JPWO2006115124A1 - Resin composition and semiconductor device using the same - Google Patents
Resin composition and semiconductor device using the same Download PDFInfo
- Publication number
- JPWO2006115124A1 JPWO2006115124A1 JP2007514608A JP2007514608A JPWO2006115124A1 JP WO2006115124 A1 JPWO2006115124 A1 JP WO2006115124A1 JP 2007514608 A JP2007514608 A JP 2007514608A JP 2007514608 A JP2007514608 A JP 2007514608A JP WO2006115124 A1 JPWO2006115124 A1 JP WO2006115124A1
- Authority
- JP
- Japan
- Prior art keywords
- resin composition
- resin
- semiconductor device
- room temperature
- polar solvent
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
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- 239000011342 resin composition Substances 0.000 title claims abstract description 133
- 239000004065 semiconductor Substances 0.000 title claims abstract description 60
- 239000002798 polar solvent Substances 0.000 claims abstract description 30
- 239000002245 particle Substances 0.000 claims abstract description 25
- 238000010438 heat treatment Methods 0.000 claims abstract description 23
- 125000003118 aryl group Chemical group 0.000 claims abstract description 21
- 229920005992 thermoplastic resin Polymers 0.000 claims abstract description 21
- 239000000945 filler Substances 0.000 claims abstract description 19
- 238000009826 distribution Methods 0.000 claims abstract description 9
- 229920005989 resin Polymers 0.000 claims description 57
- 239000011347 resin Substances 0.000 claims description 57
- 239000004962 Polyamide-imide Substances 0.000 claims description 29
- 229920002312 polyamide-imide Polymers 0.000 claims description 29
- 229920001721 polyimide Polymers 0.000 claims description 11
- 229920001971 elastomer Polymers 0.000 claims description 8
- 239000005060 rubber Substances 0.000 claims description 8
- 239000002243 precursor Substances 0.000 claims description 6
- 239000004642 Polyimide Substances 0.000 claims description 5
- 125000003700 epoxy group Chemical group 0.000 claims description 5
- 229920006122 polyamide resin Polymers 0.000 claims description 4
- 238000007385 chemical modification Methods 0.000 claims description 2
- 230000004048 modification Effects 0.000 claims description 2
- 238000012986 modification Methods 0.000 claims description 2
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 40
- 238000000034 method Methods 0.000 description 33
- 238000004519 manufacturing process Methods 0.000 description 26
- 229910052757 nitrogen Inorganic materials 0.000 description 24
- 238000003756 stirring Methods 0.000 description 22
- -1 alicyclic diamine compounds Chemical class 0.000 description 21
- 238000001816 cooling Methods 0.000 description 18
- 239000000843 powder Substances 0.000 description 18
- 230000015572 biosynthetic process Effects 0.000 description 17
- 239000000203 mixture Substances 0.000 description 17
- 238000003786 synthesis reaction Methods 0.000 description 16
- 239000002966 varnish Substances 0.000 description 16
- RTAQQCXQSZGOHL-UHFFFAOYSA-N Titanium Chemical compound [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 description 15
- 239000010410 layer Substances 0.000 description 15
- 239000002904 solvent Substances 0.000 description 15
- ZMANZCXQSJIPKH-UHFFFAOYSA-N Triethylamine Chemical compound CCN(CC)CC ZMANZCXQSJIPKH-UHFFFAOYSA-N 0.000 description 14
- GUVUOGQBMYCBQP-UHFFFAOYSA-N dmpu Chemical compound CN1CCCN(C)C1=O GUVUOGQBMYCBQP-UHFFFAOYSA-N 0.000 description 14
- 238000007639 printing Methods 0.000 description 14
- YEJRWHAVMIAJKC-UHFFFAOYSA-N 4-Butyrolactone Chemical compound O=C1CCCO1 YEJRWHAVMIAJKC-UHFFFAOYSA-N 0.000 description 12
- SECXISVLQFMRJM-UHFFFAOYSA-N N-Methylpyrrolidone Chemical compound CN1CCCC1=O SECXISVLQFMRJM-UHFFFAOYSA-N 0.000 description 12
- RSWGJHLUYNHPMX-ONCXSQPRSA-N abietic acid Chemical compound C([C@@H]12)CC(C(C)C)=CC1=CC[C@@H]1[C@]2(C)CCC[C@@]1(C)C(O)=O RSWGJHLUYNHPMX-ONCXSQPRSA-N 0.000 description 12
- 229920002379 silicone rubber Polymers 0.000 description 12
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 12
- 239000000758 substrate Substances 0.000 description 11
- 238000006243 chemical reaction Methods 0.000 description 10
- 150000001875 compounds Chemical class 0.000 description 10
- 238000001035 drying Methods 0.000 description 10
- 238000007650 screen-printing Methods 0.000 description 10
- 229910052751 metal Inorganic materials 0.000 description 9
- 239000002184 metal Substances 0.000 description 9
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 8
- 229910052802 copper Inorganic materials 0.000 description 8
- 239000010949 copper Substances 0.000 description 8
- 238000006297 dehydration reaction Methods 0.000 description 8
- 230000014759 maintenance of location Effects 0.000 description 8
- 229920005575 poly(amic acid) Polymers 0.000 description 8
- 230000000052 comparative effect Effects 0.000 description 7
- 239000004945 silicone rubber Substances 0.000 description 7
- 239000000126 substance Substances 0.000 description 7
- ZWEHNKRNPOVVGH-UHFFFAOYSA-N 2-Butanone Chemical compound CCC(C)=O ZWEHNKRNPOVVGH-UHFFFAOYSA-N 0.000 description 6
- WFDIJRYMOXRFFG-UHFFFAOYSA-N Acetic anhydride Chemical compound CC(=O)OC(C)=O WFDIJRYMOXRFFG-UHFFFAOYSA-N 0.000 description 6
- YXFVVABEGXRONW-UHFFFAOYSA-N Toluene Chemical compound CC1=CC=CC=C1 YXFVVABEGXRONW-UHFFFAOYSA-N 0.000 description 6
- 229910052782 aluminium Inorganic materials 0.000 description 6
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 6
- 239000011248 coating agent Substances 0.000 description 6
- 238000000576 coating method Methods 0.000 description 6
- 239000009719 polyimide resin Substances 0.000 description 6
- 230000008569 process Effects 0.000 description 6
- 238000006798 ring closing metathesis reaction Methods 0.000 description 6
- 239000007822 coupling agent Substances 0.000 description 5
- 238000005227 gel permeation chromatography Methods 0.000 description 5
- 229920006015 heat resistant resin Polymers 0.000 description 5
- 239000002244 precipitate Substances 0.000 description 5
- XUSNPFGLKGCWGN-UHFFFAOYSA-N 3-[4-(3-aminopropyl)piperazin-1-yl]propan-1-amine Chemical compound NCCCN1CCN(CCCN)CC1 XUSNPFGLKGCWGN-UHFFFAOYSA-N 0.000 description 4
- IAZDPXIOMUYVGZ-UHFFFAOYSA-N Dimethylsulphoxide Chemical compound CS(C)=O IAZDPXIOMUYVGZ-UHFFFAOYSA-N 0.000 description 4
- 239000004793 Polystyrene Substances 0.000 description 4
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 description 4
- 239000000654 additive Substances 0.000 description 4
- JHIVVAPYMSGYDF-UHFFFAOYSA-N cyclohexanone Chemical compound O=C1CCCCC1 JHIVVAPYMSGYDF-UHFFFAOYSA-N 0.000 description 4
- 239000012024 dehydrating agents Substances 0.000 description 4
- 238000011049 filling Methods 0.000 description 4
- 238000001914 filtration Methods 0.000 description 4
- 125000000524 functional group Chemical group 0.000 description 4
- 239000003921 oil Substances 0.000 description 4
- 239000003960 organic solvent Substances 0.000 description 4
- 229920001296 polysiloxane Polymers 0.000 description 4
- 229920002223 polystyrene Polymers 0.000 description 4
- 238000011085 pressure filtration Methods 0.000 description 4
- 230000005855 radiation Effects 0.000 description 4
- 229910052710 silicon Inorganic materials 0.000 description 4
- 239000010703 silicon Substances 0.000 description 4
- 239000010936 titanium Substances 0.000 description 4
- 229910052719 titanium Inorganic materials 0.000 description 4
- 239000011800 void material Substances 0.000 description 4
- UHOVQNZJYSORNB-UHFFFAOYSA-N Benzene Chemical compound C1=CC=CC=C1 UHOVQNZJYSORNB-UHFFFAOYSA-N 0.000 description 3
- LYCAIKOWRPUZTN-UHFFFAOYSA-N Ethylene glycol Chemical compound OCCO LYCAIKOWRPUZTN-UHFFFAOYSA-N 0.000 description 3
- OKKJLVBELUTLKV-UHFFFAOYSA-N Methanol Chemical compound OC OKKJLVBELUTLKV-UHFFFAOYSA-N 0.000 description 3
- ZMXDDKWLCZADIW-UHFFFAOYSA-N N,N-Dimethylformamide Chemical compound CN(C)C=O ZMXDDKWLCZADIW-UHFFFAOYSA-N 0.000 description 3
- BLRPTPMANUNPDV-UHFFFAOYSA-N Silane Chemical compound [SiH4] BLRPTPMANUNPDV-UHFFFAOYSA-N 0.000 description 3
- 230000000996 additive effect Effects 0.000 description 3
- 239000002585 base Substances 0.000 description 3
- RTZKZFJDLAIYFH-UHFFFAOYSA-N ether Substances CCOCC RTZKZFJDLAIYFH-UHFFFAOYSA-N 0.000 description 3
- 238000011156 evaluation Methods 0.000 description 3
- RAXXELZNTBOGNW-UHFFFAOYSA-N imidazole Natural products C1=CNC=N1 RAXXELZNTBOGNW-UHFFFAOYSA-N 0.000 description 3
- 230000000670 limiting effect Effects 0.000 description 3
- 239000000463 material Substances 0.000 description 3
- 238000005259 measurement Methods 0.000 description 3
- 238000002156 mixing Methods 0.000 description 3
- 229920000642 polymer Polymers 0.000 description 3
- 239000011241 protective layer Substances 0.000 description 3
- 230000002829 reductive effect Effects 0.000 description 3
- 229910000077 silane Inorganic materials 0.000 description 3
- 230000009974 thixotropic effect Effects 0.000 description 3
- POILWHVDKZOXJZ-ARJAWSKDSA-M (z)-4-oxopent-2-en-2-olate Chemical compound C\C([O-])=C\C(C)=O POILWHVDKZOXJZ-ARJAWSKDSA-M 0.000 description 2
- MYRTYDVEIRVNKP-UHFFFAOYSA-N 1,2-Divinylbenzene Chemical compound C=CC1=CC=CC=C1C=C MYRTYDVEIRVNKP-UHFFFAOYSA-N 0.000 description 2
- RRQYJINTUHWNHW-UHFFFAOYSA-N 1-ethoxy-2-(2-ethoxyethoxy)ethane Chemical compound CCOCCOCCOCC RRQYJINTUHWNHW-UHFFFAOYSA-N 0.000 description 2
- KIAMPLQEZAMORJ-UHFFFAOYSA-N 1-ethoxy-2-[2-(2-ethoxyethoxy)ethoxy]ethane Chemical compound CCOCCOCCOCCOCC KIAMPLQEZAMORJ-UHFFFAOYSA-N 0.000 description 2
- LEJBBGNFPAFPKQ-UHFFFAOYSA-N 2-(2-prop-2-enoyloxyethoxy)ethyl prop-2-enoate Chemical compound C=CC(=O)OCCOCCOC(=O)C=C LEJBBGNFPAFPKQ-UHFFFAOYSA-N 0.000 description 2
- XFCMNSHQOZQILR-UHFFFAOYSA-N 2-[2-(2-methylprop-2-enoyloxy)ethoxy]ethyl 2-methylprop-2-enoate Chemical compound CC(=C)C(=O)OCCOCCOC(=O)C(C)=C XFCMNSHQOZQILR-UHFFFAOYSA-N 0.000 description 2
- INQDDHNZXOAFFD-UHFFFAOYSA-N 2-[2-(2-prop-2-enoyloxyethoxy)ethoxy]ethyl prop-2-enoate Chemical compound C=CC(=O)OCCOCCOCCOC(=O)C=C INQDDHNZXOAFFD-UHFFFAOYSA-N 0.000 description 2
- HCLJOFJIQIJXHS-UHFFFAOYSA-N 2-[2-[2-(2-prop-2-enoyloxyethoxy)ethoxy]ethoxy]ethyl prop-2-enoate Chemical compound C=CC(=O)OCCOCCOCCOCCOC(=O)C=C HCLJOFJIQIJXHS-UHFFFAOYSA-N 0.000 description 2
- 125000000022 2-aminoethyl group Chemical group [H]C([*])([H])C([H])([H])N([H])[H] 0.000 description 2
- XDLMVUHYZWKMMD-UHFFFAOYSA-N 3-trimethoxysilylpropyl 2-methylprop-2-enoate Chemical compound CO[Si](OC)(OC)CCCOC(=O)C(C)=C XDLMVUHYZWKMMD-UHFFFAOYSA-N 0.000 description 2
- VVBLNCFGVYUYGU-UHFFFAOYSA-N 4,4'-Bis(dimethylamino)benzophenone Chemical compound C1=CC(N(C)C)=CC=C1C(=O)C1=CC=C(N(C)C)C=C1 VVBLNCFGVYUYGU-UHFFFAOYSA-N 0.000 description 2
- KWOLFJPFCHCOCG-UHFFFAOYSA-N Acetophenone Chemical compound CC(=O)C1=CC=CC=C1 KWOLFJPFCHCOCG-UHFFFAOYSA-N 0.000 description 2
- SOGAXMICEFXMKE-UHFFFAOYSA-N Butylmethacrylate Chemical compound CCCCOC(=O)C(C)=C SOGAXMICEFXMKE-UHFFFAOYSA-N 0.000 description 2
- VLSVVMPLPMNWBH-UHFFFAOYSA-N Dihydro-5-propyl-2(3H)-furanone Chemical compound CCCC1CCC(=O)O1 VLSVVMPLPMNWBH-UHFFFAOYSA-N 0.000 description 2
- PEDCQBHIVMGVHV-UHFFFAOYSA-N Glycerine Chemical compound OCC(O)CO PEDCQBHIVMGVHV-UHFFFAOYSA-N 0.000 description 2
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 description 2
- BAPJBEWLBFYGME-UHFFFAOYSA-N Methyl acrylate Chemical compound COC(=O)C=C BAPJBEWLBFYGME-UHFFFAOYSA-N 0.000 description 2
- IMNFDUFMRHMDMM-UHFFFAOYSA-N N-Heptane Chemical compound CCCCCCC IMNFDUFMRHMDMM-UHFFFAOYSA-N 0.000 description 2
- CTQNGGLPUBDAKN-UHFFFAOYSA-N O-Xylene Chemical compound CC1=CC=CC=C1C CTQNGGLPUBDAKN-UHFFFAOYSA-N 0.000 description 2
- NBIIXXVUZAFLBC-UHFFFAOYSA-N Phosphoric acid Chemical compound OP(O)(O)=O NBIIXXVUZAFLBC-UHFFFAOYSA-N 0.000 description 2
- JUJWROOIHBZHMG-UHFFFAOYSA-N Pyridine Chemical compound C1=CC=NC=C1 JUJWROOIHBZHMG-UHFFFAOYSA-N 0.000 description 2
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 2
- PPBRXRYQALVLMV-UHFFFAOYSA-N Styrene Chemical compound C=CC1=CC=CC=C1 PPBRXRYQALVLMV-UHFFFAOYSA-N 0.000 description 2
- NINIDFKCEFEMDL-UHFFFAOYSA-N Sulfur Chemical compound [S] NINIDFKCEFEMDL-UHFFFAOYSA-N 0.000 description 2
- UMHKOAYRTRADAT-UHFFFAOYSA-N [hydroxy(octoxy)phosphoryl] octyl hydrogen phosphate Chemical compound CCCCCCCCOP(O)(=O)OP(O)(=O)OCCCCCCCC UMHKOAYRTRADAT-UHFFFAOYSA-N 0.000 description 2
- 239000002253 acid Substances 0.000 description 2
- 238000004220 aggregation Methods 0.000 description 2
- 230000002776 aggregation Effects 0.000 description 2
- WPYMKLBDIGXBTP-UHFFFAOYSA-N benzoic acid Chemical compound OC(=O)C1=CC=CC=C1 WPYMKLBDIGXBTP-UHFFFAOYSA-N 0.000 description 2
- ISAOCJYIOMOJEB-UHFFFAOYSA-N benzoin Chemical compound C=1C=CC=CC=1C(O)C(=O)C1=CC=CC=C1 ISAOCJYIOMOJEB-UHFFFAOYSA-N 0.000 description 2
- FPCJKVGGYOAWIZ-UHFFFAOYSA-N butan-1-ol;titanium Chemical compound [Ti].CCCCO.CCCCO.CCCCO.CCCCO FPCJKVGGYOAWIZ-UHFFFAOYSA-N 0.000 description 2
- 125000004432 carbon atom Chemical group C* 0.000 description 2
- 239000003054 catalyst Substances 0.000 description 2
- 239000003086 colorant Substances 0.000 description 2
- 229920001577 copolymer Polymers 0.000 description 2
- 230000018044 dehydration Effects 0.000 description 2
- 229940019778 diethylene glycol diethyl ether Drugs 0.000 description 2
- SBZXBUIDTXKZTM-UHFFFAOYSA-N diglyme Chemical compound COCCOCCOC SBZXBUIDTXKZTM-UHFFFAOYSA-N 0.000 description 2
- 239000010419 fine particle Substances 0.000 description 2
- JBFHTYHTHYHCDJ-UHFFFAOYSA-N gamma-caprolactone Chemical compound CCC1CCC(=O)O1 JBFHTYHTHYHCDJ-UHFFFAOYSA-N 0.000 description 2
- GAEKPEKOJKCEMS-UHFFFAOYSA-N gamma-valerolactone Chemical compound CC1CCC(=O)O1 GAEKPEKOJKCEMS-UHFFFAOYSA-N 0.000 description 2
- 230000009477 glass transition Effects 0.000 description 2
- FFUAGWLWBBFQJT-UHFFFAOYSA-N hexamethyldisilazane Chemical compound C[Si](C)(C)N[Si](C)(C)C FFUAGWLWBBFQJT-UHFFFAOYSA-N 0.000 description 2
- 239000001257 hydrogen Substances 0.000 description 2
- 229910052739 hydrogen Inorganic materials 0.000 description 2
- 239000011229 interlayer Substances 0.000 description 2
- 125000001449 isopropyl group Chemical group [H]C([H])([H])C([H])(*)C([H])([H])[H] 0.000 description 2
- AWJUIBRHMBBTKR-UHFFFAOYSA-N isoquinoline Chemical compound C1=NC=CC2=CC=CC=C21 AWJUIBRHMBBTKR-UHFFFAOYSA-N 0.000 description 2
- 238000004898 kneading Methods 0.000 description 2
- 239000007788 liquid Substances 0.000 description 2
- 125000002496 methyl group Chemical group [H]C([H])([H])* 0.000 description 2
- 125000000962 organic group Chemical group 0.000 description 2
- 125000001997 phenyl group Chemical group [H]C1=C([H])C([H])=C(*)C([H])=C1[H] 0.000 description 2
- 230000000704 physical effect Effects 0.000 description 2
- 230000001681 protective effect Effects 0.000 description 2
- 238000007363 ring formation reaction Methods 0.000 description 2
- 239000000243 solution Substances 0.000 description 2
- HXJUTPCZVOIRIF-UHFFFAOYSA-N sulfolane Chemical compound O=S1(=O)CCCC1 HXJUTPCZVOIRIF-UHFFFAOYSA-N 0.000 description 2
- HHVIBTZHLRERCL-UHFFFAOYSA-N sulfonyldimethane Chemical compound CS(C)(=O)=O HHVIBTZHLRERCL-UHFFFAOYSA-N 0.000 description 2
- 229910052717 sulfur Inorganic materials 0.000 description 2
- 239000011593 sulfur Substances 0.000 description 2
- ZUHZGEOKBKGPSW-UHFFFAOYSA-N tetraglyme Chemical compound COCCOCCOCCOCCOC ZUHZGEOKBKGPSW-UHFFFAOYSA-N 0.000 description 2
- 238000005979 thermal decomposition reaction Methods 0.000 description 2
- JMXKSZRRTHPKDL-UHFFFAOYSA-N titanium ethoxide Chemical compound [Ti+4].CC[O-].CC[O-].CC[O-].CC[O-] JMXKSZRRTHPKDL-UHFFFAOYSA-N 0.000 description 2
- VXUYXOFXAQZZMF-UHFFFAOYSA-N titanium(IV) isopropoxide Chemical compound CC(C)O[Ti](OC(C)C)(OC(C)C)OC(C)C VXUYXOFXAQZZMF-UHFFFAOYSA-N 0.000 description 2
- YFNKIDBQEZZDLK-UHFFFAOYSA-N triglyme Chemical compound COCCOCCOCCOC YFNKIDBQEZZDLK-UHFFFAOYSA-N 0.000 description 2
- GETQZCLCWQTVFV-UHFFFAOYSA-N trimethylamine Chemical compound CN(C)C GETQZCLCWQTVFV-UHFFFAOYSA-N 0.000 description 2
- HVLLSGMXQDNUAL-UHFFFAOYSA-N triphenyl phosphite Chemical compound C=1C=CC=CC=1OP(OC=1C=CC=CC=1)OC1=CC=CC=C1 HVLLSGMXQDNUAL-UHFFFAOYSA-N 0.000 description 2
- 239000008096 xylene Substances 0.000 description 2
- WYTZZXDRDKSJID-UHFFFAOYSA-N (3-aminopropyl)triethoxysilane Chemical compound CCO[Si](OCC)(OCC)CCCN WYTZZXDRDKSJID-UHFFFAOYSA-N 0.000 description 1
- RYSXWUYLAWPLES-MTOQALJVSA-N (Z)-4-hydroxypent-3-en-2-one titanium Chemical compound [Ti].C\C(O)=C\C(C)=O.C\C(O)=C\C(C)=O.C\C(O)=C\C(C)=O.C\C(O)=C\C(C)=O RYSXWUYLAWPLES-MTOQALJVSA-N 0.000 description 1
- MYWOJODOMFBVCB-UHFFFAOYSA-N 1,2,6-trimethylphenanthrene Chemical compound CC1=CC=C2C3=CC(C)=CC=C3C=CC2=C1C MYWOJODOMFBVCB-UHFFFAOYSA-N 0.000 description 1
- GDXHBFHOEYVPED-UHFFFAOYSA-N 1-(2-butoxyethoxy)butane Chemical compound CCCCOCCOCCCC GDXHBFHOEYVPED-UHFFFAOYSA-N 0.000 description 1
- LMGYOBQJBQAZKC-UHFFFAOYSA-N 1-(2-ethylphenyl)-2-hydroxy-2-phenylethanone Chemical compound CCC1=CC=CC=C1C(=O)C(O)C1=CC=CC=C1 LMGYOBQJBQAZKC-UHFFFAOYSA-N 0.000 description 1
- BOGFHOWTVGAYFK-UHFFFAOYSA-N 1-[2-(2-propoxyethoxy)ethoxy]propane Chemical compound CCCOCCOCCOCCC BOGFHOWTVGAYFK-UHFFFAOYSA-N 0.000 description 1
- KTSVVTQTKRGWGU-UHFFFAOYSA-N 1-[2-[2-(2-butoxyethoxy)ethoxy]ethoxy]butane Chemical compound CCCCOCCOCCOCCOCCCC KTSVVTQTKRGWGU-UHFFFAOYSA-N 0.000 description 1
- DSPIZZQMSHIZLS-UHFFFAOYSA-N 1-[2-[2-(2-propoxyethoxy)ethoxy]ethoxy]propane Chemical compound CCCOCCOCCOCCOCCC DSPIZZQMSHIZLS-UHFFFAOYSA-N 0.000 description 1
- POPQOOKGONERGS-UHFFFAOYSA-N 1-[2-[2-[2-(2-propoxyethoxy)ethoxy]ethoxy]ethoxy]propane Chemical compound CCCOCCOCCOCCOCCOCCC POPQOOKGONERGS-UHFFFAOYSA-N 0.000 description 1
- DURPTKYDGMDSBL-UHFFFAOYSA-N 1-butoxybutane Chemical compound CCCCOCCCC DURPTKYDGMDSBL-UHFFFAOYSA-N 0.000 description 1
- KWKAKUADMBZCLK-UHFFFAOYSA-N 1-octene Chemical group CCCCCCC=C KWKAKUADMBZCLK-UHFFFAOYSA-N 0.000 description 1
- HIQAWCBKWSQMRQ-UHFFFAOYSA-N 16-methylheptadecanoic acid;2-methylprop-2-enoic acid;propan-2-ol;titanium Chemical compound [Ti].CC(C)O.CC(=C)C(O)=O.CC(=C)C(O)=O.CC(C)CCCCCCCCCCCCCCC(O)=O HIQAWCBKWSQMRQ-UHFFFAOYSA-N 0.000 description 1
- KWVGIHKZDCUPEU-UHFFFAOYSA-N 2,2-dimethoxy-2-phenylacetophenone Chemical compound C=1C=CC=CC=1C(OC)(OC)C(=O)C1=CC=CC=C1 KWVGIHKZDCUPEU-UHFFFAOYSA-N 0.000 description 1
- BTJPUDCSZVCXFQ-UHFFFAOYSA-N 2,4-diethylthioxanthen-9-one Chemical compound C1=CC=C2C(=O)C3=CC(CC)=CC(CC)=C3SC2=C1 BTJPUDCSZVCXFQ-UHFFFAOYSA-N 0.000 description 1
- MDKSQNHUHMMKPP-UHFFFAOYSA-N 2,5-bis(4-methoxyphenyl)-4-phenyl-1h-imidazole Chemical class C1=CC(OC)=CC=C1C1=NC(C=2C=CC=CC=2)=C(C=2C=CC(OC)=CC=2)N1 MDKSQNHUHMMKPP-UHFFFAOYSA-N 0.000 description 1
- RXAYEPUDXSKVHS-UHFFFAOYSA-N 2-(2-chlorophenyl)-4,5-bis(3-methoxyphenyl)-1h-imidazole Chemical class COC1=CC=CC(C2=C(NC(=N2)C=2C(=CC=CC=2)Cl)C=2C=C(OC)C=CC=2)=C1 RXAYEPUDXSKVHS-UHFFFAOYSA-N 0.000 description 1
- NSWNXQGJAPQOID-UHFFFAOYSA-N 2-(2-chlorophenyl)-4,5-diphenyl-1h-imidazole Chemical class ClC1=CC=CC=C1C1=NC(C=2C=CC=CC=2)=C(C=2C=CC=CC=2)N1 NSWNXQGJAPQOID-UHFFFAOYSA-N 0.000 description 1
- SBASXUCJHJRPEV-UHFFFAOYSA-N 2-(2-methoxyethoxy)ethanol Chemical compound COCCOCCO SBASXUCJHJRPEV-UHFFFAOYSA-N 0.000 description 1
- XIOGJAPOAUEYJO-UHFFFAOYSA-N 2-(2-methoxyphenyl)-4,5-diphenyl-1h-imidazole Chemical class COC1=CC=CC=C1C1=NC(C=2C=CC=CC=2)=C(C=2C=CC=CC=2)N1 XIOGJAPOAUEYJO-UHFFFAOYSA-N 0.000 description 1
- SNFCQJAJPFWBDJ-UHFFFAOYSA-N 2-(4-methoxyphenyl)-4,5-diphenyl-1h-imidazole Chemical class C1=CC(OC)=CC=C1C1=NC(C=2C=CC=CC=2)=C(C=2C=CC=CC=2)N1 SNFCQJAJPFWBDJ-UHFFFAOYSA-N 0.000 description 1
- RWLALWYNXFYRGW-UHFFFAOYSA-N 2-Ethyl-1,3-hexanediol Chemical compound CCCC(O)C(CC)CO RWLALWYNXFYRGW-UHFFFAOYSA-N 0.000 description 1
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- BFXIKLCIZHOAAZ-UHFFFAOYSA-N methyltrimethoxysilane Chemical compound CO[Si](C)(OC)OC BFXIKLCIZHOAAZ-UHFFFAOYSA-N 0.000 description 1
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- 229910017464 nitrogen compound Inorganic materials 0.000 description 1
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- CPUDPFPXCZDNGI-UHFFFAOYSA-N triethoxy(methyl)silane Chemical compound CCO[Si](C)(OCC)OCC CPUDPFPXCZDNGI-UHFFFAOYSA-N 0.000 description 1
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- ZNOCGWVLWPVKAO-UHFFFAOYSA-N trimethoxy(phenyl)silane Chemical compound CO[Si](OC)(OC)C1=CC=CC=C1 ZNOCGWVLWPVKAO-UHFFFAOYSA-N 0.000 description 1
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- DQZNLOXENNXVAD-UHFFFAOYSA-N trimethoxy-[2-(7-oxabicyclo[4.1.0]heptan-4-yl)ethyl]silane Chemical compound C1C(CC[Si](OC)(OC)OC)CCC2OC21 DQZNLOXENNXVAD-UHFFFAOYSA-N 0.000 description 1
- BPSIOYPQMFLKFR-UHFFFAOYSA-N trimethoxy-[3-(oxiran-2-ylmethoxy)propyl]silane Chemical compound CO[Si](OC)(OC)CCCOCC1CO1 BPSIOYPQMFLKFR-UHFFFAOYSA-N 0.000 description 1
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Images
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L23/00—Details of semiconductor or other solid state devices
- H01L23/28—Encapsulations, e.g. encapsulating layers, coatings, e.g. for protection
- H01L23/29—Encapsulations, e.g. encapsulating layers, coatings, e.g. for protection characterised by the material, e.g. carbon
- H01L23/293—Organic, e.g. plastic
- H01L23/295—Organic, e.g. plastic containing a filler
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L101/00—Compositions of unspecified macromolecular compounds
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L23/00—Details of semiconductor or other solid state devices
- H01L23/28—Encapsulations, e.g. encapsulating layers, coatings, e.g. for protection
- H01L23/29—Encapsulations, e.g. encapsulating layers, coatings, e.g. for protection characterised by the material, e.g. carbon
- H01L23/293—Organic, e.g. plastic
- H01L23/296—Organo-silicon compounds
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L2924/00—Indexing scheme for arrangements or methods for connecting or disconnecting semiconductor or solid-state bodies as covered by H01L24/00
- H01L2924/0001—Technical content checked by a classifier
- H01L2924/0002—Not covered by any one of groups H01L24/00, H01L24/00 and H01L2224/00
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- Chemical Kinetics & Catalysis (AREA)
- Medicinal Chemistry (AREA)
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- Structures Or Materials For Encapsulating Or Coating Semiconductor Devices Or Solid State Devices (AREA)
Abstract
本発明は、パターン埋め込み性、密着性、耐熱性、可とう性及び印刷性に優れた樹脂組成物及びそれを用いた半導体装置を提供することを課題とし、これを解決するために、(A)室温で極性溶媒に可溶な芳香族熱可塑性樹脂、(B)室温で極性溶媒に不溶であるが、加熱することにより可溶な芳香族熱可塑性樹脂、(C)平均粒径が0.1〜6μmでかつ粒径分布が0.01〜15μmであるゴム弾性を有するフィラー及び(D)極性溶媒を含有してなる樹脂組成物において、レオメーターを使用してせん断応力13Paの条件下、周波数5Hz及び50Hzで測定した粘度がそれぞれ400Pa・s未満及び3Pa・s以上であり、かつ、それら粘度の比(周波数5Hzでの粘度(Pa・s)/周波数50Hzでの粘度(Pa・s))が2以上である樹脂組成物、及びそれを用いた半導体装置を提供する。An object of the present invention is to provide a resin composition excellent in pattern embedding property, adhesiveness, heat resistance, flexibility and printability, and a semiconductor device using the resin composition. A) Aromatic thermoplastic resin soluble in polar solvent at room temperature, (B) Aromatic thermoplastic resin insoluble in polar solvent at room temperature but soluble by heating, (C) Average particle size of 0. In a resin composition comprising a rubber-elastic filler having a particle size distribution of 1 to 6 μm and a particle size distribution of 0.01 to 15 μm, and (D) a polar solvent, using a rheometer, a shear stress of 13 Pa, Viscosity measured at a frequency of 5 Hz and 50 Hz is less than 400 Pa · s and 3 Pa · s or more, respectively, and a ratio of the viscosities (viscosity at a frequency of 5 Hz (Pa · s) / viscosity at a frequency of 50 Hz (Pa · s)) ) Is 2 The resin composition as described above and a semiconductor device using the same are provided.
Description
本発明は、パターン埋め込み性、密着性、耐熱性、可とう性及び印刷性に優れた樹脂組成物及びそれを用いた半導体装置に関する。 The present invention relates to a resin composition excellent in pattern embedding property, adhesion, heat resistance, flexibility and printability, and a semiconductor device using the same.
ポリイミド樹脂などの耐熱性樹脂は、耐熱性及び機械的性質に優れていることから、エレクトロニクスの分野で半導体素子の表面保護膜や層間絶縁膜としてすでに広く使われている。最近、これら表面保護膜用や層間絶縁膜用、応力緩和材用等のポリイミド系樹脂膜の像形成方法として露光、現像あるいはエッチングなどの繁雑な工程を必要としないスクリーン印刷法が着目されている。 Since heat-resistant resins such as polyimide resins are excellent in heat resistance and mechanical properties, they are already widely used in the field of electronics as surface protective films and interlayer insulating films for semiconductor elements. Recently, screen printing methods that do not require complicated processes such as exposure, development, and etching have attracted attention as image forming methods for polyimide-based resin films for surface protective films, interlayer insulating films, and stress relieving materials. .
スクリーン印刷法には、ベース樹脂、フィラー及び溶剤を構成成分とし、チキソトロピー性を持つ耐熱性樹脂ペーストが使用される。これまでに開発された耐熱性樹脂ペーストのほとんどは、チキソトロピー性を付与するためのフィラーとしてシリカ微粒子や非溶解性ポリイミド微粒子を用いているため、加熱乾燥時にフィラー界面に多数の空隙や気泡が残留し、膜強度が低い、電気絶縁性に劣るといった問題が指摘されている。 In the screen printing method, a heat resistant resin paste having a base resin, a filler, and a solvent as constituent components and having thixotropic properties is used. Most of the heat-resistant resin pastes that have been developed so far use silica fine particles or non-soluble polyimide fine particles as a filler to impart thixotropic properties, so that many voids and bubbles remain at the filler interface during heating and drying. However, problems such as low film strength and poor electrical insulation have been pointed out.
そこでこれらの問題が無く、加熱乾燥時にフィラーがまず溶解し、ベース樹脂に相溶・成膜化する特殊な有機フィラー(可溶型フィラー)・ベース樹脂・溶剤の組合せとすることによって、特性に優れたポリイミドパターンを形成できる耐熱性樹脂ペーストが開示されている(日本国特開2−289646号公報参照)。また、ウエハレベルCSPの応力緩和材として使用するため、上記ペーストに低弾性フィラーや液状ゴム等を添加する技術もある(国際公開01−066645号公報参照)。 Therefore, there is no such problem, the filler is first dissolved at the time of heating and drying, and it becomes a characteristic by combining it with a special organic filler (soluble filler), base resin, and solvent that are compatible with the base resin to form a film. A heat-resistant resin paste capable of forming an excellent polyimide pattern has been disclosed (see Japanese Patent Application Laid-Open No. 2-289646). In addition, there is a technique for adding a low elastic filler, liquid rubber, or the like to the paste for use as a stress relaxation material for wafer level CSP (see International Publication No. 01-066665).
しかし、メタルポスト型のウエハレベルCSPの応力緩和材として上記低弾性ペーストを使用すると、メタルポスト埋め込み性が悪く、出来上がった半導体装置の信頼性が低下する。そこで、メタルポスト埋め込み性を改良するために低粘度のペーストを使用すると、印刷後の形状保持性が低下する。したがって、メタルポスト埋め込み性及び印刷後の形状保持性を両立できる粘度管理が必要となっている。 However, when the low elastic paste is used as a stress relieving material for a metal post type wafer level CSP, the metal post embedding property is poor and the reliability of the completed semiconductor device is lowered. Therefore, when a low-viscosity paste is used to improve the metal post embedding property, shape retention after printing is lowered. Therefore, it is necessary to manage the viscosity so that both the metal post embedding property and the shape retention property after printing can be achieved.
本発明の目的は、パターン埋め込み性、密着性、耐熱性、可とう性及び印刷性に優れた樹脂組成物及びそれを用いた半導体装置を提供するものである。 The objective of this invention is providing the resin composition excellent in pattern embedding property, adhesiveness, heat resistance, flexibility, and printability, and a semiconductor device using the same.
上記課題を解決するために、発明者らは、一定のせん断応力の下、5Hz及び50Hz程度の周波数で測定した樹脂組成物の粘度を、印刷時のメタルポスト埋め込み性が優れる程度に小さくする一方、5Hz程度の周波数で測定した粘度と50Hz程度の周波数で測定した粘度の差を大きくすることによって、パターン埋め込み性と印刷後の形状保持性を共に満たし、なおかつ密着性、耐熱性、可とう性といった特性をも満たす樹脂組成物を得ることができることを見出し、本発明を為すに至った。 In order to solve the above problems, the inventors reduced the viscosity of the resin composition measured at a frequency of about 5 Hz and 50 Hz under a constant shear stress to such an extent that the metal post embedding at the time of printing is excellent. By increasing the difference between the viscosity measured at a frequency of about 5 Hz and the viscosity measured at a frequency of about 50 Hz, both pattern embedding and shape retention after printing are satisfied, and adhesion, heat resistance, and flexibility are satisfied. The present inventors have found that a resin composition satisfying these characteristics can be obtained, and have reached the present invention.
すなわち、本発明は、下記(1)〜(5)に記載の事項をその特徴とするものである。 That is, the present invention is characterized by the following items (1) to (5).
(1)(A)室温で極性溶媒に可溶な芳香族熱可塑性樹脂、(B)室温で極性溶媒に不溶であるが、加熱することにより可溶な芳香族熱可塑性樹脂、(C)平均粒径が0.1〜6μmでかつ粒径分布が0.01〜15μmであるゴム弾性を有するフィラー及び(D)極性溶媒を含有してなる樹脂組成物において、レオメーターを使用してせん断応力13Paの条件下、周波数5Hz及び50Hzで測定した粘度がそれぞれ400Pa・s未満及び3Pa・s以上であり、かつ、それら粘度の比(周波数5Hzでの粘度(Pa・s)/周波数50Hzでの粘度(Pa・s))が2以上である樹脂組成物に関する。 (1) (A) an aromatic thermoplastic resin soluble in a polar solvent at room temperature, (B) an aromatic thermoplastic resin insoluble in a polar solvent at room temperature, but soluble by heating, (C) average In a resin composition comprising a rubber elastic filler having a particle size of 0.1 to 6 μm and a particle size distribution of 0.01 to 15 μm and (D) a polar solvent, a shear stress is measured using a rheometer. The viscosity measured at a frequency of 5 Hz and 50 Hz under a condition of 13 Pa is less than 400 Pa · s and 3 Pa · s or more, respectively, and the ratio of the viscosities (viscosity at a frequency of 5 Hz (Pa · s) / viscosity at a frequency of 50 Hz). (Pa · s)) relates to a resin composition of 2 or more.
(2)(A)室温で極性溶媒に可溶な芳香族熱可塑性樹脂及び(B)室温で極性溶媒に不溶であるが、加熱することにより可溶な芳香族熱可塑性樹脂が、ポリアミド樹脂、ポリイミド樹脂、ポリアミドイミド樹脂又はこれらの前駆体である上記(1)記載の樹脂組成物に関する。 (2) (A) an aromatic thermoplastic resin that is soluble in a polar solvent at room temperature, and (B) an aromatic thermoplastic resin that is insoluble in a polar solvent at room temperature, but soluble by heating, is a polyamide resin, It is related with the resin composition of the said (1) description which is a polyimide resin, a polyamideimide resin, or these precursors.
(3)ゴム弾性を有するフィラーの表面が化学修飾されている上記(1)または(2)記載の樹脂組成物に関する。 (3) The present invention relates to the resin composition as described in (1) or (2) above, wherein the surface of a filler having rubber elasticity is chemically modified.
(4)化学修飾がエポキシ基による修飾である上記(3)記載の樹脂組成物に関する。 (4) The resin composition according to (3), wherein the chemical modification is modification with an epoxy group.
(5)上記(1)〜(4)のいずれかに記載の樹脂組成物を用いた半導体装置に関する。 (5) It is related with the semiconductor device using the resin composition in any one of said (1)-(4).
以上のような本発明の樹脂組成物は、パターン埋め込み性、密着性、耐熱性、可とう性及び印刷性に優れたものである。特に、本発明の樹脂組成物は、パターン埋め込み性と印刷後の形状保持性という相反する特性を共に満たすものであるため、精密で複雑なパターンを、例えば、スクリーン印刷やディスペンス塗布等の公知の方法により形成することが可能である。さらに、本発明の樹脂組成物を用いた半導体装置は良好な特性を与えるものである。 The resin composition of the present invention as described above is excellent in pattern embedding, adhesion, heat resistance, flexibility and printability. In particular, since the resin composition of the present invention satisfies both contradictory properties of pattern embedding property and shape retention after printing, a precise and complicated pattern is known, for example, screen printing or dispensing coating. It can be formed by a method. Furthermore, a semiconductor device using the resin composition of the present invention gives good characteristics.
なお、本出願は、同出願人により先にされた日本国特許出願、すなわち、2005−120985号(出願日2005年4月19日)、及び2005−198002号(出願日2005年7月6日)に基づく優先権主張を伴うものであって、これらの明細書を参照のためにここに組み込むものとする。 In addition, this application is a Japanese patent application previously filed by the same applicant, ie, 2005-120985 (filing date: April 19, 2005) and 2005-198002 (filing date: July 6, 2005). ), Which is incorporated herein by reference.
本発明の樹脂組成物は、(A)室温で極性溶媒に可溶な芳香族熱可塑性樹脂、(B)室温で極性溶媒に不溶であるが、加熱することにより可溶な芳香族熱可塑性樹脂、(C)平均粒径が0.1〜6μmでかつ粒径分布が0.01〜15μmであるゴム弾性を有するフィラー及び(D)極性溶媒を含有してなる樹脂組成物において、レオメーターを使用してせん断応力13Paの条件下、周波数5Hz及び50Hzで測定した粘度がそれぞれ400Pa・s未満及び3Pa・s以上であり、かつ、それら粘度の比(周波数5Hzでの粘度(Pa・s)/周波数50Hzでの粘度(Pa・s))が2以上であることをその特徴とするものであり、これによれば、パターン埋め込み性、密着性、耐熱性、可とう性及び印刷性に優れた樹脂組成物及びそれを用いた半導体装置を提供することが可能となる。 The resin composition of the present invention comprises (A) an aromatic thermoplastic resin that is soluble in a polar solvent at room temperature, and (B) an aromatic thermoplastic resin that is insoluble in a polar solvent at room temperature but is soluble by heating. And (C) a resin composition comprising a rubber elastic filler having an average particle size of 0.1 to 6 μm and a particle size distribution of 0.01 to 15 μm, and (D) a polar solvent. The viscosity measured at a frequency of 5 Hz and 50 Hz under the condition of using a shear stress of 13 Pa is less than 400 Pa · s and 3 Pa · s or more, respectively, and the ratio of the viscosities (viscosity at a frequency of 5 Hz (Pa · s) / Its viscosity (Pa · s) at a frequency of 50 Hz is 2 or more, and according to this, it is excellent in pattern embedding property, adhesiveness, heat resistance, flexibility and printability. Resin composition and resin composition A semiconductor device using the same can be provided.
本発明において、レオメーターを使用してせん断応力13Paの条件下、周波数5Hzで測定した粘度は、400Pa・s未満である必要があるが、好ましくは280Pa・s未満であり、より好ましくは250Pa・s未満であり、さらに好ましくは220Pa・s未満であり、特に好ましくは200Pa・s未満である。周波数5Hzで測定した粘度が400Pa・s以上であると、メタルポスト等のパターン埋め込み性に劣る傾向がある。また、同条件下、周波数50Hzで測定した粘度は、3Pa・s以上である必要があるが、好ましくは6Pa・s以上であり、より好ましくは9Pa・s以上であり、特に好ましくは12Pa・s以上である。周波数50Hzで測定した粘度が3Pa・s未満であると、印刷後の形状保持性に劣る傾向がある。さらに、上記周波数5Hz測定した粘度と周波数50Hzで測定した粘度の比(5Hzでの粘度(Pa・s)/50Hzでの粘度(Pa・s))は2以上である必要があるが、好ましくは2.1以上であり、より好ましくは2.2以上であり、さらに好ましくは2.3以上であり、特に好ましくは2.4以上である。この比が2未満であると、メタルポスト等のパターン埋め込み性と印刷後の形状保持性両立するこが困難になる傾向がある。 In the present invention, the viscosity measured at a frequency of 5 Hz under a shear stress of 13 Pa using a rheometer needs to be less than 400 Pa · s, preferably less than 280 Pa · s, more preferably 250 Pa · s. It is less than s, more preferably less than 220 Pa · s, and particularly preferably less than 200 Pa · s. When the viscosity measured at a frequency of 5 Hz is 400 Pa · s or more, the pattern embedding property of a metal post or the like tends to be inferior. Further, under the same conditions, the viscosity measured at a frequency of 50 Hz needs to be 3 Pa · s or more, preferably 6 Pa · s or more, more preferably 9 Pa · s or more, and particularly preferably 12 Pa · s. That's it. If the viscosity measured at a frequency of 50 Hz is less than 3 Pa · s, the shape retention after printing tends to be inferior. Furthermore, the ratio of the viscosity measured at a frequency of 5 Hz to the viscosity measured at a frequency of 50 Hz (viscosity at 5 Hz (Pa · s) / viscosity at 50 Hz (Pa · s)) needs to be 2 or more, preferably It is 2.1 or more, More preferably, it is 2.2 or more, More preferably, it is 2.3 or more, Most preferably, it is 2.4 or more. If this ratio is less than 2, it tends to be difficult to achieve both pattern embedding properties such as metal posts and shape retention after printing.
各周波数における粘度は、樹脂組成物の不揮発分濃度(以下NVとする)や、(A)室温で極性溶媒に可溶な芳香族熱可塑性樹脂あるいは(B)室温で極性溶媒に不溶であるが、加熱することにより可溶な芳香族熱可塑性樹脂の分子量を調整すること等によって制御できる。具体的には、NVあるいは各種芳香族熱可塑性樹脂の分子量を小さくすると各周波数における粘度が低下する傾向がある。 The viscosity at each frequency is insoluble in the resin composition (hereinafter referred to as NV), (A) an aromatic thermoplastic resin soluble in a polar solvent at room temperature, or (B) insoluble in a polar solvent at room temperature. It can be controlled by adjusting the molecular weight of a soluble aromatic thermoplastic resin by heating. Specifically, when the molecular weight of NV or various aromatic thermoplastic resins is decreased, the viscosity at each frequency tends to decrease.
なお、上記粘度は、室温にてレオメーター(動的粘弾性測定装置)を用いて測定することが可能であり、そのような装置としては、例えば、BOHLIN INSTRUMENTS社製レオメーター、CSR−10型等を挙げることができる。 The viscosity can be measured at room temperature using a rheometer (dynamic viscoelasticity measuring device). Examples of such a device include a rheometer manufactured by BOHLIN INSTRUMENTS, CSR-10 type. Etc.
本発明における、(A)室温で極性溶媒に可溶な芳香族熱可塑性樹脂及び(B)室温で極性溶媒に不溶であるが、加熱することにより可溶な芳香族熱可塑性樹脂は、特に限定されないが、ポリアミド樹脂、ポリイミド樹脂、ポリアミドイミド樹脂又はこれらの前駆体であることが好ましい。特に、(B)成分は、本発明の樹脂組成物にチキソトロピーを付与し、スクリーン印刷やディスペンス塗布等による精密なパターン形成を可能ならしめるものであることが好ましい。なお、上記「室温」とは、特に溶媒温度の指定や調節を行わず、室内に放置しておいたような場合の温度条件を示し、特に制限されないが、10〜40℃の範囲内の温度であることが好ましい。また、「加熱」とは溶媒を好ましくは80℃以上に、より好ましくは80℃〜200℃に、さらに好ましくは100〜180℃に昇温することである。加熱温度が80℃未満だと(C)フィラーの分散が十分でなく、得られる塗膜の表面平坦性が低下する傾向がある。 In the present invention, (A) an aromatic thermoplastic resin that is soluble in a polar solvent at room temperature and (B) an aromatic thermoplastic resin that is insoluble in a polar solvent at room temperature but soluble by heating are particularly limited. However, it is preferably a polyamide resin, a polyimide resin, a polyamideimide resin or a precursor thereof. In particular, the component (B) preferably imparts thixotropy to the resin composition of the present invention and enables precise pattern formation by screen printing, dispensing application, or the like. The “room temperature” refers to a temperature condition in the case where the solvent temperature is not specified or adjusted, and is left indoors, and is not particularly limited, but a temperature within a range of 10 to 40 ° C. It is preferable that The “heating” is to raise the temperature of the solvent to preferably 80 ° C. or higher, more preferably 80 ° C. to 200 ° C., and still more preferably 100 to 180 ° C. When the heating temperature is less than 80 ° C., the (C) filler is not sufficiently dispersed, and the surface flatness of the resulting coating film tends to decrease.
上記ポリアミド樹脂、ポリイミド樹脂、ポリアミドイミド樹脂、またはこれらの前駆体を得る方法としては、例えば、芳香族、脂肪族あるいは脂環式ジアミン化合物と、ジカルボン酸あるいはその反応性酸誘導体及び/又はトリカルボン酸あるいはその反応性酸誘導体及び/又はテトラカルボン酸二無水物との反応による方法等、公知の方法によればよく、それぞれの原料物質の反応性等により適宜選択することができる。反応は、無溶媒あるいは有機溶媒の存在下で行うことができる。反応温度は、25℃〜250℃とすることが好ましく、反応時間は、バッチの規模、採用される反応条件などにより適宜選択することができる。 Examples of the method for obtaining the polyamide resin, polyimide resin, polyamideimide resin, or precursors thereof include aromatic, aliphatic or alicyclic diamine compounds, dicarboxylic acids or reactive acid derivatives thereof and / or tricarboxylic acids. Alternatively, a known method such as a method of reacting with the reactive acid derivative and / or tetracarboxylic dianhydride may be used, and can be appropriately selected depending on the reactivity of each raw material. The reaction can be carried out without solvent or in the presence of an organic solvent. The reaction temperature is preferably 25 ° C. to 250 ° C., and the reaction time can be appropriately selected depending on the scale of the batch, the reaction conditions employed, and the like.
上記(A)成分及び(B)成分を製造するときの有機溶媒としては、特に制限は無く、例えば、ジエチレングリコールジメチルエーテル、ジエチレングリコールジエチルエーテル、トリエチレングリコールジメチルエーテル、トリエチレングリコールジエチルエーテル等のエーテル系溶媒、ジメチルスルホキシド、ジエチルスルホキシド、ジメチルスルホン、スルホラン等の含硫黄系溶媒、γ−ブチロラクトン、酢酸セロソルブ等のエステル系溶媒、シクロヘキサノン、メチルエチルケトン等のケトン系溶媒、N−メチルピロリドン、ジメチルアセトアミド、1,3−ジメチル−3,4,5,6−テトラヒドロ−2(1H)−ピリミジノン等の含窒素系溶媒、トルエン、キシレン等の芳香族炭化水素系溶媒等が挙げられ、これらは単独で又は2種類以上組み合わせて使用することができ、好ましくは、生成する樹脂を溶解する溶媒を選択して使用する。 The organic solvent for producing the component (A) and the component (B) is not particularly limited, and examples thereof include ether solvents such as diethylene glycol dimethyl ether, diethylene glycol diethyl ether, triethylene glycol dimethyl ether, and triethylene glycol diethyl ether. Sulfur-containing solvents such as dimethyl sulfoxide, diethyl sulfoxide, dimethyl sulfone and sulfolane, ester solvents such as γ-butyrolactone and cellosolve acetate, ketone solvents such as cyclohexanone and methyl ethyl ketone, N-methylpyrrolidone, dimethylacetamide, 1,3- Examples thereof include nitrogen-containing solvents such as dimethyl-3,4,5,6-tetrahydro-2 (1H) -pyrimidinone, and aromatic hydrocarbon solvents such as toluene and xylene. Combinations or more types can be used, preferably used to select a solvent which dissolves the resulting resin.
また、それぞれポリイミド樹脂前駆体又はポリアミドイミド樹脂前駆体を脱水閉環してポリイミド樹脂又はポリアミドイミド樹脂とする方法も特に制限は無く、一般的な方法を使用することができる。例えば、常圧あるいは減圧下において加熱によって脱水閉環する熱閉環法、触媒の存在下あるいは非存在下、無水酢酸等の脱水剤を使用する化学閉環法等を使用することができる。 Moreover, there is no restriction | limiting in particular also in the method of dehydrating and ring-closing a polyimide resin precursor or a polyamideimide resin precursor, respectively, and a general method can be used. For example, a thermal ring closure method in which dehydration ring closure is performed by heating under normal pressure or reduced pressure, a chemical ring closure method using a dehydrating agent such as acetic anhydride in the presence or absence of a catalyst, and the like can be used.
熱閉環法の場合、脱水反応で生じる水を系外に除去しながら行うことが好ましい。このとき80〜400℃、好ましくは100〜250℃に反応液を加熱することにより行う。この際、ベンゼン、トルエン、キシレン等のような水と共沸するような溶剤を併用し、水を共沸除去してもよい。 In the case of the thermal ring closure method, it is preferably carried out while removing water generated by the dehydration reaction out of the system. At this time, it is carried out by heating the reaction solution to 80 to 400 ° C, preferably 100 to 250 ° C. At this time, a solvent that azeotropes with water such as benzene, toluene, xylene or the like may be used in combination to remove water azeotropically.
化学閉環法の場合、化学的脱水剤の存在下、0〜120℃、好ましくは10〜80℃で反応させる。化学的脱水剤としては、例えば、無水酢酸、無水プロピオン酸、無水酪酸、無水安息香酸等の酸無水物、ジシクロヘキシルカルボジイミド等のカルボジイミド化合物等を用いるのが好ましい。このとき、ピリジン、イソキノリン、トリメチルアミン、トリエチルアミン、アミノピリジン、イミダゾール等の環化反応を促進する物質を併用することが好ましい。化学的脱水剤はジアミン化合物の総量に対して90〜600モル%、環化反応を促進する物質はジアミン化合物の総量に対して40〜300モル%使用される。また、トリフェニルホスファイト、トリシクロヘキシルホスファイト、トリフェニルホスフェート、リン酸、五酸化リン等のリン化合物、ホウ酸、無水ホウ酸等のホウ素化合物等の脱水触媒を用いてもよい。 In the case of the chemical ring closure method, the reaction is carried out at 0 to 120 ° C, preferably 10 to 80 ° C in the presence of a chemical dehydrating agent. As the chemical dehydrating agent, for example, acid anhydrides such as acetic anhydride, propionic anhydride, butyric anhydride, and benzoic acid, and carbodiimide compounds such as dicyclohexylcarbodiimide are preferably used. At this time, it is preferable to use together a substance that promotes the cyclization reaction, such as pyridine, isoquinoline, trimethylamine, triethylamine, aminopyridine, imidazole. The chemical dehydrating agent is used in an amount of 90 to 600 mol% based on the total amount of the diamine compound, and the substance that promotes the cyclization reaction is used in an amount of 40 to 300 mol% based on the total amount of the diamine compound. Further, a dehydration catalyst such as triphenyl phosphite, tricyclohexyl phosphite, triphenyl phosphate, phosphorus compounds such as phosphoric acid and phosphorus pentoxide, and boron compounds such as boric acid and boric anhydride may be used.
脱水反応によりイミド化を終了した反応液を、メタノール等の低級アルコール、水又はこれらの混合物等の上記有機溶媒と相溶性であって、かつ樹脂に対して貧溶媒である大過剰の溶媒に注ぎ、樹脂の沈殿物を得て、これをろ別し、溶媒を乾燥することによって、ポリイミド樹脂又はポリアミドイミド樹脂を得る。残存するイオン性不純物の低減化等を考慮すると、前述の熱閉環法が好ましい。 The reaction solution that has been imidized by the dehydration reaction is poured into a large excess solvent that is compatible with the above organic solvent such as a lower alcohol such as methanol, water, or a mixture thereof, and is a poor solvent for the resin. A precipitate of resin is obtained, this is filtered off, and the solvent is dried to obtain a polyimide resin or a polyamideimide resin. Considering reduction of remaining ionic impurities, etc., the above-described thermal ring closure method is preferable.
本発明の樹脂組成物において、上記(A)成分と(B)成分のそれぞれの配合量は特に制限されず、任意でよいが、好ましくは(A)成分100重量部に対して、(B)成分10〜300重量部、より好ましくは(A)成分100重量部に対して、(B)成分10〜200重量部配合する。(B)成分の配合量が10重量部より少ないと、得られる樹脂組成物のチキソトロピー性が低下する傾向があり、300重量部より多いと得られる膜物性が低下する傾向がある。 In the resin composition of the present invention, the blending amounts of the component (A) and the component (B) are not particularly limited and may be arbitrary, but preferably (B) with respect to 100 parts by weight of the component (A). 10 to 300 parts by weight of component, more preferably 10 to 200 parts by weight of component (B) is added to 100 parts by weight of component (A). When the blending amount of the component (B) is less than 10 parts by weight, the thixotropic property of the obtained resin composition tends to be lowered, and when it is more than 300 parts by weight, the obtained film properties tend to be lowered.
本発明における(C)ゴム弾性を有するフィラーとしては、樹脂組成物の弾性率を低下させることができるものであれば、特に制限はないが、アクリルゴム、フッ素ゴム、シリコーンゴム、ブタジエンゴム等の弾性体のフィラーやこれらの液状ゴム等が挙げられる。本発明の樹脂組成物の耐熱性を考慮すると、シリコーンゴムが好ましく、例えば、トレフィルEシリーズ(東レ・ダウコーニング・シリコーン(株)製商品名)を用いることができる。(C)成分の平均粒径は0.1〜6μmであることが好ましく、0.2〜5μmであることがより好ましく、0.3〜4μmであることが特に好ましい。平均粒径が0.1μm未満では粒子間の凝集が起き、フィラーを十分に分散させることが困難な傾向があり、6μmを超えると、ろ過工程を導入することが困難となり、得られる塗膜の表面平坦性が低下する傾向がある。また、その形状は、球形又は不定形に微粒子化されていることが好ましい。さらに、(C)成分の粒径分布は、0.01〜15μmであることが好ましく、0.02〜15μmであることがより好ましく、0.03〜15μmであることが特に好ましい。粒径が0.01μm未満のものが存在すると粒子間の凝集が起き易くなり、フィラーを十分に分散させることが難しくなる傾向があり、15μmを超えるものが存在すると、ろ過工程を導入することが困難となり、得られる塗膜の表面平坦性が低下する傾向がある。 The filler having rubber elasticity (C) in the present invention is not particularly limited as long as it can lower the elastic modulus of the resin composition, but acrylic rubber, fluorine rubber, silicone rubber, butadiene rubber, etc. Examples thereof include elastic fillers and liquid rubbers thereof. In consideration of the heat resistance of the resin composition of the present invention, silicone rubber is preferable. For example, Trefill E series (trade name, manufactured by Toray Dow Corning Silicone Co., Ltd.) can be used. (C) It is preferable that the average particle diameter of a component is 0.1-6 micrometers, It is more preferable that it is 0.2-5 micrometers, It is especially preferable that it is 0.3-4 micrometers. When the average particle size is less than 0.1 μm, aggregation between particles occurs, and it tends to be difficult to sufficiently disperse the filler. When the average particle size exceeds 6 μm, it is difficult to introduce a filtration step, There is a tendency for surface flatness to decrease. The shape is preferably finely divided into a spherical shape or an indefinite shape. Furthermore, the particle size distribution of the component (C) is preferably 0.01 to 15 μm, more preferably 0.02 to 15 μm, and particularly preferably 0.03 to 15 μm. When particles having a particle size of less than 0.01 μm are present, aggregation between particles tends to occur, and it is difficult to sufficiently disperse the filler. When particles having a particle size exceeding 15 μm are present, a filtration step may be introduced. It becomes difficult and the surface flatness of the resulting coating film tends to be lowered.
また、(C)成分であるフィラーの表面は官能基で化学的に修飾されていることが好ましい。このような官能基としては、例えば、エポキシ基、アミノ基、アクリル基、ビニル基、フェニル基等を挙げることができ、好ましくはエポキシ基である。例えば、上記トレフィルEシリーズのトレフィルE−601のシリコーンゴムは、その表面がエポキシ基で修飾されており、(C)成分として好適である。 Moreover, it is preferable that the surface of the filler which is (C) component is chemically modified with the functional group. Examples of such a functional group include an epoxy group, an amino group, an acrylic group, a vinyl group, and a phenyl group, and an epoxy group is preferable. For example, the trefill E-series silicone rubber of Trefill E series has a surface modified with an epoxy group and is suitable as the component (C).
また、(C)成分は、(A)成分および(B)成分を含む芳香族熱可塑性樹脂の全総量100重量部に対して、5〜900重量部使用することが好ましく、5〜800重量部使用することがより好ましい。このような(C)フィラーを、耐熱性を有する熱可塑性樹脂に添加することにより、樹脂組成物の耐熱性及び密着性を損なうことなく、低弾性にすることが可能となり、また、その弾性率をコントロールすることが可能となる。 The component (C) is preferably used in an amount of 5 to 900 parts by weight, preferably 5 to 800 parts by weight, based on 100 parts by weight of the total amount of the aromatic thermoplastic resin including the component (A) and the component (B). More preferably it is used. By adding such a filler (C) to a thermoplastic resin having heat resistance, it becomes possible to make the resin composition low elastic without impairing the heat resistance and adhesion of the resin composition, and its elastic modulus. Can be controlled.
本発明における(D)極性溶媒は、有極性分子から構成される溶媒であれば特に制限されないが、例えば、N−メチルピロリドン、ジメチルアセドアミド、ジメチルホルムアミド、1,3−ジメチルテトラヒドロ−2(1H)−ピリミジノン等の含窒素化合物、スルホラン、ジメチルスルホキシド等の含硫黄化合物、γ−ブチロラクトン、γ−バレロラクトン、γ−カプロラクトン、γ−ヘプタラクトン、α−アセチル−γ−ブチロラクトン、ε−カプロラクトン等のラクトン類、メチルエチルケトン、メチルイソブチルケトン、シクロヘキサノン、アセトフェノン等のケトン類、エチレングリコール、グリセリン、ジエチレングリコールジメチルエーテル、ジエチレングリコールジエチルエーテル、ジエチレングリコールジプロピルエーテル、ジエチレングリコールジブチルエーテル、トリエチレングリコールジメチルエーテル、トリエチレングリコールジエチルエーテル、トリエチレングリコールジプロピルエーテル、トリエチレングリコールジブチルエーテル、テトラエチレングリコールジメチルエーテル、テトラエチレングリコールジエチルエーテル、テトラエチレングリコールジプロピルエーテル、テトラエチレングリコールジブチルエーテル、ジエチレングリコールモノメチルエーテル、ジエチレングリコールモノエチルエーテル、トリエチレングリコールモノメチルエーテル、トリエチレングリコールモノエチルエーテル、テトラエチレングリコールモノメチルエーテル、テトラエチレングリコールモノエチルエーテル等のエーテル類等が挙げられる。 The (D) polar solvent in the present invention is not particularly limited as long as it is a solvent composed of a polar molecule. For example, N-methylpyrrolidone, dimethylacedamide, dimethylformamide, 1,3-dimethyltetrahydro-2 ( 1H) -nitrogen compounds such as -pyrimidinone, sulfur-containing compounds such as sulfolane and dimethyl sulfoxide, γ-butyrolactone, γ-valerolactone, γ-caprolactone, γ-heptalactone, α-acetyl-γ-butyrolactone, ε-caprolactone, etc. Lactones, methyl ethyl ketone, methyl isobutyl ketone, cyclohexanone, ketones such as acetophenone, ethylene glycol, glycerin, diethylene glycol dimethyl ether, diethylene glycol diethyl ether, diethylene glycol dipropyl ether, Ethylene glycol dibutyl ether, triethylene glycol dimethyl ether, triethylene glycol diethyl ether, triethylene glycol dipropyl ether, triethylene glycol dibutyl ether, tetraethylene glycol dimethyl ether, tetraethylene glycol diethyl ether, tetraethylene glycol dipropyl ether, tetraethylene glycol Examples include ethers such as dibutyl ether, diethylene glycol monomethyl ether, diethylene glycol monoethyl ether, triethylene glycol monomethyl ether, triethylene glycol monoethyl ether, tetraethylene glycol monomethyl ether, and tetraethylene glycol monoethyl ether.
(D)成分の配合量は、本発明の樹脂組成物の粘度を考慮して適宜決定すればよく、特に限定されないが、本発明の樹脂組成物中の全樹脂総量100重量部に対して、100〜3500重量部配合することが好ましく、150〜1000重量部配合することがより好ましい。 The blending amount of the component (D) may be appropriately determined in consideration of the viscosity of the resin composition of the present invention, and is not particularly limited. However, with respect to 100 parts by weight of the total resin in the resin composition of the present invention, It is preferable to mix | blend 100-3500 weight part, and it is more preferable to mix | blend 150-1000 weight part.
また、本発明の樹脂組成物には、必要に応じて、着色剤、カップリング剤等の添加剤、樹脂改質剤を添加してもよい。着色剤としては、カーボンブラック、染料、顔料等が挙げられる。カップリング剤としては、シラン系、チタン系、アルミニウム系などが挙げられるが、シラン系カップリング剤が最も好ましい。 Moreover, you may add additives, such as a coloring agent and a coupling agent, and a resin modifier to the resin composition of this invention as needed. Examples of the colorant include carbon black, dyes, and pigments. Examples of the coupling agent include silane-based, titanium-based, and aluminum-based, and silane-based coupling agents are most preferable.
シラン系カップリング剤としては、特に制限は無く、例えば、ビニルトリクロロシラン、ビニルトリス(β−メトキシエトキシ)シラン、ビニルトリエトキシシラン、ビニルトリメトキシシラン、γ−メタクリロキシプロピルトリメトキシシラン、γ−メタクリロキシプロピルメチルジメトキシシラン、β−(3,4−エポキシシクロヘキシル)エチルトリメトキシシラン、γ−グリシドキシプロピルトリメトキシシラン、γ−グリシドキシプロピルメチルジメトキシシラン、γ−グリシドキシプロピルメチルジエトキシシラン、N−β(アミノエチル)γ−アミノプロピルトリメトキシシラン、N−β(アミノエチル)γ−アミノプロピルメチルジメトキシシラン、γ−アミノプロピルトリエトキシシラン、N−フェニル−γ−アミノプロピルトリメトキシシラン、γ−メルカプトプロピルトリメトキシシラン、γ−メルカプトプロピルトリエトキシシラン、3−アミノプロピルメチルジエトキシシラン、3−ウレイドプロピルトリエトキシシラン、3−ウレイドプロピルトリメトキシシラン、3−アミノプロピルトリメトキシシラン、3−アミノプロピル−トリス(2−メトキシ−エトキシ−エトキシ)シラン、N−メチル−3−アミノプロピルトリメトキシシラン、トリアミノプロピル−トリメトキシシラン、3−4,5−ジヒドロイミダゾール−1−イル−プロピルトリメトキシシラン、3−メタクリロキシプロピル−トリメトキシシラン、3−メルカプトプロピル−メチルジメトキシシラン、3−クロロプロピル−メチルジメトキシシラン、3−クロロプロピル−ジメトキシシラン、3−シアノプロピル−トリエトキシシラン、ヘキサメチルジシラザン、N,O−ビス(トリメチルシリル)アセトアミド、メチルトリメトキシシラン、メチルトリエトキシシラン、エチルトリクロロシラン、n−プロピルトリメトキシシラン、イソブチルトリメトキシシラン、アミルトリクロロシラン、オクチルトリエトキシシラン、フェニルトリメトキシシラン、フェニルトリエトキシシラン、メチルトリ(メタクリロイルオキエトキシ)シラン、メチルトリ(グリシジルオキシ)シラン、N−β(N−ビニルベンジルアミノエチル)−γ−アミノプロピルトリメトキシシラン、オクタデシルジメチル〔3−(トリメトキシシリル)プロピル〕アンモニウムクロライド、γ−クロロプロピルメチルジクロロシラン、γ−クロロプロピルメチルジメトキシシラン、γ−クロロプロピルメチルジエトキシシラン、トリメチルシリルイソシアネート、ジメチルシリルイソシアネート、メチルシリルトリイソシアネート、ビニルシリルトリイソシアネート、フェニルシリルトリイソシアネート、テトライソシアネートシラン、エトキシシランイソシアネートなどを使用することができ、これらの1種又は2種以上を併用することもできる。 The silane coupling agent is not particularly limited, and examples thereof include vinyltrichlorosilane, vinyltris (β-methoxyethoxy) silane, vinyltriethoxysilane, vinyltrimethoxysilane, γ-methacryloxypropyltrimethoxysilane, and γ-methacrylate. Roxypropylmethyldimethoxysilane, β- (3,4-epoxycyclohexyl) ethyltrimethoxysilane, γ-glycidoxypropyltrimethoxysilane, γ-glycidoxypropylmethyldimethoxysilane, γ-glycidoxypropylmethyldiethoxy Silane, N-β (aminoethyl) γ-aminopropyltrimethoxysilane, N-β (aminoethyl) γ-aminopropylmethyldimethoxysilane, γ-aminopropyltriethoxysilane, N-phenyl-γ-aminopropyltri Toxisilane, γ-mercaptopropyltrimethoxysilane, γ-mercaptopropyltriethoxysilane, 3-aminopropylmethyldiethoxysilane, 3-ureidopropyltriethoxysilane, 3-ureidopropyltrimethoxysilane, 3-aminopropyltrimethoxysilane 3-aminopropyl-tris (2-methoxy-ethoxy-ethoxy) silane, N-methyl-3-aminopropyltrimethoxysilane, triaminopropyl-trimethoxysilane, 3-4,5-dihydroimidazol-1-yl -Propyltrimethoxysilane, 3-methacryloxypropyl-trimethoxysilane, 3-mercaptopropyl-methyldimethoxysilane, 3-chloropropyl-methyldimethoxysilane, 3-chloropropyl-dimethoxysilane 3-cyanopropyl-triethoxysilane, hexamethyldisilazane, N, O-bis (trimethylsilyl) acetamide, methyltrimethoxysilane, methyltriethoxysilane, ethyltrichlorosilane, n-propyltrimethoxysilane, isobutyltrimethoxysilane, Amyltrichlorosilane, octyltriethoxysilane, phenyltrimethoxysilane, phenyltriethoxysilane, methyltri (methacryloyloxyethoxy) silane, methyltri (glycidyloxy) silane, N-β (N-vinylbenzylaminoethyl) -γ-aminopropyl Trimethoxysilane, octadecyldimethyl [3- (trimethoxysilyl) propyl] ammonium chloride, γ-chloropropylmethyldichlorosilane, γ-chloropropylmethyl Methoxysilane, γ-chloropropylmethyldiethoxysilane, trimethylsilyl isocyanate, dimethylsilyl isocyanate, methylsilyl triisocyanate, vinylsilyl triisocyanate, phenylsilyl triisocyanate, tetraisocyanate silane, ethoxysilane isocyanate, etc. can be used. These may be used alone or in combination of two or more.
チタン系カップリング剤としては、特に制限は無く、例えば、イソプロピルトリオクタノイルチタネート、イソプロピルジメタクリルイソステアロイルチタネート、イソプロピルトリドデシルベンゼンスルホニルチタネート、イソプロピルイソステアロイルジアクリルチタネート、イソプロピルトリ(ジオクチルホスフェート)チタネート、イソプロピルトリクミルフェニルチタネート、イソプロピルトリス(ジオクチルパイロホスフェート)チタネート、イソプロピルトリス(n−アミノエチル)チタネート、テトライソプロピルビス(ジオクチルホスファイト)チタネート、テトラオクチルビス(ジトリデシルホスファイト)チタネート、テトラ(2,2−ジアリルオキシメチル−1−ブチル)ビス(ジトリデシル)ホスファイトチタネート、ジクミルフェニルオキシアセテートチタネート、ビス(ジオクチルパイロホスフェート)オキシアセテートチタネート、テトライソプロピルチタネート、テトラノルマルブチルチタネート、ブチルチタネートダイマー、テトラ(2−エチルヘキシル)チタネート、チタンアセチルアセトネート、ポリチタンアセチルアセトネート、チタンオクチレングリコレート、チタンラクテートアンモニウム塩、チタンラクテート、チタンラクテートエチルエステル、チタントリエタノールアミネート、ポリヒドロキシチタンステアレート、テトラメチルオルソチタネート、テトラエチルオルソチタネート、テトラプロピルオルソチタネート、テトライソブチルオルソチタネート、ステアリルチタネート、クレシルチタネートモノマー、クレシルチタネートポリマー、ジイソプロポキシ−ビス(2,4−ペンタジオネート)チタニウム(IV)、ジイソプロピル−ビス−トリエタノールアミノチタネート、オクチレングリコールチタネート、テトラ−n−ブトキシチタンポリマー、トリ−n−ブトキシチタンモノステアレートポリマー、トリ−n−ブトキシチタンモノステアレートなどを使用することができ、これらの1種又は2種以上を併用することもできる。 The titanium-based coupling agent is not particularly limited. For example, isopropyl trioctanoyl titanate, isopropyl dimethacrylisostearoyl titanate, isopropyl tridodecylbenzenesulfonyl titanate, isopropyl isostearoyl diacryl titanate, isopropyl tri (dioctyl phosphate) titanate, Isopropyltricumylphenyl titanate, isopropyltris (dioctylpyrophosphate) titanate, isopropyltris (n-aminoethyl) titanate, tetraisopropylbis (dioctylphosphite) titanate, tetraoctylbis (ditridecylphosphite) titanate, tetra (2, 2-Diallyloxymethyl-1-butyl) bis (ditridecyl) phosphite titane , Dicumylphenyloxyacetate titanate, bis (dioctylpyrophosphate) oxyacetate titanate, tetraisopropyl titanate, tetranormal butyl titanate, butyl titanate dimer, tetra (2-ethylhexyl) titanate, titanium acetylacetonate, polytitanium acetylacetonate , Titanium octylene glycolate, Titanium lactate ammonium salt, Titanium lactate, Titanium lactate ethyl ester, Titanium triethanolamate, Polyhydroxy titanium stearate, Tetramethyl orthotitanate, Tetraethyl orthotitanate, Tetrapropyl orthotitanate, Tetraisobutyl orthotitanate , Stearyl titanate, cresyl titanate monomer, cresyl titanate Nate polymer, diisopropoxy-bis (2,4-pentadionate) titanium (IV), diisopropyl-bis-triethanolamino titanate, octylene glycol titanate, tetra-n-butoxytitanium polymer, tri-n-butoxytitanium A monostearate polymer, tri-n-butoxytitanium monostearate, etc. can be used, and these 1 type (s) or 2 or more types can also be used together.
アルミニウム系カップリング剤としては、特に制限は無く、例えば、エチルアセトアセテートアルミニウムジイソプロピレート、アルミニウムトリス(エチルアセトアセテート)、アルキルアセトアセテートアルミニウムジイソプロピレート、アルミニウムモノアセチルアセテートビス(エチルアセトアセテート)、アルミニウムトリス(アセチルアセトネート)、アルミニウム=モノイソプロポキシモノオレオキシエチルアセトアセテート、アルミニウム−ジ−n−ブトキシド−モノ−エチルアセトアセテート、アルミニウム−ジ−イソ−プロポキシド−モノ−エチルアセトアセテート等のアルミニウムキレート化合物、アルミニウムイソプロピレート、モノ−sec−ブトキシアルミニウムジイソプロピレート、アルミニウム−sec−ブチレート、アルミニウムエチレート等のアルミニウムアルコレートなどを使用することができ、これらの1種又は2種以上を併用することもできる。 The aluminum coupling agent is not particularly limited. For example, ethyl acetoacetate aluminum diisopropylate, aluminum tris (ethyl acetoacetate), alkyl acetoacetate aluminum diisopropylate, aluminum monoacetyl acetate bis (ethyl acetoacetate), Aluminum tris (acetylacetonate), aluminum = monoisopropoxymonooroxyethyl acetoacetate, aluminum-di-n-butoxide-mono-ethylacetoacetate, aluminum-di-iso-propoxide-mono-ethylacetoacetate, etc. Aluminum chelate compound, aluminum isopropylate, mono-sec-butoxyaluminum diisopropylate, aluminum-sec- Chireto, aluminum alcoholates of aluminum ethylate or the like can be used, may be used in combination one or more of them.
上記の添加剤は(A)成分および(B)成分を含む芳香族熱可塑性樹脂の全総量100重量部に対して、50重量部以下の配合量にすることが好ましい。上記添加剤の添加量が50重量部より多いと、得られる塗膜物性が低下する傾向がある。 The additive is preferably used in an amount of 50 parts by weight or less based on 100 parts by weight of the total amount of the aromatic thermoplastic resin including the component (A) and the component (B). When there is more addition amount of the said additive than 50 weight part, there exists a tendency for the coating-film physical property obtained to fall.
また、本発明の樹脂組成物には、放射線重合性化合物を添加しても良い。 Moreover, you may add a radiation polymerizable compound to the resin composition of this invention.
放射線重合性化合物としては特に制限は無く、例えば、アクリル酸メチル、メタクリル酸メチル、アクリル酸エチル、メタクリル酸エチル、アクリル酸ブチル、メタクリル酸ブチル、アクリル酸2−エチルヘキシル、メタクリル酸2−エチルヘキシル、ペンテニルアクリレート、テトラヒドロフルフリルアクリレート、テトラヒドロフルフリルメタクリレート、ジエチレングリコールジアクリレート、トリエチレングリコールジアクリレート、テトラエチレングリコールジアクリレート、ジエチレングリコールジメタクリレート、トリエチレングリコールジメタクリレート、テトラエチレングリコールジメタクリレート、トリメチロールプロパンジアクリレート、トリメチロールプロパントリアクリレート、トリメチロールプロパンジメタクリレート、トリメチロールプロパントリメタクリレート、1,4−ブタンジオールジアクリレート、1,6−ヘキサンジオールジアクリレート、1,4−ブタンジオールジメタクリレート、1,6−ヘキサンジオールジメタクリレート、ペンタエリスリトールトリアクリレート、ペンタエリスリトールテトラアクリレート、ペンタエリスリトールトリメタクリレート、ペンタエリスリトールテトラメタクリレート、ジペンタエリスリトールヘキサアクリレート、ジペンタエリスリトールヘキサメタクリレート、スチレン、ジビニルベンゼン、4−ビニルトルエン、4−ビニルピリジン、N−ビニルピロリドン、2−ヒドロキシエチルアクリレート、2−ヒドロキシエチルメタクリレート、1,3−アクリロイルオキシ−2−ヒドロキシプロパン、1,2−メタクリロイルオキシ−2−ヒドロキシプロパン、メチレンビスアクリルアミド、N,N−ジメチルアクリルアミド、N−メチロールアクリルアミド、トリス(β−ヒドロキシエチル)イソシアヌレートのトリアクリレート、下記一般式(I)
で表される化合物、ジオール類、一般式(II)
で表されるイソシアネート化合物、一般式(III)
で表される化合物からなるウレタンアクリレート又はウレタンメタクリレート、一般式(IV)
で表されるジアミン、および一般式(V)
で表される化合物からなる尿素メタクリレート、官能基を含むビニル共重合体に少なくとも1個のエチレン性不飽和基と、オキシラン環、イソシアネート基、水酸基、カルボキシル基等の官能基を少なくとも1個有する化合物を付加反応させて得られる放射線重合性共重合等などが挙げられ、これらは単独で又は二種類以上を組み合わせて使用することができる。There is no restriction | limiting in particular as a radiation polymerizable compound, For example, methyl acrylate, methyl methacrylate, ethyl acrylate, ethyl methacrylate, butyl acrylate, butyl methacrylate, 2-ethylhexyl acrylate, 2-ethylhexyl methacrylate, pentenyl Acrylate, tetrahydrofurfuryl acrylate, tetrahydrofurfuryl methacrylate, diethylene glycol diacrylate, triethylene glycol diacrylate, tetraethylene glycol diacrylate, diethylene glycol dimethacrylate, triethylene glycol dimethacrylate, tetraethylene glycol dimethacrylate, trimethylolpropane diacrylate, Trimethylolpropane triacrylate, trimethylolpropane dimethac Rate, trimethylolpropane trimethacrylate, 1,4-butanediol diacrylate, 1,6-hexanediol diacrylate, 1,4-butanediol dimethacrylate, 1,6-hexanediol dimethacrylate, pentaerythritol triacrylate, penta Erythritol tetraacrylate, pentaerythritol trimethacrylate, pentaerythritol tetramethacrylate, dipentaerythritol hexaacrylate, dipentaerythritol hexamethacrylate, styrene, divinylbenzene, 4-vinyltoluene, 4-vinylpyridine, N-vinylpyrrolidone, 2-hydroxyethyl Acrylate, 2-hydroxyethyl methacrylate, 1,3-acryloyloxy-2-hydroxyprop , 1,2-methacryloyloxy-2-hydroxypropane, methylenebisacrylamide, N, N- dimethyl acrylamide, N- methylol acrylamide, tris (beta-hydroxyethyl) triacrylate isocyanurate represented by the following general formula (I)
A compound represented by the formula: diols, general formula (II)
Isocyanate compound represented by general formula (III)
Urethane acrylate or urethane methacrylate comprising a compound represented by formula (IV)
A diamine represented by formula (V)
A compound having at least one ethylenically unsaturated group and at least one functional group such as an oxirane ring, an isocyanate group, a hydroxyl group, and a carboxyl group in a vinyl copolymer containing a functional group and a urea copolymer comprising the compound represented by The radiation-polymerizable copolymer etc. which are obtained by carrying out addition reaction of these etc. are mentioned, These can be used individually or in combination of 2 or more types.
上記放射線重合性化合物に使用量は、(A)成分および(B)成分を含む芳香族熱可塑性樹脂の全総量100重量部に対して50重量部以下の配合量にすることが好ましい。上記添加剤の添加量が50重量部より多いと、得られる塗膜物性が低下する傾向がある。 The amount of the radiation polymerizable compound used is preferably 50 parts by weight or less based on 100 parts by weight of the total amount of the aromatic thermoplastic resin including the component (A) and the component (B). When there is more addition amount of the said additive than 50 weight part, there exists a tendency for the coating-film physical property obtained to fall.
また、本発明の樹脂組成物には、活性光の照射によって遊離ラジカルを生成する光重合開始剤を添加することもできる。このような光重合開始剤としては、例えば、ベンゾフェノン、N,N′−テトラメチル−4,4′−ジアミノベンゾフェノン(ミヒラーケトン)、N,N′−テトラエチル−4,4′−ジアミノベンゾフェノン、4−メトキシ−4′−ジメチルアミノベンゾフェノン、2−ベンジル−2−ジメチルアミノ−1−(4−モルホリノフェニル)−ブタノン−1、2,2−ジメトキシ−1,2−ジフェニルエタン−1−オン、1−ヒドロキシ−シクロヘキシル−フェニル−ケトン、2−メチル−1−(4−(メチルチオ)フェニル)−2−モルフォリノプロパノン−1、2,4−ジエチルチオキサントン、2−エチルアントラキノン、フェナントレンキノン等の芳香族ケトン、ベンゾインメチルエーテル、ベンゾインエチルエーテル、ベンゾインフェニルエーテル等のベンゾインエーテル、メチルベンゾイン、エチルベンゾイン等のベンゾイン、ベンジルジメチルケタール等のベンジル誘導体、2−(o−クロロフェニル)−4,5−ジフェニルイミダゾール二量体、2−(o−クロロフェニル)−4,5−ジ(m−メトキシフェニル)イミダゾール二量体、2−(o−フルオロフェニル)−4,5−フェニルイミダゾール二量体、2−(o−メトキシフェニル)−4,5−ジフェニルイミダゾール二量体、2−(p−メトキシフェニル)−4,5−ジフェニルイミダゾール二量体、2,4−ジ(p−メトキシフェニル)−5−フェニルイミダゾール二量体、2−(2,4−ジメトキシフェニル)−4,5−ジフェニルイミダゾール二量体等の2,4,5−トリアリールイミダゾール二量体、9−フェニルアクリジン、1,7−ビス(9,9′−アクリジニル)ヘプタン等のアクリジン誘導体などが挙げられ、これらは単独で又は二種類以上を組み合わせて使用することができる。上記光重合開始剤の使用量としては、特に制限はないが、上記放射線重合性化合物100重量部に対して通常0.01〜30重量部である。 Moreover, the photoinitiator which produces | generates a free radical by irradiation of actinic light can also be added to the resin composition of this invention. Examples of such a photopolymerization initiator include benzophenone, N, N′-tetramethyl-4,4′-diaminobenzophenone (Michler ketone), N, N′-tetraethyl-4,4′-diaminobenzophenone, 4- Methoxy-4′-dimethylaminobenzophenone, 2-benzyl-2-dimethylamino-1- (4-morpholinophenyl) -butanone-1,2,2-dimethoxy-1,2-diphenylethane-1-one, 1- Aromatic ketones such as hydroxy-cyclohexyl-phenyl-ketone, 2-methyl-1- (4- (methylthio) phenyl) -2-morpholinopropanone-1, 2,4-diethylthioxanthone, 2-ethylanthraquinone, phenanthrenequinone , Benzoin methyl ether, benzoin ethyl ether, benzoin Benzoin ether such as nyl ether, benzoin such as methyl benzoin and ethyl benzoin, benzyl derivatives such as benzyl dimethyl ketal, 2- (o-chlorophenyl) -4,5-diphenylimidazole dimer, 2- (o-chlorophenyl) -4 , 5-di (m-methoxyphenyl) imidazole dimer, 2- (o-fluorophenyl) -4,5-phenylimidazole dimer, 2- (o-methoxyphenyl) -4,5-diphenylimidazole dimer 2-mer, 2- (p-methoxyphenyl) -4,5-diphenylimidazole dimer, 2,4-di (p-methoxyphenyl) -5-phenylimidazole dimer, 2- (2,4-dimethoxy) 2,4,5-triarylimidazole dimer such as phenyl) -4,5-diphenylimidazole dimer , 9-phenyl acridine, 1,7-bis (9,9'-acridinyl) including acridine derivatives heptane, and the like. These may be used alone or in combinations of two or more. Although there is no restriction | limiting in particular as the usage-amount of the said photoinitiator, Usually, it is 0.01-30 weight part with respect to 100 weight part of said radiation polymerizable compounds.
本発明の樹脂組成物を用いて精密なパターンを形成する方法としては、特に制限はないが、例えば、スクリーン印刷法、ディスペンス塗布法、ポッティング法、カーテンコート法、凸版印刷法、凹版印刷法、平版印刷法等が挙げられるが、作業性等を考慮するとスクリーン印刷法またはディスペンス塗布が好ましい。 The method for forming a precise pattern using the resin composition of the present invention is not particularly limited, for example, screen printing method, dispensing method, potting method, curtain coating method, letterpress printing method, intaglio printing method, A lithographic printing method and the like can be mentioned, but in consideration of workability and the like, a screen printing method or dispense coating is preferable.
本発明の樹脂組成物を用いた半導体装置は、例えば、基板又はリードフレームに本発明の樹脂組成物を塗布又は本発明の樹脂組成物からなる樹脂フィルムを張り付け、樹脂層を形成した後、当該樹脂層上にチップを接着して得られる。勿論、チップ表面に本発明の樹脂組成物を塗布又は本発明の樹脂組成物からなる樹脂フィルムを張り付けた後、これを基板又はリードフレームに接着してもよい。塗布乾燥は公知の方法によって行うことができる。この際、イミド化を伴わず、かつ250℃以下の溶剤乾燥の工程で樹脂層を得ることができる。形成された樹脂層のガラス転移温度Tgが180℃以上で、熱分解温度が300℃以上であると、十分な耐熱性を有するため好ましい。また、樹脂層の引張り弾性率は0.2〜3.0GPaの範囲でコントロール可能なことから、あらゆる半導体装置に対応することができる。 The semiconductor device using the resin composition of the present invention is, for example, after applying the resin composition of the present invention to a substrate or a lead frame or pasting a resin film made of the resin composition of the present invention to form a resin layer, It is obtained by bonding a chip on a resin layer. Needless to say, the resin composition of the present invention may be applied to the chip surface or a resin film made of the resin composition of the present invention may be attached to the chip surface and then adhered to the substrate or the lead frame. The coating and drying can be performed by a known method. At this time, the resin layer can be obtained in a solvent drying step at 250 ° C. or less without imidization. It is preferable that the formed resin layer has a glass transition temperature Tg of 180 ° C. or higher and a thermal decomposition temperature of 300 ° C. or higher because of sufficient heat resistance. Further, since the tensile elastic modulus of the resin layer can be controlled in the range of 0.2 to 3.0 GPa, it can be applied to any semiconductor device.
本発明の樹脂組成物を用いた半導体装置は、例えば、同一構造の配線が複数形成された半導体基板に、本発明の樹脂組成物を塗布・乾燥して樹脂層を形成する工程、必要に応じて前記樹脂層上に前記半導体基板上の電極と電気的に導通した再配線を形成する工程、必要に応じて前記再配線あるいは樹脂層上に保護層を形成する工程、必要に応じて前記保護層に外部電極端子を形成する工程、次いで、必要に応じてダイシングする工程を行い製造される。上記半導体基板としては、特に制限されないが、例えば、シリコンウエハ等が挙げられる。上記樹脂層の塗布方法としては、特に制限はないが、スクリーン印刷またはディスペンス塗布であることが好ましい。樹脂層の乾燥方法は公知の方法によって行うことができる。また、再配線を形成する工程で必要とされる耐スパッタ性、耐メッキ性、耐アルカリ性等を有することから、あらゆる半導体装置に対応することができる。また、シリコンウエハの反り量も低減することができる。この方法により製造される半導体装置は歩留まりの向上が期待でき、生産性の向上が可能となる。 A semiconductor device using the resin composition of the present invention is, for example, a step of forming a resin layer by applying and drying the resin composition of the present invention on a semiconductor substrate on which a plurality of wirings having the same structure is formed, if necessary A step of forming a rewiring electrically connected to the electrode on the semiconductor substrate on the resin layer, a step of forming a protective layer on the rewiring or the resin layer as necessary, and the protection as necessary. A process of forming external electrode terminals on the layer and then a process of dicing as necessary are manufactured. Although it does not restrict | limit especially as said semiconductor substrate, For example, a silicon wafer etc. are mentioned. The method for applying the resin layer is not particularly limited, but screen printing or dispensing application is preferable. The drying method of a resin layer can be performed by a well-known method. Further, since it has sputtering resistance, plating resistance, alkali resistance, etc. required in the process of forming the rewiring, it can be applied to any semiconductor device. In addition, the amount of warpage of the silicon wafer can be reduced. A semiconductor device manufactured by this method can be expected to improve yield, and productivity can be improved.
以下、本発明を実施例によって詳細に説明するが、本発明はこれらに限定されるものではない。 EXAMPLES Hereinafter, although an Example demonstrates this invention in detail, this invention is not limited to these.
<(A)成分及び(B)成分の合成>
(合成例1)
温度計、撹拌機、窒素導入管、油水分離機付き冷却管を取り付けた0.5リットルの4つ口フラスコに窒素気流下、2,2−ビス[4−(4−アミノフェノキシ)フェニル]プロパン(以下BAPPとする)45.92g(112ミリモル)を入れ、N−メチル−2−ピロリドン(以下NMPとする)50gを加えて溶解した。次に20℃を超えない様に冷却しながら無水トリメリット酸クロライド(以下TACとする)23.576g(112ミリモル)を加えた。室温で1時間撹拌した後、20℃を超えない様に冷却しながらトリエチルアミン(以下TEAとする)13.5744g(134.4ミリモル)を加えて、室温で3時間反応させてポリアミック酸ワニスを製造した。得られたポリアミック酸ワニスを更に190℃で脱水反応を6時間行い、ポリアミドイミド樹脂のワニスを製造した。このポリアミドイミド樹脂のワニスを水に注いで得られる沈殿物を分離、粉砕、乾燥して極性溶媒に室温で可溶なポリアミドイミド樹脂粉末(PAI−1)を得た。得られたポリアミドイミド樹脂(PAI−1)の重量平均分子量をゲル浸透クロマトグラフィー(以下GPCとする)を使用して標準ポリスチレン換算で測定したところ88,000だった。<Synthesis of Component (A) and Component (B)>
(Synthesis Example 1)
2,2-bis [4- (4-aminophenoxy) phenyl] propane in a 0.5 liter four-necked flask equipped with a thermometer, stirrer, nitrogen inlet tube, and cooling tube with an oil / water separator under a nitrogen stream 45.92 g (112 mmol) (hereinafter referred to as BAPP) was added, and 50 g of N-methyl-2-pyrrolidone (hereinafter referred to as NMP) was added and dissolved. Next, 23.576 g (112 mmol) of trimellitic anhydride chloride (hereinafter referred to as TAC) was added while cooling so as not to exceed 20 ° C. After stirring at room temperature for 1 hour, 13.5744 g (134.4 mmol) of triethylamine (hereinafter referred to as TEA) was added while cooling so as not to exceed 20 ° C., and reacted at room temperature for 3 hours to produce a polyamic acid varnish. did. The obtained polyamic acid varnish was further subjected to a dehydration reaction at 190 ° C. for 6 hours to produce a polyamideimide resin varnish. A precipitate obtained by pouring the varnish of the polyamideimide resin into water was separated, pulverized and dried to obtain a polyamideimide resin powder (PAI-1) soluble in a polar solvent at room temperature. It was 88,000 when the weight average molecular weight of the obtained polyamidoimide resin (PAI-1) was measured in standard polystyrene conversion using gel permeation chromatography (henceforth GPC).
(合成例2)
温度計、撹拌機、窒素導入管、油水分離機付き冷却管を取り付けた0.5リットルの4つ口フラスコに窒素気流下、BAPP45.92g(112ミリモル)を入れ、NMP50gを加えて溶解した。次に20℃を超えない様に冷却しながらTAC23.576g(112ミリモル)を加えた。室温で1時間撹拌した後、20℃を超えない様に冷却しながらTEA 13.5744g(134.4ミリモル)を加えて、室温で3時間反応させてポリアミック酸ワニスを製造した。得られたポリアミック酸ワニスを更に190℃で脱水反応を3時間行い、ポリアミドイミド樹脂のワニスを製造した。このポリアミドイミド樹脂のワニスを水に注いで得られる沈殿物を分離、粉砕、乾燥して極性溶媒に室温で可溶なポリアミドイミド樹脂粉末(PAI−2)を得た。得られたポリアミドイミド樹脂(PAI−2)の重量平均分子量をGPCを使用して標準ポリスチレン換算で測定したところ68,000だった。(Synthesis Example 2)
Under a nitrogen stream, 45.92 g (112 mmol) of BAPP was placed in a 0.5 liter four-necked flask equipped with a thermometer, a stirrer, a nitrogen introducing tube, and a cooling tube with an oil / water separator, and NMP 50 g was added and dissolved. Next, 23.576 g (112 mmol) of TAC was added while cooling so as not to exceed 20 ° C. After stirring at room temperature for 1 hour, 13.5744 g (134.4 mmol) of TEA was added while cooling so as not to exceed 20 ° C., and the mixture was reacted at room temperature for 3 hours to produce a polyamic acid varnish. The resulting polyamic acid varnish was further subjected to a dehydration reaction at 190 ° C. for 3 hours to produce a polyamideimide resin varnish. A precipitate obtained by pouring the varnish of the polyamideimide resin into water was separated, pulverized and dried to obtain a polyamideimide resin powder (PAI-2) soluble in a polar solvent at room temperature. It was 68,000 when the weight average molecular weight of the obtained polyamidoimide resin (PAI-2) was measured in standard polystyrene conversion using GPC.
(合成例3)
温度計、撹拌機、窒素導入管、油水分離機付き冷却管を取り付けた0.5リットルの4つ口フラスコに窒素気流下、BAPP45.92g(112ミリモル)を入れ、NMP50gを加えて溶解した。次に20℃を超えない様に冷却しながらTAC14.1456g(67.2ミリモル)及び3,4,3´,4´−ベンゾフェノンテトラカルボン酸ニ無水物(以下BTDAとする)14.4256g(44.8ミリモル)を加えた。室温で1時間撹拌した後、20℃を超えない様に冷却しながらTEA8.145g(80.64ミリモル)を加えて、室温で3時間反応させてポリアミック酸ワニスを製造した。得られたポリアミック酸ワニスを更に190℃で脱水反応を6時間行い、ポリアミドイミド樹脂のワニスを製造した。このポリアミドイミド樹脂のワニスを水に注いで得られる沈殿物を分離、粉砕、乾燥して極性溶媒に室温では不溶であるが、加熱することにより可溶なポリアミドイミド樹脂粉末(PAI−3)を得た。得られたポリアミドイミド樹脂(PAI−3)の重量平均分子量をGPCを使用して標準ポリスチレン換算で測定したところ90,000であった。(Synthesis Example 3)
Under a nitrogen stream, 45.92 g (112 mmol) of BAPP was placed in a 0.5 liter four-necked flask equipped with a thermometer, a stirrer, a nitrogen introducing tube, and a cooling tube with an oil / water separator, and NMP 50 g was added and dissolved. Next, while cooling so as not to exceed 20 ° C., 14.1456 g (67.2 mmol) of TAC and 14.2566 g of 3,4,3 ′, 4′-benzophenonetetracarboxylic dianhydride (hereinafter referred to as BTDA) (44 .8 mmol) was added. After stirring at room temperature for 1 hour, 8.145 g (80.64 mmol) of TEA was added while cooling so as not to exceed 20 ° C., and reacted at room temperature for 3 hours to produce a polyamic acid varnish. The obtained polyamic acid varnish was further subjected to a dehydration reaction at 190 ° C. for 6 hours to produce a polyamideimide resin varnish. A precipitate obtained by pouring the varnish of the polyamideimide resin into water is separated, pulverized, and dried to obtain a polyamideimide resin powder (PAI-3) that is insoluble in a polar solvent at room temperature, but is heated by heating. Obtained. It was 90,000 when the weight average molecular weight of the obtained polyamidoimide resin (PAI-3) was measured in standard polystyrene conversion using GPC.
(合成例4)
温度計、撹拌機、窒素導入管、油水分離機付き冷却管を取り付けた0.5リットルの4つ口フラスコに窒素気流下、BAPP45.92g(112ミリモル)を入れ、NMP50gを加えて溶解した。次に20℃を超えない様に冷却しながらTAC14.1456g(67.2ミリモル)及びBTDA14.4256g(44.8ミリモル)を加えた。室温で1時間撹拌した後、20℃を超えない様に冷却しながらTEA8.145g(80.64ミリモル)を加えて、室温で3時間反応させてポリアミック酸ワニスを製造した。得られたポリアミック酸ワニスを更に190℃で脱水反応を3時間行い、ポリアミドイミド樹脂のワニスを製造した。このポリアミドイミド樹脂のワニスを水に注いで得られる沈殿物を分離、粉砕、乾燥して極性溶媒に室温では不溶であるが、加熱することにより可溶なポリアミドイミド樹脂粉末(PAI−4)を得た。得られたポリアミドイミド樹脂(PAI−4)の重量平均分子量をGPCを使用して標準ポリスチレン換算で測定したところ60,000であった。(Synthesis Example 4)
Under a nitrogen stream, 45.92 g (112 mmol) of BAPP was placed in a 0.5 liter four-necked flask equipped with a thermometer, a stirrer, a nitrogen introducing tube, and a cooling tube with an oil / water separator, and NMP 50 g was added and dissolved. Next, 14.1456 g (67.2 mmol) of TAC and 14.256 g (44.8 mmol) of BTDA were added while cooling so as not to exceed 20 ° C. After stirring at room temperature for 1 hour, 8.145 g (80.64 mmol) of TEA was added while cooling so as not to exceed 20 ° C., and reacted at room temperature for 3 hours to produce a polyamic acid varnish. The resulting polyamic acid varnish was further subjected to a dehydration reaction at 190 ° C. for 3 hours to produce a polyamideimide resin varnish. A precipitate obtained by pouring the varnish of the polyamideimide resin into water is separated, pulverized, and dried to obtain a polyamideimide resin powder (PAI-4) that is insoluble in a polar solvent at room temperature, but is heated by heating. Obtained. It was 60,000 when the weight average molecular weight of the obtained polyamidoimide resin (PAI-4) was measured in standard polystyrene conversion using GPC.
<樹脂組成物の製造>
(製造例1)
温度計、撹拌機、窒素導入管及び冷却管を取り付けた1リットルの4つ口フラスコに窒素気流下、合成例1で得られた室温で可溶なポリアミドイミド樹脂粉末(PAI−1)110g、合成例3で得られた極性溶媒に室温では不溶であるが、加熱することにより可溶なポリアミドイミド樹脂粉末(PAI−3)33g、γ−ブチロラクトン(以下γ−BLとする)300g及びトリエチレングリコールジメチルエーテル(以下DMTGとする)129gを加えて攪拌しながら130℃まで昇温した。130℃で2時間攪拌後、加熱を停止し、攪拌しながら室温まで放冷し、黄色樹脂組成物を得た。得られた黄色樹脂組成物にトレフィルE−601(東レ・ダウコーニング・シリコーン(株)製商品名、シリコーンゴムパウダー、平均粒径:約2μm、粒径分布1〜10μm、以下E−601とする)61.3gを添加してプラネタリミキサで混練、分散した後、ろ過器KST−47(アドバンテック(株)製)に充填し、シリコンゴム製ピストンを挿入し、3.0kg/cm2の圧力で加圧ろ過して樹脂組成物(P−1)を得た。得られた樹脂組成物を金属シャーレ上に数g秤量し、不揮発分濃度(以下NVとする)を下記条件で測定した。組成及び特性をまとめて表1に示す。<Manufacture of resin composition>
(Production Example 1)
110 g of polyamideimide resin powder (PAI-1) soluble at room temperature obtained in Synthesis Example 1 under a nitrogen stream in a 1 liter four-necked flask equipped with a thermometer, stirrer, nitrogen introducing tube and cooling tube, 33 g of polyamideimide resin powder (PAI-3) soluble in the polar solvent obtained in Synthesis Example 3 at room temperature but soluble by heating, 300 g of γ-butyrolactone (hereinafter referred to as γ-BL) and triethylene 129 g of glycol dimethyl ether (hereinafter referred to as DMTG) was added and the temperature was raised to 130 ° C. with stirring. After stirring at 130 ° C. for 2 hours, heating was stopped and the mixture was allowed to cool to room temperature while stirring to obtain a yellow resin composition. To the obtained yellow resin composition, Trefill E-601 (trade name, Toray Dow Corning Silicone Co., Ltd., silicone rubber powder, average particle size: about 2 μm, particle size distribution 1 to 10 μm, hereinafter referred to as E-601. ) Add 61.3g, knead and disperse with a planetary mixer, fill into filter KST-47 (manufactured by Advantech Co., Ltd.), insert a silicone rubber piston, and at a pressure of 3.0 kg / cm 2 The resin composition (P-1) was obtained by filtration under pressure. Several g of the obtained resin composition was weighed on a metal petri dish, and the nonvolatile content concentration (hereinafter referred to as NV) was measured under the following conditions. The composition and properties are summarized in Table 1.
・NV(%)=(加熱乾燥後の樹脂組成物量(g)/加熱乾燥前の樹脂組成物量(g))×100
乾燥条件:150℃−1時間+250℃−2時間NV (%) = (resin composition amount after heat drying (g) / resin composition amount before heat drying (g)) × 100
Drying conditions: 150 ° C.-1 hour + 250 ° C.-2 hours
(製造例2)
温度計、撹拌機、窒素導入管及び冷却管を取り付けた1リットルの4つ口フラスコに窒素気流下、合成例2で得られた室温で可溶なポリアミドイミド樹脂粉末(PAI−2)110g、合成例3で得られた極性溶媒に室温では不溶であるが、加熱することにより可溶なポリアミドイミド樹脂粉末(PAI−3)33g、γ−BL300g及びDMTG129gを加えて攪拌しながら130℃まで昇温した。130℃で2時間攪拌後、加熱を停止し、攪拌しながら室温まで放冷し、黄色樹脂組成物を得た。得られた黄色樹脂組成物にE−601を61.3g添加してプラネタリミキサで混練、分散した後、ろ過器KST−47(アドバンテック(株)製)に充填し、シリコンゴム製ピストンを挿入し、3.0kg/cm2の圧力で加圧ろ過して樹脂組成物(P−2)を得た。得られた樹脂組成物のNVを製造例1と同様に測定した。組成及び特性をまとめて表1に示す。(Production Example 2)
110 g of polyamideimide resin powder (PAI-2) soluble at room temperature obtained in Synthesis Example 2 under a nitrogen stream in a 1 liter four-necked flask equipped with a thermometer, stirrer, nitrogen introduction tube and cooling tube, Add 33 g of polyamideimide resin powder (PAI-3), 300 g of γ-BL and 129 g of DMTG, which are insoluble at room temperature in the polar solvent obtained in Synthesis Example 3, but rise to 130 ° C. with stirring. Warm up. After stirring at 130 ° C. for 2 hours, heating was stopped and the mixture was allowed to cool to room temperature while stirring to obtain a yellow resin composition. After adding 61.3g of E-601 to the obtained yellow resin composition and kneading and dispersing with a planetary mixer, it was filled in a filter KST-47 (manufactured by Advantech) and a silicon rubber piston was inserted. And pressure filtration at a pressure of 3.0 kg / cm 2 to obtain a resin composition (P-2). NV of the obtained resin composition was measured in the same manner as in Production Example 1. The composition and properties are summarized in Table 1.
(製造例3)
温度計、撹拌機、窒素導入管及び冷却管を取り付けた1リットルの4つ口フラスコに窒素気流下、合成例1で得られた室温で可溶なポリアミドイミド樹脂粉末(PAI−1)110g、合成例4で得られた極性溶媒に室温では不溶であるが、加熱することにより可溶なポリアミドイミド樹脂粉末(PAI−4)33g、γ−BL300g及びDMTG129gを加えて攪拌しながら130℃まで昇温した。130℃で2時間攪拌後、加熱を停止し、攪拌しながら室温まで放冷し、黄色樹脂組成物を得た。得られた黄色樹脂組成物にE−601を61.3g添加してプラネタリミキサで混練、分散し後ろ過器KST−47(アドバンテック(株)製)に充填し、シリコンゴム製ピストンを挿入し、3.0kg/cm2の圧力で加圧ろ過して樹脂組成物(P−3)を得た。得られた樹脂組成物のNVを製造例1と同様に測定した。組成及び特性をまとめて表1に示す。(Production Example 3)
110 g of polyamideimide resin powder (PAI-1) soluble at room temperature obtained in Synthesis Example 1 under a nitrogen stream in a 1 liter four-necked flask equipped with a thermometer, stirrer, nitrogen introducing tube and cooling tube, 33 g of soluble polyamideimide resin powder (PAI-4), 300 g of γ-BL and 129 g of DMTG are added to the polar solvent obtained in Synthesis Example 4 at room temperature but heated to 130 ° C. with stirring. Warm up. After stirring at 130 ° C. for 2 hours, heating was stopped and the mixture was allowed to cool to room temperature while stirring to obtain a yellow resin composition. 61.3 g of E-601 was added to the obtained yellow resin composition, kneaded and dispersed with a planetary mixer, then filled into a filter KST-47 (manufactured by Advantech), and a silicon rubber piston was inserted, The resin composition (P-3) was obtained by pressure filtration at a pressure of 3.0 kg / cm 2 . NV of the obtained resin composition was measured in the same manner as in Production Example 1. The composition and properties are summarized in Table 1.
(製造例4)
温度計、撹拌機、窒素導入管及び冷却管を取り付けた1リットルの4つ口フラスコに窒素気流下、合成例2で得られた室温で可溶なポリアミドイミド樹脂粉末(PAI−2)110g、合成例4で得られた極性溶媒に室温では不溶であるが、加熱することにより可溶なポリアミドイミド樹脂粉末(PAI−4)33g、γ−BL300g及びDMTG129gを加えて攪拌しながら130℃まで昇温した。130℃で2時間攪拌後、加熱を停止し、攪拌しながら室温まで放冷し、黄色樹脂組成物を得た。得られた黄色樹脂組成物にE−601を61.3g添加してプラネタリミキサで混練、分散し後ろ過器KST−47(アドバンテック(株)製)に充填し、シリコンゴム製ピストンを挿入し、3.0kg/cm2の圧力で加圧ろ過して樹脂組成物(P−4)を得た。得られた樹脂組成物のNVを製造例1と同様に測定した。組成及び特性をまとめて表1に示す。(Production Example 4)
110 g of polyamideimide resin powder (PAI-2) soluble at room temperature obtained in Synthesis Example 2 under a nitrogen stream in a 1 liter four-necked flask equipped with a thermometer, stirrer, nitrogen introduction tube and cooling tube, 33 g of soluble polyamideimide resin powder (PAI-4), 300 g of γ-BL and 129 g of DMTG are added to the polar solvent obtained in Synthesis Example 4 at room temperature but heated to 130 ° C. with stirring. Warm up. After stirring at 130 ° C. for 2 hours, heating was stopped and the mixture was allowed to cool to room temperature while stirring to obtain a yellow resin composition. 61.3 g of E-601 was added to the obtained yellow resin composition, kneaded and dispersed with a planetary mixer, then filled into a filter KST-47 (manufactured by Advantech), and a silicon rubber piston was inserted, The resin composition (P-4) was obtained by pressure filtration at a pressure of 3.0 kg / cm 2 . NV of the obtained resin composition was measured in the same manner as in Production Example 1. The composition and properties are summarized in Table 1.
(製造例5)
製造例1において、トレフィルE−601の代わりに表面が化学的に修飾されていないトレフィルE−600(東レ・ダウコーニング・シリコーン(株)製商品名、シリコーンゴムパウダー、平均粒径:約2μm、粒径分布1〜10μm、以下E−600とする)を用いた以外は、製造例1と全く同様にして、樹脂組成物(P−5)を得た。得られた樹脂組成物のNVを製造例1と同様に測定した。組成及び特性をまとめて表1に示す。(Production Example 5)
In Production Example 1, instead of Trefil E-601, Trefill E-600 whose surface is not chemically modified (trade name, Toray Dow Corning Silicone Co., Ltd., silicone rubber powder, average particle size: about 2 μm, A resin composition (P-5) was obtained in the same manner as in Production Example 1 except that the particle size distribution was 1 to 10 μm, hereinafter referred to as E-600). NV of the obtained resin composition was measured in the same manner as in Production Example 1. The composition and properties are summarized in Table 1.
(製造例6)
製造例1において、トレフィルE−601の代わりにトレフィルR−902A(東レ・ダウコーニング・シリコーン(株)製商品名、シリコーンゴムパウダー、平均粒径:約8μm、粒径分布1〜30μm、以下R−902Aとする)を用いた以外は、製造例1と全く同様にして、樹脂組成物(P−6)を得た。得られた樹脂組成物のNVを製造例1と同様に測定した。組成及び特性をまとめて表1に示す。(Production Example 6)
In Production Example 1, instead of Trefil E-601, Trefil R-902A (trade name, silicone rubber powder, average particle size: about 8 μm, particle size distribution 1-30 μm, hereinafter R, Toray Dow Corning Silicone Co., Ltd., R Except for using -902A, a resin composition (P-6) was obtained in the same manner as in Production Example 1. NV of the obtained resin composition was measured in the same manner as in Production Example 1. The composition and properties are summarized in Table 1.
(実施例1)
製造例1で得られた樹脂組成物(P−1)100gに1,3−ジメチルテトラヒドロ−2(1H)−ピリミジノン(以下DMPUとする)18gを加えた後、自転公転式真空脱泡機((株)日本アプライドテクノロジ製、AR−360M型)で脱泡し、樹脂組成物(P−7)を得た。(Example 1)
After adding 18 g of 1,3-dimethyltetrahydro-2 (1H) -pyrimidinone (hereinafter referred to as DMPU) to 100 g of the resin composition (P-1) obtained in Production Example 1, a revolving revolving vacuum deaerator ( Defoamed by Nippon Applied Technology Co., Ltd. (AR-360M type) to obtain a resin composition (P-7).
<レオロジー特性>
得られた樹脂組成物(P−7)について、その粘度(レオロジー特性)を測定した。この測定には、BOHLIN INSTRUMENTS社製レオメーター、CSR−10型を用い、13Paのせん断応力を60秒負荷した後、せん断応力を13Paに固定した状態で、周波数を50Hzから5Hzまで変動させて測定した。この際、測定中のサンプリングポイントは15点とし、それぞれの測定待ち時間は30秒とした。結果を表2に示す。<Rheological properties>
About the obtained resin composition (P-7), the viscosity (rheological characteristic) was measured. For this measurement, using a rheometer manufactured by BOHLIN INSTRUMENTS, model CSR-10, a shear stress of 13 Pa was applied for 60 seconds, and the frequency was varied from 50 Hz to 5 Hz with the shear stress fixed at 13 Pa. did. At this time, sampling points during measurement were 15 points, and each measurement waiting time was 30 seconds. The results are shown in Table 2.
<ペースト特性>
得られた樹脂組成物(P−7)を配線及び銅ポストが形成された半導体基板(ピッチ寸法5.3mm×6.3mm、スクライブライン100μm、銅ポスト径:300μm、銅ポスト高さ:100μm)上にスクリーン印刷機(ニューロング精密工業(株)製、アライメント装置付きLS−34GX)、ニッケル合金レーザーエッチングメタル版((株)プロセス・ラボ・ミクロン製、厚み200μm、開口部寸法5mm×6mm、ピッチ寸法5.3mm×6.3mm)及びナイロン製Jスキージ(ニューロング精密工業(株)製)を用いて、印刷し、その印刷性(ペースト特性)を評価した。<Paste characteristics>
A semiconductor substrate on which wiring and copper posts are formed using the obtained resin composition (P-7) (pitch size 5.3 mm × 6.3 mm, scribe line 100 μm, copper post diameter: 300 μm, copper post height: 100 μm) On the screen printing machine (manufactured by Neurong Seimitsu Kogyo Co., Ltd., LS-34GX with alignment device), nickel alloy laser etching metal plate (manufactured by Process Lab Micron Co., Ltd., thickness 200 μm, opening size 5 mm × 6 mm, Using a nylon J squeegee (manufactured by Neurong Seimitsu Co., Ltd.) with a pitch size of 5.3 mm × 6.3 mm), the printability (paste characteristics) was evaluated.
評価は、光学顕微鏡を使用して、配線へのペースト埋め込み性及び印刷後の形状保持性を下記基準で評価することで行った。結果を表2に示す。
・配線及び銅ポストへのペースト埋め込み性
◎:埋め込み不良によるボイドの発生無し
○:埋め込み不良によるボイドの発生僅かに有り
(ボイド発生率:銅ポスト総数の10%未満)
△:埋め込み不良によるボイドの発生若干有り
(ボイド発生率:同ポスト総数の10〜50%)
×:埋め込み不良によるボイドの発生ほぼ全面に有り
(ボイド発生率:銅ポスト総数の50%以上)
※上記◎及び○が合格
・印刷後の形状保持性
◎:スクライブライン形成
○:スクライブライン形成されているが若干の流れ込み有り
△:スクライブライン潰れが一部で発生
×:スクライブライン潰れ(ほぼ全面)
※上記◎及び○が合格The evaluation was performed by evaluating the paste embedding property in the wiring and the shape retention after printing using the following criteria using an optical microscope. The results are shown in Table 2.
・ Paste embedding in wiring and copper posts ◎: No voids due to poor filling ○: Little voids due to poor filling (void generation rate: less than 10% of the total number of copper posts)
Δ: Some voids due to poor filling (void generation rate: 10-50% of the total number of posts)
×: Void generated due to poor filling almost all over the surface (void generation rate: 50% or more of the total number of copper posts)
* Passes ◎ and ○ above ・ Shape retention after printing ◎: Scribe line formation ○: Scribe line is formed but there is a slight inflow △: Scribe line crushing occurs in part ×: Scribe line crushing (almost entire surface) )
* Passes ◎ and ○ above
また、得られた樹脂組成物(P−7)のNVを製造例1と同様に測定した。結果を表2に示す。 Moreover, NV of the obtained resin composition (P-7) was measured in the same manner as in Production Example 1. The results are shown in Table 2.
<フィルム特性>
さらに、得られた樹脂組成物(P−7)をテフロン(登録商標)基板上に塗布し、250℃で加熱して、有機溶媒を乾燥させて、膜厚25μmのフィルムを形成した。このフィルムについて、動的粘弾性スペクトロメーター((株)岩本製作所製)により、引張り弾性率(25℃、10Hz)及びガラス転移温度(周波数10Hz、昇温速度2℃/min)を測定した。また、熱天秤により昇温速度:10℃/min、雰囲気:空気の条件で熱分解開始温度を測定した。それぞれの結果を表2に示す。<Film characteristics>
Furthermore, the obtained resin composition (P-7) was apply | coated on the Teflon (trademark) board | substrate, it heated at 250 degreeC, the organic solvent was dried, and the film with a film thickness of 25 micrometers was formed. With respect to this film, the tensile elastic modulus (25 ° C., 10 Hz) and the glass transition temperature (frequency 10 Hz, temperature increase rate 2 ° C./min) were measured with a dynamic viscoelastic spectrometer (manufactured by Iwamoto Seisakusho Co., Ltd.). Further, the thermal decomposition starting temperature was measured with a thermobalance under the conditions of a temperature rising rate: 10 ° C./min and an atmosphere: air. The results are shown in Table 2.
<半導体装置の製造とその評価>
また、得られた樹脂組成物(P−7)を配線が形成された半導体基板に、スクリーン印刷で複数回塗布し、乾燥し、樹脂層を形成する工程、前記樹脂層上に前記半導体基板上の電極と電気的に導通した再配線を形成する工程、前記再配線上に保護層を形成する工程、前記保護層に外部電極端子を形成する工程を行い、さらにダイシングして半導体装置を製造した。<Manufacture and evaluation of semiconductor devices>
Moreover, the process of apply | coating the obtained resin composition (P-7) to the semiconductor substrate with which wiring was formed in multiple times by screen printing, and drying and forming a resin layer, on the said semiconductor substrate on the said semiconductor substrate Forming a rewiring electrically conductive with the electrode, forming a protective layer on the rewiring, forming an external electrode terminal on the protective layer, and further dicing to manufacture a semiconductor device .
この半導体装置について、ヒートサイクル試験(−55℃/30min←→125℃/30min、1000サイクル)を行い、樹脂層にクラックが発生するかどうか調べた。結果を表2に示す。なお、表中における評価結果の記載が、例えば、「1/10」の場合、サンプル数10のうちクラックが1個発生したことを示す。 This semiconductor device was subjected to a heat cycle test (−55 ° C./30 min ← → 125 ° C./30 min, 1000 cycles) to examine whether cracks occurred in the resin layer. The results are shown in Table 2. In addition, when description of the evaluation result in a table | surface is "1/10", for example, it shows that one crack generate | occur | produced among 10 samples.
(実施例2)
実施例1において用いた樹脂組成物(P−1)の代わりに、製造例5で得られた樹脂組成物(P−5)を用いた以外は、実施例1と全く同様にして樹脂組成物(P−8)及び半導体装置を作製した。得られた樹脂組成物(P−8)及び半導体装置を実施例1と全く同様の方法で評価した。結果を表2に示す。(Example 2)
Resin composition in exactly the same manner as in Example 1 except that the resin composition (P-5) obtained in Production Example 5 was used instead of the resin composition (P-1) used in Example 1. (P-8) and a semiconductor device were manufactured. The obtained resin composition (P-8) and semiconductor device were evaluated in the same manner as in Example 1. The results are shown in Table 2.
(実施例3)
実施例1において添加したDMPUの量を25gにした以外は、実施例1と全く同様にして樹脂組成物(P−9)及び半導体装置を作製した。得られた樹脂組成物(P−9)及び半導体装置を実施例1と全く同様の方法で評価した。結果を表2に示す。(Example 3)
A resin composition (P-9) and a semiconductor device were produced in the same manner as in Example 1 except that the amount of DMPU added in Example 1 was changed to 25 g. The obtained resin composition (P-9) and semiconductor device were evaluated in the same manner as in Example 1. The results are shown in Table 2.
(実施例4)
実施例1において添加したDMPUの量を35.5gにした以外は、実施例1と全く同様にして樹脂組成物(P−10)及び半導体装置を作製した。得られた樹脂組成物(P−10)及び半導体装置を実施例1と全く同様の方法で評価した。結果を表2に示す。Example 4
A resin composition (P-10) and a semiconductor device were produced in exactly the same manner as in Example 1 except that the amount of DMPU added in Example 1 was changed to 35.5 g. The obtained resin composition (P-10) and semiconductor device were evaluated in the same manner as in Example 1. The results are shown in Table 2.
(実施例5)
実施例1において用いた樹脂組成物(P−1)の代わりに製造例2で得られた樹脂組成物(P−2)を用い、DMPUの量を8gにした以外は、実施例1と全く同様にして樹脂組成物(P−11)及び半導体装置を作製した。得られた樹脂組成物(P−11)及び半導体装置を実施例1と全く同様の方法で評価した。結果を表2に示す。(Example 5)
Except for using the resin composition (P-2) obtained in Production Example 2 instead of the resin composition (P-1) used in Example 1, and making the amount of DMPU 8 g, completely the same as Example 1 Similarly, a resin composition (P-11) and a semiconductor device were produced. The obtained resin composition (P-11) and semiconductor device were evaluated in the same manner as in Example 1. The results are shown in Table 2.
(実施例6)
実施例5において添加したDMPUの量を16gにした以外は、実施例5と全く同様にして樹脂組成物(P−12)及び半導体装置を作製した。得られた樹脂組成物(P−12)及び半導体装置を実施例1と全く同様の方法で評価した。結果を表2に示す。(Example 6)
A resin composition (P-12) and a semiconductor device were produced in exactly the same manner as in Example 5, except that the amount of DMPU added in Example 5 was 16 g. The obtained resin composition (P-12) and semiconductor device were evaluated in the same manner as in Example 1. The results are shown in Table 2.
(実施例7)
実施例5において添加したDMPUの量を25gにした以外は、実施例5と全く同様にして樹脂組成物(P−13)及び半導体装置を作製した。得られた樹脂組成物(P−13)及び半導体装置を実施例1と全く同様の方法で評価した。結果を表2に示す。(Example 7)
A resin composition (P-13) and a semiconductor device were produced in the same manner as in Example 5, except that the amount of DMPU added in Example 5 was 25 g. The obtained resin composition (P-13) and semiconductor device were evaluated in the same manner as in Example 1. The results are shown in Table 2.
(実施例8)
実施例1において用いた樹脂組成物(P−1)の代わりに製造例3で得られた樹脂組成物(P−3)を用い、DMPUの量を16gにした以外は、実施例1と全く同様にして樹脂組成物(P−14)及び半導体装置を作製した。得られた樹脂組成物(P−14)及び半導体装置を実施例1と全く同様の方法で評価した。結果を表2に示す。(Example 8)
Except that the resin composition (P-3) obtained in Production Example 3 was used instead of the resin composition (P-1) used in Example 1, and that the amount of DMPU was 16 g, it was exactly the same as Example 1. Similarly, a resin composition (P-14) and a semiconductor device were produced. The obtained resin composition (P-14) and semiconductor device were evaluated in the same manner as in Example 1. The results are shown in Table 2.
(実施例9)
実施例1において用いた樹脂組成物(P−1)の代わりに製造例4で得られた樹脂組成物(P−4)を用い、DMPUの量を8gにした以外は、実施例1と全く同様にして樹脂組成物(P−15)及び半導体装置を作製した。得られた樹脂組成物(P−15)及び半導体装置を実施例1と全く同様の方法で評価した。結果を表2に示す。Example 9
Except for using the resin composition (P-4) obtained in Production Example 4 in place of the resin composition (P-1) used in Example 1, and changing the amount of DMPU to 8 g, completely the same as Example 1 Similarly, a resin composition (P-15) and a semiconductor device were produced. The obtained resin composition (P-15) and semiconductor device were evaluated in the same manner as in Example 1. The results are shown in Table 2.
(実施例10)
実施例9において添加したDMPUの量を16gにした以外は、実施例9と全く同様にして樹脂組成物(P−16)及び半導体装置を作製した。得られた樹脂組成物(P−16)及び半導体装置を実施例1と全く同様の方法で評価した。結果を表2に示す。(Example 10)
A resin composition (P-16) and a semiconductor device were produced in exactly the same manner as in Example 9, except that the amount of DMPU added in Example 9 was 16 g. The obtained resin composition (P-16) and semiconductor device were evaluated in the same manner as in Example 1. The results are shown in Table 2.
(比較例1)
実施例1において用いた樹脂組成物(P−7)の代わりに製造例1で得られた樹脂組成物(P−1)をそのまま用い、実施例1と全く同様にして半導体装置を作製した。樹脂組成物(P−1)と得られた半導体装置を、実施例1と全く同様の方法で評価した。結果を表2に示す。(Comparative Example 1)
A semiconductor device was fabricated in exactly the same manner as in Example 1, except that the resin composition (P-1) obtained in Production Example 1 was used as it was instead of the resin composition (P-7) used in Example 1. The resin composition (P-1) and the obtained semiconductor device were evaluated in the same manner as in Example 1. The results are shown in Table 2.
(比較例2)
実施例1において添加したDMPUの量を8gにした以外は、実施例1と全く同様にして樹脂組成物(P−17)及び半導体装置を作製した。得られた樹脂組成物(P−17)及び半導体装置を実施例1と全く同様の方法で評価した。結果を表2に示す。(Comparative Example 2)
A resin composition (P-17) and a semiconductor device were produced in the same manner as in Example 1 except that the amount of DMPU added in Example 1 was changed to 8 g. The obtained resin composition (P-17) and semiconductor device were evaluated in the same manner as in Example 1. The results are shown in Table 2.
(比較例3)
実施例1において添加したDMPUの量を48gにした以外は、実施例1と全く同様にして樹脂組成物(P−18)及び半導体装置を作製した。得られた樹脂組成物(P−18)及び半導体装置を実施例1と全く同様の方法で評価した。結果を表2に示す。(Comparative Example 3)
A resin composition (P-18) and a semiconductor device were produced in exactly the same manner as in Example 1 except that the amount of DMPU added in Example 1 was changed to 48 g. The obtained resin composition (P-18) and semiconductor device were evaluated in the same manner as in Example 1. The results are shown in Table 2.
(比較例4)
実施例9において添加したDMPUの量を35.5gにした以外は、実施例9と全く同様にして樹脂組成物(P−19)及び半導体装置を作製した。得られた樹脂組成物(P−19)及び半導体装置を実施例1と全く同様の方法で評価した。結果を表2に示す。(Comparative Example 4)
A resin composition (P-19) and a semiconductor device were produced in exactly the same manner as in Example 9, except that the amount of DMPU added in Example 9 was changed to 35.5 g. The obtained resin composition (P-19) and semiconductor device were evaluated in the same manner as in Example 1. The results are shown in Table 2.
(比較例5)
温度計、撹拌機、窒素導入管及び冷却管を取り付けた1リットルの4つ口フラスコに窒素気流下、合成例1で得られた室温で可溶なポリアミドイミド樹脂粉末(PAI−1)110g、γ−BL300g及びDMTG129gを加えて攪拌しながら130℃まで昇温した。130℃で2時間攪拌後、加熱を停止し、攪拌しながら室温まで放冷し、黄色樹脂組成物を得た。得られた黄色樹脂組成物にE−601を61.3g添加してプラネタリミキサで混練、分散した後、ろ過器KST−47(アドバンテック(株)製)に充填し、シリコンゴム製ピストンを挿入し、3.0kg/cm2の圧力で加圧ろ過後、自転公転式真空脱泡機((株)日本アプライドテクノロジ製、AR−360M型)で脱泡し、樹脂組成物(P−20)を得た。得られた樹脂組成物(P−20)を実施例1における樹脂組成物(P−7)の代わりに用い、実施例1と全く同様にして半導体装置を作製した。得られた樹脂組成物(P−20)及び半導体装置を実施例1と全く同様の方法で評価した。結果を表2に示す。(Comparative Example 5)
110 g of polyamideimide resin powder (PAI-1) soluble at room temperature obtained in Synthesis Example 1 under a nitrogen stream in a 1 liter four-necked flask equipped with a thermometer, stirrer, nitrogen introducing tube and cooling tube, 300 g of γ-BL and 129 g of DMTG were added and the temperature was raised to 130 ° C. while stirring. After stirring at 130 ° C. for 2 hours, heating was stopped and the mixture was allowed to cool to room temperature while stirring to obtain a yellow resin composition. After adding 61.3g of E-601 to the obtained yellow resin composition and kneading and dispersing with a planetary mixer, it was filled in a filter KST-47 (manufactured by Advantech) and a silicon rubber piston was inserted. After pressure filtration at a pressure of 3.0 kg / cm 2, the mixture was defoamed with a rotation / revolution type vacuum defoaming machine (manufactured by Nippon Applied Technology Co., Ltd., AR-360M type), and the resin composition (P-20) was obtained. Obtained. Using the obtained resin composition (P-20) instead of the resin composition (P-7) in Example 1, a semiconductor device was produced in exactly the same manner as in Example 1. The obtained resin composition (P-20) and semiconductor device were evaluated in the same manner as in Example 1. The results are shown in Table 2.
(比較例6)
温度計、撹拌機、窒素導入管及び冷却管を取り付けた1リットルの4つ口フラスコに窒素気流下、合成例1で得られた室温で可溶なポリアミドイミド樹脂粉末(PAI−1)110g、合成例3で得られた極性溶媒に室温では不溶であるが、加熱することにより可溶なポリアミドイミド樹脂粉末(PAI−3)33g、γ−BL300g及びDMTG129gを加えて攪拌しながら130℃まで昇温した。130℃で2時間攪拌後、加熱を停止し、攪拌しながら室温まで放冷し、黄色樹脂組成物を得た。得られた黄色樹脂組成物をろ過器KST−47(アドバンテック(株)製)に充填し、シリコンゴム製ピストンを挿入し、3.0kg/cm2の圧力で加圧ろ過後、自転公転式真空脱泡機((株)日本アプライドテクノロジ製、AR−360M型)で脱泡し、樹脂組成物(P−21)を得た。得られた樹脂組成物(P−21)を実施例1における樹脂組成物(P−7)の代わりに用い、実施例1と全く同様にして半導体装置を作製した。得られた樹脂組成物(P−21)及び半導体装置を実施例1と全く同様の方法で評価した。結果を表2に示す。(Comparative Example 6)
110 g of polyamideimide resin powder (PAI-1) soluble at room temperature obtained in Synthesis Example 1 under a nitrogen stream in a 1 liter four-necked flask equipped with a thermometer, stirrer, nitrogen introducing tube and cooling tube, Add 33 g of polyamideimide resin powder (PAI-3), 300 g of γ-BL and 129 g of DMTG, which are insoluble at room temperature in the polar solvent obtained in Synthesis Example 3, but rise to 130 ° C. with stirring. Warm up. After stirring at 130 ° C. for 2 hours, heating was stopped and the mixture was allowed to cool to room temperature while stirring to obtain a yellow resin composition. The obtained yellow resin composition is filled in a filter KST-47 (manufactured by Advantech Co., Ltd.), a silicon rubber piston is inserted, and after filtration under pressure at a pressure of 3.0 kg / cm 2 , a rotation-revolving vacuum Defoaming was performed using a defoaming machine (AR-360M type, manufactured by Nippon Applied Technology Co., Ltd.) to obtain a resin composition (P-21). Using the obtained resin composition (P-21) instead of the resin composition (P-7) in Example 1, a semiconductor device was produced in exactly the same manner as in Example 1. The obtained resin composition (P-21) and semiconductor device were evaluated in the same manner as in Example 1. The results are shown in Table 2.
(比較例7)
実施例1において用いた樹脂組成物(P−1)の代わりに製造例6で得られた樹脂組成物(P−6)を用いた以外は、実施例1と全く同様にして樹脂組成物(P−22)及び半導体装置を作製した。得られた樹脂組成物(P−22)及び半導体装置を実施例1と全く同様の方法で評価した。結果を表2に示す。(Comparative Example 7)
A resin composition (exactly the same as in Example 1) except that the resin composition (P-6) obtained in Production Example 6 was used instead of the resin composition (P-1) used in Example 1. P-22) and a semiconductor device were manufactured. The obtained resin composition (P-22) and semiconductor device were evaluated in the same manner as in Example 1. The results are shown in Table 2.
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