JPS637878A - Precoated steel plate having conductivity - Google Patents

Precoated steel plate having conductivity

Info

Publication number
JPS637878A
JPS637878A JP15059586A JP15059586A JPS637878A JP S637878 A JPS637878 A JP S637878A JP 15059586 A JP15059586 A JP 15059586A JP 15059586 A JP15059586 A JP 15059586A JP S637878 A JPS637878 A JP S637878A
Authority
JP
Japan
Prior art keywords
steel plate
paint
conductivity
film thickness
steel sheet
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP15059586A
Other languages
Japanese (ja)
Other versions
JPH0234672B2 (en
Inventor
Yuji Aoyama
青山 雄二
Katsutoshi Kumai
熊井 勝敏
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
TAIYO SEIKO KK
Original Assignee
TAIYO SEIKO KK
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by TAIYO SEIKO KK filed Critical TAIYO SEIKO KK
Priority to JP15059586A priority Critical patent/JPS637878A/en
Priority to DE19873721017 priority patent/DE3721017A1/en
Publication of JPS637878A publication Critical patent/JPS637878A/en
Priority to US07/393,949 priority patent/US5182171A/en
Publication of JPH0234672B2 publication Critical patent/JPH0234672B2/ja
Granted legal-status Critical Current

Links

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05DPROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05D7/00Processes, other than flocking, specially adapted for applying liquids or other fluent materials to particular surfaces or for applying particular liquids or other fluent materials
    • B05D7/14Processes, other than flocking, specially adapted for applying liquids or other fluent materials to particular surfaces or for applying particular liquids or other fluent materials to metal, e.g. car bodies
    • B05D7/16Processes, other than flocking, specially adapted for applying liquids or other fluent materials to particular surfaces or for applying particular liquids or other fluent materials to metal, e.g. car bodies using synthetic lacquers or varnishes
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05DPROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05D5/00Processes for applying liquids or other fluent materials to surfaces to obtain special surface effects, finishes or structures
    • B05D5/12Processes for applying liquids or other fluent materials to surfaces to obtain special surface effects, finishes or structures to obtain a coating with specific electrical properties
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05DPROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05D2350/00Pretreatment of the substrate
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05DPROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05D2350/00Pretreatment of the substrate
    • B05D2350/60Adding a layer before coating
    • B05D2350/65Adding a layer before coating metal layer

Landscapes

  • Life Sciences & Earth Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Wood Science & Technology (AREA)
  • Laminated Bodies (AREA)
  • Application Of Or Painting With Fluid Materials (AREA)

Abstract

PURPOSE:To prevent blocking and to enhance corrosion resistance and conductivity, by applying paint imparting a specific range of a dry film thickness with respect to center line average roughness (Ra) to a steel plate having a specific range of center line average roughness (Ra). CONSTITUTION:In manufacturing a precoated steel plate having electromagnetic shield effect coming to the outer panel of electronic machinery of OA machinery, desired chemical forming treatment is applied to a steel plate to provide surface soughness wherein center line average roughness (hereinafter referred to as Ra) is 0.01-2.0mum. When painting is applied to said steel plate using solvent type paint so that the dry film thickness of the paint comes to 18-110% of Ra of the steel plate, the protruded parts on the surface of the steel plate are partially exposed because of the thin film formed to improve conductivity and, since the recessed parts of said steel plate are covered with the paint, the surface thereof becomes smooth not only to prevent blocking but also to achieve the enhancement of corrosion resistance.

Description

【発明の詳細な説明】 〔産業上の利用分野〕 本発明゛は主として電気・電子機器、OA機器の外板等
に用いるプレコート鋼板で、パイリング(切板)時、又
はコイリング時のブロツキングを解消し、耐食性・導電
性を有し、電磁渡しやへい効果を有するプレコート鋼板
に関する. 〔従来技術及び発明が解決しようとする問題点〕近年、
電気・電子機器、OA機器等から発生する電磁波が他の
電気・電子機器、OA機器等の誤動作あるいはノイズ等
を引き起こす(この現象をエレクトロマグネチックイン
ターフェアランスと言う。以下EMIと略す。)ことが
問題となっている。この問題は導電性物質で機器全体を
覆い、アースを取れば防止できるが、近年は特に機器の
筐体の素材に絶縁性物質であるプラスチックスや表裏に
絶縁被膜を付与したプレコート鋼板が多く使用されるよ
うになってきているためEMI問題の対策法に対する要
求が高まっている。
[Detailed Description of the Invention] [Field of Industrial Application] The present invention is a pre-painted steel sheet mainly used for outer panels of electrical/electronic equipment and OA equipment, and eliminates blocking during piling (cutting) or coiling. It also relates to a pre-coated steel sheet that has corrosion resistance, electrical conductivity, and electromagnetic cross-fertilization and shielding effects. [Prior art and problems to be solved by the invention] In recent years,
The problem is that electromagnetic waves generated from electrical/electronic equipment, OA equipment, etc. cause malfunctions or noise in other electrical/electronic equipment, OA equipment, etc. (This phenomenon is called electromagnetic interference, hereinafter abbreviated as EMI). It becomes. This problem can be prevented by covering the entire device with a conductive material and grounding it, but in recent years, plastics, an insulating material, and pre-painted steel sheets with an insulating coating on the front and back are often used as materials for device casings. As a result, demand for countermeasures against EMI problems is increasing.

プラスチックスについては、EMI対策法として金属溶
射、金属蒸着、導電性顔料を混入した塗料等の導電性物
質をプラスチックス表面に被覆する(例えば特開昭59
−107938) 、あるいはプラスチックス中に導電
性物質を混入する(例えば特開昭59− 102953
)等多くの手法が提案されているが、いずれも導電性が
不十分な上、技術的な難点を伴ない、かつ、コスト高と
なる欠点が存する。
Regarding plastics, EMI countermeasures include metal spraying, metal vapor deposition, and coating the plastic surface with conductive substances such as paint mixed with conductive pigments (for example, Japanese Patent Laid-Open No. 59
-107938), or mixing a conductive substance into plastics (for example, JP-A-59-102953)
), but all of them have drawbacks such as insufficient conductivity, technical difficulties, and high cost.

プレコート鋼板についてはEMI対策法として特に提案
されている手法はなく、鋼板の片面を未処理、又は化成
処理のみとしたり、一部塗膜を削り落とす等の手法にて
対処しているが、これらの手法では鋼板露出部の耐食性
低下の問題があり、特に片面を未処理、又は化成処理の
みとする手法では、パイリング(切板)時、又はコイリ
ング時に鋼板表面、あるいは化成処理面によって反対側
の化粧面(塗装面)表面を傷つけるプロツキングを起こ
す問題がある。更に、一部塗膜を削り落とす手法は、生
産工程数の増大につながる欠点をも持つ。
For pre-coated steel sheets, there are no specific methods proposed as EMI countermeasures, and countermeasures include leaving one side of the steel sheet untreated or only chemically treated, or scraping off a portion of the coating. In this method, there is a problem of reduced corrosion resistance of the exposed part of the steel sheet.In particular, in the method in which one side is left untreated or chemically treated only, the surface of the steel sheet or the chemically treated surface is damaged during piling (cutting) or coiling. There is a problem of plotting that damages the decorative (painted) surface. Furthermore, the method of partially scraping off the coating film also has the disadvantage of increasing the number of production steps.

又目的は異なるが、プレコート鋼板に導電性を付与する
方法として、金属粉を混入した塗料を鋼板上に塗布する
手法が提案されている(例えば特開昭57− 1898
43)が、この手法においても片面を未処理、又は化成
処理のみとする手法と同様に、パイリング時、又はコイ
リング時に、混入される金属粉の突出部によってプロツ
キングを生じる問題がある上、 EMI対策用としては
導電性が不十分である。
Although the purpose is different, a method of applying a paint mixed with metal powder to the steel plate has been proposed as a method of imparting conductivity to the pre-coated steel plate (for example, Japanese Patent Laid-Open No. 1898-1898)
43) However, like the method in which one side is left untreated or treated only with chemical conversion treatment, this method also has the problem of protrusions of metal powder mixed in during piling or coiling, as well as the problem of protrusions caused by EMI countermeasures. The conductivity is insufficient for use.

〔問題点を解決するための手段〕[Means for solving problems]

本発明は上述のようなパイリング時又はコイリング時の
プロツキングがなく耐食性の良い導電性を有するプレコ
ート鋼板を提供するものであり、その要旨とするところ
は、1.表面粗度が中心線平均粗さ(Ra)で0.01
〜2.0μmの鋼板上に、塗料を鋼板のRaに対し10
〜110%の乾燥膜厚に塗装したことを特徴とする導電
性を有するプレコート鋼板にあり、また、2,塗料が溶
剤系であることを特徴とする上記第1項に記載の導電性
を有するプレコート鋼板にあり、また、3.鋼板と塗膜
の間に化成処理を施すことを特徴とする上記第1項に記
載の導電性を有するプレコート鋼板にある. ?発明の鋼板としては、例えば冷延鋼板、溶融亜鉛めっ
き鋼板、電気亜鉛めっき鋼板、合金めっき鋼板、ステン
レススチール、電解クロム酸処理鋼板(TFS)等が挙
げられる。鋼板のRaが0.01〜2.0μmの範囲を
外れる場合にはスキンパス等により範囲内に調整■する
The present invention provides a pre-coated steel sheet that is free from blocking during piling or coiling as described above and has good corrosion resistance and electrical conductivity, and its gist is as follows: 1. Surface roughness is center line average roughness (Ra) of 0.01
~2.0 μm steel plate, apply paint at a ratio of 10 to Ra of the steel plate.
A pre-coated steel sheet having conductivity characterized by being coated with a dry film thickness of ~110%, and 2. having conductivity as described in item 1 above, characterized in that the paint is solvent-based. Pre-painted steel plate, and 3. The pre-coated steel sheet having electrical conductivity as described in item 1 above is characterized in that a chemical conversion treatment is applied between the steel sheet and the coating film. ? Examples of the steel sheet of the invention include cold-rolled steel sheet, hot-dip galvanized steel sheet, electrogalvanized steel sheet, alloy-plated steel sheet, stainless steel, electrolytic chromic acid treated steel sheet (TFS), and the like. If the Ra of the steel plate is outside the range of 0.01 to 2.0 μm, adjust it to within the range by skin pass or the like.

鋼板はクロメート系、リン酸亜鉛系、リン酸鉄系等の化
成処理を行なうことにより耐食性が向上するのでこのよ
うな化成処理を行なうことがより好ましい。また、クロ
メート系化成処理はリン酸亜鉛系、リン酸鉄系の化成処
理に比べ処理表面が平滑に仕上るので化粧面の塗膜が、
表面光沢の高いプロツキングを発生し易いものである場
合は、リン酸亜鉛系、リン酸鉄系よりクロメート系のも
のの方が耐プロッキング性の向上に役立つ。この場合も
結晶微粒化等の手段により鋼板のRaが0.01〜2.
0μmとなるように処理する。
Corrosion resistance of steel sheets is improved by chemical conversion treatment such as chromate-based, zinc phosphate-based, iron phosphate-based, etc., so it is more preferable to perform such chemical conversion treatment. In addition, chromate-based chemical conversion treatment provides a smoother surface finish compared to zinc phosphate-based and iron phosphate-based chemical conversion treatments, so the coating film on the decorative surface will be smoother.
If the surface has high gloss and is prone to blocking, chromate-based materials are more useful for improving blocking resistance than zinc phosphate-based or iron phosphate-based materials. In this case as well, the Ra of the steel sheet is reduced to 0.01 to 2.0 by means such as crystal grain refinement.
It is processed so that it becomes 0 μm.

本発明における鋼板はRaが0.01〜2.0μmのも
のを用いるものである。鋼板のRaが2.0μm以上で
は鋼板表面の凹凸が大きすぎるため本発明程度の薄膜で
はブロッキング性を良好にすることが困難となり、また
、鋼板のRaが0.01μm以下では本発明程度の薄膜
でも十分な導電性が得られないからである. 但し、化粧面の塗膜が表面光沢の高い、ブロッキングを
起こし易いものの場合には、鋼板のRaは0.01〜0
.5μmのものがより好ましい。
The steel plate used in the present invention has an Ra of 0.01 to 2.0 μm. If the Ra of the steel plate is 2.0 μm or more, the unevenness on the surface of the steel plate is too large, making it difficult to obtain good blocking properties with a thin film of the level of the present invention, and if the Ra of the steel plate is 0.01 μm or less, the thin film of the level of the present invention cannot be achieved. However, sufficient conductivity cannot be obtained. However, if the coating film on the decorative surface has a high surface gloss and is prone to blocking, the Ra of the steel plate should be 0.01 to 0.
.. 5 μm is more preferable.

本発明における鋼板のRaはJIS B 0601に従
って測定されるものである。
Ra of the steel plate in the present invention is measured according to JIS B 0601.

塗装に用いる塗料は溶剤系のものが好ましい。The paint used for painting is preferably a solvent-based paint.

水系塗料を用いると、プレコート鋼板製造時の乾燥条件
(60秒前後で板温か200〜230℃に達する)では
、水系塗料の特有の現象である乾燥時の激しい水分の蒸
発により表面の仕上りが荒れた状態となるからである。
If a water-based paint is used, under the drying conditions during the production of pre-coated steel sheets (board temperature reaches 200-230°C in around 60 seconds), the surface finish will become rough due to intense water evaporation during drying, which is a unique phenomenon of water-based paints. This is because it will be in a state of

一般に電気・電子機器、OA機器の外板等に使用される
プレコート鋼板はきびしい加工に耐えつるように設計さ
れており、そのため化粧面側の塗膜には比較的硬度の低
い、柔らかい塗料が使用されるので、これに対する裏面
側の塗膜表面が荒れてレ”tると、パイリング又はコイ
リングにより積み重ねて長時間設置しておくことにより
、裏面の肌荒れが表面に転写する現象、いわゆるプロツ
キングを生起するのである。
Pre-coated steel sheets, which are generally used for the outer panels of electrical/electronic equipment and OA equipment, are designed to withstand severe processing, so a soft paint with relatively low hardness is used for the coating on the decorative side. Therefore, if the surface of the paint film on the back side becomes rough and eroded, stacking them by piling or coiling and leaving them for a long time will cause a phenomenon in which the rough surface of the back side is transferred to the front surface, so-called plotting. That's what I do.

樹脂のタイプは特に限定するものではないが、例えばメ
ラミン・アルキツド系、ポリエステル系、フッ素系、ア
クリル系、シリコン・ポリエステル系、エボキシ系等が
挙げられる。
The type of resin is not particularly limited, but examples include melamine/alkyd type, polyester type, fluorine type, acrylic type, silicone/polyester type, and epoxy type.

塗料には、必要に応じて防錆顔料やその他の顔料あるい
は滑剤等の添加剤を含んでいてもよい。顔料やその他の
添加剤の平均粒径は1μm以下のものが好ましい。平均
粒径が大きくなりすぎるとプロツキングを生起する恐れ
がある.防錆顔料としては、例えばクロム系、ストロン
チウム系等、その他の顔料としては黄酸化鉄、ベンガラ
、フタロシアニンブルー、カーボンブラック、酸化チタ
ン等が挙げられる。滑剤としては、例えばポリエチレン
系等が挙げられる。
The paint may contain additives such as anti-rust pigments, other pigments, or lubricants, if necessary. The average particle size of pigments and other additives is preferably 1 μm or less. If the average particle size becomes too large, blocking may occur. Examples of antirust pigments include chromium-based and strontium-based pigments, and other pigments include yellow iron oxide, red iron oxide, phthalocyanine blue, carbon black, and titanium oxide. Examples of the lubricant include polyethylene.

特に化粧面の塗膜が表面光沢の高いプロツキングを起こ
し易いものの場合には、裏面は顔料を含まないクリヤー
塗料の方が表面が平滑となるため好ましく、化粧面の光
沢に合わせて裏面の光沢を適宜選択すれば良い。
In particular, if the paint film on the decorative side has a high surface gloss and is prone to blocking, it is preferable to use a clear paint that does not contain pigments on the back side because the surface will be smooth. You can choose as appropriate.

本発明は、塗料の乾燥膜厚を鋼板のRaのlθ〜110
%とするものである。10%以下ではプロツキングの問
題を解消でぎず、耐食性も不十分となり、110%以上
では導電性が不十分となるからである. (作 用〕 本発明においては、Ra O.1〜2,θμmの鋼板上
に乾燥膜厚でRaの10〜110%の範囲の塗料を塗装
することによって、ブロッキングが防止され、更に耐食
性、導電性も良好となるのである。
In the present invention, the dry film thickness of the paint is set to lθ to 110 of the Ra of the steel plate.
%. This is because if it is less than 10%, the problem of blocking cannot be solved and the corrosion resistance will be insufficient, and if it is more than 110%, the conductivity will be insufficient. (Function) In the present invention, blocking is prevented by coating a steel plate with a dry film thickness of 10 to 110% of Ra on a steel plate with an Ra of 1 to 2, θ μm, and further corrosion resistance and conductivity are improved. This also results in better performance.

すなわち、この範囲の薄膜としたことにより鋼板表面の
凸部が一部露出し、この露出部分が通電するため、導電
性が良好となったものと想像される。又、凹部は塗料で
覆われるため、表面はかなり平滑となり、更にはパイリ
ング又はコイリングにより積み重ねた場合も塗膜が緩衝
効果を有するため、未処理の鋼板面、あるいは化成処理
のみ施した鋼板面のように化粧面を傷つけることもなく
、また、耐専性も向上する。
That is, by forming a thin film in this range, a portion of the convex portion on the surface of the steel sheet is exposed, and this exposed portion conducts electricity, so it is thought that the conductivity is improved. In addition, since the recesses are covered with paint, the surface becomes quite smooth, and even when piled up by piling or coiling, the paint film has a buffering effect, so it is difficult to coat untreated steel sheets or steel sheets that have only been chemically treated. It does not damage the cosmetic surface, and its durability is also improved.

(実施例〕 以下、実施例を比較例とともに説明する。(Example〕 Examples will be described below along with comparative examples.

実施例1 亜鉛付着量120g/r&の溶融亜鉛めっき鋼板にクロ
メート系化成処理をクロム量が30mg/rrt’にな
るように塗布した。これに固形分を1〜20%の範囲に
任意に調整した溶剤系ポリエステル系塗料を使い分けロ
ールコート方式にて塗装した。
Example 1 A chromate-based chemical conversion treatment was applied to a hot-dip galvanized steel sheet with a zinc coating amount of 120 g/rr' so that the chromium amount was 30 mg/rrt'. This was coated using a roll coating method using a solvent-based polyester paint whose solid content was arbitrarily adjusted within the range of 1 to 20%.

溶融亜鉛めっき鋼板はRaが0.2μm, 0.4μm
,0.7μm. 1.1μm Etび2.3μm (比
較例)の5種類を使用した。
Ra of hot-dip galvanized steel sheet is 0.2μm, 0.4μm
, 0.7 μm. Five types were used: 1.1 μm Et and 2.3 μm (comparative example).

この条件において塗料の膜厚を変化させた際の導電性の
測定結果を第1図に、プロツキングの試験結果を第2図
に、耐食性の試駿結果を第3図に示す. 鋼板のRaの測定方法はJIS B 0801に従った
Figure 1 shows the conductivity measurement results when the paint film thickness was varied under these conditions, Figure 2 shows the blocking test results, and Figure 3 shows the corrosion resistance test results. The method for measuring Ra of the steel plate was in accordance with JIS B 0801.

塗膜厚の測定は重量法で行なった。導電性の測定は第4
図の方法で行なった.プロツキング性試験は、上記方法
で作成した試験片と化粧面とを向い合わせて積み重ね、
 100kg/cm’の荷重をかけて、70℃の雰囲気
中に1時間放置後化粧面に発生した光沢のむらを評価し
た。化粧面としてはロールコーターで作成した溶剤系ポ
リエステル系のシルバーメタリック色塗装面(60度鏡
面光沢度50%、乾燥膜厚20μm)、及び溶剤系ポリ
エステル系の黒色塗装面(60度鏡面光沢度70%、乾
燥膜厚18μm)を使用した。プロツキング性の評価は
次のとおりした。
The coating film thickness was measured by gravimetric method. Conductivity measurement is the fourth
This was done using the method shown in the figure. For the blocking property test, the test piece prepared by the above method and the decorative surface are stacked facing each other.
After applying a load of 100 kg/cm' and leaving it in an atmosphere at 70° C. for 1 hour, the unevenness of gloss that occurred on the decorative surface was evaluated. The decorative surfaces were a solvent-based polyester silver metallic painted surface (60 degrees specular gloss 50%, dry film thickness 20 μm) created using a roll coater, and a solvent-based polyester black painted surface (60 degrees specular gloss 70%). , dry film thickness 18 μm) was used. The blocking property was evaluated as follows.

○  光沢むらが認められない。○ No uneven gloss is observed.

Δ  用途によっては十分実用に供し得るが、程度の軽
い光沢むらが詔められ る。
Δ It can be used practically depending on the application, but there may be slight unevenness in gloss.

×  著しい光沢むらが認められる。× Significant uneven gloss is observed.

耐食性の試験はJIS Z 2371により 192時
間塩水噴霧試験を行なった後に表面に発生した白錆の発
生率で評価し、その判定は次のとおりとした. 0  白錆の発生率がlO%未満 O〜△ 白錆の発生率が10%以上〜33%未満△  
白錆の発生率が33%以上〜50%未満Δ〜× 白錆の
発生率が50%以上〜70%未満×  白錆の発生率が
70%以上 実施例2 亜鉛付着量xa3g/ゴの溶融亜鉛めっき鋼板(Ra 
O.7μm)にクロメート系化成処理をクロム量が40
mg/m’となるように塗布した。これに溶剤系アクリ
ル系クリヤー塗料をロールコート方式で、乾燥膜厚が0
.5μmになるように塗装した. 比較例1 実施例2と同じ条件で化成処理工程までを終えた鋼板に
ニッケル系の導電性粉末(粒径l5μm)を10重量%
混入した溶剤系アクリル系塗料をロールコート方式で乾
燥膜厚が3μmになるように塗装した。
Corrosion resistance was tested according to JIS Z 2371 by evaluating the incidence of white rust on the surface after a 192-hour salt spray test, and the evaluation was as follows. 0 The incidence of white rust is less than 10% O~△ The incidence of white rust is 10% or more and less than 33%△
Incidence rate of white rust is 33% or more and less than 50% Δ~× Incidence rate of white rust is 50% or more and less than 70%× Incidence rate of white rust is 70% or more Example 2 Melting amount of zinc deposit xa3g/go Galvanized steel sheet (Ra
O. 7 μm) with chromate-based chemical conversion treatment with a chromium content of 40
It was applied at a concentration of mg/m'. This is coated with a solvent-based acrylic clear paint using a roll coating method to achieve a dry film thickness of 0.
.. It was coated to a thickness of 5 μm. Comparative Example 1 10% by weight of nickel-based conductive powder (particle size 15 μm) was added to a steel plate that had undergone the chemical conversion treatment under the same conditions as Example 2.
The mixed solvent-based acrylic paint was applied by roll coating so that the dry film thickness was 3 μm.

比較例2 実施例2と同じ条件で化成処理工程までを終えた鋼板に
カーボン系4電性粉末(粒径0.1μm)を10重量%
混入した溶剤系アクリル系塗料をロールコート方式で乾
燥膜厚が3μmになるように塗装した。
Comparative Example 2 10% by weight of carbon-based tetraelectric powder (particle size 0.1 μm) was added to a steel plate that had undergone the chemical conversion treatment process under the same conditions as Example 2.
The mixed solvent-based acrylic paint was applied by roll coating so that the dry film thickness was 3 μm.

実施例3 実施例2と同じ条件で化成処理工程までを終えた鋼板に
水系アクリル系クリヤー塗料をロールコート方式で乾燥
膜厚が0.5μmになるように塗装した。
Example 3 A water-based acrylic clear paint was applied to a steel plate that had undergone the chemical conversion treatment under the same conditions as in Example 2 using a roll coating method so that the dry film thickness was 0.5 μm.

実施例2、比較例1、比較例2及び実施例3の導電性測
定結果及びプロツキング性、耐食性の試験結果を第1表
に示す。試験条件、評価方法及び測定方法は実施例1と
同様に行なった。
Table 1 shows the conductivity measurement results, blocking properties, and corrosion resistance test results of Example 2, Comparative Example 1, Comparative Example 2, and Example 3. The test conditions, evaluation method, and measurement method were the same as in Example 1.

実施例3 亜鉛付着量を.t2og/m”に統一シRaを種々に変
えた溶融亜鉛めっき鋼板を、連続式コイルコーティング
設備で連続的に化成処理及び塗装を行ないコイル状に巻
き取った。化成処理にはクロメート系のものを使用し、
クロム量が30mg/mになるように塗布した。片面に
は溶剤系メラミン・アルキッド系クリヤー塗料を膜厚を
変えて塗布し、反対面は化粧面として、溶剤系ポリエス
テル系のシルバー・メタリック色塗料(60度鏡面光沢
度50%、乾燥膜厚20μm)、ブラウン・メタリック
色塗料(60度鏡面光沢度50%、乾燥膜厚18μm)
、白色塗料(60度鏡面光沢度70%、乾燥膜厚20μ
m)の3種類から任意に選択し、使用した。
Example 3 The amount of zinc deposited. Hot-dip galvanized steel sheets with various Ra values of t2og/m" were continuously subjected to chemical conversion treatment and painting using continuous coil coating equipment, and then wound into coils. Chromate-based materials were used for the chemical conversion treatment. use,
The coating was applied so that the amount of chromium was 30 mg/m. One side is coated with solvent-based melamine/alkyd clear paint with varying film thickness, and the other side is a decorative surface with solvent-based polyester silver metallic color paint (60 degree specular gloss 50%, dry film thickness 20 μm). ), brown metallic paint (60 degree specular gloss 50%, dry film thickness 18 μm)
, white paint (60 degree specular gloss 70%, dry film thickness 20μ
m) was arbitrarily selected from the three types and used.

鋼板のRa,メラミン・アルキッド系クリヤー塗料の乾
燥膜厚、導電性の測定結果、及びブロッキング、耐食性
の試験結果を第2表に示す。
Table 2 shows the measurement results of the Ra of the steel plate, the dry film thickness of the melamine/alkyd clear paint, the conductivity, and the test results of blocking and corrosion resistance.

鋼板のRa,塗料の乾燥膜厚、導電性の測定方法、及び
耐食性の試験方法は実施例1と同様に行なった。プロツ
キング性は巻き取ったコイルを1週間放置後巻き戻し、
化粧面に発生した光沢むらを評価した。評価方法は実施
例1と同様に行なった. 実施例4 亜鉛付着量120g/m″の溶融亜鉛めっき鋼板(Ra
0.8μm)に化成処理としてクロメート系(クロム付
着量30mg/rr1″)、リン酸亜鉛系(付着量0.
2g/rn’) 、リン酸鉄系(付着量0.2g/m’
)をそれぞれ施したもの、及び化成処理を行なわない試
料を作成した。これらにそれぞれ、溶剤系メラミン・ア
ルキッド系塗料を0.4μffI′ELび0.8μmに
なるようにロールコーターで塗装した。
The Ra of the steel plate, the dry film thickness of the paint, the method for measuring conductivity, and the test method for corrosion resistance were conducted in the same manner as in Example 1. Blocking properties are determined by leaving the wound coil for a week and then unwinding it.
The uneven gloss that occurred on the decorative surface was evaluated. The evaluation method was the same as in Example 1. Example 4 Hot-dip galvanized steel sheet (Ra
0.8 μm), chromate-based (chromium adhesion amount: 30 mg/rr1'') and zinc phosphate-based (adhesion amount: 0.8 μm) were used as chemical conversion treatments.
2g/rn'), iron phosphate type (adhesion amount 0.2g/m')
) and samples without chemical conversion treatment were prepared. Each of these was coated with a solvent-based melamine/alkyd paint to a thickness of 0.4 μffI'EL and 0.8 μm using a roll coater.

導電性の測定結果、プロツキング、耐食性の試験結果を
第3表に示す。
Table 3 shows the conductivity measurement results, blocking and corrosion resistance test results.

測定方法、実験方法は実施例1と同様に行なった。The measurement method and experimental method were the same as in Example 1.

〔発明の効果〕〔Effect of the invention〕

以上の通り、本発明によれば、パイリング時、又はコイ
リング時のプロツキングを解消し、耐食性、導電性を有
し、電磁渡しやへい効果を有するプレコート鋼板を提供
することが出来、その効果は大なるものである。
As described above, according to the present invention, it is possible to provide a pre-coated steel sheet that eliminates blocking during piling or coiling, has corrosion resistance, conductivity, and has electromagnetic bonding and shielding effects, and its effects are significant. It is what it is.

【図面の簡単な説明】[Brief explanation of the drawing]

第1図は実施例1における鋼板のRaに対する膜厚の比
率と導電性の関係を示すグラフである. 第2図は実施例1における鋼板のRaに対する膜厚の比
率とプロツキング性の関係を示すグラフである。 第3図は実施例1における鋼板のRaに対する膜厚の比
率と耐食性の関係を示すグラフである. 第4図は導電性の測定方法を示した説明図である。 1・・・4端子式微小抵抗計(測定範囲1mΩ〜100
Ω フルスケール) 2,3・・・電流端子、電圧端子一体型接触片4・・・
荷重( IQOg) 5・・・塗膜(ただし、化成処理を施したものは塗膜下
に化成処理を含む二層以上の多層膜となる場合もある) 6・・・鋼板 ’ffloさぎ・)″C>母 ;躯彎 第4図 M丁婁 手続補正書 昭和乙ン年b 月ノ乙 日 昭和61年特許顆第7ζOξフリ号 3.補正をする者 事件との関係  出 願 人 4.代理 人 住 所  東京都千代田区丸の内2丁目6番2号丸の内
八重洲ビル3308.補正の内容  別紙のとおり gI4繍婁 本願明細書中下記事′項を補正いたします。 記 1.明細書を別紙の如く全文訂正する。 2.図面中「第1図」乃至「第3図」を別紙の如く訂正
する。 1.発明の名称 導電性を有するプレコート鋼板 2.特許請求の範囲 1 表面粗度が中心線平均粗さ(Ra)で0.01〜2
.0μmの鋼板上に、塗料を鋼板のRaに対し18〜1
10%の乾燥膜厚に塗装したことを特徴とする導電性を
有するプレコート鋼板。 2 塗料が溶剤系であることを特徴とする特許請求の範
囲第1項に記載の導電性を有するプレコート鋼板。 3tl4板と塗膜の間に化成処理を施すことを特徴とす
る特許請求の範囲第1項に記載の導電性を有するプレコ
ート鋼板。 3.発明の詳細な説明 〔産業上の利用分野〕 本発明は主として電気・電子機器、OA機器の外板等に
用いるプレコート鋼板で、パイリング(切板)時、又は
コイリング時のブロツキングを解消し、耐食性・導電性
を有し、電磁渡しやへい効果を有するプレコート鋼板に
関する。 〔従来技術及び発明が解決しようとする問題点〕近年、
電気・電子機器、OA機器等から発生する電磁波が他の
電気・電子機器、OA機器等の誤動作あるいはノイズ等
を引き起こす(この現象をエレクトロマグネチックイン
ターフェアランスと言う.以下EMIと略す。)ことが
問題となっている。この問題は導電性物貿で機器全体を
覆い、アースを取れば防止できるが、近年は特に機器の
筐体の素材に絶縁性物質であるプラスチックスや表裏に
絶縁被膜を付与したプレコート鋼板が多く使用されるよ
うになってきているためEMI問題の対策法に対する要
求が高まっている。 プラスチックスについては、EMI対策法として金属溶
射、金属蒸着、導電性顔料を混入した塗料等の導電性物
買をプラスチックス表面に被覆する(例えば特開昭59
−207938) ,あるいはプラスチックス中に導電
性物質を混入する(例えば特開昭59− 102953
)等多くの手法が提案されているが、いずれも導電性が
不十分な上、技術的な難点を伴ない、かつ、コスト高と
なる欠点が存する。 プレコート鋼板についてはEMI対策法として特に提案
されている手法はなく、鋼板の片面を未処理、又は化成
処理のみとしたり、一部塗膜を削り落とす等の手法にて
対処しているが、これらの手法では鋼板露出部の耐食性
低下の問題があり、特に片面を未処理、又は化成処理の
みとする手法では、パイリング(切板)時、又はコイリ
ング時に鋼板表面、あるいは化成処理面によって反対側
の化粧面(塗装面)表面を傷つけるプロツキングを起こ
す問題がある。更に、一部塗膜を削り落とす手法は、生
産工程数の増大につながる欠点をも持つ。 又目的は異なるが、プレコート鋼板に導電性を付与する
方法として、金属粉を混入した塗料を鋼板上に塗布する
手法が提案されている(例えば特開昭57 − 189
843)が、この手法においても片面を未処理、又は化
成処理のみとする手法と同様に、パイリング時、又はコ
イリング時に、混入される金属粉の突出部によってブロ
ッキングを生じる問題がある上、 EMI対策用として
は導電性が不十分である。 (問題点を解決するための手段) 本発明は上述のようなパイリング時又はコイリング時の
プロツキングがなく耐食性の良い導電性を有するプレコ
ート鋼板を提供するものであり、その要旨とするところ
は、1.表面粗度が中心線平均粗さ(Ra)で0.01
 〜2.0μm、好ましくは0.2〜1.5μmの鋼板
上に、塗料を鋼板のRaに対し18〜110%、好まし
くは30〜90*の乾燥膜厚に塗装したことを特徴とす
る導電性を有するプレコート鋼板にあり、また、2.塗
料が溶剤系であることを特徴とする上記第1項に記載の
導電性を有するプレコート鋼板にあり、また、3.鋼板
と塗膜の間に化成処理を施すことを特徴とする上記第1
項に記載の導電性を有するプレコート鋼板にある。 本発明の鋼板としては、例えば冷延鋼板、溶融亜鉛めっ
き鋼板、電気亜鉛めっき鋼板、合金めっき鋼板、ステン
レススチール、電解クロム酸処理鋼板(TFS)等が挙
げられる。鋼板のRaが0.01〜2.0μmの範囲を
外れる場合にはスキンパス等により範囲内に調整する. 鋼板はクロメート系、リン酸亜鉛系、リン酸鉄系等の化
成処理を行なうことにより耐食性が向上するのでこのよ
うな化成処理を行なうことがより好ましい。また、クロ
メート系化成処理はリン酸亜鉛系、リン酸鉄系の化成処
理に比べ処理表面が平滑に仕上るので化粧面の塗膜が、
表面光沢の高いプロツキングを発生し易いものである場
合は、リン酸亜鉛系、リン酸鉄系よりクロメート系のも
のの方が耐プロッキング性の向上に役立つ。この場合も
結晶微粒化等の手段により鋼板のRaが0.01〜2.
0μ1となるように処理する。 本発明における鋼板はRaが0.01〜2.0μmのも
のを用いるものである.鋼板のRaが2.0μm以上で
は鋼板表面の凹凸が大きすぎるため本発明程度の薄膜で
はプロツキング性を良好にすることが困難となり、また
、鋼板のRaが0.01μm以下では本発明程度の薄膜
でも十分な導電性が得られないからである。一般にはR
aが0.2〜1.5μmのものがより好ましい。 但し、化粧面の塗膜が表面光沢の高い、ブロッキングを
起こし易いものの場合には、鋼板のRaは0.Ol〜0
.5μmのものがより好ましい.本発明における鋼板の
RaはJIS B 0801に従って測定されるもので
ある。 塗装に用いる塗料は溶剤系のものが好ましい.水系塗料
を用いると、プレコート鋼板製造時の乾燥条件(60秒
前後で板温が200〜230℃に達する)では、水系塗
料の特有の現象である乾燥時の激しい水分の蒸発により
表面の仕上りが荒れた状態となるからである。一般に電
気・電子機器、OA機器の外板等に使用されるプレコー
ト鋼板はきびしい加工に耐えつるように設計されており
、そのため化粧面側の塗膜には比較的硬度の低い、柔ら
かい塗料が使用されるので、これに対する裏面側の塗膜
表面が荒れていると、パイリング又はコイリングにより
積み重ねて長時間設置しておくことにより、裏面の肌荒
れが表面に転写する現象、いわゆるプロツキングを生起
するのである。 樹脂のタイプは特に限定するものではないが、例えばメ
ラミン・アルキッド系、ポリエステル系、フッ素系、ア
クリル系、シリコン・ポリエステル系、エボキシ系等が
挙げられる。 塗料には、必要に応じて防錆顔料やその他の顔料あるい
は滑剤等の添加剤を含んでいてもよい.顔料やその他の
添加剤の平均粒径はII.tm以下のものが好ましい。 平均粒径が大きくなりすぎるとブロッキングを生起する
恐れがある。 防錆顔料としては、例えばクロム系等、その他の顔料と
しては黄酸化鉄、ベンガラ、フタロシアニンブルー、カ
ーボンブラック、酸化チタン等が挙げられる。滑剤とし
ては、例えばポリエチレン系等が挙げられる. 特に化粧面の塗膜が表面光沢の高いブロッキングを起こ
し易いものの場合には、裏面は顔料を含まないクリヤー
塗料の方が表面が平滑となるため好ましく、化粧面の光
沢に合わせて裏面の光沢を適宜選択すれば良い. 本発明は、塗料の乾燥膜厚を鋼板のRaの18〜110
%とするものである。18%以下ではブロッキングの問
題を解消できず、耐食性も不十分となり、 110%以
上では導電性が不十分となるからである.塗料の乾燥膜
厚は鋼板Raの30〜90%の範囲がより好ましい。 〔作 用〕 本発明においては、Ra O.1〜2.0μmの鋼板上
に乾燥膜厚でRaの18〜110%の範囲の塗料を塗装
することによって、ブロッキングが防止され、更に耐食
性、導電性も良好となるのである。 すなわち、この範囲の薄膜としたことにより鋼板表面の
凸部が一部露出し、この露出部分が通電するため、導電
性が良好となったものと想像される.又、凹部は塗料で
覆われるため、表面はかなり平滑となり、更にはパイリ
ング又はコイリングにより積み重ねた場合も塗膜が緩衝
効果を有するため、未処理の鋼板面、あるいは化成処理
のみ施した鋼板面のように化粧面を傷つけることもなく
、また、耐食性も向上する。 〔実施例〕 以下、実施例を比較例とともに説明する。 実施例1 亜鉛付着量120g/ゴの溶融亜鉛めっき鋼板にクロメ
ート系化成処理をクロム量が30mg/rn’になるよ
うに塗布した。これに固形分を1〜20%の範囲に任意
に調整した溶剤系ポリエステル系塗料を使い分けロール
コート方式にて塗装した。 溶融亜鉛めっき鋼板はRaが0.2μm, 0.4μm
,0.7μm, 1.1μm .1.5μrn ,2.
0μm及び2.3μm(比較例)の7種類を使用した。 この条件において塗料の膜厚を変化させた際の導電性の
測定結果を第1図に、ブロワキングの試験結果を第2図
に、耐食性の試験結果を第3図に示す. 鋼板のRaの測定方法はJIS B 0601に従った
.塗膜厚の測定は重量法で行なった.導電性の測定は第
4図の方法で行なった.ブロッキング性試験は、上記方
法で作成した試験片と化粧面とを向い合わせて積み重ね
、 100kg/crn’の荷重をかけて、70℃の雰
囲気中に1時間放置後化粧面に発生した光沢のむらを評
価した.化粧面としてはロールコーターで作成した溶剤
系ポリエステル系のシルバーメタリック色塗装面(80
度鏡面光沢度50%、乾燥膜厚20μll)、及び溶剤
系ポリエステル系の黒色塗装面(60度鏡面光沢度70
%、乾燥膜厚l8μm)を使用した。プロツキング性の
評価は次のとおりした。 O  光沢むらが認められない。 Δ  用途によっては十分実用に供し得るが、程度の軽
い光沢むらが認められ る. ×  著しい光沢むらが認められる. 耐食性の試験はJIS Z 2371により 192時
間塩水噴霧試験を行なった後に表面に発生した白錆の発
生率で評価し、その判定は次のとおりとした。 ○  白錆の発生率が10%未満 O〜Δ 白錆の発生率が10%以上〜33%未満Δ  
白錆の発生率が33%以上〜50%未満Δ〜× 白錆の
発生率が50%以上〜70%未満×  白錆の発生率が
70%以上 実施例2 亜鉛付着量183g/rn”の溶融亜鉛めっき鋼板(R
a O.7μm)にクロメート系化成処理をクロム量が
40mg/rri”となるように塗布した。これに溶剤
系アクリル系クリヤー塗料をロールコート方式で、乾燥
膜厚が0.5μmになるように塗装した. 比較例1 実施例2と同じ条件で化成処理工程までを終えた鋼板に
ニッケル系の導電性粉末(粒径15μm)を10重量%
混入した溶剤系アクリル系塗料をロールコート方式で乾
燥膜厚が3μmになるように塗装した. 比較例2 実施例2と同じ条件で化成処理工程までを終えた鋼板に
カーボン系導電性粉末(粒径0.1μm)を10重量%
混入した溶剤系アクリル系塗料をロールコート方式で乾
燥膜厚が3μmになるように塗装した。 実施例3 実施例2と同じ条件で化成処理工程までを終えた鋼板に
水系アクリル系クリヤー塗料をロールコート方式で乾燥
膜厚が0.5μmになるように塗装した。 実施例2、比較例1、比較例2及び実施例3の導電性測
定結果及びブロッキング性、耐食性の試験結果を第1表
に示す。試験条件、評価方法及び測定方法は実施例1と
同様に行なフた。 実施例4 亜鉛付着量を 120g/m’に統一シRaを種々に変
えた溶融亜鉛めワき鋼板を、連続式コイルコーティング
設備で連続的に化成処理及び塗装を行ないコイル状に巻
き取った。化成処理にはクロメート系のものを使用し、
クロム量が3(IB/m’になるように塗布した。片面
には溶剤系メラミン・アルキッド系クリヤー塗料を膜厚
を変えて塗布し、反対面は化粧面として、溶剤系ポリエ
ステル系のシルバー・メタリック色塗料(6(1度鏡面
光沢度50%、乾燥膜厚20μm)、ブラウン・メタリ
ック色塗料(60度鏡面光沢度50%、乾燥膜厚l8μ
a+)、白色塗料(60度鏡面光沢度70%、乾燥膜厚
20μm)の3f!類から任意に選択し、使用した。 鋼板のRa,メラミン・アルキッド系クリヤー塗料の乾
燥膜厚、導電性の測定結果、及びブロッキング、耐食性
の試験結果を第2表に示す。 鋼板のRa,塗料の乾燥膜厚、導電性の測定方法、及び
耐食性の試験方法は実施例1と同様に行なった.プロツ
キング性は巻き取ったコイルを1週間放置後巻き戻し、
化粧面に発生した光沢むらを評価した。評価方法は実施
例1と同様に行なった。 実施例5 亜鉛付着量120g/rr?の溶融亜鉛めっき鋼板(R
a O.8μm)に化成処理としてクロメート系(クロ
ム付着量30mg/m’) 、リン酸亜鉛系(付着量0
.2g/rn”)をそれぞれ施したもの、及び化成処理
を行なわない試料を作成した。これらにそれぞれ、溶剤
系メラミン・アルキツド系塗料を0.4μm及び0,8
μlになるようにロールコーターで塗装した. 導電性の測定結果、プロツキング、耐食性の試験結果を
第3表に示す。 測定方法、実験方法は実施例1と同様に行なった. 実施例6 冷延鋼板(Ra 0.4μm)に化成処理としてクロメ
ート系(クロム付着量30mg/m’) 、リン酸鉄系
(付着量0.2g/d)をそれぞれ施したもの、及び.
化成処理を行なわない試料を作成した.これらにそれぞ
れ、溶剤系メラミン・アルキッド系塗料を0.2μm及
び0.4μmになるようにロールコーターで塗装した。 導電性の測定結果、プロツキング、耐食性の試験結果を
第4表に示す。 導電性の測定方法、プロツキングの実験方法は実施例1
と同様に行なった。 耐食性は温度49±1℃、湿度95零以上の雰囲気中に
100時間放置後表面に発生した錆の発生率で評価した
。 O  錆の発生率がlO%未満 O〜△ 錆の発生率がlO%以上〜33%未満△  錆
の発生率が33%以上〜50%未満Δ〜× 錆の発生率
が50%以上〜70%未満×  錆の発生率が70%以
上 実施例7 鋼板として、.55!kA1−Znメッキ(メッキ付着
量244g/m2) 、Fe−Znメッキ(めっき付着
量90g/m2) 、電気亜鉛メッキ(亜鉛付着量40
g/m2)、ステンレススチール(StlS 304)
、及び電解クロム酸処理鋼板(TFS)を用い、これら
のそれぞれについて、クロムメート系化成処理をクロム
量が30B/m2になるように塗布したものと塗布しな
いものを作成した。化成処理を行ったものについては、
更に溶剤系ポリエステル系塗料をロールコート方式で塗
装した。 導電性測定結果、ブロッキング、耐食性の試験結果を第
5表に示す. 導電性の測定方法、ブロッキングの実験方法は実施例1
と同様に行った。耐食性の試験は実施例1同様に行い(
JIS Z 2371による)、表面に発生した錆の発
生率で評価した.その判定は次のとおりとした。 ○  錆の発生率が10%未満 Q〜Δ 錆の発生率がlO%以上〜33%未満△  錆
の発生率が33%以上〜50%未満Δ〜× 錆の発生率
が50%以上〜70%未満X  錆の発生率が70%以
上 第   5  表 〔発明の効果〕 以上の通り、本発明によれば、パイリング時、又はコイ
リング時のブロッキングを解消し、耐食性、導電性を有
し、電磁渡しゃへい効果を有するプレコート鋼板を提供
することが出来、その効果は犬なるものである。 4.図面の簡単な説明 第1図は実施例1における鋼板のRaに対する膜厚の比
率と導電性の関係を示すグラフである。 第2図は実施例1における鋼板のRaに対する膜厚の比
率とプロツキング性の関係を示すグラフである。 第3図は実施例1における鋼板のRaに対する膜厚の比
率と耐食性の関係を示すグラフである。 第4図は導電性の測定方法を示した説明図である。 1・・・4端子式微小抵抗計(測定範囲1mΩ〜100
Ω フルスケール) 2,3・・・電流端子、電圧端子一体型接触片4・・・
荷重( 100g) 5・・・塗膜(ただし、化成処理を施したものは塗膜下
に化成処理を含む二層以上の多層膜となる場合もある) 6・・・、鋼板
FIG. 1 is a graph showing the relationship between the ratio of film thickness to Ra and conductivity of the steel plate in Example 1. FIG. 2 is a graph showing the relationship between the ratio of film thickness to Ra and blocking property of the steel plate in Example 1. FIG. 3 is a graph showing the relationship between the ratio of film thickness to Ra and corrosion resistance of the steel plate in Example 1. FIG. 4 is an explanatory diagram showing a method for measuring conductivity. 1...4-terminal microresistance meter (measuring range 1 mΩ to 100
Ω full scale) 2, 3...Contact piece with integrated current terminal and voltage terminal 4...
Load (IQOg) 5... Paint film (However, if chemical conversion treatment has been applied, there may be a multilayer film of two or more layers including chemical conversion treatment under the coating film) 6... Steel plate 'fflo sagi... )''C>Mother; Curvature Figure 4 M Ding-lu Procedural Amendment Document 1988-B Month-No-Otsu Date of 1986 Patent Case No. 7ζOξFuri No. 3. Person making the amendment Relationship with the case Applicant 4. Agent address: 3308 Marunouchi Yaesu Building, 2-6-2 Marunouchi, Chiyoda-ku, Tokyo. Details of the amendment: As shown in the attached document, we amend the following paragraph in the specification of the application. 2. Correct "Figure 1" to "Figure 3" in the drawings as shown in the attached sheet. 1. Name of the invention Pre-coated steel plate with electrical conductivity 2. Claim 1 Surface roughness is 0.01 to 2 in center line average roughness (Ra)
.. On a 0 μm steel plate, apply paint at a ratio of 18 to 1 relative to the Ra of the steel plate.
A conductive pre-coated steel sheet characterized by being coated with a dry film thickness of 10%. 2. The precoated steel sheet having electrical conductivity as set forth in claim 1, wherein the paint is solvent-based. The precoated steel sheet having electrical conductivity according to claim 1, characterized in that a chemical conversion treatment is applied between the 3TL4 sheet and the coating film. 3. Detailed Description of the Invention [Field of Industrial Application] The present invention is a pre-coated steel sheet mainly used for outer panels of electric/electronic equipment and OA equipment, which eliminates blocking during piling (cutting) or coiling, and has corrosion resistance. -Relates to pre-coated steel sheets that are conductive and have electromagnetic cross-over and shielding effects. [Prior art and problems to be solved by the invention] In recent years,
The problem is that electromagnetic waves generated from electrical/electronic equipment, OA equipment, etc. cause malfunctions or noise in other electrical/electronic equipment, OA equipment, etc. (this phenomenon is called electromagnetic interference, hereinafter abbreviated as EMI). It becomes. This problem can be prevented by covering the entire device with conductive material and grounding it, but in recent years, the material for the housing of devices is often plastic, which is an insulating substance, or pre-coated steel sheets with an insulating coating on the front and back. As EMI is being used more and more, there is an increasing demand for countermeasures against EMI problems. Regarding plastics, EMI countermeasures include metal spraying, metal vapor deposition, coating the plastic surface with conductive materials such as paint mixed with conductive pigments (for example, Japanese Patent Laid-Open No. 59
-207938), or mixing conductive substances into plastics (for example, Japanese Patent Application Laid-Open No. 59-102953)
), but all of them have drawbacks such as insufficient conductivity, technical difficulties, and high cost. For pre-coated steel sheets, there are no specific methods proposed as EMI countermeasures, and countermeasures include leaving one side of the steel sheet untreated or only chemically treated, or scraping off a portion of the coating. In this method, there is a problem of reduced corrosion resistance of the exposed part of the steel sheet.In particular, in the method in which one side is left untreated or chemically treated only, the surface of the steel sheet or the chemically treated surface is damaged during piling (cutting) or coiling. There is a problem of plotting that damages the decorative (painted) surface. Furthermore, the method of partially scraping off the coating film also has the disadvantage of increasing the number of production steps. Although the purpose is different, a method of applying a paint mixed with metal powder to the steel plate has been proposed as a method of imparting conductivity to the pre-coated steel plate (for example, Japanese Patent Application Laid-Open No. 1898-1891).
843) However, like the method in which one side is left untreated or chemically treated, this method also has the problem of blocking caused by the protrusions of the metal powder mixed in during piling or coiling, as well as EMI countermeasures. The conductivity is insufficient for use. (Means for Solving the Problems) The present invention provides a pre-coated steel sheet that is free from blocking during piling or coiling as described above and has good corrosion resistance and conductivity, and its gist is as follows: .. Surface roughness is center line average roughness (Ra) of 0.01
A conductive material characterized by coating a paint on a steel plate of ~2.0 μm, preferably 0.2 to 1.5 μm, to a dry film thickness of 18 to 110% of the Ra of the steel plate, preferably 30 to 90*. 2. 3. The conductive pre-coated steel sheet according to item 1 above, wherein the paint is solvent-based; The first method is characterized in that a chemical conversion treatment is applied between the steel plate and the coating film.
The pre-painted steel sheet has electrical conductivity as described in 2. Examples of the steel sheet of the present invention include cold-rolled steel sheet, hot-dip galvanized steel sheet, electrogalvanized steel sheet, alloy-plated steel sheet, stainless steel, electrolytic chromic acid treated steel sheet (TFS), and the like. If the Ra of the steel plate is outside the range of 0.01 to 2.0 μm, adjust it to within the range by skin pass etc. Corrosion resistance of steel sheets is improved by chemical conversion treatment such as chromate-based, zinc phosphate-based, iron phosphate-based, etc., so it is more preferable to perform such chemical conversion treatment. In addition, chromate-based chemical conversion treatment provides a smoother surface finish compared to zinc phosphate-based and iron phosphate-based chemical conversion treatments, so the coating film on the decorative surface will be smoother.
If the surface has high gloss and is prone to blocking, chromate-based materials are more useful for improving blocking resistance than zinc phosphate-based or iron phosphate-based materials. In this case as well, the Ra of the steel sheet is reduced to 0.01 to 2.0 by means such as crystal grain refinement.
It is processed so that it becomes 0μ1. The steel plate used in the present invention has an Ra of 0.01 to 2.0 μm. If the Ra of the steel plate is 2.0 μm or more, the unevenness on the surface of the steel plate is too large, making it difficult to improve blocking properties with a thin film of the level of the present invention, and if the Ra of the steel plate is 0.01 μm or less, the thin film of the level of the present invention cannot be achieved. However, sufficient conductivity cannot be obtained. Generally R
More preferably, a is 0.2 to 1.5 μm. However, if the decorative coating film has a high surface gloss and is prone to blocking, the Ra of the steel plate should be 0. Ol~0
.. 5 μm is more preferable. Ra of the steel plate in the present invention is measured according to JIS B 0801. The paint used for painting is preferably solvent-based. If a water-based paint is used, under the drying conditions during the production of pre-coated steel sheets (the board temperature reaches 200-230°C in around 60 seconds), the surface finish will deteriorate due to the intense evaporation of water during drying, which is a unique phenomenon of water-based paints. This is because it will be in a rough state. Pre-coated steel sheets, which are generally used for the outer panels of electrical/electronic equipment and OA equipment, are designed to withstand severe processing, so a soft paint with relatively low hardness is used for the coating on the decorative side. Therefore, if the coating surface on the back side is rough, stacking them by piling or coiling and leaving them for a long time will cause the rough skin on the back side to be transferred to the front surface, which is called plotting. . The type of resin is not particularly limited, but examples include melamine/alkyd type, polyester type, fluorine type, acrylic type, silicone/polyester type, and epoxy type. The paint may contain additives such as anti-corrosion pigments, other pigments, and lubricants as necessary. The average particle size of pigments and other additives is II. tm or less is preferable. If the average particle size becomes too large, blocking may occur. Examples of antirust pigments include chromium-based pigments, and other pigments include yellow iron oxide, red iron oxide, phthalocyanine blue, carbon black, and titanium oxide. Examples of the lubricant include polyethylene. In particular, if the paint film on the decorative side has a high surface gloss and is prone to blocking, it is preferable to use a clear paint that does not contain pigments on the back side because the surface will be smooth. Just choose as appropriate. In the present invention, the dry film thickness of the paint is 18 to 110 of the Ra of the steel plate.
%. If it is less than 18%, the blocking problem cannot be solved and the corrosion resistance will be insufficient, and if it is more than 110%, the conductivity will be insufficient. The dry film thickness of the paint is more preferably in the range of 30 to 90% of the steel plate Ra. [Function] In the present invention, RaO. By coating a steel plate with a dry film thickness of 18 to 110% of Ra on a steel plate having a thickness of 1 to 2.0 μm, blocking can be prevented and corrosion resistance and conductivity can also be improved. In other words, by forming a thin film in this range, some of the convex parts on the surface of the steel sheet are exposed, and this exposed part conducts electricity, so it is thought that the conductivity is good. In addition, since the recesses are covered with paint, the surface becomes quite smooth, and even when piled up by piling or coiling, the paint film has a buffering effect, so it is difficult to coat untreated steel sheets or steel sheets that have only been chemically treated. It does not damage the decorative surface and also improves corrosion resistance. [Example] Examples will be described below along with comparative examples. Example 1 A chromate-based chemical conversion treatment was applied to a hot-dip galvanized steel sheet with a zinc coating amount of 120 g/rn' so that the chromium amount was 30 mg/rn'. This was coated using a roll coating method using a solvent-based polyester paint whose solid content was arbitrarily adjusted within the range of 1 to 20%. Ra of hot-dip galvanized steel sheet is 0.2μm, 0.4μm
, 0.7 μm, 1.1 μm . 1.5 μrn, 2.
Seven types were used: 0 μm and 2.3 μm (comparative example). Figure 1 shows the conductivity measurement results when the paint film thickness was varied under these conditions, Figure 2 shows the blowing test results, and Figure 3 shows the corrosion resistance test results. The method for measuring Ra of the steel plate was in accordance with JIS B 0601. The coating thickness was measured using the gravimetric method. The conductivity was measured using the method shown in Figure 4. In the blocking property test, the test pieces prepared by the above method and the decorative surface were stacked facing each other, a load of 100 kg/crn' was applied, and the unevenness of gloss that occurred on the decorative surface was checked after leaving them in an atmosphere at 70°C for 1 hour. evaluated. The decorative surface is a solvent-based polyester silver metallic painted surface (80
degree specular gloss 50%, dry film thickness 20μll), and solvent-based polyester black painted surface (60 degree specular gloss 70%).
%, dry film thickness 18 μm). The blocking property was evaluated as follows. O: No uneven gloss is observed. Δ It can be used for practical purposes depending on the application, but slight unevenness in gloss is observed. × Significant uneven gloss is observed. The corrosion resistance test was conducted according to JIS Z 2371, and was evaluated based on the incidence of white rust generated on the surface after a 192-hour salt spray test, and the evaluation was as follows. ○ Occurrence rate of white rust is less than 10% O ~ Δ Occurrence rate of white rust is 10% or more and less than 33% Δ
The incidence of white rust is 33% or more and less than 50% Δ~× The incidence of white rust is 50% or more and less than 70%× The incidence of white rust is 70% or more Hot dip galvanized steel sheet (R
a O. 7 μm) was coated with a chromate-based chemical conversion treatment so that the amount of chromium was 40 mg/rri”.A solvent-based acrylic clear paint was applied to this using a roll coat method so that the dry film thickness was 0.5 μm. Comparative Example 1 10% by weight of nickel-based conductive powder (particle size 15 μm) was applied to a steel plate that had undergone the chemical conversion treatment under the same conditions as Example 2.
The mixed solvent-based acrylic paint was applied by roll coating to a dry film thickness of 3 μm. Comparative Example 2 10% by weight of carbon-based conductive powder (particle size 0.1 μm) was added to a steel plate that had undergone the chemical conversion treatment under the same conditions as Example 2.
The mixed solvent-based acrylic paint was applied by roll coating so that the dry film thickness was 3 μm. Example 3 A water-based acrylic clear paint was applied to a steel plate that had undergone the chemical conversion treatment under the same conditions as in Example 2 using a roll coating method so that the dry film thickness was 0.5 μm. Table 1 shows the conductivity measurement results, blocking properties, and corrosion resistance test results of Example 2, Comparative Example 1, Comparative Example 2, and Example 3. The test conditions, evaluation method, and measurement method were the same as in Example 1. Example 4 Hot-dip galvanized steel sheets with a uniform zinc coating amount of 120 g/m' and various Ra values were continuously subjected to chemical conversion treatment and painting in a continuous coil coating facility, and then wound into a coil shape. Chromate-based products are used for chemical conversion treatment,
The coating was done so that the amount of chromium was 3 (IB/m').On one side, a solvent-based melamine/alkyd clear paint was applied with varying film thickness, and on the other side, a solvent-based polyester silver/silver paint was applied as a decorative surface. Metallic color paint (6 (1 degree specular gloss 50%, dry film thickness 20 μm), brown metallic color paint (60 degree specular gloss 50%, dry film thickness 18 μm)
a+), 3f of white paint (60 degree specular gloss 70%, dry film thickness 20 μm)! were arbitrarily selected and used. Table 2 shows the measurement results of the Ra of the steel plate, the dry film thickness of the melamine/alkyd clear paint, the conductivity, and the test results of blocking and corrosion resistance. The Ra of the steel plate, the dry film thickness of the paint, the method of measuring conductivity, and the method of testing corrosion resistance were the same as in Example 1. Blocking properties are determined by leaving the wound coil for a week and then unwinding it.
The uneven gloss that occurred on the decorative surface was evaluated. The evaluation method was the same as in Example 1. Example 5 Zinc adhesion amount 120g/rr? hot-dip galvanized steel sheet (R
a O. 8μm) as a chemical conversion treatment: chromate-based (chromium adhesion amount: 30mg/m'), zinc phosphate-based (adhesion amount: 0)
.. 2g/rn'') and samples without chemical conversion treatment were prepared.These were coated with solvent-based melamine/alkyd paints of 0.4μm and 0.8μm, respectively.
It was coated with a roll coater in an amount of μl. Table 3 shows the conductivity measurement results, blocking and corrosion resistance test results. The measurement method and experimental method were the same as in Example 1. Example 6 Cold-rolled steel sheets (Ra 0.4 μm) were treated with chromate-based (chromium deposition amount: 30 mg/m'), iron phosphate-based (chromium deposition amount: 0.2 g/d) as chemical conversion treatments, and .
A sample was prepared without chemical conversion treatment. These were coated with solvent-based melamine/alkyd paint to a thickness of 0.2 μm and 0.4 μm using a roll coater, respectively. Table 4 shows the conductivity measurement results, blocking and corrosion resistance test results. The method for measuring conductivity and the experimental method for blocking are shown in Example 1.
I did the same thing. Corrosion resistance was evaluated by the incidence of rust on the surface after being left for 100 hours in an atmosphere with a temperature of 49±1° C. and a humidity of 95 or higher. O Rust occurrence rate is less than 10%O~△ Rust occurrence rate is 10% or more and less than 33%△ Rust occurrence rate is 33% or more and less than 50%Δ~× Rust occurrence rate is 50% or more~70 Less than %x Rust occurrence rate is 70% or more Example 7 As a steel plate. 55! kA1-Zn plating (plating amount: 244 g/m2), Fe-Zn plating (plating amount: 90 g/m2), electrolytic galvanizing (zinc coating amount: 40 g/m2)
g/m2), stainless steel (StlS 304)
, and electrolytic chromic acid treated steel sheets (TFS), and one coated with chromate-based chemical conversion treatment so that the amount of chromium was 30 B/m2 and one without coated steel were prepared. For those that have undergone chemical conversion treatment,
Furthermore, a solvent-based polyester paint was applied using a roll coating method. Table 5 shows the conductivity measurement results, blocking, and corrosion resistance test results. The method for measuring conductivity and the experimental method for blocking are shown in Example 1.
I did the same thing. The corrosion resistance test was conducted in the same manner as in Example 1 (
(according to JIS Z 2371), and was evaluated based on the incidence of rust on the surface. The judgment was as follows. ○ Rust occurrence rate is less than 10% Q~Δ Rust occurrence rate is 10% or more and less than 33% △ Rust occurrence rate is 33% or more and less than 50% Δ~× Rust occurrence rate is 50% or more ~ 70 Less than % It is possible to provide a pre-coated steel sheet with a cross-shielding effect, and the effect is excellent. 4. BRIEF DESCRIPTION OF THE DRAWINGS FIG. 1 is a graph showing the relationship between the ratio of film thickness to Ra and conductivity of a steel plate in Example 1. FIG. 2 is a graph showing the relationship between the ratio of film thickness to Ra and blocking property of the steel plate in Example 1. FIG. 3 is a graph showing the relationship between the ratio of film thickness to Ra and corrosion resistance of the steel plate in Example 1. FIG. 4 is an explanatory diagram showing a method for measuring conductivity. 1...4-terminal microresistance meter (measuring range 1 mΩ to 100
Ω full scale) 2, 3...Contact piece with integrated current terminal and voltage terminal 4...
Load (100g) 5... Paint film (However, if chemical conversion treatment has been applied, there may be a multilayer film of two or more layers including chemical conversion treatment under the coating film) 6... Steel plate

Claims (1)

【特許請求の範囲】 1 表面粗度が中心線平均粗さ(Ra)で 0.01〜2.0μmの鋼板上に、塗料を鋼板のRaに
対し18〜110%の乾燥膜厚に塗装したことを特徴と
する導電性を有するプレコート鋼板。 2 塗料が溶剤系であることを特徴とする特許請求の範
囲第1項に記載の導電性を有するプレコート鋼板。 3 鋼板と塗膜の間に化成処理を施すことを特徴とする
特許請求の範囲第1項に記載の導電性を有するプレコー
ト鋼板。
[Scope of Claims] 1. A paint is applied to a steel plate having a surface roughness of 0.01 to 2.0 μm in center line average roughness (Ra) to a dry film thickness of 18 to 110% of the Ra of the steel plate. A pre-coated steel sheet having electrical conductivity. 2. The precoated steel sheet having electrical conductivity as set forth in claim 1, wherein the paint is solvent-based. 3. The precoated steel sheet having electrical conductivity according to claim 1, wherein a chemical conversion treatment is applied between the steel sheet and the coating film.
JP15059586A 1986-06-26 1986-06-26 Precoated steel plate having conductivity Granted JPS637878A (en)

Priority Applications (3)

Application Number Priority Date Filing Date Title
JP15059586A JPS637878A (en) 1986-06-26 1986-06-26 Precoated steel plate having conductivity
DE19873721017 DE3721017A1 (en) 1986-06-26 1987-06-25 Electroconductive and corrosion-resistant sheet steel
US07/393,949 US5182171A (en) 1986-06-26 1989-06-16 Conductive and corrosion-resistant steel sheet

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP15059586A JPS637878A (en) 1986-06-26 1986-06-26 Precoated steel plate having conductivity

Publications (2)

Publication Number Publication Date
JPS637878A true JPS637878A (en) 1988-01-13
JPH0234672B2 JPH0234672B2 (en) 1990-08-06

Family

ID=15500315

Family Applications (1)

Application Number Title Priority Date Filing Date
JP15059586A Granted JPS637878A (en) 1986-06-26 1986-06-26 Precoated steel plate having conductivity

Country Status (2)

Country Link
JP (1) JPS637878A (en)
DE (1) DE3721017A1 (en)

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO1998012002A1 (en) * 1996-09-17 1998-03-26 Toyo Kohan Co., Ltd. Surface-treated steel plate having low contact resistance and connection terminal member made of the steel plate
JP2004243310A (en) * 2003-01-23 2004-09-02 Sumitomo Metal Ind Ltd Heat radiating surface-treated metal plate and case for electronic apparatus
JP2006278653A (en) * 2005-03-29 2006-10-12 Jfe Steel Kk Electromagnetic wave shield member, steel plate therefor, and electromagnetic wave shield case

Families Citing this family (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH07106747B2 (en) * 1990-05-11 1995-11-15 東京シリコーン株式会社 Adhesive storage container, cutter, steel belt for baked confectionery, transfer pipe, tire manufacturing jig, tire manufacturing machine equipment parts, antifouling body, unvulcanized rubber adhesion prevention method and sticky matter adhesion prevention method
DE4114964A1 (en) * 1990-05-11 1991-12-12 Tokyo Silicone Co Surface profile used to prevent adhesion of substances - has base with surface of given roughness and coated in silicone polymer so that rough profile is repeated on outer surface
DE9310549U1 (en) * 1993-07-15 1993-09-23 Stoz, Michael, Dipl.-Ing.(FH), 72184 Eutingen RESIN-TREATED PHOSPHATED METAL SURFACE

Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS54134043A (en) * 1978-04-10 1979-10-18 Kawasaki Steel Co Electromagnetic steel plate having excellent volume ratio* punching property* and weldability for use as laminated ironcore

Patent Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS54134043A (en) * 1978-04-10 1979-10-18 Kawasaki Steel Co Electromagnetic steel plate having excellent volume ratio* punching property* and weldability for use as laminated ironcore

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO1998012002A1 (en) * 1996-09-17 1998-03-26 Toyo Kohan Co., Ltd. Surface-treated steel plate having low contact resistance and connection terminal member made of the steel plate
JP2004243310A (en) * 2003-01-23 2004-09-02 Sumitomo Metal Ind Ltd Heat radiating surface-treated metal plate and case for electronic apparatus
JP2006278653A (en) * 2005-03-29 2006-10-12 Jfe Steel Kk Electromagnetic wave shield member, steel plate therefor, and electromagnetic wave shield case

Also Published As

Publication number Publication date
DE3721017A1 (en) 1988-01-07
JPH0234672B2 (en) 1990-08-06

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