JPS636317A - Method of preventing corrosion of inner surface of smoke passage - Google Patents
Method of preventing corrosion of inner surface of smoke passageInfo
- Publication number
- JPS636317A JPS636317A JP15107186A JP15107186A JPS636317A JP S636317 A JPS636317 A JP S636317A JP 15107186 A JP15107186 A JP 15107186A JP 15107186 A JP15107186 A JP 15107186A JP S636317 A JPS636317 A JP S636317A
- Authority
- JP
- Japan
- Prior art keywords
- coating agent
- corrosion
- flue
- test
- fluorine
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 238000000034 method Methods 0.000 title claims abstract description 13
- 239000000779 smoke Substances 0.000 title abstract 3
- 238000005260 corrosion Methods 0.000 title description 19
- 230000007797 corrosion Effects 0.000 title description 18
- 239000011248 coating agent Substances 0.000 claims abstract description 14
- 239000011737 fluorine Substances 0.000 claims abstract description 11
- 229910052731 fluorine Inorganic materials 0.000 claims abstract description 11
- YCKRFDGAMUMZLT-UHFFFAOYSA-N Fluorine atom Chemical compound [F] YCKRFDGAMUMZLT-UHFFFAOYSA-N 0.000 claims abstract description 10
- 238000005488 sandblasting Methods 0.000 claims abstract description 5
- 239000003973 paint Substances 0.000 claims description 19
- 229920001296 polysiloxane Polymers 0.000 claims description 11
- 238000000576 coating method Methods 0.000 claims description 9
- 229910000831 Steel Inorganic materials 0.000 claims description 5
- 239000010959 steel Substances 0.000 claims description 5
- 238000005536 corrosion prevention Methods 0.000 claims description 3
- 230000000694 effects Effects 0.000 abstract description 4
- 229910052710 silicon Inorganic materials 0.000 abstract description 4
- 239000010703 silicon Substances 0.000 abstract description 4
- 239000003795 chemical substances by application Substances 0.000 abstract description 2
- 239000007788 liquid Substances 0.000 abstract description 2
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 abstract 3
- 230000001458 anti-acid effect Effects 0.000 abstract 1
- 230000002079 cooperative effect Effects 0.000 abstract 1
- 239000004447 silicone coating Substances 0.000 abstract 1
- 238000012360 testing method Methods 0.000 description 24
- QAOWNCQODCNURD-UHFFFAOYSA-N Sulfuric acid Chemical compound OS(O)(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-N 0.000 description 9
- 239000010410 layer Substances 0.000 description 6
- 239000007789 gas Substances 0.000 description 5
- BQCADISMDOOEFD-UHFFFAOYSA-N Silver Chemical compound [Ag] BQCADISMDOOEFD-UHFFFAOYSA-N 0.000 description 4
- 238000010276 construction Methods 0.000 description 4
- 230000007547 defect Effects 0.000 description 4
- 229910052709 silver Inorganic materials 0.000 description 4
- 239000004332 silver Substances 0.000 description 4
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 3
- 230000005856 abnormality Effects 0.000 description 3
- 238000010586 diagram Methods 0.000 description 3
- 239000000428 dust Substances 0.000 description 3
- 229910002804 graphite Inorganic materials 0.000 description 3
- 239000010439 graphite Substances 0.000 description 3
- UGFAIRIUMAVXCW-UHFFFAOYSA-N Carbon monoxide Chemical compound [O+]#[C-] UGFAIRIUMAVXCW-UHFFFAOYSA-N 0.000 description 2
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- 239000002390 adhesive tape Substances 0.000 description 2
- 239000003546 flue gas Substances 0.000 description 2
- 238000007654 immersion Methods 0.000 description 2
- 239000002245 particle Substances 0.000 description 2
- 230000035515 penetration Effects 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- 230000008961 swelling Effects 0.000 description 2
- 208000010201 Exanthema Diseases 0.000 description 1
- 239000002253 acid Substances 0.000 description 1
- 235000008429 bread Nutrition 0.000 description 1
- 210000000845 cartilage Anatomy 0.000 description 1
- 238000002485 combustion reaction Methods 0.000 description 1
- 238000009833 condensation Methods 0.000 description 1
- 230000005494 condensation Effects 0.000 description 1
- 238000007796 conventional method Methods 0.000 description 1
- 238000006477 desulfuration reaction Methods 0.000 description 1
- 230000023556 desulfurization Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 201000005884 exanthem Diseases 0.000 description 1
- 150000002221 fluorine Chemical class 0.000 description 1
- 238000013101 initial test Methods 0.000 description 1
- 239000011229 interlayer Substances 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 239000003595 mist Substances 0.000 description 1
- 206010037844 rash Diseases 0.000 description 1
- 239000002356 single layer Substances 0.000 description 1
- 230000002269 spontaneous effect Effects 0.000 description 1
- 235000011149 sulphuric acid Nutrition 0.000 description 1
- 238000004381 surface treatment Methods 0.000 description 1
- 238000010998 test method Methods 0.000 description 1
- 239000012808 vapor phase Substances 0.000 description 1
- 239000002918 waste heat Substances 0.000 description 1
Landscapes
- Chimneys And Flues (AREA)
- Application Of Or Painting With Fluid Materials (AREA)
Abstract
Description
【発明の詳細な説明】
〔産業上の利用分野〕
この発明は、鋼製等によって構成さまた煙道であって、
排熱、排ガス用に立設さ1rLtものであり。[Detailed Description of the Invention] [Industrial Application Field] The present invention relates to a flue made of steel or the like,
It is a 1 liter unit installed vertically for exhaust heat and exhaust gas.
特に、耐熱、耐蝕性を高めるための煙道内面の防蝕法に
関するものである。In particular, the present invention relates to a method for preventing corrosion of the inner surface of a flue in order to improve heat resistance and corrosion resistance.
従来2此種鋼製によって立設せらn7’(煙道の内面に
防蝕性を付与するために採用せら1″Lfc工法の代表
例を説明する。先ず、その構成について説明アルば、鋼
製によって面状に形成さf′Lfcものであり、燃焼排
ガス等を排煙できるようになっている。We will explain a typical example of the conventional 2-type steel construction method (1" Lfc construction method adopted to impart corrosion resistance to the inner surface of the flue. First, we will explain its configuration. It is formed into a planar shape and is designed to exhaust combustion exhaust gas and the like.
而して、この煙道の前VCは、を気集塵器及び、排煙脱
硫設備が置か几、以て、排ガスを除塵し、洗浄して大気
に排出するシステムになっている。然し、乍ら2之等の
排除システムで暇除かf′Lない排ガス中の微量腐蝕成
分及び水分並びに粉塵により煙道内面の腐蝕が著しく発
生するのが実情である。The VC in front of this flue is equipped with an air dust collector and flue gas desulfurization equipment to remove dust from the flue gas, clean it, and discharge it to the atmosphere. However, the actual situation is that the inside surface of the flue is severely corroded due to trace amounts of corrosive components, moisture, and dust in the exhaust gas, which are not removed by such removal systems.
そこで、従来、この防蝕法として、黒鉛?配し几シリコ
ン系塗料のみを使用し、之を煙道内面に塗布する方法が
採用せらnてい次。然し之は、配合さa7’5黒鉛粒子
の量及び形状等に基因して、塗膜性状がポーラス且つ、
その塗膜表面に、自然に凹凸部が形成さ几、ここに、腐
蝕ガス及びガス中に含′!几ている硫酸ミスト等の浸透
を受け、往々にして、短時間のうちvC−前記シリコン
系塗料・てよる塗膜が剥離し、煙道内面に腐蝕が発生し
ていたのである。史に又、塗膜が黒鉛粒子を含む定めに
、電気的ピンホールテストが行えず1品質チエツクも充
分でなかった。Therefore, conventionally, graphite has been used as a corrosion prevention method. The next step is to use only silicone-based paint and apply it to the inside of the flue. However, due to the amount and shape of the blended a7'5 graphite particles, the coating film properties are porous and
On the surface of the coating, unevenness is naturally formed. Due to the penetration of the sulfuric acid mist, etc., the vC-silicon paint and coating film often peeled off within a short period of time, causing corrosion on the inner surface of the flue. Historically, because the coating film contained graphite particles, it was not possible to conduct an electrical pinhole test, and even a quality check was not sufficient.
従来の工法が前述せる如き欠陥を有する為、この欠陥を
克服し、煙道内面を防蝕し、従来のピンホール等の欠点
をなくシ、ガス、液浸透を断ち。Since the conventional construction method has the defects mentioned above, this method overcomes these defects, protects the inner surface of the flue from corrosion, eliminates the conventional defects such as pinholes, and prevents gas and liquid penetration.
より防蝕効果の高い煙道内面の防蝕法について解決せら
るべき問題点が生じるのである。This raises a problem that needs to be solved regarding a corrosion-proofing method for the inner surface of the flue that has a higher corrosion-proofing effect.
この発明は、従来の前記問題点VC鑑み、2全解決せん
として提案せら几たものであり、鋼製等によって立役ζ
几之排熱、排ガス用の煙道内面をサンドブラストにより
下地処理を施し1次いで2シリコン系塗料を2回に分け
て塗布し、1!に、その上面に弗素系塗料全塗布して仕
上げることを特徴とする煙道内面の防蝕法を提供せんと
するものである。This invention was proposed in view of the above-mentioned problems of the conventional VC, and was proposed as a two-way solution.
The inner surface of the flue for waste heat and exhaust gas was prepared by sandblasting, and silicone paint was applied in two parts.1! Another object of the present invention is to provide a method for preventing corrosion of the inner surface of a flue, which is characterized in that the upper surface is completely coated with a fluorine-based paint.
〔作用〕
この発明に於ては、煙道内面vc塗布ぜら几たシリコン
系塗料は2回に分けて塗布せら几ている為。[Function] In this invention, the silicone-based paint applied to the inner surface of the flue is coated in two separate coats.
且つ、塗膜は二重に形成さ几之ようI/cなり、更に、
この上面に弗素系塗料にて塗膜全形成しfcぴンで。In addition, the coating film is formed in a double layer, so that the I/C is formed, and further,
Completely coat the top surface with fluorine paint and use fc pins.
この弗素系塗料は煙道内を通過する熱rc対して耐熱性
があり、容易に剥離することがなく、この裏面vc塗布
さルているシリコン系塗膜全防護している。史に、該シ
リコン系塗膜も二重に形成さ几ている為、煙道内面は極
めて強力に保護せらn、耐熱、耐蝕性が非常に高めら几
ることICなるのである。This fluorine-based paint is heat resistant to the heat rc passing through the flue, does not peel off easily, and completely protects the silicone-based paint coated on the back surface. Historically, since the silicone-based coating film is also formed in two layers, the inner surface of the flue is extremely strongly protected, and the heat resistance and corrosion resistance of the IC are extremely high.
以下1本発明の詳細な説明する。煙道は従来と同様に鋼
製によって製作せら几る。先ず、この煙道内面をサンド
ブラストによって良く研磨し。The present invention will be explained in detail below. The flue is made of steel as before. First, the inside surface of this flue was well polished by sandblasting.
下地処理を施す。次いで、シリコン系塗料全2回に分け
て別々に塗布し、概して、その塗膜の厚みは適宜に決足
せらするものとする。4品苓従って。Perform surface treatment. The silicone-based paint is then applied in two separate coats, and the thickness of the coat is generally determined accordingly. 4 items follow.
このシリコン系塗料による塗膜は厳密には2層に形成さ
nft−ことrcなる。次に、このシリコン系塗料によ
って形成さfL次塗膜の上面に、弗素系塗料を塗布して
、前記シリコン系塗料のm膜の上面に。Strictly speaking, this coating film made of silicone paint is formed in two layers and is called NFT-RC. Next, a fluorine-based paint is applied to the upper surface of the fL layer formed by this silicone-based paint, and then applied to the upper surface of the m-layer of the silicone-based paint.
弗素系塗料の塗膜を形αする。この塗膜の厚みは適宜決
足せら几るものとする〇
このようにして1本防蝕法によって加工ぜらft煙道は
、弗素系塗料の耐熱性及びシリコン系塗料の耐酸性等の
相剰作用により、該煙道は極めて高い防蝕効果全発揮す
ると共に、従来のようなピンホール等の欠点も悉く一掃
できたのである□又6本発明工法によって加工し友テス
トピースを実験し、従来品と比較し友ところ、以下の如
きデーターがでた。Shape the fluorine-based paint film. The thickness of this coating film shall be reduced as appropriate.In this way, the ft flue processed by the single-layer anti-corrosion method will have the heat resistance of the fluorine-based paint and the acid resistance of the silicone-based paint. As a result, the flue exhibited an extremely high corrosion-proofing effect, and all defects such as pinholes that were present in the conventional method were completely eliminated. □Also, we experimented with a test piece processed using the method of the present invention, and compared it to the conventional product. In comparison, the following data was obtained.
尚、テストは、熱硫酸耐蝕テストに於ては、5%硫酸1
out?で6時間各種テストピースを浸透して行った。In addition, in the hot sulfuric acid corrosion test, 5% sulfuric acid 1
Out? Various test pieces were infiltrated for 6 hours.
そして、外観上の剥離や塗膜脹几。Also, peeling and swelling of the paint film on the appearance.
及び2 mrn角で25コマナイフでカットし九部分全
粘着テープで引き剥してテストを行った。外観上、剥離
、脹n等のないもの、及び積着テープにて引き剥几ない
ものを良とする。A test was carried out by cutting a 2 mrn square with a 25 frame knife and peeling off all 9 parts with adhesive tape. Appearance is acceptable if there is no peeling or swelling, and if the adhesive tape does not peel off easily.
即ち、以下の表に示すように、本工法によnば。That is, as shown in the table below, according to this construction method.
耐熱性、耐蝕性が大巾に同上したことが判明する。It turns out that the heat resistance and corrosion resistance are the same as above.
先ず、当初のテストは、煙道内面が運転状況により煙道
内が結露してH2SO<等の影41を受け1者しく腐蝕
するので、内面防111を厖丁為の防娘材を選定する耐
蝕促進テストを行った。First, the initial test was conducted to select a corrosion-resistant material for the inner wall protection 111, since the inner surface of the flue is subject to dew condensation and the shadow 41 of H2SO<, etc., depending on the operating conditions, and is susceptible to corrosion. An accelerated test was conducted.
煙道内が結露してH2SO4及び熱(1oOC)の影響
で腐蝕するから、5%H2SO4X 100CX 10
日の浸漬テスト全行つ几。5% H2SO4
The whole day's immersion test is done.
(イ)供試体仕様
鋼板は、腐蝕著しいもの全選定し、サンドブラスト処理
を施し比ものを準備し之(形状60x80x3.2t)
(口1 テスト項目
Ial 外観テスト
フ゛ランク、5日目及び100日目目視及び顕微鏡(8
0倍)
fbl 重量変化
5日目、10日目の重量工曽減率
Icl 密着テスト
5日目、IQ日目のゴバン目テスト
H耐蝕テスト
ial 薬液: 5X HzSO4
1bl 温度とサイクル
fat 別紙添付の第1図はテスト用ピース(1)全
テスト容器(3)の中に入几、ヒータ(2)で加熱し友
。(B) Specimen specifications: All steel plates with severe corrosion were selected and sandblasted to prepare a specimen (shape: 60 x 80 x 3.2 tons). and microscope (8
0 times) fbl Weight change rate Icl on the 5th and 10th day of weight change Adhesion test Goban test on the 5th day and IQ day H corrosion resistance test ial Chemical solution: 5X HzSO4 1bl Temperature and cycle fat attached attached Figure 1 shows the test piece (1) placed in the test container (3) and heated with the heater (2).
之は高温完全浸漬状態であり8時間行つ九。It is completely immersed in high temperature for 8 hours.9.
9!!に、第2図は常温気相状態で16時間行つtもの
である。9! ! In addition, FIG. 2 shows a test conducted for 16 hours at room temperature and in a gaseous state.
に) ゴバン目テスト
ロ
2mm X 25コマでセロテープにて引き剥しテス)
?行い、め〈几た数f n/25として表セし友。) Peel off with Sellotape using Goban-me Testro 2mm x 25 frames)
? After doing this, I made a table with the number f n/25.
イ1 重量変化
耐熱シルバーは、2日目でIX台と大きく重量減をきた
し、鉄皮の化学浸蝕が起つ友。A1 Weight change Heat-resistant silver loses a lot of weight on the second day, compared to IX units, and chemical corrosion of the iron skin occurs.
MS−NF系は−0,2%以下と少々かつ友。The MS-NF type is a little less than -0.2%.
(口1 コ゛パン目テスト ACTはいずnも層間ハクIJ i起こした。(Mouth 1 Bread test ACT also caused an interlayer hack IJ.
耐熱シルバーは一部銖皮とハクリした○H3−NF 系
は異常なし
くハ)外観テスト
耐熱シルバーは、2日目でt o mm 〜15”mm
の大きなふく几が発生し、且つ、気泡も発生し、2日目
で中止する。Some of the heat-resistant silver peeled off with cartilage ○ H3-NF series showed no abnormality c) Appearance test Heat-resistant silver showed t o mm ~ 15” mm on the second day.
A large bubble was generated, and bubbles were also generated, and the process was discontinued on the second day.
ACTは、3日目よりふく几が発生し、経過とともに全
面が犬きくなっていった。On the 3rd day of ACT, a rash appeared, and as time progressed, the entire area became more irritated.
MS−NF系は異常なし
くニ)顕微鏡
ACTはゴバン目2S口の中に下層ふくnが7〜8ヶ発
生してい次。There was no abnormality in the MS-NF system. 2) Microscopic ACT showed that 7 to 8 lower layers were formed in the mouth of the 2S of the order Gobanales.
MS−NF系は異常なし 〔テストの考察〕 テストを考察し友ところ以下のことが判明し友。There is no abnormality in the MS-NF system. [Test considerations] After considering the test, I found out the following.
イl MS−NF系は、他と比して抜群の耐蝕性を有
する。The MS-NF system has outstanding corrosion resistance compared to others.
回 ACTは高熱〜硫酸系1cは、ふ<′n’r発生し
適当でない。ACT is not suitable for high heat to sulfuric acid type 1c as it generates fu<'n'r.
(ハ)耐熱シルバーは、はとんど耐蝕性を有しない^(c) Heat-resistant silver has almost no corrosion resistance.
【図面の簡単な説明】
図は耐蝕テストの略図であり、第1図は高温完全浸漬状
態時のテストの略図、第2図は常温気相状態時のテスト
の略崗である。
符号説明
(1)・・・・・・テスト用ピース (2)・・・・・
・ヒータ(3)・・・・・・テスト容器
代理人弁理士 林 孝 吉・
第1図
手続補正書(自発)
20発明の名称
煙道内面の防蝕法
3、 補正をする者
事件との関係 特許出願人
住 所
エ 8 丸栄産業株式会社
4、代理人
5、補正の対象
6、補正の内容
tl+ 明細書用6頁9行目の下に記載の表を下記の
通り補正する。[BRIEF DESCRIPTION OF THE DRAWINGS] The figures are schematic diagrams of a corrosion resistance test. FIG. 1 is a schematic diagram of a test in a high temperature complete immersion state, and FIG. 2 is a schematic diagram of a test in a normal temperature vapor phase state. Code explanation (1)...Test piece (2)...
・Heater (3)...Patent attorney representing test container Takayoshi Hayashi Figure 1 Procedural amendment (spontaneous) 20 Title of invention Corrosion prevention method for inner surface of flue 3 Relationship with the case of the person making the amendment Patent Applicant Address D 8 Maruei Sangyo Co., Ltd. 4, Agent 5, Subject of Amendment 6, Contents of Amendment tl+ The table listed under line 9 on page 6 of the specification is amended as follows.
Claims (1)
サンドブラストにより下地処理を施し、次いで、シリコ
ン系塗料を2回に分けて塗布し、更に、その上面に弗素
系塗料を塗布して仕上げることを特徴とする煙道内面の
防蝕法。The inner surface of the flue for exhaust heat and exhaust gas, which is made of steel etc., is prepared by sandblasting, then silicone paint is applied in two parts, and then fluorine paint is applied to the top surface. A corrosion prevention method for the inner surface of the flue, which is characterized by coating and finishing.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP15107186A JPS636317A (en) | 1986-06-27 | 1986-06-27 | Method of preventing corrosion of inner surface of smoke passage |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP15107186A JPS636317A (en) | 1986-06-27 | 1986-06-27 | Method of preventing corrosion of inner surface of smoke passage |
Publications (1)
Publication Number | Publication Date |
---|---|
JPS636317A true JPS636317A (en) | 1988-01-12 |
Family
ID=15510672
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP15107186A Pending JPS636317A (en) | 1986-06-27 | 1986-06-27 | Method of preventing corrosion of inner surface of smoke passage |
Country Status (1)
Country | Link |
---|---|
JP (1) | JPS636317A (en) |
Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS5510805A (en) * | 1978-07-05 | 1980-01-25 | Hitachi Ltd | Controller for induction motor |
JPS6010794A (en) * | 1983-06-30 | 1985-01-19 | Sharp Corp | Semiconductor laser drive circuit |
-
1986
- 1986-06-27 JP JP15107186A patent/JPS636317A/en active Pending
Patent Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS5510805A (en) * | 1978-07-05 | 1980-01-25 | Hitachi Ltd | Controller for induction motor |
JPS6010794A (en) * | 1983-06-30 | 1985-01-19 | Sharp Corp | Semiconductor laser drive circuit |
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