JPS6349618B2 - - Google Patents

Info

Publication number
JPS6349618B2
JPS6349618B2 JP2564381A JP2564381A JPS6349618B2 JP S6349618 B2 JPS6349618 B2 JP S6349618B2 JP 2564381 A JP2564381 A JP 2564381A JP 2564381 A JP2564381 A JP 2564381A JP S6349618 B2 JPS6349618 B2 JP S6349618B2
Authority
JP
Japan
Prior art keywords
electron beam
plastic sheet
adhesive
parts
thermosetting
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired
Application number
JP2564381A
Other languages
Japanese (ja)
Other versions
JPS57140120A (en
Inventor
Hideo Nakamoto
Hiroyuki Tanaka
Mitsuo Sato
Hideyasu Ryoke
Yoshihisa Aoki
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Mitsubishi Rayon Co Ltd
Original Assignee
Mitsubishi Rayon Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Mitsubishi Rayon Co Ltd filed Critical Mitsubishi Rayon Co Ltd
Priority to JP2564381A priority Critical patent/JPS57140120A/en
Publication of JPS57140120A publication Critical patent/JPS57140120A/en
Publication of JPS6349618B2 publication Critical patent/JPS6349618B2/ja
Granted legal-status Critical Current

Links

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C63/00Lining or sheathing, i.e. applying preformed layers or sheathings of plastics; Apparatus therefor
    • B29C63/48Preparation of the surfaces
    • B29C63/486Preparation of the surfaces of metal surfaces
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J5/00Manufacture of articles or shaped materials containing macromolecular substances
    • C08J5/12Bonding of a preformed macromolecular material to the same or other solid material such as metal, glass, leather, e.g. using adhesives

Landscapes

  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Materials Engineering (AREA)
  • Health & Medical Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Medicinal Chemistry (AREA)
  • Polymers & Plastics (AREA)
  • Organic Chemistry (AREA)
  • Laminated Bodies (AREA)
  • Lining Or Joining Of Plastics Or The Like (AREA)

Description

【発明の詳細な説明】[Detailed description of the invention]

本発明はプラスチツクシートと鋼材との接着方
法に関する。 従来、プラスチツクシート鋼板は、鋼材上に接
着剤を塗布し、200℃〜280℃という高温で短時間
加熱乾燥した後、直ちにプラスチツクシートを重
ね、一対のゴム被覆鋼ロール間を通して圧着する
という方法で製造されているが、この方法では、
プラスチツクシートが高温度の鋼材に接触するた
め、あらかじめプラスチツクシート上に設けられ
ているエンボス模様がくずれたり、また比較的膜
厚の薄いプラスチツクシートのラミネーシヨンが
困難である等の難点がある。かかる問題点の改善
ならびに省資源、省エネルギーの観点から低温接
着が可能な接着剤の出現が強く望まれている。 本発明者らは、プラスチツクシートと鋼材との
低温での接着方法として電子線を利用する手法を
先に提案した。即ち電子線硬化型接着剤を直接表
面処理鋼板上に塗布し、次いでプラスチツクシー
トと鋼材とを貼合せ、電子線を照射して接着剤を
硬化せしめる方法であり、この方法により優れた
初期接着強度を発揮するものを得ることができる
が、沸水試験や長期の耐湿試験を実施すると、大
巾な接着強度の低下を招くという問題がある。 本発明者らは、沸水並びに耐湿試験後も接着性
良好なプラスチツクシート鋼板を製造すべく鋭意
研究を重ねた結果、鋼材上に熱硬化性塗膜を設け
る手法が卓効を発揮することを見出し本発明を完
成した。 本発明は鋼材に熱硬化性塗料を塗布し、乾燥硬
化せしめた後、電子線硬化型接着剤を塗布してプ
ラスチツクシートを貼合せ、電子線をプラスチツ
クシート面に照射することを特徴とするプラスチ
ツクシートと鋼材との接着方法である。 本発明を実施する際に用いられる熱硬化性塗料
としては、熱硬化性アクリル塗料、熱硬化性エポ
キシ塗料、熱硬化性ウレタン塗料等があげられる
が、電子線硬化型接着剤との接着性ならびにプラ
スチツクシート鋼板製造の全工程の環境保全とい
うことを考慮すれば中でも特に水希釈性熱硬化型
アクリル塗料を用いるのが好適である。 該塗料の塗布量は1〜5μの範囲が望ましく、
この範囲以外となると本発明の効果が低下する。 本発明に用いられる電子線硬化型接着剤として
は、好ましくは分子量1000単位当り、重合性不飽
和基を0.5〜12個有する化合物を主体とする樹脂
が用いられ、これに適宜顔料や染料が配合される
が、化合物の不飽和基の数が、これよりも少ない
場合にはその架橋硬化性が低下し、一方これより
も大きな場合には得られる硬化物がもろくなるの
で好ましくない。 これら化合物の具体例としては、 (1) マレイン酸、フマル酸、イタコン酸等のα,
β―不飽和ジカルボン酸を含む多価カルボン酸
と多価アルコールとより得られる不飽和ポリエ
ステルと、スチレン、ビニルトルエン、(メタ)
アクリル酸エステルとの混合物 (2) ポリエポキシ化合物をカルボキシル基含有ビ
ニルモノマーで変性して得たエポキシポリアク
リレート類 (3) ポリイソシアネート化合物をヒドロキシル基
含有ビニルモノマー単独、あるいはポリオール
化合物を併用して変性することにより得られる
ウレタンポリアクリレート類 (4) ポリエステルポリアクリレート類 (5) ポリオールポリアクリレート類及びビニルモ
ノマー例えばポリエチレングリコールジ(メ
タ)アクリレート、1,4ブタンジオール(メ
タ)アクリレート、トリメチロールプロパント
リ(メタ)アクリレート、ジペンタエリスリト
ールペンタ(メタ)アクリレート、(メタ)ア
クリル酸エステル類、スチレン、ビニルトルエ
ン、ブトキシメチルアクリルアミド、ビニルピ
ロリドン、ジメチルアクリルアミド等 があげられる。 該接着剤に電子線を照射して硬化せしめるに
は、加速電圧0.1〜20Mevの電子線加速器から線
量率0.1〜100Mrad/秒なる電子線をとり出し、
吸収線量0.5〜20Mradになる様に照射せしめれば
良い。 下記実施例中、部は重量部を意味する。 実施例 1 水希釈性熱硬化型アクリル樹脂HW−135(三菱
レイヨン製)100部、酸化チタン30部、ストロン
チウムクロメート5部を混練して得られる下塗塗
料をリン酸亜鉛処理鋼板上に厚さ3μとなるよう
に塗布し、250℃で70秒加熱乾燥硬化せしめた。
ついで、ウレタンポリアクリレート樹脂UK−
6039(三菱レイヨン製)100部、テトラヒドロフル
フリルアクリレート40部からなる接着剤を前記下
塗塗料処理鋼板上に厚さ5μとなる様に塗装し、
軟質塩化ビニルシート(厚さ0.15mm)を重ね合せ
た。 しかるのちに加速電圧300Kev、電流強度
40mAなる条件で吸収線量5Mradとなる様に電子
線をシート面に照射した。 該手法により得られた塩化ビニルシート鋼板
()並びに下塗塗料処理を設けないで、直接電
子線硬化型接着剤を鋼板上に塗布し他は同じ様に
して製造した塩化ビニルシート鋼板()のシー
トの接着強度を第1表に示した。 第1表で示される接着強度測定結果からも明ら
かな様に本手法による塩化ビニルシート鋼板は初
期接着強度はもとより沸水、耐水試験後も優れた
接着強度を発揮している。
The present invention relates to a method of bonding a plastic sheet to a steel material. Conventionally, plastic sheet steel sheets are produced by applying an adhesive onto the steel material, heating and drying it at a high temperature of 200°C to 280°C for a short time, and then immediately stacking the plastic sheets on top of each other and pressing them together by passing them between a pair of rubber-coated steel rolls. However, in this method,
Since the plastic sheet comes into contact with the high-temperature steel material, there are drawbacks such as the embossed pattern previously provided on the plastic sheet being destroyed, and the lamination of relatively thin plastic sheets being difficult. From the viewpoint of resolving these problems and saving resources and energy, there is a strong desire for an adhesive capable of low-temperature bonding. The present inventors previously proposed a method of using an electron beam as a low-temperature bonding method between a plastic sheet and a steel material. In other words, an electron beam curing adhesive is applied directly onto a surface-treated steel plate, the plastic sheet and the steel are then bonded together, and the adhesive is cured by irradiation with electron beams.This method provides excellent initial adhesive strength. However, when a boiling water test or a long-term moisture resistance test is conducted, there is a problem in that the adhesive strength significantly decreases. The inventors of the present invention have conducted intensive research to produce plastic sheet steel plates with good adhesion even after boiling water and moisture resistance tests, and have discovered that a method of forming a thermosetting coating on steel materials is highly effective. The invention has been completed. The present invention is a plastic film characterized in that a thermosetting paint is applied to a steel material, dried and hardened, and then an electron beam curing adhesive is applied and a plastic sheet is laminated, and the surface of the plastic sheet is irradiated with an electron beam. This is a method of bonding sheets and steel materials. Thermosetting paints used in carrying out the present invention include thermosetting acrylic paints, thermosetting epoxy paints, thermosetting urethane paints, etc.; Considering the environmental protection of the entire process of manufacturing plastic sheet steel sheets, it is especially preferable to use water-dilutable thermosetting acrylic paints. The coating amount of the paint is preferably in the range of 1 to 5μ,
Outside this range, the effects of the present invention will be reduced. As the electron beam curing adhesive used in the present invention, a resin mainly composed of a compound having 0.5 to 12 polymerizable unsaturated groups per 1000 units of molecular weight is preferably used, and pigments and dyes are blended as appropriate. However, if the number of unsaturated groups in the compound is less than this, the crosslinking curability of the compound will decrease, while if it is larger than this, the resulting cured product will become brittle, which is not preferred. Specific examples of these compounds include (1) α, maleic acid, fumaric acid, itaconic acid, etc.
Unsaturated polyester obtained from polycarboxylic acid containing β-unsaturated dicarboxylic acid and polyhydric alcohol, styrene, vinyltoluene, (meth)
Mixtures with acrylic esters (2) Epoxy polyacrylates obtained by modifying polyepoxy compounds with carboxyl group-containing vinyl monomers (3) Polyisocyanate compounds modified with hydroxyl group-containing vinyl monomers alone or in combination with polyol compounds Urethane polyacrylates (4) Polyester polyacrylates (5) Polyol polyacrylates and vinyl monomers such as polyethylene glycol di(meth)acrylate, 1,4 butanediol (meth)acrylate, trimethylolpropane tri( Examples include meth)acrylate, dipentaerythritol penta(meth)acrylate, (meth)acrylic acid esters, styrene, vinyltoluene, butoxymethylacrylamide, vinylpyrrolidone, dimethylacrylamide, and the like. In order to cure the adhesive by irradiating the adhesive with an electron beam, an electron beam with a dose rate of 0.1 to 100 Mrad/sec is taken out from an electron beam accelerator with an acceleration voltage of 0.1 to 20 Mev,
It is sufficient to irradiate at an absorbed dose of 0.5 to 20 Mrad. In the following examples, parts mean parts by weight. Example 1 An undercoat obtained by kneading 100 parts of water-dilutable thermosetting acrylic resin HW-135 (manufactured by Mitsubishi Rayon), 30 parts of titanium oxide, and 5 parts of strontium chromate was coated on a zinc phosphate-treated steel plate to a thickness of 3 μm. It was coated and cured by heating at 250°C for 70 seconds.
Next, urethane polyacrylate resin UK-
An adhesive consisting of 100 parts of 6039 (manufactured by Mitsubishi Rayon) and 40 parts of tetrahydrofurfuryl acrylate was applied to the base coat treated steel plate to a thickness of 5μ,
Soft vinyl chloride sheets (thickness 0.15 mm) were overlapped. After that, the acceleration voltage is 300Kev, the current strength is
The sheet surface was irradiated with an electron beam at 40 mA with an absorbed dose of 5 Mrad. A vinyl chloride sheet steel plate () obtained by this method, and a vinyl chloride sheet steel plate (2) produced in the same manner except that an electron beam curing adhesive was applied directly to the steel plate without applying an undercoat coating. Table 1 shows the adhesive strength. As is clear from the adhesive strength measurement results shown in Table 1, the vinyl chloride sheet steel plate produced by this method exhibits excellent adhesive strength not only in the initial adhesive strength but also after boiling water and water resistance tests.

【表】 実施例 2 エポキシ樹脂エピコート#1004(シエル化学製)
100部、尿素樹脂スーパーベツカミンP−138(大
日本インキ化学工業製)30部からなるエポキシ樹
脂塗料をリン酸亜鉛処理鋼板上に厚さ5μとなる
ように塗布し、260℃で35秒乾燥硬化せしめた。
ついで、該下塗塗料処理鋼板上にエピコート
#834(シエル化学製)にアクリル酸を付加して得
たエポキシアクリレート100部、ネオペンチルグ
リコールジアクリレート20部、アクリル酸n―ブ
チル30部からなる接着剤を厚さ4μとなる様に塗
布し、しかるのちアクリルフイルム(三菱レイヨ
ン製厚さ75μ)を重ね合せ、実施例1と同じ条件
で電子線を3Mradとなる様に照射した。 該手法によつて得られたアクリルシート鋼板は
優れた初期接着強度を示し、沸水試験並びに200
時間の耐湿試験を行なつても全く接着強度の低下
は認められなかつた。
[Table] Example 2 Epoxy resin Epicoat #1004 (manufactured by Ciel Chemical)
An epoxy resin paint consisting of 100 parts of urea resin Super Betsucomin P-138 (manufactured by Dainippon Ink & Chemicals) was applied to a thickness of 5μ on a zinc phosphate treated steel plate, and dried at 260°C for 35 seconds. Hardened.
Next, an adhesive consisting of 100 parts of epoxy acrylate obtained by adding acrylic acid to Epicoat #834 (manufactured by Ciel Chemical Co., Ltd.), 20 parts of neopentyl glycol diacrylate, and 30 parts of n-butyl acrylate was applied to the steel plate treated with the primer paint. After that, an acrylic film (manufactured by Mitsubishi Rayon, thickness 75μ) was placed on top of the film, and an electron beam was irradiated under the same conditions as in Example 1 to a thickness of 3 Mrad. The acrylic sheet steel plate obtained by this method showed excellent initial adhesive strength and passed the boiling water test and 200
No decrease in adhesive strength was observed even when a moisture resistance test was conducted over time.

Claims (1)

【特許請求の範囲】 1 鋼材に熱硬化性塗料を塗布し、乾燥硬化せし
めた後、電子線硬化型接着剤を塗布してプラスチ
ツクシートを貼合せ、電子線をプラスチツクシー
ト面に照射することを特徴とするプラスチツクシ
ートと鋼材との接着方法。 2 熱硬化性塗料が水希釈型アクリル塗料である
特許請求の範囲第1項記載のプラスチツクシート
と鋼材との接着方法。
[Scope of Claims] 1. After applying a thermosetting paint to a steel material and drying and curing it, applying an electron beam curing adhesive and pasting a plastic sheet, and irradiating the surface of the plastic sheet with an electron beam. A unique method of bonding plastic sheets and steel materials. 2. The method of adhering a plastic sheet and steel material according to claim 1, wherein the thermosetting paint is a water-dilutable acrylic paint.
JP2564381A 1981-02-24 1981-02-24 Bonding method of plastic sheet to steel material Granted JPS57140120A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP2564381A JPS57140120A (en) 1981-02-24 1981-02-24 Bonding method of plastic sheet to steel material

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP2564381A JPS57140120A (en) 1981-02-24 1981-02-24 Bonding method of plastic sheet to steel material

Publications (2)

Publication Number Publication Date
JPS57140120A JPS57140120A (en) 1982-08-30
JPS6349618B2 true JPS6349618B2 (en) 1988-10-05

Family

ID=12171508

Family Applications (1)

Application Number Title Priority Date Filing Date
JP2564381A Granted JPS57140120A (en) 1981-02-24 1981-02-24 Bonding method of plastic sheet to steel material

Country Status (1)

Country Link
JP (1) JPS57140120A (en)

Families Citing this family (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS62161527A (en) * 1986-01-11 1987-07-17 Toyo Sash Co Ltd Adhesion process for synthetic resin sheet to mold made of al alloy
JP2640703B2 (en) * 1991-12-26 1997-08-13 東洋鋼鈑株式会社 Method for producing resin-coated metal plate by irradiation
JP3014083B2 (en) * 1995-09-25 2000-02-28 井関農機株式会社 Seedling transplanter

Also Published As

Publication number Publication date
JPS57140120A (en) 1982-08-30

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