JPS6351846B2 - - Google Patents
Info
- Publication number
- JPS6351846B2 JPS6351846B2 JP55042286A JP4228680A JPS6351846B2 JP S6351846 B2 JPS6351846 B2 JP S6351846B2 JP 55042286 A JP55042286 A JP 55042286A JP 4228680 A JP4228680 A JP 4228680A JP S6351846 B2 JPS6351846 B2 JP S6351846B2
- Authority
- JP
- Japan
- Prior art keywords
- plate
- mold plate
- mold
- guide pin
- press
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired
Links
- 230000006835 compression Effects 0.000 claims description 2
- 238000007906 compression Methods 0.000 claims description 2
- 238000000465 moulding Methods 0.000 description 25
- 239000003677 Sheet moulding compound Substances 0.000 description 5
- 238000000748 compression moulding Methods 0.000 description 5
- 239000012778 molding material Substances 0.000 description 5
- 229920002430 Fibre-reinforced plastic Polymers 0.000 description 4
- 239000011151 fibre-reinforced plastic Substances 0.000 description 4
- 238000010438 heat treatment Methods 0.000 description 3
- 239000000203 mixture Substances 0.000 description 2
- GLGNXYJARSMNGJ-VKTIVEEGSA-N (1s,2s,3r,4r)-3-[[5-chloro-2-[(1-ethyl-6-methoxy-2-oxo-4,5-dihydro-3h-1-benzazepin-7-yl)amino]pyrimidin-4-yl]amino]bicyclo[2.2.1]hept-5-ene-2-carboxamide Chemical compound CCN1C(=O)CCCC2=C(OC)C(NC=3N=C(C(=CN=3)Cl)N[C@H]3[C@H]([C@@]4([H])C[C@@]3(C=C4)[H])C(N)=O)=CC=C21 GLGNXYJARSMNGJ-VKTIVEEGSA-N 0.000 description 1
- 229940125758 compound 15 Drugs 0.000 description 1
- 230000003247 decreasing effect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
Description
本発明はFRP成形品用の多段圧縮成形金型に
関し、プレス上定盤１の下面に上型板２を設ける
と共にプレス下定盤３の上面に下型板４を設け、
上型板と下型板４との間に少なくとも一枚の中型
板５を配設し、上下に隣合う型板２，４，５の間
にキヤビテイ６を形成し、プレス上定盤１から下
方に垂下した上ガイドピン１３を中型板５の上下
方向のガイド孔１１に摺動自在に挿通すると共に
上ガイドピン１３の下端に中型板５に係止する鍔
１４を設け、プレス下定盤３より上方に突設した
下ガイドピン１２を上記中型板５のガイド孔１１
に摺動自在に挿通すると共に上ガイドピン１３の
下端から上下方向に設けたガイド凹孔１６に下ガ
イドピン１２を摺動自在に挿通し得るようにして
成ることを特徴とする多段圧縮成形金型に係るも
のである。
FRP（繊維強化プラスチツク）成形品を圧縮成
形するにあたつて、成形品を複数個取りにする場
合は、従来の第１図のように可動側のプレス上定
盤１に複数の上型７を並列して取付けると共に固
定側のプレス下定盤３に下型８を並列して取付け
ることにより成形を行なつていた。しかしながら
このものでは上型７や下型８を並列してプレス上
定盤１やプレス下定盤３に取付けるものであるか
ら上型７や下型８の一個一個は小さなものとなり
（例えば1000×1500mm以下）、またプレス圧は各上
型７や下型８に分散されるために成形圧も小さく
なり、プレス上定盤１やプレス下定盤３の大きさ
に近い大型の成形品（例えば2500〜2500mm）を成
形することはできないものである。
本発明は上記の点に鑑みてなされたものであつ
て、大型の成形品でも複数個取りで成形を行なう
ことができ、しかもプレスエネルギーを有効に成
形に利用できてエネルギーロスのおそれがない多
段圧縮成形金型を提供することを目的とするもの
である。
以下本発明を実施例により詳述する。本発明に
係る圧縮成形金型は第２図に概略を示すように、
可動のプレス上定盤１の下面に上型板２を設ける
と共に固定のプレス下定盤３の上面に下型板４を
設け、上型板２と下型板４との間に中型板５を配
設し、上型板２の下面と中型板５の下面にキヤビ
テイ６を凹設し、中型板５の上面と下型板４の上
面にコア９を突設したものである。中型板５を一
枚用いることにより中型板５の上面と上型板２の
下面との間及び中型板５の下面と下型板４の上面
との間にて二段で成形を行なうことができるもの
であり、中型板５を二枚以上上型板２と下型板４
との間に上下方向にて配設すればさらに多数段に
て成形を行なうことができるものである。
第３図は中型板５の上下面にキヤビテイ６，６
を形成すると共に上型板２と下型板４にそれぞれ
コア９，９を形成したもので、上型板２、下型板
４、中型板５に熱交換パイプ１０を通してスチー
ムなどの熱媒を通じることにより、加熱を行なう
ようにしてある。また中型板５には上下方向のガ
イド孔１１が形成してあつて、このガイド孔１１
に上型板４の下ガイドピン１２と上型板２の上ガ
イドピン１３がスライド自在に通してあり、中型
板５は上ガイドピン１３の下端の鍔１４に係止さ
れることにより上型板２に保持されるようにして
ある。しかしてこの金型で例えばFRPのシート
モールデイングコンパウンド（SMC）材料を成
形するにあたつては、SMC成形材料１５，１５
を中型板５上と下型板４上にセツトし、次でプレ
ス機（図示せず）で上型板２を降下させる。する
と上型板２の降下に伴なつて中型板５も下ガイド
ピン１２にガイドされつつ降下し、下ガイドピン
１２が上ガイドピン１３のガイド凹孔１６挿入さ
れて、中型板５と下型板４及び上型板２と中型板
５の間にて成形材料１５，１５を加圧して成形す
る。成形が終了したのちプレス機で上型板２をリ
フトさせると、上型板２が上ガイドピン１３の長
さだけ上昇したのちに鍔１４に係止されて中型板
５もリフトアツプされ、型開きが行なわれるもの
である。
ここで、上型板２、中型板５、下型板４が上下
直列であるため、各成形材料１５，１５にはそれ
ぞれプレス機によるプレス力がそのまま作用する
ことになり、成形段数を増やしてもプレス力を高
める必要がないものであり、また二個の成形品を
得るのに対して熱媒は上型板２、中型板５、下型
板４の三カ所に通せばよく、一個取りの場合の一
個の成形品に対して上型と下型の二カ所に熱媒を
通すものに比して、成形品一個当りの熱媒エネル
ギーを低減できるものである。
上記のように本発明は、上型板と下型板との間
に少なくとも一枚の中型板を配設し、上下に隣合
う型板の間にキヤビテイを形成するようにしたも
のであるから、プレス上定盤とプレス下定盤との
間にて直列で多数個取りの成形を行なうことがで
きると共に成形圧は各キヤビテイにプレス機の圧
力がそのまま加わり、大型の成形品であつても支
障なく多数個取りの圧縮成形を行なうことができ
て生産性よく大型の成形品の成形が行なえるもの
であり、また、このように各キヤビテイにプレス
機の圧力がそのまま伝わるので、成形品一個当り
のプレス機作動電力を低減できるものである。ま
たプレス上定盤から下方に垂下した上ガイドピン
中型板の上下方向のガイド孔に摺動自在に挿通す
ると共に上ガイドピンの下端に中型板に係止する
鍔を設け、プレス下定盤より上方に突設した下ガ
イドピンを上記中型板のガイド孔に摺動自在に挿
通すると共に上ガイドピンの下端から上下方向に
設けたガイド凹孔に下ガイドピンを摺動自在に挿
通し得るようにしたので、上型板と中型板との間
及び中型板と下型板との間に成形材料をセツト
し、上型板を下降させると、上型板の降下に伴な
つて中型板も下ガイドピンにガイドされつつ降下
し、下ガイドピンが上ガイドピンのガイド凹孔に
挿通され中型板と上型板及び下型板との間で成形
され、また成形後上型板を上昇させると、上型板
が上ガイドピンの長さだけ上昇した後に鍔が係止
されて中型板も上昇されて型開きが行なわれるも
のであつて、中型板を用いて多数個取りの成形を
行なえるようにしたにも拘わらず、中型板を駆動
させるための特別な駆動源を必要としないで、上
型板のあるプレス上定盤を上下に駆動するだけで
上型板と中型板との間や中型板と下型板との間の
型開きや型締めができるという利点があり、しか
もガイド孔と上ガイドピンと下ガイドピンとガイ
ド凹孔のガイド作用によつて正確な位置合わせが
された状態で上型板と中型板と下型板との型締め
を行なうことができ、中型板を付加して型の個数
を増加するにも拘わらず正確な成形を維持するこ
とができるものであり、さらに中型板と上型板や
下型板との間の間隔が広くなるように型開きでき
る構造にしても型締めできると共に成形金型が大
型にならないものである。
次に本発明の実験例を示す。
実験例 １
第３図に示す金型を用い、第４図の如き形状の
太陽熱利用ヒータの収熱板の外箱１９を成形し
た。外箱の大きさは巾1200mm、長さ2000mm、深さ
80mmであつた。
SMC成形材料の配合は次のとおりである。
The present invention relates to a multi-stage compression molding mold for FRP molded products, in which an upper mold plate 2 is provided on the lower surface of a press upper surface plate 1, and a lower mold plate 4 is provided on the upper surface of the press lower surface plate 3,
At least one medium plate 5 is arranged between the upper mold plate and the lower mold plate 4, a cavity 6 is formed between the vertically adjacent mold plates 2, 4, and 5, and a cavity 6 is formed between the upper and lower press plates 1. The upper guide pin 13 hanging downward is slidably inserted into the vertical guide hole 11 of the medium plate 5, and a flange 14 is provided at the lower end of the upper guide pin 13 to lock onto the medium plate 5. The lower guide pin 12 protruding upward is inserted into the guide hole 11 of the medium-sized plate 5.
The multi-stage compression molded metal is characterized in that the lower guide pin 12 can be slidably inserted into the guide recess 16 provided in the vertical direction from the lower end of the upper guide pin 13. It is related to the mold. When compression molding FRP (fiber-reinforced plastic) molded products, if multiple molded products are to be molded, multiple upper molds 7 are mounted on the upper surface plate 1 on the movable side of the press, as shown in conventional Fig. 1. Molding was carried out by attaching the lower molds 8 in parallel to the lower press surface plate 3 on the stationary side. However, in this case, the upper mold 7 and the lower mold 8 are installed in parallel on the press upper surface plate 1 and the press lower surface plate 3, so each of the upper mold 7 and the lower mold 8 is small (for example, 1000 x 1500 mm). In addition, since the press pressure is distributed to each upper mold 7 and lower mold 8, the molding pressure is also reduced, and large molded products (e.g. 2500~ 2500mm) cannot be formed. The present invention has been made in view of the above points, and is a multi-stage multi-stage molded product that can be molded with multiple molds even for large molded products, and that press energy can be effectively used for molding without the risk of energy loss. The object is to provide a compression molding mold. The present invention will be explained in detail below with reference to Examples. The compression molding mold according to the present invention, as schematically shown in FIG.
An upper mold plate 2 is provided on the lower surface of a movable press upper surface plate 1, a lower mold plate 4 is provided on the upper surface of a fixed press lower surface plate 3, and a middle mold plate 5 is provided between the upper mold plate 2 and the lower mold plate 4. A cavity 6 is recessed in the lower surface of the upper mold plate 2 and the lower surface of the middle mold plate 5, and a core 9 is provided protruding from the upper surface of the middle mold plate 5 and the lower surface of the lower mold plate 4. By using one medium plate 5, molding can be performed in two stages between the upper surface of the medium plate 5 and the lower surface of the upper mold plate 2, and between the lower surface of the intermediate plate 5 and the upper surface of the lower mold plate 4. It is possible to use two or more medium-sized plates 5, an upper template 2 and a lower template 4.
By arranging them in the vertical direction between them, it is possible to carry out molding in even more stages. Figure 3 shows cavities 6, 6 on the upper and lower surfaces of the medium-sized plate 5.
cores 9 and 9 are formed on the upper mold plate 2 and lower mold plate 4, respectively, and a heat medium such as steam is passed through the upper mold plate 2, the lower mold plate 4, and the middle mold plate 5 through a heat exchange pipe 10. Heating is achieved through communication. Further, a vertical guide hole 11 is formed in the medium plate 5.
The lower guide pin 12 of the upper mold plate 4 and the upper guide pin 13 of the upper mold plate 2 are slidably passed through the upper mold plate 4, and the middle plate 5 is engaged with the collar 14 at the lower end of the upper guide pin 13, thereby It is designed to be held on plate 2. However, when molding, for example, FRP sheet molding compound (SMC) material with a lever mold, the SMC molding compound 15, 15
are placed on the middle plate 5 and the lower plate 4, and then the upper plate 2 is lowered using a press (not shown). Then, as the upper mold plate 2 descends, the middle mold plate 5 also descends while being guided by the lower guide pin 12, and the lower guide pin 12 is inserted into the guide recess 16 of the upper guide pin 13, thereby connecting the middle mold plate 5 and the lower mold. The molding materials 15, 15 are pressurized between the plate 4, the upper mold plate 2, and the middle mold plate 5 to be molded. When the press machine lifts the upper mold plate 2 after molding is completed, the upper mold plate 2 rises by the length of the upper guide pin 13 and is then locked by the collar 14, and the middle mold plate 5 is also lifted up, opening the mold. is to be carried out. Here, since the upper mold plate 2, the middle mold plate 5, and the lower mold plate 4 are vertically arranged in series, the pressing force from the press machine acts on each molding material 15, 15 as it is, and the number of molding stages is increased. There is no need to increase the pressing force, and in order to obtain two molded products, the heating medium only needs to be passed through three places: the upper mold plate 2, the middle mold plate 5, and the lower mold plate 4. Compared to the case where the heat medium is passed through two places, the upper mold and the lower mold, for one molded product, the energy of the heat medium per molded product can be reduced. As described above, in the present invention, at least one medium plate is disposed between an upper mold plate and a lower mold plate, and a cavity is formed between the vertically adjacent mold plates. It is possible to mold many cavities in series between the upper surface plate and the lower press surface plate, and the molding pressure is directly applied to each cavity by the press machine, so even large molded products can be molded in large numbers without any problem. It is possible to perform individual compression molding, allowing for the production of large molded products with high productivity.In addition, since the pressure of the press is directly transmitted to each cavity, the amount of press required per molded product is reduced. This allows the machine operating power to be reduced. In addition, the upper guide pin hanging downward from the press upper surface plate is slidably inserted into the vertical guide hole of the medium plate, and the lower end of the upper guide pin is provided with a flange that locks to the medium plate. The lower guide pin protruding from the upper guide pin is slidably inserted into the guide hole of the medium plate, and the lower guide pin is slidably inserted into the guide recess provided vertically from the lower end of the upper guide pin. Therefore, when the molding material is set between the upper mold plate and the middle mold plate and between the middle mold plate and the lower mold plate and the upper mold plate is lowered, the middle mold plate also lowers as the upper mold plate descends. It descends while being guided by the guide pin, the lower guide pin is inserted into the guide recess of the upper guide pin, and molding is performed between the middle mold plate and the upper mold plate and the lower mold plate, and when the upper mold plate is raised after molding. After the upper mold plate has been raised by the length of the upper guide pin, the collar is locked and the middle mold plate is also raised to open the mold, and the middle mold plate can be used to perform multi-cavity molding. Despite this, there is no need for a special drive source to drive the middle plate, and the distance between the upper die plate and the middle plate can be easily moved by simply driving the upper surface plate of the press, on which the upper die plate is located, up and down. It has the advantage of being able to open and close the mold between the middle mold plate and the lower mold plate, and is precisely positioned by the guiding action of the guide hole, upper guide pin, lower guide pin, and guide recessed hole. The mold plate can be clamped between the upper mold plate, the middle mold plate, and the lower mold plate, and accurate molding can be maintained even though the number of molds is increased by adding the middle mold plate. Furthermore, even if the mold is constructed so that it can be opened so that the distance between the middle mold plate and the upper mold plate or the lower mold plate is widened, the mold can be clamped and the molding die does not become large. Next, an experimental example of the present invention will be shown. Experimental Example 1 Using the mold shown in FIG. 3, an outer box 19 of a heat sink plate for a solar heater having a shape as shown in FIG. 4 was molded. The size of the outer box is width 1200mm, length 2000mm, depth
It was 80mm. The composition of the SMC molding material is as follows.
【表】
上記配合のSMC成形材料を12Kgづつ中型板と
下型板にセツトし、金型温度を上型板と下型板を
145±５℃に中型板を130±５℃に設定し、800＄
の成形圧力にて３分間成形を行なつた。
実験例１による二段成形と、一個取りの通常の
一段成形の生産性を以下に比較する。[Table] Set 12 kg each of the SMC molding material of the above composition into the middle mold plate and the lower mold plate, and set the mold temperature between the upper mold plate and the lower mold plate.
Set the medium plate to 130±5℃ at 145±5℃, 800$
Molding was carried out for 3 minutes at a molding pressure of . The productivity of the two-stage molding according to Experimental Example 1 and the normal one-stage molding of one piece will be compared below.
【表】
二段成形の場合は一個当りの成形時間は270／
２＝135秒であるため大巾に生産性が向上するこ
とが判る。
またプレス加圧時のプレス機駆動用電力消費
は、二段成形では成形品一個当り一段成形のもの
より1/2に低下し、金型加温用のスチーム代は二
段成形では一段成形のものより成形品一個当り3/
８に減少した。[Table] In the case of two-stage molding, the molding time per piece is 270/
Since 2 = 135 seconds, it can be seen that productivity is greatly improved. In addition, the power consumption for driving the press during press pressurization is reduced to 1/2 in two-stage molding compared to one-stage molding per molded product, and the steam cost for heating the mold is lower in two-stage molding than in single-stage molding. 3/per molded product
It decreased to 8.
第１図は従来例の正面図、第２図は本発明一実
施例の正面図、第３図は同上の他の実施例の正面
図、第４図は実験例により成形した外箱の斜視図
である。
１はプレス上定盤、２は上型板、３はプレス下
定盤、４は下型板、５は中型板、６はキヤビテ
イ、１１はガイド孔、１２はガイドピンである。
Fig. 1 is a front view of a conventional example, Fig. 2 is a front view of an embodiment of the present invention, Fig. 3 is a front view of another embodiment of the same, and Fig. 4 is a perspective view of an outer box formed according to an experimental example. It is a diagram. 1 is a press upper surface plate, 2 is an upper mold plate, 3 is a press lower surface plate, 4 is a lower mold plate, 5 is a middle mold plate, 6 is a cavity, 11 is a guide hole, and 12 is a guide pin.
Claims (1)
プレス下定盤の上面に下型板を設け、上型板と下
型板との間に中型板を配設し、上下に隣合う型板
間にキヤビテイを形成し、プレス上定盤から下方
に垂下した上ガイドピンを中型板の上下方向のガ
イド孔に摺動自在に挿通すると共に上ガイドピン
の下端に中型板に係止する鍔を設け、プレス下定
盤より上方に突設した下ガイドピンを上記中型板
のガイド孔に摺動自在に挿通すると共に上ガイド
ピンの下端から上下方向に設けたガイド凹孔に下
ガイドピンを摺動自在に挿通し得るようにして成
る多段圧縮成形金型。1 An upper mold plate is provided on the lower surface of the upper press surface plate, a lower mold plate is provided on the upper surface of the lower press surface plate, a middle mold plate is arranged between the upper mold plate and the lower mold plate, and the vertically adjacent mold plates A cavity is formed in between, and the upper guide pin hanging downward from the upper surface plate of the press is slidably inserted into the guide hole in the vertical direction of the medium plate, and a collar is provided at the lower end of the upper guide pin to lock the medium plate. A lower guide pin protruding upward from the lower surface plate of the press is slidably inserted into the guide hole of the medium plate, and the lower guide pin is slid into a guide recessed hole provided vertically from the lower end of the upper guide pin. A multi-stage compression mold that can be inserted freely.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP4228680A JPS56137942A (en) | 1980-03-31 | 1980-03-31 | Multistaged metal dies for compression forming |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP4228680A JPS56137942A (en) | 1980-03-31 | 1980-03-31 | Multistaged metal dies for compression forming |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JPS56137942A JPS56137942A (en) | 1981-10-28 |
| JPS6351846B2 true JPS6351846B2 (en) | 1988-10-17 |
Family
ID=12631795
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP4228680A Granted JPS56137942A (en) | 1980-03-31 | 1980-03-31 | Multistaged metal dies for compression forming |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPS56137942A (en) |
Families Citing this family (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS59153108U (en) * | 1983-03-28 | 1984-10-13 | 株式会社南金型工作所 | molding machine |
| JPS59225923A (en) * | 1983-06-06 | 1984-12-19 | Toto Ltd | Manufacture of frp molding |
| JPS59225924A (en) * | 1983-06-06 | 1984-12-19 | Toto Ltd | Manufacture of frp molding |
| JPS59225925A (en) * | 1983-06-06 | 1984-12-19 | Toto Ltd | Manufacture of frp molding |
| JPS59190512U (en) * | 1983-06-06 | 1984-12-18 | 東陶機器株式会社 | FRP molded product manufacturing equipment |
| JPS59190514U (en) * | 1983-06-06 | 1984-12-18 | 東陶機器株式会社 | FRP molded product manufacturing equipment |
| KR100644920B1 (en) | 2005-03-24 | 2006-11-10 | 김동학 | Mold for injection molding machine |
| KR100644926B1 (en) | 2005-08-30 | 2006-11-10 | 강명호 | Injection molding apparatus having separation type mold and controlling method thereof |
Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS4938980A (en) * | 1972-08-18 | 1974-04-11 | ||
| JPS5637110A (en) * | 1979-08-10 | 1981-04-10 | Aida Eng Ltd | Resin molding press |
| JPS5637111A (en) * | 1979-08-10 | 1981-04-10 | Aida Eng Ltd | Press for molding resin |
-
1980
- 1980-03-31 JP JP4228680A patent/JPS56137942A/en active Granted
Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS4938980A (en) * | 1972-08-18 | 1974-04-11 | ||
| JPS5637110A (en) * | 1979-08-10 | 1981-04-10 | Aida Eng Ltd | Resin molding press |
| JPS5637111A (en) * | 1979-08-10 | 1981-04-10 | Aida Eng Ltd | Press for molding resin |
Also Published As
| Publication number | Publication date |
|---|---|
| JPS56137942A (en) | 1981-10-28 |
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