as to be 6.

なお、植物性蛋白素材と水をベースとするペーストに油脂をなるべく乳化させずに混合する技術として、特許文献5には、大豆蛋白ペーストに未加工の動物脂肪組織や、凍結させた脂肪や、多糖類ゲルによりコーティングした脂肪を混合し、この混合物を加熱して蛋白質をゲル化させ、肉様食品を得ることが記載されている。この肉様食品は挽肉等の原料が可食性のケーシングに充填されたソーセージタイプの食品の製造に関するものであるため、加熱時のドリップ等の問題がない。そのため、本発明のような挽肉もしくは挽肉様加工品を対象とするものではない。また油脂の配合量も水に対する比率が本発明の組成物の配合量には及ばないものである。   As a technique for mixing oil and fat in a paste based on vegetable protein material and water without emulsification as much as possible, Patent Document 5 discloses that raw soybean adipose tissue, soy protein paste, frozen fat, It is described that fat coated with a polysaccharide gel is mixed and the mixture is heated to gel the protein to obtain a meat-like food. This meat-like food is related to the production of sausage-type foods in which raw materials such as minced meat are filled in an edible casing, so there are no problems such as drip during heating. Therefore, it does not target minced meat or minced meat-like processed products as in the present invention. Further, the amount of oil and fat is such that the ratio to water does not reach the amount of the composition of the present invention.

本発明によれば、挽肉もしくは挽肉様加工品の製造において、蛋白質、水及び油脂を乳化混合させて得られるエマルジョンカードを調製する必要がなく、しかもエマルジョンカード法よりも脂肪分を高配合に含有させた挽肉もしくは挽肉様加工品用組成物を得ることができる。これによって焼成等の加熱後にもドリップが低減されて高歩留りを確保し、ソフト感及びジューシー感等の好ましい食感の挽肉もしくは挽肉様加工品を得ることが可能となる。   According to the present invention, in the production of minced meat or minced meat-like processed products, it is not necessary to prepare an emulsion card obtained by emulsifying and mixing protein, water, and fat, and the fat content is higher than in the emulsion card method. A composition for ground minced meat or minced meat-like processed products can be obtained. As a result, even after heating such as baking, drip is reduced to ensure a high yield, and it is possible to obtain a ground meat or ground meat-like processed product having a favorable texture such as a soft feeling and a juicy feeling.

本発明の挽肉もしくは挽肉様加工品用組成物は、植物性蛋白素材及び水をベースとするペースト中に、融点が5℃以上の固体状の油脂が分散していることを特徴とする。以下に本発明の実施形態について具体的に説明する。   The composition for minced meat or minced meat-like processed products of the present invention is characterized in that solid fats having a melting point of 5 ° C. or higher are dispersed in a vegetable protein material and water-based paste. Embodiments of the present invention will be specifically described below.

(植物性蛋白ペースト)
本発明の挽肉もしくは挽肉様加工品用組成物を構成する植物性蛋白ペーストは、植物性蛋白素材及び水をベースとしてこれらを均一に混合して該蛋白素材を水和させてペースト状としたものである。
ここで、植物性蛋白素材は、大豆、エンドウ、トウモロコシ等の豆類あるいは穀類から蛋白質が濃縮されたものである。典型的には粗蛋白質含量が固形分重量あたり85重量%以上の粉末状蛋白素材が好ましく、特に粉末状大豆蛋白素材が好ましい。例えば分離大豆たん白や分離大豆たん白に予め油脂を混合し粉末化したエマルジョンパウダーも使用できる。さらに本発明の組成物では予め水和物を形成させるため、植物性蛋白素材は水に対する溶解性が高いほど好ましく、具体的にはNSI(窒素溶解指数)が80以上、好ましくは90以上のものを用いるのが適当である。
(Vegetable protein paste)
The vegetable protein paste constituting the composition for minced meat or minced meat-like processed product of the present invention is a paste obtained by hydrating the protein material by uniformly mixing them based on the vegetable protein material and water. It is.
Here, the vegetable protein material is obtained by concentrating protein from beans or cereals such as soybeans, peas and corn. Typically, a powdered protein material having a crude protein content of 85% by weight or more per weight of solid content is preferable, and a powdered soy protein material is particularly preferable. For example, it is possible to use isolated soybean protein or emulsion powder obtained by mixing oil and fat in advance with isolated soybean protein. Furthermore, since the hydrate is formed in advance in the composition of the present invention, the vegetable protein material has a higher solubility in water, and specifically has an NSI (nitrogen solubility index) of 80 or more, preferably 90 or more. It is appropriate to use

植物性蛋白ペーストにおける植物性蛋白素材と水との重量比率は1:3〜1:10が好ましく、1:3.5〜1:7がより好ましい。植物性蛋白素材に対する水が1:3未満であると水が少なく流動性が低くなる傾向にあるため、作業性が低下し、また油脂の保持力も低下する傾向となる。また1:10を超える場合は、分散させる油脂を取り囲む植物性蛋白ペーストの濃度が薄くなるためか、油脂の保持力が低下する傾向となる。   The weight ratio of the vegetable protein material to water in the vegetable protein paste is preferably 1: 3 to 1:10, more preferably 1: 3.5 to 1: 7. If the amount of water relative to the vegetable protein material is less than 1: 3, the amount of water tends to be low and the fluidity tends to be low, so that workability is lowered and the retention of oils and fats also tends to be lowered. Moreover, when exceeding 1:10, since the density | concentration of the vegetable protein paste which surrounds the fats and oils to disperse becomes thin, it becomes the tendency for the retention of fats and oils to fall.

(固体状の油脂)
本発明の挽肉もしくは挽肉様加工品用組成物は、融点が5℃以上の固体状の油脂が植物性蛋白ペースト中に分散していることが重要である。すなわち、ここでの「分散」とは該固体状の油脂が、均一な植物性蛋白ペースト中に微粒子状になって散在することをいう。これにより、より多くの油脂を植物性蛋白ペーストへ混合することができ、しかも焼成等の加熱でも高歩留りを確保し、ジューシー感等の好ましい食感が得られる。
固体脂の融点については、本発明の挽肉もしくは挽肉様加工品用組成物中で固体状で存在する融点であることに意味がある。そのため、融点5℃以上の固体脂は、挽肉もしくは挽肉様加工品用組成物の品温が5℃程度で調製される場合に好適である。該組成物がより高い品温で取り扱われる場合には、その品温以上の融点の固形脂を用いることが望ましく、例えば取り扱う品温に合わせて7℃以上、10℃以上、あるいは15℃以上の油脂を用いることができる。
ただし、本組成物を取り扱う温度は、腐敗や変質等を考慮すると通常20℃以下で行われることが多いため、固形脂の融点は20℃以上であれば問題なく使用され、さらに25℃以上の融点であればなお好ましい。
また固体状の油脂が挽肉もしくは挽肉様加工品用組成物の製造途中に融解して植物性たん白ペーストと均一に乳化するのを防ぐため、製造途中においては、使用する固体状の油脂の融点以上に植物性たん白ペーストの品温を上昇させないことが好ましく、製造中は少なくとも0〜20℃に維持しておくことが好ましく、0〜15℃がより好ましく、0〜10℃がさらに好ましく、0〜7℃がさらに好ましく、0〜5℃が最も好ましい。尚、本発明における油脂の融点測定法は、「社団法人 日本油化学会 基準油脂分析試験法2.2.4.2(1996)」によるものとする。
(Solid oil)
In the composition for minced meat or minced meat-like processed products of the present invention, it is important that solid fats and oils having a melting point of 5 ° C. or higher are dispersed in the vegetable protein paste. That is, “dispersion” here means that the solid oil is dispersed in the form of fine particles in a uniform vegetable protein paste. Thereby, more fats and oils can be mixed with vegetable protein paste, and also high yield is ensured by heating, such as baking, and preferable food textures, such as a juicy feeling, are obtained.
About melting | fusing point of solid fat, it is meaningful that it is melting | fusing point which exists in solid form in the composition for ground meat or ground meat-like processed goods of this invention. Therefore, solid fat having a melting point of 5 ° C. or higher is suitable when the product temperature of the composition for minced meat or minced meat-like processed products is about 5 ° C. When the composition is handled at a higher product temperature, it is desirable to use a solid fat having a melting point equal to or higher than the product temperature, for example, 7 ° C or higher, 10 ° C or higher, or 15 ° C or higher according to the product temperature to be handled. Oils and fats can be used.
However, since the temperature at which this composition is handled is usually 20 ° C. or lower in consideration of decay or alteration, the solid fat has a melting point of 20 ° C. or higher and is used without any problem, and further 25 ° C. or higher. If it is melting | fusing point, it is still more preferable.
In addition, in order to prevent solid fats and oils from melting during the production of the composition for minced meat or ground meat-like processed products and uniformly emulsifying with the vegetable protein paste, the melting point of the solid fats and oils used during the production It is preferable not to increase the product temperature of the vegetable protein paste above, it is preferable to maintain at least 0 to 20 ° C. during production, 0 to 15 ° C. is more preferable, 0 to 10 ° C. is further preferable, 0-7 degreeC is further more preferable and 0-5 degreeC is the most preferable. In addition, the melting | fusing point measuring method of fats and oils in this invention shall be based on "The Japan Oil Chemists' Society standard fats and oils analysis test method 2.2.4.2 (1996)."

使用できる油脂としては、豚脂、牛脂、魚油などの動物性油脂もしくはそれらの硬化油;シア脂、サル脂、イリッペ脂、ココア脂等の植物性の固形脂;パーム油、菜種油、大豆油、ひまわり油、サフラワー油、コーン油、落花生油等の植物性液状油の硬化油脂・分別油脂・エステル交換油脂等が挙げられ、上記油脂を用いたマーガリン等の加工油脂も用いることができる。上記油脂の中でも風味面から豚脂、牛脂又は植物性油脂の硬化油脂、分別油脂もしくはエステル交換油脂が好ましく、特に口溶けがシャープでジューシー感を付与しやすい観点から植物性油脂の分別油脂が好ましい。上記に例示した油脂の融点はいずれも文献や基準油脂分析試験法による測定から容易に知ることができるので、選択する油脂の融点以上で本発明の挽肉もしくは挽肉様加工品用組成物を調製しないように留意すればよい。
なお、動物性の脂肪組織そのものは油脂を含有するが、本発明の組成物に使用する油脂はかかる脂肪組織から抽出等により分離された油脂であることが好ましい。
Examples of usable fats and oils include animal fats such as pork fat, beef tallow and fish oil or cured oils thereof; vegetable solid fats such as shea fat, monkey fat, iripe fat and cocoa fat; palm oil, rapeseed oil, soybean oil, Examples include vegetable oils such as sunflower oil, safflower oil, corn oil, and peanut oil. Hardened oils, fractionated oils, transesterified oils, and the like, and processed oils such as margarine using the above oils and fats can also be used. Among the above fats and oils, pork fat, beef tallow or vegetable fats and oils, fractionated oils and transesterified fats and oils are preferable from the viewpoint of flavor, and vegetable oils and fats are particularly preferable from the viewpoint of being sharply melted and easily imparting a juicy feeling. Since the melting points of the oils and fats exemplified above can be easily known from the literature and the standard oil and fat analysis test method, the ground meat or ground meat-like processed product composition of the present invention is not prepared at the melting point or higher of the selected fats and oils. It should be noted that.
In addition, although animal fat tissue itself contains fats and oils, it is preferable that the fats and oils used for the composition of this invention are the fats and oils isolate | separated by extraction etc. from this fat tissue.

植物性蛋白ペースト中に分散させたときの固体状の油脂の粒度は細かい程好ましく、1mm以下とすることが好ましい。   The particle size of the solid fat when dispersed in the vegetable protein paste is preferably as fine as possible, and is preferably 1 mm or less.

固体状の油脂は、植物性蛋白ペーストに使用される水と固体状の油脂との重量比率が2:1〜2:6、好ましくは2:1.5〜2:5の割合となるよう配合するのが適当である。水に対する固体状の油脂の重量比が1/2未満ではジューシー感等の好ましい食感が不足し、3を超えると焼成等の加熱での歩留が低下する。   The solid fat is blended so that the weight ratio of water and solid fat used in the vegetable protein paste is 2: 1 to 2: 6, preferably 2: 1.5 to 2: 5. It is appropriate to do. When the weight ratio of the solid fat to water is less than 1/2, a preferable texture such as a juicy feeling is insufficient, and when it exceeds 3, the yield in heating such as baking is lowered.

固体状の油脂の代わりに液体油(挽肉もしくは挽肉様加工品用組成物の品温において液体状である油脂)を用いた場合は、エマルジョンカードとして油脂を植物性蛋白ペーストと乳化させないと、液体油を挽肉もしくは挽肉様加工品用組成物中に十分に保持させることができない。この場合、油脂の添加量は水と同量程度に制限され、固体状の油脂のように高配合することは不可能である。また乳化させることで、固体状の油脂を高配合する場合に比べ、ジューシー感は不足せざるを得ない。   If liquid oil (oil or fat that is liquid at the product temperature of the composition for minced meat or processed meat-like processed products) is used instead of solid oil or fat, the liquid must be emulsified with vegetable protein paste as an emulsion card. The oil cannot be sufficiently retained in the composition for minced meat or minced meat-like processed products. In this case, the addition amount of fats and oils is limited to the same amount as that of water, and it is impossible to blend them in a high amount like solid fats and oils. Moreover, by emulsifying, a succulent feeling must be insufficient compared with the case where solid fats and oils are highly blended.

(挽肉もしくは挽肉様加工品用組成物)
本発明の挽肉もしくは挽肉様加工品用組成物は、上記の水、固体状の油脂、植物性蛋白素材を構成物とするもので、性状としては液状ではなくペースト状ないしは可塑性を有するカード状である。
(Composition for minced meat or minced meat-like processed products)
The composition for minced meat or minced meat-like processed product of the present invention is composed of the above-mentioned water, solid oil and fat, vegetable protein material, and is not in liquid form but in paste form or plastic card form. is there.

挽肉もしくは挽肉様加工品用組成物の調製は、予めサイレントカッターやミキサー等の混合機で植物性たん白素材と水を混合し充分に水和させ、ペースト状にした上で、固体状の油脂を該混合機でさらに攪拌混合させて調製する。これによって、固体状の油脂を植物性蛋白ペーストと均一に分散させる。
この際、混合機は高剪断力を有するものが好ましい。具体的には回転数が1,000min-1(1,000rpm)以上である回転刃装置で撹拌混合することにより固体状の油脂を植物性蛋白ペーストに分散させる方法が好ましく、特に回転刃装置としてはサイレントカッター等の高速カッター類の使用が好ましい。剪断力が弱い場合、たとえ分散させる油脂の粒度を細かくしても、挽肉もしくは挽肉様加工品に加工したときに歩留まりが減少し、ジューシー感も減る傾向となってしまう。挽肉もしくは挽肉様加工品用組成物は公知のエマルジョンカード同様、挽肉もしくは挽肉様加工品において、つなぎ、肉類等の置換えに使用することができる。また高配合の脂肪分を含有出来、かつ焼成等の加熱でも高歩留りを確保し、ジューシー感等の好ましい食感を付与できる利点も有する。
The composition for minced meat or minced meat-like processed products is prepared in advance by mixing the vegetable protein material and water with a mixer such as a silent cutter or a mixer, fully hydrated, and pasted into a solid oil. Is further stirred and mixed in the mixer. As a result, the solid fat is uniformly dispersed with the vegetable protein paste.
At this time, the mixer preferably has a high shearing force. Specifically, a method of dispersing solid oils and fats in vegetable protein paste by stirring and mixing with a rotary blade device having a rotation speed of 1,000 min-1 (1,000 rpm) or more is preferable. Use of high-speed cutters such as a cutter is preferred. When the shearing force is weak, even if the particle size of the fats and oils to be dispersed is made fine, the yield decreases and the succulent feeling tends to decrease when processed into minced meat or minced meat-like processed products. The composition for minced meat or minced meat-like processed products can be used for replacement of joints, meats, etc. in minced meat or minced meat-like processed products, as in the case of known emulsion cards. In addition, it has the advantage that it can contain a high blended fat content, can ensure a high yield even by heating such as baking, and can provide a preferable texture such as a juicy feeling.

(挽肉もしくは挽肉様加工品)
本発明の挽肉もしくは挽肉様加工品は、上記した挽肉もしくは挽肉様加工品用組成物を使用することを特徴とする。使用量は、挽肉もしくは挽肉様加工品の全原料中、通常10〜25重量%であり、15〜20重量%が好ましい。
(Ground or processed meat-like product)
The minced meat or minced meat-like processed product of the present invention is characterized by using the above-described composition for minced meat or minced meat-like processed product. The amount used is usually 10 to 25% by weight, preferably 15 to 20% by weight, based on all raw materials of minced meat or minced meat-like processed products.

本発明において「挽肉加工品」とは、食肉の挽き肉を主原料とした加工食品を指し、代表的にはハンバーグ、ミートボール、つくね、つみれ等が挙げられる。なお、挽肉等の原料が可食性のケーシングに充填されたソーセージなどは加熱時のドリップによる歩留まりの低下の問題が生じにくいので、本発明ではケーシングされていない挽肉加工品においてより効果が奏しやすい。ちなみに食肉は、牛肉、豚肉、鶏肉、羊肉、馬肉、鹿肉、猪肉、鯨肉、海豚肉、魚肉等が挙げられる。例えばハンバーグは食肉を挽き肉にしたもの、あるいは、該挽き肉に魚肉を細切りし若しくはすり潰したもの又は肉様の組織を有する植物性たん白を添加したものを、必要により玉ねぎその他の野菜をみじん切りしたもの、つなぎ、調味料、香辛料、結着補強材、保存料等を加えて、練り合わせた後、楕円形状等に成型し、焙焼又は蒸し焼きし、必要によりソース等を加えたものである。   In the present invention, the “processed product of minced meat” refers to a processed food made mainly from minced meat of meat, and typically includes hamburger, meatballs, tsukune, tsumire, and the like. Note that sausage or the like in which a raw material such as minced meat is filled in an edible casing is less likely to cause a decrease in yield due to drip at the time of heating. Incidentally, examples of meat include beef, pork, chicken, lamb, horse, venison, salmon, whale meat, sea pork, and fish. For example, hamburger is made from minced meat, or minced or ground fish, or vegetable protein with meat-like tissue added to the minced meat, optionally chopped onions or other vegetables , Binders, seasonings, spices, binding reinforcing materials, preservatives, and the like, kneaded, molded into an oval shape, roasted or steamed, and added with sauces as necessary.

また、この挽肉加工品の他に、これに類する挽肉様加工品として、例えば食肉の一部又は全部を豆腐、植物性粒状たん白、野菜等の代替原料と置換して製造されたミートレスハンバーグや豆腐ハンバーグ等が存在する。本発明において「挽肉もしくは挽肉様加工品」とは、挽肉加工品とかかる挽肉様の加工品を包含する意味である。   In addition to this ground meat processed product, meatless hamburger steak manufactured by replacing some or all of meat with substitute raw materials such as tofu, vegetable granular protein, vegetables etc. And tofu hamburgers. In the present invention, the term “ground meat or minced meat-like processed product” is meant to include a minced meat processed product and such a minced meat-like processed product.

以下、実施例により本発明の実施態様をより具体的に説明する。なお、実施例中の「%」、「部」は特記しない限り「重量%」、「重量部」を示す。   Hereinafter, embodiments of the present invention will be described more specifically by way of examples. In the examples, “%” and “parts” represent “% by weight” and “parts by weight” unless otherwise specified.

(挽肉もしくは挽肉様加工品用組成物の調製)
下記表1の配合により、挽肉もしくは挽肉様加工品用組成物を調製した。
植物性蛋白素材としてSPI「ニューフジプロSE」(不二製油(株)製)を使用し、固体状の油脂として、豚脂(融点33℃)又はパーム分別油「ユニショートMJ」(融点26℃、不二製油(株)製)を使用し、比較として液体状の油脂である菜種白絞油(融点0℃以下)を使用した。
挽肉もしくは挽肉様加工品用組成物の調製は、サイレントカッターを用い、SPIと水を混合し充分に水和させ、大豆蛋白ペーストを調製した後に、続いて該ペーストに固体状の油脂(直径3mmにチョッピング済み)を攪拌混合させて調製した(試験1〜7)。
比較試験として、固体状の油脂の代わりにエマルジョンカード法で液体状の油脂を多めに使用した場合(比較試験1)、固体状の油脂を大豆蛋白ペースト中に分散させるのではなく、ハンバーグ調製時に別添した場合(比較試験2)、及びエマルジョンカード法で液体状の油脂を適正な量で使用した場合(比較試験3)を挙げた。
(Preparation of composition for minced meat or minced meat-like processed products)
A composition for minced meat or minced meat-like processed products was prepared according to the formulation shown in Table 1 below.
SPI “New Fuji Pro SE” (produced by Fuji Oil Co., Ltd.) is used as a vegetable protein material, and solid fats are pork fat (melting point 33 ° C.) or palm fraction oil “Unishort MJ” (melting point 26 ° C. Fuji Oil Co., Ltd.) was used, and rapeseed white squeezed oil (melting point of 0 ° C. or lower), which is a liquid fat, was used as a comparison.
The composition for minced meat or minced meat-like processed products was prepared by using a silent cutter, mixing SPI and water, thoroughly hydrating, and preparing a soy protein paste, followed by solid oil (diameter 3 mm in diameter). Were prepared by stirring and mixing (Tests 1 to 7).
As a comparative test, when a large amount of liquid oil / fat is used instead of solid oil / fat by the emulsion card method (Comparative Test 1), the solid oil / fat is not dispersed in the soybean protein paste, but at the time of hamburger preparation. The case of attaching separately (Comparative Test 2) and the case of using an appropriate amount of liquid oil by the emulsion card method (Comparative Test 3) are listed.

(表1)

Figure 0005487980
(Table 1)
Figure 0005487980

(ハンバーグの調製例)
次に、表1で調製された各試験の組成物の全量を用い、表2の配合にてハンバーグを調製した。調製はミキサー混合にて肉類、豚脂(比較試験2のみ)、戻し水で水戻しした組織状大豆蛋白「ニューフジニック51」(不二製油(株)製)を混合し、次に予め調製した挽肉もしくは挽肉様加工品用組成物を加えて混合し、さらに調味料類、玉ねぎ、パン粉の順に混合後、成型し、網上で加熱(蒸し焼き210℃、7分)を行い、ハンバーグを得た。
(Preparation example of hamburger)
Next, using the total amount of the composition of each test prepared in Table 1, hamburgers were prepared according to the formulation in Table 2. Prepared by mixing meat, pork fat (comparative test 2 only), structured soy protein “New Fujinic 51” (manufactured by Fuji Oil Co., Ltd.) reconstituted with return water by mixing in a mixer, and then prepared in advance. Add and mix the composition for the minced meat or minced meat-like processed product, mix the seasonings, onions, and bread crumbs in this order, then mold and heat on a net (steamed at 210 ° C, 7 minutes) to obtain a hamburger It was.

(表2)

Figure 0005487980
(Table 2)
Figure 0005487980

以上により得られたハンバーグの評価は、官能評価として熟練パネラー5名により、ジューシー感について5点評価法で行い、その平均値を採用した(5点:ジューシー感強い、4点:やや強い、3点:普通、2点:やや弱い、1点:弱い)。
また各ハンバーグの加熱時(焼き蒸し210℃7分)の歩留りも測定した。これは、加熱前の成型ハンバーグ生地の重量を100とした時の、加熱後のハンバーグの重量で示した。なお、加熱後のハンバーグは表面に付着した油を取り除かずにそのまま重量を測定した。
The evaluation of the hamburger obtained as described above was conducted by five skilled panelists as sensory evaluations using a five-point evaluation method for juiciness, and the average value was adopted (5 points: strong juicy feeling, 4 points: slightly strong, 3 Point: normal, 2 points: slightly weak, 1 point: weak).
The yield of each hamburger when heated (baked and steamed at 210 ° C. for 7 minutes) was also measured. This is shown by the weight of the hamburger after heating when the weight of the molded hamburger dough before heating is 100. In addition, the weight of the hamburger after heating was measured without removing the oil adhering to the surface.

(表3)

Figure 0005487980
(Table 3)
Figure 0005487980

試験1〜4ではジューシー感、加熱歩留り共良好な結果が得られた。試験2,3は、特に良好な結果となったが、試験3は口当たりの良いジューシー感であった。試験4は、脂肪含量が多くジューシー感は得られたものの、加熱歩留りはやや低い結果となった。   In tests 1 to 4, good results were obtained for both the succulent feeling and the heating yield. Tests 2 and 3 gave particularly good results, but Test 3 had a pleasant juicy feeling. In Test 4, although the fat content was high and a juicy feeling was obtained, the heating yield was slightly low.

試験5では、豚脂を過剰に配合したことにより、油脂を囲む大豆たん白ペーストの割合が減ったためか、結果的にかなりの割合で豚脂が溶出してしまった。   In Test 5, excessive addition of pork fat resulted in a decrease in the proportion of soybean protein paste surrounding the oil or fat. As a result, pork fat eluted in a considerable proportion.

試験6では、加熱歩留りは高いものの、脂質分が少なく、ジューシー感も少ないものとなった。   In Test 6, although the heating yield was high, the lipid content was low and the juiciness was low.

試験7では、大豆たん白の濃度が薄くなることで植物性蛋白素材の効果を充分に発揮できず、歩留り、ジューシー感とも低いものとなった。   In Test 7, the soy protein concentration was low, so that the effects of the vegetable protein material could not be sufficiently exhibited, and the yield and juiciness were both low.

比較試験1では、エマルジョンカードとしては液体油の添加量が多すぎたため、乳化不良が起こりエマルジョンカードがきちんと調製できておらず、歩留り、ジューシー感とも低いものとなった。   In Comparative Test 1, since the amount of liquid oil added was too large as an emulsion card, emulsification failure occurred and the emulsion card was not prepared properly, and the yield and juiciness were both low.

比較試験2は、挽肉もしくは挽肉様加工品用組成物として豚脂を添加せず、肉類同様のタイミングで添加しているため、大豆蛋白ペーストによる油分の保持効果が発揮されず、歩留り、ジューシー感とも低いものとなった。   Comparative test 2 does not add pork butter as a composition for minced meat or minced meat-like processed products, but with the same timing as meat, so the oil retaining effect of soybean protein paste is not demonstrated, yield, juicy feeling Both were low.

比較試験3では、エマルジョンカード法によって適正量の液体油が十分に乳化し、歩留まりは高かったが、試験1〜5に比べるとジューシー感に乏しい評価となった。   In Comparative Test 3, an appropriate amount of liquid oil was sufficiently emulsified by the emulsion card method and the yield was high, but the evaluation was less juicy than Tests 1-5.

Claims (10)

植物性蛋白素材及び水からなるペースト中に、融点が5℃以上の固体状の油脂が分散しており、水と固体状の油脂との重量比率が2:1〜2:6であることを特徴とする、挽肉もしくは挽肉様加工品用組成物。 Solid paste having a melting point of 5 ° C. or higher is dispersed in a paste composed of a vegetable protein material and water, and the weight ratio of water to solid fat is 2: 1 to 2: 6. Characterized composition for minced meat or minced meat-like processed products. 水と固体状の油脂との重量比率が2:1.5〜2:6である、請求項1記載の挽肉もしくは挽肉様加工品用組成物。The composition for minced meat or minced meat-like processed products according to claim 1, wherein the weight ratio of water to solid fat is 2: 1.5 to 2: 6. 植物性蛋白素材と水との重量比率が1:3〜1:10である、請求項1又は2記載の挽肉もしくは挽肉様加工品用組成物。 The composition for minced meat or minced meat-like processed products according to claim 1 or 2, wherein the weight ratio of the vegetable protein material to water is 1: 3 to 1:10. 固体状の油脂が、豚脂、牛脂及び植物性の硬化油脂もしくは分別油脂もしくはエステル交換油脂からなる群より選択される1以上である、請求項1〜3の何れか記載の挽肉もしくは挽肉様加工品用組成物。 The ground meat or ground meat-like process according to any one of claims 1 to 3, wherein the solid fat is at least one selected from the group consisting of pork fat, beef fat and vegetable hardened fat, fractionated fat or transesterified fat or oil. Composition. 固体状の油脂が、植物性の分別油脂である、請求項1〜3の何れか記載の挽肉もしくは挽肉様加工品用組成物。The composition for minced meat or minced meat-like processed products according to any one of claims 1 to 3, wherein the solid fat is a vegetable fractionated fat. 挽肉もしくは挽肉様加工品の製造における、請求項1〜5の何れか記載の挽肉もしくは挽肉様加工品用組成物の使用 In the manufacture of minced meat or minced meat-like workpiece, the use of ground meat or minced meat-like workpiece composition according any of claims 1 to 5. 挽肉加工品が、ケーシングされていないものである、請求項6記載の使用。Use according to claim 6, wherein the minced meat product is not casing. ケーシングされていない挽肉加工品が、ハンバーグ、ミートボール、シュウマイ、鶏から揚げ、つくね、つみれである、請求項7記載の使用The use according to claim 7, wherein the processed non- cassed minced meat is hamburger, meatballs, shumai, fried chicken, tsukemi, tsumire. 植物性蛋白素材に対し水を混合してペーストを調製した後に、該ペーストに対し、融点が5℃以上である固体状の油脂を、水との重量比率が2:1〜2:6となるよう混合し、分散させることを特徴とする挽肉もしくは挽肉様加工品用組成物の製造法。 After preparing the paste by mixing water with the vegetable protein material, the weight ratio of the solid fat having a melting point of 5 ° C. or higher to the paste is 2: 1 to 2: 6. A method for producing a composition for minced meat or minced meat-like processed products, characterized by mixing and dispersing as described above. 請求項9記載の製造法により該組成物を調製し、該組成物を原料に使用して製造することを特徴とする、挽肉もしくは挽肉様加工品の製造法。A method for producing a minced meat or a minced meat-like processed product, characterized in that the composition is prepared by the production method according to claim 9 and produced using the composition as a raw material.
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