JPS6355731A - Production of magnetic disk substrate - Google Patents

Production of magnetic disk substrate

Info

Publication number
JPS6355731A
JPS6355731A JP20060286A JP20060286A JPS6355731A JP S6355731 A JPS6355731 A JP S6355731A JP 20060286 A JP20060286 A JP 20060286A JP 20060286 A JP20060286 A JP 20060286A JP S6355731 A JPS6355731 A JP S6355731A
Authority
JP
Japan
Prior art keywords
resin
core material
magnetic disk
sheet
reinforcing material
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
JP20060286A
Other languages
Japanese (ja)
Inventor
Masami Otada
小多田 正美
Akira Saito
章 斉藤
Masatoshi Hisama
久間 正俊
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Panasonic Electric Works Co Ltd
Original Assignee
Matsushita Electric Works Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Matsushita Electric Works Ltd filed Critical Matsushita Electric Works Ltd
Priority to JP20060286A priority Critical patent/JPS6355731A/en
Publication of JPS6355731A publication Critical patent/JPS6355731A/en
Pending legal-status Critical Current

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  • Casting Or Compression Moulding Of Plastics Or The Like (AREA)
  • Manufacturing Of Magnetic Record Carriers (AREA)

Abstract

PURPOSE:To permit production of a magnetic disk substrate by using a polyphenylene sulfide PPS resin by superposing resin sheets formed of the PPS resin which does not contain the reinforcing material on both faces of a core material formed of the PPS resin contg. the reinforcing material and blanking the resulted sheet. CONSTITUTION:The PPS resin contg. the reinforcing material as the core material 1 is continuously extruded and formed to a sheet shape from a die 5 of an extrusion molding device. The long-sized resin sheets 2, 2 formed of the PPS resin without contg. the reinforcing material to the film shape are left off from coils 6, 6 and are superposed on both the top and bottom faces of the core material 1. The core material is heated in this state by a heater 8 and is then introduced into a pressurizing device 4, by which the sheets 2 are thermally compression bonded, laminated and united to the core material 1. The substrate sheet 9 obtd. in the above-mentioned manner is introduced to a blanking device and a disk shape is blanked from the sheet 9, by which the magnetic disk substrate is obtd.

Description

【発明の詳細な説明】 [技術分野] 本発明は、コンピュータメモリディスク用などに用いら
れる磁気ディスク基板の製造方法に関するものである。
DETAILED DESCRIPTION OF THE INVENTION [Technical Field] The present invention relates to a method of manufacturing a magnetic disk substrate used for computer memory disks and the like.

[背景技術] 磁気ディスク基板は現在コンピュータメモリディスク用
として主に使用されている。この磁気ディスク基板とし
ては、A1合金をベースしてディスク状に加工したのち
に表面を鏡面加工し、これに磁気材をコーティング処理
してさらに鏡面仕上げをおこなうことによって製造され
るものが現在の主流である。しかしこのA1合金をベー
スにするものでは生産性やコストのうえで問題があり、
磁気ディスク基板を金属から樹脂へと移行させて生産性
を向上させると共に低コストで生産できるようにするこ
とが検討されている。
[Background Art] Magnetic disk substrates are currently mainly used for computer memory disks. The current mainstream type of magnetic disk substrate is one that is manufactured by processing A1 alloy into a disk shape, then mirror-finishing the surface, and then coating it with a magnetic material and further mirror-finishing it. It is. However, products based on this A1 alloy have problems in terms of productivity and cost.
Consideration has been given to changing magnetic disk substrates from metal to resin to improve productivity and enable lower cost production.

しかし樹脂で磁気ディスク基板を製造することは未だ実
用化されていないものであり、その理由として次のこと
が指摘されている。
However, manufacturing magnetic disk substrates using resin has not yet been put to practical use, and the following reasons have been pointed out as reasons for this.

■ 樹脂基板では表面平滑性を与えにくい。■ It is difficult to provide surface smoothness with resin substrates.

■ 磁気材をコーティングする際に200°C程度の温
度で加熱がなされるが、この温度に酎える樹脂が少ない
■ When coating magnetic materials, heating is done at a temperature of about 200°C, but there is little resin that can reach this temperature.

■ 強度と寸法安定性をあわせ持ち、磁性材との熱影響
によるクラック発生などに対して満足できる樹脂が少な
い。
■ There are few resins that have both strength and dimensional stability, and are satisfactory in preventing cracks from occurring due to thermal effects with magnetic materials.

■ 生産性が良い、例えば押出し成形や射出成形などに
対応することができる量産向きの樹肥で、上記■〜■を
満足する樹脂はさらに少ない。
■ There are even fewer resins that are highly productive and suitable for mass production, such as those that can be used in extrusion molding and injection molding, and that satisfy the above requirements (■) to (■).

すなわち、■を満足するためには熱硬化性樹脂を用いる
ことはできず、熱可塑性樹脂を用いる必要があり、熱可
塑性υ(脂を用いる場合において■■を満足させるには
ある程度の繊維質材料やフィラーなど補強材を含有した
熱可塑性のエンジニアリングプラスチックを用いること
が考えられるが、補強材を含有させると■の表面平滑性
が与えられなくなるのである。ちなみに本発明者等は従
前に、エンジニアリングプラスチックに分類されるガラ
スfi、4I40%入りのポリフェニレンサルファイド
樹、脂(以下PPS樹脂と略称)を射出成形して磁気デ
ィスク基板を製造する検討をおこなったが、ガラス#&
維が表面に表れて表面粗さの最大限RtBaxを0.1
μ以下にすることは到底不可能であり、■を満足できず
実用化することはできなかった。
In other words, in order to satisfy ■, it is not possible to use a thermosetting resin, it is necessary to use a thermoplastic resin, and thermoplastic υ (when using fat, a certain amount of fibrous material is required to satisfy ■■). It is conceivable to use thermoplastic engineering plastics containing reinforcing materials such as or fillers, but if reinforcing materials are included, the surface smoothness described in (■) cannot be achieved.Incidentally, the present inventors have previously We investigated manufacturing magnetic disk substrates by injection molding polyphenylene sulfide resin (hereinafter abbreviated as PPS resin) containing 40% glass fi and 4I, which are classified as glass #&
fibers appear on the surface and the maximum surface roughness RtBax is 0.1
It is absolutely impossible to make it less than μ, and it was not possible to put it into practical use because the condition (2) could not be satisfied.

また二〇P P S樹脂においてプラス繊維など補強材
を含まないものでは表面平滑性が良好で■を満足するこ
とができるが、低強度で耐熱性が低く、寸法安定性や耐
クラックなどに問題があり、■■を満足することはでき
ない。
In addition, 20PPS resins that do not contain reinforcing materials such as plus fibers have good surface smoothness and can satisfy (■), but have low strength and heat resistance, and have problems with dimensional stability and crack resistance. Therefore, ■■ cannot be satisfied.

[発明の目的] 本発明は、上記の点に鑑みて為されたものであり、樹脂
によって製造することができる磁気ディスク基板の製造
方法を提供することを目的とするものである。
[Object of the Invention] The present invention has been made in view of the above points, and an object of the present invention is to provide a method for manufacturing a magnetic disk substrate that can be manufactured using resin.

[発明の開示] しかして本発明に係る磁気ディスク基板の製造方法は、
補強材入りのPPS樹脂で形r&される芯材1の両面に
、補強材を含有しないP P S a(脂で形成される
樹脂シート2を重ね、これを一体化成形したのちにディ
スク状に打ち抜き加工すること特徴とするものであり、
押出し成形などが可能な熱可塑性のPPS樹脂を用いる
ことで前た■を満足させ、芯材1を補強材入りのPPS
樹甜で形成して前記■■を満足させると共に表面の層と
なる8(脂シート2を補強材を含有しないPPS樹脂で
形成して前記■を満足させるようにし、もって樹脂によ
って製造することを可能にしたものであって以下本発明
を実施例により詳述する。
[Disclosure of the Invention] However, the method for manufacturing a magnetic disk substrate according to the present invention includes:
A core material 1 formed of PPS resin containing a reinforcing material is overlaid with a PPS resin sheet 2 made of resin that does not contain a reinforcing material on both sides, and after integrally molding these sheets, a disc-shaped It is characterized by punching,
By using a thermoplastic PPS resin that can be extruded, we satisfied the previous point (2), and the core material 1 was made of PPS containing reinforcing material.
8 (The resin sheet 2 is made of PPS resin that does not contain a reinforcing material to satisfy the above (2), thereby satisfying the above (2)). This invention has been made possible, and the present invention will be described in detail below with reference to Examples.

PPS樹脂はベンゼン環と硫黄とが交互結合された構造
を有するもので、高流動性の結晶性樹脂であり、次の特
徴を有する。
PPS resin has a structure in which benzene rings and sulfur are alternately bonded, is a highly fluid crystalline resin, and has the following characteristics.

1)ガラス転位温度(Tg)が280 ’Cで、耐熱性
が優れている。
1) Excellent heat resistance with glass transition temperature (Tg) of 280'C.

2)寸法安定性が優れている。この寸法安定性は長期的
にも良好である。
2) Excellent dimensional stability. This dimensional stability is also good over the long term.

3)吸水率が小さい。3) Low water absorption rate.

4)押出し成形や射出成形が可能である。4) Extrusion molding and injection molding are possible.

そしてこのP P S l(脂には補強材を容易に混合
することができる。補強材としてはガラス繊維や炭素I
!l&維、ウィスカーなどの繊維質補強材や無機質フィ
ラーを用いることができ、これらの一方あるいは両者を
併用することができる。
A reinforcing material can be easily mixed with this P P S l (fat). Glass fiber or carbon I can be used as a reinforcing material.
! A fibrous reinforcing material such as l&fiber and whiskers or an inorganic filler can be used, and one or both of these can be used in combination.

しかして本発明においては、磁気ディスク基板Aを芯層
aと表面層すとの積層、構造でvI造するようにするも
のであり、芯層a′+構成する芯材1を補強材入りのP
PS樹脂で形成し、表面層すを構成するa(脂シート2
を補強材を含有しない生のPP3431脂で形成するよ
うにしたものである。すなわち、まず第2図(a)のよ
うに押出し成形装置の金型5から強化材入りのP P 
S a(脂を芯材1としてシート状に連続して押出し成
形すると共に(第1図のC工程)、この芯材1の上下両
面に補強材を含有しないP P S at脂でフィルム
状に形成した長尺の樹脂シート2.2をフィル6.6が
ら繰り出して重ねる(!61図のb工程)。このとき補
助ロール7を用いて樹脂シート2,2をプイドしつつ芯
材1の押出し速度に同調させて芯材1に重ねるようにす
る。次に芯#1にat脂レシート22を重ねた状態でヒ
ータなどの加熱装置8で加熱しく第1図のC工程)、こ
ののちに第2図(b)のように表面を鏡面仕上げした加
圧ロールなどで形成される加圧装置4に導入して加圧す
ることよって、芯材1に樹脂シート2を熱圧着させて積
層一体化させる(第1図のC工程)。このようにして補
強材入りP P S 475脂の芯材」による芯層aの
両面に補強材を含有しない生P P S Pi(脂のa
4脂シート2による表面層すを積層した基板シート9を
得ることができる。次にこの長尺に成形されることにな
る基板シート9を打ち抜き装置10に導き、基板シート
9からディスク形状のものを打ち抜いて(第1図のe工
程)、第3図に示すような磁気ディスク基@Aを得る(
第1図のf工程)。ここで、打ち抜き装置10は例えば
第2図(e)のように基台11に油圧機構などで上下昇
降部rBJされる可動台12を取り付けたプレス装置で
形成されるものであり、基台11には内形孔13と外形
孔14とを有する打ち抜きグイ15が取り付けてあり、
また可動台12には内形抜きポンチ16と外形抜きポン
チ17とが取り付けである。そしてまず内形抜きポンチ
16と内形孔13との間で内形な抜き、次いで外形抜き
ポンチ17と外形孔14との開で外形を抜くことによっ
てディスク形状に打ち抜くことができる。
However, in the present invention, the magnetic disk substrate A is constructed with a laminated structure of a core layer a and a surface layer. P
A (fat sheet 2) is made of PS resin and constitutes the surface layer.
is made of raw PP3431 resin containing no reinforcing material. That is, as shown in FIG. 2(a), P P containing reinforcing material is first removed from the mold 5 of the extrusion molding device.
S a (fat is used as the core material 1 and is continuously extruded into a sheet shape (Step C in Figure 1), and the top and bottom surfaces of this core material 1 are formed into a film shape with P P S at fat that does not contain any reinforcing material. The formed long resin sheets 2.2 are fed out together with the fill 6.6 and overlapped (step b in Figure 61). At this time, the core material 1 is extruded while the resin sheets 2, 2 are pulled using the auxiliary roll 7. Synchronize the speed and overlap it with the core material 1. Next, with the AT resin receipt 22 overlapped on the core #1, heat it with a heating device 8 such as a heater (Step C in Fig. 1). As shown in Fig. 2(b), the resin sheet 2 is thermocompression bonded to the core material 1 and integrated by lamination by introducing it into a pressure device 4 formed by a pressure roll or the like with a mirror-finished surface and applying pressure. (Step C in Figure 1). In this way, raw P P S Pi (fat a
It is possible to obtain a substrate sheet 9 on which a surface layer of the 4-fat sheet 2 is laminated. Next, the substrate sheet 9, which is to be formed into a long length, is guided to a punching device 10, and a disc-shaped piece is punched out from the substrate sheet 9 (step e in FIG. 1), and a magnetic material as shown in FIG. Get disk base @A (
Step f in Figure 1). Here, the punching device 10 is formed by a press device, for example, as shown in FIG. A punched gouer 15 having an inner hole 13 and an outer hole 14 is attached to the hole.
Further, an inner punch 16 and an outer punch 17 are attached to the movable table 12. Then, first, the inner shape is punched out between the inner shape punch 16 and the inner shape hole 13, and then the outer shape is punched out between the outer shape punch 17 and the outer shape hole 14, thereby making it possible to punch out a disk shape.

このようにして得られる磁気ディスク基板Aは、芯層a
が補強材入りのP P S ?jf脂であるために、補
強材によってPPS樹脂の耐熱性を向上させると共にま
た強度や寸法安定性を向上させ、さらには耐クラツク性
を向上させることができ、前記した■や■を満足させる
ことができるものであり、また表面層すが補強材を含有
しない生のP P 68!脂であるために、補強材の影
響なく表面平滑性を与えることができ、前記■を満足さ
せることができる。従って、■を満足する熱可塑性樹脂
であるP P S a+脂を用いて磁気ディスク基板A
を低コストで量産して製造することが可能になるのであ
る。
The magnetic disk substrate A obtained in this way has a core layer a
Is it P P S with reinforcing material? Since it is a JF resin, the reinforcing material can improve the heat resistance of the PPS resin, as well as improve the strength and dimensional stability, as well as improve the crack resistance, and satisfy the above-mentioned conditions (1) and (2). It is a raw P P 68! that can be made of raw P P 68! whose surface layer does not contain any reinforcing material. Since it is a fat, surface smoothness can be imparted without the influence of reinforcing materials, and the above condition (2) can be satisfied. Therefore, the magnetic disk substrate A is made using P P S a+ resin, which is a thermoplastic resin that satisfies (■).
This makes it possible to mass-produce at low cost.

尚、上記実施例では表面平滑性を向上させるために第2
図(b)に示すように、加圧装置4として鏡面ロールを
用いるようにしているが、さらに表面平滑性を向上させ
るためにこの鏡面ロールを複数個用いたり、磨きロール
を付加したりすることができる。また、磁気ディスク基
板Aの表面には磁気材がコーティングして設けられるが
、第2図(b)のように芯材1に樹脂シート2.2を一
体化して長尺の基板シート9を作成したのちに、この基
板シート9を再度加熱して磁気材をコーティングするこ
とができる。このように長尺の基板シート9に磁気材を
コーティングするようにすることによって、磁気材コー
ティングを磁気ディスク基板Aの製造のラインの一部に
組み込むことができることになる。
In addition, in the above embodiment, the second
As shown in Figure (b), a mirror roll is used as the pressure device 4, but in order to further improve the surface smoothness, it is possible to use a plurality of mirror rolls or add a polishing roll. Can be done. Further, the surface of the magnetic disk substrate A is coated with a magnetic material, and as shown in FIG. 2(b), a long substrate sheet 9 is created by integrating a resin sheet 2.2 with the core material 1. Afterwards, this substrate sheet 9 can be heated again and coated with magnetic material. By coating the long substrate sheet 9 with the magnetic material in this manner, the magnetic material coating can be incorporated into a part of the production line for the magnetic disk substrate A.

[発明の効果] 上述のように本発明にあっては、補強材入りのPPS樹
脂で形成される芯材の両面に、補強材を含有しないPP
S樹脂で形成される樹脂シートを重ね、これを一体化成
形したのちにディスク状に打ち抜き加工するようにした
ので、芯層を形成する芯材は補強材によって耐熱性や強
度、寸法安定性、耐クラック性等に優れ、しかも表面層
を形成する樹脂シートは補強材の影響なく表面平滑性を
与えることができ、成形が容易な熱可塑性樹脂であるP
PS樹脂を用いて磁気ディスク基板を製造することが可
能になるものである。
[Effects of the Invention] As described above, in the present invention, a core material made of PPS resin containing a reinforcing material is coated with PP containing no reinforcing material on both sides of the core material.
Resin sheets made of S resin are stacked, integrally molded, and then punched into a disk shape.The core material that forms the core layer has heat resistance, strength, dimensional stability, and P is a thermoplastic resin that has excellent crack resistance, etc., and the resin sheet that forms the surface layer can provide surface smoothness without the influence of reinforcing materials, and is easy to mold.
This makes it possible to manufacture magnetic disk substrates using PS resin.

【図面の簡単な説明】[Brief explanation of the drawing]

第1図は本発明の−X−実施例の工程の70−チャート
、第2図(a)(b)(c)は同上の各工程での断面図
、fjIJ3図(a)(b)は同上によつ、て得られる
磁気ディスク基板の平面図と断面図である。 1は芯材、2は樹脂シートである。
Figure 1 is a 70-chart of the process of -X- Example of the present invention, Figures 2 (a), (b), and (c) are cross-sectional views at each of the above steps, and fjIJ3 figures (a) and (b) are FIG. 3 is a plan view and a sectional view of a magnetic disk substrate obtained by the same method as above. 1 is a core material, and 2 is a resin sheet.

Claims (1)

【特許請求の範囲】[Claims] (1)補強材入りのポリフェニレンサルファイド樹脂で
形成される芯材の両面に、補強材を含有しないポリフェ
ニレンサルファイド樹脂で形成される樹脂シートを重ね
、これを一体化成形したのちにディスク状に打ち抜き加
工することを特徴とする磁気ディスク基板の製造方法。
(1) A resin sheet made of polyphenylene sulfide resin that does not contain reinforcing material is layered on both sides of a core material made of polyphenylene sulfide resin that contains reinforcing material, and after integrally molding these, they are punched into a disk shape. A method for manufacturing a magnetic disk substrate, characterized in that:
JP20060286A 1986-08-26 1986-08-26 Production of magnetic disk substrate Pending JPS6355731A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP20060286A JPS6355731A (en) 1986-08-26 1986-08-26 Production of magnetic disk substrate

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP20060286A JPS6355731A (en) 1986-08-26 1986-08-26 Production of magnetic disk substrate

Publications (1)

Publication Number Publication Date
JPS6355731A true JPS6355731A (en) 1988-03-10

Family

ID=16427090

Family Applications (1)

Application Number Title Priority Date Filing Date
JP20060286A Pending JPS6355731A (en) 1986-08-26 1986-08-26 Production of magnetic disk substrate

Country Status (1)

Country Link
JP (1) JPS6355731A (en)

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