JPS59228960A - Rotary atomization electrostatic painting device - Google Patents

Rotary atomization electrostatic painting device

Info

Publication number
JPS59228960A
JPS59228960A JP10430083A JP10430083A JPS59228960A JP S59228960 A JPS59228960 A JP S59228960A JP 10430083 A JP10430083 A JP 10430083A JP 10430083 A JP10430083 A JP 10430083A JP S59228960 A JPS59228960 A JP S59228960A
Authority
JP
Japan
Prior art keywords
paint
annular groove
hardener
head
main material
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
JP10430083A
Other languages
Japanese (ja)
Inventor
Hajime Takeuchi
一 竹内
Naoki Yamada
直樹 山田
Shogo Oishi
省吾 大石
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Toyota Motor Corp
Original Assignee
Toyota Motor Corp
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Toyota Motor Corp filed Critical Toyota Motor Corp
Priority to JP10430083A priority Critical patent/JPS59228960A/en
Publication of JPS59228960A publication Critical patent/JPS59228960A/en
Pending legal-status Critical Current

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  • Application Of Or Painting With Fluid Materials (AREA)
  • Electrostatic Spraying Apparatus (AREA)

Abstract

PURPOSE:To mix thoroughly paints and to permit easy color changing of the paints by disposing a pair of spraying nozzles in an annular groove of an atomzing head and injecting a main material from one of said nozzles and a hardener from the other at the same instant. CONSTITUTION:Respective press feed pumps 16a, 16b are first operated and regulators 15a, 15b are so adjusted that the paints to be coated are supplied at the rates meeting the amt. to be coated in the case of mixing the main material in a main material tank 17a and the hardener in a hardener tank 17c at 2:1 ratio. The rotating speed of an atomizing head 3 is then increased and a negative high voltage is impressed on the head 3. When stop valves A, C are simultaneously opened, the main material and hardener are simultaneously supplied from the repsective corresponding ejection nozzles 7, 8 into an annular groove 5 and the two materials are thoroughly mixed and agitated to a paint by the high speed revolution of the head 3. The stop valves are changed and the nozzle 7, the groove 5, etc. are washed in the case of using a paint of another color.

Description

【発明の詳細な説明】 産業上の利用分野 本発明は回転霧化静電塗装装置に関する。[Detailed description of the invention] Industrial applications The present invention relates to a rotary atomization electrostatic coating apparatus.

従来技術 従来より主剤と硬化剤とを混合することにより塗料を形
成するようにした、いわゆる2液塗料が知られている。
BACKGROUND ART Conventionally, so-called two-component paints have been known in which a paint is formed by mixing a base agent and a curing agent.

この2液塗料は主剤と硬化剤を混合した後、時間が経過
すると粘度が次第に高くなるために良好な塗装面を得る
のが困難となり、従ってこのような2液塗料を用いる場
合にはできるだけ使用直前に主剤と硬化剤とを混合せし
めることが好ましい。このために従来より塗料噴射ノズ
ルを2重管構造にして外管の開口端から内管の開口端を
若干後退させ、例えば内管の開口端から硬化剤を噴出さ
せると共に外管内を通って供給される主剤を内管開口端
から噴出した硬化剤と混合させて外管の開口端から噴出
させ乞ようにした塗装ガンが知られている。しかしなが
らこの塗装ガンでは主剤と硬化剤との混合比率が小さい
場合(1対1とか2対I)には主剤と硬化剤とを均一に
混合するのが難しく、従って良好な塗装面を得るのが困
難となっている。また、一対の塗装ガンを併設して一方
の塗装ガンから噴射された主剤と他方の塗装ガンから噴
射された硬化剤とを互に衝突混合させる塗装方法が知ら
れているが、このような塗装方法を用いると塗装装置全
体の寸法が大きくなってしまうばかりでなく主剤と硬化
剤とを十分に混合できないという問題がある。また、別
の塗装方法として主剤と硬化剤を別個に設けた混合機に
より互に混合し、斯くして形成された塗料を塗装ガンか
ら噴出するようにした塗装方法が知られている。しかし
ながらこの塗装方法では別個に混合機を設けなければな
らないために塗装装置全体の寸法が大きくなると共に塗
装装置の製造コストが高騰するという問題を生ずる。更
に、このような混合機を用いた場合には塗料の色替時に
混合機を洗浄しなければならないが実際上混合機を短時
間で洗浄するのは不可能であり、従って塗料の色替えを
行なうことができないという問題がある。
After mixing the base agent and curing agent, the viscosity of these two-component paints gradually increases over time, making it difficult to obtain a good painted surface. Therefore, when using such two-component paints, use them as much as possible. It is preferable to mix the base resin and the curing agent immediately before mixing. To this end, conventional paint injection nozzles have a double-tube structure, with the opening end of the inner tube slightly retracted from the open end of the outer tube, so that, for example, the curing agent is jetted from the open end of the inner tube and supplied through the inside of the outer tube. A coating gun is known in which a base agent is mixed with a curing agent jetted from an open end of an inner tube, and the mixture is jetted from an open end of an outer tube. However, with this paint gun, when the mixing ratio of the base resin and hardener is small (1:1 or 2:1), it is difficult to mix the base resin and hardener uniformly, so it is difficult to obtain a good painted surface. It has become difficult. Furthermore, there is a known painting method in which a pair of paint guns are installed side by side and the main agent sprayed from one paint gun and the hardening agent sprayed from the other paint gun collide and mix with each other. If this method is used, there is a problem that not only does the size of the entire coating apparatus become large, but also that the base resin and the curing agent cannot be mixed sufficiently. Another coating method is known in which a base agent and a curing agent are mixed together using a mixer provided separately, and the thus formed coating material is ejected from a coating gun. However, in this coating method, since a separate mixer must be provided, the overall size of the coating apparatus increases and the manufacturing cost of the coating apparatus increases. Furthermore, when such a mixer is used, it is necessary to clean the mixer when changing the paint color, but it is practically impossible to clean the mixer in a short time, so it is difficult to clean the mixer when changing the paint color. The problem is that it cannot be done.

発明の目的 本発明は簡単な構造でもって主剤と硬化剤とを十分に混
合することができ、しかも塗料の色替えを容易に行なう
ことのできる回転霧化静電塗装装置を提供することにあ
る。
OBJECTS OF THE INVENTION The object of the present invention is to provide a rotary atomization electrostatic coating device that has a simple structure, can sufficiently mix a base agent and a curing agent, and can easily change the color of the paint. .

発明の構成 本発明の構成は、噴N頭がその前面に形成された軸線周
りのカップ状内周面と、その背面に形成された軸線周り
の環状溝と、環状溝の内周面から半径方向外方に向けて
カップ状内周面まで延びる塗料流出孔とを具備した回転
霧化静電塗装装置において、噴霧頭の環状溝内に一対の
噴射ノズルを配置して一方の噴射ノズルから主剤を、他
方の噴射ノズルから硬化剤を同時に噴射するようにした
ことにある。
Structure of the Invention The structure of the present invention includes a cup-shaped inner circumferential surface around the axis formed on the front surface of the N-head, an annular groove formed on the back surface around the axis, and a radius from the inner circumferential surface of the annular groove. In a rotary atomizing electrostatic coating device equipped with a paint outflow hole extending outward to the cup-shaped inner circumferential surface, a pair of injection nozzles are arranged in an annular groove of a spray head, and a main agent is sprayed from one injection nozzle. This is because the curing agent is simultaneously injected from the other injection nozzle.

実施例 図面を参照すると、1は回転霧化静電塗装装置本体、2
は図示しない駆動装置によって駆動される回転軸、3は
回転軸2の先端部に固着された噴霧頭を夫々示し、この
噴霧1i113には負の高電圧が印加される。噴霧頭3
はその前面に軸線周りに形成されたカップ状内周面4を
具備し、その背面に軸線周りに形成された環状溝5を具
備する。環状溝5の内周面最奥部には半径方向外方に延
びる多数の塗料流出孔6が形成され、これらの塗料流出
孔6はカップ状内周面4に滑らかに接続される。
Referring to the embodiment drawings, 1 is a rotary atomizing electrostatic coating device main body;
Reference numeral 3 indicates a rotating shaft driven by a drive device (not shown), and 3 indicates a spray head fixed to the tip of the rotating shaft 2. A negative high voltage is applied to the spray 1i113. spray head 3
has a cup-shaped inner circumferential surface 4 formed around the axis on its front surface, and an annular groove 5 formed around the axis on its back surface. A large number of paint outflow holes 6 extending radially outward are formed at the innermost part of the inner peripheral surface of the annular groove 5, and these paint outflow holes 6 are smoothly connected to the cup-shaped inner peripheral surface 4.

回転霧化静電塗装装置本体1は一対の噴射ノズル7.8
を具備し、これら噴射ノズル7.8の塗料噴出口9,1
0は環状溝5内に配置される。噴射ノズル7は色切換弁
11の主通路12に連結され、噴射ノズル8は切換弁1
3の主通路14に連結される。主通路12は主通路12
から分岐された枝通路a、b、d、fを具備し、主通路
14は主通路14から分岐された枝道路C,e、gを具
備する。枝道路aは開閉弁Aを介して第1主剤供給装置
Iに連結され、枝道路すは開閉弁Bを介して第2主剤供
給装置■に連結される。また、枝道路Cは開閉弁Cを介
して硬化剤供給装置■に連結される。各主剤供給装置■
および■は夫々主剤供給量を制御するレギュレータ15
a 、 15bと、主剤圧送ポンプ16a 、 16b
と、主剤タンク17a 、 17bを具備し、主剤タン
ク17a 、 17b内には夫々異なる色の主剤が蓄積
されている。一方、硬化剤供給装置■も硬化剤供給量を
制御するレギュレータ15cと、硬化剤圧送ポンプ16
cと、硬化剤タンク17cを具備する。また、枝道路d
、eは夫々対応する開閉弁り、Eおよび洗浄液圧送ポン
プ18を介して洗浄液タンク19に連結され、枝道路f
The rotary atomization electrostatic coating device main body 1 includes a pair of injection nozzles 7.8.
The paint jetting ports 9,1 of these jetting nozzles 7.8
0 is located within the annular groove 5. The injection nozzle 7 is connected to the main passage 12 of the color switching valve 11, and the injection nozzle 8 is connected to the main passage 12 of the color switching valve 11.
It is connected to the main passage 14 of No. 3. The main passage 12 is the main passage 12
The main passage 14 has branch roads C, e, and g branched from the main passage 14. The branch road a is connected to the first base agent supply device I via the on-off valve A, and the branch road A is connected to the second base agent supply device I via the on-off valve B. Further, the branch road C is connected to the curing agent supply device (2) via an on-off valve C. Each main agent supply device■
and ■ are regulators 15 that control the supply amount of the main agent, respectively.
a, 15b, and base agent pressure pumps 16a, 16b.
and base agent tanks 17a and 17b, in which base agents of different colors are accumulated, respectively. On the other hand, the curing agent supply device (2) also includes a regulator 15c that controls the amount of curing agent supplied, and a curing agent pressure pump 16.
c, and a curing agent tank 17c. Also, branch road d
, e are connected to the cleaning liquid tank 19 via the corresponding on-off valves, E and the cleaning liquid pressure pump 18, and the branch roads f
.

gは夫々対応する開閉弁F、Gを介して圧縮空気供給ポ
ンプ20に連結される。
g is connected to the compressed air supply pump 20 via corresponding on-off valves F and G, respectively.

次に例えば主剤タンク17a内の主剤と硬化剤タンク1
7c内の硬化剤とを2:1の割合で混合して塗料を形成
する場合について説明する。この場合まず始めに主剤圧
送ポンプ16aと硬化剤圧送ポンプ16cとが作動せし
められ、また塗装すべき塗料の量が例えば300cc/
分である場合にはレギュレータ15aを通過する主剤量
が200cc/分となり、レギュレータ15cを通過す
る硬化剤量が100cc/分となるように各レギュレー
タ15a 、 15cが調節される。次いで噴霧頭3の
回転速度が高められ、噴N頭3に負の高電圧が印加され
る。次いで開閉弁AおよびCが同時に開弁され、斯くし
て主剤および硬化剤が夫々対応する噴射ノズル7.8が
ら同時に環状溝5内に供給される。このとき噴N頭3は
高速度で回転しているのでこれらの主剤および硬化剤は
環状溝5内において十分に混合攪拌され、それによって
主剤および硬化剤が十分に混合した塗料が環状溝5内に
おいて形成される。次いでこの塗料は噴霧M3の回転に
より生ずる遠心力により塗料流出孔6を通ってカップ状
内周面4上に流出し、次いでカップ状内周面4上におい
て薄い液膜となって広がりながらカップ状内周面4の先
端部に達する。前述したように噴霧頭3には負の高電圧
が印加されており、従って噴霧頭3の回転により生ずる
遠心力によってカップ状内周面4の先端部から薄膜状に
広がった塗料は負の電荷を帯電した噴霧となる。通常、
被塗装面は零電位となっているので塗料噴霧は電気力に
よって被塗装面に向けて吸引され、それによって被塗装
面の塗装が行なわれる。
Next, for example, the main agent in the main agent tank 17a and the hardening agent tank 1
A case will be described in which a paint is formed by mixing 7c with a curing agent at a ratio of 2:1. In this case, the main agent pressure pump 16a and hardener pressure pump 16c are first activated, and the amount of paint to be coated is, for example, 300cc/
If the curing agent is 200 cc/min, each regulator 15a, 15c is adjusted so that the amount of the main agent passing through the regulator 15a is 200 cc/min, and the amount of curing agent passing through the regulator 15c is 100 cc/min. Next, the rotation speed of the spray head 3 is increased, and a negative high voltage is applied to the spray head 3. Then, the on-off valves A and C are opened simultaneously, so that the base agent and the curing agent are simultaneously supplied into the annular groove 5 through the corresponding injection nozzles 7.8. At this time, since the jet N head 3 is rotating at a high speed, the base resin and curing agent are sufficiently mixed and stirred in the annular groove 5, so that the paint in which the base resin and curing agent are sufficiently mixed is poured into the annular groove 5. is formed in Next, this paint flows out onto the cup-shaped inner circumferential surface 4 through the paint outflow hole 6 due to the centrifugal force generated by the rotation of the spray M3, and then forms a thin liquid film on the cup-shaped inner circumferential surface 4 and spreads out into the cup-shape. It reaches the tip of the inner peripheral surface 4. As mentioned above, a high negative voltage is applied to the spray head 3, and therefore, the paint that spreads in a thin film form from the tip of the cup-shaped inner peripheral surface 4 due to the centrifugal force generated by the rotation of the spray head 3 has a negative charge. becomes a charged spray. usually,
Since the surface to be painted is at zero potential, the paint spray is attracted toward the surface by electric force, thereby coating the surface.

塗装が完了すると開閉弁A、Cは閉弁せしめられ、噴N
頭3の回転速度が低下せしめられると共に負の高電圧の
印加が停止される。次いで別の色の塗料を塗装する場合
、即ち主剤タンク17b内の主剤と硬化剤タンク17c
内の硬化剤とを混合する場合には開閉弁りとFとが交互
に開弁せしめられて洗浄液と空気とが噴射ノズル7に交
互に供給され、それによって主通路12.環状溝5.塗
料流出孔6等の洗浄が行なわれる。なお、噴射ノズル8
からは硬化剤のみが供給されるので主通路14゜噴射ノ
ズル8等の洗浄は必要に応じて時々すればよい。
When painting is completed, on-off valves A and C are closed, and the injection
The rotational speed of the head 3 is reduced and the application of the negative high voltage is stopped. Next, when painting another color of paint, that is, the main material in the main material tank 17b and the curing agent tank 17c.
When the curing agent in the main passage 12. Annular groove 5. The paint outlet hole 6 and the like are cleaned. In addition, the injection nozzle 8
Since only the hardening agent is supplied from the main passage 14, the spray nozzle 8, etc., can be cleaned from time to time as needed.

発明の効果 高速度で回転する噴N頭の環状溝内で主剤と硬化剤とが
混合されるので主剤と硬化剤とを十分に混合することが
でき、斯くして均一な塗料が得られるので極めて良好な
塗装面を得ることができる。
Effects of the invention Since the base resin and curing agent are mixed in the annular groove of the jet N head that rotates at high speed, the base resin and curing agent can be sufficiently mixed, and a uniform paint can thus be obtained. An extremely good painted surface can be obtained.

また従来より設けられている噴射ノズルに更に別の噴射
ノズルを追加するだけでよいので回転霧化静電塗装装置
の製造が容易であるという利点がある。更に種々の色の
塗料を塗装することができ、そのときの洗浄作業も極め
て容易であるという利点もある。
Further, since it is only necessary to add another injection nozzle to the conventional injection nozzle, there is an advantage that the rotary atomization electrostatic coating apparatus can be manufactured easily. Furthermore, it has the advantage that it can be coated with paints of various colors and that cleaning work at that time is also extremely easy.

【図面の簡単な説明】[Brief explanation of drawings]

図は本発明による回転霧化静電塗装装置の全体図である
。 3・・・噴霧頭、4・・・カップ状内周面、5・・・環
状溝、6・・・塗料流出孔、7,8・・・噴射ノズル。
The figure is an overall view of a rotary atomization electrostatic coating apparatus according to the present invention. 3... Spray head, 4... Cup-shaped inner peripheral surface, 5... Annular groove, 6... Paint outflow hole, 7, 8... Injection nozzle.

Claims (1)

【特許請求の範囲】[Claims] 噴霧頭がその前面に形成された軸線周りのカップ状内周
面と、その背面に形成された軸線周りの環状溝と、該環
状溝の内周面から半径方向外方に向けてカップ状内周面
まで延びる塗料流出孔とを具備した回転霧化静電塗装装
置において、上記噴霧頭の環状溝内に一対の噴射ノズル
を配置して一方の噴射ノズルから主剤を、他方の噴射ノ
ズルから硬化剤を同時に噴射するようにした回転霧化静
電塗装装置。
A spray head has a cup-shaped inner peripheral surface around the axis formed on the front surface, an annular groove around the axis formed on the back surface, and a cup-shaped inner surface extending radially outward from the inner peripheral surface of the annular groove. In a rotary atomizing electrostatic coating device equipped with a paint outflow hole extending to the peripheral surface, a pair of injection nozzles are arranged in the annular groove of the spray head, and the main agent is applied from one injection nozzle and cured from the other injection nozzle. A rotary atomizing electrostatic coating device that sprays agents simultaneously.
JP10430083A 1983-06-13 1983-06-13 Rotary atomization electrostatic painting device Pending JPS59228960A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP10430083A JPS59228960A (en) 1983-06-13 1983-06-13 Rotary atomization electrostatic painting device

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP10430083A JPS59228960A (en) 1983-06-13 1983-06-13 Rotary atomization electrostatic painting device

Publications (1)

Publication Number Publication Date
JPS59228960A true JPS59228960A (en) 1984-12-22

Family

ID=14377069

Family Applications (1)

Application Number Title Priority Date Filing Date
JP10430083A Pending JPS59228960A (en) 1983-06-13 1983-06-13 Rotary atomization electrostatic painting device

Country Status (1)

Country Link
JP (1) JPS59228960A (en)

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS6373157U (en) * 1986-10-30 1988-05-16
US4785995A (en) * 1986-03-18 1988-11-22 Mazda Motor Corporation Methods and apparatus for conducting electrostatic spray coating
CN102139252A (en) * 2011-03-10 2011-08-03 唐山元力科技有限公司 Displacement airless spraying device of low-pressure storage tank
JP2013192979A (en) * 2012-03-16 2013-09-30 Toyota Auto Body Co Ltd Rotary atomization head

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4785995A (en) * 1986-03-18 1988-11-22 Mazda Motor Corporation Methods and apparatus for conducting electrostatic spray coating
JPS6373157U (en) * 1986-10-30 1988-05-16
JPH051325Y2 (en) * 1986-10-30 1993-01-13
CN102139252A (en) * 2011-03-10 2011-08-03 唐山元力科技有限公司 Displacement airless spraying device of low-pressure storage tank
JP2013192979A (en) * 2012-03-16 2013-09-30 Toyota Auto Body Co Ltd Rotary atomization head

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