JPS639723B2 - - Google Patents

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Publication number
JPS639723B2
JPS639723B2 JP57092214A JP9221482A JPS639723B2 JP S639723 B2 JPS639723 B2 JP S639723B2 JP 57092214 A JP57092214 A JP 57092214A JP 9221482 A JP9221482 A JP 9221482A JP S639723 B2 JPS639723 B2 JP S639723B2
Authority
JP
Japan
Prior art keywords
substrate
resistor
case
mold
variable resistor
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired
Application number
JP57092214A
Other languages
Japanese (ja)
Other versions
JPS58210603A (en
Inventor
Osamu Arakawa
Masanori Inagaki
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Hokuriku Electric Industry Co Ltd
Original Assignee
Hokuriku Electric Industry Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Hokuriku Electric Industry Co Ltd filed Critical Hokuriku Electric Industry Co Ltd
Priority to JP57092214A priority Critical patent/JPS58210603A/en
Publication of JPS58210603A publication Critical patent/JPS58210603A/en
Publication of JPS639723B2 publication Critical patent/JPS639723B2/ja
Granted legal-status Critical Current

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  • Details Of Resistors (AREA)
  • Adjustable Resistors (AREA)
  • Apparatuses And Processes For Manufacturing Resistors (AREA)

Description

【発明の詳細な説明】 本発明は、抵抗体及び電極部が表面に形成され
た抵抗体基板と基板の表面を除く領域を覆うケー
スと基板及びケースに対して固定されて電極部に
接続されたリード端子とを有する可変抵抗器用基
体を製造する方法に関するものである。
DETAILED DESCRIPTION OF THE INVENTION The present invention is characterized in that a resistor and an electrode part are connected to a resistor substrate formed on the surface thereof, a case covering an area other than the surface of the substrate, and a case that is fixed to the substrate and the case and connected to the electrode part. The present invention relates to a method for manufacturing a variable resistor substrate having lead terminals.

一般に可変抵抗器は、表面に抵抗体と電極部と
を形成した抵抗体基板と、この基板に対して回転
自在に設けられた回転軸と、この回転軸に支持さ
れて基板上の抵抗体に接触しつつ回動する摺動子
とを備えており、耐湿性及び防塵性を要求される
場合には、これらの各部をシーケング内に配置し
た密閉型の可変抵抗器が用いられている。密閉型
の可変抵抗器を構成する場合、抵抗体基板の表面
を除く領域を覆うケースを設けて、該ケースと抵
抗体基板とにより基体を形成し、この基体のケー
スの周辺部に基板表面を覆うカバーを接合して、
該カバーに摺動子を保持した回転軸を支持する構
造が多く採用されている。従来この種の可変抵抗
器の基体を製造する場合には、先ず、第1図bに
示すようにリード端子1を保持位置に保持したケ
ース2を成形し、次いでこのケース内に同図aに
示す抵抗体基板3を挿入して、同図cに示すよう
にケース2と基板3との間に形成された間隙d内
に接着剤を注入することにより基板とケースとを
一体化していた。そして基板3に形成された孔3
aを貫通させたリード端子1を基板の表面側に折
曲げて半田4により各リード端子を基板表面の電
極部に接続し、これらのケース2、リード端子1
及び基板3により可変抵抗器用基体5を構成して
いた。しかしながら、上記のような方法により可
変抵抗器用基体を製造するには、ケースとリード
端子とを一体に成形する工程と、ケース内に基板
を固着する工程とを行なう必要があるため、工数
が多くなつてコストが高くなる欠点があつた。ま
たケースと抵抗体基板とを接着剤により固着する
ので、両者の結合強度にばらつきを生じ、製品の
品質が不均一になる欠点があつた。
In general, a variable resistor consists of a resistor substrate with a resistor and an electrode formed on its surface, a rotating shaft that is rotatably provided with respect to this substrate, and a resistor that is supported by this rotating shaft and that is connected to the resistor on the substrate. The variable resistor is equipped with a slider that rotates while making contact with the resistor, and when moisture resistance and dust resistance are required, a sealed variable resistor is used in which each of these parts is arranged in a sequence. When configuring a sealed variable resistor, a case is provided that covers the area other than the surface of the resistor substrate, the case and the resistor substrate form a base, and the surface of the substrate is covered around the periphery of the case of the base. Join the cover to cover the
A structure in which the cover supports a rotating shaft holding a slider is often adopted. Conventionally, when manufacturing the base of this type of variable resistor, first, a case 2 holding the lead terminal 1 in a holding position is formed as shown in FIG. The resistor substrate 3 shown in the figure was inserted, and the substrate and the case were integrated by injecting adhesive into the gap d formed between the case 2 and the substrate 3, as shown in FIG. And a hole 3 formed in the substrate 3
The lead terminals 1 that have been passed through a are bent to the front side of the board, and each lead terminal is connected to the electrode part on the board surface with solder 4, and these cases 2 and lead terminals 1 are
and the substrate 3 constituted a variable resistor base 5. However, manufacturing a variable resistor substrate using the method described above requires a process of integrally molding the case and lead terminals, and a process of fixing the board inside the case, which requires a large number of man-hours. The drawback was that the cost would increase over time. Furthermore, since the case and the resistor substrate are fixed with adhesive, there is a drawback that the strength of the bond between the two varies, resulting in non-uniform product quality.

本発明は、上記に鑑み、ケースの成形と該ケー
スに対するリード端子の固定とケースと抵抗体基
板との固定とを同時に一工程で行なうことによ
り、工数の削減を図り、ケースと抵抗体基板との
結合強度を均一にすることができるようにした可
変抵抗器用基体を製造する方法を提案したもので
ある。
In view of the above, the present invention aims to reduce the number of man-hours by molding the case, fixing the lead terminals to the case, and fixing the case and the resistor board at the same time in one process, and connects the case and the resistor board. This paper proposes a method for manufacturing a variable resistor substrate that can make the bonding strength uniform.

以下本発明の可変抵抗器用基体を製造する方法
を図面を参照して詳細に説明する。
DESCRIPTION OF THE PREFERRED EMBODIMENTS A method for manufacturing a variable resistor substrate according to the present invention will be explained in detail below with reference to the drawings.

第2図a,bは、本発明の製造方法を実施する
成形装置の一例を示したもので、同図に示した成
形装置は、金型Aとこの金型に絶縁性の合成樹脂
を供給する樹脂供給機構Bとからなつている。金
型Aは、樹脂供給機構Bが接続される第1の金型
A1と、抵抗体基体11を所定位置に位置決め固
定する第2の型A2と、第1の型A1及び第2の型
A2とともにリードフレーム12を位置決め固定
する第3の型A3とからなつており、この金型A
内には第1乃至第3の型A1乃至A3により囲まれ
たキヤビテイCが構成されるようになつている。
樹脂供給機構Bは、第1の型A1に接続された本
体B1内にスクリユーB2を配設したもので、本体
B1に取付けられたホツパB3内の樹脂をスクリユ
ーB2を駆動してキヤビテイC内に給送するよう
になつている。
Figures 2a and 2b show an example of a molding apparatus for carrying out the manufacturing method of the present invention. and a resin supply mechanism B. Mold A is the first mold to which resin supply mechanism B is connected.
A 1 , a second mold A 2 for positioning and fixing the resistor base 11 in a predetermined position, a first mold A 1 and a second mold
It consists of a third mold A 3 that positions and fixes the lead frame 12 together with A 2 , and this mold A
A cavity C surrounded by first to third molds A 1 to A 3 is formed inside.
The resin supply mechanism B has a screw B 2 arranged inside the main body B 1 connected to the first mold A 1.
The resin in the hopper B3 attached to B1 is fed into the cavity C by driving the screw B2 .

上記の成形装置を用いて本発明の方法を実施す
るには、先ず、第2図aに示すように抵抗体基板
11を金型A内に位置決めする。抵抗体基板11
はセラミツク等の絶縁基板11aの表面に円弧状
のパターンを有する抵抗体11bと、中間電極1
1cと、端子電極11d〜11fとを形成したも
ので、中間電極11cは抵抗体11bのパターン
の内側の中央部に形成されている。また端子電極
11d〜11fは基体11の表面の一端部に設け
られていて両側の端子電極11d及び11fは抵
抗体11bの両端に、また中央の端子電極11e
は中間電極11cにそれぞれ接続されている。こ
の抵抗体基板11を第2の型A2内に位置決めす
る場合、抵抗体基板11の表面を第2の型A2
底面に密接させて、抵抗体基板の表面に樹脂を付
着させないようしておく。次いで、上記端子電極
11d〜11fにそれぞれ接続されるリード端子
12a〜12cをフレーム12d,12dにより
連結したリードフレーム12を用意して、このリ
ードフレーム12のリード端子12a〜12cを
それぞれ端子電極11d〜11fに対応させて基
板11の一端部側面に添わせ、第1の型A1を第
2の型A2に合わせるとともに第3の型A3を第1
及び第2の型A1及びA2に合わせてこれらの型を
相互に結合する。しかる後キヤビテイC内に絶縁
性樹脂を注入し、該樹脂を硬化させる。キヤビテ
イC内の樹脂が硬化した後、第2図bに示すよう
に各型を相互に離反させて抵抗体基板11とリー
ドフレーム12とケース13とからなる成形物D
を取出す。この成形物Dにおいては第3図a乃至
cに示されているように抵抗体基板11の各端子
電極11d〜11fに対応するリード端子12a
〜12cがフレーム12d,12dによつて連結
されているので、第3図cに示す一点鎖線イ及び
ロに示す位置で切断してフレーム12d,12d
を各リード端子12a〜12cから切り離す。次
に成形物Dの各リード端子12a〜12cの端子
電極11d〜11fに対応する端部を折曲げ、半
田14により対応するリード端子12a〜12c
と端子電極11d〜11fとを電気的に接続して
可変抵抗器用基体15を完成する(第4図参
照。)。
To carry out the method of the present invention using the above molding apparatus, first, the resistor substrate 11 is positioned within the mold A as shown in FIG. 2a. Resistor board 11
A resistor 11b having an arc-shaped pattern on the surface of an insulating substrate 11a made of ceramic or the like, and an intermediate electrode 1
1c and terminal electrodes 11d to 11f are formed, and the intermediate electrode 11c is formed at the center inside the pattern of the resistor 11b. Further, the terminal electrodes 11d to 11f are provided at one end of the surface of the base 11, the terminal electrodes 11d and 11f on both sides are provided on both ends of the resistor 11b, and the terminal electrode 11e in the center is provided on both ends of the resistor 11b.
are respectively connected to the intermediate electrode 11c. When positioning this resistor board 11 inside the second mold A 2 , the surface of the resistor board 11 should be brought into close contact with the bottom surface of the second mold A 2 to prevent resin from adhering to the surface of the resistor board. I'll keep it. Next, a lead frame 12 is prepared in which the lead terminals 12a to 12c connected to the terminal electrodes 11d to 11f, respectively, are connected by frames 12d, 12d, and the lead terminals 12a to 12c of this lead frame 12 are connected to the terminal electrodes 11d to 11f, respectively. 11f, align the first mold A1 with the second mold A2 , and align the third mold A3 with the first mold A3.
and combining these molds with each other according to the second molds A 1 and A 2 . After that, an insulating resin is injected into the cavity C and the resin is hardened. After the resin in the cavity C has hardened, the molds are separated from each other as shown in FIG.
Take out. In this molded product D, as shown in FIGS.
~12c are connected by the frames 12d, 12d, so they are cut at the positions indicated by the dashed lines A and B shown in FIG.
are separated from each lead terminal 12a to 12c. Next, the ends of the lead terminals 12a to 12c of the molded product D corresponding to the terminal electrodes 11d to 11f are bent, and solder 14 is applied to the corresponding lead terminals 12a to 12c.
and the terminal electrodes 11d to 11f are electrically connected to complete the variable resistor base 15 (see FIG. 4).

上記のようにして製造された可変抵抗器用基体
を用いて組立てた可変抵抗器の一例を第5図に示
す。同図において、16は絶縁性樹脂からなるカ
バーで、このカバーはその下端がケース13の周
辺部に接着されてケースに一体化され、カバー1
6及びケース13により可変抵抗器を密封するケ
ーシングが構成されている。カバー16は断面円
形の中空部を有し、この中空部内に回転体17が
回転自在に嵌合されている。回転体17は端部に
軸部17aを有していてこの軸部17aがカバー
16の底壁部に設けられた孔16aに嵌合され、
軸部17aの端面にドライバのビツトを係入する
スロツト17bが形成されている。カバー16の
孔16a付近には回転体17との間にOリング1
8が介在されており、このOリング18によつて
カバー16内が密閉されている。カバー16には
摺動子19が保持されており、この摺動子が抵抗
体基板11上の抵抗体11bと中間端子電極11
cとに接触しつつ基板11上を摺動するようにな
つている。リード端子12a〜12cのうち両端
のリード端子12a,12cは基板11の板面と
平行な方向に折曲げられ、中央のリード端子12
bは基板11の板面と直角な方向に折曲げられた
後基板の板面と平行な方向に折曲げられている。
FIG. 5 shows an example of a variable resistor assembled using the variable resistor base manufactured as described above. In the figure, reference numeral 16 denotes a cover made of insulating resin, the lower end of which is glued to the peripheral part of the case 13 and integrated with the case.
6 and case 13 constitute a casing that seals the variable resistor. The cover 16 has a hollow portion having a circular cross section, and a rotating body 17 is rotatably fitted into the hollow portion. The rotating body 17 has a shaft portion 17a at its end, and this shaft portion 17a is fitted into a hole 16a provided in the bottom wall of the cover 16.
A slot 17b into which a bit of a driver is inserted is formed in the end face of the shaft portion 17a. An O-ring 1 is installed near the hole 16a of the cover 16 between it and the rotating body 17.
8 is interposed therebetween, and the inside of the cover 16 is hermetically sealed by this O-ring 18. A slider 19 is held on the cover 16, and this slider connects the resistor 11b on the resistor substrate 11 and the intermediate terminal electrode 11.
It is designed to slide on the substrate 11 while making contact with the substrate 11. Among the lead terminals 12a to 12c, the lead terminals 12a and 12c at both ends are bent in a direction parallel to the plate surface of the board 11, and the lead terminal 12a at the center
b is bent in a direction perpendicular to the plate surface of the substrate 11, and then bent in a direction parallel to the plate surface of the substrate.

上記実施例のように、可変抵抗器用基体を製造
する方法においては、リードフレームを抵抗体基
板の端部に添わせてケースを成形するようにする
と、抵抗体基板に従来のようにリード端子挿入用
の孔を形成する必要がないので、セラミツク等の
孔あけ加工が困難な材質の基板を用いることがで
きる。
As in the above example, in the method of manufacturing a variable resistor substrate, if the case is molded with the lead frame aligned with the end of the resistor substrate, the lead terminals can be inserted into the resistor substrate as in the conventional method. Since there is no need to form a hole for this purpose, a substrate made of a material such as ceramic, which is difficult to drill, can be used.

尚上記の実施例で用いた樹脂供給機構Bは樹脂
の押出機であるが、この樹脂供給機構Bを、樹脂
のキヤビテイ内に射出する射出機としてもよいの
は勿論である。
Although the resin supply mechanism B used in the above embodiment is a resin extruder, it goes without saying that the resin supply mechanism B may also be an injection machine that injects resin into a cavity.

以上のように本発明の製造方法によれば、ケー
スを成形する際にケースと抵抗体基板とリード端
子とを同時に一体成形するので、工数の削減を図
つてコストを引下げることができる。またケース
と抵抗体基板との結合強度が均一になるので、機
械的強度及び寸法的な面で品質の安定化を図るこ
とができる利点がある。
As described above, according to the manufacturing method of the present invention, when molding the case, the case, the resistor board, and the lead terminal are integrally molded at the same time, so that it is possible to reduce the number of man-hours and reduce costs. Further, since the bonding strength between the case and the resistor substrate becomes uniform, there is an advantage that quality can be stabilized in terms of mechanical strength and dimensions.

【図面の簡単な説明】[Brief explanation of the drawing]

第1図aは従来の抵抗体基板を示す斜視図、第
1図bは従来のリード端子を有するケースの斜視
図、第1図cは従来の可変抵抗器用基体の縦断面
図、第2図a及びbはそれぞれ本発明の製造方法
を説明する説明図、第3図a,b及びcはそれぞ
れ第2図a,bに示す成形装置により製造された
成形物を示す平面図、同図aのb−b線断面
図及び同図aのc−c線断面図、第4図は本
発明の製造方法により製作された可変抵抗器用基
体の平面図、第5図は本発明の製造方法により製
作された可変抵抗器用基体を用いて組立てた可変
抵抗器の一例を示す縦断面図である。 11……抵抗体基板、11b……抵抗体、11
d〜11f……端子電極、12a〜12c……リ
ード端子、13……ケース、15……可変抵抗器
用基体、A……金型。
Fig. 1a is a perspective view of a conventional resistor substrate, Fig. 1b is a perspective view of a case with a conventional lead terminal, Fig. 1c is a longitudinal sectional view of a conventional variable resistor substrate, and Fig. 2 a and b are explanatory diagrams for explaining the manufacturing method of the present invention, respectively; FIGS. 3 a, b, and c are plan views showing molded products manufactured by the molding apparatus shown in FIGS. 2 a and b, respectively; and FIG. 4 is a plan view of a variable resistor base manufactured by the manufacturing method of the present invention, and FIG. 5 is a sectional view taken along the line cc of FIG. FIG. 3 is a longitudinal cross-sectional view showing an example of a variable resistor assembled using the manufactured variable resistor base. 11...Resistor board, 11b...Resistor, 11
d to 11f...Terminal electrode, 12a to 12c...Lead terminal, 13...Case, 15...Variable resistor base, A...Mold.

Claims (1)

【特許請求の範囲】[Claims] 1 可変抵抗器用抵抗体及び電極部が表面に形成
された抵抗体基板と該基板の表面を除く領域を覆
う絶縁樹脂製のケースと前記基板及びケースに対
して固定されて前記電極部に接続されたリード端
子とを有する可変抵抗器用基体を製造する方法に
おいて、前記抵抗体基板と前記リード端子とを前
記ケースを成形する金型内に挿入し、前記金型内
に樹脂を注入して前記ケースを成形すると同時に
前記リード端子及び基板と該ケースと一体化する
ことを特徴とする可変抵抗器用基体を製造する方
法。
1. A resistor substrate on which a resistor for a variable resistor and an electrode portion are formed, a case made of an insulating resin that covers an area other than the surface of the substrate, and a case that is fixed to the substrate and the case and connected to the electrode portion. In the method for manufacturing a variable resistor substrate having lead terminals, the resistor substrate and the lead terminals are inserted into a mold for molding the case, and a resin is injected into the mold to form the case. A method for manufacturing a variable resistor substrate, characterized in that the lead terminals and the substrate are integrated with the case at the same time as the molding.
JP57092214A 1982-06-01 1982-06-01 Method of producing substrate for variable resistor Granted JPS58210603A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP57092214A JPS58210603A (en) 1982-06-01 1982-06-01 Method of producing substrate for variable resistor

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP57092214A JPS58210603A (en) 1982-06-01 1982-06-01 Method of producing substrate for variable resistor

Publications (2)

Publication Number Publication Date
JPS58210603A JPS58210603A (en) 1983-12-07
JPS639723B2 true JPS639723B2 (en) 1988-03-01

Family

ID=14048185

Family Applications (1)

Application Number Title Priority Date Filing Date
JP57092214A Granted JPS58210603A (en) 1982-06-01 1982-06-01 Method of producing substrate for variable resistor

Country Status (1)

Country Link
JP (1) JPS58210603A (en)

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JPS62112303A (en) * 1985-11-11 1987-05-23 株式会社村田製作所 Electronic parts
JPS62125603A (en) * 1985-11-26 1987-06-06 株式会社村田製作所 Electronic parts
JPS6312104A (en) * 1986-07-02 1988-01-19 株式会社村田製作所 Electronic parts
JPH01305502A (en) * 1988-06-03 1989-12-08 Murata Mfg Co Ltd Semifixed rheostat
JPH02105502A (en) * 1988-10-14 1990-04-18 Nec Corp Variable resistor
JP2531009B2 (en) * 1988-11-05 1996-09-04 株式会社村田製作所 Variable resistor
JPH02168601A (en) * 1989-10-17 1990-06-28 Alps Electric Co Ltd Manufacture of connected body of electronic parts
JPH03204904A (en) * 1989-10-20 1991-09-06 Murata Mfg Co Ltd Variable resistor

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Publication number Priority date Publication date Assignee Title
US3380011A (en) * 1967-04-06 1968-04-23 Bourns Inc Adjustable resistor
JPS55151305A (en) * 1979-05-15 1980-11-25 Nippon Electric Co Variable resistor
US4323293A (en) * 1980-06-30 1982-04-06 Bourns, Inc. Terminal lead with labyrinthine clip

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JPS55151305A (en) * 1979-05-15 1980-11-25 Nippon Electric Co Variable resistor
US4323293A (en) * 1980-06-30 1982-04-06 Bourns, Inc. Terminal lead with labyrinthine clip

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JPS58210603A (en) 1983-12-07

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