JPWO2005058458A1 - Low pressure loss laminated nonwoven fabric and filter - Google Patents

Low pressure loss laminated nonwoven fabric and filter Download PDF

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JPWO2005058458A1
JPWO2005058458A1 JP2005516334A JP2005516334A JPWO2005058458A1 JP WO2005058458 A1 JPWO2005058458 A1 JP WO2005058458A1 JP 2005516334 A JP2005516334 A JP 2005516334A JP 2005516334 A JP2005516334 A JP 2005516334A JP WO2005058458 A1 JPWO2005058458 A1 JP WO2005058458A1
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nonwoven fabric
polyester
filter
laminated
basis weight
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JP4543332B2 (en
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坂本 浩之
浩之 坂本
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Toyobo Co Ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D39/00Filtering material for liquid or gaseous fluids
    • B01D39/14Other self-supporting filtering material ; Other filtering material
    • B01D39/16Other self-supporting filtering material ; Other filtering material of organic material, e.g. synthetic fibres
    • B01D39/1607Other self-supporting filtering material ; Other filtering material of organic material, e.g. synthetic fibres the material being fibrous
    • B01D39/1623Other self-supporting filtering material ; Other filtering material of organic material, e.g. synthetic fibres the material being fibrous of synthetic origin
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B5/00Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
    • B32B5/22Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed
    • B32B5/24Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed one layer being a fibrous or filamentary layer
    • B32B5/26Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed one layer being a fibrous or filamentary layer another layer next to it also being fibrous or filamentary
    • DTEXTILES; PAPER
    • D04BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04HMAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
    • D04H1/00Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
    • D04H1/40Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
    • D04H1/54Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties by welding together the fibres, e.g. by partially melting or dissolving
    • D04H1/559Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties by welding together the fibres, e.g. by partially melting or dissolving the fibres being within layered webs

Abstract

【課題】剛性が高く遮蔽性やフィルター特性に優れた不織布および濾過操作時の流体抵抗により変形することの小さいフィルターを提供する。また、ダスト払い落とし性の良く濾過ライフの長いうえに濾過精度の高い性能バランスの良いフィルターを提供する。【解決手段】少なくとも片方の表面がポリエステル系不織布である積層不織布である。その構成としては、繊維径が7〜15μmの繊維の間にあり目付が10〜100g/m2の不織布Aと、鞘成分の融点が110℃〜250℃の間にある低融点ポリエステルであって、芯成分の融点が180℃〜300℃のポリエステルである繊維径が20〜50μmの芯鞘型複合繊維よりなり目付が15〜270g/m2であることを特徴とする不織布B、目付が30〜200g/m2のポリエステル不織布Cが積層一体化したポリエステル系積層不織布とする。またこれらをプリーツ加工したりしてフィルターとして用いる。フィルターとして用いる際には濾過面を難燃性不織布とする。The present invention provides a nonwoven fabric having high rigidity and excellent shielding properties and filter characteristics, and a filter that is less likely to be deformed due to fluid resistance during filtration operation. In addition, the present invention provides a filter with a good performance balance that has high dust filtration and long filtration life and high filtration accuracy. A laminated nonwoven fabric in which at least one surface is a polyester nonwoven fabric. The constitution is a low-melting polyester in which the fiber diameter is between 7 to 15 μm and the basis weight is 10 to 100 g / m 2, and the sheath component has a melting point of 110 to 250 ° C. Non-woven fabric B, which is made of a core-sheath type composite fiber having a fiber diameter of 20 to 50 μm, which is a polyester having a melting point of 180 ° C. to 300 ° C., and a basis weight of 15 to 270 g / m 2, and a basis weight of 30 to 200 g. A polyester-based laminated nonwoven fabric in which polyester nonwoven fabric C of / m 2 is laminated and integrated. These are also pleated and used as a filter. When used as a filter, the filtration surface is a flame retardant nonwoven fabric.

Description

本発明は、低圧損で高い遮蔽性を有するフィルター特性に優れた不織布、およびそれを用いたフィルターに関する。特に、プリーツ加工後にカートリッジ化するフィルターに関する。   The present invention relates to a nonwoven fabric excellent in filter properties having a low pressure loss and high shielding properties, and a filter using the same. In particular, the present invention relates to a filter that becomes a cartridge after pleating.

不織布はフィルター製品の濾材として広範囲に使用されている。例えば、不織布を同心円状にコア部材に巻きつけて使用するロールタイプのフィルターや、襞折加工を施したプリーツタイプのフィルターなどが液体フィルターやエアーフィルターとして用いられている。   Nonwoven fabrics are widely used as filter media for filter products. For example, a roll type filter that uses a non-woven fabric concentrically wound around a core member, a pleated type filter that is subjected to a folding process, and the like are used as a liquid filter and an air filter.

これらの濾材は高い捕集性能と長寿命が要求されており、更にプリーツタイプのエアーフィルターでは襞折加工を施すためにその加工性と、使用時の風圧で変形しない剛性も要求される。高い捕集性能を得るためには、メルトブロー不織布のような細い繊維からなる不織布が適しているが、これらの不織布は剛性が低く、全ての要求特性を満足することができない。   These filter media are required to have a high collection performance and a long service life. Furthermore, in order to perform a fold processing, a pleated type air filter is required to have a workability and a rigidity that is not deformed by a wind pressure during use. In order to obtain high collection performance, nonwoven fabrics composed of fine fibers such as melt blown nonwoven fabrics are suitable, but these nonwoven fabrics have low rigidity and cannot satisfy all required characteristics.

不織布に剛性を付与する方法としては 1)繊維間を樹脂で固める、2)太い繊維で構成する、3)目付を大きくする、4)密度を上げる、などが一般的に知られている(例えば非特許文献1参照)。しかしながら、繊維間を樹脂で固めた場合は樹脂によりポアが小さくなって通気抵抗が大きくなり、太い繊維で構成した場合はポアが大きく捕集性能が低くなり、目付を大きくした場合は厚みが大きくなってプリーツ加工性が低下し、密度を上げる場合は通気抵抗が大きくなり、濾過材として好ましくないという問題があった。   As a method for imparting rigidity to a nonwoven fabric, it is generally known that 1) the fibers are solidified with a resin, 2) the fibers are composed of thick fibers, 3) the basis weight is increased, 4) the density is increased, etc. Non-patent document 1). However, when the fibers are hardened with resin, the pores are reduced by the resin and the ventilation resistance is increased.When the fibers are made of thick fibers, the pores are large and the collection performance is low.When the basis weight is increased, the thickness is increased. As a result, the pleatability is lowered, and when the density is increased, the ventilation resistance is increased, which is not preferable as a filter medium.

また、濾材に要求される長寿命の対策としては、ワンパスのフィルターでは粒子流入側の繊維密度を低下させて粒子を濾材の深さ方向に捕集するという手段が取られている(例えば特許文献1参照)。しかし、振動やエアー圧力で粒子を振るい落として何度も濾過を行なう濾材に対しては、上述の手法では目詰まりを起こすために好ましくない。そこで、濾材表面を平滑化させて粒子の剥離性を向上させる手段が取られる。例えば、濾材をカレンダー処理して平滑化する、ポリテトラエチレン微多孔膜で濾材表面を被覆する等の手段が取られている。しかしながら、カレンダー処理の場合は通気抵抗が高くなり、微多孔膜被覆ではコストが高くなるという問題があった。
Textile Research Jounal,48,309,1978 再公表特許 WO98/13123
Further, as a countermeasure for the long life required for the filter medium, a means of collecting particles in the depth direction of the filter medium by reducing the fiber density on the particle inflow side in a one-pass filter (for example, patent document) 1). However, the above-mentioned method is not preferable for a filter medium in which particles are shaken off by vibration or air pressure and the filter is clogged many times. Therefore, a means for smoothing the surface of the filter medium and improving the detachability of the particles is taken. For example, means such as calendering and smoothing the filter medium, or covering the filter medium surface with a polytetraethylene microporous membrane is taken. However, in the case of the calendar treatment, there is a problem that the ventilation resistance is high, and the cost is high in the case of coating the microporous film.
Textile Research Jounal, 48,309,1978 Republished patent WO 98/13123

本発明の目的は、上述した従来技術の欠点を解決した優れたプリーツ加工性と高い剛性および低圧力損失とを備えた不織布を安価に提供することにある。また、高い捕集性能を有しながら、低圧力損失で長寿命のフィルターを提供することである。   An object of the present invention is to provide a non-woven fabric having excellent pleatability, high rigidity, and low pressure loss, which solves the above-mentioned drawbacks of the prior art, at low cost. Another object of the present invention is to provide a long-life filter with low pressure loss while having high collection performance.

本発明は、上記の課題を解決するべく鋭意検討した結果到達したものであり、以下の手段をとる。   The present invention has been achieved as a result of intensive studies to solve the above-mentioned problems, and takes the following means.

すなわち、第一の発明は、曲げ剛性が0.10〜1.50N/2cmであり、下記の負荷試験において、最終圧力損失が600Pa以下であることを特徴とする積層不織布である。
負荷試験方法: 濾過速度 :3.0m/min
濾過風量 :1.98m3/min
入口ダスト濃度:2.5g/m3
濾過面積 :0.66m2
パルス制御 :時間制御
パルス条件 :圧力0.3MPa、間隔2min、噴射時間0.1s
試験粉体 :JIS試験用ダスト10種
評価時間 :7hr
That is, the first invention is a laminated nonwoven fabric having a flexural rigidity of 0.10 to 1.50 N / 2 cm and a final pressure loss of 600 Pa or less in the following load test.
Load test method: Filtration speed: 3.0 m / min
Filtration air volume: 1.98 m 3 / min
Inlet dust concentration: 2.5 g / m 3
Filtration area: 0.66m 2
Pulse control: Time control pulse condition: Pressure 0.3 MPa, interval 2 min, injection time 0.1 s
Test powder: 10 kinds of dust for JIS test Evaluation time: 7 hr

第二の発明は、繊維径が7〜20μmの繊維からなり、目付が10〜100g/m2のポリエステル系不織布A、鞘成分の融点が110℃〜250℃の間にあるポリエステルであって、芯成分の融点が185℃〜300℃のポリエステルである繊維径が20〜50μmの芯鞘型複合繊維を50%以上含む目付が15〜200g/m2である不織布B、目付が30〜200g/m2のポリエステル不織布Cが積層一体化された積層不織布であって、トータル目付が400g/m2以下であることを特徴とする第一の発明に記載の積層不織布である。The second invention is a polyester non-woven fabric A having a fiber diameter of 7 to 20 μm, a basis weight of 10 to 100 g / m 2 , and a sheath component having a melting point between 110 ° C. and 250 ° C. Nonwoven fabric B having a basis weight of 15 to 200 g / m 2 and a basis weight of 30 to 200 g / m 2 containing 50% or more of a core-sheath type composite fiber having a fiber diameter of 20 to 50 μm, which is a polyester having a melting point of 185 ° C. to 300 ° C. The laminated nonwoven fabric according to the first invention, wherein the polyester nonwoven fabric C of m 2 is laminated and integrated and has a total basis weight of 400 g / m 2 or less.

第三の発明は、ポリエステル系不織布がリン系難燃剤を共重合したポリエステルからなることを特徴とする第一又は二の発明いずれかに記載の発明に記載の積層不織布である。   3rd invention is a laminated nonwoven fabric as described in the invention in any one of the 1st or 2nd invention, The polyester nonwoven fabric consists of polyester which copolymerized the phosphorus flame retardant.

第四の発明は、ポリエステル不織布が金属蒸着を施したポリエステル系不織布であることを特徴とする第一乃至第三の発明いずれかに記載の積層不織布である。   A fourth invention is the laminated nonwoven fabric according to any one of the first to third inventions, wherein the polyester nonwoven fabric is a polyester-based nonwoven fabric subjected to metal vapor deposition.

第五の発明は、第一乃至第三の発明いずれかに記載の積層不織布の濾過面に微多孔膜を配置したことを特徴とする積層不織布である。   5th invention is the laminated nonwoven fabric characterized by arrange | positioning the microporous film in the filtration surface of the laminated nonwoven fabric in any one of 1st thru | or 3rd invention.

第六の発明は、第一乃至五の発明いずれかに記載の積層不織布を用いた低圧力損失のフィルターである。   A sixth invention is a low pressure loss filter using the laminated nonwoven fabric according to any one of the first to fifth inventions.

第七の発明は第六の発明に記載の低圧力損失のフィルターにおいて、プリーツ加工を施した積層不織布を組み込んだカートリッジタイプの低圧力損失のフィルターである。   A seventh invention is a low pressure loss filter according to the sixth invention, which is a cartridge type low pressure loss filter incorporating a laminated nonwoven fabric subjected to pleating.

本発明によれば、難燃性で剛性が高く、フィルター特性に優れた積層不織布を得ることができる。特に濾過操作時の流体抵抗による変形が小さいフィルターとして好適な積層不織布となる。さらに、ダスト払い落とし性の良いフィルターにとして使用しうる。また、プリーツ加工されてのちカートリッジ化して使用される高性能のフィルターを提供することを可能となる。   According to the present invention, it is possible to obtain a laminated nonwoven fabric having flame retardancy, high rigidity, and excellent filter characteristics. In particular, it becomes a laminated nonwoven fabric suitable as a filter with small deformation due to fluid resistance during filtration operation. Furthermore, it can be used as a filter with good dust removal properties. In addition, it is possible to provide a high-performance filter that is pleated and used as a cartridge.

以下に、本発明を詳細に説明する。本発明の積層不織布は負荷試験における最終圧力損失が600Pa以下であることが望ましい。より望ましくは500Pa以下である。最終圧力損失が600Paを超える不織布では、フィルターの寿命が低いという問題を生じる。   The present invention is described in detail below. The laminated nonwoven fabric of the present invention desirably has a final pressure loss of 600 Pa or less in a load test. More desirably, it is 500 Pa or less. In the nonwoven fabric whose final pressure loss exceeds 600 Pa, there arises a problem that the life of the filter is low.

積層不織布の曲げ剛性は、0.10〜1.50N/2cmの間にあることが望ましい。剛性が0.1N/2cm未満の場合、プリーツ加工してフィルターに用いる場合や、構造体の一部として不織布を用いた場合にたわみなどの変形を生じやすくなる等の不具合を生じるからである。曲げ剛性が1.50N/2cm以上であっても本発明を実施する上で大きな問題を生ずることはないが、本発明の範囲で有れば十分であると推定される。
高い剛性を得るためには、不織布を重ねて貼り合わせる手段をとってもよい。不織布を重ねて貼り合わせることにより、高い剛性とフィルター寿命延長を両立することが可能となるからである。
The flexural rigidity of the laminated nonwoven fabric is preferably between 0.10 and 1.50 N / 2 cm. This is because when the rigidity is less than 0.1 N / 2 cm, defects such as deformation are likely to occur when pleated and used for a filter, or when a nonwoven fabric is used as part of the structure. Even if the bending rigidity is 1.50 N / 2 cm or more, it does not cause a big problem in carrying out the present invention, but it is presumed that it is sufficient if it is within the scope of the present invention.
In order to obtain high rigidity, it is possible to take a means of laminating and bonding the nonwoven fabrics. This is because it is possible to achieve both high rigidity and extended filter life by stacking the non-woven fabrics together.

積層不織布の表層材はポリエステル系スパンボンド不織布であることが望ましい。短繊維系の不織布を表層材として用いると、長繊維不織布であるスパンボンド不織布より多くの工程を経るためにコストアップとなり、安価な不織布を提供できないという問題を生じる。また、スパンボンド不織布であってもポリオレフィン系では耐熱性に問題があり、ポリアミド系では操業性に問題がある。それに対して、ポリエステル系スパンボンド不織布は機械的特性・化学的特性に優れ、広範囲の用途に展開が可能である。   The surface layer material of the laminated nonwoven fabric is preferably a polyester spunbond nonwoven fabric. When a short fiber nonwoven fabric is used as the surface layer material, the number of steps is higher than that of a spunbond nonwoven fabric, which is a long fiber nonwoven fabric, resulting in an increase in cost and a problem that an inexpensive nonwoven fabric cannot be provided. Even if it is a spunbonded nonwoven fabric, there is a problem in heat resistance in the polyolefin system, and there is a problem in operability in the polyamide system. In contrast, polyester spunbonded nonwoven fabrics have excellent mechanical and chemical properties and can be used in a wide range of applications.

用途によっては、難燃性を要求される分野があるため、表層材の不織布Aの原料は、リン系の難燃剤を共重合した難燃性ポリエステルであることが望ましい。難燃剤を共重合させることで、原料であるポリマー中の難燃性成分を均一に分散することが容易であり、不織布としての難燃性を均一にコントロールしやすくなる。リン系難燃剤としては、(2−カルボキシエチル)メチルホスフィン酸、(2−カルボキシエチル)フェニルホスフィン酸、(2−メトキシカルボニルエチル)フェニルホスフィン酸、(2−ヒドロキシエトキシカルボニルエチル)フェニルホスフィン酸、p−(2−カルボキシエチル)クロロフェニルホスフィン酸、(2−フェノキシカルボニルエチル)ヘキシルホスフィン酸などが挙げられる。好ましくは、(2−カルボキシエチル)メチルホスフィン酸、(2−カルボキシエチル)フェニルホスフィン酸である。これらリン系難燃剤はポリエステルの製造時に添加してもよい。   Since there are fields where flame retardancy is required depending on the application, it is desirable that the raw material of the nonwoven fabric A as the surface layer material is a flame retardant polyester obtained by copolymerizing a phosphorus flame retardant. By copolymerizing the flame retardant, it is easy to uniformly disperse the flame retardant component in the polymer as a raw material, and it becomes easy to uniformly control the flame retardant as a nonwoven fabric. Phosphorus flame retardants include (2-carboxyethyl) methylphosphinic acid, (2-carboxyethyl) phenylphosphinic acid, (2-methoxycarbonylethyl) phenylphosphinic acid, (2-hydroxyethoxycarbonylethyl) phenylphosphinic acid, p- (2-carboxyethyl) chlorophenylphosphinic acid, (2-phenoxycarbonylethyl) hexylphosphinic acid and the like can be mentioned. Preferred are (2-carboxyethyl) methylphosphinic acid and (2-carboxyethyl) phenylphosphinic acid. These phosphorus-based flame retardants may be added during the production of the polyester.

また、リン系難燃剤の添加量は、ポリマー中のリン原子含有量が0.1〜4.0重量%であることが望ましい。さらに好ましくは、0.3〜3.0%である。リン系難燃剤の添加量がこの範囲より少ない場合には十分な難燃性を発現せず、また逆に多い場合には、ポリエステルが本来持つ物理特性を損なうばかりでなく、不織布製造の操業性も低下するので好ましくない。   Moreover, as for the addition amount of a phosphorus flame retardant, it is desirable that phosphorus atom content in a polymer is 0.1 to 4.0 weight%. More preferably, it is 0.3 to 3.0%. If the amount of phosphorus-based flame retardant added is less than this range, sufficient flame retardancy will not be exhibited, and if it is too large, not only will the physical properties inherent in the polyester be impaired, but also the operability of nonwoven fabric production. Is also not preferable.

また表層材である不織布は、金属を繊維表面に蒸着あるいはスパッタリングしたポリエステル系不織布であることが望ましい。繊維表面に蒸着する金属としては、アルミニウム、クロム、チタン、SUS等の一般的な金属を用いることが出来る。蒸着金属の厚みは100〜1000Åであることが望ましい。より望ましくは、200〜500Åである。蒸着金属の厚みが100Å未満の場合には十分な難燃性を発現せず、100Å以上もあれば難燃性を有する。蒸着金属の厚みが1000Åを超えると性能には大差なく、価格増大の要因となるだけである。
さらに不織布を構成する繊維表面に金属を被覆することによって難燃性だけでなく、粒子の帯電によるダスト剥離性の低下を抑制することが可能となる。
The nonwoven fabric as the surface layer material is desirably a polyester-based nonwoven fabric obtained by depositing or sputtering a metal on the fiber surface. As the metal deposited on the fiber surface, common metals such as aluminum, chromium, titanium, and SUS can be used. The thickness of the deposited metal is desirably 100 to 1000 mm. More desirably, the thickness is 200 to 500 mm. When the thickness of the deposited metal is less than 100 mm, sufficient flame retardancy is not exhibited, and when it is 100 mm or more, it has flame retardancy. If the thickness of the deposited metal exceeds 1000 mm, there is no great difference in performance, and only increases the price.
Furthermore, by covering the fiber surface constituting the nonwoven fabric with a metal, it is possible to suppress not only the flame retardancy but also the decrease in dust releasability due to the charging of particles.

本発明で用いられる複合不織布の構成要素である不織布Aは、繊維径が7〜20μmの繊維よりなることが望ましい。繊維径が7〜20μmの間にあることで、充填密度を高く設定しなくても高い濾過精度を達成することが可能となる。繊維径が7μmより細すぎると摩耗などにより毛羽だちが発生しやすいという問題点が生じる。また、剛性を高くするために繊維径を太くすると、フィルターとして用いた場合に充填率を高くしないと濾過精度が高く設定できなくなり、その結果流体透過抵抗が増加するという問題を生じる。本発明の複合不織布をフィルターとして用いる場合は、不織布Aを濾過面とするサーフェース濾過材として用いられることが一般的であると考えられるので、細い繊維径であるほど濾過精度が高くなり、かつ表面が平滑化されやすくその結果ケーキ剥離性が良くなって濾過ライフも長くすることが可能となる。本発明のように複合構造をとらない場合は、濾過精度と濾過ライフの性能バランスを良くして、かつ剛性の高い不織布を得ることは極めて困難と考えられる。不織布が長繊維不織布であると、フィルターや遮蔽材として用いた場合に繊維の脱落の心配がないために特に好ましい。   The nonwoven fabric A that is a constituent element of the composite nonwoven fabric used in the present invention is preferably made of fibers having a fiber diameter of 7 to 20 μm. When the fiber diameter is between 7 and 20 μm, high filtration accuracy can be achieved without setting the packing density high. If the fiber diameter is too thin, the problem arises that fluff is likely to occur due to wear or the like. Further, when the fiber diameter is increased in order to increase the rigidity, when used as a filter, the filtration accuracy cannot be set high unless the filling rate is increased, resulting in a problem that the fluid permeation resistance increases. When the composite nonwoven fabric of the present invention is used as a filter, it is considered that it is generally used as a surface filtration material having the nonwoven fabric A as a filtration surface. Therefore, the thinner the fiber diameter, the higher the filtration accuracy, and The surface is easily smoothed, and as a result, the cake peelability is improved and the filtration life can be extended. When a composite structure is not used as in the present invention, it is considered extremely difficult to obtain a nonwoven fabric having a high balance between filtration accuracy and filtration life and having high rigidity. It is particularly preferable that the non-woven fabric is a long-fiber non-woven fabric because there is no fear of fiber dropping when used as a filter or a shielding material.

また、不織布Aは目付が10〜100g/m2の不織布であることが望ましい。より望ましくは、20〜80g/m2の範囲である。目付が10g/m2未満であると表面の繊維間隙が大きくなり、ダストが不織布内部まで侵入し、目詰まりを生じやすくなる。一方、目付が100g/m2を超えると繊維間隙に大差なく、単に価格増大の要因となるだけである。The nonwoven fabric A is desirably a nonwoven fabric having a basis weight of 10 to 100 g / m 2 . More desirably, it is the range of 20-80 g / m < 2 >. If the basis weight is less than 10 g / m 2 , the fiber gaps on the surface become large, and dust penetrates into the nonwoven fabric, and clogging is likely to occur. On the other hand, if the basis weight exceeds 100 g / m 2 , there is not much difference between the fiber gaps, and it merely increases the price.

本発明で用いられる複合不織布の構成要素である不織布Bは、鞘成分の融点が110℃〜250℃の間にある低融点ポリエステルであり、芯成分の融点が180℃〜300℃のポリエステルである芯鞘型複合繊維であることが望ましい。この構成により、本発明の目的である剛性の高い不織布およびそれを用いたフィルターを提供することが可能となる。不織布の形態は、長繊維不織布であればプロセス油剤を付与する必要がないため異物を無くすることが可能である。また、長繊維不織布はリントフリー性にもすぐれるため繊維の脱落が無いのでフィルターなどの用途に特に好適である。発明者らの検討の範囲では各ポリマーの融点が高いほど良好な剛性を得ることが可能であった。   Nonwoven fabric B, which is a component of the composite nonwoven fabric used in the present invention, is a low-melting polyester having a melting point of the sheath component between 110 ° C and 250 ° C, and a polyester having a melting point of the core component of 180 ° C to 300 ° C. A core-sheath type composite fiber is desirable. With this configuration, it is possible to provide a highly rigid nonwoven fabric and a filter using the same, which are the objects of the present invention. If the form of the nonwoven fabric is a long-fiber nonwoven fabric, it is not necessary to apply a process oil, so that foreign matters can be eliminated. In addition, long fiber nonwoven fabrics are particularly suitable for applications such as filters because they have excellent lint-free properties and do not lose fibers. Within the scope of the study by the inventors, it was possible to obtain better rigidity as the melting point of each polymer was higher.

鞘成分に用いるポリマーは、融点が110℃から250℃の間にある低融点ポリエステルであることが望ましい。融点が110℃以下であると、室温に於いても接着力が低下したり、粘着性が発現してブロッキングなどの問題が生じるおそれがあるため好ましくない。一方、融点が250℃より高ければ、高い接着加工温度が必要となり、また接着対象物の表面温度が低いとすぐに固化が始まり接着性が低下したり操業性が悪くなる可能性があるためあまり好ましくない。ポリエステル系樹脂は、一般に異物の発生が少ないためフィルター関連用途への市場に特に好適である。用いる樹脂としては、ポリプロピレンテレフタレート、ポリブチレンテレフタレート、脂肪族ポリエステルあるいはブロック共重合ポリエステルおよびそれらのいずれかを基本骨格の一分とする共重合ポリマーなどが好適に利用できる。   The polymer used for the sheath component is preferably a low-melting polyester having a melting point between 110 ° C and 250 ° C. A melting point of 110 ° C. or lower is not preferred because there is a possibility that the adhesive force may be lowered or the tackiness may be developed even at room temperature, causing problems such as blocking. On the other hand, if the melting point is higher than 250 ° C., a high bonding processing temperature is required, and if the surface temperature of the object to be bonded is low, solidification starts immediately and adhesiveness may deteriorate or operability may deteriorate. It is not preferable. Polyester resins are particularly suitable for the market for filter-related applications because they generally do not generate foreign matter. As the resin to be used, polypropylene terephthalate, polybutylene terephthalate, aliphatic polyester or block copolymer polyester, and a copolymer having one of them as a basic skeleton can be preferably used.

また、芯成分のポリマーは、ポリエチレンテレフタレート、ポリプロピレンテレフタレート、ポリブチレンテレフタレート、ポリ乳酸あるいはそれらのいずれかを一部に含む共重合体であることが望ましい。これらのポリエステル系樹脂は、融点が180℃〜300℃の間にあれば高温時の寸法安定性や機械的強度特性に優れるため特に好ましい。最近、自然成分由来やバイオテクノロジーで原料を得ることが可能となってきており、環境保全の観点からも特に好ましい。特に、液体フィルターなどとして形態安定性を樹脂されるときには、ポリエステル繊維のもつ高い剛性が有効になる。芯成分のポリマーは、鞘成分のポリマーの融点あるいは軟化点より少なくとも20℃以上高い温度であることが、接着加工の操業性を考えると好ましい。融点の差が小さいと、加工温度のコントロールを厳密にする必要があるため高度な温度制御設備が必要にとなり、また加工速度が低速にせざるをえなくなるためあまり好ましくない。   The core component polymer is desirably polyethylene terephthalate, polypropylene terephthalate, polybutylene terephthalate, polylactic acid, or a copolymer partially containing any of them. These polyester resins are particularly preferable if the melting point is between 180 ° C. and 300 ° C. because they are excellent in dimensional stability at high temperatures and mechanical strength characteristics. Recently, it has become possible to obtain raw materials from natural ingredients and biotechnology, which is particularly preferable from the viewpoint of environmental conservation. In particular, when shape stability is resinized as a liquid filter or the like, the high rigidity of the polyester fiber becomes effective. The polymer of the core component is preferably at a temperature that is at least 20 ° C. higher than the melting point or softening point of the polymer of the sheath component in view of the operability of the adhesive processing. If the difference between the melting points is small, it is necessary to strictly control the processing temperature, so that an advanced temperature control facility is required, and the processing speed must be reduced.

複合繊維の芯成分と鞘成分の重量比は20:80〜70:30程度であることが望ましく、さらに望ましくは30:70〜60:40の間であり、特に好ましくは40:60〜55:45の間である。接着成分である鞘成分が30%より少ないと十分な接着力を得ることが難しくなる。一方、70%を超えると、接着加工時の温度コントロールが困難となり、また機械的強度特性が低下しやすいなど問題を生じるためあまり好ましくない。   The weight ratio of the core component and the sheath component of the composite fiber is desirably about 20:80 to 70:30, more desirably between 30:70 and 60:40, and particularly preferably 40:60 to 55: Between 45. If the sheath component which is an adhesive component is less than 30%, it is difficult to obtain a sufficient adhesive force. On the other hand, if it exceeds 70%, it is difficult to control the temperature during the bonding process, and mechanical strength characteristics are liable to deteriorate.

また、該不織布Bを構成する主な繊維の繊維径が20〜50μmの間にあることが望ましく、より望ましくは25〜50μmの間であり、特に望ましくは30〜50μmである。繊維径が20μmより小さいと接着部面積が小さくなり、接着力が低下しやすくなり好ましくない。一方、繊維径が50μmより大きくなると不織布の地合の斑が大きくなり好ましくない。また、スパンボンド法で該不織布を製造する場合には紡糸過程で糸切れを生じたり、繊維牽引のエジェクターに繊維が付着したり詰まったりするなどの問題点を生じやすく操業性に問題を生じることも少なくなかった。また、太すぎる繊維よりなる不織布は繊維量が少ないために地合の斑が目立ちやすく、物性のバラツキにつながる。繊維の少ないところは、不織布の剛性不足や不織布の接着強度の低下を招き好ましくない。   The fiber diameter of the main fibers constituting the nonwoven fabric B is desirably between 20 and 50 μm, more desirably between 25 and 50 μm, and particularly desirably between 30 and 50 μm. When the fiber diameter is smaller than 20 μm, the area of the bonded portion becomes small, and the adhesive force tends to be lowered, which is not preferable. On the other hand, when the fiber diameter is larger than 50 μm, the unevenness of the nonwoven fabric increases, which is not preferable. In addition, when the nonwoven fabric is produced by the spunbond method, thread breakage may occur during the spinning process, and problems such as fiber sticking or clogging of the fiber pulling ejector may easily occur, resulting in problems in operability. Not a few. Moreover, since the nonwoven fabric which consists of a too thick fiber has few fiber amounts, the spot of a formation is conspicuous, and it leads to the dispersion | variation in a physical property. A place where there are few fibers is not preferable because it causes insufficient rigidity of the nonwoven fabric and decreases the adhesive strength of the nonwoven fabric.

さらに、不織布Bの目付が15〜200g/m2の間であることが望ましい。また、目付が200g/m2より大きいと熱エンボス加工を行うときに、エンボスロールでの伝熱性の問題から接着強度が低くなると言う問題を生じやすくあまり望ましくない。本発明の不織布を、分離膜支持体として利用した場合には、目付が15〜70g/m2の間であることが望ましい。目付が15g/m2より小さいと先述の理由から適切な接着力を得ることが困難となったり、形態保持性が低下したりするためあまり好ましくない。一方、目付が70g/m2より大きくても接着力が高くなることはあまり期待できず、分離膜の支持体として用いる際に、厚みや重量が大きくなって取り扱い性が低下したり、圧力損失が大きくなるという問題を生じやすくあまり好ましくない。また、厚みが厚いとプリーツ型フィルターに用いる場合に織り込み襞折り数が少なくなり結果として有効濾過面積が少なくなる。Furthermore, it is desirable that the nonwoven fabric B has a basis weight of 15 to 200 g / m 2 . On the other hand, when the basis weight is larger than 200 g / m 2 , when heat embossing is performed, a problem that the adhesive strength is lowered due to the problem of heat transfer in the embossing roll is likely to occur, which is not so desirable. When the nonwoven fabric of the present invention is used as a separation membrane support, the basis weight is preferably 15 to 70 g / m 2 . If the basis weight is less than 15 g / m 2, it is difficult to obtain an appropriate adhesive force for the reasons described above, and the form retainability is lowered, which is not preferable. On the other hand, even if the basis weight is greater than 70 g / m 2 , it cannot be expected that the adhesive strength will be high. When used as a support for a separation membrane, the thickness and weight will increase and the handling will be reduced, or the pressure loss It is not preferable because it tends to cause a problem of large. Further, when the thickness is large, the number of weaving folds is reduced when used for a pleated filter, and as a result, the effective filtration area is reduced.

本発明で用いる不織布Cは、目付が30〜200g/m2のポリエステル不織布であることが望ましい。より望ましくは40〜180g/m2、さらに望ましくは100〜180g/m2である。不織布の製造方法は特に規定されないが、耐熱性が高くコストパフォーマンスにすぐれたポリエステル長繊維不織布を用いることができる。不織布Cは他の不織布に比べて厚みや目付が高い場合が多いので、熱カレンダー処理などで不織布相互を貼り合わせる際に伝熱不良を生じる恐れがある。その防止のためには、不織布Cをあらかじめ赤外線ヒータなどで予熱することも望ましい。The nonwoven fabric C used in the present invention is desirably a polyester nonwoven fabric having a basis weight of 30 to 200 g / m 2 . More preferably, it is 40-180 g / m < 2 >, More preferably, it is 100-180 g / m < 2 >. Although the manufacturing method of a nonwoven fabric is not prescribed | regulated, the polyester long fiber nonwoven fabric excellent in heat resistance and cost performance can be used. Since the nonwoven fabric C often has a higher thickness and basis weight than other nonwoven fabrics, there is a risk of poor heat transfer when the nonwoven fabrics are bonded together by thermal calendaring or the like. In order to prevent this, it is also desirable to preheat the nonwoven fabric C with an infrared heater or the like in advance.

本発明の複合不織布を用いたフィルターは剛性が高いためにプリーツ加工されてのちカートリッジにされることが望ましい。積層加工していることで曲げ剛性を高く設定することが可能である。また、不織布Bが低融点成分を持つことで、プリーツ加工の成形性が良好となり、レシプロ加工はもとより従来のスパンボンド不織布では加工が困難といわれていた高速ロータリー方式の襞折り加工が可能となる。   Since the filter using the composite nonwoven fabric of the present invention has high rigidity, it is desirable that the filter is pleated and then formed into a cartridge. It is possible to set bending rigidity high by carrying out lamination processing. In addition, since the nonwoven fabric B has a low melting point component, the pleat formability is improved, and reciprocating processing as well as conventional spunbond nonwoven fabric, which is said to be difficult to process, can be folded at high speed. .

以下に実施例を用いて本発明を説明するが、これに限定されるものではない。下記に評価方法を記述する。   Hereinafter, the present invention will be described with reference to examples, but the present invention is not limited thereto. The evaluation method is described below.

(最終圧力損失)
下記の負荷試験条件において、7時間経過後の最終圧力を求める。
濾過速度 :3.0m/min
濾過風量 :1.98m3/min
入口ダスト濃度:2.5g/m3
濾過面積 :0.66m2
パルス制御 :時間制御
パルス条件 :圧力0.3MPa、間隔2min、噴射時間0.1s
試験粉体 :JIS試験用ダスト10種
評価時間 :7hr
(Final pressure loss)
Under the following load test conditions, the final pressure after 7 hours is obtained.
Filtration speed: 3.0 m / min
Filtration air volume: 1.98 m 3 / min
Inlet dust concentration: 2.5 g / m 3
Filtration area: 0.66m 2
Pulse control: Time control pulse condition: Pressure 0.3 MPa, interval 2 min, injection time 0.1 s
Test powder: 10 kinds of dust for JIS test Evaluation time: 7 hr

(目付)
製品幅方向に5cm幅、20cm長の試料片を採取し、その重量の算術平均値を1m2当たりに換算する。
(Weight)
A sample piece having a width of 5 cm and a length of 20 cm is taken in the product width direction, and the arithmetic average value of the weight is converted per 1 m 2 .

(厚み)
製品幅方向に5cm間隔で、荷重20gf/cm2にて評価し、その算術平均値を厚みとする。
(Thickness)
Evaluation is made at a load of 20 gf / cm 2 at intervals of 5 cm in the product width direction, and the arithmetic average value is defined as the thickness.

(繊維径)
走査型電子顕微鏡(SEM)により、不織布表面および繊維の拡大写真を撮影し、100本以上の繊維を読み取り、その算術平均値を繊維径とした。読み取り方法は、写真に対角線を引き、その対角線に交差する繊維の幅を読み取る。このとき、互いに融着している繊維は除外する。
(Fiber diameter)
An enlarged photograph of the nonwoven fabric surface and fibers was taken with a scanning electron microscope (SEM), 100 or more fibers were read, and the arithmetic average value was taken as the fiber diameter. In the reading method, a diagonal line is drawn on the photograph, and the width of the fiber crossing the diagonal line is read. At this time, fibers fused to each other are excluded.

(融点)
PERKIN−ELMER社製 DSC7を使用し、昇温速度20℃/分で評価した。このときの結晶融解ピーク値を融点とする。
(Melting point)
A DSC7 manufactured by PERKIN-ELMER was used and evaluated at a heating rate of 20 ° C./min. The crystal melting peak value at this time is defined as the melting point.

(曲げ剛性)
幅2cm、長さ10cmのサンプル片を支持間隔5cmでセットし、JIS−L−1096 ループ圧縮法で使用する加圧子を用いて、変形速度5cm/minで圧縮変形時の応力を曲げ剛性とする。
(Bending rigidity)
A sample piece having a width of 2 cm and a length of 10 cm is set at a support interval of 5 cm, and a pressure used in the JIS-L-1096 loop compression method is used to make the stress at the time of compressive deformation bending stiffness at a deformation rate of 5 cm / min. .

(実施例1)
繊維径約14μm、目付70g/m2のポリエチレンテレフタレートスパンボンド不織布(東洋紡績株式会社製6701A)を不織布Aとした。イソフタル酸を導入した共重合ポリエステル(融点約130℃)を鞘成分に、融点が約270℃のポリエチレンテレフタレートを芯成分とした繊維径が約40μmの芯鞘型複合繊維よりなるスパンボンド不織布B(目付40g/m2)を作成した。芯鞘比は重量ベースで50:50であった。不織布Cとして繊維径14μm、目付130g/m2のポリエチレンテレフタレートスパンボンド不織布(東洋紡績株式会社製6A31AD)を不織布Cとして、3枚の不織布をプレーンカレンダーにより220℃、設定線圧約25kg/cm、速度10m/分で貼り合わせた。積層不織布の曲げ剛性は0.50N/2cmであった。積層不織布の最終圧力損失は430Paであった。不織布Aが上面になるようにしてロータリー方式の襞折り加工機で処理したところ問題なく処理することが可能であった。
Example 1
Nonwoven fabric A was a polyethylene terephthalate spunbonded nonwoven fabric (6701A manufactured by Toyobo Co., Ltd.) having a fiber diameter of about 14 μm and a basis weight of 70 g / m 2 . A spunbond nonwoven fabric B comprising a core-sheath type composite fiber having a fiber diameter of about 40 μm having a copolymer component (melting point: about 130 ° C.) introduced with isophthalic acid as a sheath component and polyethylene terephthalate having a melting point of about 270 ° C. as a core component. A basis weight of 40 g / m 2 ) was prepared. The core-sheath ratio was 50:50 on a weight basis. Non-woven fabric C is a polyethylene terephthalate spunbonded non-woven fabric (6A31AD manufactured by Toyobo Co., Ltd.) having a fiber diameter of 14 μm and a basis weight of 130 g / m 2 , and the three non-woven fabrics are 220 ° C. with a plain calender, set linear pressure is about 25 kg / cm, speed Bonding was performed at 10 m / min. The bending rigidity of the laminated nonwoven fabric was 0.50 N / 2 cm. The final pressure loss of the laminated nonwoven fabric was 430 Pa. When the non-woven fabric A was placed on the upper surface and processed with a rotary type folding machine, it could be processed without any problems.

(実施例2)
不織布Bが、繊維径約35μmの芯鞘型短繊維(日本エステル株式会社製メルティー2080(商品名)、芯部融点約200℃)よりなる目付40g/m2の不織布に変更した以外は実施例1と同じ方法にて積層不織布を作成した。積層不織布の曲げ剛性は0.47N/2cmであった。積層不織布の最終圧力損失は440Paであった。不織布Aが上面になるようにしてロータリー方式の襞折り加工機で処理したところ問題なく処理することが可能であった。
(Example 2)
Example except that non-woven fabric B was changed to a non-woven fabric having a basis weight of 40 g / m 2 made of core-sheath short fiber (Melty 2080 (trade name) manufactured by Nihon Ester Co., Ltd., melting point of core part: about 200 ° C.) having a fiber diameter of about 35 μm. The laminated nonwoven fabric was created by the same method as 1. The bending rigidity of the laminated nonwoven fabric was 0.47 N / 2 cm. The final pressure loss of the laminated nonwoven fabric was 440 Pa. When the non-woven fabric A was placed on the upper surface and processed with a rotary type folding machine, it could be processed without any problems.

(実施例3)
繊維径14μm、目付70g/m2のリン系難燃剤(2−カルボキシエチル)フェニルホスフィン酸3000ppmを配合したポリエチレンテレフタレートスパンボンド不織布(東洋紡績株式会社製H6701A)を不織布Aとしたこと以外は実施例1と同じ方法にて積層不織布を得た。積層不織布の曲げ剛性は0.55N/2cmであった。積層不織布の最終圧力損失は440Paであった。不織布Aが上面になるようにしてロータリー方式の襞折り加工機で処理したところ問題なく処理することが可能であった。またJIS L-1096 ミクロバーナー法による難燃性評価において自消性という結果を示した。
Example 3
Example except that polyethylene terephthalate spunbonded nonwoven fabric (H6701A manufactured by Toyobo Co., Ltd.) blended with 3000 ppm of a phosphorus flame retardant (2-carboxyethyl) phenylphosphinic acid having a fiber diameter of 14 μm and a basis weight of 70 g / m 2 1 was used to obtain a laminated nonwoven fabric. The bending rigidity of the laminated nonwoven fabric was 0.55 N / 2 cm. The final pressure loss of the laminated nonwoven fabric was 440 Pa. When the non-woven fabric A was placed on the upper surface and processed with a rotary type folding machine, it could be processed without any problems. In addition, self-extinguishing results were shown in the flame resistance evaluation by JIS L-1096 micro burner method.

(実施例4)
繊維径14μm、目付70g/m2のポリエチレンテレフタレートスパンボンド不織布(東洋紡績株式会社製H6701A)を不織布Aとし、その不織布をSUSで300Åの厚みで蒸着したこと以外は実施例1と同じ方法にて積層不織布を得た。積層不織布の曲げ剛性は0.49N/2cmであった。積層不織布の最終圧力損失は400Paであった。不織布Aが上面になるようにしてロータリー方式の襞折り加工機で処理したところ問題なく処理することが可能であった。またJIS L-1096 ミクロバーナー法による難燃性評価において自消性という結果を示した。さらには、ダストの剥離性が良好であった。
Example 4
The same method as in Example 1 except that a polyethylene terephthalate spunbonded nonwoven fabric (H6701A manufactured by Toyobo Co., Ltd.) having a fiber diameter of 14 μm and a basis weight of 70 g / m 2 was used as nonwoven fabric A, and the nonwoven fabric was vapor-deposited with a thickness of 300 mm by SUS. A laminated nonwoven fabric was obtained. The bending rigidity of the laminated nonwoven fabric was 0.49 N / 2 cm. The final pressure loss of the laminated nonwoven fabric was 400 Pa. When the non-woven fabric A was placed on the upper surface and processed with a rotary type folding machine, it could be processed without any problems. In addition, self-extinguishing results were shown in the flame resistance evaluation by JIS L-1096 micro burner method. Furthermore, the dust releasability was good.

(実施例5)
繊維径14μm、目付70g/m2のリン系難燃剤を配合したポリエチレンテレフタレートスパンボンド不織布(東洋紡績株式会社製H6701A)を不織布Aとし、その不織布をSUSで300Åの厚みで蒸着したこと以外は実施例1と同じ方法にて積層不織布を得た。積層不織布の曲げ剛性は0.53N/2cmであった。積層不織布の最終圧力損失は400Paであった。不織布Aが上面になるようにしてロータリー方式の襞折り加工機で処理したところ問題なく処理することが可能であった。またJIS L-1096 ミクロバーナー法による難燃性評価において自消性という結果を示した。さらには、ダストの剥離性が良好であった。
(Example 5)
Except that polyethylene terephthalate spunbonded nonwoven fabric (H6701A manufactured by Toyobo Co., Ltd.) blended with a phosphorus-based flame retardant having a fiber diameter of 14 μm and a basis weight of 70 g / m 2 was used as nonwoven fabric A, and the nonwoven fabric was deposited with a thickness of 300 mm by SUS. A laminated nonwoven fabric was obtained in the same manner as in Example 1. The bending rigidity of the laminated nonwoven fabric was 0.53 N / 2 cm. The final pressure loss of the laminated nonwoven fabric was 400 Pa. When the non-woven fabric A was placed on the upper surface and processed with a rotary type folding machine, it could be processed without any problems. In addition, self-extinguishing results were shown in the flame resistance evaluation by JIS L-1096 micro burner method. Furthermore, the dust releasability was good.

(比較例1)
イソフタル酸を導入した共重合ポリエステル(融点約130℃)を鞘成分に、融点が約270℃のポリエチレンテレフタレートを芯成分とした繊維径が17μm、目付240g/m2、のスパンボンド不織布を作成した。この不織布をプレーンカレンダーにより100℃、設定線圧約25kg/cm、速度10m/分で繊維充填率30%に調整した。不織布の曲げ剛性は0.3N/2cmであった。不織布の最終圧力損失は720Paであり、寿命が短かった。
(Comparative Example 1)
A spunbonded non-woven fabric having a fiber diameter of 17 μm and a basis weight of 240 g / m 2 was prepared using a copolymer polyester (melting point: about 130 ° C.) into which isophthalic acid was introduced as a sheath component and polyethylene terephthalate having a melting point of about 270 ° C. as a core component. . This nonwoven fabric was adjusted to a fiber filling rate of 30% by a plain calendar at 100 ° C., a set linear pressure of about 25 kg / cm, and a speed of 10 m / min. The bending rigidity of the nonwoven fabric was 0.3 N / 2 cm. The final pressure loss of the nonwoven fabric was 720 Pa, and the lifetime was short.

(比較例2)
繊維径14μm、目付240g/m2のポリエチレンテレフタレート不織布を作成した。これを比較例1と同様の加工条件でカレンダー加工した。不織布を構成する繊維同士の接着が弱く、ロータリー方式の襞折り加工機で処理したところ、層間剥離を生じ、加工が出来なかった。
(Comparative Example 2)
A polyethylene terephthalate nonwoven fabric having a fiber diameter of 14 μm and a basis weight of 240 g / m 2 was prepared. This was calendered under the same processing conditions as in Comparative Example 1. Adhesion between the fibers constituting the nonwoven fabric was weak, and when it was processed with a rotary type folding machine, delamination occurred and processing could not be performed.

本発明にかかる積層不織布及びフィルターは、高い剛性とフィルタ寿命向上を得ることができるものであり、フィルター用途全般に広く利用することができ、産業界に寄与することが大である。   The laminated nonwoven fabric and the filter according to the present invention can obtain high rigidity and improved filter life, and can be widely used for filter applications in general and contribute to the industry.

Claims (7)

曲げ剛性が0.10〜1.50N/2cmであり、下記の負荷試験において、最終圧力損失が600Pa以下であることを特徴とする積層不織布。
負荷試験方法:
濾過速度 :3.0m/min
濾過風量 :1.98m3/min
入口ダスト濃度:2.5g/m3
濾過面積 :0.66m2
パルス制御 :時間制御
パルス条件 :圧力0.3MPa、間隔2min、噴射時間0.1s
試験粉体 :JIS試験用ダスト10種
評価時間 :7hr
A laminated nonwoven fabric having a flexural rigidity of 0.10 to 1.50 N / 2 cm and a final pressure loss of 600 Pa or less in the following load test.
Load test method:
Filtration speed: 3.0 m / min
Filtration air volume: 1.98 m 3 / min
Inlet dust concentration: 2.5 g / m 3
Filtration area: 0.66m 2
Pulse control: Time control pulse condition: Pressure 0.3 MPa, interval 2 min, injection time 0.1 s
Test powder: 10 kinds of dust for JIS test Evaluation time: 7 hr
繊維径が7〜20μmの繊維からなり、目付が10〜100g/m2のポリエステル系不
織布A、鞘成分の融点が110℃〜250℃の間にあるポリエステルであって、芯成分の融点が185℃〜300℃のポリエステルである繊維径が20〜50μmの芯鞘型複合繊維を50%以上含む目付が15〜200g/m2である不織布B、目付が30〜200g
/m2のポリエステル不織布Cが積層一体化された積層不織布であって、トータル目付が400g/m2以下であることを特徴とする請求項1記載の積層不織布。
Polyester nonwoven fabric A having a fiber diameter of 7 to 20 μm and a basis weight of 10 to 100 g / m 2, a polyester having a sheath component having a melting point between 110 ° C. and 250 ° C., and a core component having a melting point of 185 Non-woven fabric B having a basis weight of 15 to 200 g / m 2 containing 50% or more of a core-sheath type composite fiber having a fiber diameter of 20 to 50 μm, which is a polyester at ℃ to 300 ° C., and a basis weight of 30 to 200 g
2. The laminated nonwoven fabric according to claim 1, wherein the nonwoven fabric is a laminated nonwoven fabric in which polyester nonwoven fabric C of / m 2 is laminated and integrated, and has a total basis weight of 400 g / m 2 or less.
ポリエステル系不織布がリン系難燃剤を共重合したポリエステルからなることを特徴とする請求項1又は2に記載の積層不織布。 The laminated nonwoven fabric according to claim 1 or 2, wherein the polyester nonwoven fabric comprises a polyester obtained by copolymerizing a phosphorus flame retardant. ポリエステル不織布が金属蒸着を施したポリエステル系不織布であることを特徴とする請求項1乃至3のいずれかに記載の積層不織布。 The laminated nonwoven fabric according to any one of claims 1 to 3, wherein the polyester nonwoven fabric is a polyester nonwoven fabric subjected to metal vapor deposition. 請求項1乃至3いずれかに記載の積層不織布の濾過面に微多孔膜を配置したことを特徴とする積層不織布。 A laminated nonwoven fabric comprising a microporous membrane disposed on the filtration surface of the laminated nonwoven fabric according to any one of claims 1 to 3. 請求項1乃至5いずれかに記載の積層不織布を用いたフィルター。 A filter using the laminated nonwoven fabric according to claim 1. 請求項6に記載の低圧力損失のフィルターにおいて、プリーツ加工を施した積層不織布を組み込んだカートリッジタイプのフィルター。 7. A low pressure loss filter according to claim 6, wherein the filter is a cartridge type incorporating a laminated nonwoven fabric subjected to pleating.
JP2005516334A 2003-12-17 2004-12-16 Low pressure loss laminated nonwoven fabric and filter Expired - Fee Related JP4543332B2 (en)

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JP4905661B2 (en) * 2006-06-23 2012-03-28 Jnc株式会社 Fiber laminate for filter
JP4890183B2 (en) * 2006-09-28 2012-03-07 日本バイリーン株式会社 Filter material for dust removal
WO2017110365A1 (en) * 2015-12-22 2017-06-29 東レ株式会社 Spunbond nonwoven fabric for filter and method for manufacturing said fabric
JP6634180B1 (en) * 2018-06-29 2020-01-22 三菱製紙株式会社 Support for semipermeable membrane for activated sludge treatment with membrane separation

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