JPS647027Y2 - - Google Patents

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Publication number
JPS647027Y2
JPS647027Y2 JP1983148115U JP14811583U JPS647027Y2 JP S647027 Y2 JPS647027 Y2 JP S647027Y2 JP 1983148115 U JP1983148115 U JP 1983148115U JP 14811583 U JP14811583 U JP 14811583U JP S647027 Y2 JPS647027 Y2 JP S647027Y2
Authority
JP
Japan
Prior art keywords
face material
rollers
cart
floating
end surface
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired
Application number
JP1983148115U
Other languages
Japanese (ja)
Other versions
JPS6056172U (en
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed filed Critical
Priority to JP14811583U priority Critical patent/JPS6056172U/en
Publication of JPS6056172U publication Critical patent/JPS6056172U/en
Application granted granted Critical
Publication of JPS647027Y2 publication Critical patent/JPS647027Y2/ja
Granted legal-status Critical Current

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  • Arc Welding In General (AREA)

Description

【考案の詳細な説明】 本考案は、環状のウエブ材と筒状のフエイス材
との隅肉溶接部を自動的に裏はつりするアークエ
アガウジング装置に関する。
[Detailed Description of the Invention] The present invention relates to an arc air gouging device that automatically reverses a fillet weld between an annular web material and a cylindrical face material.

潜水艇の内殻フレームや水圧鉄管或いは圧力容
器等は、その概略形状を表す第1図aに示すよう
に、円筒状のフエイス材1の内周面に環状のウエ
ブ材2の外周面を隅肉溶接するようにしている。
特に、潜水艇の内殻フレームにおいてはこの隅肉
溶接部を完全溶込みの溶接継手に形成しなければ
ならないことから、この隅肉溶接部の断面構造を
表す第1図bに示すように、K開先の一方側を溶
接した後、他方側を溶接する前に裏はつり作業を
行つて溶接ビード3中の少なくとも第一層を除去
する必要がある。これは、ウエブ材2の他端面側
が一端面側の溶接の際に完全にシールドされない
ため、第一層が急冷されて過大な応力を受けるこ
とがあり、各種の欠陥を含んでいることが多いた
めである。
The inner shell frame, penstock, pressure vessel, etc. of a submersible, as shown in FIG. I try to do meat welding.
In particular, in the inner shell frame of a submersible, this fillet weld must be formed into a fully penetrated welded joint, so as shown in Figure 1b, which shows the cross-sectional structure of this fillet weld, After welding one side of the K groove and before welding the other side, it is necessary to remove at least the first layer in the weld bead 3 by performing a back chisel operation. This is because the other end of the web material 2 is not completely shielded when welding the one end, so the first layer may be rapidly cooled and receive excessive stress, which often contains various defects. It's for a reason.

従来、このような裏はつり作業は機械的切削方
法の他にアークエアガウジングによる方法が効率
及び溶接品質確保の点から多用されているが、複
数の作業者による手作業となるため、ガウジング
溝4の形状が作業者によつて異なつてしまい、溶
接前のガウジング溝4の整形作業に多大の時間を
費してしまう結果となつている。
Conventionally, in addition to mechanical cutting methods, arc air gouging is often used for such back chiseling work from the viewpoint of efficiency and ensuring welding quality. The shape of the gouging groove 4 varies depending on the operator, resulting in a large amount of time being spent on shaping the gouging groove 4 before welding.

本考案は、かかる従来の裏はつり作業における
不具合に鑑み、自動的にアークエアガウジングの
可能な装置を提供することを目的とし、これによ
つてガウジング溝の整形作業を不要とすると共に
作業能率の大幅な向上を企図したものである。
The present invention aims to provide a device that can automatically perform arc air gouging in view of such problems in conventional back chiseling work, thereby eliminating the need for shaping the gouging groove and improving work efficiency. This is intended to be a significant improvement.

上述した目的を達成する本考案の円周裏はつり
用アークエアガウジング装置にかかる構成は、ほ
ぼ水平な環状をなすウエブ材の外周面に内周面が
隅肉溶接される筒状のフエイス材を跨ぐ台車と、
この台車に設けられたトーチホルダに支持されて
前記ウエブ材とフエイス材との接合部の裏はつり
を行うガウジングトーチと、前記台車にそれぞれ
駆動回転自在に取り付けられ且つ前記フエイス材
の上端面に載せられる複数の上ローラと、前記台
車に回転自在に取り付けられ且つ前記フエイス材
を挾むようにその内周面及び外周面に当接する複
数の側ローラと、前記台車にそれぞれ上下動可能
に取り付けられ且つ前記フエイス材の上端面から
前記上ローラが浮き上るようにこのフエイス材の
上端面に押し付けられ得る複数の遊動ローラと、
これら遊動ローラと前記台車との間に設けられて
当該遊動ローラを上下動させる遊動ローラ操作手
段とを具えたものである。
The configuration of the arc air gouging device for circumferential back chiseling of the present invention, which achieves the above-mentioned object, includes a cylindrical face material whose inner circumferential surface is fillet welded to the outer circumferential surface of a substantially horizontal annular web material. A trolley that straddles,
a gouging torch that is supported by a torch holder provided on the trolley and performs lifting of the back side of the joint between the web material and the face material; and a gouging torch that is rotatably attached to the trolley and placed on the upper end surface of the face material. a plurality of upper rollers, a plurality of side rollers that are rotatably attached to the truck and abut the inner and outer peripheral surfaces of the face material so as to sandwich the face material; a plurality of floating rollers that can be pressed against the upper end surface of the face material such that the upper roller rises from the upper end surface of the face material;
The apparatus is provided with an idler operating means that is provided between these idler rollers and the truck and moves the idler rollers up and down.

従つて、本考案によるフエイス材を案内として
台車が自動的に走行し、ガウジングトーチにより
隅肉溶接部を均一に裏はつりすることができるの
で、ガウジング溝の整形作業が不要となり、作業
環境の改善と相俟つて作業効率の大幅な向上を企
図し得る。又、遊動ローラ操作手段を操作してフ
エイス材の上端面に遊動ローラをそれぞれ押し付
け、その反力で上ローラをフエイス材の上端面か
ら浮き上がらせ、この状態で遊動ローラがフエイ
ス材の上端面を転動するように、台車をフエイス
材に沿つて移動させることができるので、上ロー
ラを駆動させずとも台車をフエイス材に沿つて迅
速に移動させることが可能である。
Therefore, the cart automatically travels using the face material of the present invention as a guide, and the fillet weld can be evenly reversed using the gouging torch, eliminating the need for shaping the gouging groove and improving the working environment. Together with this, it is possible to plan a significant improvement in work efficiency. Also, the floating roller operating means is operated to press the floating rollers against the upper end surface of the face material, and the upper roller is lifted from the upper end surface of the face material by the reaction force, and in this state, the floating roller pushes the upper end surface of the face material. Since the cart can be moved along the face material in a rolling manner, it is possible to quickly move the cart along the face material without driving the upper roller.

以下、本考案による円周裏はつり用アークエア
ガウジング装置の一実施例についてその概観を表
す第2図及び主要部の断面構造を表す第3図a及
びその平面形状を表す第3図bを参照しながら詳
細に説明する。
Hereinafter, please refer to FIG. 2 showing an overview of an embodiment of the arc air gouging device for circumferential back chiseling according to the present invention, FIG. 3 a showing the cross-sectional structure of the main part, and FIG. 3 b showing the planar shape thereof. This will be explained in detail.

ほぼ水平な環状をなすウエブ材11の外周面に
内周面が接合された筒状をなすフエイス材12に
は、このフエイス材12を跨ぐように台車13が
位置決めされており、この台車13にはフエイス
材12の上端面に当接する前後一対の上ローラ4
が軸15を介してそれぞれ回転自在に支持され、
これら軸15には同期ベルト16が巻き掛けられ
ている。軸15の一方と台車13上に固設された
駆動モータ17の駆動プーリ18とには駆動ベル
ト19が巻き掛けられており、従つて駆動モータ
17の作動により上ローラ14が同期回転してフ
エイス材12の上端面上を転動するため、台車1
3はフエイス材12に沿つて移動することとな
る。フエイス材12に対する台車13の移動を案
内するため、台車13にはフエイス材12の内周
面に当接する前後一対の内側ローラ20と、フエ
イス材12の外周面に当接する前後一対の外側ロ
ーラ21とがそれぞれ回転自在に設けられてお
り、外側ローラ21は台車13に対して回動可能
に連結されたホルダ22の先端に支持され、フエ
イス材12の厚さに対応してホルダ22を任意の
回動位置に固定できるようになつている。なお、
ホルダ22と台車13との間にねじりばねを介装
し、このばね力によつてフエイス材12を内側ロ
ーラ20と外側ローラ21とで挾圧把持するよう
にしても良い。又、内側ローラ20及び外側ロー
ラ21のうちいずれか一方を台車13の中央部に
一つだけ取り付けるようにすることも可能であ
る。前記上ローラ14と平行にフエイス材12の
上端面と対向するように前後一対の遊動ローラ2
3をそれぞれ回転自在に支持するローラホルダ2
4は、台車13に設けたブラケツト25に上下動
自在に取り付けられており、図示しないばね材等
により常に上向きの力が付勢され、遊動ローラ2
3はフエイス材12の上端面に対して非接触の状
態にある。従つて、台車13を掴んでローラホル
ダ24の上端に設けられたノブ26を押し込むこ
とにより、遊動ローラ23がフエイス材12の上
端面に押し付けられて台車13が浮き上るため、
台車13をフエイス材12の任意の位置へ自由に
移動することができる。なお、本実施例では遊動
ローラ操作手段の構成要素としてローラホルダ2
4及びブラケツト25及びノブ26等を用いた
が、ねじや他の周知手段を用いるようにしても良
い。台車13上にはガウジングトーチ27を任意
の方向に指向できるように支持するトーチホルダ
28が設けられており、更に本実施例では台車1
3の姿勢を保持するためにフエイス材12と同心
に設けられた回転治具29からフレキシブルアー
ム30を介して半径方向に突出する支持棒31の
先端が台車13に設けたベアリングスラスタ32
に嵌合されている。なお、図中の符号で33はガ
ウジング条件を設定する制御装置である。
A cylindrical face material 12 whose inner peripheral surface is joined to the outer peripheral surface of a substantially horizontal annular web material 11 has a cart 13 positioned so as to straddle this face material 12. is a pair of front and rear upper rollers 4 that come into contact with the upper end surface of the face material 12.
are rotatably supported via shafts 15,
A synchronous belt 16 is wound around these shafts 15. A drive belt 19 is wound around one of the shafts 15 and a drive pulley 18 of a drive motor 17 fixedly installed on the trolley 13. Therefore, the operation of the drive motor 17 causes the upper roller 14 to rotate synchronously and rotate the face. In order to roll on the upper end surface of the material 12, the cart 1
3 will move along the face material 12. In order to guide the movement of the cart 13 relative to the face material 12, the cart 13 includes a pair of front and rear inner rollers 20 that contact the inner peripheral surface of the face material 12, and a pair of front and rear outer rollers 21 that contact the outer peripheral surface of the face material 12. The outer roller 21 is supported at the tip of a holder 22 which is rotatably connected to the cart 13, and the holder 22 can be moved to any desired position according to the thickness of the face material 12. It can be fixed in a rotating position. In addition,
A torsion spring may be interposed between the holder 22 and the carriage 13, and the face material 12 may be held between the inner roller 20 and the outer roller 21 by the force of this spring. Further, it is also possible to attach only one of the inner roller 20 and the outer roller 21 to the central portion of the truck 13. A pair of front and rear idler rollers 2 are arranged parallel to the upper roller 14 and facing the upper end surface of the face material 12.
Roller holder 2 rotatably supports 3.
4 is attached to a bracket 25 provided on the trolley 13 so as to be able to move up and down, and an upward force is always applied by a spring material (not shown), so that the idler roller 2
3 is in a non-contact state with respect to the upper end surface of the face material 12. Therefore, by grasping the cart 13 and pushing in the knob 26 provided at the upper end of the roller holder 24, the floating roller 23 is pressed against the upper end surface of the face material 12, and the cart 13 is lifted up.
The trolley 13 can be freely moved to any position on the face material 12. In this embodiment, the roller holder 2 is used as a component of the idle roller operating means.
4, bracket 25, knob 26, etc., screws or other known means may be used. A torch holder 28 is provided on the trolley 13 to support the gouging torch 27 so that it can be directed in any direction.
The tip of a support rod 31 that protrudes in the radial direction via a flexible arm 30 from a rotating jig 29 provided concentrically with the face material 12 in order to maintain the posture of 3 is a bearing thruster 32 provided on the truck 13.
is mated to. Note that the reference numeral 33 in the figure is a control device for setting gouging conditions.

従つて、回転治具29をフエイス材12の中央
に位置決めすると共に台車13をフエイス材12
上に搭載し、支持棒31の一端をベアリングスラ
スタ32に嵌合すると共にその他端をフレキシブ
ルアーム30を介して回転治具29に連結したの
ち、トーチホルダ28を操作してガウジングトー
チ27をウエブ材11とフエイス材12との接合
部に指向させ、駆動モータ17を作動すると共に
制御装置33によりガウジングトーチ27を作動
して裏はつり作業を自動的に行う。
Therefore, the rotating jig 29 is positioned at the center of the face material 12, and the cart 13 is moved to the center of the face material 12.
After fitting one end of the support rod 31 to the bearing thruster 32 and connecting the other end to the rotating jig 29 via the flexible arm 30, the gouging torch 27 is moved to the web material 11 by operating the torch holder 28. The drive motor 17 is operated, and the gouging torch 27 is operated by the control device 33 to automatically perform back chiseling work.

【図面の簡単な説明】[Brief explanation of the drawing]

第1図aは本考案の対象となつた被加工物の外
観を表す斜視図、第1図bはその断面図、第2図
は本考案による円周裏はつり用アークエアガウジ
ング装置の一実施例の作業状態を表す作業概念
図、第3図aはその主要部の構造を表す断面図、
第3図bはその平面図であり、図中の符号で、 11はウエブ材、12はフエイス材、13は台
車、14は上ローラ、17は駆動モータ、20は
内側ローラ、21は外側ローラ、23は遊動ロー
ラ、24はローラホルダ、25はブラケツト、2
6はノブ、27はガウジングトーチ、28はトー
チホルダである。
Fig. 1a is a perspective view showing the external appearance of the workpiece that is the subject of the present invention, Fig. 1b is a sectional view thereof, and Fig. 2 is an implementation of the arc air gouging device for circumferential back chiseling according to the present invention. A work conceptual diagram showing the working state of the example, Figure 3 a is a sectional view showing the structure of the main part,
Fig. 3b is a plan view of the same, and the reference numerals in the figure are: 11 is a web material, 12 is a face material, 13 is a trolley, 14 is an upper roller, 17 is a drive motor, 20 is an inner roller, and 21 is an outer roller. , 23 is a floating roller, 24 is a roller holder, 25 is a bracket, 2
6 is a knob, 27 is a gouging torch, and 28 is a torch holder.

Claims (1)

【実用新案登録請求の範囲】[Scope of utility model registration request] ほぼ水平な環状をなすウエブ材の外周面に内周
面が隅肉溶接される筒状のフエイス材を跨ぐ台車
と、この台車に設けられたトーチホルダに支持さ
れて前記ウエブ材とフエイス材との接合部の裏は
つりを行うガウジングトーチと、前記台車にそれ
ぞれ駆動回転自在に取り付けられ且つ前記フエイ
ス材の上端面に載せられる複数の上ローラと、前
記台車に回転自在に取り付けられ且つ前記フエイ
ス材を挾むようにその内周面及び外周面に当接す
る複数の側ローラと、前記台車にそれぞれ上下動
可能に取り付けられ且つ前記フエイス材の上端面
から前記上ローラが浮き上るようにこのフエイス
材の上端面に押し付けられ得る複数の遊動ローラ
と、これら遊動ローラと前記台車との間に設けら
れて当該遊動ローラを上下動させる遊動ローラ操
作手段とを具えた円周裏はつり用アークエアガウ
ジング装置。
A cart that straddles a cylindrical face material whose inner circumferential surface is fillet welded to the outer circumferential surface of a substantially horizontal annular web material, and a torch holder provided on this cart that supports the web material and the face material. The back of the joint part includes a gouging torch for lifting, a plurality of upper rollers each rotatably attached to the truck and placed on the upper end surface of the face material, and a plurality of upper rollers rotatably attached to the truck and driving the face material. a plurality of side rollers that come into contact with the inner and outer circumferential surfaces of the face material in a sandwiching manner; and a plurality of side rollers that are attached to the cart so as to be movable up and down, respectively, and an upper end surface of the face material such that the upper rollers are lifted from the upper end surface of the face material. An arc air gouging device for circumferential back chiseling, comprising a plurality of floating rollers that can be pressed against the floating rollers, and floating roller operating means that is provided between the floating rollers and the truck and moves the floating rollers up and down.
JP14811583U 1983-09-27 1983-09-27 Arc air gouging device for circumferential back chiseling Granted JPS6056172U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP14811583U JPS6056172U (en) 1983-09-27 1983-09-27 Arc air gouging device for circumferential back chiseling

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP14811583U JPS6056172U (en) 1983-09-27 1983-09-27 Arc air gouging device for circumferential back chiseling

Publications (2)

Publication Number Publication Date
JPS6056172U JPS6056172U (en) 1985-04-19
JPS647027Y2 true JPS647027Y2 (en) 1989-02-23

Family

ID=30329176

Family Applications (1)

Application Number Title Priority Date Filing Date
JP14811583U Granted JPS6056172U (en) 1983-09-27 1983-09-27 Arc air gouging device for circumferential back chiseling

Country Status (1)

Country Link
JP (1) JPS6056172U (en)

Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS5137856A (en) * 1974-09-26 1976-03-30 Matsushita Electric Ind Co Ltd JIDOYOSETSUSOCHI
JPS5674371A (en) * 1979-11-22 1981-06-19 Mitsubishi Heavy Ind Ltd Welding equipment for forming circular frame

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS5137856A (en) * 1974-09-26 1976-03-30 Matsushita Electric Ind Co Ltd JIDOYOSETSUSOCHI
JPS5674371A (en) * 1979-11-22 1981-06-19 Mitsubishi Heavy Ind Ltd Welding equipment for forming circular frame

Also Published As

Publication number Publication date
JPS6056172U (en) 1985-04-19

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