JPS6363770A - Adhesive for copper-clad laminate - Google Patents

Adhesive for copper-clad laminate

Info

Publication number
JPS6363770A
JPS6363770A JP20835886A JP20835886A JPS6363770A JP S6363770 A JPS6363770 A JP S6363770A JP 20835886 A JP20835886 A JP 20835886A JP 20835886 A JP20835886 A JP 20835886A JP S6363770 A JPS6363770 A JP S6363770A
Authority
JP
Japan
Prior art keywords
adhesive
resin
copper
pyrogallol
gallic acid
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP20835886A
Other languages
Japanese (ja)
Other versions
JPH0340072B2 (en
Inventor
Yoshimune Matsuda
嘉宗 松田
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
RISHIYOU KOGYO KK
Risho Kogyo Co Ltd
Original Assignee
RISHIYOU KOGYO KK
Risho Kogyo Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by RISHIYOU KOGYO KK, Risho Kogyo Co Ltd filed Critical RISHIYOU KOGYO KK
Priority to JP20835886A priority Critical patent/JPS6363770A/en
Publication of JPS6363770A publication Critical patent/JPS6363770A/en
Publication of JPH0340072B2 publication Critical patent/JPH0340072B2/ja
Granted legal-status Critical Current

Links

Classifications

    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K3/00Apparatus or processes for manufacturing printed circuits
    • H05K3/38Improvement of the adhesion between the insulating substrate and the metal
    • H05K3/386Improvement of the adhesion between the insulating substrate and the metal by the use of an organic polymeric bonding layer, e.g. adhesive

Landscapes

  • Laminated Bodies (AREA)
  • Compositions Of Macromolecular Compounds (AREA)
  • Epoxy Resins (AREA)
  • Adhesives Or Adhesive Processes (AREA)

Abstract

PURPOSE:To obtain an adhesive which has good adhesion between copper foil and an insulating substrate, said adhesion being capable of withstanding severe working conditions, and which has good adhesion stability, by blending an adhesive with pyrogallol, glallic acid or its ester as a retarder. CONSTITUTION:An adhesive is obtd. by blending a polyvinyl butyral resin, a resol type phenolic resin and an epoxy resin with 0.8-8.0wt% (based on the amount of resin solid) pyrogallol, gallic acid or its ester as a retarder. Pyrogallol is represented by formula I, gallic acid is represented by formula II and its ester is represented by formula III (wherein R is a 1-18C alkyl). When the amount thereof is less than 0.5wt%, an effect of retarding the reaction between the resol type phenolic resin and the epoxy resin is insufficient, while when the amount is more than 8.0wt%, no increased effect of retarding the reaction is obtd. and instead an adverse effect on the characteristics is exhibited.

Description

【発明の詳細な説明】 〔産業上の利用分野〕 この発明は銅張積層板用接着剤に関するものである。[Detailed description of the invention] [Industrial application field] This invention relates to an adhesive for copper-clad laminates.

〔従来の技術〕[Conventional technology]

銅張積層板用接着剤は、たとえば溶融ノ\ンダ液に浸漬
しでも脹れを生じないこと、回路幅が狭小でも強力な接
着力を保つことなど、積層板加工途中の苛酷な条件に耐
える性質を有することが必要である。そして電気機器の
急速な進歩に伴って、これらの使用条件はますます過酷
になる傾向にあり、常に引き剥がし強さは1.80kg
/cm以上、半田耐熱性は260℃で20秒以上が要求
され。
Adhesives for copper-clad laminates can withstand harsh conditions during the processing of laminates, such as not causing swelling even when immersed in molten powder and maintaining strong adhesive strength even when the circuit width is narrow. It is necessary to have the following characteristics. With the rapid advancement of electrical equipment, the conditions for using these devices are becoming increasingly harsh, and the peel strength has always been 1.80 kg.
/cm or more, and soldering heat resistance is required at 260°C for 20 seconds or more.

検査不要時代を迎えようとする昨今では特性レベルと安
定性の向上とが強く要望されるようになって来た。従来
これらの性能要求に対してポリビニルブチラール樹脂、
レゾール型フェノール樹脂およびエポキシ樹脂を配合し
た接着剤が実用化されでいる。この接着剤にエポキシ樹
脂が添加されることによっで銅箔界面との接着力向上、
吸湿した絶縁基材に対する接着力の安定性向上およびエ
ポキシ樹脂の構造もしくは2種以上の配合方法等の選択
に伴う半田耐熱性の向上など多くの好ましい効果が認め
らでいるが、エポキシ樹脂を過剰に添加すると、逆に半
田耐熱性を著しく低下させ、安定した接着力も得難くな
って来る。したがって、さらに反応性の高いレゾール型
フェノール樹脂を使用して硬化物の架橋密度を高め、過
剰のエポキシ樹脂(てよっても半田耐熱性が低下するこ
となく接着力の安定した接着剤を得ようとすると、エポ
キシ樹脂の硬化剤的役割をもつレゾール型フェノール樹
脂が接着剤溶解時に50〜60℃程度まで加熱されるこ
とによってエポキシ樹脂と初期反応を起こし、最終硬化
物の接着性能は低下し、著しくシェルライフが短くなる
といった新たな問題が提起されるようになって来た。
Nowadays, as we move into an era where inspections are unnecessary, there is a strong demand for improved characteristics and stability. Conventionally, polyvinyl butyral resin,
Adhesives containing resol type phenolic resins and epoxy resins have been put into practical use. By adding epoxy resin to this adhesive, the adhesive strength with the copper foil interface is improved.
Many favorable effects have been observed, such as improved stability of adhesion to moisture-absorbed insulating substrates and improved soldering heat resistance due to selection of epoxy resin structure or combination method of two or more types, but excessive use of epoxy resin On the contrary, if it is added, the soldering heat resistance will be significantly reduced and it will become difficult to obtain stable adhesive strength. Therefore, in order to increase the crosslinking density of the cured product by using a highly reactive resol type phenolic resin, we tried to obtain an adhesive with stable adhesive strength without reducing the soldering heat resistance even if excessive epoxy resin was used. Then, the resol-type phenolic resin, which acts as a curing agent for the epoxy resin, is heated to about 50 to 60 degrees Celsius when the adhesive is melted, causing an initial reaction with the epoxy resin, and the adhesive performance of the final cured product deteriorates significantly. New problems such as shortened shell life have started to be raised.

〔発明が解決しようとする問題点〕[Problem that the invention seeks to solve]

このように従来の技術においでは、最近の過酷な使用条
件に対応する絶縁基材と銅箔との接着力、その接着力の
安定性、さらに安定した半田耐熱性を兼備する銅張積層
板用接着剤は得られなかったという問題点があった。
In this way, in conventional technology, copper-clad laminates that have the adhesive strength between the insulating base material and the copper foil, the stability of that adhesive strength, and stable solder heat resistance to meet the harsh usage conditions of recent years have been developed. There was a problem that adhesive could not be obtained.

〔問題点を解決するための手段〕[Means for solving problems]

上記の問題点を解決するために、この発明はポリビニル
ブチラール樹脂、レゾール型フェノール樹脂およびエポ
キシ樹脂からなる接着剤において、反応抑制剤としでピ
ロガロール、没食子酸または没食子酸エステルを樹脂固
形分対比で0.5〜8.0重量%の割合で配合して銅張
積層板用接着剤とする手段を採用したものである。以下
その詳細を述べる。
In order to solve the above problems, the present invention uses pyrogallol, gallic acid, or gallic acid ester as a reaction inhibitor in an adhesive made of polyvinyl butyral resin, resol type phenolic resin, and epoxy resin. The adhesive for copper-clad laminates is prepared by blending the adhesive in a proportion of .5 to 8.0% by weight. The details will be described below.

まず、この発明のポリビニルブチラール樹脂は、ブチラ
ール化度および重合度において持7C限定されるもので
はないが、ブチラール化度75重囲%以上、重合度15
00〜2500 程度のものが持て良好な特性を示すの
で望ましいものと言える。また、レゾル型フェノール樹
脂はフェノール、クレゾール、アルキルフェノールまた
はビスフェノールAなどのフェノール類とアルデヒド類
とをアルカリ性触媒の存在下で反応させて得られる液状
引脂であり特に合成比率など制、限されるものではζい
が、反応生成物がベンゼン環1個につき0.7個以上の
メチロール基を付加したもので、ゲル化時間が150℃
で50〜150秒程度のものが特に良好な特性を示すこ
とから望ましいものであると言うことができる。さらに
この発明のエポキシ樹脂はビスフェノールAグリシジル
エーテル型、フニノールノボラック型、タレゾールノボ
ラック型等のエポキシ樹脂、ハロゲン化エポキシ樹脂、
高分子型エポキシ樹脂、可撓性エポキシ樹脂、多官能エ
ポキシ樹脂などのエポキシ樹脂全般にわたるものである
が、中でもエポキシ当量が180〜350程度のビスフ
ェノールAグリシジルエーテル型エポキシ樹脂またはそ
れ以上のエポキシ当量を有するエポキシ樹脂とフェノー
ルノボラック型エポキシ樹脂もしくは多官能エポキシ樹
脂との混合物などはハンダ尉熱性、接着力をより向上さ
せるという点で宅”ましい樹脂である。さらにこの発明
における有機溶剤は上記接着剤を溶解させるものである
ならば特に限定されるものではない。
First, the polyvinyl butyral resin of the present invention has a degree of butyralization and a degree of polymerization of 7C, although the degree of butyralization is not limited to 75%, and the degree of polymerization is 75% or more.
A value of about 00 to 2,500 is desirable because it exhibits good properties. In addition, resol type phenolic resin is a liquid lubricant obtained by reacting phenols such as phenol, cresol, alkylphenol, or bisphenol A with aldehydes in the presence of an alkaline catalyst, and there are particular restrictions on the synthesis ratio. However, the reaction product has 0.7 or more methylol groups added to each benzene ring, and the gelation time is 150℃.
It can be said that a time period of about 50 to 150 seconds is desirable because it shows particularly good characteristics. Furthermore, the epoxy resin of the present invention includes epoxy resins such as bisphenol A glycidyl ether type, Funinol novolac type, Talesol novolac type, halogenated epoxy resins,
It covers a wide range of epoxy resins such as polymeric epoxy resins, flexible epoxy resins, and multifunctional epoxy resins, but among them, bisphenol A glycidyl ether type epoxy resins with an epoxy equivalent of about 180 to 350 or higher epoxy equivalents are used. A mixture of an epoxy resin and a phenol novolak type epoxy resin or a polyfunctional epoxy resin is a desirable resin in that it further improves soldering heat resistance and adhesive strength.Furthermore, the organic solvent in this invention is a mixture of the above-mentioned adhesive. There is no particular limitation as long as it dissolves.

つぎに、この発明においでレゾール型フェノール樹脂と
エポキシ樹脂とが溶解時の50〜60℃程度の加熱のも
とに起こす反応の抑制剤として配合するピロガロールま
たは没食子酸さらにはそつエステルはそれぞれ 〔ここでRは炭素数1〜18のアル千ル基〕で示される
一連の化合物であり、その配合量を樹脂固形分対比で0
,5〜8.0重量%とする理由は、0.5重量%未満の
少量ではレゾール型フェノール樹脂とエポキシ樹脂との
反応抑制効果は不充分であり、また8、0重量%を越え
る多量ではこれ以上の反応抑制効果は認められず、逆:
て特性に対しC悪影響を及はすようコてなつで好ましく
ないからである。
Next, in this invention, pyrogallol, gallic acid, and gallic ester, which are blended as inhibitors for the reaction that occurs when the resol type phenolic resin and the epoxy resin are heated to about 50 to 60 degrees Celsius during melting, are described below. R is a series of compounds represented by an alkyl group having 1 to 18 carbon atoms, and the blending amount is 0 relative to the resin solid content.
, 5 to 8.0% by weight is because if the amount is less than 0.5% by weight, the effect of suppressing the reaction between the resol type phenol resin and the epoxy resin is insufficient, and if the amount exceeds 8.0% by weight, the reaction suppression effect is insufficient. No further response suppression effect was observed, and the opposite:
This is because it is undesirable because it has a negative effect on the characteristics.

〔作用〕[Effect]

この発明のようにピロガロール、没食子酸または没食子
酸エステルによってレゾール型フニノール樹脂とエポキ
シ樹脂との初期反応は抑制され、シェルライフを著しく
向上させ、しかも、最終硬化反応に影響を与えることな
く初期の安定した高い接着性能を発現させるものと考え
られる。
As in this invention, the initial reaction between the resol-type funinol resin and the epoxy resin is suppressed by pyrogallol, gallic acid, or gallic acid ester, which significantly improves the shell life and provides initial stability without affecting the final curing reaction. It is thought that this material exhibits high adhesion performance.

〔実施例〕〔Example〕

実施例1: 平均重合度2000、 ブチラール化度80%以上のポ
リビニルブチラール樹脂(電気化学工業株式会社製:商
品名デンカブチラール5000A)48重量%と、メチ
ロール化度o、99、ゲル化時I’+5150℃、12
0秒のレゾール型フェノール樹脂28重量%と、エポキ
シ当ft230〜280のビスフェノールAグリシジル
エーテル型エポキシ樹脂(シェル化学株式会社fA 、
商品名エピコート828)24重口%と、さらに反応抑
制剤としで、ピロガロール1重量%(樹脂固形分に対し
)とを、メタノールおよびトルエンの等量混合溶剤によ
って樹脂固形分が20%になるように溶解させ、銅張積
層板用接着剤を得た。このようにしで得られた接着剤を
密封し、オーブン中で60℃、20時間加熱処理し、厚
35μmの銅箔に塗布(塗工量30 g/m )・乾燥
(150℃、2.5分)させ、別途常態基材(フェノー
ル樹脂含浸基材)および吸湿基材(フェノール樹脂含浸
基材を40℃、湿度90%の恒温恒湿槽中においで5分
間処理した基材)のそれぞれに対してこの接着剤塗工銅
箔を重ね加熱加圧して銅張積層板を作製し、JIS−C
6481に準拠してハンダ耐熱性(秒)および引き剥し
強度(kg/cm)  を測定した。その結果を表にま
とめた。
Example 1: Polyvinyl butyral resin with an average degree of polymerization of 2000 and a degree of butyralization of 80% or more (manufactured by Denki Kagaku Kogyo Co., Ltd., trade name Denka Butyral 5000A), 48% by weight, a degree of methylolization of o, 99, and I' at the time of gelation. +5150℃, 12
0 seconds resol type phenolic resin 28% by weight and epoxy weight 230-280 ft bisphenol A glycidyl ether type epoxy resin (Shell Chemical Co., Ltd. fA,
24% by weight of the product name Epicote 828) and 1% by weight of pyrogallol (based on the resin solid content) as a reaction inhibitor were mixed in a solvent mixture of equal amounts of methanol and toluene so that the resin solid content was 20%. An adhesive for copper-clad laminates was obtained. The adhesive thus obtained was sealed, heat treated in an oven at 60°C for 20 hours, applied to a 35 μm thick copper foil (coating amount: 30 g/m ) and dried (150°C, 2.5 μm). minutes), and then separately applied to a normal base material (phenolic resin-impregnated base material) and a moisture-absorbing base material (phenol resin-impregnated base material treated in a constant temperature and humidity chamber at 40°C and 90% humidity for 5 minutes). This adhesive-coated copper foil was then layered and heated and pressed to produce a copper-clad laminate, and JIS-C
Solder heat resistance (seconds) and peel strength (kg/cm) were measured in accordance with 6481. The results are summarized in a table.

実施例2および3: 反応抑制剤としてピロガロールに代えで没食子酸および
そのn−プロピルエステルを用いた以外は全〈実施例1
と同じ操作を行なって接着剤を調製し、同様の特性を調
べた。得られた結果を表に併記した。
Examples 2 and 3: Same as Example 1 except that gallic acid and its n-propyl ester were used instead of pyrogallol as a reaction inhibitor.
Adhesives were prepared using the same procedure as described above, and similar properties were investigated. The obtained results are also listed in the table.

比較例: 反応抑制剤を使用しなかったこと以外は実施例1と同じ
操作を行なって接着剤を調製し、同様の特性を調べた。
Comparative Example: An adhesive was prepared in the same manner as in Example 1, except that no reaction inhibitor was used, and the same properties were investigated.

得られた結果を表:て併記した。The obtained results are also listed in the table.

表 表から明らかなよう)で、この発明の反応抑制剤を使用
した実施例1〜3はいずれも60’Cl2O時間の加熱
処理後Oておいでもハンダ耐熱性、引き剥し強度の低下
は認められず、比較例よりも遥かに安定しで優れた性能
を有する接着剤であることがわかった。
As is clear from the table), in all Examples 1 to 3 using the reaction inhibitor of the present invention, no decrease in solder heat resistance or peel strength was observed even after being exposed to O after heat treatment for 60' Cl2O hours. First, it was found that the adhesive was far more stable and had superior performance than the comparative example.

〔効果〕〔effect〕

以上述べたように、この発明の銅張積層板用接着剤は加
熱処理後においでも優れた/Sレンダ熱性および絶縁基
材(乾燥または吸湿のいずれを問わず)と銅箔との安定
した接着性を示し、銅張積層板に対する最近の過酷な使
用条件にも充分対応し得るものであるから、この発明の
意義はきわめて大きいと言うことができる。
As described above, the adhesive for copper-clad laminates of the present invention has excellent /S render thermal properties even after heat treatment and stable adhesion between an insulating substrate (whether dry or moisture-absorbed) and copper foil. It can be said that the significance of this invention is extremely great because it can sufficiently cope with the recent severe usage conditions for copper-clad laminates.

Claims (1)

【特許請求の範囲】 1、ポリビニルブチラール樹脂、レゾール型フェノール
樹脂およびエポキシ樹脂からなる接着剤において、反応
抑制剤としてピロガロール、没食子酸または没食子酸エ
ステルが樹脂固形分対比で0.5〜8.0重量%の割合
で配合されていることを特徴とする銅張積層板用接着剤
。 2、没食子酸エステルが ▲数式、化学式、表等があります▼ 〔ここでRは炭素数1〜18のアルキル基〕である特許
請求の範囲第1項記載の銅張積層板用接着剤。
[Claims] 1. In an adhesive made of polyvinyl butyral resin, resol type phenolic resin, and epoxy resin, pyrogallol, gallic acid, or gallic acid ester is used as a reaction inhibitor in an amount of 0.5 to 8.0 relative to the solid content of the resin. An adhesive for copper-clad laminates characterized by being blended in a proportion of % by weight. 2. The adhesive for copper-clad laminates according to claim 1, wherein the gallic acid ester is ▲a numerical formula, a chemical formula, a table, etc.▼ [where R is an alkyl group having 1 to 18 carbon atoms].
JP20835886A 1986-09-03 1986-09-03 Adhesive for copper-clad laminate Granted JPS6363770A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP20835886A JPS6363770A (en) 1986-09-03 1986-09-03 Adhesive for copper-clad laminate

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP20835886A JPS6363770A (en) 1986-09-03 1986-09-03 Adhesive for copper-clad laminate

Publications (2)

Publication Number Publication Date
JPS6363770A true JPS6363770A (en) 1988-03-22
JPH0340072B2 JPH0340072B2 (en) 1991-06-17

Family

ID=16554968

Family Applications (1)

Application Number Title Priority Date Filing Date
JP20835886A Granted JPS6363770A (en) 1986-09-03 1986-09-03 Adhesive for copper-clad laminate

Country Status (1)

Country Link
JP (1) JPS6363770A (en)

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US6872762B2 (en) * 2000-07-13 2005-03-29 Loctite (R&D) Limited Epoxy resin composition with solid organic acid
JP2008516064A (en) * 2004-10-11 2008-05-15 ヘンケル コマンディットゲゼルシャフト アウフ アクチエン Aging resistant coatings and adhesive composites
JP2011190351A (en) * 2010-03-15 2011-09-29 Cemedine Co Ltd Phenol resin and polyvinyl acetal resin adhesive

Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS4999637A (en) * 1973-01-29 1974-09-20
JPS6032875A (en) * 1983-08-01 1985-02-20 Matsushita Electric Works Ltd Adhesive for metal-clad laminate

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS4999637A (en) * 1973-01-29 1974-09-20
JPS6032875A (en) * 1983-08-01 1985-02-20 Matsushita Electric Works Ltd Adhesive for metal-clad laminate

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US6872762B2 (en) * 2000-07-13 2005-03-29 Loctite (R&D) Limited Epoxy resin composition with solid organic acid
JP2008516064A (en) * 2004-10-11 2008-05-15 ヘンケル コマンディットゲゼルシャフト アウフ アクチエン Aging resistant coatings and adhesive composites
JP2011190351A (en) * 2010-03-15 2011-09-29 Cemedine Co Ltd Phenol resin and polyvinyl acetal resin adhesive

Also Published As

Publication number Publication date
JPH0340072B2 (en) 1991-06-17

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