JPS634877A - Cleaning method for rotary atomization electrostatic coater - Google Patents
Cleaning method for rotary atomization electrostatic coaterInfo
- Publication number
- JPS634877A JPS634877A JP14619086A JP14619086A JPS634877A JP S634877 A JPS634877 A JP S634877A JP 14619086 A JP14619086 A JP 14619086A JP 14619086 A JP14619086 A JP 14619086A JP S634877 A JPS634877 A JP S634877A
- Authority
- JP
- Japan
- Prior art keywords
- paint
- particles
- cleaning
- passage
- inorg
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 238000004140 cleaning Methods 0.000 title claims abstract description 24
- 238000000034 method Methods 0.000 title claims description 6
- 238000000889 atomisation Methods 0.000 title abstract 3
- 239000003973 paint Substances 0.000 claims abstract description 42
- 239000002245 particle Substances 0.000 claims abstract description 35
- 239000002904 solvent Substances 0.000 claims abstract description 13
- 239000007787 solid Substances 0.000 claims abstract description 9
- 238000009503 electrostatic coating Methods 0.000 claims description 7
- 239000000049 pigment Substances 0.000 abstract description 2
- 239000007921 spray Substances 0.000 description 14
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 11
- 229910052782 aluminium Inorganic materials 0.000 description 11
- 239000001023 inorganic pigment Substances 0.000 description 10
- 238000010586 diagram Methods 0.000 description 3
- 239000003086 colorant Substances 0.000 description 2
- 238000009413 insulation Methods 0.000 description 2
- 239000011248 coating agent Substances 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000004070 electrodeposition Methods 0.000 description 1
- 230000002093 peripheral effect Effects 0.000 description 1
- 238000012958 reprocessing Methods 0.000 description 1
Landscapes
- Application Of Or Painting With Fluid Materials (AREA)
- Electrostatic Spraying Apparatus (AREA)
Abstract
Description
【発明の詳細な説明】 〔産業上の利用分野〕 本発明は回転霧化静電塗装機の洗浄方法間する。[Detailed description of the invention] [Industrial application field] The present invention provides a method for cleaning a rotary atomizing electrostatic coating machine.
複数の色を取り替えながら塗装を行うことのできる回転
霧化静電塗装機が使用されており、このような回転霧化
静電塗装機では色替毎に塗料供給通路を洗浄することが
できるようになっている。Rotary atomizing electrostatic atomizers that can paint while changing multiple colors are used, and with such rotary atomizing electrostatic atomizers, the paint supply path can be cleaned every time the color is changed. It has become.
色替毎の塗料供給通路の洗浄は普通洗浄用溶剤と洗浄エ
アとを交互に流すことによって実施されているが、洗浄
用溶剤は全ての塗料に対して同じものが使用され、その
なめに塗料と洗浄用溶剤の相性によって塗装機の配管や
噴霧頭の塗料噴出穴に塗料カスがN精することがあった
。Cleaning of the paint supply passage every time a color is changed is normally carried out by alternately flowing cleaning solvent and cleaning air, but the same cleaning solvent is used for all paints, and the paint Depending on the compatibility of the paint and the cleaning solvent, paint scum could accumulate in the paint sprayer's piping or the paint outlet hole in the spray head.
C問題点を解決するための手段〕
上記問題点を解決するために、本発明による回転霧化静
電塗装機の洗浄方法は、回転霧化rIP電塗電機装機料
供給通路を洗浄するときに、塗料粒子よりも粒径の大き
い固体粒子を配合した溶剤または塗料を流すことを特徴
とするものである。Means for Solving Problem C] In order to solve the above problems, the cleaning method for a rotary atomizing electrostatic coating machine according to the present invention includes a method for cleaning a rotary atomizing rIP electrocoating equipment equipment supply passage. The method is characterized by flowing a solvent or paint containing solid particles having a larger particle size than the paint particles.
第3図は回転霧化静電塗装機を示す図である。 FIG. 3 is a diagram showing a rotary atomizing electrostatic coating machine.
噴霧頭10がエアモータ12の回転軸14に取りつけら
れる。高電圧発生器16で発生した高電圧が、エアモー
タ12を介して噴霧頭10に印加され、それによって、
噴霧頭lOが回転しながらアース域にある被塗物に静電
塗装を行うことができるようになっている、エアモータ
12はインシュレーションサポート18の一端部に支持
され、インシュレーションサポート18の他端部はスタ
ンド20により移動式の、或いは固定式のフレームに取
りつけられる。噴霧頭10への塗料の供給は、色替洗浄
装置24からトリガーバルブ26を介してホース28に
よって行われる。色替洗浄装置24はそれぞれにバルブ
を介して各色の供給タンクに接続されるとともに、シン
ナー等の洗浄用溶剤および洗浄エアの供給源にも接続さ
れ、噴霧頭10に各種の色を供給するとともに色替の間
に色替洗浄装置24、トリガーバルブ26、ホース28
及び噴霧頭10に形成される塗料供給通路の洗浄を行う
ことができるようになっている。A spray head 10 is attached to a rotating shaft 14 of an air motor 12. A high voltage generated by a high voltage generator 16 is applied to the spray head 10 via the air motor 12, thereby
The air motor 12, which is capable of electrostatically coating objects in the ground area while the spray head lO rotates, is supported at one end of the insulation support 18, and is connected to the other end of the insulation support 18. The unit is mounted on a movable or fixed frame by means of a stand 20. The paint is supplied to the spray head 10 by a hose 28 from a color change cleaning device 24 via a trigger valve 26 . The color change cleaning device 24 is connected to a supply tank for each color via a valve, and is also connected to a supply source of cleaning solvent such as thinner and cleaning air, and supplies various colors to the spray head 10. During color change, color change cleaning device 24, trigger valve 26, hose 28
Also, the paint supply passage formed in the spray head 10 can be cleaned.
第2図は噴霧頭10を詳細に示す断面図である。FIG. 2 is a sectional view showing the spray head 10 in detail.
噴霧頭10はベル状の外周部材10aに火照をもった円
筒部材10bを圧入して形成したものであり、円筒部材
10bを放射方向に貫通して多数の噴出穴10cが設け
られ、噴霧頭10の後側に供給された塗料が噴出穴10
cを通って噴霧頭10の前側に流れ、遠心力によって外
周部材10aの表面に沿って広がり、そして被塗物に向
かって飛ばされる0円筒部材10bの中央には軸線方向
の穴10dが形成されており、この穴10dにはエアモ
ータ12の回転軸14が通されてそれによって噴霧頭1
0が回転軸14に支持されることができるようになって
いる。The spray head 10 is formed by press-fitting a cylindrical member 10b with a flame into a bell-shaped outer peripheral member 10a, and a large number of ejection holes 10c are provided radially through the cylindrical member 10b. The paint supplied to the rear side enters the spout hole 10.
An axial hole 10d is formed in the center of the cylindrical member 10b. The rotation shaft 14 of the air motor 12 is passed through this hole 10d, and the spray head 1 is thereby
0 can be supported on the rotating shaft 14.
第1図(イ)は塗料供給ホース28の内部に塗料中の無
機顔料成分等30が蓄積して通路面積を狭めているとこ
ろを示す図である。無機顔料成分等30の蓄積が重なる
と、普通の洗浄用溶剤を流しただけでは除去することが
できなくなることがある0本発明においては、第1図(
ロ)に示されるように、矢印Fで示される洗浄用溶剤の
流れのなかにアルミニウム粒子32が配合されている。FIG. 1(A) is a diagram showing a state in which inorganic pigment components 30 in the paint accumulate inside the paint supply hose 28, narrowing the passage area. If the inorganic pigment component 30 accumulates, it may not be possible to remove it by simply pouring an ordinary cleaning solvent.
As shown in b), aluminum particles 32 are mixed into the flow of cleaning solvent shown by arrow F.
アルミニウム粒子32の粒径は約10ミクロンのオーダ
ーにあり、塗料中の無機顔料成分等の粒径0.1ミクロ
ンのオーダーにある。従って、本発明で使用されるアル
ミニウム粒子32の粒径は塗料中の無機顔料成分等の粒
径よりもかなり大きい。第1図(ロ)は、アルミニウム
粒子32が塗料供給ホース28の中央近くまで張り出し
た塗料中の無機顔料成分等30に衝突するところを示し
、それによって、第1図(ハ)に示されるように塗料中
の無機顔料成分等30は固く且つ運動量の豊富なアルミ
ニウム粒子32に削り取られていく。結局、塗料中の無
機顔料成分等30は第1図(ニ)に示されるように塗料
供給ホース28から十分に剥離され、洗浄用溶剤の流れ
によって運び去られる。The particle size of the aluminum particles 32 is on the order of about 10 microns, and the particle size of the inorganic pigment component in the paint is on the order of 0.1 microns. Therefore, the particle size of the aluminum particles 32 used in the present invention is considerably larger than the particle size of the inorganic pigment components in the paint. FIG. 1(b) shows the aluminum particles 32 colliding with the inorganic pigment components 30 in the paint that protrude near the center of the paint supply hose 28, thereby causing the aluminum particles 32 to collide with the inorganic pigment components, etc. Inorganic pigment components 30 in the paint are scraped off by aluminum particles 32 which are hard and have a lot of momentum. Eventually, the inorganic pigment components 30 in the paint are sufficiently peeled off from the paint supply hose 28, as shown in FIG. 1(d), and carried away by the flow of the cleaning solvent.
洗浄用溶剤に配合されるのはアルミニウム粒子ばかりで
なく、その池の固体粒子を用いることもできる。重要な
のはそのような固体粒子が塗料成分に対して十分に大き
な粒径を有し、′a集した塗料成分を衝突によう・て除
去できることである。そして、そのような固体粒子は塗
料中にも配合ささることができる。なお、以上の例にお
いては塗料供給ホース28を洗浄する場合について説明
したが、塗料供給ホース28を洗浄する場合には噴霧頭
10も同時に洗浄される。そして、最も大切なのは噴霧
頭10の洗浄である。また、微小アルミニウム粒子は顔
料に含まれていることがあり、その廃棄処理または再処
理使用において従来から問題のないことが分かつている
ので、アルミニウム粒子を使用するのが好ましい。Not only aluminum particles but also solid particles from the aluminum particles can be used in the cleaning solvent. What is important is that such solid particles have a sufficiently large particle size relative to the paint components so that the collected paint components can be removed by collision. Such solid particles can also be incorporated into paints. In the above example, the case where the paint supply hose 28 is cleaned has been described, but when the paint supply hose 28 is cleaned, the spray head 10 is also cleaned at the same time. The most important thing is cleaning the spray head 10. Further, it is preferable to use aluminum particles because fine aluminum particles are sometimes contained in pigments, and it has been known that there is no problem in their disposal or reprocessing.
以上説明したように、本発明によれば固体粒子を流すこ
とによって塗料中の無機顔料等が付着するのを防ぎ、そ
して付着した無機顔料等の除去にも効果がある。As explained above, according to the present invention, by flowing solid particles, it is effective to prevent inorganic pigments in the paint from adhering, and also to remove the adhering inorganic pigments.
第1図は洗浄用溶剤中に配合された固体粒子の作用を説
明するための図、第2図は第3図の回転霧化静電塗装機
の噴霧頭の断面図、第3図は回転霧化静電塗装機の側面
図である。
10・・・噴霧頭、 28・・・塗料供給ホース、3
0・・・塗料成分、 32・・・アルミニウノ、粒子。Figure 1 is a diagram to explain the action of solid particles blended into the cleaning solvent, Figure 2 is a cross-sectional view of the spray head of the rotary atomizing electrostatic coating machine in Figure 3, and Figure 3 is a rotating It is a side view of an atomizing electrostatic coating machine. 10... Spray head, 28... Paint supply hose, 3
0...Paint component, 32...Aluminum Uno, particles.
Claims (1)
塗料粒子よりも粒径の大きい固体粒子を配合した溶剤ま
たは塗料を流すことを特許とする回転霧化静電塗装機の
の洗浄方法。When cleaning the paint supply passage of a rotary atomizing electrostatic coating machine,
A cleaning method for a rotary atomizing electrostatic coating machine that is patented in that it flows a solvent or paint containing solid particles with a larger particle size than the paint particles.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP14619086A JPS634877A (en) | 1986-06-24 | 1986-06-24 | Cleaning method for rotary atomization electrostatic coater |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP14619086A JPS634877A (en) | 1986-06-24 | 1986-06-24 | Cleaning method for rotary atomization electrostatic coater |
Publications (1)
Publication Number | Publication Date |
---|---|
JPS634877A true JPS634877A (en) | 1988-01-09 |
Family
ID=15402170
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP14619086A Pending JPS634877A (en) | 1986-06-24 | 1986-06-24 | Cleaning method for rotary atomization electrostatic coater |
Country Status (1)
Country | Link |
---|---|
JP (1) | JPS634877A (en) |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPH03181371A (en) * | 1989-12-08 | 1991-08-07 | Kanzaki Paper Mfg Co Ltd | Method for washing backing roll of one side coating machine |
WO2009017075A1 (en) * | 2007-07-31 | 2009-02-05 | Toyota Jidosha Kabushiki Kaisha | Method of cleaning rotary atomizing electrostatic coating device |
-
1986
- 1986-06-24 JP JP14619086A patent/JPS634877A/en active Pending
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPH03181371A (en) * | 1989-12-08 | 1991-08-07 | Kanzaki Paper Mfg Co Ltd | Method for washing backing roll of one side coating machine |
WO2009017075A1 (en) * | 2007-07-31 | 2009-02-05 | Toyota Jidosha Kabushiki Kaisha | Method of cleaning rotary atomizing electrostatic coating device |
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